Professional Documents
Culture Documents
Manual Ath Rsh3000
Manual Ath Rsh3000
SCISSOR LIFTS
A T H DSH 3000
A T H DSH 3000F
A T H RSH 3000
1
CONTENT
1 Safety
1.1 Introduction
1.2 Safety instructions for initial operation
1.3 Safety instructions for operation
1.4 Environmental aspects of hydraulic oil
1.5 Safety instructions for service works
1.6 Safety devices of the lift
2 Technical description
2.1 Scope of delivery
2.2 Technical specifications
2.3 Dimensions of lifts
2.4 Warranty document
2.5 Declaration of conformity
3 Installation
3.1 Site selection and dimension for soil gap (for DSH 3000)
3.2 Soil condition
3.3 Installation of the scissors lift
3.4.1 Installation of hydraulic hoses DSH 3000
3.4.2 Installation of hydraulic hoses DSH 3000F + RSH 3000
3.5 Installation of pneumatic hoses
3.6 Electrical connections
3.7 Preparation initial operation
3.8.1 Hydraulic scheme DSH3000
3.8.2 Hydraulic scheme DSH3000F + RSH3000
3.8.3 Pneumatic scheme DSH3000 + RSH3000 + DSH3000F
4 Completion
4.1 Initial operation DSH3000
4.2 Initial operation DSH3000F + RSH3000
4.3 Limit switch DSH3000F + RSH3000
4.4 Light barrier DSH3000F + RSH3000
5 Operation manual
5.1 Description of functions
5.2 Lifting
5.3 Lowering
5.4 Maintenance
6 Errors
7 Electric plan
2
1 Safety
1.1 Introduction
This user manual is an integral part of the lift. (Issue July 2011)
All the information from this user´s manual has been checked with attention, however,
mistakes are not excluded.
The operator of the lift must have specific experience in workshop, service, maintenance and
repair activities, the ability to interpret correctly the drawings and descriptions contained in
the manual.
We reserve the right for technical changes and changes with regards to content.
Please read the safety procedures and operating instructions in this manual intently before
operating. The instructions must be observed absolutely. Keep this manual near lift all the
times. Make sure all operators read this manual.
Any damage resulting from improper use of the lift and failure not to follow the instructions
contained in this manual will release the manufacturer from any liability.
The following safety instructions are warning of danger and shall help to avoid personal and
material damages. For your own safety it is absolutely necessary to observe the safety
instructions in this user manual.
The operators are required to observe additionally the prescriptions of accident prevention
legislation in force in the country of installation of the lift. Each operator is responsable
himself for the observance of this prescriptions.
The lift is designed for installation in dry rooms. The installation in wet rooms as well as
room with a risk of explosion is not allowed.
Safety precautions against corroison between footprint of the lift and ground plate has to
be made by the operator before installation
The operator is responsible for the site selection, soil condition, the load capacity of the
intermediate ceiling and so on. It has to be guaranteed by proofing or with information by
an architect that the soil condition comply with the the requirements respectively
foundations has to be made which comply with the requierement.
A five-pole cable must be foreseen for the connection of the lift. The lift can be supplied
with a fixed connection or a plug socket. In both cases the needed installation has to be
made by a skilled person/expert. Hereby are to be observed the general and local
regulations.
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1.3 Safety instructions for operation
The user manual must be at hand everytime and to be considered by every user. The
legislative requirements for accident prevention has to be observed. Legal regulations
have priority.
The lift may only be used by authorized trained persons over the age of 18 years. For any
unauthorized use of the lift there is a lockable main switch installed
Keep the working area clean; before lifting and lowering remove all the objects that could
cause hazards in the working are. The lift has to be watched always during lifting and
lowering.
The conventional use has to be guaranteed. Hereby the stated load capacity on the lift
isn´t allowed to be exceeded and the maximum allowed weight distribution of 2:3 has to
be observed.
Keep the working area and the lift clean and remove spots to avoid the risk of
slipping. Parts of the electric unit has to be protected from wetness.
Drive on the lift only in the lowest basic position. The vehicle must be taken only on the
foreseen points on the vehicle.
If the vehicle reaches the rubber pads at lifting, the safe and stable position of the rubber
pads has to be checked.
After a short lifting, the safe position and the weight distribution has to be checked
according to manufacturer instruction.
Always close the car`s doors by lifting and lowering. Never lean objects or tools on the lift
or on the vehicle to be lifted
It is forbidden that persons are in the near of the lift during lifting and lowering. Leave
immediately the danger zone if there is a risk that the vehicle tilts.
Persons are not permitted to stand or sit on the platforms during the lift maneuver. Also it
is forbidden to climb up the lift.
Check all the safety devices regularly and never remove or deactivate the safety devices
or manipulate them in any way. When there is a disfunction of the safety device the lift is
not allowed to be used.
The main switch is also emergency switch and can be used to switch-off the lift when
dangerous situations appear. It is possible to lock the main switch as protection against
unauthorized use.
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1.4 Environmenal aspects of hydraulic oil
The hydraulic system is a closed system. Therefore the hydraulic oil doesn´t get into the
environment in case of a conventional use.
The oil change has to be made proper and professional. The waste oil must be disposed of
under consideration of all legal regulations.
Take care of checking the leak tightness of the aggregats and parts of the system as well as
a maintenance and reparation in time. Here above all the hydraulic hoses and hose
connections has to be observed and checked intensive.
Before any service operation unplug the lift from the electrical network (main switch off,
disconnect plug). Suitable measures against switching on again are to be made.
Only skilled persons/experts are allowed to work on the electrical part of the lift
respectively on the supply.
Adjustments and changes on the transmitter, proximity switch and so on are only allowed
to be made by skilled technicians.
.
Emergency stop
On the control panel there is installed an emergency stop. Also the main switch has this
function.
Front ring
The buttons are secured by front rings in case of an accidental use.
Safety notches
With the safety notches a possible lowering of the load because of ropture or leakage of
the hydraulic system will be prevented.
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2 Technical description
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2.3a Dimension of DSH 3000
7
2.3b Dimension of DSH 3000 F
8
2.3c Dimension of RSH 3000
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Address of distributor Address of customer
_______________________________________ ____________________________________
Company (customer ID if applicable) Company (customer ID if applicable)
_______________________________________ ____________________________________
Contact person Contact person
_______________________________________ ____________________________________
Street Street
_______________________________________ ____________________________________
Postal code, City Postal code, City
_______________________________________ ____________________________________
Tel./Fax Tel./Fax
Transport damage
Delivered by: DHL/Post GLS Forwarding agency
apparent defects (visible transport damages, notation on delivery note of forwarder, send copy
of delivery note and pictures immediately to ATH-Heinl)
hidden defects (transport damage is noticed only while unpacking the goods, send claim notice
with pictures within 24 hours to ATH-Heinl)
Other damage
Description of damage
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
_______________________________________________________
___________________________________________________________________
IMPORTANT ADVICE
Damages, which arise from improper handling, failed maintenance or mechanical defects are not within the warranty..
For equipment, which was not installed by an authorized technician of ATH-Heinl, the warranty is limited to the supply
of the needed spare parts.
____________________________________ ______________________________
Place, Date Stamp, Signature
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Seriennummer / Serial number
Konformitätserklärung
Declaration of conformity
Déclaration de conformité
Declaración de conformidad
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Prüfinstitut / Institut of Quality / Institut de qualité / Instituto de calidad
Herstellerbezeichnung Typ
Designation of producer Type
Désignation du producteur Type
Denominación del fabricante Tipo
CE-C-0616-11-41-05-5A/CE-C-0616-11-41-06-5A/CE-C-0616-11-41-04-5A
Hiermit wird bestätigt, dass die oben bezeichneten Maschinen den genannten EG-Richtlinien
entsprechen.
Herewith we confirm that the above named machines are according to the named EC-directives.
Nous certifions par la présente la conformité des machines décrites ci-dessus aux Directives de
l’Union européennes citées.
Confirmamos con esto de que la mercancía denominada arriba cumple las directivas llamadas
de la Unión Europea.
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3 Installing of the lift
The site selection must be made carefully. If possible use existing building plans. In this it
can be seen, if there are cables, canals and so on in the ground which could be damaged
when fixing the lift. In the whole area around the lift it must be assured that during the
work with the lift neither lateral nor above installations or other plants can be damaged.
The lift is not suitable for an installation outside or in wet rooms as well as where is a risk
of potentially explosive atmosphere.
Before installation the operator has to make safety precautions against corrioson between
footprint of the lift and ground plate!
For the site selection is important, that the shown distances in Picture 1 and the
dimensions to the walls or other barriers are observed and in compliance with any
legislative requirements in the country of installation.
!!! For making the soil gaps (for DSH3000) please ask for the actual drawing!!!
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3.2 Soil condition
The soil condition in the area of the lift has to be controlled and checked carefully. The lift
must be installed on a flat concrete floor with a thickness of minimum 150mm and a
capacity load of minimum 250kg/ cm² (reinforced concrete B25).
If the soil does not comply with the requirements, then a corresponding foundation has to
be made. In case of a mounting on a intermediate ceiling, the capacity has to be detected.
ATTENTION!!: If soils do not comply with the requirements, there could evoke serious
injuries to personal or damages to the lift. Do not install the lift on asphalt, soft concrete
floor or any other kind of unstable subsoil.
Place both platforms on the selected site. The bottom of the lifting cylinder must be at the
front of the lift (with look in vehicle direction as in Picture 1-arrow)
Following both platforms are lifted with a fork lift or any other suitable lifting device (picture
2) and put into the soil gaps (Picture 2) (for DSH 3000) or put at the final installation
place (DSH 3000F + RSH 3000). Here it has absolutely to be considered that the safety
notches of the lift are safe and fix engaged. For an additional protection the lift should be
protected by a support with lumbers or similar..
picture 1 picture 2
After the scissors were aligned according to the dimension drawing (page 13 below) and
the vertical stand was controlled, it can be started to dowel the lift.
Following the dowels will be tightened with the needed torque.
Use for the tightening in no case an impact wrench.
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3.4.1 Installation of hydraulic hoses at DSH 3000
15
3.4.2 Installation of hydraulic hoses at DSH 3000F + RSH 3000
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3.5 Installation of pneumatic hoses
The compressed-air supply (not in scope of delivery) will be connected to the electro-
magnetic controlled pneumatic valve on the control panel (picture 1) From here will be
distributed over both pneumatic cylinders of the unlocking device (picture 2 resp. 3) by
means of the enclosed hoses and T-pieces.
It hast o be considered that the supply is made over a compressed air service unit, which
is equipped with a drain valve and oiler to guarantee the lifetime and function of the single
components.
For the connection of the lift must be foreseen on site a three-phase current connecton
(400V/50Hz/16A inert) in form of a CEE-plug device (socket and plug) or a fix connection
(connection socket incl. Clamps).
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3.7 Preparations for installation
3.7.1 Make sure by visual control that all electric pipes as well as hydraulic and pneumatic
pipes are connected.
3.7.2 Fill in the tank oft he hydraulic aggregate with oil until the indicated marking on the
dipstick. Take care that no impurtiy comes in the tank.
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3.8.2 Hydraulic scheme DSH 3000F + RSH 3000
19
3.8.3 Pneumatic scheme DSH3000 + DSH3000F + RSH3000
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4 Completion
After the electrical and pneumatic connections are made and checked as well as the oil-
level in the tank is controlled again, the initial operation can be started. For this disconnect
the light barrier with the key-switch.
- Press button "UP" until the second scissor reaches a height of appr. 1000 mm.
Following press "DOWN" to lower the scissor again. Repeat this process 6 - 7 times in
order to deflate the hydraulic system.
.
- Then bring the second scissor with the button "UP" to the same height as the first.
Now close the counterbalance valve „H“.
!!! After finishing the height adjustment activate again the light barrier with the key-switch,
the function of the lift is now only given at the same level!!!
ATTENTION: Observe the whole lift and the components closely during the whole initial
operation process. Lift no vehicle before the final assembly is finished and all functions,
safety devices and fixings are controlled.
As now the initial operation is finished succesfully, the lift must be lubricated on the
needed points (slides, joints and so on). Lift and lower once again and if needed lubricate
the needed points again.
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4.2 Initial operation DSH 3000F + RSH 3000
After the electrical and pneumatic connections are made and checked as well as the oil-
level in the tank is controlled again, the initial operation can be started. For this disconnect
the light barrier with the key-switch.
!!! After finishing the height adjustment activate again the light barrier with the key-switch,
the function of the lift is now only given at the same level!!!
ATTENTION: Observe the whole lift and the components closely during the whole initial
operation process. Lift no vehicle before the final assembly is finished and all functions,
safety devices and fixings are controlled.
As now the initial operation is finished succesfully, the lift must be lubricated on the
needed points (slides, joints and so on). Lift and lower once again and if needed lubricate
the needed points again.
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4.3 Limit switch DSH3000F + RSH3000
Both limit switches for the lifting limit and the CE-Stop are installed in the angle of the scissors
and are activated by a cam disc. This cam disc is adjustable by means of an Inbus screw for the
eventual switching positions.
The light barrier is installed on the angles of the scissors. It provokes a switching-off of the lift by
an exorbitant asynchronism. The light barrier can be adjusted in the angles.
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5 Operation manual
The lift is only suitable for using in dry rooms. It is not allowed to us it outside! It is not
suitable for the use in a room which is endangered for explosion.
The scissors lifts are admitted for the lifting of passenger cars and vans with a max.
weight of 3000 kg. It consists of the following components:
Scissors:
Both scissors are moved by hydraulic cylinder. For a guaranteed synchronism of both
scissors is used the system control cylinder and cylinder in series. That means that the oil
which is squeezed by the lifting cylinder, controls the cylinder in series. The synchronism
is supervised by a light barrier, which stops the lift if there is an asynchronism.
The safety notches, which engange automatically while lifting the vehicle, secure the lifted
vehicle in case of defects against dropping.
Hydraulic system:
The hydraulic aggregate consists of the motor, the multiplier, the pump, the oil tank, the
hydraulic cylinders and distributors. The motor which is operated by a push-button,
transmits the torque by means of the coupler to the pump. The pump sucks the oil via the
oil filter and generate then the needed pressure for the lifting capacity.
The oil is conducted into the distributor. From here it is conducted via the blow-off valve
into the two hydraulic cylinders, which are installed in the scissors. The blow-off valve is
adjusted to the pressure of the max. capacity of the lift. This adjustment is not allowed to
change.
The lowering is made via an electrical energized lowering valve, at the same time were
released the safety notches via the pneumatic.
The fastening torque of the anchor screws must be read in the documents oft he anchor
producer and must be considered.
The lift is only allowed to be operated by skilled, psychical and physical qualified persons
with a minimum age of 18 years. It must be made a protocol for the training.
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5.2 Lifting
The lift must be in the lowest position. Now the vehicle can be driven on central. Following
the rubber pads will be placed according to the instructions of the vehicle´s producer.
Here the extensions of the platforms can be used accordingly.
With the button “UP” the lift will be raised and the lift will be approached to the vehicle.
Before lifting of the vehicle the position of the rubber pads must be controlled closely.
Now the vehicle can be lifted in the desired height.
5.3 Lowering
ATTENTION: The lowering of the lift is only allowed when no persons are under or nearby
the vehicle and no objects are under the vehicle.
It has to be paid attention to that nobody is in the near of dangerous points for
squeezing and crimping.
If there is a need to release the engaged safety notches the lift will be raised at first
shortly by pressing the button UP, only then press the button DOWN and the lift will be
lowered. Hereby it has to be observed continuously that no person is in the near of the
vehicle. The lift must be lowered into the lowest position. After removing the rubber pads
the vehicle can be driven away.
.
5.4 Maintenance
Every 3 months - Visual check of all the components and replace damaged ones
Every 3 years - Changing of the hydraulic oil and cleaning of the filter
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6 Errors
Aggregate does not work - Light barrier defect - Check light barrier
- Asynchronism - Control height of scissors
Lowering is too slow - Control valve wrong adjusted - Open control valve more
26
27
Legend electro plan
QS Main switch
KM Motor contactor
FR Overcurrent relay
SB1 Button UP
PH Light barrier
HL Control lamp
BZR Horn
DQ Lowering valve
YV Pneumatc valve
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Exploded drawing
RSH 3000
29
Exploded drawing
DSH 3000
30
Exploded drawing
DSH 3000 F
31
Checking book
Lifts
32
CHECKING
Each vehicle lift is tested by the manufacturer with the corresponding proof load. Furtheron the
vehicle lift was subject to statical, dynamic and electrical tests.
The lift must be checked after finishing the installation and then regularly by a suitable and
authorized company or institution according to the guilty instructions and legal regulations in the
country of installation.
Scope of checking
Besides the correct function are above all the components to be checked which are important for
the safety of the whole equipment:
Technical data
The technical data are listed in the user´s manual of the corresponding lift.
Manufacturer, type and serial number as well as customer´s data are to be noted in the checking
protocol
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Protocol of Installation/Handover certificate
The above mentioned lift was installed on the _________ and was handed over to the client
after start-up test and introducing of the operators totally functional.
The following points were checked:
Test run several times with intermediate stops until the end position –with and without
load (Synchronism, limit stop, restart)
We point out that damages and errors which are occuring due to noncompliance of maintenace
and adjustment works (according to operation manual and intruduction), defective electrical
connections (rotating field, nominal voltage, fuse protection) or improper use (overload,
installation outside, technical changes) exclude the guarantee!
______________________________
Place, Date
______________________________ ______________________________
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Protocol / Function - and visual testing (VBG14/BGR500)
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
Checking made
______________________________ ______________________________
Place,Date, Name of technical expert Company stamp/Signature technical expert
35
Protocol / Function - and visual testing (VBG14/BGR500)
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
Checking made
______________________________ ______________________________
Place,Date, Name of technical expert Company stamp/Signature technical expert
36
Protocol / Function - and visual testing (VBG14/BGR500)
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
Checking made
______________________________ ______________________________
Place,Date, Name of technical expert Company stamp/Signature technical expert
37
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