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Instantaneous Signature Analysis Of: Hductio
Instantaneous Signature Analysis Of: Hductio
4, JULYlAUGUST 1996
Instantaneous
Signature Analysis of hductio
Stanislaw F. Legowski, Senior Member, IEEE, A. H. M. Sadrul Ula, Senior Member, IEEE,
and Andrzej M. Trzynadlowsh, Senior Member, IEEE
Abstruct- Preventive maintenance of electric drive systems eccentricity, worn or damaged bearings, and resonant torsional
with induction motors involves monitoring of their operation vibration [ 111-[ 161. Commercial vendors offer specialized
for detection of abnormal electrical and mechanical conditions software for interpretation of the current spectra [9]. Such
that indicate, or may lead to, a failure of the system. Intensive
research effort has been for sometime focused on the motor interpretation is not an easy task and the practical results
current signature analysis (MCSA). The MCSA techniques utilize are often unreliable because of the typically small extent
the results of spectral analysis of the stator current. Reliable of distortions of the current waveform and noisiness of the
interpretation of the spectra is difficult, since distortions of the spectrum. Use of expert systems and neural networks for the
current waveform caused by the abnormalities in the drive system diagnostics of induction motor drives has been experimented
are usually minute. In this paper, an alternate medium for
the motor signature analysis, namely the instantaneous power, with and reported in several publications, e.g., [lo], [17], [18].
is proposed. By theoretical analysis, computer simulations, and In this paper, in place of the stator current, the instantaneous
laboratory experiments, it is shown that the instantaneous power power is proposed as a medium for the motor signature
carries more information than the current itself. Utilization of analysis oriented toward detection of mechanical abnormalities
the instantaneous power is thus enhancing the reliability of in a drive system. It is shown that the amount of information
diagnostics of induction motor drives.
carried by the instantaneous power, which is a product the
supply voltage and current, is higher than that deducible from
I. INTRODUCTION the current alone.
NDUCTION MOTORS dominate the field of electro-
mechanical energy conversion. Reliability of drive systems 11. INSTANTANEOUS POWER AND ITS MODULATION
with these motors has a serious economical impact on
operation of industrial plants. Often, even a short interruption No abnormalities in stator windings are assumed in further
of a manufacturing process due to a drive failure causes a considerations. Indeed, in practice, different techniques than
serious financial setback for the manufacturer. Certain drive the spectral analysis are employed for detection of such
systems, such as those of coolant pumps in nuclear reactors, faults [lo], [19]. Also, an ideal three-phase supply voltage
are crucial for safety of the plant. Consequently, the issue of is assumed. The instantaneous power, p ( t ) , is defined here as
preventive maintenance and diagnostics of induction motor
p(t) = V L L ( ~ ) ~ L ( ~ ) (1)
drives has become increasingly important in today's electrical
engineering technology. where V L L ( ~ is ) the voltage between any two of the three
Monitoring the operation of a drive system allows detection stator terminals and i ~ ( tis)the current entering one of these
of abnormal electrical and mechanical conditions [ 1]-[4]. terminals. Taking as a reference a perfectly healthy drive
Large electromachine systems are often equipped with me- system running with a constant speed, waveforms of the
chanical sensors, primarily vibration sensors based on prox- voltage, l i ( t~) ,current,
~ i ~ , ~ ( and
t ) , instantaneous power,
imity probes [5], [6]. Those, however, are delicate and ex- p o ( t ) , are given by
pensive. Therefore, intensive research efforts have recently
been focused on the so-called motor current signature analysis liLL(t) = AV,, cos(wt) (2)
(MCSA) [7]-[lo]. The MCSA techniques utilize results of
(3)
spectral analysis of the stator current (precisely, the supply
current) of an induction motor to spot an existing or incipient
failure of the motor or the driven system. Of particular
interest are broken bars in the rotor cage, rotor imbalance and
Paper IPCSD 96-1 1, approved by the Electric Machines Committee of the where VLL and I L denote rms values of the supply line-to-
IEEE Industry Applications Society for presentation at the 1995 IEEE Industry line voltage and line current, respectively, w is the supply
Applications Society Annual Meeting, Lake Buena Vista, FL, October 8-12.
Manuscript released for publication February 5, 1996. radian frequency, and p is the load angle of the motor.
S. F. Legowski and S. Ula are with the Department of Electrical Engineer- The power spectrum of the current has only the fundamental
ing, University of Wyoming, Laramie, WY 82071 USA. component at frequency f = w / ( 2 7 r ) , while the spectrum of
A. M. Trzynadlowski is with the Department of Electrical Engineering,
University of Nevada, Reno, NV 89557-0153 USA. instantaneous power has a dc component (average power) and
Publisher Item Identifier S 0093-9994(96)04162-X. the fundamental component at f = 2w/(27r).
0093-9994/96$05.00 0 1996 IEEE
~
LEGOWSKI et al.: INSTANTANEOUS POWER AS A MEDIUM FOR THE SIGNATURE ANALYSIS OF INDUCTION MOTORS 905
=iL,O(t) + -{cos
MIL
Jz
"
"1
[(w- w1)t - p - -
6 Fig. 1. Power spectrum of stator current of the simulated motor with constant
cp - -I}
load.
(w - w1)t - (5)
6
SPECTRUM OF POWER
where M is the modulation index and w1 is the modulating 0
4
radian frequency. Clearly, in the power spectrum of current,
two sideband components will appear about the fundamental,
+
at frequencies f = (w w1)/(27r) and f = (w - w1)/(27r).
The expression for the modulated instantaneous power,
obtained by multiplying (2) and (3,is
SPECTRUM OF CURRENT
0
- -
m :
w :
U -
0. ...................... ................................................................ ..
w :
n -
3 :
i-:
zx: ............................................ I ..................... J .....................
c3 1:
e: 4 1
+
2 -
c3 *: ......................;......................
nD. ........L. ..................................
Q :
'U':
3 A - 35 Hr I
11:
c, ..................................................
0
Fig. 5. Power spectrum of stator current of the simulated motor with variable
load torque.
SPECTRUM OF POWER
c.,
- -
m -
u :
vo-
- .......................................................................................
w -
n :
3 :
e
z%
: ...................... J ...........................................1....................
c3 1 :
Q :
2 :
0
I " " ' I ' I , I " ' " " ' I
bb""""""
0.1" " " " " ' 0.2 0.3 04 0.5
TIME ( s e c )
LEGOWSKI et al.: INSTANTANEOUSPOWER AS A MEDIUM FOR THE SIGNATURE ANALYSIS OF INDUCTION MOTORS 907
Fig. 8. Oscillogram of the stator current and instantaneous power of the Fig. 9. Power spectrum of stator current of the motor with constant load.
motor with constant load.
APPENDIX
PARAMETERS OF MOTORSUSED IN
Fig. 12. Power spectrum of instantaneous power of the motor with variable THE SIMULATIONS AND EXPERIMENTS
load.
Simulations Experiments
an adjacent small frequency component at the 29.1 Hz (1746 Rated power 10 hp 7.5 hp
r/min) rotational frequency of the motor, generated by the Rated voltage 230 V 220 v
mechanical imperfections in the drive train, such as imbalance Rated current 23.8 A 20.1 A
and eccentricity of the rotating parts and misalignment of the Rated frequency 60 Hz 60 Hz
motor and load shafts. Rated speed 1164 r/min 1735 r/min
Number of poles 6 4
V. CONCLUSIONS Stator connection WYe WYe
It has been demonstrated that the instantaneous electric Stator resistance 0.294 Rlph 0.403 Rlph
power, proposed as a medium for signature analysis of induc- Rotor resistance 0.156 Rlph 0.354 Wph
tion motors, has definite advantages over the traditionally used Stator inductance 42.4 mWph 36.0 mWph
current. The characteristic spectral component of the power Rotor inductance 41.7 mH/ph 36.0 mWph
appears directly at the frequency of disturbance, independently Magnetizing inductance 41.0 mWph 34.8 mWph
of the synchronous speed of the motor. This is important
in automated diagnostic systems, in which the irrelevant
frequency components, i.e, those at multiples of the supply
frequency, are screened out. Consider, for instance, a case of ACKNOWLEDGMENT
torsional vibration in a drive system, always very dangerous on The authors would like to thank S. Tallapaneni, an M.S.
the long run, since it causes material fatigue and, ultimately, degree graduate of the University of Wyoming, for setting up
cracking of the shaft. The torsional vibration usually occurs the experimental system and making measurements.
LEGOWSKT et al.: INSTANTANEOUS POWER AS A MEDIUM FOR THE SIGNATURE ANALYSIS OF INDUCTION MOTORS 909
REFERENCES In 1983, he joined the faculty of the University of Wyoming, Laramie, where
he is currently Professor of Electrical Engineering. His research interests entail
[I] J. T. Renwick, “Condition monitoring of machinery using computerized analog and digital system design and power electronics.
vibration signature analysis,” IEEE Trans. fnd. Applicat., vol. IA-20, Dr. Legowski was elected the Best Teacher for the 1979-1980 academic
pp. 519-527, 1984. year in the Electronics Department of the Technical University of Gdansk.
[2] J. Penman, M. N. Dey, A. J. Tait, and W. E. Bryan, “Condition and the Outstanding Faculty Member of the College of Engineering of the:
monitoring of electrical drives,” Proc. Inst. Electr. Eng., vol. 133, pt. University of Wyoming for the 1983-1984 academic year. He is a member.
b, no. 3, pp. 142-148, 1986. of the IEEE-IAS Industrial Drives Committee.
[3] P. J. Tavner and J. Penman. Condition Monitorin2- of “ Electrical Ma-
chines. New York: Wiley, 1987.
P. Vas, Parameter Estimation, Condition Monitoring, and Diagnosis of
Electrical Machines. Oxford, U.K.: Oxford Univ. Press, 1993.
J. T. Renwick and P. E. Babson, “Vibration analysis-a proven tech- A. H. M. Sadrul Ula (M’77-SM’86) received B.S.
nique as a preventive maintenance tool,” IEEE Trans. Ind. Applicat., and M.S. degrees in Bangladesh, and the Ph.D.
vol. IA-21, pp. 324332, 1985. degree from the University of Leeds, Leeds, U.K.,
A. Muszynska and D. E. Bently, “Fundamentals of rotating machine all in electrical engineering.
diagnostics,” Bently Nevada Corp., 1992. Between 1977 and 1982, he worked at the Depart-.
R. C. Kryter and H. D. Haynes, “Condition monitoring of machinery ment of Electrical Engineering and Computer Sci-
using motor current signature analysis,” Sound and Vibration, pp. 14-21, ence, Massachusetts Institute of Technology, C a m
Sept. 1989. bridge, MA, where he was involved in the develop
G. B. Kliman and J. Stein, “Induction motor fault detection via passive ment of superconducting generators. He joined the
current monitoring,” in Proc. Znt. Con$ Electric Machines, 1990, pp. University of Wyoming, Laramie, in 1982, where he
13-17. is Professor of Electrical Engineering and founding
-, “Methods of motor current signature analysis,” Elec. Mach. and Director of the Wyoming Electric Motor Training and Testing Center. Since
Power Syst., vol 20, no. 5, 1992, pp. 463474. 1992, with funding from the U.S. Department of Energy’s Denver Regionall
R. R. Shoen, B. K. Lin, T. G . Habetler, J. H. Schlag, and S . Farag, Support Office, he has been conducting studies on oil-field electric motor
“An unsupervised, on-line system for induction motor fault detection efficiency improvements at the Naval Petroleum Reserves. As a part of this
using stator current monitorinE,”- ZEEE Trans. fnd. Applicat.,
.. vol. 31, technology transfer initiative, energy efficiency improvement protocols are
pp. i ~ o - 1 2 8 6 , 1995. being developed for use by the oil field operators.
W. Deleroi, “Broken bar in squirrel cage rotor of an induction motor, Dr. Ula is active in several professional organizations. He was instrumental
Part 1: Description by superimposed fault currents” (in German), Arch. in setting up the Centennial Subsection of the IEEE. He was awarded the 1987
fur Elektrotechnik, vol. 67, pp. 91-99, 1984. Oustanding Branch Counselor Award by the Technical Activities Board ancl
K. R. Cho, J. H. Lang, and S. D. Umans, “Detection of broken rotor the US. Activities Board of the IEEE. He is the Student Activities Chairman
bars in induction motors using state and parameter estimation,” in Con$ for IEEE Region 5. He also served as Chairman of the Energy Conversion ancl
Rec. 1989 IEEE-ZAS Annu. Meeting., pp. 1-6. Conservation Division of the American Society for Engineering Education.
F. Filipetti, G. Franceschini, C. Tassoni, and P. Vas, “Broken bar His fields of interest are power engineering, energy education, and energy
detection machines: Comparison between current spectrum approach and policies and management.
parameter estimation approach,” in Con$ Rec. I994 IEEE-fAS Annu.
Meeting, pp. 95-102.
J. R. Cameron, W. T. Thomson, and A. B. Dow, “On-line current
monitoring of induction motors-A method for calculating the level
of airgap eccentricity,” in Proc. Con$ Elec. Mach. and Drives, 1987, Andrzej M. Trzynadlowski (M’83-SM’86)
pp. 173-178. received the M.S. degree in electrical engineering
R. R. Schoen, T. G. Habetler, F. Kamran, and R. G . Bartheld, “Motor in 1964, the M.S. degree in electronics in 1969,
bearing damage detection using stator current monitoring,” ZEEE Trans. and the Ph.D. degree in electrical engineering in
Ind. Applicat., vol. 31, pp. 1274-1279, 1995. 1974, all from the Technical University of Wroclaw,
R. Belmans, A. Vandenput, and W. Geysen, “Influence of torsional Wroclaw, Poland.
vibrations on lateral oscillations of induction motor rotors,” IEEE Trans. From 1966 to 1979 he was a faculty member
Pow. Appar. and Syst., vol. PS-104, no. 7, pp. 1832-1837, 1985. at the same university. In the following years,
M. V. Chow, P. M. Magnum, and S. 0. Yee, “A neural network approach he worked at the University of Salahuddin in
to real-time condition monitoring of induction motors,” IEEE Trans. Ind. Iraq, the University of Texas-Arlington, and the
Electron., vol. 38, pp. 449454, 1991. University of Wyoming.
. - Since 1987 he has been
F. Filipetti, G. Franceschini, and C. Tassoni, “Development of the with the University of Nevada, Reno. where he is now Professor of Electrical
knowledge base of an expert system to diagnose rotor electrical faults Engineering and Assistant Director of the Industrial Assessment Center. He
of induction motors,” in Con$ Rec. 1992 IEEE-IAS Annu. Meeting, pp. has authored or coauthored over eighty publications in the areas of poweir
92-99. electronics and electric drive systems and has been granted eleven patents.
R. Maier, “Protection of squirrel-cage induction motor utilizing instan- He is the author of The Field Orientation Principle in Control of Induction
taneous power and phase information,” ZEEE Trans. Znd. Applicat., vol. Motors (Norwell, MA: Kluwer, 1994).
28, pp. 376-380, 1992. Dr. Trzynadlowski is a member of the Industrial Drives and Industrial
Power Converters Committees of the IEEE Industry Applications Society. He
was the recipient of the 1992 IEEE-IAS Myron Zucker Student-Faculty Grant.