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USER´S MANUAL

SCISSOR LIFTS

A T H DSH 3000
A T H DSH 3000F
A T H RSH 3000

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CONTENT

1 Safety
1.1 Introduction
1.2 Safety instructions for initial operation
1.3 Safety instructions for operation
1.4 Environmental aspects of hydraulic oil
1.5 Safety instructions for service works
1.6 Safety devices of the lift

2 Technical description
2.1 Scope of delivery
2.2 Technical specifications
2.3 Dimensions of lifts
2.4 Warranty document
2.5 Declaration of conformity

3 Installation
3.1 Site selection and dimension for soil gap (for DSH 3000)
3.2 Soil condition
3.3 Installation of the scissors lift
3.4.1 Installation of hydraulic hoses DSH 3000
3.4.2 Installation of hydraulic hoses DSH 3000F + RSH 3000
3.5 Installation of pneumatic hoses
3.6 Electrical connections
3.7 Preparation initial operation
3.8.1 Hydraulic scheme DSH3000
3.8.2 Hydraulic scheme DSH3000F + RSH3000
3.8.3 Pneumatic scheme DSH3000 + RSH3000 + DSH3000F

4 Completion
4.1 Initial operation DSH3000
4.2 Initial operation DSH3000F + RSH3000
4.3 Limit switch DSH3000F + RSH3000
4.4 Light barrier DSH3000F + RSH3000

5 Operation manual
5.1 Description of functions
5.2 Lifting
5.3 Lowering
5.4 Maintenance

6 Errors

7 Electric plan

Enclosure > Checking book + Expoloded drawings

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1 Safety

1.1 Introduction

This user manual is an integral part of the lift. (Issue July 2011)
All the information from this user´s manual has been checked with attention, however,
mistakes are not excluded.
The operator of the lift must have specific experience in workshop, service, maintenance and
repair activities, the ability to interpret correctly the drawings and descriptions contained in
the manual.
We reserve the right for technical changes and changes with regards to content.

Please read the safety procedures and operating instructions in this manual intently before
operating. The instructions must be observed absolutely. Keep this manual near lift all the
times. Make sure all operators read this manual.

Any damage resulting from improper use of the lift and failure not to follow the instructions
contained in this manual will release the manufacturer from any liability.

The following safety instructions are warning of danger and shall help to avoid personal and
material damages. For your own safety it is absolutely necessary to observe the safety
instructions in this user manual.

The operators are required to observe additionally the prescriptions of accident prevention
legislation in force in the country of installation of the lift. Each operator is responsable
himself for the observance of this prescriptions.

1.2 Safety instruction for initial operation

 The lift is designed for installation in dry rooms. The installation in wet rooms as well as
room with a risk of explosion is not allowed.
Safety precautions against corroison between footprint of the lift and ground plate has to
be made by the operator before installation

 The operator is responsible for the site selection, soil condition, the load capacity of the
intermediate ceiling and so on. It has to be guaranteed by proofing or with information by
an architect that the soil condition comply with the the requirements respectively
foundations has to be made which comply with the requierement.

 A five-pole cable must be foreseen for the connection of the lift. The lift can be supplied
with a fixed connection or a plug socket. In both cases the needed installation has to be
made by a skilled person/expert. Hereby are to be observed the general and local
regulations.

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1.3 Safety instructions for operation

 The user manual must be at hand everytime and to be considered by every user. The
legislative requirements for accident prevention has to be observed. Legal regulations
have priority.

 The lift may only be used by authorized trained persons over the age of 18 years. For any
unauthorized use of the lift there is a lockable main switch installed

 Keep the working area clean; before lifting and lowering remove all the objects that could
cause hazards in the working are. The lift has to be watched always during lifting and
lowering.

 The conventional use has to be guaranteed. Hereby the stated load capacity on the lift
isn´t allowed to be exceeded and the maximum allowed weight distribution of 2:3 has to
be observed.

 Keep the working area and the lift clean and remove spots to avoid the risk of
slipping. Parts of the electric unit has to be protected from wetness.

 Drive on the lift only in the lowest basic position. The vehicle must be taken only on the
foreseen points on the vehicle.

 If the vehicle reaches the rubber pads at lifting, the safe and stable position of the rubber
pads has to be checked.

 After a short lifting, the safe position and the weight distribution has to be checked
according to manufacturer instruction.

 Always close the car`s doors by lifting and lowering. Never lean objects or tools on the lift
or on the vehicle to be lifted

 It is forbidden that persons are in the near of the lift during lifting and lowering. Leave
immediately the danger zone if there is a risk that the vehicle tilts.

 Persons are not permitted to stand or sit on the platforms during the lift maneuver. Also it
is forbidden to climb up the lift.

 Check all the safety devices regularly and never remove or deactivate the safety devices
or manipulate them in any way. When there is a disfunction of the safety device the lift is
not allowed to be used.

 The main switch is also emergency switch and can be used to switch-off the lift when
dangerous situations appear. It is possible to lock the main switch as protection against
unauthorized use.

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1.4 Environmenal aspects of hydraulic oil

The hydraulic system is a closed system. Therefore the hydraulic oil doesn´t get into the
environment in case of a conventional use.
The oil change has to be made proper and professional. The waste oil must be disposed of
under consideration of all legal regulations.
Take care of checking the leak tightness of the aggregats and parts of the system as well as
a maintenance and reparation in time. Here above all the hydraulic hoses and hose
connections has to be observed and checked intensive.

1.5 Safety instructions for service operation

 Maintenance and repair operations must be exclusively performed by specialized


technical staff with authorization from ATH-Heinl or licensed dealer

 Before any service operation unplug the lift from the electrical network (main switch off,
disconnect plug). Suitable measures against switching on again are to be made.

 Only skilled persons/experts are allowed to work on the electrical part of the lift
respectively on the supply.

 Adjustments and changes on the transmitter, proximity switch and so on are only allowed
to be made by skilled technicians.
.

1.6 Safety devices on the lift

 Dead man’s control:


The function of the control elements are given as long as the buttons will be pushed.

 Emergency stop
On the control panel there is installed an emergency stop. Also the main switch has this
function.

 Front ring
The buttons are secured by front rings in case of an accidental use.

 Synchronism and control of synchronism


The synchronism of the platforms is made hydraulic by the master and slave cylinder and
supervised by the light barrier.

 Safety notches
With the safety notches a possible lowering of the load because of ropture or leakage of
the hydraulic system will be prevented.

 Pressure control valve


The working pressure of the hydraulic is limited to the admitted maximum value by a
pressure control valve. It is not allowed to change the adjustment!!

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2 Technical description

2.1 Scope of delivery

The scope of delivery for the scissors lifts contains:

- 2 lifting scissors with platform


- 1 extension plate per scissor (DSH 3000)
- 2 extension plates per scissor, also as drive-on plate (DSH 3000F + RSH 3000)
- 1 Hydraulic aggregate
- 1 Set of hydraulic hoses incl. T-pieces
- 1 Set of pneumatic hoses inkl. T-pieces
- 1 Light barrier for synchronism control
- 1 Set small parts
- 1 User´s manual with checking book

2.2 Technical datas

Type of lift DSH 3000 DSH 3000F RSH 3000


Max. capacity kg 3000
Lifting time (loaded) sec. 47 46 23
Lowering time (loaded) sec. 49 49 25
Electrical supply 3/N/PE AC 400V/50Hz
Motor kW 2,2
Fuse protection A 3 C 16 A
Safety IP 43
Working pressure Bar 120
Operating temperature °C 5-40
Oil (H-LPD 32) l appr. 12,0 appr. 12,0 appr. 10,0
Noise level dB 76
Weight kg 800 973 570
Max. lifting height mm 1740 1845 1030
Max. lift mm 1740 1730 940
Mounting height / Drive-over height mm 330 105 105
Length drive-on plates (min/max) mm 1540 / 1740 1550 / 2110 1450 / 2040
Width drive-on plates mm 550 635 530
Pneumatic connection bar 8-10

Note: we reserve all the technical claims.

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2.3a Dimension of DSH 3000

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2.3b Dimension of DSH 3000 F

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2.3c Dimension of RSH 3000

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Address of distributor Address of customer
_______________________________________ ____________________________________
Company (customer ID if applicable) Company (customer ID if applicable)
_______________________________________ ____________________________________
Contact person Contact person
_______________________________________ ____________________________________
Street Street
_______________________________________ ____________________________________
Postal code, City Postal code, City
_______________________________________ ____________________________________
Tel./Fax Tel./Fax

Article-type_______________________________ Serial n° _______________________


Date of delivery/Construction year____________ Invoice n° (Copy)______________
Assembling Self-assembly Shop assembly Assembler (Name) ___________________

Transport damage
Delivered by: DHL/Post GLS Forwarding agency
apparent defects (visible transport damages, notation on delivery note of forwarder, send copy
of delivery note and pictures immediately to ATH-Heinl)
hidden defects (transport damage is noticed only while unpacking the goods, send claim notice
with pictures within 24 hours to ATH-Heinl)

Other damage

Description of damage
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
_______________________________________________________
___________________________________________________________________

Description of needed spare parts


(List of spare parts as enclosure in the corresponding operation manual)

Article-n° Article description Quantity

IMPORTANT ADVICE
Damages, which arise from improper handling, failed maintenance or mechanical defects are not within the warranty..
For equipment, which was not installed by an authorized technician of ATH-Heinl, the warranty is limited to the supply
of the needed spare parts.

____________________________________ ______________________________
Place, Date Stamp, Signature

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Seriennummer / Serial number

Konformitätserklärung
Declaration of conformity
Déclaration de conformité
Declaración de conformidad

Für die KFZ-Hebebühne Typ ATH DSH3000


For the car lift Type ATH DSH3000F
Pour les ponts élévateurs Type ATH RSH3000
Para el elevador Tipo

Wurden folgende einschlägige Bestimmungen beachtet


The following EG-directives are considered
Les Directives suivantes de l’Union européenne ont été respectées
Los siguientes directivas pertinentes de la Unión Europa fuen cumplido

Maschinenrichtlinie: 2006/42/EC (Annex IV)


(Machine-Directive)

Folgende harmonisierten Normen und Vorschriften wurden eingehalten


The following harmonized standards are applied
Les normes harmonisées suivantes ont été appliquées
Los siguientes normas y reglamentos armonizados fuen cumplido

DIN EN 1493: 2010 Vehicle Lifts


DIN EN 60204-1: 2006+A1: 2009

Hersteller / Manufacturer / Fabricant / Fabricante

ATH-Heinl GmbH & Co. KG –


Kauerhofer Straße 2 – D-92237 Sulzbach-Rosenberg – Germany

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Prüfinstitut / Institut of Quality / Institut de qualité / Instituto de calidad

CCQS UK Ltd. – Level 7 – Westgate House


Westgate Rd. – London W5 1YY UK

Referenznummer der technischen Daten:


Reference number for the technical data:
Numéro de référence des données techniques:
Número de referencia de los datos técnicos:

TF-C-0616-11-41 // -05-5A / -06-5A / -04-5A

Herstellerbezeichnung Typ
Designation of producer Type
Désignation du producteur Type
Denominación del fabricante Tipo

DSH 3000 / DSH 3000F / RSH 3000

Nummer des Zertifikats:


Number of the certificate:
Numéro du Certificat:
Número del certificado:

CE-C-0616-11-41-05-5A/CE-C-0616-11-41-06-5A/CE-C-0616-11-41-04-5A
Hiermit wird bestätigt, dass die oben bezeichneten Maschinen den genannten EG-Richtlinien
entsprechen.

Herewith we confirm that the above named machines are according to the named EC-directives.

Nous certifions par la présente la conformité des machines décrites ci-dessus aux Directives de
l’Union européennes citées.

Confirmamos con esto de que la mercancía denominada arriba cumple las directivas llamadas
de la Unión Europea.

ATH-Heinl GmbH & Co.KG


Kauerhofer Straße 2
D-92237 Sulzbach-Rosenberg ______________________________
im Juli 2011 ATH-Heinl GmbH & Co.KG/ Hans Heinl
(Geschäftsführer)

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3 Installing of the lift

!!! Important: Read the installation instruction carefully before installing!!!


The information of this installation instructions are to be intended for helping skilled
technicians who are familiar with the mounting of lifts. Fixings and adjustments have to be
done carefully and precisely, only then a safe and faultless function of the lift is given.

No consideration of this causes disclaimer of warranty. If the installation was not


made by an authorized technician of ATH-Heinl, the warranty is limited to the
supply of the needed spare parts.

3.1 Site selection + dimension for soil gap

The site selection must be made carefully. If possible use existing building plans. In this it
can be seen, if there are cables, canals and so on in the ground which could be damaged
when fixing the lift. In the whole area around the lift it must be assured that during the
work with the lift neither lateral nor above installations or other plants can be damaged.
The lift is not suitable for an installation outside or in wet rooms as well as where is a risk
of potentially explosive atmosphere.
Before installation the operator has to make safety precautions against corrioson between
footprint of the lift and ground plate!

For the site selection is important, that the shown distances in Picture 1 and the
dimensions to the walls or other barriers are observed and in compliance with any
legislative requirements in the country of installation.
!!! For making the soil gaps (for DSH3000) please ask for the actual drawing!!!

Picture 1 (Fig. Similar)

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3.2 Soil condition

The soil condition in the area of the lift has to be controlled and checked carefully. The lift
must be installed on a flat concrete floor with a thickness of minimum 150mm and a
capacity load of minimum 250kg/ cm² (reinforced concrete B25).
If the soil does not comply with the requirements, then a corresponding foundation has to
be made. In case of a mounting on a intermediate ceiling, the capacity has to be detected.
ATTENTION!!: If soils do not comply with the requirements, there could evoke serious
injuries to personal or damages to the lift. Do not install the lift on asphalt, soft concrete
floor or any other kind of unstable subsoil.

3.3 Installation of the lift

Place both platforms on the selected site. The bottom of the lifting cylinder must be at the
front of the lift (with look in vehicle direction as in Picture 1-arrow)
Following both platforms are lifted with a fork lift or any other suitable lifting device (picture
2) and put into the soil gaps (Picture 2) (for DSH 3000) or put at the final installation
place (DSH 3000F + RSH 3000). Here it has absolutely to be considered that the safety
notches of the lift are safe and fix engaged. For an additional protection the lift should be
protected by a support with lumbers or similar..

picture 1 picture 2

After the scissors were aligned according to the dimension drawing (page 13 below) and
the vertical stand was controlled, it can be started to dowel the lift.
Following the dowels will be tightened with the needed torque.
Use for the tightening in no case an impact wrench.

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3.4.1 Installation of hydraulic hoses at DSH 3000

The hydraulic hoses are to be installed as described in the following respectively


shown in the drawing between aggregate, junction and cylinder.
Keep hoses and screwings clean and without dirt.

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3.4.2 Installation of hydraulic hoses at DSH 3000F + RSH 3000

The hydraulic hoses are to be installed as described in the following respectively


shown in the drawing between aggregate, junction and cylinder.
Keep hoses and screwings clean and without dirt.

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3.5 Installation of pneumatic hoses

The hydraulic hoses are to be installed as described in the following respectively


shown in the drawings.
Keep hoses and screwings clean and without dirt

Picture 1 (all) Picture 2 (DSH3000) Pic. 3 (DSH3000F + RSH3000)

The compressed-air supply (not in scope of delivery) will be connected to the electro-
magnetic controlled pneumatic valve on the control panel (picture 1) From here will be
distributed over both pneumatic cylinders of the unlocking device (picture 2 resp. 3) by
means of the enclosed hoses and T-pieces.
It hast o be considered that the supply is made over a compressed air service unit, which
is equipped with a drain valve and oiler to guarantee the lifetime and function of the single
components.

3.6 Electrical connections

For the connection of the lift must be foreseen on site a three-phase current connecton
(400V/50Hz/16A inert) in form of a CEE-plug device (socket and plug) or a fix connection
(connection socket incl. Clamps).

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3.7 Preparations for installation

3.7.1 Make sure by visual control that all electric pipes as well as hydraulic and pneumatic
pipes are connected.

3.7.2 Fill in the tank oft he hydraulic aggregate with oil until the indicated marking on the
dipstick. Take care that no impurtiy comes in the tank.

3.8.1 Hydraulic scheme DSH 3000

1 = Master cylinder P1 2 = Slave cylinder P2


3 = Hose breaking cut-out 5 = Height balance (manual)
6 = Non-return valve 7 = Blow-off valve
8 = Lowering valve with dumping 9 = Throttle lowering speed
10 = Pump 11 = Electro motor
12 = Filter 13 = Oil tank

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3.8.2 Hydraulic scheme DSH 3000F + RSH 3000

1 = Master cylinder 2 = Slave cylinder


3 = Hose breaking cut-out 5 = Non-Return valve
6 = Blow-off valve 7 = Lowering valve
8 = Throttle lowering speed 9 = Electro motor
10 = Pump 11 = Filter

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3.8.3 Pneumatic scheme DSH3000 + DSH3000F + RSH3000

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4 Completion

4.1 Initial operation DSH 3000

After the electrical and pneumatic connections are made and checked as well as the oil-
level in the tank is controlled again, the initial operation can be started. For this disconnect
the light barrier with the key-switch.

- Close valve „H“.

- Press the “UP" button for lifting to appr. 1000


mm (only one scissor is lifting), following press
"DOWN“ for lowering the lift

- Press the “UP” button until the lift reaches a


height of appr. 1400 mm (only one scissor is
lifting),

- Now open the counterbalance valve „H”

- Press button "UP" until the second scissor reaches a height of appr. 1000 mm.
Following press "DOWN" to lower the scissor again. Repeat this process 6 - 7 times in
order to deflate the hydraulic system.
.

- Then bring the second scissor with the button "UP" to the same height as the first.
Now close the counterbalance valve „H“.

!!! After finishing the height adjustment activate again the light barrier with the key-switch,
the function of the lift is now only given at the same level!!!

ATTENTION: Observe the whole lift and the components closely during the whole initial
operation process. Lift no vehicle before the final assembly is finished and all functions,
safety devices and fixings are controlled.

As now the initial operation is finished succesfully, the lift must be lubricated on the
needed points (slides, joints and so on). Lift and lower once again and if needed lubricate
the needed points again.

A function control with a vehicle is the next step.

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4.2 Initial operation DSH 3000F + RSH 3000

After the electrical and pneumatic connections are made and checked as well as the oil-
level in the tank is controlled again, the initial operation can be started. For this disconnect
the light barrier with the key-switch.

- Raise the lift until the limit switch for the


lifting limit switches off. picture 1

- Push limit switch for bridging of the lifting limit in


control box (picture 1).

- At the same time push button “HEBEN” (“UP”)


until both return hoses to the aggregate are filled
with oil.

- Release limit switch for bridging of the


lifting limit and lower the lift completely over the button
“SENKEN” (“DOWN”) normally. The adjustment for synchronism is now finished. If there
are still height differences repeat the described process again.

!!! After finishing the height adjustment activate again the light barrier with the key-switch,
the function of the lift is now only given at the same level!!!

ATTENTION: Observe the whole lift and the components closely during the whole initial
operation process. Lift no vehicle before the final assembly is finished and all functions,
safety devices and fixings are controlled.

As now the initial operation is finished succesfully, the lift must be lubricated on the
needed points (slides, joints and so on). Lift and lower once again and if needed lubricate
the needed points again.

A function control with a vehicle is the next step.

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4.3 Limit switch DSH3000F + RSH3000

Both limit switches for the lifting limit and the CE-Stop are installed in the angle of the scissors
and are activated by a cam disc. This cam disc is adjustable by means of an Inbus screw for the
eventual switching positions.

4.4 Light barrier DSH3000F + RSH3000

The light barrier is installed on the angles of the scissors. It provokes a switching-off of the lift by
an exorbitant asynchronism. The light barrier can be adjusted in the angles.

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5 Operation manual

5.1 Description of functions

The lift is only suitable for using in dry rooms. It is not allowed to us it outside! It is not
suitable for the use in a room which is endangered for explosion.

The scissors lifts are admitted for the lifting of passenger cars and vans with a max.
weight of 3000 kg. It consists of the following components:

Lifting scissors with platforms


2 Platform extensions resp. 4 drive-on plates
Hydraulic system
Operation element with control unit

Scissors:
Both scissors are moved by hydraulic cylinder. For a guaranteed synchronism of both
scissors is used the system control cylinder and cylinder in series. That means that the oil
which is squeezed by the lifting cylinder, controls the cylinder in series. The synchronism
is supervised by a light barrier, which stops the lift if there is an asynchronism.
The safety notches, which engange automatically while lifting the vehicle, secure the lifted
vehicle in case of defects against dropping.

Hydraulic system:
The hydraulic aggregate consists of the motor, the multiplier, the pump, the oil tank, the
hydraulic cylinders and distributors. The motor which is operated by a push-button,
transmits the torque by means of the coupler to the pump. The pump sucks the oil via the
oil filter and generate then the needed pressure for the lifting capacity.
The oil is conducted into the distributor. From here it is conducted via the blow-off valve
into the two hydraulic cylinders, which are installed in the scissors. The blow-off valve is
adjusted to the pressure of the max. capacity of the lift. This adjustment is not allowed to
change.
The lowering is made via an electrical energized lowering valve, at the same time were
released the safety notches via the pneumatic.

The fastening torque of the anchor screws must be read in the documents oft he anchor
producer and must be considered.

The lift correspond to the actual valid regulations.


The operators are required to observe additionally the valid regulatioins in the country of
installation of the lift.

The lift is only allowed to be operated by skilled, psychical and physical qualified persons
with a minimum age of 18 years. It must be made a protocol for the training.

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5.2 Lifting

The lift must be in the lowest position. Now the vehicle can be driven on central. Following
the rubber pads will be placed according to the instructions of the vehicle´s producer.
Here the extensions of the platforms can be used accordingly.
With the button “UP” the lift will be raised and the lift will be approached to the vehicle.
Before lifting of the vehicle the position of the rubber pads must be controlled closely.
Now the vehicle can be lifted in the desired height.

5.3 Lowering

ATTENTION: The lowering of the lift is only allowed when no persons are under or nearby
the vehicle and no objects are under the vehicle.
It has to be paid attention to that nobody is in the near of dangerous points for
squeezing and crimping.
If there is a need to release the engaged safety notches the lift will be raised at first
shortly by pressing the button UP, only then press the button DOWN and the lift will be
lowered. Hereby it has to be observed continuously that no person is in the near of the
vehicle. The lift must be lowered into the lowest position. After removing the rubber pads
the vehicle can be driven away.
.

5.4 Maintenance

THE OPERATOR IS OBLIGED TO:

Once in a month - Lubricate all movable parts


- Check the synchronism of the platforms
- Check the tightness of the hydraulic system
- Keep clean the plunger of the hydraulic cylinder

Every 3 months - Visual check of all the components and replace damaged ones

Every 3 years - Changing of the hydraulic oil and cleaning of the filter

We recommend to change the hydraulic hoses after 5 years of operation.

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6 Errors

Error Reason Troubleshooting

No function -No current - Check the supply line


-Main switch of - Switch on main switch
-Emergency stop pressed - Unlock emergency stop
-Control fuse defect - Renew fuse

Aggregate does not work - Light barrier defect - Check light barrier
- Asynchronism - Control height of scissors

No lifting, agreggate works - False sense of rotation - Change sense of rotation


- Oil deficiency - Check oil level

Jerkily lifting - Air in hydraulic system - Bleed system

No lifting until max. height - Oil deficiency - Check oil level

No lowering - Lowering valve defect - Renew lowering valve


- Magnet coil valve defect - Change magnet coil
- Control valve false adjusted - Open control valve more
- Control relay defect - Check control relay

Lowering only shortly - Notches are not open - Check pneumatic


- Check control relay
-Object under the lift - Remove object

Lowering is too slow - Control valve wrong adjusted - Open control valve more

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Legend electro plan

QS Main switch

FU1 16A Fuse hydraulic aggregate

FU2 4A Fuse transformer secundary

FU3 0,5A Fuse light barrier

KM Motor contactor

FR Overcurrent relay

M Three-phase current motor

SB0 Emergency stop

SB1 Button UP

SB2 Button DOWN 1

SB3 Button DOWN 2 / Lowering into notch

SB5 Key-switch bridging light barrier

SQ1 Limit switch lifting limit

SQ2 Limit switch CE-Stop

KA Relay light barrier

PH Light barrier

HL Control lamp

BZR Horn

DQ Lowering valve

YV Pneumatc valve

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Exploded drawing

RSH 3000

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Exploded drawing

DSH 3000

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Exploded drawing

DSH 3000 F

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Checking book

Lifts

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CHECKING

Each vehicle lift is tested by the manufacturer with the corresponding proof load. Furtheron the
vehicle lift was subject to statical, dynamic and electrical tests.

The lift must be checked after finishing the installation and then regularly by a suitable and
authorized company or institution according to the guilty instructions and legal regulations in the
country of installation.

Scope of checking

Besides the correct function are above all the components to be checked which are important for
the safety of the whole equipment:

- Limit switch above and below


- Engaging and unlocking of the safety notches
- Function of lifting arm fixing
- Tightness and condition of the hydraulic system
- Fastening torque of the anchors
- Control of all functions under load

Technical data

The technical data are listed in the user´s manual of the corresponding lift.

Manufacturer, type and serial number as well as customer´s data are to be noted in the checking
protocol

Note: Subject to technical changes.

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Protocol of Installation/Handover certificate

Location of installation Lift


_________________________ Producer ATH
_________________________ Type/Model _________________________
_________________________ serial n˚/
production year _________________________

The above mentioned lift was installed on the _________ and was handed over to the client
after start-up test and introducing of the operators totally functional.
The following points were checked:

Correct fixing of the lift with stud bolts


(According to the client the soil of the garage fullfil the foundation conditions in
accordance with the operation manual.)

Complete installation of all mounting parts as drive-on plates, covers and so on

Checking sense of rotation of the on-site electrical connection


(According to the client the connection corresponds to VDE and EVU regulations)

Checking and explaining of the safety devices


- Function of saftey notches and unrolling protection
- Mode of operaton of emerceny stops and balancing ropes

Checking and explaining of maintenance devices


- Mobility and lubrication of flexible parts
- Adjustment synchronism

Test run several times with intermediate stops until the end position –with and without
load (Synchronism, limit stop, restart)

We point out that damages and errors which are occuring due to noncompliance of maintenace
and adjustment works (according to operation manual and intruduction), defective electrical
connections (rotating field, nominal voltage, fuse protection) or improper use (overload,
installation outside, technical changes) exclude the guarantee!

______________________________
Place, Date

______________________________ ______________________________

Stamp/Signature installation company Stamp/Signature client/operator

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Protocol / Function - and visual testing (VBG14/BGR500)

Location of installation Machine/Unit ________________________

Company_________________________ Producer ______________________

Street_________________________ Type/Model ______________________

City _________________________ Serial n° __________ ______________


Production year______________________

Regular check Check initial operation Check-over

Further operation unhesitating, at time of checking no defects

Following defects were noticed:

_________________________________________________________________________________

_________________________________________________________________________________

_________________________________________________________________________________

_________________________________________________________________________________

Further operation possible, defects must be repaired

Further operation risky, check-over needed

(Tick where applicable.If check-over is needed, tick additionally)


1) The operator certify that the floor comply with the specifications according to the operation manual

Checking made

______________________________ ______________________________
Place,Date, Name of technical expert Company stamp/Signature technical expert

Notice of defects ⇒ ⇒ ⇒ ______________________________


Signature client/operator

Defects eliminated on _________ ⇒ ⇒ ⇒ ______________________________


Signature client/operator

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Protocol / Function - and visual testing (VBG14/BGR500)

Location of installation Machine/Unit ________________________

Company_________________________ Producer ______________________

Street_________________________ Type/Model ______________________

City _________________________ Serial n° __________ ______________


Production year______________________

Regular check Check initial operation Check-over

Further operation unhesitating, at time of checking no defects

Following defects were noticed:

_________________________________________________________________________________

_________________________________________________________________________________

_________________________________________________________________________________

_________________________________________________________________________________

Further operation possible, defects must be repaired

Further operation risky, check-over needed

(Tick where applicable.If check-over is needed, tick additionally)


1) The operator certify that the floor comply with the specifications according to the operation manual

Checking made

______________________________ ______________________________
Place,Date, Name of technical expert Company stamp/Signature technical expert

Notice of defects ⇒ ⇒ ⇒ ______________________________


Signature client/operator

Defects eliminated on _________ ⇒ ⇒ ⇒ ______________________________


Signature client/operator

36
Protocol / Function - and visual testing (VBG14/BGR500)

Location of installation Machine/Unit ________________________

Company_________________________ Producer ______________________

Street_________________________ Type/Model ______________________

City _________________________ Serial n° __________ ______________


Production year______________________

Regular check Check initial operation Check-over

Further operation unhesitating, at time of checking no defects

Following defects were noticed:

_________________________________________________________________________________

_________________________________________________________________________________

_________________________________________________________________________________

_________________________________________________________________________________

Further operation possible, defects must be repaired

Further operation risky, check-over needed

(Tick where applicable.If check-over is needed, tick additionally)


1) The operator certify that the floor comply with the specifications according to the operation manual

Checking made

______________________________ ______________________________
Place,Date, Name of technical expert Company stamp/Signature technical expert

Notice of defects ⇒ ⇒ ⇒ ______________________________


Signature client/operator

Defects eliminated on _________ ⇒ ⇒ ⇒ ______________________________


Signature client/operator

37
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