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The High-Speed Benchmark.

El-Exis SP.
Maximum performance - Highest output
THE HIGH-SPEED
BENCHMARK
El-Exis SP | 03

El-Exis SP
The best combination for the fastest applications.

For more than 25 years, Sumitomo (SHI) Demag has been constantly defining new limits in high-speed applications with
the El-Exis series. The fourth generation of the El-Exis SP is the most advanced and fastest injection moulding machine on
the market. The intelligent drive system knows no compromises between maximum performance and minimum energy
consumption. Designed for more than 200,000,000 cycles, the El-Exis SP has been developed to be absolutely reliable in
highly dynamic applications for many years to come. Your high-speed applications are in the best hands with us!
Qualität

El-Exis SP
Your benefits at a glance.

– High-speed drive technology – Highly durable design

The unique hybrid drive concept of the El-Exis SP has Not only equipped for high-speed applications, but
already proven itself thousands of times. It offers the best developed for them : mould platens are specially
solution for the highest speeds with maximum dynamics. designed for the loads created in high-speed applications.
Our activeProtect mould safety system with profile moni-
toring guarantees the fastest response , even in highly
dynamic applications.
El-Exis SP | 05

– Intuitive control – Intelligent accumulator control

The intuitive control of the El-Exis SP offers a multitude Hydraulic accumulators allow injection speeds of up to
of possibilities for process monitoring and control. Due 1000 mm/s and acceleration rates of up to 4G. At the
to the logical and simple programming environment with same time, intelligent accumulator control ensures the
predefined flexible machine sequences, the full potential most efficient use of resources.
of the El-Exis SP can be utilised.
Repeatability
Quality down to the last detail.

Melt cushion
Process consistency 24/7 [mm]

12,1
The El-Exis SP impresses in all respects with its unsur-
12,0
passed consistency. Once the cycle is defined and set up,
it is reproduced with the highest accuracy, 24 hours a 11,9

day, seven days a week. 11,8


Zero process deviations is our top priority. Thanks to the 11,7
extremely high stability, repeatability and accuracy in the
11,6
injection moulding process the El-Exis SP for high-speed Cycle
11,5
applications has the lowest reject rate in the market. 2 4 6 8 10 12 14 16 18 [n]

Diagram: Melt cushion repeatability

CONSTANT PERFORMANCE.
HIGHEST QUALITY.
Repeatability | 07

Higher Platen rigidity

The platens of the El-Exis SP are designed to exceed the highest demands in the packaging industry. A 50% lower deflec-
tion compared to conventional platens guarantees the perfect fit of the mould. In addition, the tolerances of the platen
parallelism of the El-Exis SP are three times more precise than the EUROMAP standard. With increased platen rigidity
and extremely high platen parallelism, the El-Exis SP reduces mould wear, ensures low reject rates during the process,
extends your process window and improves the quality of the moulded parts. Engineering art for the most demanding
requirements.

Fig. High plate rigidity


Efficiency
Productivity in every dimension.
Machine
size
Shortest cycle time 2,73s
El-Exis SP 1000

El-Exis SP 750 2,00s


In packaging production, the output rate is a key param-
El-Exis SP 580 1,85s
eter. The higher the output per hour, the lower the price
per manufactured part. With the El-Exis SP you always El-Exis SP 450 1,55s

have short cycle times with high part quality. El-Exis SP 420 1,50s
25 years of experience with high-speed applications and 1,45s
El-Exis SP 350
thousands of installed machines speak for themselves.
El-Exis SP 300 1,35s

El-Exis SP 250 1,20s

El-Exis SP 200 1,15s

El-Exis SP 150 1,00s


Dry
run time
0 0,5 1 1,5 2 [s]

Diagram: Dry run figures according to Euromap

MAXIMUM PRODUCTIVITY.
MINIMUM CONSUMPTION.
Efficiency | 09

Up to 20% energy savings Pressure [P]


100%

One of the most convincing features of the fourth gener-


75%
ation of the El-Exis SP is its energy efficient technology, 75% 75%
which allows energy savings of up to 20%. Depending
50%
on the cycle time and the process parameters, the
machine calculates the optimum charging condition of
25%
the hydraulic accumulators for each application. There-
fore, only the required power is produced for each cycle.
0 Cycle time
[t]
Diagram: Application-specific accumulator charging
Caps
Maximum performance in minimum time.

Over 172,000 closing caps per hour

To produce standardized closing systems, maximum mould speeds with short strokes and optimal dosing performance
have to be possible. El-Exis SP meets these requirements and has a record of reliable and safe operation with cycles far
below 2.5 seconds over many years. Thanks to the extremely fast clamping unit and the highly dynamic ejector, maximum
production output can be achieved.
Special solutions have been optimized specifically for this application, such as the water distribution for mould cooling.
Together with our partners we develop the optimal complete solution for you, which gives you the decisive competitive
advantage!

FASTEST CYCLE TIME.


MAXIMUM REPEATABILITY.
Caps | 11

Application example –
Production of 29/25mm closing caps

Machine
Cavities Cycle time capacity
size
24 150/600 2.3-2.7s ~ 37.500/h

32 150/600 2.3-2.7s ~ 50.000/h

48 250/630 2.3-2.7s ~ 75.000/h

72 350/820 2.3-2.7s ~ 112.500/h

96 420/820 2.3-2.7s ~ 150.000/h

Fig. Closing caps 29/25mm


Thin-walled container
Fast, dynamic and efficient.

Perfect solutions for in-mould labelling „Speed stamping“ technology

For the production of thin-walled packaging the With the El-Exis SP you can use the stamping function,
El-Exis SP leverages all its advantages: With it you will with which even before complete locking of the mould,
realize, thanks to particularly high injection dynamics melt is fed to the cavity. The clamping movement of the
and axis speeds; you can achieve any required filling machine supports the spreading of the melt in the cavity,
time at the lowest cycle time. The mould clamping reduces the need for injection pressure and thus the
platens of the El-Exis SP have significantly higher rigidity required clamping force. As a result, wall thickness and
than conventional mould platens, giving the user a moulded part weight can be significantly reduced.
wider process window and minimizing tool wear.
The extremely accurate clamping unit is ideally suited
for in-mould labelling (IML) processes due to its high
accuracy. We have developed solutions for IML appli-
cations with side removal, including a highly accessible
operator side, specifically for your applications.

GREATEST STABILITY.
LOWEST REJECT RATE.
Thin-walled container | 13

Application example –
400g cup with in-mould labelling

Machine
Cavities Cycle time capacity
size
6 650/1020 3.7s ~ 5.800/h

8 800/1120 4.2s ~ 6.800/h

Fig. 400g cup


Bucket
Production 24/7.

Dynamic top performances for every size 2-component technology

Containers such as buckets and boxes not only require For buckets produced with injection-moulded handles,
large opening strokes and rigid mould platens, but also we offer the optimal 2-component solution and make
an injection unit that controls the injection flow very the highest part quality possible. Depending on the
precisely. The El-Exis SP is the optimal solution for buckets application, we offer the second injection unit in various
both large and small. configurations and sizes.
Thanks to the hybrid drive technology and the short
demoulding times, the El-Exis SP achieves the fastest
cycle times and highest plasticisation performance, even
with large opening strokes.

FASTEST CYCLE TIME.


MAXIMUM PRODUCTIVITY.
Bucket | 15

Application example – Application example –


1280ml bucket with handle 5.6l bucket with handle

Machine Machine
Cavities Cycle time capacity Cavities Cycle time capacity
size size
4&4 580/1020 5.5s ~ 2.600/h 2&2 650/1020 8.3s ~ 870/h

Abb. 1280ml bucket Abb. 5,6l bucket


Technical data | 17

TECHNICAL
DATA.

Contents

Technical data 16
El-Exis SP 150 18
El-Exis SP 200 20
El-Exis SP 250 22
El-Exis SP 300 24
El-Exis SP 350 26
El-Exis SP 420 32
El-Exis SP 450 38
El-Exis SP 580 44
El-Exis SP 750 48
El-Exis SP 1000 52
Connection dimensions 54
Sumitomo (SHI) Demag El-Exis SP 150
International size description 1500-475 1500-675 1500-920

Clamping unit 150 / 500


Clamping force / locking force, max. [kN] 1500 / 1650
Mould opening stroke, max. [mm] 500
Mould height, min. / max.:
>Standard OP0210 [mm] 250 / 560
>Increased OP0211 [mm] 250 / 660
Distance between tie bars (h x v) [mm] 500 / 500
Min. permissible mould diameter (k) [mm] 300
Mould weight / mov. / fixed, max. [kg] 2200 / 1150 / 1700
Ejector stroke/force forw./force back.:
>Standard OP0219 [mm / kN / kN] 70 / 65 / 32

Injection unit 475 675 920


Screw diameter [mm] 35 40 40 45 45 50
L/D ratio OP0612 / OP0627 25 25 25 25 25 25
Injection pressure, max. (up to 400 °C) [bar] 2423 2051 2418 2180 2426 2150
Injection volume, max. [cm³] 177 231 255 323 358 442
Injection speed, max.:
>Version accumulator OP0361 [mm/s] 1000 1000 1000 1000 1000 1000
Injection rate, max.:
>Version accumulator OP0361 [cm³/s] 962 1257 1257 1590 1590 1963
Plasticising rate, max. (PE): 1)
>Electr. screw drive OP0313 [g/s] 34 51 45 60 54 71
Nozzle stroke, max.: 2)

>Manual mode [mm] 634 565 732 531 899 700


>Automatic mode [mm] 349 425 545 526 526 513
Nozzle sealing force / speed, max.:
>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / - 110 / - 110 / -

General data 150/500-475 150/500-675 150/500-920


Oil tank capacity [l] 400 400 400
Installed electrical rating:
>Pump capacity single pump 3) [kW] 18,5 / 30 18,5 / 30 18,5 / 30
>Electr. screw drive OP0313 [kW] 26,4 35,8 54
>Heating capacity of screw cylinder [kW] 12,9 13,9 13,9 15,7 15,7 22,3
Dry cycle time (Euromap 6):
>Version accumulator OP0361 [s-mm] 1,00 - 350 1,00 - 350 1,00 - 350
Net weight 4) [kg] 8200 8300 9000
Motor end projection, max. (h):
>Electr. screw drive OP0313 [mm] 179 / 853 322 / 853 323 / 1034 525 / 1034 613 / 1442 808 / 1442
These technical specifications are based on information 1) Plasticising rate depends on processing conditions and the material used.
that was correct at time of printing and is subject to 2) The max. nozzle stroke is valid for standard open nozzle (OP0650).
change without notice. These parameters are based on 3) Pump standard OP0105 / Pump increased OP0106
a 400 V supply voltage. Other supply voltages will affect 4) Machine weight for standard machine without hydraulic-oil, weight may vary depending on equipment.
the machine parameters.

2
El-Exis SP 150 | 19

Machine dimensions El-Exis SP 150

2742 240 78 769 690 78


845 min. f min. 250 3) 500 Ø80
1155 max.
EE 920

705

1320 375
a

500
2115
2107

1850
1756
2015

t 4)
1320

d
698

635
321
630

685

450
s
752 990 900 100
62-92

414 570
100 2)

m b

2377
1107 100 2x (EE 920)

43
1) OP0211 Mould height increased
A, B, E

768
2) OP0122 Machine height increase
1460

3) OP0242 Safety guard on non-operator side extended


4) OP0320 Material hopper optional

690
A Cooling water inlet, machine Ø19
B Cooling water outlet, machine Ø19
C Hydraulic connection
1057 D Electrical connection
2369 C C D
1100 l h E Pneumatic connection Ø10
1200 1)

Platen dimensions - Hole pattern according to EUROMAP (OP0204, OP0205) El-Exis SP 150

min. 930 1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed
max. 1240 / 1340 1) 2) OP0050 Mechanical interface for handling unit platen 2)
500 min. 250 3) OP0242 Safety guard on non-operator side
max. 560 extended
660 1) 105
A B 20 35
Ø100

M16x32
375

280
Ø100H8

175
Ø100H8
Ø160H8

15 OP0203
A B
Movable platen Fixed platen
B-B A-A
651 730
M16

750 980 3)
340
580
32 500
135
70
50.8

500
580
140
750

210
280
139.7

350

70
Ø80

140
50.8 210
203.2 280 k see Technical Description

510 350

Bore diameter throughout 27

3
Sumitomo (SHI) Demag El-Exis SP 200
International size description 2000-675 2000-920 2000-1600

Clamping unit 200 / 560


Clamping force / locking force, max. [kN] 2000 / 2200
Mould opening stroke, max. [mm] 575
Mould height, min. / max.:
>Standard OP0210 [mm] 310 / 660
>Increased OP0211 [mm] 310 / 760
Distance between tie bars (h x v) [mm] 560 / 560
Min. permissible mould diameter (k) [mm] 350
Mould weight / mov. / fixed, max. [kg] 3300 / 1800 / 2500
Ejector stroke/force forw./force back.:
>Standard OP0219 [mm / kN / kN] 110 / 65 / 32

Injection unit 675 920 1600


Screw diameter [mm] 40 45 45 50 50 60
L/D ratio OP0612 / OP0627 25 25 25 25 25 25
Injection pressure, max. (up to 400 °C) [bar] 2418 2180 2426 2150 2426 2106
Injection volume, max. [cm³] 255 323 358 442 530 763
Injection speed, max.:
>Version accumulator OP0361 [mm/s] 1000 1000 1000 1000 1000 1000
Injection rate, max.:
>Version accumulator OP0361 [cm³/s] 1257 1590 1590 1963 1963 2827
Plasticising rate, max. (PE): 1)
>Electr. screw drive OP0313 [g/s] 45 60 54 71 60 100
Nozzle stroke, max.: 2)

>Manual mode [mm] 748 547 912 713 1080 755


>Automatic mode [mm] 555 536 536 523 589 564
Nozzle sealing force / speed, max.:
>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / - 110 / - 110 / -

General data 200/560-675 200/560-920 200/560-1600


Oil tank capacity [l] 400 400 400
Installed electrical rating:
>Pump capacity single pump 3) [kW] 18,5 / 30 30 / 45 30 / 45
>Electr. screw drive OP0313 [kW] 35,8 54 68,8
>Heating capacity of screw cylinder [kW] 13,9 15,7 15,7 22,3 22,3 27,9
Dry cycle time (Euromap 6):
>Version accumulator OP0361 [s-mm] 1,15 - 392 1,15 - 392 1,15 - 392
Net weight 4) [kg] 12400 12400 12400
Motor end projection, max. (h):
>Electr. screw drive OP0313 [mm] 123 / 850 325 / 850 413 / 1255 608 / 1255 922 / 2007 1252 / 2007
These technical specifications are based on information 1) Plasticising rate depends on processing conditions and the material used.
that was correct at time of printing and is subject to 2) The max. nozzle stroke is valid for standard open nozzle (OP0650).
change without notice. These parameters are based on 3) Pump standard OP0105 / Pump increased OP0106
a 400 V supply voltage. Other supply voltages will affect 4) Machine weight for standard machine without hydraulic-oil, weight may vary depending on equipment.
the machine parameters.

4
El-Exis SP 200 | 21

Machine dimensions El-Exis SP 200

78 820 735 78
250 3) 560 Ø90
3152 250
1070 min. f min.
1505 max.1)

415
EE 1600

560
637

a
2216
1990
2090

1365
t 4)
1753
1724
1365

619
662
606
325
673

450
c
s
100 2)

912 1140 1000 100 415 670


62-92

m b

2638
1241 2x (EE 920; EE 1600)

100

42
1) OP0211 Mould height increased
A, B, E

818
2) OP0122 Machine height increase
1555

3) OP0242 Safety guard on non-operator side extended


4) OP0320 Material hopper optional

735
A Cooling water inlet, machine Ø19
B Cooling water outlet, machine Ø19
1252 C Hydraulic connection
2744 C D Electrical connection
C D
1273 E Pneumatic connection Ø10
1200 l h
1300 1)

Platen dimensions - Hole pattern according to EUROMAP (OP0204, OP0205) El-Exis SP 200

1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed
min. 1089
max. 1439 / 1539 1) 2) OP0050 Mechanical interface for handling unit platen 2)
575 min. 310 3) OP0242 Safety guard on non-operator side
max. 660 extended
760 1) 175
A B 20 35
Ø100

Z
415

M20x40
350
Ø100H8

210
Ø100H8
Ø160H8

15 OP0203

A B
Movable platen Fixed platen
B-B A-A
M20

696 781
830 1031 3)
340 650
560
135 40
70
50.8

560
650
140
830

210
280
203.2

350

70
Ø90

50.8 140
210
203.2 280
600 350 k see Technical Description

Bore diameter throughout 27

5
Sumitomo (SHI) Demag El-Exis SP 250
International size description 2500-920 2500-1600 2500-2500

Clamping unit 250 / 630


Clamping force / locking force, max. [kN] 2500 / 2750
Mould opening stroke, max. [mm] 670
Mould height, min. / max.:
>Standard OP0210 [mm] 330 / 710
>Increased OP0211 [mm] 330 / 830
Distance between tie bars (h x v) [mm] 630 / 630
Min. permissible mould diameter (k) [mm] 400
Mould weight / mov. / fixed, max. [kg] 4300 / 2305 / 3300
Ejector stroke/force forw./force back.:
>Standard OP0219 [mm / kN / kN] 140 / 81 / 40

Injection unit 920 1600 2500


Screw diameter [mm] 45 50 50 60 60 70
L/D ratio OP0612 / OP0627 25 25 25 25 25 25
Injection pressure, max. (up to 400 °C) [bar] 2426 2150 2426 2106 2420 2074
Injection volume, max. [cm³] 358 442 530 763 891 1212
Injection speed, max.:
>Version accumulator OP0361 [mm/s] 1000 1000 1000 1000 1000 1000
Injection rate, max.:
>Version accumulator OP0361 [cm³/s] 1590 1963 1963 2827 2827 3848
Plasticising rate, max. (PE): 1)
>Electr. screw drive OP0313 [g/s] 54 71 60 100 88 126
Nozzle stroke, max.: 2)

>Manual mode [mm] 880 681 1060 735 1164 809


>Automatic mode [mm] 626 613 679 654 654 639
Nozzle sealing force / speed, max.:
>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / - 110 / - 110 / -

General data 250/630-920 250/630-1600 250/630-2500


Oil tank capacity [l] 550 550 550
Installed electrical rating:
>Pump capacity single pump 3) [kW] 30 / 45 30 / 45 45 / 55
>Electr. screw drive OP0313 [kW] 54 68,8 78,9
>Heating capacity of screw cylinder [kW] 15,7 22,3 22,3 27,9 27,9 32,2
Dry cycle time (Euromap 6):
>Version accumulator OP0361 [s-mm] 1,20 - 441 1,20 - 441 1,20 - 441
Net weight 4) [kg] 14645 14645 14645
Motor end projection, max. (h):
>Electr. screw drive OP0313 [mm] 165 / 975 360 / 975 552 / 1617 882 / 1617 941 / 2105 1295 / 2105
These technical specifications are based on information 1) Plasticising rate depends on processing conditions and the material used.
that was correct at time of printing and is subject to 2) The max. nozzle stroke is valid for standard open nozzle (OP0650).
change without notice. These parameters are based on 3) Pump standard OP0105 / Pump increased OP0106
a 400 V supply voltage. Other supply voltages will affect 4) Machine weight for standard machine without hydraulic-oil, weight may vary depending on equipment.
the machine parameters.

6
El-Exis SP 250 | 23

Machine dimensions El-Exis SP 250

78 930 785 78
3347 350 250 3) 630 Ø105
1280 min. f min.
1)
1660 max.
EE 2500
693

610

480
2353
2100
2000

630
t 4)
1796
1400

1724

d
552
296
62-92 616

1400
c
100 2)

747 1300 1200 100 s

605

608
395
m b

475 770
2925
1390 3x (EE 2500) 1) OP0211 Mould height increased
100
2)

30
OP0122 Machine height increase
3) OP0242 Safety guard on non-operator side extended
A, B, E

933
4) OP0320 Material hopper optional
5)
1716

OP0287 Stop bar


A Cooling water inlet, machine Ø19

785
B Cooling water outlet, machine Ø19
C Hydraulic connection
1300 D Electrical connection
C C D
2955 E Pneumatic connection Ø10
1315 5)
1600 l h
1700 1)

Platen dimensions - Hole pattern according to EUROMAP (OP0204, OP0205) El-Exis SP 250

min. 1340 1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed
max. 1720 / 1840 1) 2) OP0050 Mechanical interface for handling unit platen 2)
3) OP0242 Safety guard on non-operator side
670 min. 330
max. 710 extended
175
830 1)
A B 20 35
Ø100

Z
480

M20x47
Ø100H8
Ø100H8
Ø160H8

420
280

15 OP0203
A B
Movable platen Fixed platen
B-B A-A
746 891
M20

1141 3)
950 735
412.5 630
40
147.5
203.2
50.8

630

735
140
210
950

280
350
420

Ø105

140
210
50.8
280
203.2
350 k see Technical Description
730 420
Bore diameter throughout 27

7
Sumitomo (SHI) Demag El-Exis SP 300
International size description 3000-920 3000-1600 3000-2500

Clamping unit 300 / 720


Clamping force / locking force, max. [kN] 3000 / 3300
Mould opening stroke, max. [mm] 730
Mould height, min. / max.:
>Standard OP0210 [mm] 320 / 715
>Increased OP0211 [mm] 320 / 920
Distance between tie bars (h x v) [mm] 720 / 720
Min. permissible mould diameter (k) [mm] 400
Mould weight / mov. / fixed, max. [kg] 4700 / 2300 / 3600
Ejector stroke/force forw./force back.:
>Standard OP0219 [mm / kN / kN] 150 / 81 / 40

Injection unit 920 1600 2500


Screw diameter [mm] 45 50 50 60 60 70
L/D ratio OP0612 / OP0627 25 25 25 25 25 25
Injection pressure, max. (up to 400 °C) [bar] 2426 2150 2426 2106 2420 2074
Injection volume, max. [cm³] 358 442 530 763 891 1212
Injection speed, max.:
>Version accumulator OP0361 [mm/s] 1000 1000 1000 1000 1000 1000
Injection rate, max.:
>Version accumulator OP0361 [cm³/s] 1590 1963 1963 2827 2827 3848
Plasticising rate, max. (PE): 1)
>Electr. screw drive OP0313 [g/s] 54 71 60 100 88 126
Nozzle stroke, max.: 2)

>Manual mode [mm] 880 681 1060 735 1164 809


>Automatic mode [mm] 626 613 679 654 654 639
Nozzle sealing force / speed, max.:
>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / - 110 / - 110 / -

General data 300/720-920 300/720-1600 300/720-2500


Oil tank capacity [l] 550 550 550
Installed electrical rating:
>Pump capacity single pump 3) [kW] 30 / 45 30 / 45 45 / 55
>Electr. screw drive OP0313 [kW] 54 68,8 78,9
>Heating capacity of screw cylinder [kW] 15,7 22,3 22,3 27,9 27,9 32,2
Dry cycle time (Euromap 6):
>Version accumulator OP0361 [s-mm] 1,35 - 504 1,35 - 504 1,35 - 504
Net weight 4) [kg] 16700 16700 16700
Motor end projection, max. (h):
>Electr. screw drive OP0313 [mm] 165 / 940 360 / 940 552 / 1592 882 / 1592 941 / 2141 1295 / 2141
These technical specifications are based on information 1) Plasticising rate depends on processing conditions and the material used.
that was correct at time of printing and is subject to 2) The max. nozzle stroke is valid for standard open nozzle (OP0650).
change without notice. These parameters are based on 3) Pump standard OP0105 / Pump increased OP0106
a 400 V supply voltage. Other supply voltages will affect 4) Machine weight for standard machine without hydraulic-oil, weight may vary depending on equipment.
the machine parameters.

8
El-Exis SP 300 | 25

Machine dimensions El-Exis SP 300

78 980 830 78
250 3) 720 Ø105
3700 380
1483 min. f min.
1878 max.
EE 2500

530
743
565
2510

720
2100

a
2000

t 4)
1796
1445

1724

1445
280
551
616

605
64-97
2)

608
850 1550 1200 100 b

394
100

m s

3273 480 860


1565 3x (EE 2500)

100

47
A, B, E 1) OP0211 Mould height increased

978
2) OP0122 Machine height increase
1810

3) OP0242 Safety guard on non-operator side extended


4)

830
OP0320 Material hopper optional
5) OP0287 Stop bar
A Cooling water inlet, machine Ø19
1570
3400 C B Cooling water outlet, machine Ø19
1355 5) C D C Hydraulic connection
1600 l h D Electrical connection
2000 1) E Pneumatic connection Ø10

Platen dimensions - Hole pattern according to EUROMAP (OP0204, OP0205) El-Exis SP 300

min. 1540 1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed
max. 1935 / 2140 1) 2) OP0050 Mechanical interface for handling unit platen 2)
3) OP0242 Safety guard on non-operator side
730 min. 320
max. 715 1) extended 175
920 35
A B 20
Ø100

Z
M20x40
530

490
Ø100H8
Ø100H8
Ø160H8

350

15 OP0203
A B

Movable platen Fixed platen


B-B A-A
791 941
M20

1191 3) 825
1040
720
412.5
40
147.5
140
203.2
50.8

720
825
210
280
350
420
1060

Ø105

140
210
280
50.8 k see Technical Description
350
203.2 420
800 490

Bore diameter throughout 27

9
Sumitomo (SHI) Demag El-Exis SP 350
International size description 3500-1600 3500-2500

Clamping unit 350 / 820


Clamping force / locking force, max. [kN] 3500 / 3850
Mould opening stroke, max. [mm] 770
Mould height, min. / max.:
>Standard OP0210 [mm] 350 / 795
>Increased OP0211 [mm] 350 / 1020
Distance between tie bars (h x v) [mm] 820 / 820
Min. permissible mould diameter (k) [mm] 420
Mould weight / mov. / fixed, max. [kg] 6600 / 3240 / 5100
Ejector stroke/force forw./force back.:
>Standard OP0219 [mm / kN / kN] 180 / 106 / 46

Injection unit 1600 2500


Screw diameter [mm] 50 60 60 70
L/D ratio OP0612 / OP0627 25 25 25 25
Injection pressure, max. (up to 400 °C) [bar] 2426 2106 2420 2074
Injection volume, max. [cm³] 530 763 891 1212
Injection speed, max.:
>Version accumulator OP0361 [mm/s] 1000 1000 1000 1000
Injection rate, max.:
>Version accumulator OP0361 [cm³/s] 1963 2827 2827 3848
Plasticising rate, max. (PE): 1)
>Electr. screw drive OP0313 [g/s] 60 100 88 126
Nozzle stroke, max.: 2)
>Manual mode [mm] 1031 706 1204 849
>Automatic mode [mm] 774 706 749 734
Nozzle sealing force / speed, max.:
>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / -

General data 350/820-1600 350/820-2500


Oil tank capacity [l] 760 760
Installed electrical rating:
>Pump capacity single pump 3) [kW] 30 / 45 45 / 55
>Electr. screw drive OP0313 [kW] 68,8 78,9
>Heating capacity of screw cylinder [kW] 22,3 27,9 27,9 32,2
Dry cycle time (Euromap 6):
>Version accumulator OP0361 [s-mm] 1,45 - 574 1,45 - 574
Net weight 4) [kg] 26210 26210
Motor end projection, max. (h):
>Electr. screw drive OP0313 [mm] 295 / 1400 650 / 1400 295 / 1400 650 / 1400

These technical specifications are based on information 1) Plasticising rate depends on processing conditions and the material used.
that was correct at time of printing and is subject to 2) The max. nozzle stroke is valid for standard open nozzle (OP0650).
change without notice. These parameters are based on 3) Pump standard OP0105 / Pump increased OP0106
a 400 V supply voltage. Other supply voltages will affect 4) Machine weight for standard machine without hydraulic-oil, weight may vary depending on equipment.
the machine parameters.

10
El-Exis SP 350 | 27

Machine dimensions El-Exis SP 350

4043 440 78 1074 939 78


2140 min. f min. 250 3) 820 Ø120
2585 max.
EE 2500

a
615
818
2715
2281

605
2165

820
t 4)
1560

1845
1724

1560
c
100 2) 686

504
327
64-97 575

753 1930 1200 160 b

665
570

414
m s
520 910

3615
1715

100
3x (EE 2500) A, B, E 1)
OP0211 Mould height increased

53
2) OP0122 Machine height increase
3) OP0242 Safety guard on non-operator side extended

1068
4) OP0320 Material hopper optional
2014

A Cooling water inlet, machine Ø19


B Cooling water outlet, machine Ø19

940
C Hydraulic connection
D Electrical connection
E Pneumatic connection Ø10
1625 C D
3605
C
1800 l h
2250 1)

Platen dimensions - Hole pattern according to EUROMAP (OP0204, OP0205) El-Exis SP 350

1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed
min. 2050 2) OP0050 Mechanical interface for handling unit platen 2)
max. 2495 / 2720 1) 3) OP0242 Safety guard on non-operator side
770 min. 350 extended
max. 795 175
1020 1) 35
A B 20
Ø100

Z
M20x40
490
605

350
Ø100H8
Ø100H8
Ø160H8

15 OP0203
A B
Movable platen Fixed platen
B-B A-A
M20

906 1031 (1281) 3) 940


1200 820
412.5 40
147.5
140

820
940
203.2

210
50.8

280
350
420
490
560
1200

Ø120

140
210
280
50.8 350 k see Technical Description
203.2 420
890 490
560
Bore diameter throughout 27

11
Sumitomo (SHI) Demag El-Exis SP 350
International size description 3500-3000

Clamping unit 350 / 820


Clamping force / locking force, max. [kN] 3500 / 3850
Mould opening stroke, max. [mm] 770
Mould height, min. / max.:
>Standard OP0210 [mm] 350 / 795
>Increased OP0211 [mm] 350 / 1020
Distance between tie bars (h x v) [mm] 820 / 820
Min. permissible mould diameter (k) [mm] 420
Mould weight / mov. / fixed, max. [kg] 6600 / 3240 / 5100
Ejector stroke/force forw./force back.:
>Standard OP0219 [mm / kN / kN] 180 / 106 / 46

Injection unit 3000


Screw diameter [mm] 70 80
L/D ratio OP0612 / OP0627 23 24
Injection pressure, max. (up to 400 °C) [bar] 2432 2051
Injection volume, max. [cm³] 924 1206
Injection speed, max.:
>Version accumulator OP0361 [mm/s] 1000 900
Injection rate, max.:
>Version accumulator OP0361 [cm³/s] 3848 4524
Plasticising rate, max. (PE): 1)
>Electr. screw drive OP0313 [g/s] 108 150
Nozzle stroke, max.: 2)
>Manual mode [mm] 802 668
>Automatic mode [mm] 802 668
Nozzle sealing force / speed, max.:
>Standard [kN / mm/s] 110 / - 110 / -

General data 350/820-3000


Oil tank capacity [l] 760
Installed electrical rating:
>Pump capacity single pump 3) [kW] 55 / 75
>Electr. screw drive OP0313 [kW] 117
>Heating capacity of screw cylinder [kW] 30,6 42,6
Dry cycle time (Euromap 6):
>Version accumulator OP0361 [s-mm] 1,45 - 574
Net weight 4) [kg] 20110 / 9000 - 29110
Motor end projection, max. (h):
>Electr. screw drive OP0313 [mm] 0 / 579 281 / 899
These technical specifications are based on information 1) Plasticising rate depends on processing conditions and the material used.
that was correct at time of printing and is subject to 2) The max. nozzle stroke is valid for standard open nozzle (OP0650).
change without notice. These parameters are based on 3) Pump standard OP0105 / Pump increased OP0106
a 400 V supply voltage. Other supply voltages will affect 4) Machine weight for standard machine without hydraulic-oil, weight may vary depending on equipment. Injection unit / Clamping
the machine parameters.
unit

12
El-Exis SP 350 | 29

Machine dimensions El-Exis SP 350

4595 78 1134 939 78


4043 250 3) 820 Ø120
2140 min. 440 e
2585 max. f min.

605
818

615

a
2715

820
2276
2165

2365
2190
1560

t 4)
d

1560
433
686

271
c

654

350
b

100 2)
64-97

326 2147 1300 270


m s
525 630

3615 1) OP0211 Mould height increased


1715 2) OP0122 Machine height increase

100
3)

48
A, B, E OP0242 Safety guard on non-operator side extended
4) OP0320 Material hopper optional
A Cooling water inlet, machine Ø19

1068
B Cooling water outlet, machine Ø19
2073

C Hydraulic connection
D Electrical connection

1018
E Pneumatic connection Ø10

3700 1720

1800 l C C D h
2250 1)

Platen dimensions - Hole pattern according to EUROMAP (OP0204, OP0205) El-Exis SP 350

1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed
min. 2050 2) OP0050 Mechanical interface for handling unit platen 2)
max. 2495 / 2720 1) 3) OP0242 Safety guard on non-operator side
770 min. 350 extended
max. 795 175
1020 1) 35
A B 20
Ø100

Z
M20x40
490
605

350
Ø100H8
Ø100H8
Ø160H8

15 OP0203
A B
Movable platen Fixed platen
B-B A-A
M20

906 1091 (1341) 3) 940


1200 820
412.5 40
147.5
140

820
940
203.2

210
50.8

280
350
420
490
560
1200

Ø120

140
210
280
50.8 350 k see Technical Description
203.2 420
890 490
560
Bore diameter throughout 27

13
Sumitomo (SHI) Demag El-Exis SP 350
International size description 3500-4200 3500-6300

Clamping unit 350 / 820


Clamping force / locking force, max. [kN] 3500 / 3850
Mould opening stroke, max. [mm] 770
Mould height, min. / max.:
>Standard OP0210 [mm] 350 / 795
>Increased OP0211 [mm] 350 / 1020
Distance between tie bars (h x v) [mm] 820 / 820
Min. permissible mould diameter (k) [mm] 420
Mould weight / mov. / fixed, max. [kg] 6600 / 3240 / 5100
Ejector stroke/force forw./force back.:
>Standard OP0219 [mm / kN / kN] 180 / 106 / 46

Injection unit 4200 6300


Screw diameter [mm] 80 95 95 110
L/D ratio OP0612 / OP0627 24 23 23 24
Injection pressure, max. (up to 400 °C) [bar] 2391 2094 2434 2006
Injection volume, max. [cm³] 1433 2020 2339 3136
Injection speed, max.:
>Version accumulator OP0361 [mm/s] 900 800 800 700
Injection rate, max.:
>Version accumulator OP0361 [cm³/s] 4524 5671 5671 6652
Plasticising rate, max. (PE): 1)
>Electr. screw drive OP0313 [g/s] 125 200 173 229
Nozzle stroke, max.: 2)
>Manual mode [mm] 1065 672 1205 668
>Automatic mode [mm] 1065 672 1136 668
Nozzle sealing force / speed, max.:
>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / -

General data 350/820-4200 350/820-6300


Oil tank capacity [l] 760 730
Installed electrical rating:
>Pump capacity single pump 3) [kW] 55 / 75 55 / 75
>Electr. screw drive OP0313 [kW] 90 115
>Heating capacity of screw cylinder [kW] 42,6 59,3 59,3 79,1
Dry cycle time (Euromap 6):
>Version accumulator OP0361 [s-mm] 1,45 - 574 1,45 - 574
Net weight 4) [kg] 20110 / 11400 - 31510 20110 / 12900 - 33010
Motor end projection, max. (h):
>Electr. screw drive OP0313 [mm] 0 / 297 55 / 672 0 / 209 31 / 649
These technical specifications are based on information 1) Plasticising rate depends on processing conditions and the material used.
that was correct at time of printing and is subject to 2) The max. nozzle stroke is valid for standard open nozzle (OP0650).
change without notice. These parameters are based on 3) Pump standard OP0105 / Pump increased OP0106
a 400 V supply voltage. Other supply voltages will affect 4) Machine weight for standard machine without hydraulic-oil, weight may vary depending on equipment. Injection unit / Clamping
the machine parameters.
unit

14
El-Exis SP 350 | 31

Machine dimensions El-Exis SP 350

78 1134 939 78
4595 250 3) 820 Ø120
4043 440 e
2140 min. f min.
2585 max.

605
2715

818

615

2190
2276
2165

820
2456
t 4)
1560

d
686

1560
c
433
64-97

654
326 2147 1300 270 b
m

350
525 630

3615
1715 1) OP0211 Mould height increased

100
A, B, E 2) OP0122 Machine height increase
3) OP0242 Safety guard on non-operator side extended

1068
4) OP0320 Material hopper optional
2073

A Cooling water inlet, machine Ø19


B Cooling water outlet, machine Ø19

1020
C Hydraulic connection
D Electrical connection
1720 E Pneumatic connection Ø10
3700 D
1800 l C C h
2250 1)

Platen dimensions - Hole pattern according to EUROMAP (OP0204, OP0205) El-Exis SP 350

1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed
min. 2050 2) OP0050 Mechanical interface for handling unit platen 2)
max. 2495 / 2720 1) 3) OP0242 Safety guard on non-operator side
770 min. 350 extended
max. 795 175
1020 1) 35
A B 20
Ø100

Z
M20x40
490
605

350
Ø100H8
Ø100H8
Ø160H8

15 OP0203
A B
Movable platen Fixed platen
B-B A-A
M20

906 1091 (1341) 3) 940


1200 820
412.5 40
147.5
140

940
820
203.2

210
50.8

280
350
420
490
560
1200

Ø120

140
210
280
50.8 350 k see Technical Description
203.2 420
890 490
560
Bore diameter throughout 27

15
Sumitomo (SHI) Demag El-Exis SP 420
International size description 4200-1600 4200-2500

Clamping unit 420 / 820


Clamping force / locking force, max. [kN] 4200 / 4620
Mould opening stroke, max. [mm] 770
Mould height, min. / max.:
>Standard OP0210 [mm] 350 / 795
>Increased OP0211 [mm] 350 / 1020
Distance between tie bars (h x v) [mm] 820 / 820
Min. permissible mould diameter (k) [mm] 420
Mould weight / mov. / fixed, max. [kg] 6600 / 3240 / 5100
Ejector stroke/force forw./force back.:
>Standard OP0219 [mm / kN / kN] 180 / 106 / 46

Injection unit 1600 2500


Screw diameter [mm] 50 60 60 70
L/D ratio OP0612 / OP0627 25 25 25 25
Injection pressure, max. (up to 400 °C) [bar] 2426 2106 2420 2074
Injection volume, max. [cm³] 530 763 891 1212
Injection speed, max.:
>Version accumulator OP0361 [mm/s] 1000 1000 1000 1000
Injection rate, max.:
>Version accumulator OP0361 [cm³/s] 1963 2827 2827 3848
Plasticising rate, max. (PE): 1)
>Electr. screw drive OP0313 [g/s] 60 100 88 126
Nozzle stroke, max.: 2)

>Manual mode [mm] 1031 706 1204 849


>Automatic mode [mm] 774 706 749 734
Nozzle sealing force / speed, max.:
>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / -

General data 420/820-1600 420/820-2500


Oil tank capacity [l] 760 760
Installed electrical rating:
>Pump capacity single pump 3) [kW] 30 / 45 45 / 55
>Electr. screw drive OP0313 [kW] 68,8 78,9
>Heating capacity of screw cylinder [kW] 22,3 27,9 27,9 32,2
Dry cycle time (Euromap 6):
>Version accumulator OP0361 [s-mm] 1,50 - 574 1,50 - 574
Net weight 4) [kg] 26210 25210
Motor end projection, max. (h):
>Electr. screw drive OP0313 [mm] 295 / 1400 650 / 1400 0 / 850 175 / 850
These technical specifications are based on information 1) Plasticising rate depends on processing conditions and the material used.
that was correct at time of printing and is subject to 2) The max. nozzle stroke is valid for standard open nozzle (OP0650).
change without notice. These parameters are based on 3) Pump standard OP0105 / Pump increased OP0106
a 400 V supply voltage. Other supply voltages will affect 4) Machine weight for standard machine without hydraulic-oil, weight may vary depending on equipment.
the machine parameters.

16
El-Exis SP 420 | 33

Machine dimensions El-Exis SP 420

78 1074 939 78
250 3) 820 Ø120
4043 440
2140 min. f min.
2585 max.
EE 2500

605
2715

820
2281
2165

a
615
818

t 4)
1845
1560

1724

1560
d
686

c
327
504
100 2) 575

665
570

414
b
64-97

753 1930 1200 160


m s
520 910

3615
1715
3x (EE 2500)

100

53
A, B, E
1) OP0211 Mould height increased
2) OP0122 Machine height increase

1068
3)
2014

OP0242 Safety guard on non-operator side extended


4) OP0320 Material hopper optional
A Cooling water inlet, machine Ø19

940
B Cooling water outlet, machine Ø19
C Hydraulic connection
D Electrical connection
3605 1625 E Pneumatic connection Ø10
C C D
1800 l h
2250 1)

Platen dimensions - Hole pattern according to EUROMAP (OP0204, OP0205) El-Exis SP 420

min. 2050 1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed
max. 2495 / 2720 1) 2) OP0050 Mechanical interface for handling unit platen 2)
770 min. 350 3) OP0242 Safety guard on non-operator side
175
max. 795 extended
1020 1) 35
A B 20
Ø100

Z
M20x40
490
605

350
Ø100H8
Ø100H8
Ø160H8

15 OP0203
A B
Movable platen Fixed platen
B-B A-A
M20

940
906 1031 (1281) 3)
1200 820
412.5 40
147.5
140

820
940
203.2

210
280
50.8

350
420
490
560
1200

Ø120

140
210
280
50.8 350 k see Technical Description
203.2 420
490
890 560
Bore diameter throughout 27

17
Sumitomo (SHI) Demag El-Exis SP 420
International size description 4200-3000

Clamping unit 420 / 820


Clamping force / locking force, max. [kN] 4200 / 4620
Mould opening stroke, max. [mm] 770
Mould height, min. / max.:
>Standard OP0210 [mm] 350 / 795
>Increased OP0211 [mm] 350 / 1020
Distance between tie bars (h x v) [mm] 820 / 820
Min. permissible mould diameter (k) [mm] 420
Mould weight / mov. / fixed, max. [kg] 6600 / 3240 / 5100
Ejector stroke/force forw./force back.:
>Standard OP0219 [mm / kN / kN] 180 / 106 / 46

Injection unit 3000


Screw diameter [mm] 70 80
L/D ratio OP0612 / OP0627 23 24
Injection pressure, max. (up to 400 °C) [bar] 2432 2051
Injection volume, max. [cm³] 924 1206
Injection speed, max.:
>Version accumulator OP0361 [mm/s] 1000 900
Injection rate, max.:
>Version accumulator OP0361 [cm³/s] 3848 4524
Plasticising rate, max. (PE): 1)
>Electr. screw drive OP0313 [g/s] 108 150
Nozzle stroke, max.: 2)

>Manual mode [mm] 802 668


>Automatic mode [mm] 802 668
Nozzle sealing force / speed, max.:
>Standard [kN / mm/s] 110 / - 110 / -

General data 420/820-3000


Oil tank capacity [l] 760
Installed electrical rating:
>Pump capacity single pump 3) [kW] 55 / 75
>Electr. screw drive OP0313 [kW] 117
>Heating capacity of screw cylinder [kW] 30,6 42,6
Dry cycle time (Euromap 6):
>Version accumulator OP0361 [s-mm] 1,50 - 574
Net weight 4) [kg] 20110 / 9000 - 29110
Motor end projection, max. (h):
>Electr. screw drive OP0313 [mm] 0 / 579 281 / 899
These technical specifications are based on information 1) Plasticising rate depends on processing conditions and the material used.
that was correct at time of printing and is subject to 2) The max. nozzle stroke is valid for standard open nozzle (OP0650).
change without notice. These parameters are based on 3) Pump standard OP0105 / Pump increased OP0106
a 400 V supply voltage. Other supply voltages will affect 4) Machine weight for standard machine without hydraulic-oil, weight may vary depending on equipment. Injection unit / Clamping
the machine parameters.
unit

18
El-Exis SP 420 | 35

Machine dimensions El-Exis SP 420

4595 78 1134 939 78


4043 250 3) 820 Ø120
2140 min. 440 e
2585 max. f min.

818

615

a
2715
2276

605
2165

2190
2365

820
t 4)
1560

d
686

433

1560
b

100 2)

271
64-97

326 2147 1300 270

654

350
m s

525 630

3615
1715

100

48
A, B, E 1) OP0211 Mould height increased
2)

1068
OP0122 Machine height increase
3) OP0242 Safety guard on non-operator side extended
2073

4) OP0320 Material hopper optional

1018
A Cooling water inlet, machine Ø19
B Cooling water outlet, machine Ø19
1720 C Hydraulic connection
3700 D Electrical connection
1800 l C C D h E Pneumatic connection Ø10
2250 1)

Platen dimensions - Hole pattern according to EUROMAP (OP0204, OP0205) El-Exis SP 420

min. 2050 1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed
max. 2495 / 2720 1) 2) OP0050 Mechanical interface for handling unit platen 2)
770 min. 350 3) OP0242 Safety guard on non-operator side
175
max. 795 extended
1020 1) 35
A B
Ø100

20
Z
M20x40
490
605

350
Ø100H8
Ø100H8
Ø160H8

15 OP0203
A B
Movable platen Fixed platen
B-B A-A
M20

940
906 1091 (1341) 3)
1200 820
412.5 40
147.5
140

820
940
210
203.2

280
50.8

350
420
490
560
1200

Ø120

140
210
280
50.8 350 k see Technical Description
203.2 420
490
890 560
Bore diameter throughout 27

19
Sumitomo (SHI) Demag El-Exis SP 420
International size description 4200-4200 4200-6300

Clamping unit 420 / 820


Clamping force / locking force, max. [kN] 4200 / 4620
Mould opening stroke, max. [mm] 770
Mould height, min. / max.:
>Standard OP0210 [mm] 350 / 795
>Increased OP0211 [mm] 350 / 1020
Distance between tie bars (h x v) [mm] 820 / 820
Min. permissible mould diameter (k) [mm] 420
Mould weight / mov. / fixed, max. [kg] 6600 / 3240 / 5100
Ejector stroke/force forw./force back.:
>Standard OP0219 [mm / kN / kN] 180 / 106 / 46

Injection unit 4200 6300


Screw diameter [mm] 80 95 95 110
L/D ratio OP0612 / OP0627 24 23 23 24
Injection pressure, max. (up to 400 °C) [bar] 2391 2094 2434 2006
Injection volume, max. [cm³] 1433 2020 2339 3136
Injection speed, max.:
>Version accumulator OP0361 [mm/s] 900 800 800 700
Injection rate, max.:
>Version accumulator OP0361 [cm³/s] 4524 5671 5671 6652
Plasticising rate, max. (PE): 1)
>Electr. screw drive OP0313 [g/s] 125 200 173 229
Nozzle stroke, max.: 2)

>Manual mode [mm] 1065 672 1205 668


>Automatic mode [mm] 1065 672 1136 668
Nozzle sealing force / speed, max.:
>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / -

General data 420/820-4200 420/820-6300


Oil tank capacity [l] 760 730
Installed electrical rating:
>Pump capacity single pump 3) [kW] 55 / 75 55 / 75
>Electr. screw drive OP0313 [kW] 90 115
>Heating capacity of screw cylinder [kW] 42,6 59,3 59,3 79,1
Dry cycle time (Euromap 6):
>Version accumulator OP0361 [s-mm] 1,50 - 574 1,50 - 574
Net weight 4) [kg] 20110 / 11400 - 31510 20110 / 12900 - 33010
Motor end projection, max. (h):
>Electr. screw drive OP0313 [mm] 0 / 850 175 / 850 - / 209 31 / 649
These technical specifications are based on information 1) Plasticising rate depends on processing conditions and the material used.
that was correct at time of printing and is subject to 2) The max. nozzle stroke is valid for standard open nozzle (OP0650).
change without notice. These parameters are based on 3) Pump standard OP0105 / Pump increased OP0106
a 400 V supply voltage. Other supply voltages will affect 4) Machine weight for standard machine without hydraulic-oil, weight may vary depending on equipment. Injection unit / Clamping
the machine parameters.
unit

20
El-Exis SP 420 | 37

Machine dimensions El-Exis SP 420

78 1134 939 78
4595 250 3) Ø120
e 820
4043 440
2140 min. f min.
2585 max.

605
a
615
2715

818

820
2190
2276
2165

2456
t 4)
1560

1560
686

433

654
64-97

100 2)

350
326 2147 1300 270 b
m 525 630

3615
1715

100
1) OP0211 Mould height increased
A, B, E
2) OP0122 Machine height increase

1068
3) OP0242 Safety guard on non-operator side extended
2073

4) OP0320 Material hopper optional


A Cooling water inlet, machine Ø19

1020
B Cooling water outlet, machine Ø19
C Hydraulic connection
1720
3700 D D Electrical connection
1800 l C C h E Pneumatic connection Ø10
2250 1)

Platen dimensions - Hole pattern according to EUROMAP (OP0204, OP0205) El-Exis SP 420

1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed
850 min. 400 2) OP0050 Mechanical interface for handling unit platen 2)
max. 920 3) OP0242 Safety guard on non-operator side
1150 1)
A B extended 175
20
35 M20x40
Ø125

Z
Ø52+1

655
Ø200H8

560
Ø200H8

420

15 (58)
A B

Movable platen Fixed platen


B-B A-A
1019 1141 (1391) 3)
M20

913 1036 3)
1300 1045
920
40
203.2
76.2

140
1300

1045
920
280
350
420
490
560

Ø125

140
50.8 280
355.6 350 k see Technical Description
970 420
490
560

Bore diameter throughout 27

21
Sumitomo (SHI) Demag El-Exis SP 450
International size description 4500-2500

Clamping unit 450 / 920


Clamping force / locking force, max. [kN] 4500 / 4950
Mould opening stroke, max. [mm] 850
Mould height, min. / max.:
>Standard OP0210 [mm] 360 / 880
>Increased OP0211 [mm] 360 / 1110
Distance between tie bars (h x v) [mm] 920 / 920
Min. permissible mould diameter (k) [mm] 420
Mould weight / mov. / fixed, max. [kg] 8700 / 4305 / 6700
Ejector stroke/force forw./force back.:
>Standard OP0219 [mm / kN / kN] 200 / 106 / 46

Injection unit 2500


Screw diameter [mm] 60 70
L/D ratio OP0612 / OP0627 25 25
Injection pressure, max. (up to 400 °C) [bar] 2420 2074
Injection volume, max. [cm³] 891 1212
Injection speed, max.:
>Version accumulator OP0361 [mm/s] 1000 1000
Injection rate, max.:
>Version accumulator OP0361 [cm³/s] 2827 3848
Plasticising rate, max. (PE): 1)
>Electr. screw drive OP0313 [g/s] 88 126
Nozzle stroke, max.: 2)

>Manual mode [mm] 895 540


>Automatic mode [mm] 807 540
Nozzle sealing force / speed, max.:
>Standard [kN / mm/s] 110 / - 110 / -

General data 450/920-2500


Oil tank capacity [l] 760
Installed electrical rating:
>Pump capacity single pump 3) [kW] 45 / 55
>Electr. screw drive OP0313 [kW] 78,9
>Heating capacity of screw cylinder [kW] 27,9 32,2
Dry cycle time (Euromap 6):
>Version accumulator OP0361 [s-mm] 1,55 - 644
Net weight 4) [kg] 29245 / 9000 - 38245
Motor end projection, max. (h):
>Electr. screw drive OP0313 [mm] 0 / 616 75 / 616
These technical specifications are based on information 1) Plasticising rate depends on processing conditions and the material used.
that was correct at time of printing and is subject to 2) The max. nozzle stroke is valid for standard open nozzle (OP0650).
change without notice. These parameters are based on 3) Pump standard OP0105 / Pump increased OP0106
a 400 V supply voltage. Other supply voltages will affect 4) Machine weight for standard machine without hydraulic-oil, weight may vary depending on equipment. Injection unit / Clamping
the machine parameters.
unit

22
El-Exis SP 450 | 39

Machine dimensions El-Exis SP 450

78 1141 1019 78
4595 250 3) 920 Ø125
88 4000 488 f min. e
1969 min.
2492 max. EE 3000

655
655
822

a
2828

920
2241.5

2190
2365
t 4)
2145

d
1560

271

1560
653

400

639
100 2)
64-97

350
206 2244 1300 250 b
m s 446 800

3568
1710
100 1) OP0211 Mould height increased

1019 1068 48
A, B, E
2) OP0122 Machine height increase
3) OP0242 Safety guard on non-operator side extended
2160

4) OP0320 Material hopper optional


5) OP0287 Stop bar
A Cooling water inlet, machine Ø19
B Cooling water outlet, machine Ø19
1720
3700 C Hydraulic connection
1650 5) C C D D Electrical connection
2000 l h
2460 1) E Pneumatic connection Ø10

Platen dimensions - Hole pattern according to EUROMAP (OP0204, OP0205) El-Exis SP 450

min. 1970 1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed
max. 2490 / 2720 1) 2) OP0050 Mechanical interface for handling unit platen 2)
850 min. 360 3) OP0242 Safety guard on non-operator side
max. 880 extended 175
1110 1) 20 35
Ø100

A B Z
655

M20x40
560
Ø100H8
Ø125H8
Ø160H8

420

20 OP0203

A B
Movable platen Fixed platen
B-B A -A
980 1105
M20

1355 3) 1045
1300
465 920
200 40
140
203.2

920
76.2

1045
280
350
420
1300

490
560

Ø125

140
280
50.8 350
355.6 420 k see Technical Description
970 490
Bore diameter throughout 27 560
Bore diameter throughout 52+1

23
Sumitomo (SHI) Demag El-Exis SP 450
International size description 4500-3000

Clamping unit 450 / 920


Clamping force / locking force, max. [kN] 4500 / 4950
Mould opening stroke, max. [mm] 850
Mould height, min. / max.:
>Standard OP0210 [mm] 360 / 880
>Increased OP0211 [mm] 360 / 1110
Distance between tie bars (h x v) [mm] 920 / 920
Min. permissible mould diameter (k) [mm] 420
Mould weight / mov. / fixed, max. [kg] 8700 / 4305 / 6700
Ejector stroke/force forw./force back.:
>Standard OP0219 [mm / kN / kN] 200 / 106 / 46

Injection unit 3000


Screw diameter [mm] 70 80
L/D ratio OP0612 / OP0627 23 24
Injection pressure, max. (up to 400 °C) [bar] 2432 2051
Injection volume, max. [cm³] 924 1206
Injection speed, max.:
>Version accumulator OP0361 [mm/s] 1000 900
Injection rate, max.:
>Version accumulator OP0361 [cm³/s] 3848 4524
Plasticising rate, max. (PE): 1)
>Electr. screw drive OP0313 [g/s] 108 150
Nozzle stroke, max.: 2)

>Manual mode [mm] 1035 718


>Automatic mode [mm] 1035 718
Nozzle sealing force / speed, max.:
>Standard [kN / mm/s] 110 / - 110 / -

General data 450/920-3000


Oil tank capacity [l] 760
Installed electrical rating:
>Pump capacity single pump 3) [kW] 55 / 75
>Electr. screw drive OP0313 [kW] 117
>Heating capacity of screw cylinder [kW] 30,6 42,6
Dry cycle time (Euromap 6):
>Version accumulator OP0361 [s-mm] 1,55 - 644
Net weight 4) [kg] 29245 / 9000 - 38245
Motor end projection, max. (h):
>Electr. screw drive OP0313 [mm] 0 / 581 233 / 901
These technical specifications are based on information 1) Plasticising rate depends on processing conditions and the material used.
that was correct at time of printing and is subject to 2) The max. nozzle stroke is valid for standard open nozzle (OP0650).
change without notice. These parameters are based on 3) Pump standard OP0105 / Pump increased OP0106
a 400 V supply voltage. Other supply voltages will affect 4) Machine weight for standard machine without hydraulic-oil, weight may vary depending on equipment. Injection unit / Clamping
the machine parameters.
unit

24
El-Exis SP 450 | 41

Machine dimensions El-Exis SP 450

78 1141 1019 78
4595 250 3) 920 Ø125
88 4000 488 f min. e
1969 min.
2492 max. EE 3000

655
655
822

a
2828

920
2241.5

2190
2365
t 4)
2145

d
1560

271

1560
653

400

639
100 2)
64-97

350
206 2244 1300 250 b
m s 446 800

3568
1710
100 1) OP0211 Mould height increased

1019 1068 48
A, B, E
2) OP0122 Machine height increase
3) OP0242 Safety guard on non-operator side extended
2160

4) OP0320 Material hopper optional


5) OP0287 Stop bar
A Cooling water inlet, machine Ø19
B Cooling water outlet, machine Ø19
1720
3700 C Hydraulic connection
1650 5) C C D D Electrical connection
2000 l h
2460 1) E Pneumatic connection Ø10

Platen dimensions - Hole pattern according to EUROMAP (OP0204, OP0205) El-Exis SP 450

min. 1970 1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed
max. 2490 / 2720 1) 2) OP0050 Mechanical interface for handling unit platen 2)
850 min. 360 3) OP0242 Safety guard on non-operator side
max. 880 extended 175
1110 1) 20 35
Ø100

A B Z
655

M20x40
560
Ø100H8
Ø125H8
Ø160H8

420

20 OP0203

A B
Movable platen Fixed platen
B-B A -A
M20

980 1105
1355 3) 1045
1300
465 920
200 40
140
203.2

920
76.2

1045
280
350
420
1300

490
560

Ø125

140
280
50.8 350
355.6 420 k see Technical Description
970 490
560
Bore diameter throughout 27
Bore diameter throughout 52+1

25
Sumitomo (SHI) Demag El-Exis SP 450
International size description 4500-4200 4500-6300

Clamping unit 450 / 920


Clamping force / locking force, max. [kN] 4500 / 4950
Mould opening stroke, max. [mm] 850
Mould height, min. / max.:
>Standard OP0210 [mm] 360 / 880
>Increased OP0211 [mm] 360 / 1110
Distance between tie bars (h x v) [mm] 920 / 920
Min. permissible mould diameter (k) [mm] 420
Mould weight / mov. / fixed, max. [kg] 8700 / 4305 / 6700
Ejector stroke/force forw./force back.:
>Standard OP0219 [mm / kN / kN] 200 / 106 / 46

Injection unit 4200 6300


Screw diameter [mm] 80 95 95 110
L/D ratio OP0612 / OP0627 24 23 23 24
Injection pressure, max. (up to 400 °C) [bar] 2391 2094 2434 2006
Injection volume, max. [cm³] 1433 2020 2339 3136
Injection speed, max.:
>Version accumulator OP0361 [mm/s] 900 800 800 700
Injection rate, max.:
>Version accumulator OP0361 [cm³/s] 4524 5671 5671 6652
Plasticising rate, max. (PE): 1)
>Electr. screw drive OP0313 [g/s] 125 200 173 229
Nozzle stroke, max.: 2)
>Manual mode [mm] 1115 722 1255 718
>Automatic mode [mm] 1115 722 1199 718
Nozzle sealing force / speed, max.:
>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / -

General data 450/920-4200 450/920-6300


Oil tank capacity [l] 760 730
Installed electrical rating:
>Pump capacity single pump 3) [kW] 55 / 75 55 / 75
>Electr. screw drive OP0313 [kW] 90 115
>Heating capacity of screw cylinder [kW] 42,6 59,3 59,3 79,1
Dry cycle time (Euromap 6):
>Version accumulator OP0361 [s-mm] 1,55 - 644 1,55 - 644
Net weight 4) [kg] 29245 / 11400 - 40645 29245 / 12500 - 41745
Motor end projection, max. (h):
>Electr. screw drive OP0313 [mm] 0 / 299 7 / 674 0 / 211 0 / 651
These technical specifications are based on information 1) Plasticising rate depends on processing conditions and the material used.
that was correct at time of printing and is subject to 2) The max. nozzle stroke is valid for standard open nozzle (OP0650).
change without notice. These parameters are based on 3) Pump standard OP0105 / Pump increased OP0106
a 400 V supply voltage. Other supply voltages will affect 4) Machine weight for standard machine without hydraulic-oil, weight may vary depending on equipment. Injection unit / Clamping
the machine parameters.
unit

26
El-Exis SP 450 | 43

Machine dimensions El-Exis SP 450

4595 78 1141 1019 78


88 4000 428 e 250 3) 920 Ø125
1969 min. f min.
2489 max.

822
655
2828

a
2242
2215

2190
2145

2456
t 4)

655
1560

920
653

400

1560
100 2)
64-97

206 2244 1300 250

639

350
m b

446 800

3568 1)
1710 OP0211 Mould height increased

100
2) OP0122 Machine height increase
A, B, E
3) OP0242 Safety guard on non-operator side extended

1024 1068
4) OP0320 Material hopper optional
2160

5) OP0287 Stop bar


A Cooling water inlet, machine Ø19
B Cooling water outlet, machine Ø19
C Hydraulic connection
1720
3700 D D Electrical connection
1650 5) C C E Pneumatic connection Ø10
2000 l h
2460 1)

Platen dimensions - Hole pattern according to EUROMAP (OP0204, OP0205) El-Exis SP 450

min. 1970 1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed
max. 2490 / 2720 1) 2) OP0050 Mechanical interface for handling unit platen 2)
850 min. 360 3) OP0242 Safety guard on non-operator side
max. 880 extended 175
1110 1) 20 35
Ø100

A B Z
655

M20x40
560
Ø100H8
Ø125H8
Ø160H8

420

20 OP0203

A B
Movable platen Fixed platen
B-B A -A
980 1105
M20

1355 3) 1045
1300
465 920
200 40
140
203.2

920
76.2

1045
280
350
420
1300

490
560

Ø125

140
280
50.8 350
355.6 420 k see Technical Description
970 490
560
Bore diameter throughout 27
Bore diameter throughout 52+1

27
Sumitomo (SHI) Demag El-Exis SP 580
International size description 5800-3000

Clamping unit 580 / 1020


Clamping force / locking force, max. [kN] 5800 / 6380
Mould opening stroke, max. [mm] 930
Mould height, min. / max.:
>Standard OP0210 [mm] 370 / 940
>Increased OP0211 [mm] 370 / 1170
Distance between tie bars (h x v) [mm] 1020 / 1020
Min. permissible mould diameter (k) [mm] 500
Mould weight / mov. / fixed, max. [kg] 11200 / 5330 / 8600
Ejector stroke/force forw./force back.:
>Standard OP0219 [mm / kN / kN] 220 / 165 / 84

Injection unit 3000


Screw diameter [mm] 70 80
L/D ratio OP0612 / OP0627 23 24
Injection pressure, max. (up to 400 °C) [bar] 2432 2051
Injection volume, max. [cm³] 924 1206
Injection speed, max.:
>Version accumulator OP0361 [mm/s] 1000 900
Injection rate, max.:
>Version accumulator OP0361 [cm³/s] 3848 4524
Plasticising rate, max. (PE): 1)
>Electr. screw drive OP0313 [g/s] 108 150
Nozzle stroke, max.: 2)
>Manual mode [mm] 1110 793
>Automatic mode [mm] 1110 793
Nozzle sealing force / speed, max.:
>Standard [kN / mm/s] 110 / - 110 / -

General data 580/1020-3000


Oil tank capacity [l] 760
Installed electrical rating:
>Pump capacity single pump 3) [kW] 55 / 75
>Electr. screw drive OP0313 [kW] 117
>Heating capacity of screw cylinder [kW] 30,6 42,6
Dry cycle time (Euromap 6):
>Version accumulator OP0361 [s-mm] 1,85 - 714
Net weight 4) [kg] 29970 / 9000 - 38970
Motor end projection, max. (h):
>Electr. screw drive OP0313 [mm] 0 / 576 153 / 896
These technical specifications are based on information 1) Plasticising rate depends on processing conditions and the material used.
that was correct at time of printing and is subject to 2) The max. nozzle stroke is valid for standard open nozzle (OP0650).
change without notice. These parameters are based on 3) Pump standard OP0105 / Pump increased OP0106
a 400 V supply voltage. Other supply voltages will affect 4) Machine weight for standard machine without hydraulic-oil, weight may vary depending on equipment. Injection unit / Clamping
the machine parameters.
unit

28
El-Exis SP 580 | 45

Machine dimensions El-Exis SP 580

4999 78 1221 1094 78


230 1) 4310 570 e 250 3) 1020 Ø140
119 2255 min. f min.
2830 max.

735
907

735

1020
2901
2320
2295
2223

2365
2190

t 4)
1560

1560
d
627

271

552
390

420
100 2)
441 950
64-97

116 2544 1400 250


m b

3830
1841

100

48
s A, B, E

1) OP0211 Mould height increased

1068
2) OP0122 Machine height increase
2315

3) OP0242 Safety guard on non-operator side extended

1019
4) OP0320 Material hopper optional
5) OP0287 Stop bar
R695

R695
A Cooling water inlet, machine Ø19
1850 B Cooling water outlet, machine Ø19
3961 5)
2150 l 1865 C C D h C Hydraulic connection
2600 1) D Electrical connection
E Pneumatic connection Ø10

Platen dimensions - Hole pattern according to EUROMAP (OP0204, OP0205) El-Exis SP 580

1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed
2) OP0050 Mechanical interface for handling unit platen 2)
min. 2195
max. 2695 / 2995 1) 3) OP0242 Safety guard on non-operator side 280
930 min. 370 extended 175
max. 940 70
1170 1) 20
Ø100

A B Z
735

630

M24x48
420
Ø100H8
Ø125H8
Ø160H8

Ø125

20 OP0203
25
A B
Movable platen Fixed platen
B-B A-A
1055 1185
M24

1450 1435 3)
1160
520 1020
200
50
140
355.6
76.2

1020
1160
1470

280
420
560
700

Ø140

140
76.2
280
355.6
420 k see Technical Description
1120
560
Bore diameter throughout 52+1 700

29
Sumitomo (SHI) Demag El-Exis SP 580
International size description 5800-4200 5800-6300

Clamping unit 580 / 1020


Clamping force / locking force, max. [kN] 5800 / 6380
Mould opening stroke, max. [mm] 930
Mould height, min. / max.:
>Standard OP0210 [mm] 370 / 940
>Increased OP0211 [mm] 370 / 1170
Distance between tie bars (h x v) [mm] 1020 / 1020
Min. permissible mould diameter (k) [mm] 500
Mould weight / mov. / fixed, max. [kg] 11200 / 5330 / 8600
Ejector stroke/force forw./force back.:
>Standard OP0219 [mm / kN / kN] 220 / 165 / 84

Injection unit 4200 6300


Screw diameter [mm] 80 95 95 110
L/D ratio OP0612 / OP0627 24 23 23 24
Injection pressure, max. (up to 400 °C) [bar] 2391 2094 2434 2006
Injection volume, max. [cm³] 1433 2020 2339 3136
Injection speed, max.:
>Version accumulator OP0361 [mm/s] 900 800 800 700
Injection rate, max.:
>Version accumulator OP0361 [cm³/s] 4524 5671 5671 6652
Plasticising rate, max. (PE): 1)
>Electr. screw drive OP0313 [g/s] 125 200 173 229
Nozzle stroke, max.: 2)
>Manual mode [mm] 1190 797 1330 793
>Automatic mode [mm] 1190 797 1279 793
Nozzle sealing force / speed, max.:
>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / -

General data 580/1020-4200 580/1020-6300


Oil tank capacity [l] 760 730
Installed electrical rating:
>Pump capacity single pump 3) [kW] 55 / 75 55 / 75
>Electr. screw drive OP0313 [kW] 90 115
>Heating capacity of screw cylinder [kW] 42,6 59,3 59,3 79,1
Dry cycle time (Euromap 6):
>Version accumulator OP0361 [s-mm] 1,85 - 714 1,85 - 714
Net weight 4) [kg] 29970 / 11400 - 41370 29970 / 12500 - 42470
Motor end projection, max. (h):
>Electr. screw drive OP0313 [mm] 0 / 294 0 / 669 0 / 206 0 / 646
These technical specifications are based on information 1) Plasticising rate depends on processing conditions and the material used.
that was correct at time of printing and is subject to 2) The max. nozzle stroke is valid for standard open nozzle (OP0650).
change without notice. These parameters are based on 3) Pump standard OP0105 / Pump increased OP0106
a 400 V supply voltage. Other supply voltages will affect 4) Machine weight for standard machine without hydraulic-oil, weight may vary depending on equipment. Injection unit / Clamping
the machine parameters.
unit

30
El-Exis SP 580 | 47

Machine dimensions El-Exis SP 580

78 1221 1094 78
4999
230 4310 570 e 250 3) 1020 Ø140
119 2255 min. f min.
2830 max.

735
735
907

1020
a
2901

2190
2320
2295

2456
2223
1560

t 4)

1560
627

390

552
c

420
100 2)
2544 1400 250 441 950
64-97

116
m b

3830
1841

100
A, B, E 1) OP0211 Mould height increased
2) OP0122 Machine height increase

1024 1068
3) OP0242 Safety guard on non-operator side extended
2315

4) OP0320 Material hopper optional


5) OP0287 Stop bar
A Cooling water inlet, machine Ø19
R695
R695

5) B Cooling water outlet, machine Ø19


1850 1865 D
3961 C Hydraulic connection
2150 l C C h D Electrical connection
2600 1) E Pneumatic connection Ø10

Platen dimensions - Hole pattern according to EUROMAP (OP0204, OP0205) El-Exis SP 580

1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed
2) OP0050 Mechanical interface for handling unit platen 2)
min. 2195
max. 2695 / 2995 1) 3) OP0242 Safety guard on non-operator side 280
930 min. 370 extended 175
max. 940 70
1170 1)
20
Ø100

A B Z
630
735

M24x48
420
Ø100H8
Ø125H8
Ø160H8

Ø125

20 OP0203
25
A B
Movable platen Fixed platen
B-B A-A
1055 1185
M24

1450 1435 3)
1160
520 1020
200
50
140
355.6
76.2

1020
1160
1470

280
420
560
700

Ø140

140
76.2
280
355.6
420 k see Technical Description
1120
560
Bore diameter throughout 52+1 700

31
Sumitomo (SHI) Demag El-Exis SP 750
International size description 7500-3000

Clamping unit 750 / 1120


Clamping force / locking force, max. [kN] 7500 / 8250
Mould opening stroke, max. [mm] 1030
Mould height, min. / max.:
>Standard OP0210 [mm] 400 / 1020
>Increased OP0211 [mm] 400 / 1250
Distance between tie bars (h x v) [mm] 1120 / 1120
Min. permissible mould diameter (k) [mm] 700
Mould weight / mov. / fixed, max. [kg] 14000 / 6500 / 10800
Ejector stroke/force forw./force back.:
>Standard OP0219 [mm / kN / kN] 270 / 218 / 113

Injection unit 3000


Screw diameter [mm] 70 80
L/D ratio OP0612 / OP0627 23 24
Injection pressure, max. (up to 400 °C) [bar] 2432 2051
Injection volume, max. [cm³] 924 1206
Injection speed, max.:
>Version accumulator OP0361 [mm/s] 1000 900
Injection rate, max.:
>Version accumulator OP0361 [cm³/s] 3848 4524
Plasticising rate, max. (PE): 1)
>Electr. screw drive OP0313 [g/s] 108 150
Nozzle stroke, max.: 2)

>Manual mode [mm] 1170 853


>Automatic mode [mm] 1170 853
Nozzle sealing force / speed, max.:
>Standard [kN / mm/s] 110 / - 110 / -

General data 750/1120-3000


Oil tank capacity [l] 760
Installed electrical rating:
>Pump capacity single pump 3) [kW] 55 / 75
>Electr. screw drive OP0313 [kW] 117
>Heating capacity of screw cylinder [kW] 30,6 42,6
Dry cycle time (Euromap 6):
>Version accumulator OP0361 [s-mm] 2,00 - 784
Net weight 4) [kg] 38635 / 9000 - 47635
Motor end projection, max. (h):
>Electr. screw drive OP0313 [mm] 0 / 574 91 / 894
These technical specifications are based on information 1) Plasticising rate depends on processing conditions and the material used.
that was correct at time of printing and is subject to 2) The max. nozzle stroke is valid for standard open nozzle (OP0650).
change without notice. These parameters are based on 3) Pump standard OP0105 / Pump increased OP0106
a 400 V supply voltage. Other supply voltages will affect 4) Machine weight for standard machine without hydraulic-oil, weight may vary depending on equipment. Injection unit / Clamping
the machine parameters.
unit

32
El-Exis SP 750 | 49

Machine dimensions El-Exis SP 750

5558
78 1342 1189 78
4785 630 e 250 3)
230 1) 1120 Ø160
2628 min. f min.
3248 max.

1560 810
982

678

295 1120
a
3006
2336

2290
2365
2229

t 4)
d
1560
64-97 516

271
c

437
260

100 2)
467 1140
190 2855 1500 240
m b

3976
1904

100
s 1) OP0211 Mould height increased
A, B, E

48
2) OP0122 Machine height increase

1018 1068
3) OP0242 Safety guard on non-operator side extended
4)
2531

OP0320 Material hopper optional


A Cooling water inlet, machine Ø19
B Cooling water outlet, machine Ø19
R695

R695

C Hydraulic connection
1923 D Electrical connection
4107
2400 l C C D h E Pneumatic connection Ø10
28601)

Platen dimensions - Hole pattern according to EUROMAP (OP0204, OP0205) El-Exis SP 750

1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed platen 2)
min. 2564
max. 3124 / 3424 1) 2) OP0050 Mechanical interface for handling
1030 min. 400 unit 280
3) OP0242 Safety guard on non-operator 175
max.1020
1250 1) 20 side extended 70
Ø100

A B Z
810
Ø100H8
Ø125H8

700
Ø160H8

Ø125

420

M24x48

25 OP0203
25
A B

Movable platen Fixed platen


B-B A-A
1150 1306
M24

1620 1556 3)
1280
∅360
1120
320
50
140
127

355.6
76.2

508

1120
1280
1620

280
420
560
700

Ø160

76.2 140
127 280
355.6 420
508 560
1310 700 k see Technical Description
Bore diameter throughout 52+1
Bore diameter throughout 52+1

33
Sumitomo (SHI) Demag El-Exis SP 750
International size description 7500-4200 7500-6300

Clamping unit 750 / 1120


Clamping force / locking force, max. [kN] 7500 / 8250
Mould opening stroke, max. [mm] 1030
Mould height, min. / max.:
>Standard OP0210 [mm] 400 / 1020
>Increased OP0211 [mm] 400 / 1250
Distance between tie bars (h x v) [mm] 1120 / 1120
Min. permissible mould diameter (k) [mm] 700
Mould weight / mov. / fixed, max. [kg] 14000 / 6500 / 10800
Ejector stroke/force forw./force back.:
>Standard OP0219 [mm / kN / kN] 270 / 218 / 113

Injection unit 4200 6300


Screw diameter [mm] 80 95 95 110
L/D ratio OP0612 / OP0627 24 23 23 24
Injection pressure, max. (up to 400 °C) [bar] 2391 2094 2434 2006
Injection volume, max. [cm³] 1433 2020 2339 3136
Injection speed, max.:
>Version accumulator OP0361 [mm/s] 900 800 800 700
Injection rate, max.:
>Version accumulator OP0361 [cm³/s] 4524 5671 5671 6652
Plasticising rate, max. (PE): 1)
>Electr. screw drive OP0313 [g/s] 125 200 173 229
Nozzle stroke, max.: 2)

>Manual mode [mm] 1250 857 1390 853


>Automatic mode [mm] 1250 857 1341 853
Nozzle sealing force / speed, max.:
>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / -

General data 750/1120-4200 750/1120-6300


Oil tank capacity [l] 730 730
Installed electrical rating:
>Pump capacity single pump 3) [kW] 55 / 75 55 / 75
>Electr. screw drive OP0313 [kW] 90 115
>Heating capacity of screw cylinder [kW] 42,6 59,3 59,3 79,1
Dry cycle time (Euromap 6):
>Version accumulator OP0361 [s-mm] 2,00 - 784 2,00 - 784
Net weight 4) [kg] 38635 / 11400 - 50035 38635 / 12500 - 51135
Motor end projection, max. (h):
>Electr. screw drive OP0313 [mm] 0 / 292 0 / 667 0 / 204 0 / 644
These technical specifications are based on information 1) Plasticising rate depends on processing conditions and the material used.
that was correct at time of printing and is subject to 2) The max. nozzle stroke is valid for standard open nozzle (OP0650).
change without notice. These parameters are based on 3) Pump standard OP0105 / Pump increased OP0106
a 400 V supply voltage. Other supply voltages will affect 4) Machine weight for standard machine without hydraulic-oil, weight may vary depending on equipment. Injection unit / Clamping
the machine parameters.
unit

34
El-Exis SP 750 | 51

Machine dimensions El-Exis SP 750

5558 78 1342 1189 78


4785 630 e 250 3) 1120 Ø160
230 1)
2628 min. f min.
3248 max.

1560 810
295 1120
a
3006

982

678

2290
2336
2229

2456
t 4)
d
1560
516

437
260

100 2)
64-97

190 2855 1500 240 467 1140


m b

3976
1904

100
A, B, E

1023 1068
2531

1) OP0211 Mould height increased


2) OP0122 Machine height increase
3)
R695

R695 OP0242 Safety guard on non-operator side extended


4) OP0320 Material hopper optional
1923 D
4107 C C A Cooling water inlet, machine Ø19
2400 l h
2860 1) B Cooling water outlet, machine Ø19
C Hydraulic connection
D Electrical connection
E Pneumatic connection Ø10

Platen dimensions - Hole pattern according to EUROMAP (OP0204, OP0205) El-Exis SP 750

1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed platen 2)
min. 2564
max. 3124 / 3424 1) 2) OP0050 Mechanical interface for handling
1030 min. 400 unit 280
3) OP0242 Safety guard on non-operator
max.1020 175
1250 1) 20 side extended 70
Ø100

A B Z
810
Ø100H8
Ø125H8
Ø160H8

700
Ø125

420

M24x48

25 OP0203
25
A B

Movable platen Fixed platen


B-B A-A
1150 1306
M24

1620 1556 3)
1280
∅360
1120
320
50
127

355.6

140
76.2

508

1120
1280
1620

280
420
560
700

Ø160

76.2 140
127 280
355.6 420
508 560
1310 700 k see Technical Description
Bore diameter throughout 52+1
Bore diameter throughout 52+1

35
Sumitomo (SHI) Demag El-Exis SP 1000
International size description 10000-4200 10000-6300

Clamping unit 1000 / 1195


Clamping force / locking force, max. [kN] 10000 / 11000
Mould opening stroke, max. [mm] 1250
Mould height, min. / max.:
>Standard OP0210 [mm] 550 / 1250
>Increased OP0211 [mm] 600 / 1500
Distance between tie bars (h x v) [mm] 1195 / 1195
Min. permissible mould diameter (k) [mm] 700
Mould weight / mov. / fixed, max. [kg] 14000 / 6500 / 10800
Ejector stroke/force forw./force back.:
>Standard OP0219 [mm / kN / kN] 270 / 218 / 113

Injection unit 4200 6300


Screw diameter [mm] 80 95 95 110
L/D ratio OP0612 / OP0627 24 23 23 24
Injection pressure, max. (up to 400 °C) [bar] 2391 2094 2434 2006
Injection volume, max. [cm³] 1433 2020 2339 3136
Injection speed, max.:
>Version accumulator OP0361 [mm/s] 900 800 800 700
Injection rate, max.:
>Version accumulator OP0361 [cm³/s] 4524 5671 5671 6652
Plasticising rate, max. (PE): 1)
>Electr. screw drive OP0313 [g/s] 125 200 173 229
Nozzle stroke, max.: 2)

>Manual mode [mm] 1250 857 1390 853


>Automatic mode [mm] 1250 857 1351 853
Nozzle sealing force / speed, max.:
>Standard [kN / mm/s] 110 / - 110 / - 110 / - 110 / -

General data 1000-4200 1000-6300


Oil tank capacity [l] 760 760
Installed electrical rating:
>Pump capacity single pump 3) [kW] 55 / 75 55 / 75
>Electr. screw drive OP0313 [kW] 90 115
>Heating capacity of screw cylinder [kW] 42,6 59,3 59,3 79,1
Dry cycle time (Euromap 6):
>Version accumulator OP0361 [s-mm] 2,73 - 838 2,73 - 838
Net weight 4) [kg] 56000 / 11400 - 67400 56000 / 12500 - 68500
Motor end projection, max. (h):
>Electr. screw drive OP0313 [mm] 0 / 292 0 / 667 0 / 204 0 / 644
These technical specifications are based on information 1) Plasticising rate depends on processing conditions and the material used.
that was correct at time of printing and is subject to 2) The max. nozzle stroke is valid for standard open nozzle (OP0650).
change without notice. These parameters are based on 3) Pump standard OP0105 / Pump increased OP0106
a 400 V supply voltage. Other supply voltages will affect 4) Machine weight for standard machine without hydraulic-oil, weight may vary depending on equipment. Injection unit / Clamping
the machine parameters.
unit

38
El-Exis SP 1000 | 53

Machine dimensions El-Exis SP 1000

6645
5785 665 e 78 1570 1294 78
3180 / 3230 min. f min. 1195
∅185
3880 / 4130 max. 1)

a
886
1015

1560 880
3065

1195
2605

2456
2434

2290

t 4)
295

d
1560

c
563

202
60-80

m b
606

3576
2499

100
E A, B 1) OP0211 Mould height increased
2) OP0122 Machine height increase

1020 1068
3) OP0242 Safety guard on non-operator side extended
2863

4) OP0320 Material hopper optional


A Cooling water inlet, machine Ø19
B Cooling water outlet, machine Ø19
R695
C Hydraulic connection
2620 D Electrical connection
C C D
5065 E Pneumatic connection Ø10
11739 / 12666 h

Platen dimensions - Hole pattern according to EUROMAP (OP0204, OP0205) El-Exis SP 1000

1) OP0211 Mould height increased Z Hole pattern for robot / sprue picker on fixed
min. 3180 / 3230 2) OP0050 Mechanical interface for handling unit platen 2)
max. 3880 / 4130 1) 280
1250 min. 550 / 600 175
max. 1250 / 1500 1) 70
20
∅100

Z
A B
880

840
∅160H8

560
∅100H8

∅125

M24x48

25 20

A B
Movable platen Fixed platen
B-B A-A
1260 1536
M24

1760
1380
∅360
265 1195

48
140
1760

1195
1380
280
420
650
700
127

840
76.2

355.6
508

∅185

140
76.2
127 280
355.6 420
508 560 k see Technical Description
700
1338
840
Bore diameter throughout 52+1

39
Ejector - dimensions El-Exis SP

r = 2.5 mm

-0.5
-0.5
-0.5
2ZY5

C
B
A
-0.1
D

L E

Rp min. = 690 N/mm²

M G +0.5

Dimensions [mm]
Machine type
A B C D E G H L M
El-Exis SP 150 24.5 14 24.5 7.8 20 327 335 100 M16x30
El-Exis SP 200 44.5 26 44.5 9.5 26 395 405 140 M20x35
El-Exis SP 250 44.5 26 44.5 9.5 26 435 445 140 M20x35
El-Exis SP 300 44.5 26 44.5 9.5 26 515 525 150 M20x35
El-Exis SP 350 44.5 26 44.5 9.5 26 572 582 180 M24x50
El-Exis SP 420 44.5 26 44.5 9.5 26 572 582 180 M24x50
El-Exis SP 450 44.5 26 44.5 9.5 26 600 610 200 M24x50
El-Exis SP 580 44.5 26 44.5 9.5 26 655 (645 *) 665 (655 *) 220 (200 *) M24x50
El-Exis SP 750 44.5 26 44.5 9.5 26 755.5 765 270 (200 *) M24x50
El-Exis SP 900 44.5 26 44.5 9.5 26 762 772 270 M24x50
El-Exis SP 1000 44.5 26 44.5 9.5 26 762 772 270 M24x50

* >Force increased OP2192

40
Connection dimensions | 55

Material Loading - dimensions El-Exis SP EE 475...EE 2500


a
∅D ∅96

30
60°
b Z

d
∅58

c
A
160
Z

160
60°

OP0320 Material hopper optional


M8-16 (4x)

Dimensions [mm]
Screw diameter Standard
Machine type Injection unit
[mm]
a b c d D
35 1039 20
El-Exis SP 150 475 212 732 723
40 1185 20
El-Exis SP 150 40 1185 20
675 212 732 723
El-Exis SP 200 45 1338 20
El-Exis SP 150
45 1338 20
El-Exis SP 200
920 222 742 723
El-Exis SP 250
50 1489 20
El-Exis SP 300
El-Exis SP 200
El-Exis SP 250 50 1489 20

El-Exis SP 300 1600 257 877 825


El-Exis SP 350
60 1770 20
El-Exis SP 420
El-Exis SP 250
El-Exis SP 300 60 2064 20

El-Exis SP 350 2500 287 907 825


El-Exis SP 420
70 2064 20
El-Exis SP 450

41
Material Loading - dimensions El-Exis SP EE 3000...EE 6300
a
∅D ∅142

30
60°
b Z

d
∅104

c
A
200

200
60°

OP0320 Material hopper optional


M8-16 (4x)

Dimensions [mm]
Screw diameter Standard
Machine type Injection unit
[mm]
a b c d D
El-Exis SP 350
El-Exis SP 420 70 1975 20

El-Exis SP 450 3000 292 872 825


El-Exis SP 580
80 2332 20
El-Exis SP 750
El-Exis SP 350
El-Exis SP 420
80 2332 20
El-Exis SP 450
El-Exis SP 580 4200 322 902 825
El-Exis SP 750
El-Exis SP 900 95 2695 20

El-Exis SP 1000
El-Exis SP 350
El-Exis SP 420
95 2695 20
El-Exis SP 450
El-Exis SP 580 6300 342 922 825
El-Exis SP 750
El-Exis SP 900 110 3179 20

El-Exis SP 1000

42
Connection dimensions | 57

El-Exis SP a b c d e f min l m s t OP0320


El-Exis SP 150/500-475 211 32 858 1628 - 987 5430 4678 0 2085
El-Exis SP 150/500-675 211 32 858 1628 - 1099 5430 4678 0 2085
El-Exis SP 150/500-920 211 32 858 1647 - 1241 5430 4678 243 2095
El-Exis SP 200/560-675 211 0 0 1673 - 1168 6040 5128 0 2130
El-Exis SP 200/560-920 211 336 903 1692 - 1251 6040 5128 222 2140
El-Exis SP 200/560-1600 256 781 873 1692 - 1611 6040 5128 222 2275
El-Exis SP 250/630-920 221 0 0 1727 - 1341 6605 5858 222 2175
El-Exis SP 250/630-1600 256 420 908 1727 - 1591 6605 5858 222 2309
El-Exis SP 250/630-2500 256 892 858 1803 - 1805 6605 5858 492 2339
El-Exis SP 300/720-920 221 0 0 1772 - 1307 6958 6108 236 2220
El-Exis SP 300/720-1600 256 432 953 1772 - 1566 6958 6108 236 2354
El-Exis SP 300/720-2500 286 904 903 1848 - 1746 6958 6108 506 2384
El-Exis SP 350/820-1600 256 0 0 1887 - 1562 8046 7293 235 2469
El-Exis SP 350/820-2500 256 158 958 1963 - 1845 8046 7293 506 2499
El-Exis SP 350/820-3000 292 247 916 1963 5319 2095 9298 8972 504 2464
El-Exis SP 350/820-4200 322 347 916 2394 5677 2462 9813 9487 - 2494
El-Exis SP 350/820-6300 342 205 916 2432 6462 2825 10740 10414 - 2514
El-Exis SP 420/820-1600 256 0 0 1887 - 1562 8046 7293 235 2469
El-Exis SP 420/820-2500 286 158 958 1963 - 1845 8046 7293 506 2499
El-Exis SP 420/820-3000 292 247 916 1963 5319 2095 9298 8972 504 2464
El-Exis SP 420/820-4200 322 347 916 2394 5677 2462 9813 9487 - 2494
El-Exis SP 420/820-6300 342 205 916 2432 6462 2825 10740 10414 - 2514
El-Exis SP 450/920-2500 286 0 0 1963 2466 1515 8463 8257 504 4488
El-Exis SP 450/920-3000 292 247 916 1963 2431 2095 9303 9097 504 5328
El-Exis SP 450/920-4200 322 347 916 2394 5737 2462 9818 9612 - 2494
El-Exis SP 450/920-6300 342 205 916 2432 6522 2825 10745 10539 - 2514
El-Exis SP 580/1020-3000 292 247 916 1963 5317 2095 9693 9577 504 2464
El-Exis SP 580/1020-4200 322 347 916 2394 5675 2462 10208 10092 - 2494
El-Exis SP 580/1020-6300 342 205 916 2432 6460 2825 11135 11019 - 2514
El-Exis SP 750/1120-3000 292 247 916 1963 5319 2095 10230 10040 504 2464
El-Exis SP 750/1120-4200 322 347 916 2394 5677 2462 10745 10555 - 2494
El-Exis SP 750/1120-6300 342 205 916 2432 6462 2825 11672 11482 - 2514
El-Exis SP 900/1195-4200 322 347 916 2394 5677 2497 11739 11176 - 2494
El-Exis SP 900/1195-6300 342 205 916 2432 6462 2860 12666 12103 - 2514
El-Exis SP 1000/1195-4200 322 347 916 2394 5677 2497 11739 11176 - 2494
El-Exis SP 1000/1195-6300 342 205 916 2432 6462 2860 12666 12103 - 2514

43
Practical values of melt correction factor for use in calculation of shot weight
for some common plastics.

Material Melt correction factor

HD-PE 0,75

LD-PE 0,73

PP 0,73

PS 0,91

SB 0,91

ABS 0,91

SAN 0,91

PA 0,93

PA 6 +30 % GF 1,14

PC 0,97

PC/ABS 0,94

PMMA 0,97

POM 1,15

PET 1,08

PBT 1,08

CA 1,03

CAB 0,98

PVC-w 1,05

PVC-h 1,15

shot weight = melt correction factor x swept volume

The melt correction factor takes into account the change in volume at process temperature
and also includes a factor for the flow characteristics of the shut off device on
the end of the screw.

Certified according to VDA 6.4


www.sumitomo-shi-demag.eu

All data and information provided in this brochure has been compiled
and checked with due care and diligence. We believe the contents
of this brochure to be accurate, but cannot guarantee its accuracy.
The description in this brochure may differ from the machine’s actual
condition upon delivery. 10.2019

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