Electric Vehicle Charging

Products & Connectors

EVconnectors is the brand name for a range of products
and Connectors specifically for the Electric Vehicle industry.

The EV connectors focus particularly on the emerging

Electric Vehicle market and the associated infrastructure
product manufacturing companies in addition to the long
term after market requirements.

The Products and Services aim to fill the demand from

Car, Commercial Electric vehicle and Street Charging
Equipment manufacturers who require a specialist supplier
to support the requirements of the industry.

www.evconnectors.com
Charging Modes and Standards 04

CONTENTS
Cable Selection Guide 05

Type 1 - J1772 Plug & Socket / Inlet 06 - 09

Type 2 - 62196-2 Vehicle Charging Plugs 10 - 13

Type 2 - 62196-2 Charging Station Socket / Inlet 14 - 17

Type 2 - 62196-2 New Vehicle Inlet & Plugs 18 - 23

EV Tester and Rescue 24 - 25

 For further information on these products please contact EVconnectors Ltd. on:
T: +44 (0) 1371 811230 E: sales@evconnectors.com F: +44 (0) 1371 810933

❱ Charging Modes
Charging Modes and Standards

Different Charging Modes are defined for various

CHARGING MODES INTERLOCKING SINGLE PHASE 3 PHASE
applications and charging requirements.
Mode 1 In Vehicle MAX 16A - 3.7 kW MAX 16A - 11.0 kW
The EV Market is currently adopting Mode 3 for
Mode 2 In Vehicle MAX 32A - 7.4 kW MAX 32A - 22.0 kW
Street and Fast Charging were Vehicles can be
charged with upto 63A 3 Phase current.
Mode 3 Vehicle and Charging Sockets MAX 63A - 14.5 KW MAX 63A - 43.5 kW
Mode 1 and 2 are Domestic Chargers which will
be superceded with intelligent versions.

❱ Standards

J1772 Type 1 is generally the adopted

STANDARDS CAPACITY
standard in Japan and the US.
J1772 TYPE 1 up to 7.4 kW up to 63A Single Phase 62196-2 Type 2 adopted by the European
Charger Manufacturers.
62196-2 TYPE 2 up to 44 kW up to 63A Single - 3 Phase
62196-2 version 2 is now available where
the contact gender has been changed to bring
the standard for Vehicles into line with traditional
IEC legislation.

04
www.evconnectors.com

❱ Cable Selection Guide

Cable Selection Guide

Vehicle Vehicle Plug DSI Charger Plug DSIEC Part No. Description Cable Length

5 Pin J1772 Male Vehicle Inlet

Chevrolet Volt
Citroen C-Zero
Ford Focus Electric
Mia
Mitsubishi I-Miev
Nissan NV200 SE Van Type 1 Female Type 2 Male DSI-DSIEC-EV16P-XC Type 1 to Type 2 16A Plug 3 or 5m Cable
Nissan Leaf Mode 3 Mode 3
Peugeot Ion DSI-DSIEC-EV32P-XC Type 1 to Type 2 32A Plug 3 or 5m Cable
Renault Fluence
Renault Kangoo
Smiths Edison Van
Smiths Newton
Tata Indica Vista EV
Toyota Prius
Vauxhall Ampera

7 Pin 62196-2 Female Vehicle Inlet Type 2 Male Type 2 Male DSIEC-2EV16P-XC Type 2 to Type 2 16A Plug 3 or 5m Cable
Mode 3 Mode 3
Smart
DSIEC-2EV32P-XC Type 2 to Type 2 32A Plug 3 or 5m Cable

7 Pin 62196-2 Male Vehicle Inlet Type 2 Female Type 2 Male DSIEC2b-2e-EV16P-XC Type 2 to Type 2 16A Plug 3 or 5m Cable
Mode 3 Mode 3
Smart 2
NEW DSIEC2b-2e-EV32P-XC Type 2 to Type 2 32A Plug 3 or 5m Cable
Renault Zoe

05
 For further information on these products please contact EVconnectors Ltd. on:
T: +44 (0) 1371 811230 E: sales@evconnectors.com F: +44 (0) 1371 810933

❱ J1772 ❱ Female Plug

TYPE 1 - JI772

● IP54 Rated Ergonomic Pistol Grip Style

● Impact Resistant ‘Run Over’ Proof
● 10,000 Mating Cycles
● Cable Strain Relief Feature
● Insulated Terminal Design
● Locking Feature for Padlock
● Dust Cap on Lanyard
● Custom Options on Cable Length and Colour
Plugs & Cables for Vehicles & Charging Stations

● CE & UL Approved

φ43.8
240
21.3

15.7

N
L1

45
6.8

26
5.6

10.8

PP

72.5
PE CP 33.5

10°

06
www.evconnectors.com

Part Numbers

TYPE 1 - JI772
DSI EVXX P XC
Series
DSI - J1772 Female

Cable Rating
EV16 - 16A 240v
EV32 - 32A 240v
❱ J1772 ❱ Plug + Cable EV63 - 63A 240v
EV70 - 70A 240v

Plugs & Cables for Vehicles & Charging Stations

Plug
Cable Colour Option ❱ Orange Black
Cable Length
NC - No Cable
3C - 3 metres
Type DSI-EV16-70 Mating Force ≤80N 5C - 5 metres
Colour White Mating Cycles ≥10000
Supply
Rated Current 16A/ 32A/ 63A/ 70A Flame Retardant UL94 V-0
Single Phase
Rated Voltage 500V IP Rating IP54

Test Voltage 2000V Operating Temperature -30˚C to 60˚C

Insulation Resistance 500MΩ Cable Size 13mm² - 2.5mm²
Contact Resistance 0.055±0.005Ω Plug Material PC/Copper Alloy

Series Rated voltage Rated current Power Cable size

1 DSI-EV70 240V AC 70 Amp 16.8KW 13mm²
2 DSI-EV63 240V AC 63 Amp 15.1KW 10mm² BUY ONLINE
3 DSI-EV32 240V AC 32 Amp 7.6KW 4mm²
www.evconnectors.com
4 DSI-EV16 240V AC 16 Amp 3.8KW 2.5mm²

07
 For further information on these products please contact EVconnectors Ltd. on:
T: +44 (0) 1371 811230 E: sales@evconnectors.com F: +44 (0) 1371 810933

❱ J1772 ❱ Male Socket / Inlet

TYPE 1 - JI772

● 4 Point Fixing
● Hinged Lid
● Low Contact Resistance
● CE & UL Approved

For Product Specifications See Page 7

Sockets / Inlets for Vehicles

08
www.evconnectors.com

Part Numbers

TYPE 1 - JI772
DSI EVXX
EVXX S P XXC
XC

Series
DSI - J1772 Male

Cable Rating
EV16 - 16A 240v
EV32 - 32A 240v
EV63 - 63A 240v
EV70 - 70A 240v

Sockets / Inlets for Vehicles

Socket/Inlet

Cable Length
NC - No Cable
0.5C - 0.5 metres
1.5C - 1.5 metres

Supply
Single Phase

BUY ONLINE
www.evconnectors.com

09
 For further information on these products please contact EVconnectors Ltd. on:
T: +44 (0) 1371 811230 E: sales@evconnectors.com F: +44 (0) 1371 810933
TYPE 1 – TYPE 2

❱ J1772 to 62196-2
❱ Female to Male Plug

● IP54 Rated Ergonomic Pistol Grip Style

● Impact Resistant ‘Run Over’ Proof
● 10,000 Mating Cycles
● Cable Strain Relief Feature
● Insulated Terminal Design
Plugs & Cables for Vehicles & Charging Stations

● J1772 Locking Feature for Padlock

● Dust Cap on Lanyard
● High Viz Orange Or Black Cable
● Custom Options on Cable Length and Colour
● CE & UL Approved

10
www.evconnectors.com

Part Numbers

TYPE 1 – TYPE 2
DSI
DSI DSIEC
EVXXEVXXP
P P XCXC

Series
DSI - J1772 Female
DSIEC - 62196-2 Male

Cable Rating
EV16 - 16A 240v
EV32 - 32A 240v
EV63 - 63A 240v

Plugs & Cables for Vehicles & Charging Stations

Plug

Cable Length
Cable Colour Option ❱ Orange Black 3C - 3 metres
5C - 5 metres

Supply
CURLY Single Phase
CABLE
Available so
on
on all produc
ts

BUY ONLINE
www.evconnectors.com

11
 For further information on these products please contact EVconnectors Ltd. on:
T: +44 (0) 1371 811230 E: sales@evconnectors.com F: +44 (0) 1371 810933

❱ 62196-2 ❱ Male Plug

TYPE 2 - 62196-2

● IP54 Rated Ergonomic Pistol Grip Style

● Impact Resistant ‘Run Over’ Proof
● 10,000 Mating Cycles
● Cable Strain Relief Feature
● Insulated Terminal Design
● Single and 3 Phase Cable
● Dust Cap on Lanyard
● High Viz Orange or Black Cable
Plugs & Cables for Vehicles & Charging Stations

● Custom Options on Cable Length and Colour

● CE & TUV Approved

12
www.evconnectors.com

Part Numbers

TYPE 2 - 62196-2
DSIEC 2 EVXX P XC 3
Series
DSIEC - 62196-2 Male

No. of Plugs
[blank] - Single Plug
2 - Plug to Plug

❱ 62196-2 ❱ Male Plug + Cable ❱ 62196-2 ❱ Male to Male Plug Cable Rating
EV16 - 16A 240-450v
EV32 - 32A 240-450v

Plugs & Cables for Vehicles & Charging Stations

EV63 - 63A 240-450v
Cable Colour Option ❱ Orange Black
P
Plug

Cable Length
Type DSIEC-16-63 Mating Force ≤80N NC - No Cable
3C - 3 metres
Colour White Mating Cycles ≥10000
5C - 5 metres
Rated Current 16A/ 32A/ 63A Flame Retardant UL94 V-0
Rated Voltage 500V IP Rating IP54 Supply
[blank] - Single Phase
Test Voltage 2000V Operating Temperature -30˚C to 60˚C
3 - Three Phase
Insulation Resistance 500MΩ Cable Size 10mm² - 2.5mm²
Contact Resistance 0.055±0.005Ω Plug Material PC/Copper Alloy

Series Rated voltage Rated current Power Cable size

1 DSIEC63 240 / 415V AC 63 Amp 15.1 / 45.3KW 10mm²
BUY ONLINE
2 DSIEC32 240 / 415V AC 32 Amp 7.6 / 22.8KW 6mm²
www.evconnectors.com
3 DSIEC16 240 / 415V AC 16 Amp 3.8 / 11.5KW 2.5mm²

13
 For further information on these products please contact EVconnectors Ltd. on:
T: +44 (0) 1371 811230 E: sales@evconnectors.com F: +44 (0) 1371 810933

❱ 62196-2 ❱ Female Socket ❱ 3 Point Fixing

TYPE 2 - 62196-2

● 3 Point Fixing
● Water Drain
● Hinged Lid
● Electronic Locking Solenoid with Manual Override
● Solenoid Fixing options, Vertical, 120˚ or 240˚
● Single and 3 Phase

For Product Specifications See Page 13

Sockets / Inlets for Chargers and Vehicles

14
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Part Numbers

❱ 3 Point Fixing ❱ Hinged Lid

TYPE 2 - 62196-2
DSIEC EL/ELB G EVXX S XXC 3
Series
DSIEC - 62196-2 Female

Locking Solenoid
EL - Version 1 Pull Unlock

G - Hinged Lid

Cable Rating
EV16 - 16A 240-415v

Sockets / Inlets for Chargers and Vehicles

EV32 - 32A 240-415v
EV63 - 63A 240-415v

S - Socket/Inlet

Cable Length
NC - No Cable
3C - 3 metres
5C - 5 metres

Supply
[blank] - Single Phase
3 - Three Phase

BUY ONLINE
www.evconnectors.com
❱ 3 Point Fixing ❱ Locking Solenoid, Manual Override

15
 For further information on these products please contact EVconnectors Ltd. on:
T: +44 (0) 1371 811230 E: sales@evconnectors.com F: +44 (0) 1371 810933

Technical Parameters ❱ 62196-2 ❱ Female Socket ❱ 4 Point Fixing

TYPE 2 - 62196-2

58
16.5 Current & Voltage: 16A 240V AC
Signal Current: 2A 30V DC
● 4 Point Fixing
● Screw Termination - Field Wireable
Protection: IP54
● Water Drain
● Hinged Lid
48

Cable Specification ● Electronic Locking Solenoid with Manual Override

Function ● Single
16A 240 V and 3 Phase
61
96.5

L1 （1） 2.5mm
For2 Product Specifications See Page 13
L2 （2）
Sockets / Inlets for Chargers and Vehicles

29

L3 （3）
φ100 φ100 N （4） 2.5mm 2
Technical Pa
Technica
91 91 Technic
2
φ100
24.5 24.5
PIN 1 PIN 1 PE（5） 2.5mm 2 91 22 22 16.5 16.5 58 58 Current & Volta
24.5 PIN 2
PIN 1
22 16.5 58 Current & V
51.7±0.2
32
PIN 2
PIN 3 PINPIN 2 CP（6） 0.5mm 2 Current &
3
Signal Current
Signal Cur
16 PIN 3
PP（7） 0.5mm 2 Signal Cu
L Protection:  IP5
Protection:
Protectio
L

CP PP L
61.5

61.5

Manual unlocking
61.5

Manual unlocking

48

48
Manual unlocking
PP （7）

48
Cable Specific
Cable Spe
CP （6） Cable Sp
+0.15
18.8 -0.10

PE （5） Function
Function

96.561
96.5
Functio
11.2

61
N （4） L1 （1）
L1L1（1）

61
96.5
RED RED BLUE BLUEWHITE WHITE
RED L3 （3）
BLUE WHITE （1
13.9

L2 （2）

29
L2 （2） L2L2（2）

29
（2

29
41

L1 （1）
41

L3 （3）
L3L3（3）
41

（3
N
ActuateActuate
Solenoid
L1
Lock Using
N （4）
N N（4）
Solenoid LockSingle
Using Pulse,
Single Pulse, （4
Actuate Solenoid
Reverse/Changeover Lock
Polarity to Using Single Pulse,
Unlock
Reverse/Changeover Polarity to Unlock 49 2 PE（5） （5）
PEPE
49 2
（5
φ9

Reverse/Changeover Polarity to Unlock

φ9

L3 PE L2 549 2 51.7±0.2
51.7±0.2 CP（6） （6）
CPCP
φ9

57 5
16 57 5 32 51.7±0.2
32 （6
57 16 16 32 PP（7）
PPPP
（7）
16 （7
16 Charging Cable: 1P+N+PE+PP+CP   1500mm 3*10mm2+2*0.5mm2 CP CP PP PP
CP PP
www.evconnectors.com

Part Numbers

❱ 4 Point Fixing ❱ Hinged Lid

TYPE 2 - 62196-2
DSIEC M EL/ELB G EVXX S XXC 3
Series
DSIEC - 62196-2 Female

M - Four Point Fixing

Locking Solenoid
EL - Version 1 Pull Unlock
ELB - Version 2 Lever Unlock

G - Hinged Lid

Sockets / Inlets for Chargers and Vehicles

Cable Rating
EV16 - 16A 240-415v
EV32 - 32A 240-415v
EV63 - 63A 240-415v

❱ 4 Point Fixing ❱ Locking Solenoid Manual Override S - Socket/Inlet

Cable Length
NC - No Cable
3C - 3 metres
5C - 5 metres

Supply
[blank] - Single Phase
3 - Three Phase

BUY ONLINE
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❱ Lever Release ❱ Pull Release

17
 For further information on these products please contact EVconnectors Ltd. on:
T: +44 (0) 1371 811230 E: sales@evconnectors.com F: +44 (0) 1371 810933

30.5 Technical parameters

4
Current and Voltage ：63A 240V/415V AC
❱ 62196-2 ❱ Male Locking Inlet
TYPE 2 - 62196-2

Signal current ：2A ＜30V DV

Protection Degree ：IP54
4 Point Fixing
●
39

● Water Drain

Cable specification
Dust Cap with Lanyard
●
● Gaiter Protection
Function 63A 240V/415V AC
● Cable with Conduit
45

L1 （1） ● Water Drain

10 mm Brown 2

● Electronic Locking Solenoid with Manual Override

L2 （2） 10 mm 2
Black
● Solenoid Fixing options, Vertical, 120˚ or 240˚
Sockets / Inlets for Vehicles

● Single and 3 Phase2

90 L3 （3） 10 mm Gray
N （4） Technica
16 70 70
φ100
PIN 1
91 10 mm 2
Blue
24.5 22 7.5 16.5 30.5 58
24.5 24.5 32
67.5 Current & V
PE （5）
PIN 1 67.5 7.5 30.5
10
PIN 1

mm Olivine
PIN 2 2
16
PIN 2 PIN 2
PIN 3
PIN 3 PIN 3
4 4 Signal Cur
CP （6） 0.5 mm 2
Orange Protection:
7 7 L
L
φ φ L
PP （7） 0.5 mm 2
White
61.5

Manual unlocking
66

ManualManual
unlocking
unlocking

48
PP CP
Cable Spe

39

39
Function
PP （7）

61
96.5
11.2

RED BLUE WHITE

CP （6） L1 （1）
70

70

PE （5）
13.9

L2 （2）

29
N
N （4）
41

11 L1
L3 （3）

45

45
19. 5
PE L3 （3）
Actuate Solenoid Lock Using Single Pulse, L2 （2） N （4）
L2 Reverse/Changeover
L3 Polarity to Unlock L1 （1） 49 2 PE（5）
φ9

φ89 φ89 16
134 134 57
5 51.7±0.2
32
CP（6）
φ117 φ117 16 90 90 PP（7）
18 Charging cable 63A 3P+N+PE+PP+CP φ89 φ89 16 16 CP
32
PP
www.evconnectors.com

Part Numbers

TYPE 2 - 62196-2
DSIEC2f EL EVXX S XXC 3
Series
DSIEC2f - Male Socket

Locking Solenoid
EL - Pull Unlock

Cable Rating
EV16 - 16A 240-415v
EV32 - 32A 240-415v
EV63 - 63A 240-415v

Sockets / Inlets for Vehicles

S - Socket/Inlet
❱ Male Locking Socket + Cable
Cable Length
NC - No Cable
3C - 3 metres
5C - 5 metres

Supply
[blank] - Single Phase
3 - Three Phase

BUY ONLINE
www.evconnectors.com

19
 For further information on these products please contact EVconnectors Ltd. on:
T: +44 (0) 1371 811230 E: sales@evconnectors.com F: +44 (0) 1371 810933

❱ 62196-2 ❱ Female Plug

TYPE 2 - 62196-2

● IP54 Rated Ergonomic Pistol Grip Style

● Impact Resistant ‘Run Over’ Proof
● 10,000 Mating Cycles
● Cable Strain Relief Feature
● Insulated Terminal Design
● Single and 3 Phase Cable
● Dust Cap on Lanyard
● High Viz Orange or Black Cable
Plugs for Vehicles

● Custom Options on Cable Length and Colour

● CE & TUV Approved

205
φ70
32
34.5
16
CP PP
PE

28
11.2

2-IIe
13.9

N L1
L3 L2

62
16

20 0.5W 680
www.evconnectors.com

Part Numbers

TYPE 2 - 62196-2
DSIEC2e EVXX P XXC 3
Series
DSIEC2e - Female Plug

Cable Rating
EV16 - 16A 240-450v
EV32 - 32A 240-450v
❱ 62196-2 ❱ Female Plug + Cable EV63 - 63A 240-450v

P
Plug

Plugs for Vehicles

Cable Colour Option ❱ Orange Black Cable Length
NC - No Cable
3C - 3 metres
5C - 5 metres

Type DSIEC-16-63 Mating Force ≤80N Supply

[blank] - Single Phase
Colour White Mating Cycles ≥10000
3 - Three Phase
Rated Current 16A/ 32A/ 63A Flame Retardant UL94 V-0
Rated Voltage 500V IP Rating IP54

Test Voltage 2000V Operating Temperature -30˚C to 60˚C

Insulation Resistance 500MΩ Cable Size 10mm² - 2.5mm²
Contact Resistance 0.055±0.005Ω Plug Material PC/Copper Alloy

Series Rated voltage Rated current Power Cable size

1 DSIEC63 240 / 415V AC 63 Amp 15.1 / 45.3KW 10mm²
BUY ONLINE
2 DSIEC32 240 / 415V AC 32 Amp 7.6 / 22.8KW 6mm²
www.evconnectors.com
3 DSIEC16 240 / 415V AC 16 Amp 3.8 / 11.5KW 2.5mm²

21
 For further information on these products please contact EVconnectors Ltd. on:
T: +44 (0) 1371 811230 E: sales@evconnectors.com F: +44 (0) 1371 810933

❱ 62196-2
TYPE 2 - 62196-2

❱ Male to Female Plugs

● IP54 Rated Ergonomic Pistol Grip Style

● Impact Resistant ‘Run Over’ Proof
● 10,000 Mating Cycles
● Cable Strain Relief Feature
● Insulated Terminal Design
Plugs for Vehicles

● Single and 3 Phase Cable

● Dust Cap on Lanyard
● High Viz Orange or Black Cable
● Custom Options on Cable Length and Colour
● CE & TUV Approved

22
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Part Numbers

TYPE 2 - 62196-2
DSIEC2b-2e EVXX P XXC 3
Series
DSIEC2b-2e - 62196-2 Male-Female

Cable Rating
EV16 - 16A 240-450v
EV32 - 32A 240-450v
EV63 - 63A 240-450v

Plugs for Vehicles

Plug

Cable Length
Cable Colour Option ❱ Orange Black 3C - 3 metres
5C - 5 metres

Type DSIEC-16-63 Mating Force ≤80N Supply

[blank] - Single Phase
Colour White Mating Cycles ≥10000
3 - Three Phase
Rated Current 16A/ 32A/ 63A Flame Retardant UL94 V-0
Rated Voltage 500V IP Rating IP54

Test Voltage 2000V Operating Temperature -30˚C to 60˚C

Insulation Resistance 500MΩ Cable Size 10mm² - 2.5mm²
Contact Resistance 0.055±0.005Ω Plug Material PC/Copper Alloy

Series Rated voltage Rated current Power Cable size

1 DSIEC63 240 / 415V AC 63 Amp 15.1 / 45.3KW 10mm²
BUY ONLINE
2 DSIEC32 240 / 415V AC 32 Amp 7.6 / 22.8KW 6mm²
www.evconnectors.com
3 DSIEC16 240 / 415V AC 16 Amp 3.8 / 11.5KW 2.5mm²

23
 For further information on these products please contact EVconnectors Ltd. on:
T: +44 (0) 1371 811230 E: sales@evconnectors.com F: +44 (0) 1371 810933

❱ EV Tester
EV Tester

The electric vehicle charging station test system is

designed to fully test a charging point for compliance
with IEC61851 mode 3.
Housed in a “Peli” GRP enclosure, the system is
lightweight, portable and extremely rugged.

● For use with Single or 3 Phase Mode 3 EV Charger Points

● Two meter Tethered Cable with 62196-2 Plug
● Peli IP Rated GPR Enclosure
● Contactor Fault Detection
● Provides for State A,B,C and D as per IEC618651
● Code Resistor Testing
● Integrated 13A Socket for Test Equipment

BUY ONLINE
www.evconnectors.com

24
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❱ EV Rescue

EV Rescue
Worlds first TOTALLY PORTABLE EV POWER

● Standalone Power for Roadside Assistance or Showroom use

● Unique 5kW Portable EV Charging System
● Type 2 Socket with Mode 3 Communication
● Easy to use Rugged Controls
● Optional GSM Communication & Smartphone APP
● Cost effective solution for Recovery Specialist and Fleet Management

25
Tel: 01371 811230
Fax: 01371 810933
Email: sales@evconnectors.com

EVconnectors Ltd.
14 Bluegate Business Park
Great Bardfield
Essex
CM7 4PZ

www.evconnectors.com