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CRANKCASE AND DRAIN ARRAI\IGEMENT

ir. No PARTNO- DESCRIPTION CAF 1

x1 1 2.1 08.1 0.0.O0 Crankcase assly, SR, HS, SH Sheet Metal Gear Cover
(consisting of Sr. Nos. 02 to O8) 1

*1a 12. 103. 10.0.00 Crank case assly, RR-HSD, HS S/F Cast lron gear cover 1
x1b 1 2.104.10.O.00 Crank case assly, SR-HSD, HS S/F Cast lron gear cover 1

2 't 2.108.O1.O.OO Cnankcase (not supplied loose) 1

2a 1 2.1 03.O1 .0.O0 Crankcase (not supplied loose) 1
2b 1 2.1 04.O1 .O.OO Crankcase (not supplied loose) 1

3 12.OO1.02.0.00 Stud for cylinder liner 6

4 12.001.03.0.00 Cylinder head stud (short) I

5 12.001.04.O.00 Cylinder head stud (long) i

6 50O3O/02x004 Stud 12
7 10.01 1.O4.0.OO Nut 7
8 12.001 .05.O.00 Dome nut 1

9 5001 5/02 Nut 12

'to 50505/08 Spring washer
*11 50601/O2 Core Plug - 1/4" BSP 2
*12 50508/12 Copper washer 2
13 10.002.o1.o.o0 Drain pipe 1

14 50601/O3 Drain pluge .

1

15 50508/1 5 Copper washer 1

*Parts Not illustrated

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66
CRANKSHAFT, CRANKGEAR AND FLYWHEEL
ir" No PARTNO. DESCRTPTION CAF 1

10.700.60.o.00 Crankshaft assly. (corrsisting of Sr. Nos.02 to 05) 1

2 10.700.50.o.00 Crankshaft sub-asslY.with Plug 1 1

3 10.010.03.0.oo Batance weisht i [:t":"o"'o

2

4 18.1 20.09.O.00 Balance weight bolt I 2

E 6X.207.02.O.00 Washer for balance weight bolt 2

6 10.0o7.02.0.oo Woodruff key 1

7 10.oo7.03.o.o0 Flywheel key 1

I 10"o09.01.o.00 Crankgear 1

I 1C.OO9.04.O.00 Retaining cup 1

10 50013/O2x0'12 Set bolt 1

11 50505/1 0 Spring rn,asher 1

12 12.167.03.0.OO Flywheel for Std. engines 1

or
124 12.191.O2.O.OO Heavv flywheel for HSD engines 1

*Parts Not illustrar'd

 MA|N BEARING HOUSTNG (c.E, e Eu/.E.)AND LUB. OtL ptptNc
Sr. No PARTNO. DESCRIPTION CAF 1

1 10.008.o1.o.oo Main bearing housing (FWE) 1

2 10.o08.o2.O.00 Joint for EW.E. housing 1

3 10.003.01.0.oo Main bearing housing (GE) 1

4 5OO14/O2xOO7 ' Set screw 7

5 50505/O8 Spring washer 7
6 10.oo8.03.0.o0 Oil seal (FWE), SR 1

or
6A 10.oo8.04.0.o0 .Oil seal (FWE), RR 1

7 ow.001.90.o.00 Thrust washer set (set consist 2 thrust washers) 1

a oL.o01.60.o.oo Main bearing (std. size)

oL.oo1.60.0.o1 Main bearing (0.O1O' U/S.) 2
o1.o01.60.o.02 Main bearing (O.O20" U/S.) 2
01.o01.60.o.03 Main bearing (0.03O' U/S.) z
oL.oo1.60.o.04 Main bearing (O.O4O' U/S.) 2
oL.oo1.50.o_05 l Main bearing (0.050' U/S.) 2
oL.oo1.60.0.05 I Main bearing (0.060' U/S.) z
I
I

10.032.40.o.oo I L.O. Pipe (M.B. Hsg FWE to fil. casing) 1

*10 10.064.10.O.Oo
I
I HSD housing for HSD engines 1
*11 10.066.10.o.0o I Lub. oil pipe (Fuel pin to HSD hsg.) for HSD engines 1

*Parts Not illustrated

 CAMSHAFT, CAMGEAR WHEEL AND PUSH RODS
Sr. No PITRT NO. DESCRIPTION .CAF1
1 1 0.600.1 0.o.00 Camshaft assly. with camgear and thrust bush 1
or
1A 10.60s. 10.0.00 Camshaft assh,/ with steel camgear I thrust bush
or (for SR, HSD engines) 1

1B 10.615.10.0.O0 Camshaft assly with steel camgear & thrust bush

(for Rtl, HSD engines) 1

2 10.147. 15.O.00 Push rod a

2 10.016.04.O.0O Valve tappet 2
10.017"06.0.O0 Thrust bush 1
E 10"147.14.A.OO Locking screw 1

t) '10.o17.0s.0.00 Lock nut for iocking screw 1

7 10.o17.O1.O.00 Camgear wheel 1
or
?A 10.059.01"0.oo Steel camgear wheel for HSD engines 1

8 10.o18.10.0.00 Governor weight assly. 2

9 10.018.02.O.O0 Governor spring 2
10 10.018.03.0.O0 Governor weight pin 2
11 10.o19.40.O.0O Governor push rod assly. (G.E.) 1

12 10.o19.07.O.00 Governor push rod (EWE.) 1

13 10.004.1 1 .0.o0 Steel ball 1

14 10.o20.01.0.0o Extension shaft (short) 1

or
144 10.062.O1.O.00 Ext. shaft (long) for HSD engines 1

15 5O057/O2xOO5 Set screw 4

16 10.o20.03.0.o0 Hard washer 4
xParts Not illustrated
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GEAR COVER AND GEAR COVER PLATE

Sr. No PARTNO, DESCRIPTION CAF 1

I 10.oo5.o1.o.oo Gear cover plate I

2 10.oo5.02_o.00 Joint for gear cover plate 1

3 5OO14/O2x0O4 Set screw 2

4 50505/OB . Spring washer 2

5 10.030.o1"o.oo Gear cover {Steel Metal) 1

or
5A 10.063.O1.O,00 Gear covet cast rron'ior HSD engines 1

6 'to.o30.02.o"oo Joint for gear cover 1

7 5OO14/O2xOO5 Set screw '!o

I so507/oa Flain machined washer 10

10 50015/O2 Nut 4
11 10.030.03.o-oo Oil seal, SB 1

or
t1A 10_o30.04-0_00 Oil seal, RR
12 1 't .169.O5.O.OO bowel for C.l. gear cover 2

*hrb Not illustrated

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FILTER CASING, FUEL PUMP BRACKET AND DIPSTICK

1 18.O34.09.O.OO Filter casing

2 10.031.02.O.OO Joint for Oil filler body

3 16.O14.21.O.OO Nylone plug
4 16.O14.19.O:OO 'O'ring for plug
5 1 2.1 13.O1 .O.OO Fuel pump Bracket

o 10.o25"02.O.OO Fuel pump tapper plunger

7 10.o25.03.O.OO Fuel pump rocker lever

a 10.o25.04.O.OO Spindle for fuel pump rocker lever

I 10.025.05.O.OO Joint for F.P bracket

10 1a-067-30_O.OO Dipstick

lParts Not illustated

 LUB. OrL PUMP (PLUNGER TYPE)

ir. No PARTNO. DESCRIPTION CAF 1

*l 10.006.43.O.OO Lub. oil pump sub assembly with Rel. valve 1

*2 10.006.30.o.oo Eccentric strap sub. assembly 1

3 10.006.11.O.OO Eccentric strap 1

4 1O.006.12.O.Op Pump plunger 1

5 10.006.42.O.OO Sub assly. of Lub. oil pump body with Rel. valve 1

6 1O.006.zt4.O.OO Strainer 1

7 5051 9/O7 Hose clip 1

I 10.oo4.so.o.oo Fulcrum pin sub assly. 1

I so52s/09 Ball 1

10 10.oo4.15.O.00 Conical camp spring for fulcrum pin assly. 1

11 10.oo4.os.o.oo Btrsh for fulcurm pin 1

12 10.oo4,04.o.oo Joint for fulcurm pin I

13 5OO14/O2xOO4 Set scre.w 4

14 500so5/o8 Spring washer
*15 10.032.2ro.o.o() Lub. oil p;pe assly. (F\ /E M.B. Hsg. to filter casing) 1

iParts Not illustrated

 CYLINDER LINER, PUSH ROD TUBE AND SUPPORT

Sr. No PARTNO. DESCRIPT!ON CAF 1

1 12.OO4.O1_O.OO Cylinder liner 1

2 12.OA4.O2.A.OO Joint for cranckcase to liner (O.OO5" thick) As reqd

3 12.OO4.03.O.OO Joint for cranckcase to liner (O.O1o" thick) As reqd
4 12.004.04.O.OO Joint for cranckcase to liner (O.O15" thick) As reqd
5 12.OO5.05.O.OO 'O' ring for push rod tube (Top) 2
6 12.OO5.10.O-OO Push rod tube assembly 2
7 02.o24.O4.O.OO Spring for push rod tube 2
8 12.OOs.Oa,0.OO Rubber bush (Bottom) 2
I 12.OO5.O1 .O.OO Support for push rod tube 2
10 12.OO5,02.O.OO Joint for push rod tube support 1

11 5OO1 3/O2xO1 5 Set bolt 4

12 505O5,/O'l Spring washer 4
13 12.OO5.07.O.OO Washer for rubber ring 2
14 34.O1't.02"O.OO Cup for push rod tube 2
15 12"OO4"05.O.OO Flexoid joint, C/case to cyl. liner 1

*Farts Not illustrated

 T*

CYLINDER HEAD

ir. No PARTNO. DESCRIPTION CAF 1

12.006.20.O.OO Cylinder head assembly

(Consisting of Sr. Nos. 2, 3 to 9) 1

2 12.006.10.O.OO head with valve guide 1

,Cylinder
3 10.o15.O1.O.OO lnlet & exhaust valve 2

4 10.o15.06.O.OO Valve collect pair 2

5 14.128.O1.O.OO Valve spring 2

6 12.OO1.02.O.OO Cylinder stud 4

7 5OO3G/O2xOO9 Stud for rocker box 4

8 12.006.08.O.OO Stud for nozzle holder 2

o 50030/o2xo26 Stud for rocker box cover 1

10 50015/O2 Nut 2

11 5o,()15/O2 Nut 4
12 50505/OA Spring washer 4

*Parb Not illnsbated

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CYLINDER HEAD

lr. No PARIrNO. DESCRIPTTON CAF 1

13 50506/1 2 Plain machined washer 4

14 10.o1 1 .O4.O.OO Nut 4

15 1O.091.04.O,OO Washer 4

16 12.006.04.O.OO Socket for nozzle holder 1

17 12.006.09.O.OO Steel gasket - cylinder head 1

18 1A.12a.04.O.OO Valve cup 2

rParts Not illusfated

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CONNECTTNG ROD AND PISTON

10.o1 1.20.O.oo Connecting rod assembly. 1

(consisting of Sr. Nos. 02 to 05)
10.o11.07.0.OO Con rod & cap (not supplied loose) 1
10.o11.O8.O.OO Large end bolt 2
10.o1 1.O4.O.O0 Nut 2
10.o11.O9.O.OO Small end bush 1
o8.O19.30.O. Large end bearing set (standard size) 1
o8.o19.30.o.o " (O.O1O, u/s) 1
" (O.o2O ulsl 1
o8.o19.30.o ' (O.O3O" u/s)
1
" (O.04O,,u/s) 1
', (O.O5O" u/s) ,1
o8.o19.30 ', (0.06O" u/s)
+7 10.012.10.o.oo Piston assembly (consisting of Sr. Nos. 0g to 1I)
1

1
8 10.o12.02.O.OO Piston, (not supplied toose)
1
I 10.o12.03.O.OO Piston pin
1
10 5050230 lnternal circlip
11 10.o12,30.o.oo Piston ring seL std.
.2
1
12 10.o12.04.o.oo Top chrome ring d
'1
13 10.o12.O5.O.OO Compression ring 1
14 ro.orz.oa.o.oo Napier ring
1
15 10.o12.06.0.OO Scraper ring (slotted) 1
rParts Not illustr"ated
r

ROCKER BOX AND VALVE ROCKER LEVERS

ir. No PARTNO. DESCRIPTION CAF 1

1 12.OO7.O1.O.OO Rocker box 1

2 :r o.o22.o1.o.oo Joint for rocker box 1

3 10.o22.08.O.OO Decompressor peg 1

*4 11.109.10.O.OO Rocker shaft assembly (consisting of Sr, Nos. 05 & 06) 1

5 10.o21.O1.O.OO Rocker shaft (not supplied loose)

6 10.o21.02.O.OO Core plug 1

7 1 1.109.02.O.OO 'O'ring 1

a 10-o.22.2o-O-OO Decompressor shaft with lever 1

I 1()-o22.O7-O-OO Decompressor shaft spring 1

10 10-022.Oa.O.OO Decompregsor peg 1

11 10.o33.02.O.OO Rocker box cover 1

12 10.o33-O1.O.OO Joint for rocker box cover 1

13 10.o15.17-O.OO Nut for rocker cover 1

*14 10.147.50-0.OO Valve rocker assembly, inlet 1

(consisting of Sr. Nos. 15to 171

*Farts Not illustrated

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ROCKER BOX,AND VALVE ROCKER LEVERS
Sr. No PARTNO. oe$iilprroru CAF 1

15 10.147 "20.O.OO Valve rocker lever with bush (inlet) 1

16 10.147.14.O.OO Rocker adjusting screw 1

17 500 1 6/04 Lock nut 1

18 10.147.60.0.OO Valve rocker assembly, exhaust 1

(consisting of Sr. Nos. 19 to 21)

19 10.147. 10.O.OO Valve rocker lever with bush (exhaust) 1

1," 20 10.147.14.O.OO Rocker adjusting screw 1

21 5001 6/04 Lock nut 1

22 ov.oo1.50.1.o0 Valve rocker bush set (set consists of 2 bushes) 1

tParts Not illustrated

13
 FULCRUM BRACKET
Sr. No PARTNO. DESCRIPTION CAF 1

*1 10.o24.50.O.OO Fulcrum bracket assembly

(consisting of Sr. Nos. O2 to O9) 1

2 10.o24.O1.O.O0 Fulcrirm bracket 1

3 10.o24.05.O.00 Joint for fulcrum bracket 1

4 10.024.03.O.00 Adapter plate 1

5 10.o24.04.O.00 E P rack operating lever 1

6 10.oo4.12.0.O0 Locating pin 1

7 10.024.10.O.00 Rack operating lever assembly (external) 1

8 5O014/O2xO05 Set screw 1

9 so01 s/o2 Nut 1

10 10.o24.08.O.O0 Flywheel pointer 1

11 10.024.06.O.OO Joint for adaptor plate and cranckcase 1

12 5OO14/02xOO5 Set screw 3

13 sosos/o8 ]
Spring washer 3
14 10.o27.O1 .O.OO I Governor lever adjusting screw 1
I

15 soo16/o2 I Nut 1

*Parts Not jllustrated

I
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FUEL PUMP, NOZZLE AND H.P PIPES

Sr. No PARTNO. DESCRIPTION CAF 1

1 10.027.31.O.OO Fuel Pump assembly (MICO No. 9 41O O31 O21) 1

x2 10.o27.O7.O.OO Dust Cover 1
3 5OO14/02xOO5 Set screw 2
4 10.o27 .11 .O.OO Joint for fuel pump (O.O1O"thk.) As reqd.
5 10.o27.12.O.O;O Joint for fuel pump {O.O1s"thk.}
6 10.o27.29.O.OO Joint for fuel pump (o.OOS"thk.)
7 1o.o27.06.O.OO Speeder spring 1
I 10.027.08.O.00 Collar for Speeder Spring (big bore)
l* I 10.o27.09.0.OO Collar for Speeder Spring (small bore)
1

1
10 s00 1 6/02 Lock nut 2
12 10.029.10.O.00 Nozzle with holder assly. (MICO No.9 43O O32 1il! 1
13 10.029.O1 .o.oo Nozzle holder assly. (MICO No. 9 43O O31 258) I
14 1o.o29.04.O.OO Nozzle (Mico No. I 43O Og4 2O5l 1
15 1o.o2e.07-o.oo Copper washer (MICO No. 2 439 998 O32)
]

I
1
16 12.069.1O.0.0o High pressure pipe
I
1
17 12.140.30.0.oo I Leak off pipe
1
18 50so4/o2 I Banjo bolt 1
19 5oso8/07 I Copper washer 2
20 10.o27.34.O.OO I Flexoid joint for fuel pump
1
*21 1o.o27.07.o.oo I Dust cover for speeder spring
1
x22 1o.71o.1o.o.oo I Overload stopper assly. for HSD, engines
1

*Parts Not illustrated

15
 l

li

FUEL FILTER AND PIPING

*1 10.034.30.O.OO Fuel filter assly. - O.25 Lit. (consisting of Sr. Nos. 02 to 1 1

2 10.o34.O5.O.O0 Bowl r, "-."r: 1

4 10.o34.O7.O.O0 Spring { ,"'

1

5 50s08/04 Copper Washer "-. ^' 1

6 10.o34.16.OiOO Fuel filter header 1

7 10.o34.17.0.OO Disc .1
I 10.o34.03.0.00 Sealing ring 1

9 10.034.13.O.OO Fuel filter element 1

10 10.o34.04.O.00 Centre bolt 1

11 11 .203. 13.O.OO Washer for centre bolt 1

12 50602/14 Plug 1

13 s0508/1 1 Copper washer 1

14 1 1.O18.02.0.OO Bracket for fuel filter 1

15 5OO14/O2xOQ4 Set screw 2

16 5050s/08 Spring washer 2
17 5OO 1 4/O3X0OB Set screw 2
18 s0505/1 0 Spring washer 2
19 50506/1 0 Plain washer 2
20 5001 s/03 Nut 2
21 18.O50.02.0.O0 Fuel pipe (tank to filter) 1

22 18.O58.O2.O.00 Fuel pipe (filter to fuel pump) 1

23 50504/04 Banjo bolt 3

24 50508/1 1 Copper washer 6
l *Parts Not illustrated

l
 FUEI TANK AND'MOUNTING

ir. No PARTNO- DESCRIPTION CAF 1

*1 18.O1 1.sO.O.OO Fuel tank assembly

(Consisting of Sr. Nos. 2 to 8) 1

2 18.O1 1 .O1.O.OO Fuel tank (6.5 lit.) 1

3 18.O11.26.O.OO Fuel oil strainer 1

4 18.051.60.O.OO Fuel tank cap 1

5 18.O12.03.O.OO Peg for strap 2

6 18.O12.04.O.OO Threaded peg for strap 2
7 1A.O12.O2.O.OO Fuel tank strap 2
8 10.733.O1.O.OO Fuel tank bracket 1

I 18.012.05.O.OO Rubber packing for strap 4

10 18.O12.06.O.OO Support for clamping strap 2
11 5OO14/O1xO15 Set screw 2
't2 s0505/o7 Spring washer 2
13 10.o13_Oa.O.OO Stud 4
14 12.O43.03.O.OO Adaptor plate 1
15 50,015/O2 Nut 4
16 50505/O7 Spring washer 4
17 12.169.1 1 .O.OO Spacer between adaptor plate & cylinder head 1
18 5OO14lO2xO13 Set screw 1
19 50507/Oa Plain washer 1

*Parts Not illustrated

17

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 6o

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RAI}IAL FAN COWLING, FAN AND FAN MOUNTING

Sr- No PARTNO. DESCRIPTION CAF 1

*1 12.216.10.O.OO Cowling set with fan, SR. Hand Start engines 1

or
1A 12.217.10.O.OO Cowling set with fan for RR Hand Start engines 1

2 12.214.O2.O.00 Flywheel fan for SR engines I

or
2A 12.214.O1.O.OO Flywheel fan for RR engines 1

3 12.216"01.O.OO Fan cowling 1

4 12.216"O2.O.OO Main cowling 1

5 12.216.O3.O.OO Cowling for nozzle holder 1

6 12.216.O4.O-OO Side support for fan cowling-Fuel pump side 1

-T
12.216.05.O.OO Side support for fan cowling-Filter casing side 1

8 5OO14lO2xOO2 Set screw-5/16" BSF x O.375' Long 4

I 50507/08 Plain punched washer 4
10 5OO14lO2xOO4 Set screw-5/16'BSF x 0.625' Long 12

11 50507/O8 Plain punched washer 12

12 5OO14lO2xO11 Set screw-5/16' BSF x 1.5 Long 1

*[brts Not illustrated

18
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AIR INLET MANIFOLD, AIR CLEANER, EXHAUST MANIFOLD AND SILENCER

ir. No PARTNO. DESCRIPTION CAF 1

1 10.o42.O1 .O.OO Air inlet manifold 1

2 10.o42.O3.O.O0 Joint for air inlet manifold 1

3 s0014/O2x0O5 Set screw 2

4 50505/08 Spr.ing wirsher 2
5 1 0.067. 10.O.OO Air cleaner (oil bath type) 1

6 50519/1 1 Worm drive hose clip 1

18.O73.O1.0.OO Exhaust manifold for PG engines 1

8 10.039.O2.O.OO Exhaust gasket 1

I 5O014/O2xOO5. Set screw 2

10 50505/O8 Spring washer 2
11 10.039.1 0.O.O0 Exhaust silencer 1

Not illustrated 19
 I

STARTING HANDLE

10.o48.20.O.OO Starting handle, SR Long

10.o72.30.O.O0 Starting handle SR short for HSD, SR engines

10.177.30.6.OO Starting handle RR Short for HSD, RR engines

i
12.189.O1 .O.00 Trangular flange
1O.1O9.O1.O,Oo Extention shaft for PTO
I
t,
I

r*Parts Not illustrated

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