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Ep 20 00 04 02 SP
Ep 20 00 04 02 SP
Technical Note
TN 047: 2014
This technical note is issued by the Asset Standards Authority as a notification to remove from
use the RailCorp document EP 20 00 04 02 SP Underground Installation Configurations for
High Voltage and 1500 V dc Cables, Version 2.1, issued April 18, 2013.
Authorisation
Technical content Checked and Interdisciplinary Authorised for
prepared by approved by coordination release
checked by
Signature
Position Principal Engineer, Lead Electrical Chief Engineer Rail Principal Manager
Overhead Lines and Engineer Network Standards &
Cables Services
Engineering Standard
Underground Installation
Configurations for High Voltage and
1500 Vdc Cables
EP 20 00 04 02 SP
Version 2.1
Disclaimer
This document was prepared for use on the RailCorp Network only.
RailCorp makes no warranties, express or implied, that compliance with the contents of this document shall be
sufficient to ensure safe systems or work or operation. It is the document user’s sole responsibility to ensure that the
copy of the document it is viewing is the current version of the document as in use by RailCorp.
RailCorp accepts no liability whatsoever in relation to the use of this document by any party, and RailCorp excludes
any liability which arises in any manner by the use of this document.
Copyright
The information in this document is protected by Copyright and no part of this document may be reproduced, altered,
stored or transmitted by any person without the prior consent of RailCorp.
Document control
Version Date Summary of change
June 2008 Last Technical Review
2.0 May 2010 Application of TMA 400 format
2.1 April 2013 Update template
© RailCorp Page 2 of 14
Issued April 2013 UNCONTROLLED WHEN PRINTED Version 2.1
Superseded by T HR EL 20003 ST RailCorp Engineering Standard — Electrical
Underground Installation Configurations for High Voltage and 1500 Vdc Cables EP 20 00 04 02 SP
Contents
1 Introduction .............................................................................................................................4
2 Scope and Application ...........................................................................................................4
3 References...............................................................................................................................4
4 General .....................................................................................................................................5
4.1 Cable trenches ..........................................................................................................................5
4.1.1 Trench backfill............................................................................................................5
4.1.2 Warning tapes............................................................................................................5
4.2 Single core high voltage cables ................................................................................................5
5 Cable installation configurations ..........................................................................................5
5.1 Solid laid system .......................................................................................................................6
5.1.1 Minimum depth of solid laid cables............................................................................6
5.1.2 Cable installed in troughing .......................................................................................6
5.2 Direct laid system......................................................................................................................6
5.2.1 Minimum depth of direct laid cables ..........................................................................7
5.2.2 Cable protection.........................................................................................................7
5.2.3 1500 Vdc negative cables .........................................................................................7
5.3 Duct laid system........................................................................................................................8
5.3.1 Minimum duct diameter .............................................................................................9
5.3.2 Minimum depths of duct laid systems........................................................................9
5.3.3 Duct protection...........................................................................................................9
5.4 Undertrack crossings ..............................................................................................................10
5.4.1 Encasing pipes ........................................................................................................10
5.4.2 Depth of installation .................................................................................................10
5.4.3 Interface between undertrack crossing and underground installation.....................10
5.4.4 Bored and jacked crossings ....................................................................................10
5.4.4.1 Ducts in encasing pipes ...........................................................................11
5.4.5 Cables installed in a trench under tracks.................................................................11
6 Shared trenches ....................................................................................................................12
6.1 Separation between high voltage cables ................................................................................12
6.2 Separation of high voltage cables from other services ...........................................................13
7 Cable route markers .............................................................................................................13
7.1 Location of markers.................................................................................................................13
7.2 Marker requirements ...............................................................................................................14
7.3 Wording on markers................................................................................................................14
7.4 Orientation of markers.............................................................................................................14
© RailCorp Page 3 of 14
Issued April 2013 UNCONTROLLED WHEN PRINTED Version 2.1
Superseded by T HR EL 20003 ST RailCorp Engineering Standard — Electrical
Underground Installation Configurations for High Voltage and 1500 Vdc Cables EP 20 00 04 02 SP
1 Introduction
This document sets out the basic requirements and approved installation configurations
of high voltage underground cables owned by the RailCorp and other Utilities
underground cables located on railway property.
For the purpose of this document the term “High Voltage Cable” refers to cables for use
at voltages in excess of 1000 V and includes the positive and negative cables forming
part of the 1500 V dc system.
For more information about conducting safety risk management assessments when
assessing basic requirements and approved installation configurations of high voltage
underground cables, see RailCorp Safety Management System Element 6: Risk
Management.
This document complies with the requirements of the RailCorp Safety Management
System at the time of issue.
The choice of system is determined by the cable type, criticality, geographic location,
future long-term requirements, expected maintenance requirements, type of
reinstatement and long term economic assessment.
3 References
Electricity Supply Association of Australia publication C(b)2 “Guide to the Installation of
Underground Cables”
AS 1319:1994 Safety signs for the occupational environment
AS 4058:1992 Precast Concrete Pipes
AS 4799:2000 Installation of underground utility services and pipelines within
railway boundaries
AS/NZS 1906.1:2007 Retroreflective materials and devices for road traffic control
purposes - Retroreflective sheeting
© RailCorp Page 4 of 14
ssued April 2013 UNCONTROLLED WHEN PRINTED Version 2.1
Superseded by T HR EL 20003 ST RailCorp Engineering Standard — Electrical
Underground Installation Configurations for High Voltage and 1500 Vdc Cables EP 20 00 04 02 SP
4 General
Where cables are laid on a gradient and there is a risk of the sand bed being washed
away, a 14:1 sand cement mix shall be substituted for the clean sand except for cable
crossing points where the cables shall be covered with clean sand.
Application
1500 V 1500 V
2.2.kV 11 kV 33 kV 66 kV
Configuration positive negative
cables cables cables cables
cables cables
Solid laid 3
Direct laid 3 3 3 3 3
Duct laid 3 3 3 3 3 3
© RailCorp Page 5 of 14
Issued April 2013 UNCONTROLLED WHEN PRINTED Version 2.1
Superseded by T HR EL 20003 ST RailCorp Engineering Standard — Electrical
Underground Installation Configurations for High Voltage and 1500 Vdc Cables EP 20 00 04 02 SP
Only cables of the same circuit shall be installed in the same concrete or polycrete
trough.
• 1000 mm.
Back fill
1000 mm min.
Orange warning
tape
300 mm approx. Concrete lid
14:1 Sand
cement mix
Concrete or polycrete
troughing
50 mm min.
150 mm
Cables
In areas where expensive surface restoration is involved cables should be laid in ducts as
an alternative to direct laid. Examples of such areas are road and rail crossings, platform
and ornamental surfaces.
© RailCorp Page 6 of 14
Issued April 2013 UNCONTROLLED WHEN PRINTED Version 2.1
Superseded by T HR EL 20003 ST RailCorp Engineering Standard — Electrical
Underground Installation Configurations for High Voltage and 1500 Vdc Cables EP 20 00 04 02 SP
Back fill
Clean sand
100 to 150 mm
Cable
150 mm min.
Before the cable is laid a bed of clean sand shall be prepared in the trench and shall have
a minimum depth of 150 mm.
After the cable has been laid the cable shall be covered with clean sand having a cover of
100 mm to 150 mm.
Where space is limited the negative cables may be arranged as shown in Figure 3.
© RailCorp Page 7 of 14
Issued April 2013 UNCONTROLLED WHEN PRINTED Version 2.1
Superseded by T HR EL 20003 ST RailCorp Engineering Standard — Electrical
Underground Installation Configurations for High Voltage and 1500 Vdc Cables EP 20 00 04 02 SP
Ducts or pipes are buried in the ground with pits installed in convenient positions to allow
cables to be easily installed. The ducts shall be of a durable material, such as rigid
UPVC, fibre cement, concrete or earthenware to provide protection for the cables.
On railway property in the electrified traction area and for one kilometre beyond the end
of an electrified traction area, ducts shall not be of any conductive material.
PVC or concrete danger slabs are to be placed approximately 100 mm above the ducts
as an indication of the cable’s presence.
All PVC ducts shall be of the rigid heavy-duty type in accordance with AS/NZS 2053 or
AS/NZS 1477 Class PN12.
The ducts and pits should be impervious to water, smooth on the inside and chemically
inert.
The duct line shall be as straight as possible with bellmouths provided on the ducts where
the ducts enter the pits.
© RailCorp Page 8 of 14
Issued April 2013 UNCONTROLLED WHEN PRINTED Version 2.1
Superseded by T HR EL 20003 ST RailCorp Engineering Standard — Electrical
Underground Installation Configurations for High Voltage and 1500 Vdc Cables EP 20 00 04 02 SP
Before cables are installed the ducts are to be rodded with a suitable scraper to remove
sharp edges likely to damage the cable outer sheath.
Spare ducts are to be installed and capped to prevent the ingress of dirt and subsequent
blockage.
© RailCorp Page 9 of 14
Issued April 2013 UNCONTROLLED WHEN PRINTED Version 2.1
Superseded by T HR EL 20003 ST RailCorp Engineering Standard — Electrical
Underground Installation Configurations for High Voltage and 1500 Vdc Cables EP 20 00 04 02 SP
ducts to provide mechanical protection and an indication of the cable’s presence below
the slab.
The ducts, whether encased or not, shall be directly covered by concrete or PVC
“DANGER” slabs.
Note
Old danger slabs may display SRA, RAC or RIC as the asset owner. These
assets are now owned by RailCorp.
Steel with a protective covering or bare metallic encasing pipes shall only be used in non
electrified traction areas.
Markers are to be installed at each end of the encasing pipe to indicate the end and
depth of the pipe below ground line.
The encasing pipe shall comply with the requirements of the AS 4799 and shall comply
with Section 5.4.2 of this document.
© RailCorp Page 10 of 14
Issued April 2013 UNCONTROLLED WHEN PRINTED Version 2.1
Superseded by T HR EL 20003 ST RailCorp Engineering Standard — Electrical
Underground Installation Configurations for High Voltage and 1500 Vdc Cables EP 20 00 04 02 SP
The selection of under track crossing configuration will depend on such factors as:
In this instance the concrete “DANGER” slabs may be omitted from the portion under the
tracks and the section of the ducts protected by the encasing pipe.
© RailCorp Page 11 of 14
Issued April 2013 UNCONTROLLED WHEN PRINTED Version 2.1
Superseded by T HR EL 20003 ST RailCorp Engineering Standard — Electrical
Underground Installation Configurations for High Voltage and 1500 Vdc Cables EP 20 00 04 02 SP
• Direct laid in accordance with Section 5.2 with a minimum depth from rail level to
the top of the danger slabs covering the cable of 2.0 m.
• Duct laid in accordance with Section 5.3 with a minimum depth from rail level to the
top of the duct system of 2.0 m. The duct system shall be encased in concrete.
• Ducts laid in an encasing pipe in accordance with Section 5.4 with a minimum
depth from rail level to the top of the encasing pipe of 2.0 m.
6 Shared trenches
Trenches may be shared with other RailCorp high voltage services, signalling and
communications services or services from other supply authorities and utilities.
Where cables pass over or under other utilities cables, the cables shall be separated by
not less than 300 mm.
The typical separation configuration of high voltage cables is shown in Figure 6 and
Figure 7.
© RailCorp Page 12 of 14
Issued April 2013 UNCONTROLLED WHEN PRINTED Version 2.1
Superseded by T HR EL 20003 ST RailCorp Engineering Standard — Electrical
Underground Installation Configurations for High Voltage and 1500 Vdc Cables EP 20 00 04 02 SP
Communications cables installed near high voltage cables shall comply with the
requirements of SAA HB 29 - 2000 – Communications cabling handbook, Section 2.3.4.
Segregation - General.
Note
Old cable route markers may display SRA, RAC or RIC as the asset owner.
These assets are now owned by RailCorp.
© RailCorp Page 13 of 14
Issued April 2013 UNCONTROLLED WHEN PRINTED Version 2.1
Superseded by T HR EL 20003 ST RailCorp Engineering Standard — Electrical
Underground Installation Configurations for High Voltage and 1500 Vdc Cables EP 20 00 04 02 SP
• comply with AS 1319 except the word “CAUTION” shall replace the word
“WARNING”.
• be mounted on a post as shown in drawing No. A2/89781.
• markers shall be made from yellow colour class 1, retroreflective material to
AS 1906, part 1. (3M type 3871 series or equivalent).
© RailCorp Page 14 of 14
Issued April 2013 UNCONTROLLED WHEN PRINTED Version 2.1