Service Design Lab Manual 1

Experiment 1 Lab Manual
American International University- Bangladesh

Department of Electrical and Electronic Engineering
EEE 4208: Electrical Service Design Lab
Title: Reading Electrical Working Drawings—Entry Level with Demand and Diversity Calculation
Introduction:
After completing this experiment, student should be able to
• Read and interpret electrical symbols used in construction drawings.
• Identify the electrical installation requirements for the residential buildings.
• Identify the electrical installation requirements for the commercial buildings.
Theory & Methodology:

Electrical and architectural working drawings are the maps that the electrician must read
and understand. Having this skill is essential to being able to install a complete electrical
system and to coordinating related activities with those of workers in the other crafts. This
experiment will provide the first step in developing the ability to read symbols that appear
on the drawings and apply them to the electrical work.
Electrical plans are generally drawn to scale. However, graphic symbols indicate only the
approximate locations of electrical equipment, such as switches and receptacles, and are not
drawn to scale. Details are provided in the specifications or on the plans, which will give
mounting heights, dimensions above countertops, distances from doors, height above the
floor, and so forth, for accurate locations of receptacles, luminaires, and other equipment. If
more than one symbol is located immediately adjacent to another, it usually means that a
multigame box for multiple wiring devices and a single cover are to be installed. For
example, if three switches are to be located in a common box and under a 3-gang cover
plate, three “S” symbols will be drawn at the location. Obviously, the electrician will need to
be certain a box with adequate size is selected to enclose the number of wires and devices
required. The owner or architect will indicate in the specifications the maximum number of
wiring devices permitted in a common box. Typically, this is three or four. Cover plates to
accommodate more than four switches are often a special-order item. Several figures follow,
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© Dept. of EEE, Faculty of Engineering, American International University-Bangladesh (AIUB)
with blueprint symbols grouped by type. Some symbols have an indicator such as the
dimensions of pull boxes, size and number of conductors in a raceway or cable
2
Luminaries is supplied by a normal or emergency circuit, and any special circuitry or

switching arrangement. Raceway symbols are shown in Figure 1. Additional indicators are
shown in Figure 2. For installations, an indication of conduit or cable routing on the drawing
is diagrammatic—that is, conduit or cable is shown being routed from one location to
another. However, actual routing of raceways or cables is left up to the electrician on the job.
The electrician may want to install some conduit or cable under the floor and, in other cases,
drill holes through joists or other framing members or even run the wiring method above
ceiling joists. Note that Type MC cable can most often be substituted for raceways such as
electrical metallic tubing (EMT) for branch circuit and feeder wiring unless restricted by the
local authority. The labor units for installing Type MC cable are often lower than for EMT, so
there may be an economic advantage to using the cable for branch-circuit wiring in
commercial buildings. Some smaller commercial buildings are permitted to be wired with
nonmetallic sheathed cable. Specific occupancies may require specific wiring methods. For
example, patient care areas of doctors’ and dentists’ offices are required to be wired in a
metallic wiring method such as EMT or appropriate Type AC or Type MC cables, in compliance
with Article 517.
3
Figure 1 Figure 2
4
Figure 3
Figure 4
5
Figure 5
6
Figure 6 Figure 7
7
Figure 8
DEMAND & DIVERSITY
Maximum demand (often referred to as MD) is the largest current normally carried by
circuits, switches and protective devices; it does not include the levels of current flowing
under overload or short circuit conditions, Assessment of maximum demand is sometimes
straightforward. For example, the maximum demand of a 240 V single-phase 8 kW shower
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heater can be calculated by dividing the power (8 kW) by the voltage (240 V) to give a
current of 33.3 A. This calculation assumes a power factor of unity, which is a reasonable
assumption for such a purely resistive load.
There are times, however, when assessment of maximum demand is less obvious. For
example, if a ring circuit feeds fifteen 13 A sockets, the maximum demand clearly should not
be 15 x 13 = 195 A, if only because the circuit protection will not be rated at more than 32 A.
Some 13 A sockets may feed table lamps with 60 W lamps fitted, whilst others may feed 3
kW washing machines; others again may not be loaded at all. Guidance is given in {Table
6.1}.
Lighting circuits pose a special problem when determining MD. Each lamp-holder must be
assumed to carry the current required by the connected load, subject to a minimum loading
of 100 W per lampholder (a demand of 0.42 A per lampholder at 240 V). Discharge lamps are
particularly difficult to assess, and current cannot be calculated simply by dividing lamp
power by supply voltage. The reasons for this are:
1. - control gear losses result in additional current,
2. - the power factor is usually less than unity so current is greater, and
3. - chokes and other control gear usually distort the waveform of the current so that it
contains harmonics which are additional to the fundamental supply current.
So long as the power factor of a discharge lighting circuit is not less than 0.85, the current
demand for the circuit can be calculated from:
current (A) = lamp power (W) x 1.8
supply voltage (V)
For example, the steady state current demand of a 240 V circuit supplying ten 65 W
fluorescent lamps would be:
I = 10 x 65 x 1.8 A = 4.88A
240
Switches for circuits feeding discharge lamps must be rated at twice the current they are
required to carry, unless they have been specially constructed to withstand the severe arcing
resulting from the switching of such inductive and capacitive loads.
Table 1 - Current demand of outlets
Type of outlet Assumed current demand
2 A socket outlet At least 0.5A
Other socket outlets Rated current
9
Lighting point Connected load, with minimum of 100 W
Shaver outlet, bell transformer or any

May be neglected
equipment of 5 W or less
Household cooker 10A + 30% of remainder + 5A for socket in cooker unit
When assessing maximum demand, account must he taken of the possible growth in
demand during the life of the installation. Apart from indicating that maximum demand must
be assessed, the Regulations themselves give little help. Suggestions for the assumed
current demand of various types of outlet are shown in {Table 1}.
A domestic ring circuit typically feeds a large number of 13 A sockets hut is usually protected
by a fuse or circuit breaker rated at 30 A or 32 A. This means that if sockets were feeding 13
A loads, more than two of them in use at the same time would overload the circuit and it
would be disconnected by its protective device.
In practice, the chances of all domestic ring sockets feeding loads taking 13 A is small. Whilst
there maybe a 3 kW washing machine in the kitchen, a 3 kW heater in the living room and
another in the bedroom, the chance of all three being in use at the same time is remote. If
they are all connected at the same time, this could be seen as a failure of the designer when
assessing the installation requirements; the installation should have two ring circuits to feed
the parts of the house in question.
Most sockets, then, will feed smaller loads such as table lamps, vacuum cleaner, television or
audio machines and so on. The chances of all the sockets being used simultaneously is
remote in the extreme provided that the number of sockets (and ring circuits) installed is
large enough. The condition that only a few sockets will be in use at the same time, and that
the loads they feed will be small is called diversity.
By making allowance for reasonable diversity, the number of circuits and their rating can be
reduced, with a consequent financial saving, but without reducing the effectiveness of the
installation. However, if diversity is over-estimated, the normal current demands will exceed
the ratings of the protective devices, which will disconnect the circuits - not a welcome
prospect for the user of the installation! Overheating may also result from overloading which
exceeds the rating of the protective device, but does not reach its operating current in a
reasonably short time. The Regulations require that circuit design should prevent the
occurrence of small overloads of long duration.
The sensible application of diversity to the design of an installation calls for experience and a
detailed knowledge of the intended use of the installation. Future possible increase in load
should also be taken into account. Diversity relies on a number of factors which can only be
properly assessed in the light of detailed knowledge of the type of installation, the industrial
process concerned where this applies, and the habits and practices of the users, Perhaps a
glimpse into a crystal ball to foresee the future could also be useful!
10
Apart from indicating that diversity and maximum demand must be assessed, the
Regulations themselves give little help. Suggestions of values for the allowances
for diversity are given in {Table 6.2}.
Distribution boards must not have diversity applied so that they can carry the total load
connected to them.
Example 1
A shop has the following single-phase loads, which are balanced as evenly as possible across
the 415 V three-phase supply.
2 x 6 kW and 7 x 3kw thermostatically controlled water heaters
2 x 3 kW instantaneous water heaters
2 x 6 kW and 1 x 4 kW cookers
12 kW of discharge lighting (Sum of tube ratings)
8 x 30 A ring circuits feeding 13 A sockets.
Calculate the total demand of the system, assuming that diversity can be applied.
Calculations will be based on {Table 6.2}.
The single-phase voltage for a 415V three-phase system is 415/Ö 3 = 240 V.
All loads with the exception of the discharge lighting can be assumed to be at unity power
factor, so current may be calculated from
l= P
U
Thus the current per kilowatt will be
1000 A = 4.17 A
240
Table 2 - Allowance for diversity
Note the following abbreviations :

X is the full load current of the largest appliance or circuit
Y is the full load current of the second largest appliance or circuit
Z is the full load current of the remaining appliances or circuits
Type of final
Type of premises
circuit
Small shops, stores,

Households Hotels, guest houses
offices
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Lighting 66% total demand 90% total demand 75% total demand
100% up to 10 A + 50%
Heating and power 100%X + 75%(Y+Z) 100%X + 80%Y + 60%Z
balance
10 A + 30% balance + 5 100%X + 80%Y +

Cookers 100%X + 80%Y + 60%Z
A for socket 60%Z
100%X + 80%Y +
Motors (but not lifts) 100%X + 50%(Y+Z)
60%Z
Instantaneous water 100%X + 100%Y + 100%X + 100%Y +

100%X + 100%Y + 25%Z
heaters 25%Z 25%Z
Thermostatic water
100% 100% 100%
heaters
Floor warming
100% 100% 100%
installations
Thermal storage
100% 100% 100%
heating
Standard circuits 100%X + 40%(Y+Z) 100%X + 50%(Y+Z) 100%X + 50%(Y+Z)
Sockets and
100%X + 40%(Y+Z) 100%X + 75%(Y+Z) 100%X + 75%Y + 40%Z
stationary equip.
Water heaters (thermostatic)

No diversity is allowable, so the total load will be:
(2 x 6) + (7 x 3) kW = 12 + 21kw = 33kw
This gives a total single-phase current of I = 33 x 4.17 = 137.6 A
Water heaters (instantaneous)
100% of largest plus 100% of next means that in effect there is no
allowable diversity.
Single-phase current thus = 2 x 3 x 4.17 = 25.0 A
12
Cookers
100% of largest = 6 x 4.17A = 25.0 A
80% of second = 80 x 6 x 4.17A = 20.0 A
=100
60% of remainder = 60 x 4 x 4.17 A = 10.0 A
=100
Total for cookers = 55.O A
Discharge lighting
90% of total which must be increased to allow for power factor and control
gear losses.
Lighting current = 12 x 4.17 x 1.8 x 90 = 81.1 A

100
Ring circuits
First circuit 100%, 50 current is 30 A
75% of remainder = 7 x 30 x 75 = 157.5 A
100
Total current demand for ring circuits = 187.5 A
Total single phase current demand = 486.2 A
Since a perfect balance is assumed, three phase line current
= 486.2 A
=3
= 162 A
Report:
Refer to the National Electrical Code or the working drawings when necessary. Where
applicable, responses should be written in complete sentences. Answer problems 1–7 by
identifying the symbol and the type of installation (wall, floor, or ceiling) for the boxes.
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8. How many duplex receptacle outlets are to be installed in the Drugstore basement storage
area?
9. The duplex receptacle outlets in the Drugstore basement storage area are supplied from
which panelboard?
10. The duplex receptacle outlets in the Drugstore basement storage area are to be
connected to which branch circuit(s)?
11. How many lighting outlets are to be installed in the Drugstore basement storage area?
12. What style(s) of luminaires is/are to be installed in the Drugstore basement storage area?
13. How may the luminaires for the Drugstore basement storage area be installed?
14. What is the source of supply and circuit numbers for the air-conditioner compressor unit
for the Drugstore?
15. In the spaces, draw in the symbol for each of the following:
a. Wall-mounted exit luminaire
b. Bollard-type site luminaire
c. A double duplex receptacle
d. A key-operated switch
e. Enclosed circuit breaker with a 400 A frame size and 350 A trip
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f. A fluorescent dimmer switch

g. A 3-HP motor
h. A surface-mounted panelboard
i. A flush panelboard on normal and generator feeder
j. A capacitor
k. One-line diagram symbol for a corner-grounded delta transformer
l. One-line diagram symbol for a system- or equipment-grounding connection
m. One-line diagram symbol for a start push button and a stop push button
Discussions:
The student is encouraged to request manufacturer’s literature from any electrical
distributor. Check out the manufacturer’s websites by browsing the Web. Several companies
manufacture low voltage control systems. Different types of illumination systems have been
selected for many of the spaces in the building. The student should observe the differences
in the wiring requirements.
Conclusion:
Summarize the experiment here and discuss whether the objectives were fulfilled or not
within a short paragraph.
References:
1. Electrical Installation Estimating & Costing, J.B.Gupta, VIII Edition S.K. Katria & Sons, 4 th
Edition, 2001. New Delhi,
2. Electrical Design Estimating and Costing, K.B.Raina S.K.Bhattacharya, New Age
International, 3rd Edition, 2005.
3. Electrical Wiring Estimating and Costing, Uppal, Khanna Publishers Delhi, 2 nd Edition,
2000.
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Experiment 1 Lab Manual

American International University- Bangladesh

Theory & Methodology:

Luminaries is supplied by a normal or emergency circuit, and any special circuitry or

Table 1 - Current demand of outlets

Type of outlet Assumed current demand

2 A socket outlet At least 0.5A

Other socket outlets Rated current

Lighting point Connected load, with minimum of 100 W

Shaver outlet, bell transformer or any

Household cooker 10A + 30% of remainder + 5A for socket in cooker unit

Table 2 - Allowance for diversity

Note the following abbreviations :

Small shops, stores,

10 A + 30% balance + 5 100%X + 80%Y +

Instantaneous water 100%X + 100%Y + 100%X + 100%Y +

Standard circuits 100%X + 40%(Y+Z) 100%X + 50%(Y+Z) 100%X + 50%(Y+Z)

Water heaters (thermostatic)

Lighting current = 12 x 4.17 x 1.8 x 90 = 81.1 A

f. A fluorescent dimmer switch

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