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A Mechanistic Model For Pressure Prediction in Deviated Wells During UBD Operations
A Mechanistic Model For Pressure Prediction in Deviated Wells During UBD Operations
Operations
1
College of Petroleum Engineering, Northeast Petroleum University, Daqing, Heilongjiang, 163318, P.R China
2
Daqing Oil Filed Co., Ltd. of PetroChina, Daqing, Heilongjiang, 163453, P.R China
Abstract — Underbalanced drilling (UBD) offers a major advantage in increasing the rate of penetration and reducing lost
circulation. In order to improve recovery, drilling of deviated and horizontal wells increased. However, little data is available
regarding the effects of well deviation on the hydraulics of two phase flow in deviated and horizontal wellbores. Prediction of
flow and pressure profiles while drilling underbalanced in such wells will help in designing and planning of the well. The main
aim of this research is to develop a new mechanistic model to predict flow pattern and calculate flow behavior for each pattern
in deviated wells. The proposed model was evaluated against field measurements and compared with empirical models.
Simulation results show that the proposed model, which considering the effects of wellbore deviation, has an outstanding
performance.
I. INTRODUCTION
III. FLOW PATTERN PREDICTION MODELS
Under UBD conditions, two phase flow models are
used to predict flow characteristic, such as pressure drop, The following flow pattern models applied to both the
flow pattern, liquid holdup and other parameters. The drill string and the annulus with an inclination angle θ
models can be divided into two categories: empirical from horizontal.
correlations and mechanistic models. Although empirical A. Downward Flow through the Drill string Bubble to
models lead to acceptable results in certain wells, they Slug Transition
fail or over predict for both vertical and horizontal
operations sometimes[1]. Field applications show that Hasan proposed the following expression for
mechanistic models, rather than empirical correlations, transition boundary between bubble and slug flow [5].
are being used with increasing frequency for design of C v v
vsg 0 SL sin (1)
multiphase production system because of the better (1/ ) C0
accuracy[2]. Based on this trend of improvement, the Harmathy correlation is used to calculate the terminal
application of mechanistic models to predict wellbore rise velocity (ν∞) for upward flow in vertical and inclined
pressure and two phase flow parameters can increase the channels as follows [6].
success of UBD operations. Taking into account the
g
0.25
effects of well deviation, an improved mechanistic model
for pressure prediction through a deviated well is v 1.53 L 2G (2)
L
presented in the paper.
Where,C0 is the velocity profile coefficient. When
II. DOMINANT UBD FLOW PATTERNS inclination is 10º-50º, C0=1.05; When inclination is
The major flow patterns that exist in multiphase flow 50º-60º, C0=1.15; When inclination is 60º-90º, C0=1.25.L,
are dispersed bubble, bubble, slug, churn and annular[3]. G is liquid density and gas density, respectively, kg/m3. g
In UBD, due to well control safety and surface fluid is the gravitational acceleration, m/s2.αis gas void fraction.
handling consideration, choke pressure increase would vSL is superficial liquid velocity, m/s. σ is liquid surface
drastically decrease superficial gas velocities and shift tension, N/m.
flow pattern from annular to churn or slug. In addition, 1) Bubble or Slug to Dispersed Bubble Transition
pressure and temperature change along with the wellbore Caetano model is recommended for the bubble or slug
of a typical UBD well. Churn and annular flow may occur to dispersed bubble flow transition [7-8], which is given
only at conditions close to the surface. Therefore, for the by:
0.4 0.5
upward flow in the annulus, UBD operations deal mostly 2 f 0.4 1.6 L 0.6
1.2
with dispersed bubble, bubble, and slug flow. v
L G g
M
For downward flow through the drill string, slug, DIT
(3)
bubble, and dispersed bubble flow are also the dominant v
0.5
During bubble flow, discrete bubbles rise with the vSG 3.1 L 2G (12)
occasional appearance of a Taylor bubble. The discrete G
bubble rise velocity was defined in (2). Hasan and Kabir
stated that the presence of an inner tube tends to make the IV. FLOW BEHAVIOR PREDICTION MODELS
nose of the Taylor bubble sharper, causing an increase in For steady state flow, the total pressure gradient is
the Taylor bubble rise velocity [9]. As a result, Hasan and composed of gravity, friction, and convective acceleration
Kabir15 developed (5) where the diameter of the outer losses and is calculated as follows.
tube should be used with the diameter ratio K(DOT/DIC) to
dp dp dp dp
get the following expression for the Taylor bubble rise (13)
velocity in inclined annulus. dZ T dZ Hy dZ Fric dZ Acc
D G dp
vTB 0.345 0.1 OT sin 1 cos
1.2
gDIC L Where is the total pressure gradient, Pa/m;
DIC L dZ T
dp (5) dp
Where, DOT is the outside pipe diameter and DIC is the is the gravity pressure gradient, Pa/m;
dZ Hy dZ Fric
inner casing diameter, m.
Hasan and Kabir stated that the presence of an inner dp
is the friction pressure gradient, Pa/m; and is
tube does not appear to influence the bubble dZ Acc
concentration profile (C0) and thus, the bubble-slug the acceleration pressure gradient, Pa/m.
transition is defined by:
4 C0 vSG A. Downward Flow through the Drill string Bubble
vSL vTB (6) Flow Model for Drill string
sin
1) Bubble or Slug to dispersed bubble transition The drift flux approach is used to calculate liquid
The hydraulic diameter (Dh) is substituted for the pipe holdup considering the slippage between the phases and
inside diameter (DIT) in (3), the transition from bubble or non-homogenous distribution of bubbles. The slip
slug to dispersed bubble flow is defined as follows. velocity using the drift flux approach can be expressed as
follows[12].
0.4 0.5
2 f 0.4 0.6 v
1.2 1.6 vS SG C0 vM (14)
L
v 1 HL
M D
h
L G g
(7) With an inclination angle θ the proposed model as
0.5 shown below:
v
0.725 4.15 SG vS v H L sin (15)
v Combining (14) and (15) we get the following
M
expression:
The hydraulic diameter of the casing-tubing annulus is
given by: v
v H L sin SG 1.2vM (16)
Dh DIC DOT (8) 1 HL
2) Dispersed bubble to slug flow transition Newton-Raphson method was used to solve for liquid
Taitel et al. determined that the maximum allowable holdup HL from (16).
gas void fraction under bubble flow condition is 0.52 [10]. The gravity component is given by:
Higher values will convert the flow to slug, hence the dp
transition boundary could be equated as follows. M g sin (17)
dZ Hy
vSL 0.923vSG (9)
Where,
3) Slug to churn transition
Tengesdal et al. stated that the slug structure will be M L H L G 1 H L (18)
completely destroyed and churn flow will occur if the gas The frictional pressure loss is given by:
void fraction equals 0.78 [11]. Thus churn flow will occur. dp f M M vM2
The transition from slug flow to churn flow can thus be (19)
represented by: dZ Fric 2 DIT
vSL 0.0684vSG 0.292 gDep (10) Where fM is the Moody friction factor and is
calculated using Reynolds number NRE.
Where Dep is the equi-periphery diameter defined as
0.707 N 2 2.5 0.0379 N 0.9 2.5 0.5
3) Slug Flow Model RE , SL RE , SL
vL L
The same model used by Perez-Tellez for the case of FA
vG G
0.9
N RE , SL
downward flow inside the drill string is used. The
hydraulic diameter is used instead of the inner tubing
diameter in (30) for calculating Reynolds number. Where NRE,SL and NRE,SG are the superficial liquid and
gas Reynolds number respectively. Both are calculated
In addition, the pressure drop due to acceleration below:
across the mixing zone at the front of the liquid slug by:
v D
H LLS L N RE , SL L SL e (48)
dp
dZ Acc LSU
vLLS vLTB vT vLLS (38) L
G vSG De
The average holdup over the entire slug unit H LSU for N RE , SG (49)
G
either developed of fully developing Taylor bubble can be
The vertical correction parameter is given by Wallis as
calculated by:
follow [19].
H LSU 1
vSG 1 H LLS v TB vGLS (39) IV 1 300 / De (50)
vTB Considering that the liquid film thickness is
Where vGLS is in-situ gas velocity in the liquid slug, constant, the liquid holdup can be estimated by:
m/s. 2
H L 4 (51)
4) Annular flow model De De
As explained above, in common UBD operations, the
window of occurrence of annular flow is quite limited and
when it occurs, it takes place in the annulus at a few V. BIT MODEL
meters close to the surface. The simplified annular flow Using the mechanical energy balance along with the
model proposed by Taitel and Barnea was implemented gas weighting fraction and neglecting frictional pressure
only to avoid convergence problems during the drop, Perez-Tellez formulated the following expression
computations [16]. for calculating the pressure drop across the bit nozzles.
dp 4 i
L H L G 1 H L g sin (40) 1 wG wG zRT Pbh
dL
T De 2
vn2
L
P
bh Pup
MG
ln
Pup
0 (52)
The annular film thickness can be defined as
Where vn is the nozzle velocity, m/s; wG is the gas
follow:
1/3 0.6
weighting factor; Pbh is the bottom hole pressure, Pa; Pup
L2 L vSL De is the upstream pressure, Pa; MG is the gas nolecular
0.115 (41)
g L G L L
weight, kg.
Using the continuity equation for the gas liquid
De is the equivalent pipe diameter and is calculated by: mixture the following expression is reached to express the
De DIC2 DIT2 (42) conservation of mass
M vM An qL L qG G constant (53)
The interfacial shear stress ( i ) is defined by:
And the nozzle velocity is calculated by:
0.5 f i G vSG
2
q qL L
i (43) vn G G (54)
1 2 / De
4
An
The interfacial shear friction factor is calculated as The above three equations are solved numerically to
suggested by Alves et al as follows [17]. obtain the bit nozzle upstream pressure given the bottom
f i f SC I (44) hole pressure.
Where fscis the superficial core friction factor (gas VI. MODEL VALIDATION
phase) and is calculated based on the core superficial In order to demonstrate the validity of the model, a
velocity, density and viscosity. The interfacial correction field case was simulated and results compared with
parameter I is used to take into account the roughness of measurements.
the interface. The parameter I is an average between the Injection and bottom hole pressure at depth 2308m
horizontal angle and the vertical angle and is calculated and 2328m was measured by a pressure recording tool,
based on an inclination θ. which is obtained from Table I. Drill string and operating
I I H cos2 IV sin 2 (45) parameters for the above two depths are shown in Table
The horizontal correction parameter is given by II,III.
Henstock and Hanratty[18].
I H 1 800 FA (46) TABLEI.MEASURED PRESSUREAT 2308m AND 2328m
Bottom hole Pressure Pbh /MPa 17.2 2081.49 19.66 2137.2 60.78 2193.61 89.81
Injection Pressure Pin /MPa 9.0 2084.28 21.72 2140.11 62.93 2196.56 89.9
2328
Bottom hole Pressure Pbh /MPa 16.8 2087.26 23.92 2143.01 65.08 2227.03 89.94
Depth/m ID/mm Depth/m OD/mm ID/mm 2102.11 34.88 2157.69 75.91 2297.22 90
0-2010 244.5 0-1380 88.9 68.3 2105.02 37.03 2160.62 78.07 2328 90
2058-2300 152.4 1548-2280 88.9 61.9 Hasan and Kabir, Beggs and Brill models were also
Total Depth 2308 2280-2300 88.9 57.2 tested in compare to the result of the new model. The error
of the developed model’s predictions, the empirical models’
Run 2#
results with filed measurements are shown in Table V. The
Casing Pipe average absolute error Ea is given by:
Depth/m ID/mm Depth/m OD/mm ID/mm P Pmeas
Ea calc 100% (55)
0-2010 244.5 0-1403 88.9 68.3
Pmeas
2010-2058 177.8 1403-1571 88.9 55.6 TABLE V COMPARISONOF ABSOLUTE AVERAGE ERROR
2058-2320 152.4 1571-2302 88.9 61.9
Run 1# Run 2#
Total Depth 2328 2302-2320 88.9 57.2
Comparison Calc. Pres Calc. Pres
Ea Ea
TABLE III OPERATING PARAMETERS /MPa /MPa