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PII: S0023-6438(15)30076-1
DOI: 10.1016/j.lwt.2015.07.059
Reference: YFSTL 4853
Please cite this article as: Beigmohammadi, F., Peighambardoust, S.H., Hesari, J., Azadmard-Damirchi,
S., Peighambardoust, S.J., Khosrowshahi, N.K., Antibacterial properties of LDPE nanocomposite films in
packaging of UF cheese, LWT - Food Science and Technology (2015), doi: 10.1016/j.lwt.2015.07.059.
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1 Antibacterial properties of LDPE nanocomposite films in packaging of UF cheese
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6 Department of Food Science, College of Agriculture, University of Tabriz, Tabriz 5166616471, Iran
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7 Faculty of Chemical and Petroleum Engineering, University of Tabriz, Tabriz 5166616471, Iran
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8 Deputy of Food and Drug, Tabriz University of Medical Sciences, Tabriz 5197617151, Iran
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12 Abstract
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13 The purpose of this study was to investigate antibacterial potential of low-density
14 polyethylene (LDPE) packaging films incorporating silver (Ag), copper oxide (CuO) and zinc
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17 extruding the obtained composites through a die to achieve a film thickness of 45±5 µm. The
18 number of surviving coliform bacteria was decreased by 4.21 log cfu/g after 4 weeks of
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19 storage at 4 ± 0.5 °C, whilst pure LDPE films showed a reduction of only 1.04 log cfu/g. A
20 composition of 0% Ag, 1% CuO, 0 % ZnO gave an optimum point in combined design using
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21 Design Expert analysis. A suitable microbial model was suggested for retarding coliform
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22 bacteria growth in UF cheese. The difference between the optimum point of nanocomposite
23 film and its repeat was not significant (p<0.05) by one-way ANOVA analysis using SPSS
24 software, while the difference was significant for pure film. Migration of metallic
25 nanoparticles into a food stimulant was within the accepted safe level.
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27 1. Introduction
28 Nowadays, packaging plays an increasingly important role in the whole food chain “from
29 the field to table". In recent years, active packaging systems for food have gained much
30 attention mainly due to increased demands on product safety, shelf life extension, cost
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31 efficiency, environmental issues, and consumer convenience (Ahvenainan, 2003). Polymer
32 nanocomposites are mixtures of polymers with inorganic or organic fillers with certain
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33 geometry. The use of fillers, which have at least one dimension in the nanometric range
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34 (nanoparticle) produces polymer nanocomposite (Alexandre & Dubois, 2000). Besides
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36 characteristics of packaging materials, there are several kind of nanostructures responsible for
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37 other function, providing antimicrobial activity (Azerdo, 2009). One of the best ways to
39 material is the application of antimicrobial food packaging systems (Appendini & Hotchkiss,
41 interaction between the food, headspace, and the package to achieve any desired result
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43 The most common nanocomposites used as antimicrobial films for food packaging are
44 based on silver, which is well known for its strong toxicity to a wide range of
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45 microorganisms with high temperature stability and low volatility (Soares et al., 2004; Kumar
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46 & Munstedt, 2005; Gammarillo et al., 2011). An active film with nanosilver can be
48 thermal resistant food spoilage microorganism, in acidic beverage (Del Nobile et al., 2004).
50 significant reduction in microbial population in orange juice (Emamifar et al., 2011). Other
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51 studies also revealed that LDPE-silver nanocomposite films were effective against E. coli,
52 Staphylococcus aureus, and Candida albicans (Jokar et al., 2012). In the same way, copper
53 has been of particular interest because, unlike other antimicrobial metals, it presents a broad
54 spectrum of action against bacteria and molds. The efficacy of copper depends on
55 environmental conditions, the concentration of copper ions, and the type of microorganism
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56 (Cioffi et al., 2005). Copper has the ability to reduce the growth rate of E. coli by more than
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57 99.99% causing damage to cell walls and altering bacterial cell contents. A critical factor
58 responsible for the antimicrobial properties of copper is the ability to easily accept or donate
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59 electrons so that it has a high level of catalytic oxidation and a high reduction potential (Nan
60 et al., 2008). When copper is in the oxidation state Cu+2, it is highly effective against
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microbial cells due to the interaction with nucleic acids, enzyme active site and components
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62 of the cell membrane that cause the death of microbial cells (Lejon et al., 2010). Moreover,
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63 ZnO is an inorganic compound currently listed as a GRAS by FDA (Espita et al., 2012).
65 improved barrier properties (Soares et al., 2009). Such systems provide favorable activity
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66 against both E. coli and Staphylococcus aureus (Li et al., 2010). The antibacterial activity of
67 ZnO considered being in one hand, due to the positive electricity of ion that penetrate into
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68 cell membrane, and on the other hand, the presence of hydrogen peroxide (H2O2) released
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70 Nowadays, consumers are more concerned about food safety as well as food quality. The
71 high their attention to the food safety aspects cause to increased research interest in active
72 agent derived from metal source. Therefore, it is very important to assay the migration of
73 nanoparticles into the food or food stimulant. It is technically difficult to measure the
74 migration of a given active agent into the food, however, because most foodstuffs are
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76 proteins, vitamins, fibers, and minerals (Echegoyen & Nerin, 2013). For this reason,
77 migration studies are usually performed using food stimulants (Dopico et al., 2003). In
78 current European food packaging laws various food stimulants that can used for migration
79 testing identified. These include water (stimulant A), 3% (v/v) acetic acid in water (stimulant
80 B), 15% (v/v) ethanol in water (stimulant C), olive oil, sunflower oil, and synthetic fat
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81 stimulant HB 307 (stimulant D) where each stimulant is representative of a particular type of
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82 food (European Standard EN 1186, 1999).
83 UF cheese is most commonly consumed type of cheese in Iran. Manufacturers use salting
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84 on surface of the product to extend its microbial shelf life. However, nowadays consumers
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85 are aware of negative effects of salt in their daily diet. There is a trend to use active
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86 packaging to provide a safer way for preservation of food quality with reduced additives and
88 microbial count of cheese (Altieri et al., 2005; Gumiero et al., 2013). However, to our
90 nanocomposite packaging films in packaging of UF cheese. Therefore, the aim of this work is
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92 Expert models for optimum point of nanocomposite film and present a microbial model to
93 consider the concentration of each nanoparticle on coliform growth. Finally, optimum point
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96 2.1. Materials
97 Film grade LDPE resin pellets (LH0075, MFI 0.75 gr/10 min, density 0.921 gr/ml,
98 softening point 94°C) was obtained from Bandar-Imam Petrochemical Co. (Bandar-Imam,
99 Iran) and used for preparation of polymer matrix. Ag nanoparticles with an average size of
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100 ca. 35 nm and purity of ca. 99.5%, ZnO nanoparticles with an average particle size of 20-30
101 nm (TECNAN co., Spain) and purity of ca. 99.9%, and CuO nanoparticles with an average
102 size of ca. 50 nm and purity of ca. 99% were obtained from Nutrino Co. (Tehran, Iran). The
103 white mineral oil-heavy (polyolefin of C17-C30, highly purity, food grade, Unicorn
104 Petroleum Industry, Mumbai, India) was kindly obtained from Tabriz Petrochemical
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105 Complex (Tabriz, Iran).
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106 2.1.1. Final film production
107 Similar to procedure used by Emamifar et al. (2010) and (2011), and Panea et al. (2013) a
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108 combination of 0.1% (w/w) mineral oil,1 % metal nanoparticles and about 99 % LDPE
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109 pellets was introduced to a co-rotating twin screw extruder (SMPLATEK, TEK 25 Model,
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110 South Korea) with a screw diameter of 20 mm. The heating profile at different zones of the
111 twin-screw extruder was 125, 145, 155, 170, 185, 195, 95, and 200°C. The rotation speed of
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112 feeder and extruder were 20.7 and 140 rpm, respectively. The pressure of extruder was 12.5
113 bars. LDPE film producer based on experience and propose of producer of equipment
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114 because of optimum mechanical and thermal properties chose this condition. Heating profile
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115 for this nanocomposite is similar to pure LDPE with little different because of filler
(nanoparticles), in addition rotation speed of feeder and extruder depends on debit (m3/s) and
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117 retention time, respectively. After insurance of a clean path with LDPE pure granules, LDPE
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118 and metallic nanoparticles were fed into the extruder by feed hopper. Passing through the
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119 extruder, the mixture of the material melted and as a result of shear and pressure forces they
120 were thoroughly mixed together. The molten material left out in string form passing through
121 the basin of cold water followed by forming in granule shape. The prepared granules were
122 then added into another twin-screw extruder (Castiny Ghioldys, Italy) to produce the final
123 nanocomposite films with a thickness of 45±5 µm. The temperature profile of extrusion
124 process was maintained at 239, 239, 223, 223, 218, 215 and 185°C. The obtained films were
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125 chilled to ambient temperature. The films were cut in appropriate sizes for subsequent
127 Table 3.
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129 The UF cheese was produced in Manizan Dairy Co., Kermanshah, Iran. The whole milk
130 was pasteurized at 72˚C for 15 seconds, concentrated by ultrafiltration system (APV sw: koch
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131 HFK 131, Mesh: 0.01µm, Denmark) to about 20% original weight at a temperature of 50˚C
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132 and a pressure of 4 bars. The retentate was homogenized at 50 bars at a temperature of 50-
133 55˚C followed by pasteurization at 78˚C for 15 seconds. Retentate inoculated with DVS1
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134 starter in the process tank, mesophilic culture of Streptococcus lactis subsp. lactis and
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135 Streptococcus lactis subsp. cremoris (Mesophile Homofermentative Culture R-708, Item No.
137 completely to obtain a pH of 4.8-5. Salt (3% w/w) and the rennet (1gr/100 kg) was added into
138 base UF cheese. This procedure for manufacturing of UF cheese obtained by experience in
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139 Manizan Dairy Co., Kermanshah, Iran and there is similar to Miocinovic et al. (2011). To
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140 prevent contamination in production line, adding of pure coliform to cheese base for
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141 investigating antimicrobial effect of the films (primary microbial load was about 107 cfu/g)
142 was done in laboratory. Different LDPE/nanocomposite films (with a dimension of 100×120
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143 mm2) were used to package 100 g cheese sample. After packaging, samples were stored at
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144 30˚C for 5 h for aging followed by refrigerating to 4±0.5 ˚C. The chemical properties of UF
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-Direct Vat Set: DVS culture need no activation or other treatment prior to use, and inoculate in milk
directly
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146 2.2. Antimicrobial activity
147 50 grams of UF cheese samples that packaged in the different nanocomposites was
148 dispersed with 450 ml of a sterile Ringer (Merck No. 1.15525.0001, tp: 1035525, Germany)
149 in a stomacher bag and mixed for 1 min with stomacher. Decimal dilutions of cheese
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150 homogenates were performed in the same solution for determination of total coliforms using
151 pour plating in violet red bile agar (Merck no. 1.01406.0500, batch vm 629306, Germany),
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152 with a covering layer of the same medium, incubated at 30˚C for 24 hours (ISIRI 2406).
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153 2.3. Migration test
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154 Migration of CuO nanoparticles from LDPE matrix was assessed using the stimulant B
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155 at 40˚C for 10 days (Dopico et al., 2003). Because of limit fund, migration test was did only
156 on optimum point, nanocomposite film with 1 % CuO. The nanocomposite films with a size
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157 of 100×120 mm2 filled with 200 ml of stimulant solution and the migration results normalized
158 to metal migrated/cm2. Absorbance measurements of copper elements were done by electro
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159 thermal atomic absorption spectrometry and auto sampler system was used for making
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160 standard solutions of calibration graph from a stock solution with a proper concentration.
161 Standard solutions of metal ions were prepared by diluting of stock standard solution (Merck
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162 Darmstadt, Germany) with acetic acid (3%, Merck, Darmstadt, Germany) as solvent. Three
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163 repetitions were done at each measurement and the average of them was used for following
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164 studies. An Analytikjena atomic absorption spectrometer model Nova 400(Jena, Germany)
165 was used for determination ions. The conditions of equipment at measurement of Cu were
166 brought in table1. A.O.A.C 974.27, 2002b was used for doing the test.
168 The optimization point of nanometal concentrations for active packaging films in
169 microbial properties of UF cheese was analyzed using Design-Expert 7.1.5 software by
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170 applying combined design, D-Optimal procedure. Mean differences between optimum point
171 and control sample and repeat of optimum point for validation were determined using one-
172 way analysis of variance (ANOVA), Tukey HSD and Sheffe tests; significance was set at
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174 3. Results and Discussion
175 Chemical characteristics of UF cheese measured before packaging and shown in Table 2.
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176 3.1. Antimicrobial evaluation of nanocomposite films
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177 As can be seen in table 3 all active films with metal nanoparticles showed a declined trend
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178 for microbial load during the storage. At the beginning of the test, the surviving number of
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179 coliforms was 1.31×106 cfu/g. The cell load of bacteria decreased to 8×101 - 2.5×102 cfu/g in
180 different active films for a total storage period of 4 weeks, while the cell load of pure LDPE
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181 film only decreased to 1.2×105 cfu/g. According to Japanese Industrial standard JIS Z 2801 :
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182 2000, from which ISO 22196 : 2007 drives, an antimicrobial activity of R>2.0 log cfu/cm2 is
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183 required for nano food packaging to demonstrate antimicrobial efficacy, as R is the difference
184 in bacteria concentration (expressed in log cfu/cm2) between the non-treated and treated test
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185 specimens (Panea et al., 2013). R was calculated for all runs in table 3. Therefore, all active
186 films had antimicrobial effect at the end of storage time; however, run 5 with the equal ratio
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187 of metal nanoparticles showed the highest and nanocomposite film with composition 0.5%
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188 Ag, 0.5 % CuO, 0% ZnO nanoparticles showed the lowest antibacterial effect during 4 weeks
189 of storage. Most studies dealing with the antimicrobial nanocomposite films have focused on
190 a single metal nanoparticle or at least two nanoparticles (Cioffi et al., 2005, Li et al., 2010,
191 Zapata et al., 2011, Emamifar, et al., 2011, Bodaghi, et al., 2013); whereas in this study three
192 kinds of metal nanoparticle were used and reduction or removing of Ag nanoparticle was
193 important for researchers, if gains. Reduction of coliform growth in this study was
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194 comparable or even more than results obtained by other researchers on different cheese and
195 active packages (Gumiero et al. 2013, Panfil-Kuncewicz et al. 2006, Sinigaglia et al., 2008).
196 In response analysis, the suggested model is linear. The chosen model had a significant fit
197 (p<0.0001), a non-significant lack of fit (p=0.27), and adequate precision1 more than 4
(22.558) and explained a high proportion of the total variance, R2= 0.9329 (Table 4). In
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199 addition, interaction of each nanoparticle with time was significant, too. These agents are the
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200 prerequisite for choosing a suitable model. Therefore, linear model (Eq. 1) is the only model
201 for this design. However, other model such as quadratic or cubic model are significant too,
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202 but interaction of nanoparticles with time is not significant.
203
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Eq. 1 gives a description of the influence of investigated factors and the effect of binary
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204 interaction between these nanoparticles with time on coliform load. The effect of each
205 individual nanoparticle on decreasing coliform load is in the following order: CuO>
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206 ZnO>Ag. However Kubacka et al., (2011) optimized antimicrobial properties of metal Ag,
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207 CuO, Zn on polymer-TiO2 film and resulted the disinfection capability improvement is
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208 observed for Ag and Zn promoted film materials but not for the Cu-containing composite.
209 They concluded it could be related to better charge separation and transfer from the excited
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210 TiO2 to the organic component upon illumination. It is clear that Ag nanoparticle in
211 comparison other metal nanoparticles such as CuO nanoparticle has more antimicrobial
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212 effect, but the aim of this research is to introduce other metal nanoparticle with the same or
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213 close antimicrobial effect of Ag. Our result is in line with our objective for removing Ag
214 nanoparticle because of its toxicity and higher price, and using CuO nanoparticle, instead. In
215 binary mixture of nanoparticle with time, negative coefficients represented a decreased in
216 coliform load and ZnO nanoparticle had the most important role. However, individual effects
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. Adequate precision is a measure of the rang in predicted response relative to its associated error, in other
word a signal to noise ratio. It desired value is 4 or more.
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217 of nanoparticles is important for two reasons. First, they have larger coefficient on the
218 inhibitory effect of coliform; secondly, a rapid effect of nanoparticle is preferred, since
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221 + 5.10×CuO-NP
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222 + 5.84×ZnO-NP
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223 - 0.93×Ag-NP×Time
224 - 0.80×CuO-NP×Time
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225 - 1.00×ZnO-NP×Time
226 As contour plots of coliform load (fig. 1) shows, with decreasing Ag and increasing CuO
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227 concentrations, microbial load is falling from 5.925log at the first week to 1.992 log at the
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228 last week. There was decreasing trend at the second and third weeks, too (data was not
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229 shown). Our data show that inactivation rates with nanocomposite films during 4 weeks is
232 nanoparticle, 0% ZnO nanoparticle) as optimum point. At optimum point, microbial load of
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233 coliforms was reduced from 6.11 log cfu/gr to 1.9 log cfu/g. Based on the this statistical
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234 design variables for optimization are: Ag, CuO and ZnO nanoparticles percent, time, Log10
235 (coliform) cfu/g and POE2 (Log10(coliform) cfu/g, that they have the same weight and
236 importance, but we can change their importance. Therefore, we define the optimum variables
237 as following:
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- NP: nanoparticles
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- Propagation of Error
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238 Ag%: minimize, CuO%: in rang, ZnO%: in rang, Time: equal to 4 weeks, Log10 (coliform)
239 cfu/g: minimize, POE (Log10 (coliform) cfu/g: minimize. Run 5 has the most antimicrobial
240 effect, while we introduce run 11 as optimum point. Because we used POE, that it reduces
241 error. On the other hand, with considering POE and lower error, run 11 is optimum, while run
242 5 has higher POE. Furthermore, we need a nanocomposite film with low percentage of Ag
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243 nanoparticles for safety and cost.
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244 Desirability equal 1 is the best situation for the combination of these nanoparticles in
245 LDPE polymer. In addition, one of the capabilities of Design-Expert software is that it can
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246 show the results in the form of Ramp chart (Fig. 2).
247
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Validation of optimum point was shown in Table 5. To validate this point, UF cheese
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248 packed in optimum nanocomposite film and tested for total coliform during 4 weeks, again.
249 The difference between optimum point and its repeat should not be significant. In addition,
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250 control run (pure LDPE) was compared with optimum point. To have antimicrobial effect of
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251 nanocomposite film, the difference of optimum point and control run should be significant.
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252 There is no significant difference between optimum point (sample No.1) and the replication
253 (sample No.2) in Tukey HSD and Sheffe tests, while the above samples have the significant
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254 differences with pure LDPE (sample No.3). All of these results related to the last day of UF
256 Antibacterial films containing a combination of Ag+CuO+ZnO nanoparticles did not show
257 synergistic effect when assessed in cheese, suggesting a stronger interaction between CuO
258 nanoparticle and polymer and therefore smaller diffusion into the cheese.
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259 3.2. Migration assay
260 Panea et al. (2013) reported the migration of Ag and ZnO nanoparticles using in the
261 packaging with the highest concentration into food simulating solution under incubation
262 conditions similar to those used in present work. Migration test was performed only on the
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263 optimum point. The CuO nanoparticle levels in the food stimulant comply with the EFSA1
264 legislation, which allows a maximum of 10 mg/kg (Llorens et al., 2012). The amount of CuO
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265 nanoparticle released from the nanocomposite film used in this study was 0.23 ±0.005 mg/Kg
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266 which was well below the accepted values.
267 4. Conclusions
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268 The developed active packaging proposed in this work include 1% w/w CuO nanoparticle in
269 LDPE polymer produced by melt mixing for packaging UF cheese, could be advantageously
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270 used to diminish coliform load of the cheese with no toxicity. Concluding, the application of
271 antimicrobial films in food packaging systems could diminish the harshness of food
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272 processing, the amount of additives and chemical preservatives in food industries. In
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273 addition, D-optimal, combined design in Design Expert software is a good method in
274 designing the experiment, modeling and optimizing the composition of metal nanoparticles in
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276 Acknowledgments
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277 This research was a part of PhD Thesis accomplished in University of Tabriz, Tabriz, Iran.
278 We thank Manizan Dairy Co. (Kermanshah, Iran) for supplying cheese samples and
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365 Soares, N., F., F., Silva, C., A., S., Santiago-Silva, P., Espitia, P., J., P., Goncalves, M., P., J.,
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366 C., Sondi, I. & Salopek-Sondi, B. (2004). Silver nanoparticles as antimicrobial agent: a case
367 study on E.Coli as a model for Gram-Negative bacteria. Journal of Colloid and Interface
368 Science, 275 (1), 177-182.
369 Zapata, P., A., Tamayo, L., Paez, M., Cerda, E., Azocar, I. & Rabagliati, F., M. (2011).
370 Nanocomposite based on polyethylene and nanosilver particles produced by metallocenic “in
371 situ" polymerization: synthesis, characterization, and antimicrobial behavior. European
372 Polymer Journal, 47, 1541-1549.
373
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374 Figure captions
375 Fig. 1. Contour plots of coliform load in cheese packed with nanocomposite films at the first
376 (a) and the end of storage (4th weeks) (b) using combined design. Red spots on the
377 contour plots implies log10 cfu/g of coliform in nanocomposite films.
378 Fig. 2. The Ramp chart for optimum point obtained using combined design
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379 Table 1. The condition of atomic absorption spectrometer at measurement of Cu
380
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Main Slit HCl Pyrolys.temp Atomization.temp. Detection Sensibility reproducibility
line(nm) with current °C °C limit(µg/L) (µg/L)
(nm) (mA)
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324.8 0.8 3 1200 1900 0.13 0.23 2.6-4.3%
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Component Fat Salt Moisture pH Acidity Protein
Mean (%) 15 1.95 63.83 4.76 108º D 11.86
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384 Table 3. Experimental design and its response for nanocomposite films incorporated with
385 metal nanoparticle using combined design
factors responses
Run Ag% CuO% ZnO% Time Coliform R (cfu/g)
(weeks) (cfu/g)
1 1 0 0 0 1.31×106 0
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2 0 0 1 3 8×10 6.1172
3 0.5 0.5 0 4 2.5×102 6.1171
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4 0.333 0 0.667 0 1.31×106 0
5 0.333 0.333 0.333 4 8×101 6.1172
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6 0 0.5 0.5 4 9×101 6.1172
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7 0 0.5 0.5 2 9×10 6.1142
2.2×102
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8 0.5 0 0.5 4 6.1171
9 0.5 0.5 0 1 3.2×103 6.1162
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10 0.667 0.167 0.167 0 1.31×106 0
11 0 1 0 4 102 6.1172
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29 1 0 0 2 7×104 6.0934
30 0.5 0 0.5 2 3.4×103 6.1161
31 0 0.333 0.667 2 3.6×103 6.1160
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32 0.5 0.5 0 2 5.1×10 6.1155
386 The LDPE% in all runs is 99.
387 R is the difference in bacteria concentration (expressed in log cfu/cm2) between the non-treated
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388 (1.31×106 cfu/g) and treated test specimens in log.
389
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390 Table 4. ANOVA of the selected model fit
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Source Sum of Df Mean F p-value
Squares Squares Value prob> F
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Model 68.39 5 13.68 72.32 <0.0001 significant
Linear Mixture 15.37 2 7.69 40.65 <0.0001
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AD 10.58 1 10.58 57.35 <0.0001
BD 6.71 1 6.71 35.49 <0.0001
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394 Table 5. One-way ANOVA of the optimum point, validation of optimum point and pure
395 LDPE
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Tukey 3
HSD
2 .00000 .00611 1.000 -0.0189 0.0189
1 -3.08603* .00611 .000 -3.1049 -3.0671
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3 3.08603* .00611 .000 3.0671 3.1049
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1 3.08603* .00611 .000 3.0671 3.1049
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1 .00000 .00611 1.000 -0.0198 0.0198
2 -3.08603* .00611 .000 -3.1058 -3.0663
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Sheffe 2 .00000 .00611 1.000 -0.0198 0.0198
1 -3.08603* .00611 .000 -3.1058 -3.0663
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3 3.08603* .00611 .000 3.0668 3.1058
1 3.08603* .00611 .000 3.663 3.1058
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396 1: optimum point, 2: validation of optimum point, 3: pure LDPE
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Highlights
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• A microbial model was suggested for antibactierial effect of active
LDPE films in UF cheese.
• All films had antibacterial effects on colimforms after 4 weeks.
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• LDPE film with Cu-Zno and with no Ag nanoparticles provided optimum
antibacterial effect.
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• Suggested statistical model verified optimum points obtained in
microbial tests.
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