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In the Laboratory

Developing Biofuel in the Teaching Laboratory:


Ethanol from Various Sources
Jessica L. Epstein,* Matthew Vieira, Binod Aryal, Nicolas Vera, and Melissa Solis
Department of Chemistry, Saint Peters College, Jersey City, New Jersey 07306
*jepstein1@spc.edu

Ethanol fuel is experiencing a period of growth. In the Scheme 1. Conversion of Glucose to Ethanol
United States, ethanol is currently used in gasoline blends (1, 2).
Brazil provides a successful model for proponents of ethanol
fuel (1, 3): after thirty years, Brazil has nearly replaced fossil fuel
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with ethanol produced from sugar cane. In the United States,


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where sugar cane crops are impractical, corn is one of the primary Corn or Potato Starch
carbohydrate sources for ethanol. A typical ethanol plant (4) uses
fermentation (Scheme 1) to produce ethanol from domestically Frozen corn, 100 g, is pureed with 50 mL of water, or potato
grown corn. Ethanol is then separated from the fermentation starch, 50 g, is mixed with 100 mL of water. Concentrated acid
mixture by fractional distillation. solution, 25 mL of 6.0 M HCL, is added, and the mixture is
Objections to corn-based ethanol are both ethical and heated to 90 °C for 45 min. Glucose from the starch is liberated
practical (5). Corn crops for fuel divert land away from food by the acid treatment. The mixture is neutralized with 25 mL of
crops, produce less sugar than sugar cane, and have a significant 6.0 M NaOH, and the pH is adjusted to 6.2 with phosphate
material cost and energy input including the fuel for plowing, buffer. The glucose content is assessed with a glucose test strip
seeding, irrigation, harvesting, and application of fertilizers and (Carolina Laboratories) and should be ∼0.1 M. Yeast, 3.0 g, is
pesticides (6, 7). added to the treated corn mash, or yeast, 3.0 g, and minimal
Perennial, cellulosic sources such as switchgrass offer pro- medium (KH2PO4, 1.0 g/L; CaCl2, 0.10 g/L; MgSO4, 0.5 g/L;
mise because large quantities of grass are harvested with no energy ammonium tartrate, 10 g/L; and NaCl, 0.1 g/L) are added to the
input for upkeep (8). Waste biomass from food crops, such as treated potato starch. The preparation time is 75 min. The
wheat straw and corn stalks, are also promising because there is fermentation is then carried out (see below).
almost no additional cost or energy input (9). Unfortunately,
these cellulosic sources present two problems. First, the glucose Grass
(the fermentable carbohydrate) exists as cellulose, which can be Dried, ground grass, 2.0 g, is pretreated by heating to 90 °C
difficult to break down into simple sugars (10). The second with 2% NaOH for 90 min and then is washed with hot
problem is lignin, a structural component of plants (11). Lignin water (16). Cellulose is freed from other cellular components
serves as a binder for cellulose fibers in plants and adds strength by the alkaline treatment. Excess water is removed by vacuum
and stiffness to the cell walls. Lignin is a large, hydrophobic filtration, and the treated grass is stored at 4 °C until the day of
molecule that does not easily separate from cellulose. For this the experiment. The treated grass is incubated with cellulase
reason, many research laboratories focus on switchgrass, which enzyme (30,000 units), 0.1 M acetate buffer at pH 5.0, and 0.1%
does not contain lignin (12). ampicillin (to prevent bacterial growth) for 24 h. Glucose from
This laboratory exercise explores the production of ethanol cellulose is selectively hydrolyzed by cellulase. The glucose con-
from fruits, grains, and grass, using different techniques to free centration is measured, and the pH is adjusted with phosphate
the glucose from the starch or cellulose form. Whereas previous buffer (pH 6.2, 0.1 M). The yeast and minimal medium (see
experiments explored ethanol production from corn (13, 14) and above) are added. The preparation time is 2.5 h with a 24 h
more recently newspaper (15), we explore production from incubation period. The fermentation is then carried out.
new carbohydrate sources. The data from several carbohydrate
sources are then combined to demonstrate the potential of each Fermentation
source for large-scale ethanol production.
The fermentation mixture is placed in a round-bottom flask
fitted with a one-hole rubber stopper connected to a piece of bent
Fermentation Procedure glass tubing. The other end of the glass tubing is attached to
Fruit Juice Teflon tubing and is submerged below the surface of a saturated
solution of aqueous calcium hydroxide to exclude atmospheric
Apple or grape juice is fermented directly with no pretreat- oxygen and to absorb CO2 (17, 18). In all cases fermentation
ment. Fruit juice, 200 mL, is placed in a 500 mL round-bottom requires one week.
flask with 3.0 g of dry yeast (Fleishman's, dry active). No
additional nutrients or changes in pH are needed to grow the Fractional Distillation
yeast cells. The mixture is swirled to dissolve the yeast. The
preparation time is 30 min. The fermentation is then carried out The fractional distillation is performed using standard
(see below). organic chemistry glassware and a column packed with ceramic

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708 Journal of Chemical Education Vol. 87 No. 7 July 2010 pubs.acs.org/jchemeduc r 2010 American Chemical Society and Division of Chemical Education, Inc.
10.1021/ed100260g Published on Web 04/28/2010
In the Laboratory

Table 1. Production of Ethanol from One Student


carbohydrate ethanola vol of ethanol per
source (%) mass of biomass (mL/g)

apple juice 5.7 0.060


grape juice 7.2 0.070
corn 6.2 0.14
potato starch 6.0 0.27
grass 1.2 0.33
a
Ratio of volume of ethanol recovered during distillation to the total volume
distilled.

saddles (18). The ethanol content of each fraction is determined


Figure 1. Typical student results of ethanol yield expressed as volume of
by density.
ethanol produced per hectare of land in one year (1 ha is 2.47 acres).

Hazards to use cornmeal or grits because these forms of the grains sink to
the bottom of the fermentation flask and require continuous
Concentrated HCl and NaOH are highly corrosive. The
mixing, which is another energy input.
ethanol product is flammable. Celite powder is an eye and
The grass fermentation produces 1.0-1.3% ethanol, and most
respiratory irritant. In the powder form, the following com-
students report glucose concentrations ranging from 100-150 mM.
pounds can be slightly irritating to the skin and eyes: KH2PO4,
We provide the students with grass that is already pretreated to fit this
MgSO4, NaCl, CaCl2, ammonium tartrate, cellulase, and ampi-
experiment into the curriculum. The preparation of the grass for
cillin. CaCl2 is also a respiratory irritant. Yeast, cellulase,
fermentation highlights some of the challenges facing this new techno-
ampicillin, and the fermentation products of this experiment
logy. The addition of enzyme and ampicillin (to prevent bacterial
may be hazardous in the case of ingestion or inhalation (ethanol
growth) has not been tested on an industrial scale, which is why many
is a central nervous system depressant). Heating mantles, hot
laboratories have cloned the cellulase gene directly into yeast (10).
plates, and glassware can become very hot. Eye protection and
Students initially find percent ethanol, but this approach
laboratory coats should be worn at all times. Detailed safety
does not fully evaluate the effectiveness of a carbohydrate source.
information is provided in the supporting information.
Percent ethanol is highest for the grape juice, and students often
conclude that fruit juice is the most efficient followed by starch
Results and Discussion
and finally cellulose (grass). Although percent ethanol is higher
We introduce these experiments during the first semester of for the fruit juices, the starch and cellulose sources produce more
an organic chemistry course, when students learn fractional ethanol per gram of biomass than either juice (Table 1), demon-
distillation and filtration as part of a series of experiments strating that typical student results agree with the current analysis
designed to build laboratory skills. Discovering the power of of ethanol fuel (8, 9). Grass produces the most ethanol per year
chemistry to tackle politically and socially relevant issues such as on a hectare of land (Figure 1) because perennial grasses grow
renewable energy enhances student learning. Other instructors quickly and are harvested several times per year.
may want to introduce this experiment in a general chemistry or
environmental science course, where students only find the Summary
percent ethanol from the density of their filtered fermentation
In this experiment, routine laboratory techniques can be
broth and omit the fractional distillation.
infused with relevance, making them more meaningful to the
We divide the students in each laboratory section into two
students. Most students are familiar with fermentation and
groups, with each group producing ethanol from a different
distillation in the production of alcoholic beverages, but few
carbohydrate source. For example, students in a laboratory
understand the applications of these techniques in petroleum
section can compare ethanol production from juice versus starch
processing and the development of alternative fuel. The experi-
or starch versus cellulose. To avoid consuming two laboratory
ment can be limited to techniques only, or students can be asked
periods, the fermentation is set up a week ahead at the end of a
to research the subject further in their reports, where they
regularly scheduled laboratory.
discover that cellulosic ethanol sources offer great promise but
Apple juice fermentation produces 4.6-5.7% ethanol,
the technology is still developing.
whereas grape juice produces 6.8-7.3%. Typical data from one
student is shown in Table 1. The difference in ethanol produc-
Literature Cited
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r 2010 American Chemical Society and Division of Chemical Education, Inc. pubs.acs.org/jchemeduc Vol. 87 No. 7 July 2010 Journal of Chemical Education 709
In the Laboratory

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710 Journal of Chemical Education Vol. 87 No. 7 July 2010 pubs.acs.org/jchemeduc r 2010 American Chemical Society and Division of Chemical Education, Inc.

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