New Product Development

Box Platform, High Tensile Tower

for Tower Hoist
Box Section Platform

Locking lever
Guide Rollers (08 nos.)

Centre wire rope pulley

Limit switch bracket

Arrangement for Rebar carrier

Platform for Bucket

 Box Section Platform variant

Box Platform with Tilting Bucket Box Platform with Rectangular Bucket Box Platform with Rebar carrier
Comparison of Channel platform and Box platform

Channel platform Box section platform

Comparison of Channel platform and Box platform
Channel platform
• Section used: ISMC 125 (Channel 125 x 65)
• Less torsional strength compare to box platform
• Bush used in guide rollers
• No adjustment in guide rollers
• 04 Nos. of guide rollers used
• No interchangebility of rebar carrier attachement
Box section platform
• Section used: 96 X 48 X 4.8 THK
• More torsional strength
• Bearing used in guide rollers
• Eccentricity in guide rollers for adjustment
• 08 Nos. of guide rollers used
• Interchangebilty of rebar carrier attachment
• Permenant grease cup
Rebar carrier locking and rotating mechanism

Platform with rebar carrier

Locking and rotating

Handle
Tie inn mounting problem and Solution

Tie inn mounting problem at last floor Tie inn mounting solution trial

Tower mast of Hoist Tie inn structure

above last slab
Concrete column at top floor
above last slab (Assume)
 Erection Crane arrangement for Tower assly

Erection crane mounted on box

platform

Erection crane mounting

arrangement on box platform
High Tensile Tower Mast

Locating pin

Diagonal cross
support cross member
Comparison of Old and High Tensile Tower mast

Old Tower Mast High Tensile Tower Mast

• Height: 2.5 meter • Height: 1.5 meter

• Weight: 72 kg • Weight: 43 kg
• Material Used: E250 • Material Used: E350
• YTS of Material: 250 MPa • YTS of Material: 350 MPa
• UTS of Material: 410 MPa • UTS of Material: 490 MPa
Comparison of Old and High Tensile tower mast
(Cross Section Properties)

Old Tower Mast cross section High Tensile Tower Mast cross section

• Section used: 65X65X6 thk Angle • Section used: 50X50X6 thk Angle
• Cross section dimension: 380mm X 300mm • Cross section dimension: 500mm X 300mm
• Section Modulus (Z) = 5.7 E+05 Cu.mm • Section Modulus (Z) = 5.7 E+05 Cu.mm
Comparison of Old and High Tensile Tower mast
(Extra stiffners)

Old Tower Mast High Tensile Tower Mast

Diagonal cross
member

• No diagonal cross member • Diagonal cross member

• It gives more stiffness to four angle tower
structure.
Comparison of Old and High Tensile Tower mast
(Assembly of two tower)
Old Tower Mast Tower High Tensile Tower Mast
Tower

Fastners
(22 nos.)
Fastners
(04 nos.)

• No. of bolt used for assembly of two towers = 22 • No. of bolt used for assembly of two towers = 04
Nos. Nos.
Comparison of Old and High Tensile Tower mast
(Locating and allignment)
Old Tower Mast Tower High Tensile Tower Mast
Tower

Flat

• Flat and mast angle are used to locate tower mast. • Locating pins (02 Nos.) are used to align tower
• Only back side surface is allign. mast
• All the angle surfaces align for easy rolling of
guide roller
Advantages of High Tensile Tower mast

• Easy to handle
• More regidity and stiffness
• Strength is more
• Easy to assemble
• Accuracy in Installation
• Proper allignment
Thank you