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Bär Original Spare Parts

Bär Cargolift - Lifting Performance.


Table of contents
Picture catalogue Exploded views
With the most common Bär Original Spare Parts presented in the following groups: Page Further drawings are available in the Bär Cargolift WebShop: Page

Lifting mechanism 3 Lifting mechanism 52


Control elements 3 BC 500/600 A2V/S2V-T2/T3 52
Controls 9 BC 750 S2L/A2L-R5 54
Relays 14 BC 750 S2 /A2L-R3/R4 56
Fuses 15 BC 750 S2N-R4 58
Solenoid coils 16 BC 1000 S2 -M3 60
Cables, other electrical parts 17 BC 1000 S2 -M4/-M5 62
SmartCharge, BatteryBox 20 BC 1500/1501 S2(N) -K3/K4 64
Mechanical lifting mechanism parts 23 BC 1000 S4 -A3/-A4, BC 1500 S4L-A4 66
Bolts, bearing bushs 24 BC 1500 S4 -B3, BC 2000 S4 -C3, BC 2000 S4A-D3 68
Power packs 28 BC 1500 S4 -B4, BC 2000/2500 S4 -C4, BC 2000 S4A-D4 70
Electric motors, pumps 29 BC 3000S4 -S3/-S4 72

The partial or complete reprinting, translation or copying is not


Cylinders, piston rods, sealing kits 31 BC 2000 R2T-P3/-P4/-P5 74
Protective tubes, bellows 35 BC 1500/2000 R42-G/-D3/4 / BC 1500/2000 H42-G/-D/-H3/4 76
Valves, tubes 37

permitted without the written consent of Bär Cargolift.


Sliding mechanism 78
Sliding mechanism 39 BC 2000 R2T-P3/-P4/-P5 78
BC 1500/2000 R42-G/-D3/4 / BC 1500/2000 H42-G/-D/-H3/4 80
Platform 40
Mechanical platform parts 40 Platform suitable for 82
Trolley stops 42 BAplan30VLL BC 500/600 A2V/S2V-T2/3 82

Reserved right of alteration.


Flashing lights 45 BAplan30VLS BC 750 S2L-R5 85
Foot control (electronics) 46 BAplan30VLL BC 750 S2(N)/A2L-R3/4 86
CargoSeal 48 BAplan40VL(L) BC 1000 S2 -M3/4 / BC 1500/1501 S2 -K3/4 90
BAplan50VL BC 3000 S4 -S3/-S4 91
Signs, documents 49 BAplan45VL(L) BC S2(N)-M/K / S4(L)-A/B / S4 -B/C/D/W 92
BAplan40VL(L) BC 1500 S4 -B3 / BC 2000 S4 -C3 / S4A-D3 94
Miscellaneous 51 BAret40VLL BC 2000 R2T-P3/P4/P5 96
PBret/hyd BC 1500/2000 R42-G/D3/4 / H42-G/D/H3/4 98
You should know this about Bär Original Spare Parts!

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Control elements - Bär Control EVO

Bär Control EVO Bär Control EVO - all control boxes Bär Control EVO use cross lever switches
- cross lever switches can be fitted on both sides with protection class IP69
mat. no. mat. no. - robust aluminium shell
200006791 200006792 - compatible with eBC Controller in blue shell

prefitted, prefitted,
cable 7 m cable 14 m

pos. mat. no. components


2 1 200006398 cover control box evo
1 2 200006406 cross lever switch Ø93 x 115 mm
3 200006748 cover left 120 x 105 x 7 mm
4 200006743 cover right 120 x 105 x 7 mm
6
4 5 200006443 slotted round head screw M6 x 16
6 101127840 counter nut M25 x 1,5 H6
2 7 200005720 cable 2 x 5 x 0,34 mm² x 7000 mm
200005721 cable 2 x 5 x 0,34 mm² x 14000 mm

Signs are in section signs, documents


6
3 4 pos. mat. no. fitment material
5
1 200006507 holder Bär Control EVO
4 200006958 fitment material for 200006507
2 3 2 200006880 holder for socket and external key switch
3 200006960 fitment material for 200006880
3 200007423 holder for Bär SmartControl receiver For retrofit in addition mat. no.
7 4 200005850 key external (key switch) 200006880 and 200006960
2
5 5 200008236 protection cover
Additional material fot fitment to body
6 200006508 holder for fitment to vehicle body mat. no. 200008256 - not BC 750 !!!
1
7 200007430 holder basic for RetFalt

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Control elements

control box with lever control box with lever control box with key control box with key
switches switches switch switch

mat. no. mat. no. mat. no. mat. no.


101122830 200001368 101123448 200001373

suitable for suitable for suitable for suitable for


BC S2/S4/Falt BC S4 / S2 BC Standard S2/S4/Falt BC A2L/S2/S4

control box with lever case with cover cover for control box dry bag
switches

mat. no. mat. no. mat. no. mat. no.


101132467 101131361 101121044 101104050

suitable for measure (mm) measure (mm)


BC R42/H42 right hand 120 x 90 x 220 60 x 90
traffic

key switch electric key switch electric unlocking key with ring

mat. no. mat. no. mat. no.


101131507 200001375 101137986

information information suitable for


12 / 24 V 12 V / 24 V 101131507 + 200001375

holder for control box holder for control box


Ret/HydFalt

mat. no. mat. no.


101116340 101125995 Verification of parts in
WebShop necessary!
measure (mm) measure (mm)
220 x 200 x 270 535 x 220 x 240

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Control elements

lever switch kit left hand lever switch kit right lever switch mechanism grasp for lever switch
side hand side

mat. no. mat. no. mat. no. mat. no.


200001951 200001950 101121079 101121076

function function function suitable for


2 positions 2 positions 2 positions control box

lever switches kit cross lever switch left cross lever switch right lever switch mechanism
hand side hand side

mat. no. mat. no. mat. no. mat. no.


101103533 200001952 200001953 101121081

function function function function


4 positions 4 positions 4 positions 4 positions

contact block kit contact block kit contact block contact block

mat. no. mat. no. mat. no. mat. no.


200002938 200002933 101127835 101127834

information information information information


KL 31/32/43/44 KL 11/12/23/24 KL 71/72/83/84 KL 51/52/63/64

contact block for lever


switch B

mat. no.
101103975

information
KL 31/32/43/44

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Control elements

control box right hand grasp for control box control box control box
side

mat. no. mat. no. mat. no. mat. no.


101119299 101127965 200002472 200006999

suitable for BC S2 with suitable for suitable for BC S2 with suitable for BC S2 with
central electric circuit / control box eBC Controller (black eBC Controller (blue
electronics, cable 2,8 m shell), cable 2,8 m shell), cable 7 m

operating sign Sign right hand traffic Sign left hand traffic
Standard/FreeAccess

mat. no. mat. no. mat. no.


101122121 200006654 200006665

suitable for 101119299 suitable for 200002472 + suitable for 200006999


200006999

holder for control box holder for fitment to


vehicle body

mat. no. mat. no.


101117996 200006508

measure (mm) measure (mm)


195 x 160 x 60 192 x 162 x 60

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Control elements

pushbutton plate 3 + 1 pushbutton plate 3 + 1 pushbutton plate 3 + 1 sign


button buttons buttons 140 x 80 mm

mat. no. mat. no. mat. no. mat. no.


101136336 200006350 200006349 200006346
logic Bär control
measure (mm) fitment to body fitment to holder 200006347
340 x 100 x 22 Nordic control

including including
pushbutton plate
200006340 pushbutton 3 buttons 200006340 pushbutton 3 buttons
2 functions 200006341 frame 200006342 holder
200006343 pushbutton 1 buttons 200006343 pushbutton 1 buttons
mat. no. 200006344 frame 200006345 holder
200002911 101132939 hexagon screw
101100739 plate For retrofit of control elements there is always
200003817 hexagon nut a new configuration file for the eBC Controller
measure (mm)
required!
62 x 84 x 10

Remote control Remote control cable remote control kit For retrofit of remote controls please
2 functions 4 functions emergency operation contact Bär!
VanLift

mat. no. mat. no. mat. no.


200008301 200008303 101133220

with magnet, with magnet, measure (mm)


plug 7 pins plug 7 pins 180 x 62 x 55 x 1800
Fitment of socket …
socket for remote socket for remote socket for remote ... inside body
control control control

mat. no. mat. no. mat. no.


200005297 200005298 200005299

at control element at control element inside body


... at control element
with cable 5 mm x 3,5 m with cable 5 mm x 7,5 m with cable 5 mm x 7,5 m

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Control elements

Handheld transmitters have to be joined to the receiver! For retrofit of control elements there is always a new For retrofit of Bär SmartControl or radio controls
See operating manual. configuration file for the eBC Controller required! please contact Bär!

Bär SmartControl Bär SmartControl Bär SmartControl holder for Bär


remote control handheld transmitter receiver SmartControl receiver

mat. no. mat. no. mat. no. mat. no.


200003097 200002793 200002794 200002809

consists of measure (mm) measure (mm) measure (mm) 102 x 96 x


20
200002793 transmitter, 128 x 64 x 28 82 x 50 x 19, without suitable for 200002794
200002794 receiver, holder 200002809
200002809 holder
BCs with eBC Controller and successor need in addition:
In addition required holder for successor: 200008415 for all BCs When using one successor component you need to 200005497 adapter Molex 6
except BC 3000 S4 and BC R21 (200008876) exchange all successor components! 200008558 adapter Molex 2 / flat plug

radio control radio control


4 functions with SafetyPoint mat.no. successor mat.no. predecessor 4 functions without SafetyPoint mat.no. successor mat.no. predecessor

kit incl. transmitter, kit incl. transmitter,


200008199 (101140911) 200008200 101140908
receiver, sign receiver

transmitter 200007671 101140502 transmitter 200007676 101140909


Nachfolger receiver 200008580 101140912 Vorgänger receiver 200008579 (101140910)
plate SafetyPoint 101136780

radio control
mat.no. in brackets is no longer available! kit incl. transmitter, 200008201 101140913
2 functions
receiver
Handheld transmitters have to be joined to the
transmitter 200007680 (101140503)
receiver! See operating manual.
receiver 200008575 (101140914)

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Controls - eBC Controller (from 2012 on)
Bär CargoCheck
- quick and easy error diagnosis
- with Standard USB-Port - simple connection of Bär CargoCheck for download in - parametrizing following requirement
- with emergency control by buttons - serial no. specific software for download in WebShop
Bär Cargolift WebShop

When ordering an eBC Controller without serial no., it is necessary to equip it with the basic software as well as with
the configuration file via Bär CargoCheck by the orderer. - from 2017 on in blue shell
- more control element connectable
- with optimized button emergency control
eBC Controller PRO eBC Controller sign emergency mode - optimized PIN configuration

BC 1500 S4 -B4 12000000000


mat. no. mat. no. mat. no. BED1-A Bär Control EVO - right
200005596 200005597 200006694 BED1-B without
BED2 without
BED3 without
blue shell blue shell suitable for eBC CAN2 without

130 x 150 x 20 mm 130 x 150 x 20 mm Controller (blue)


PIN configuration documented on sticker.

eBC Controller Maxi eBC Controller Mini sign emergency mode

mat. no. mat. no. mat. no.


101146247 101146246 101146513

black shell black shell suitable for eBC


130 x 150 x 20 mm 130 x 150 x 20 mm Controller (black)

protection cover hinge for eBC Controller USB cover

mat. no. mat. no. mat. no.


200003664 200003665 200001543

measure (mm) measure (mm)


145 x 160,5 x 103,3 26 x 14 x15

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Controls - eBC Controller (from 2012 on)

Adapter for eBC Controller in blue shell

adapter Molex 10/10/10 adapter molex 10/10/6 A- adapter molex 10/4/2 adapter molex 6/4/2
A-B B

mat. no. mat. no. mat. no. mat. no.


200005384 200006988 200006348 200006987

measure (mm) measure (mm) measure (mm) measure (mm)


10 x 0,5 mm² x 150 mm 16 x 0,5 mm² x 150 mm 10 x 0,5 mm² x 150 mm 6 x 0,5 mm² x 150 mm

adapter molex 6/10 jack


Use of adapter cables for eBC Controller in blue shell
legs
port adapter cable used for
mat. no. BED1 200005384 additional logical port BED1-B (2x10 way connection)
200006986 BED1 200006988 additional logical port BED1-B (6 way connection) for remote control and pushbutton plate 2 functions
BED1-A / BED1-B 200006348 single control elements of pushbuttons plate 3+1 (BED1)
measure (mm) BED2 / BED3 200006987 single control elements of pushbuttons plate 3+1 (BED2 & BED3)
6 x 0,5 mm² x 150 mm BED2 200006986 control element Bär Control EVO – jack legs at port BED2
BED1-B / BED1-C 200008063 additional logical port BED1-B and BED1-C (3x10 way connection)

Adapter for eBC Controller in black shell

adapter Molex control adapter cable BED3 adapter Molex 6/6/6 adapter Molex
box BED1

mat. no. mat. no. mat. no. mat. no.


200001377 200003166 200001380 101146480

measure 2 x 10 x 0,5 mm² measure 6 x 0,5 mm² x measure 2 x 6 x 0,5 mm² measure 2 x 4 x 1,5 mm²
x 150 mm 150 mm x 150 mm x 100 mm

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Controls - eBC Controller (from 2012 on)

connector kit eBC


Controller

mat. no.
200001536

consists of
1 x 101146376, 3 x 101146375,
10 x 101140835, 14 x 101146374,
96 x 101140837, 1 x 101146480,
2 x 101116927

bush bearing bush bearing bush bearing bush bearing

mat. no. mat. no. mat. no. mat. no.


101146376 101146375 101140835 101146374

Molex, 10 pole Molex, 6 pole Molex, 4 pole Molex, 2 pole


10 pole 6 pole 4 pole 2 pole

butt connector with heat- female pin Molex female pin molex
shrinkable tube

mat. no. mat. no. mat. no.


101116927 101140837 200002871

1,5 - 2,5 mm² 0,5 - 0,75 mm² 1,0 - 1,5 mm²

extraction tool Molex crimp tool Molex Minifit


Minifit jr. Jr.

mat. no. mat. no.


200001542 200001537

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Controls - elektronic control (up to year 2012)

electronic control with electronic control electronic control


protection cover

mat. no. mat. no. mat. no.


101136811 101133251 101145267

information 12 V + 24 V, information 12 V + 24 V, information 12 V + 24 V,


suitable for H42 / R42 / content out of 101136811, suitable for R4T/R4U
R41 /R4T suitable for H42 / R42 /
R41 / R4T / R4S / R4U

sign emergency mode protection cover hinge

mat. no. mat. no. mat. no.


101136134 101118235 101118234

suitable for electronics

Verification of parts in
WebShop necessary!

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Controls - central electric circuits (up to year 2012)

central electric circuit central electric circuit central electric circuit central electric circuit
24V 12V 24V 12V

mat. no. mat. no. mat. no. mat. no.


101125284 101125285 101119971 101133500

suitable for suitable for suitable for suitable for


BC S2, BC 1500F2-L BC S2, BC 1500F2-L BC Standard, BC 750SX1 BC S2 / A2L
/ BC 1000SX1

central electric circuit central electric circuit central electric circuit central electric circuit
24V 12V 24V optional equipment 12V optional equipment

mat. no. mat. no. mat. no. mat. no.


101123881 101123882 101123311 101131435

suitable for suitable for suitable for suitable for


BC S4 BC S4 BC S4 BC S4

central electric circuit hinge protection cover sign emergency


24V operation

mat. no. mat. no. mat. no. mat. no.


101125548 101118234 101118235 101123317

suitable for
BC R21/R2T-P2

micro relay micro relay

mat. no. mat. no.


101119161 101119166

information information
24 V 12 V

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Relays

power relay power relay power relay power relay

mat. no. mat. no. mat. no. mat. no.


101118419 101118417 101128055 101128056

information information information information


24 V / 100 A 12 V / 100 A 24 V 12 V

power relay

mat. no.
101139290

information
24 V

In TechSI 07/17 available in our WebShop there is an


Protection class IP66 overview on the use of power relays.
Verification of parts in
WebShop necessary!

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Fuses

main feed fuse kit cube main feed fuse kit cube main feed fuse kit main feed fuse kit minus
SmartCharge

mat. no. mat. no. mat. no. mat. no.


101116696 101115623 101126337 101137414

50 mm² / 200 A 25 mm² / 150 A 6 mm² / 50 A 6 mm² / 50 A


plus 101116577 plus 101116577
insulating nut insulating nut

Main feed fuse kit main fuse additional kit main fuse additional kit main feed fuse MidiFuse

mat. no. mat. no. mat. no. mat. no.


101146499 200004217 200004269 101146289

for Mercedes-Benz Atego, suitable for 101146499, suitable for 101146499, information 50 A
25 mm² / 150 A 25 mm² / 150 A 16 mm² / 100 A
add. mat. required

main feed fuse main fuse kit main feed fuse main feed fuse
MegaFuse [EV3] MegaFuse

mat. no. mat. no. mat. no. mat. no.


101146349 200000441 101113253 101116420

suitable for Mercedes- suitable for Mercedes- information 150 A, content information 200 A
Benz Actros new Benz Actros new out of
50 mm² / 200 A 25 mm² / 150 A 200000441

sealing insert fuse holder kit main feed fuse mat. no.
250 A, CF8 101129232
mat. no. mat. no. 200 A, CF8 101116467
101146347 101136685 150 A, CF8 101116466
100 A, CF8 101124251
measure 35 mm² suitable for 75 A, CF8 101126338
content out of 101126337 electronic control 50 A, CF8 101129231
101133251

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Solenoid coils

solenoid coil with cable solenoid coil with cable


24 V 12 V

mat. no. mat. no.


200001359 200001361

suitable for BC with eBC suitable for BC with eBC


Controller Controller
2 x 0,75 mm² x 4550 mm 2 x 0,75 mm² x 4550 mm

solenoid coil with cable solenoid coil with cable solenoid coil with
24 V 12 V adapter from Kostal

mat. no. mat. no. mat. no.


101124862 101124893 101124768

suitable for BC with central suitable for BC with central suitable for BC with
electric circuit / electronic electric circuit / electronic central electric circuit /
control control electronic control
2 x 0,75 mm² x 4550 mm 2 x 0,75 mm² x 4550 mm 12 V / 24 V - Ø 18 mm

See valve kits on page 37

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Cables, other electrical parts
mat. no. description quantity
power wiring 200000839 power wiring +/- 50 mm² x 12 m consists of 101122910 main feed cable battery plus 50 mm² x 12m 1
101122911 main feed cable battery minus 50 mm² x 12m 1
200004190 mainfeed cable +/- 35 mm² x 12 m

200000837 power wiring +/- 25 mm² x 12 m consists of 101122473 main feed cable battery plus 25 mm² x 12m 1
101122474 main feed cable battery minus 25 mm² x 12m 1

suitable for power wiring 200004722 plug kit (+) 25 mm² consists of 200004730 socket kit (+) 25 mm² consists of

mat. no. description quantity mat. no. description quantity


101122476 connector plug APD red 1 101122879 socket enclosure APD 1
101122477 contact bush 1 101122467 pin contact 1
101124383 cable seal 1 101124382 screw-down nut hexagon head 1
101124382 screw-down nut hexagon head 1 101124384 cable seal 1
101124384 cable seal 1 101122864 o-ring for socket enclosure 1
101122863 nut for socket enclosure 1
101124383 cable seal 1

200004726 plug kit (-) 25 mm² consists of 200004731 socket kit (-) 25 mm² consists of

mat. no. description quantity mat. no. description quantity


101122479 connector plug APD blue 1 101122878 socket enclosure APD 1
101122477 contact bush 1 101122467 pin contact 1
101124383 cable seal 1 101124382 screw-down nut hexagon head 1
101124382 screw-down nut hexagon head 1 101124384 cable seal 1
101124384 cable seal 1 101122864 o-ring for socket enclosure 1
101122863 nut for socket enclosure 1
101124383 cable seal 1

200004732 plug kit (+/-) 16 mm² consists of

mat. no. description quantity


101122691 contact bush 2
101122692 plug APD 1
101124381 cable seal 1
101124382 screw-down nut hexagon head 1

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Cables, other electrical parts

cabin control switch 101118843 cabin switch push-button 24 V


101118840 cabin switch push-button 12 V

suitable for control wiring 200004734 control wiring plug kit consists of 200004735 socket kit consists of

mat. no. description quantity mat. no. description quantity


101122461 connector plug APD 1 101122865 socket enclosure APD 1
101122462 contact bush 4 101122450 pin contact 4
101122452 single conductor sealing 4 101122452 single conductor sealing 4
101122454 blind plug 3 101122454 blind plug 1
101122457 heat-shrinkable tube 1 101122456 cable link 1
101122457 heat-shrinkable tube 1
101122864 o-ring for socket enclosure 1
101122863 nut for socket enclosure 1

interior body lightning 101122861 plug 4 pole consists of 200004739 socket kit consists of

mat. no. description quantity mat. no. description quantity


101122858 connector plug APD 1 101122862 socket enclosure APD 1
101122859 contact bush 4 101122457 heat-shrinkable tube 1
101122860 single conductor sealing blue 4 101122686 pin contact 4
101122687 blind plug 3 101122688 single conductor sealing red 4
101122457 heat-shrinkable tube 1 101100062 attachable sleeve red 2
101128700 shrinking hose 1 101102550 attachable sleeve red 2
101122864 o-ring for socket enclosure 1

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Cables, other electrical parts

proximity switch 200001446 proximity switch NC 12 V + 24 V


200001398 proximity switch NC 12 V + 24 V incl. 3 m cable
101122297 proximity switch 12 V + 24 V incl. 3 m cable plus 101130355 locking cap with magnet
101130351 proximity switch NC magnet incl. 3 m cable
200008496 Initiator NO kit with Molex plug incl. proximity switch 200007636 and 3,5 m cable 200008741
200008497 Initiator NO kit with Molex plug incl. proximity switch 200007636 and 7 m cable 200008742
200008498 Initiator NO kit with Molex plug incl. proximity switch 200007636 and 14 m cable 200008743
200008499 Initiator NC kit with Molex plug incl. proximity switch 200007979 and 3,5 m cable 200008741
200008500 Initiator NC kit with Molex plug incl. proximity switch 200007979 and 7 m cable 200008742
200008501 Initiator NO kit with Molex plug incl. proximity switch 200007636 and 3,5 m cable
200008502 Initiator NO kit with Molex plug incl. proximity switch 200007636 and 7 m cable

pressure switch for lifting cylinder 101133987 pressure switch kit 2 x 1 mm² x 3,1 m
200002394 pressure switch kit for eBC Controller

platform cable 6 x 0,75 mm² x 3 m mat. no. description suitable for


200002455 platform cable 6 x 0,75 mm² x 2,2 m BC S2 with eBC Controller
200001061 platform cable 6 x 0,75 mm² x 3 m BC Standard with eBC Controller
101122682 platform cable 7 x 0,75 mm² x 1,5 m BC Standard with central electric circuit / electronics
101122689 platform cable kit 7 x 0,75 mm² x 1,8 m BC Standard with central electric circuit
101127265 platform cable 7 x 0,75 mm² x 2,2 m BC Standard with central electric circuit
101123722 platform cable 7 x 0,75 mm² x 3 m BC S4 and S2 with central electric circuit
101124069 platform cable 7 x 0,75 mm² x 4 m BC H42 / R42 with central electric circuit

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SmartCharge, BatteryBox

Fitment to semitrailer SmartCharge charging SmartCharge charging


system kit for tractor system kit for tractor
Kit SmartCharge semitrailer (mat. no. 200001195),
including:
mat. no. mat. no.
1 charging cable tractor
tractor 2 feedback light (mat. no. 101123009) 200001195 200003820
semitrailer
3 feedback cable (mat. no. 101127042)
4 main feed fuse (mat. no. 101126337) measure 16 mm² x 7,5 m measure 16 mm² x 7,5 m
5 parking socket (mat. no. 101131522) consists of 1 x: SC tractor, suitable for Mercedes-Benz
101131522 socket SC, Actros
In addition required: 101126337 main feed fuse,
6 spiral cable SmartCharge (mat. no. 101138254)
feedback signal 101127042
7 charging cable semitrailer (mat. no. 101127961)
8 BatteryBox (mat. no. 101130332) + 101123009

Total length from battery to battery at least 18 m spiral cable for SmartCharge charging
SmartCharge charging system kit for semitrailer
Existing connections may not be removed or modified!
system

mat. no. mat. no.


101138254 101127961

information 7 pin, consists of 101131179 SC


uncompressed length 3 - with cable 17 m, main feed
4,5 m fuse 101126337 +
101137414

plug for SmartCharge socket SmartCharge holder for SmartCharge cable for charging
charging system charging system socket system (sold by the
meter)

mat. no. mat. no. mat. no. mat. no.


101136998 101136994 101132417 101126347

information 7 pin information 7 pin suitable for 101136994 4 x 6.0 mm² + 3 x 1.0 mm²

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SmartCharge, BatteryBox

SmartCharge charging SmartCharge charging


Fitment to truck and trailer system kit for truck system truck
Kit SmartCharge truck (mat. no. 200002689),
including:
mat. no. mat. no.
truck trailer 9 charging cable truck (mat. no. 200001710) 200002689 200001710
10 feedback cable (mat. no. 101127036)
11 main feed fuse (mat. no. 200002648)
consists of 1 x: measure 2 x 16 mm² x
In addition required: 200001710 SC truck, 12 m, content out of
12 kit charging cable trailer 12 m 200002648 main feed fuse 200002689
(mat. no. 101127960) 101127036 cable feedback
kit charging cable trailer 15 m signal
(mat. no. 101132255)
each incl. 4 main feed fuse and 5 parking socket
8 BatteryBox (mat. no. 101130332) SmartCharge charging SmartCharge charging
system kit for trailer system kit for trailer

mat. no. mat. no.


Total length from battery to battery at least 18 m
101127960 101132255
Existing connections may not be removed or modified!
consists of 1 x: consists of 1 x:
101131178 SC with cable 101132256 SC with cable
12 m, 101131522 socket 15 m, 101131522 socket
SC, main feed fuse SC, main feed fuse
101126337 + 101137414 101126337 + 101137414

www.lifting-performance.com © Gerd Bär GmbH - Page 21 / 100 V02/19


SmartCharge, BatteryBox

Bär recommends the retrofit to SmartCharge!

adapter cable adapter SmartCharge / adapter SmartCharge /


SmartCharge - CEKON Cekon Cekon

mat. no. mat. no. mat. no.


200003253 101131452 101131170

measure Ø 55 mm uncompressed length


0,5 m
uncompressed length 3 m

spiral cable kit with Plug Cekon socket 4 pin CEKON


CEKON plug

mat. no. mat. no. mat. no.


101126970 200005865 101102863

BatteryBox kit without battery case upper part BatteryBox lower part fastener
batteries with Bär logo

mat. no. mat. no. mat. no. mat. no.


101130332 101126905 101143938 101128543

suitable for 101130332 suitable for 101130332 suitable for 101130332

battery case on battery case with Bär


underrun bar w/o logo upper part
batteries

mat. no. mat. no.


101138116 101101155

suitable for BC S4 540 x 700 x 260 mm

www.lifting-performance.com © Gerd Bär GmbH - Page 22 / 100 V02/19


Mechanical lifting mechanism parts

cover for beam cover for beam jubilee clip C7/W4

mat. no. mat. no. mat. no.


101123754 101100376 101112790

measure 180 x 180 x 25 measure 174 x 174 x 30 measure (mm) 230 -250 /
mm mm 9

closing plug for closing plug for closing plug for closing plug for
underrun bar (2=4) underrun bar (2=4) underrun bar underrun bar

mat. no. mat. no. mat. no. mat. no.


101128159 101128155 101114900 101116313

measure (mm) Ø 127 measure (mm) Ø 113,5 measure (mm) Ø 108 measure (mm) 120 x 80

Gas spring plus bolt 101124387 and


fork head 101124380

gas spring gas spring eye for gas spring eye for gas spring

mat. no. mat. no. mat. no. mat. no.


101132622 101124221 101124403 101124223

G 20-40 150 2000N, for G20-40 3000N, for measure (mm) measure (mm)
platform height 1560 mm platform height 1810 mm 20 x 25 x 55 20 x 40 x 75

tension spring type RZ tension spring Falt grasp parabolic spring with
140 AI external thread

mat. no. mat. no. mat. no. mat. no.


101100885 101118338 101129048 101136007

measure (mm) measure (mm) measure (mm) measure (mm)


2,0 x 18 x 87,4 8 x 44,7 x 456 8 x Form 30 x 36 M8/20

www.lifting-performance.com © Gerd Bär GmbH - Page 23 / 100 V02/19


Bearings bushs

slide bearing form S slide bearing form S slide bearing slide bearing

mat. no. mat. no. mat. no. mat. no.


101127492 101122518 200001986 200001990

measure (mm) measure (mm) measure (mm) measure (mm)


Ø 30 / Ø 35 x 40 Ø 40 / Ø 45 x 80 Ø 35 x Ø 42 x 50 Ø 40 x Ø 48 x 50

bearing bush slide bearing form F slide bearing form S

mat. no. mat. no. mat. no.


101117904 101117064 101117921

measure (mm) Ø 35 / 40 measure (mm) measure (mm)


x 50, suitable for BC Ø5xØ7x5 Ø 35 / Ø 40 x 65
1000SX1-E1/-E2

bearing bush bearing bush bearing bush with bearing bush


greasing hole

mat. no. mat. no. mat. no. mat. no.


101136222 101125807 101125935 101125932

measure (mm) Ø 40 / measure (mm) Ø 30 / measure (mm) Ø 35 / measure (mm) Ø 42 /


Ø 48 x 49 Ø 36 x 40 Ø 39 x 50 plus 101126455 Ø 35 x 50
plus 101126454 plus 101103902 plus 101126353 suitable for lifting cylinder sealing ring x 2 suitable for BC S4-C1/-
sealing ring x 2 O ring x 2 quad ring x 2 60 / 70 B1/-D1/ R41 / H42/R42

bush with greasing hole bush with greasing hole bush flange bushing

mat. no. mat. no. mat. no. mat. no.


101106376 101103574 101126286 101131409

measure (mm) Ø 35 x 30, measure (mm) Ø 35 x 40 measure (mm) Ø 44 x 40, measure (mm) 40 x 44 /
plus 101118524 suitable for BC plus 101118524 for BC S4 / H42 / 50 x 17
quad ring x 2 1000S4 / BC 1000F2 / quad ring x 2 R42 / R41 / F2 (retrofit)
H42

www.lifting-performance.com © Gerd Bär GmbH - Page 24 / 100 V02/19


Bolt kits

matching matching
bolt / ground roller BC measure (mm) 2 x each: bolt / ground roller BC - measure (mm) 2 x Ø 30 /
S4 -A3/A4 bolt Ø 30 x 130; bolt Ø30 A2 Ø 35 x 140; 2 x Ø 30 x
x Ø 35 x 155; ground roller 100; 2 x Ø 100 / Ø 30,3 x
mat. no. Ø 100 x Ø 30,3 x 50 mat. no. 50
200002943 bolt attachment 101131686 bolt attachment
200002941 101131685

bolt / ground roller BC measure (mm) 2 x each: bolt / ground roller measure (mm) 2 x Ø 30 /
S4 -B3/4 / -C3/4 / -D3/4 bolt Ø 35 x 112; bolt Ø 30 AFplan30V/40D Ø 35 x 145; 2 x Ø 35 x
x Ø 35 x 156; ground roller 112; 2 x Ø 100 / Ø 30,3 x
Ø 100 x Ø 30,3 x 50 50
mat. no. mat. no.
200002921 bolt attachment 101130274 bolt attachment
200002920 101130273

bolt / ground roller kit Incl. 3 x 101132696, 2 x bolt / ground roller kit Incl. 3 x 101132696, je 1 x
BC S2 -R3 101131215, 1 x BC A2L-R3 101131215 /
101132920 101132920/101132921
mat. no. mat. no.
200002935 bolt attachment 101133889 bolt attachment
200002936 101133890

retrofit greasing bolt bolt kit bolt - retrofit kit low-


S2L kit maintenance

mat. no. mat. no. mat. no.


200007260 200003995 200002954

incl. bolts for arms and Incl. mechanical link, suitable for BC S4-B1 / -
platform bolts, slide bearing C1 / -D1
suitable for BC 750 S2L suitable for BC S4-B3/C3/-
B4/-C4

www.lifting-performance.com © Gerd Bär GmbH - Page 25 / 100 V02/19


Securing material / bolts

securing material
mat. no. Maß (mm) securing with
eye pin 101130785 Ø 12 x 60 screw 101130787
eye pin 101129952 Ø 10 x 50 screw 101129960
eye pin 101124465 Ø 8 x 50 screw 101124519

conus grease nipple 101100847 20 x 10 x16 H3 / 90°


conus grease nipple 101100844 AM 6 H1 / 180°
conus grease nipple 101100846 Ø 10 x 10 H1 / 180°

protection cap 101109328 EP 985 FORM B

Position of bolts for BCs with 4 cylinders Position of bolts for BCs with 2 cylinders Position of bolts
7 1 8
10 1 = tilting cylinder - platform
2 2 = tilting cylinder - main beam
3 = lifting arm - platform
4 = lifting cylinder - lifting arm
5 = lifting cylinder - main beam
6 = lifting arm - platform
1 5 6 7 = mechanical link
3 8 = lifting arm - platform
9 = lifting arm - flange bracket
10 = lifting arm - main beam
4 9

Verification of parts in
WebShop necessary!

www.lifting-performance.com © Gerd Bär GmbH - Page 26 / 100 V02/19


Securing material / bolts
pos. mat. no. description measure (mm) BC A2V BC S2 BC S4 BC Falt BC RetFalt BC Ret/HydFalt
101130222 bolt for ground roller Ø 30 / Ø 35 x 140 - - 1000S4 -A1 - - -
101139069 bolt for ground roller Ø 30 x Ø 35 x 155 - - 1000S4 -A3 - - -
101131563 bolt Ø 35 x 82 - S2 -M3 - - - -
1 101139021 bolt for ground roller Ø 35 x Ø 45 x Ø 52 x 105 - S2 -M4/M5 - - - -
101130197 bolt for ground roller Ø 30 / Ø 35 x 145 - - S4(A/U)-B1/C1/-D1/-C1 1500F2/F4 -B1 R41-D/-H/D1/-H1 -
101136852 bolt for ground roller Ø 30 / Ø 35 x 156 - - S4(U)-B3/-B4/W3/-W4 1500F2/F4 -B3 R41-D3/4/H3/4 H42/R42-D4/-G4/-H4
101130776 bolt for ground roller Ø40 x 185 - S2 -K2 - - R21-K2, R2T-P3-5 -
101125926 bolt with greasing hole Ø 35 x 90 S4(A/U)-B1/-C1/-C1/-D1 1500F2/F4 -B1 H42/R42-G1/D1
101139061 bolt Ø 30 x 103 - - S4 A3/-A4 1000F2/F4 -A3/-A4 - H42/R42-G3/4/-D3/4/-H3/4
101136659 bolt with greasing hole Ø 35 x 102 - - S4 -B3/4/-C3/4 1500F2/F4 -B3/-B4 - H42/R42-D3/4/-G3/4/-H3/4
2 S4A/U-D3/4/-W3/4
101126731 bolt Ø 40 x 130 - S2 -K/-K1 - - R21-K/-K1 -
R2T-P2
101130456 bolt with greasing hole Ø 40 x 135 - S2N-K4 S4- S/-S3/-S4 - R21-K2-4, R2T-P3-5 -
101130229 bolt with greasing hole Ø 35 x 112 - - S4 -B/C/-B1/3/-C1/3/D1/3 1500F2/F4-B1 R41-D1-D4 H42/R42-D1/4/-G1/4/-H1/4
3
S4A/U-C1/-D1
101125922 bolt with greasing hole Ø 35 x 110 - - S4(A/U)-B/-B1/-C/-C1/-D1 1500F2/F4-B1 R41-D/-D1/-D2 H42/R42 -D/-D1/-G/-G1
101130229 bolt with greasing hole Ø 35 x 112 - - S4 -B/-B1/3/-C/-C1/3/D1/3 1500F2/F4-B1 R41-D1/4 H42/R42-D1/4/-G1/4/-H1/4
4 S4A/U-C1/-D1
101114797 sleeve Ø 35 / Ø 16,4 x 129 - - S4 -B/-B1/3/-C/-C1/3 1500F2/F4 -B/-B1/3 R41-D1/2/-H1/3/-H4 H42/R42-D/-D1/-G/-G1
S4A/U-C1/D1/3/-W3
101129965 bolt Ø 35 x 110 - S2 -R/-R1 - - - -
5+ S2 -M2/-M3/-M4
6 101126731 bolt Ø40 X 130 - S2 -K/-K1 - - R21-K/-K1 -
R2T-P2
6+ 101131215 bolt Ø 35 x 180 -T1-3 S2/A2L-R3/-R4 - - - -
8+ 200006802 bolt with greasing hole Ø35 x 165 - S2L-R5 - - - -
9 200006426 bolt Ø35 x 165 - S2L-R5 - - - -
101119453 bolt for mechanical link Ø 40 x 46 - - S4 -B/-B1/-C/-C1 1500F2/F4 -B/-B1 R41-D1/-H1 H42/R42-G/-G1/-D1
S4A/U-C/-C1/-D/-D1
101126053 bolt for mechanical link Ø 40 x 44 - - S4-B3/-C3 1500F2/F4-B3/-B4 - -
7 S4A/U-D3/-W3/-W4
101115743 bolt for mechanical link Ø 46 / Ø 30 x 43,5 - - S4(L)-A1/A3/A4 1500F2/F4-B3/-B4 - -
200008099 bolt kit greasable 4 X M16 X 40 - - S4 -B/C F2/F4 R41-D1/H1 H42/R42-D1/G1/H1
200008100 bolt kit greasable 2 X M16 X 40 / 45 - - - - R41/R4C/R4U- 3 H42/R42-D3/G3/H3
101114797 sleeve Ø 35 / Ø 16,4 x 129 - - S4 -B/-B1/-B3/-C/-C1/-C3 1500F2/F4 -B/-B1/3 R41-D1/2/-H1/3/-H4 H42/R42-D/-D1/-G/-G1
10
S4A/U-C1/D1/-D3/-W3
101118066 bolt Ø 30 x 80 - - S4-A1 1000F2/F4-A1 - -

www.lifting-performance.com © Gerd Bär GmbH - Page 27 / 100 V02/19


Power packs
Please exchange complete power pack in case of warranty!
Compontents of different suppliers are not compatible!
- with thermostatic switch as protection against overheating
- components are exchangeable Further information is available in the corresponding TechSI in our WebShop

power pack power pack power pack power pack

mat. no. mat. no. mat. no. mat. no.


1HX122222 1HX122220 1XX122218 1XX122216

24 V / 3,2 ccm / 3 kW 24 V / 2,6 ccm / 3 kW 24 V / 2,6 ccm / 2 kW 24 V / 2,0 ccm / 2 kW

power pack power pack power pack power pack

mat. no. mat. no. mat. no. mat. no.


1XX122212 1HA127848 1XX122215 1XX122213

24 V / 1,2 ccm / 2 kW 24 V / 1,0 ccm / 1,2 kW 12 V / 2,0 ccm / 1,7 kW 12 V / 1,2 ccm / 1,7 kW

power pack power pack power pack power pack

mat. no. mat. no. mat. no. mat. no.


200008119 200004483 200003463 1HX122217

12 V / 0,6 ccm / 0,8 kW 12 V / 0,6 ccm / 0,8 kW 24 V / 1,6 ccm / 2 kW, 24 V / 2,0 ccm / 2 kW, low
HighPressure noise

tank tank with protector for tank tank


air filter

mat. no. mat. no. mat. no. mat. no.


101122335 101118358 101122334 101121328

6,6 l volume, suitable for 5,5 l volume, suitable for 5,4 l volume, suitable for incl. sealing 101121327
1XX122218 BC 1500S-B / 2000S-C / 1XX122216, 1XX122215, and 8 x screw 101124386,
2000SA-D 1HX122217, 1HX124410 suitable for BC SX1
plus 101121329
oil drain plug

www.lifting-performance.com © Gerd Bär GmbH - Page 28 / 100 V02/19


Electric motors

When purchasing motors please consider power pack supplier: HA / HX = Haldex / Concentric FY = Hydac / Flutec FL = Flutec

electric motor Haldex / electric motor Haldex / electric motor Haldex / electric motor Haldex /
Concentric (HA) Concentric (HA) Concentric (HA) Concentric (HA)

mat. no. mat. no. mat. no. mat. no.


101122169 101121266 101122168 101121267

24 V / 2 kW 24 V / 1,2 kW 12 V / 1,7 kW 12 V / 0,8 kW


suitable for 1XX122212, suitable for 1HA127848, suitable for 1XX122212, suitable for 1HA128348,
1XX122216, 1XX122218, 1HA128349, 1HA133051 1XX122215 1HA131492
1XX122220

electric motor Haldex / electric motor Haldex / electric motor Haldex / electric motor Hydac /
Concentric (HX) Concentric (HX) Concentric (HX) Flutec (FY)

mat. no. mat. no. mat. no. mat. no.


101135325 101135312 101135311 101139284

24 V / 3 kW 24 V / 2 kW 12 V / 1,7 kW Ø 112 mm 24 V / 2 kW
suitable for 1HX122220, suitable for 1XX122212, suitable for 1XX122213, suitable for 1XX122212,
1HX122222, 1HX124410, 1XX122216, 1HX122217, 1XX122215 1XX122216, 1XX122218
200008559 1XX122218, 1HX122214,
1HX122219, 200003463
electrohydro pump
Haldex / Concentric

mat. no.
1HA101175

24 V / 2 ccm / 2 kW
suitable for BC H (except
H-40), S-12/-14/-24

www.lifting-performance.com © Gerd Bär GmbH - Page 29 / 100 V02/19


Pumps
When purchasing pumps please consider power pack supplier: HA / HX = Haldex / Concentric FY = Hydac / Flutec FL = Flutec

hydraulic pump HX hydraulic pump HX hydraulic pump HX hydraulic pump

mat. no. mat. no. mat. no. mat. no.


101135319 101135317 101135315 101118422

measure 2,5 ccm measure 2,0 ccm measure 1,2 ccm information 2,6 ccm
suitable for 1HX122220, suitable for 1XX122215, suitable for 1XX122212, suitable for BC 2000S-
1HX122218, 1HX124410, 1XX122216 1XX122213 C/SA-D
1HX131387, 200008559

hydraulic pump HA hydraulic pump HA hydraulic pump HA hydraulic pump HA

mat. no. mat. no. mat. no. mat. no.


101118421 101118420 101123370 101121269

measure 2,0 ccm measure 1,2 ccm information information


suitable for 1XX122216, suitable for 1XX122213, suitable for 1HA127848 suitable for 1HA123231,
101114843 1XX122212 1HA128348, 1HA128349,
1HA131492, 1HA133051

hydraulic pump FL left- hydraulic pump FL left- hydraulic pump FY with hydraulic pump FY with
turning turning suction tube suction tube

mat. no. mat. no. mat. no. mat. no.


101123427 101125582 101139285 101139797

measure 2,0 ccm measure 1,2 ccm measure 2,0 ccm measure 2,5 ccm
suitable for 1XX122215, suitable for 1XX122213, suitable for 1XX122216 suitable for 1XX122218
1XX122216 1XX122212

www.lifting-performance.com © Gerd Bär GmbH - Page 30 / 100 V02/19


Cylinders, piston rods, sealing kits
In addition parts fitted to cylinder are required!
lifting cylinder lifting cylinder lifting cylinder lifting cylinder

mat. no. mat. no. mat. no. mat. no.


1WE130030 1WE130823 1XX114687 1XX130849

information information information information


EZ 85-285 EZ 85-230 EZ 70-285 EZ 70-231

lifting cylinder lifting cylinder lifting cylinder lifting cylinder

mat. no. mat. no. mat. no. mat. no.


1XX127414 1WE114195 1XX114688 1WE118380

information information information information


EZ 70-171 EZ 60-285 EZ 60-285 EZ 50-253

lifting cylinder lifting cylinder piston rod EZ 85-230 piston rod EZ 70-285
HighPressure

mat. no. mat. no. mat. no. mat. no.


1XX138578 200003205 200003476 101118239

information information suitable for 1WE130823 suitable for 1XX114687


EZ 50-253 EZ 50-253 310 bar

piston rod EZ 70-231 piston rod EZ 60-285 piston rod EZ 60-285 / piston rod EZ 50-253
EZ 60-280

mat. no. mat. no. mat. no. mat. no.


101134125 101120067 101123888 101120066

suitable for 1XX130849 suitable for 1XX114688 suitable for 1WE114195 suitable for 1WE118380,
1XX138578

www.lifting-performance.com © Gerd Bär GmbH - Page 31 / 100 V02/19


Cylinders, piston rods, sealing kits
In addition parts fitted to cylinder are required!
tilting cylinder tillting cylinder tilting cylinder tilting cylinder
HighPressure

mat. no. mat. no. mat. no. mat. no.


1XX118381 200003206 1XX114690 200003695

information information information information


DZ 50/36-200 DZ 50/36-200 310 bar DZ 60/40-220 DZ 63/40-173

tilting cylinder tilting cylinder tilting cylinder tilting cylinder

mat. no. mat. no. mat. no. mat. no.


101145690 200009656 1XX121043 1XX114689

information information information information


EZ 70-30 DZ 70/40-173 DZ 70/50-30 DZ 70/50-272

tilting cylinder tilting cylinder tilting cylinder tilting cylinder

mat. no. mat. no. mat. no. mat. no.


1XX130850 1WE130859 1WE130822 1WE127737

information information information information


DZ 80/50-242 DZ 90/50-45 DZ 90/50-242 DZ 90/50-272

piston rod for tilting ring spanner SW60 ring spanner SW 41


cylinder

mat. no. mat. no. mat. no.


200003765 101133669 200007259
Ring spanner for locking tilting cylinder -
DZ 50/36-200 see fitment instructions
HighPressure
suitable for 200003206

www.lifting-performance.com © Gerd Bär GmbH - Page 32 / 100 V02/19


Cylinders, piston rods, sealing kits
In addition parts fitted to cylinder are required!
rod head with bearing rod head with bearing rod head with bearing rod head kit

mat. no. mat. no. mat. no. mat. no.


101136241 101136242 101136668 101127873

for arm length 800 mm for arm length 900 mm for arm length 900 mm for arm length 800 mm
DZ 70/50-272 DZ 70/50-272 DZ 60/40-220 DZ 90/50-242/-45

Sliding cylinder sliding cylinder sliding cylinder sliding cylinder

mat. no. mat. no. mat. no. mat. no.


1XX121263 1XX145481 200001794 200001027

information information information information (2 X 500)


DZ 40/25-1050 DZ 40/25-1100 DZ 40/25-1100 DZ 40/25 X 1000

sliding cylinder

mat. no.
200001021

information (2 X 650)
DZ 50/30 X 1300
alternativ 200005302 sensor

folding cylinder jack leg hydraulical jack leg hydraulic jack leg cylinder

mat. no. mat. no. mat. no. mat. no.


101110646 1RI129988 200005236 200002877

information information Tandem mit Pendelfuß information


EZ 32-130 max. 300 bar AZ 60/50-350

www.lifting-performance.com © Gerd Bär GmbH - Page 33 / 100 V02/19


Cylinders, piston rods, sealing kits

When purchasing sealing kits please consider cylinder supplier: WE = Weber PC = Pacoma BU = Büter

sealing kit EZ 85-230/85- sealing kit EZ 70-171, EZ sealing kit EZ 60-285 sealing kit EZ 50-253
285 70-231, EZ 70-285

mat. no. mat. no. mat. no. mat. no.


101132484 200002950 200002939 101132207

suitable for suitable for suitable for suitable for


1WE130030, 1WE130823 1WE114198, 1XX114687, 1XX114688 1WE118380
1XX127414, 1XX130849,
200005606

sealing kit DZ 50/36-200 Sealing kit DZ 50/36-200 sealing kit DZ 60/40-220 sealing kit DZ 70/50-272
HighPressure

mat. no. mat. no. mat. no. mat. no.


101124793 200007525 101116620 101126091

suitable for suitable for suitable for suitable for


1XX118381, Weber / 200003206 1XX114690, Serta / 1XX114689 / 1XX121043,
Pacoma Weber / Büter Pacoma

sealing kit DZ 70/50-272 sealing kit DZ 70/40-173

mat. no. mat. no.


101116619 200006943

suitable for suitable for


1XX114689 / 200005605, 200009656
Weber

www.lifting-performance.com © Gerd Bär GmbH - Page 34 / 100 V02/19


Protective tubes, bellows

protective tube for EZ 50- protective tube for EZ 50- protective tube HZ 60- protective tube for EZ 60-
253 253 200 285

mat. no. mat. no. mat. no. mat. no.


101127095 101139137 101109190 101127094

measure (mm) measure (mm) measure (mm) measure (mm)


Ø 74 / Ø 50 x 2 x 300 Ø 74 / Ø 50 x 2 x 290 Ø 60 x 330 Ø 84 / Ø 59 x 2 x 320

plus clip 101100822 plus clip 101100822 incl. clip 101100822 plus clip 101100822

protective tube for EZ 60 protective tube for DZ protective tube for EZ 70- protective tube for EZ 70-
70/50-30 285/ EZ 70-230 285 / EZ 70-23

mat. no. mat. no. mat. no. mat. no.


101100400 101121945 101127092 101136808

measure (mm) measure (mm) measure (mm) measure (mm)


Ø 86 x 2 x 320 Ø 86 x 2 x 180 Ø 94 / Ø 69 x 2 x 310 Ø 94 / Ø 69 x 2 x 310

plus clip 101100822 plus clip 101100818 plus clip 101100818 plus clip 101100818

protective tube for EZ 70 protective tube for EZ 85-


230

mat. no. mat. no.


101100401 101127109

measure (mm) measure (mm)


Ø 96 x 2 x 320 Ø 112 / Ø 84 x 2 x 300

plus clip 101100818 plus clip 101100821

www.lifting-performance.com © Gerd Bär GmbH - Page 35 / 100 V02/19


Protective tubes, bellows

bellow with jubilee clip bellow with jubilee clip

mat. no. mat. no.


101128205 101109669

measure (mm) Ø 70 x 50 measure (mm) Ø 70 x 70

incl. clip 101100818 / 101100821 incl. clip 101100818 / 101100821

bellow bellow bellow bellow

mat. no. mat. no. mat. no. mat. no.


101127156 101127155 101100403 101127508

measure (mm) measure (mm) measure (mm) measure (mm)


Ø 60-82 inside / Ø 102 Ø 70-50 inside / Ø 102 Ø 73 inside / Ø 109 Ø 80 x 50
outside outside outside

plus clip 101100818, 101100821 plus clip 101100818, 101100821 plus clip 101100818, 101100821 plus clip 101127742, 101100822

www.lifting-performance.com © Gerd Bär GmbH - Page 36 / 100 V02/19


Valves, tubes

solenoid valve 24 V eBC solenoid valve 12 V eBC solenoid valve 24 V solenoid valve 24 V

mat. no. mat. no. mat. no. mat. no.


200004741 200004742 101125167 101125168

2/2 double-locked 2/2 double-locked 2/2 double locked 2/2 double locked

solenoid valve 24 V 4/2 directional valve valve insert

mat. no. mat. no. mat. no.


101125165 101123413 101124863

2/2 single locked 12 V / 24 V, WKM 2/2 double locked

valve insert valve insert cap nut

mat. no. mat. no. mat. no.


101124906 101124770 101124771

2/2 single locked for WKM 4/2 short measure M18 x 1,5 mm

shuttle valve flow control valve washer deflector

mat. no. mat. no. mat. no. Consider TechSI in our WebShop!
101121536 101118105 101118055

measure Ø 13 x 24 mm measure Ø 1,3 mm suitable for 101118105

valve block valve block

mat. no. mat. no.


101125917 101134652

hydr. sliding out suitable for


for RetFalt / HydFalt HX power packs

www.lifting-performance.com © Gerd Bär GmbH - Page 37 / 100 V02/19


Valves, tubes

tube kit for BC 1000S4- tube kit for Ret/HydFalt hydraulic hose 2 x hydraulic hose DKOL 6L
A/-A1, 1500S4-B/-B1, DKOL 6L 1x90°
2000S4-C/-C1

mat. no. mat. no. mat. no. mat. no.


101130023 101130643 101109419 101122146

4 x 101116567, 6 x 101109141, DN 2 x 500 DN 4 x 1460


2 x 101114851 1 x 101122089,
1 x 101122090

hydraulic hose 2x DKOL hydraulic hose 2x DKOL hydraulic hose DKOL hydraulic hose 2x DKOL
10L 10L 10L 1x90° 10L

mat. no. mat. no. mat. no. mat. no.


101109141 101116567 101109413 101114851

DN 6 x 680 DN 6 x 900 DN 6 x 1100 DN 6 x 1150

hydraulic hose 2x DKOL hydraulic hose 2x DKOL hydraulic hose 1 x hydraulic hose 2x DKOL
10L 10L DKOL 10L 1x90° 10L

mat. no. mat. no. mat. no. mat. no.


101117017 101137524 101122090 101131784

DN 6 x 1650 DN 6 x 1800 DN 6 x 2150 DN 8 x 1650

high pressure hydraulic high pressure hydraulic high pressure hydraulic


hose 2x DKOL 10L hose 2x DKOL 10L hose 2x DKOL 10L

mat. no. mat. no. mat. no.


200003282 200003283 200003284

DN 8 x 1650 DN 6 x 1650 DN 6 x 680

www.lifting-performance.com © Gerd Bär GmbH - Page 38 / 100 V02/19


Sliding mechanism

guide piece left hand guide piece right hand sliding piece sliding piece
side kit side kit

mat. no. mat. no. mat. no. mat. no.


101127260 101127259 101146412 101146413

suitable for suitable for for 12 mm for 10 mm


slides BC H42 slides BC H42

sliding block sliding block piece of profile piece of profile

mat. no. mat. no. mat. no. mat. no.


101130202 101108554 101108509 101108510

measure (mm) measure (mm) measure (mm) measure (mm)


52 x 15 x 58 60 x Form 48 x 15 x 50 50 x 10 x 78

knurled screw with holder sliding chain wheel


square nut kit mechanism

mat. no. mat. no. mat. no.


101127058 101121609 101121912

Ø 115 mm / 27 chains

www.lifting-performance.com © Gerd Bär GmbH - Page 39 / 100 V02/19


Mechanical platform parts
pos. description suitable for mat.no. left mat.no. right

platform edging with SideGrip BAplan40VL(L) platform height 1810 mm 101133229 101133199
platform edging with SideGrip BAplan40VL(L) up to platform height 2110 mm 101133235 101133205
1
1 platform edging with SideGrip BAplan40VL(L) up to platform height 2300 mm 101133239 101133209
platform edging AGplan up to platform height 2510 mm 101130621 101130618

platform edging with SideGrip BAplan30VLS up to platform height 1810 mm 101132374


platform edging with SideGrip BAplan45VL(L) up to platform height 1810 mm 200005627
4 3
2 platform edging with SideGrip BAplan45VL(L) up to platform height 2510 mm 200005514
platform edging with SideGrip BAplan45VL(L) up to platform height 2110 mm 200005619
platform edging AF/PFplan40D 101119992
2
platform tip edging BAplan30VLS 101132416 101132415
5
platform tip edging BAplan45VL(L) 200005512 200005513
platform edging tip AF/PFplan40D 101119993 101119994
3 RamGuard BAplan40VL platform edging for side loading ramp 101143439 101143438
RamGuard BAplan45VL(L) platform edging for side loading ramp 200003440 200003441
plus 2 x on each side: SteelTop BAplan45VL platform edging for side loading ramp 200006311 200006310
200004161 bolt,
SteelTop BAplan50VL 200006325 200006324
200004214 cylinder screw

platform pivot bracket BAplan40VL(L)-S4-B3 101136674 101136673


4 platform pivot bracket BAplan45VLL-S4 -A3/-A4 101139057 101139056
platform pivot bracket AFplan40D-S4-C2/C3 101134666 101134667

3 RamGuard 3 SteelTop 5 warning flags warning flags (pair) with aluminium holders 101111585
warning flags (pair) with plastic holders 200002827
5
warning flags (pair) blue-yellow with aluminium holders 200009754
warning flags Bär VanLift 101133294

Verification of parts in platform pivot bracket with SilentGrip BC 2000 H42/R42-D3/-H3 platform width 2400 mm 200001178
WebShop necessary! 6 platform pivot bracket with SilentGrip BC 2000 H42/R42-D3/-H3 platform width 2100 mm 200001179
6
platform pivot bracket with SilentGrip BC 1500 H42/R42-G3/-H3 platform width 2400 mm 200001180

www.lifting-performance.com © Gerd Bär GmbH - Page 40 / 100 V02/19


Mechanical platform parts

ground roller ground roller ground roller

plus 101137068 clamping piece


mat. no. mat. no. mat. no.
101125068 101132696 101117999

measure (mm) plus 101125523 washer, measure (mm) measure (mm)


101100702 hexagon screw
Ø 100 / Ø 30,3 x 50 Ø 100 / Ø 45,4 x 21,5 Ø 35,5 x 80 x 46

Piek version 200001767


Ø110 x Ø30 x 50 plus 101132525 rivet

pressure point for pressure point for parabolic spring with folding joint
platform platform external thread

mat. no. mat. no. mat. no. mat. no.


101133337 101140844 101110039 200007444

measure (mm) measure (mm) measure (mm) measure (mm)


Ø 60 x 60 60 x 12 x 315 30 x 36 M8 / 20 100 x 3,6 x 1560

folding joint ear PIEK bridge plate with rail seal for Bär SilentGrip repair kit
automatic return kit VanBridge

mat. no. mat. no. mat. no. mat. no.


101144327 101122528 101132935 101130742

measure 128 mm For Ret/HydFalt

www.lifting-performance.com © Gerd Bär GmbH - Page 41 / 100 V02/19


Trolley stop ad / rd

Trolley stop 2ad for 2 trolleys Kit includes all components! Trolley stop kits for BA platforms mat. no.
with opening angle 110°
for roller diameter up to 200 mm 2ad with measure 750 mm / 120 mm / 750 mm 101133525
9 10 2ad with measure 750 mm / 180 mm / 750 mm 101131934
Trolley stop 2rd for 2 trolleys
2ad with measure 850 mm / 280 mm / 850 mm 101131933
with opening angle 43° 7 5
for roller diameter up to 110 mm 2rd with measure 750 mm / 180 mm / 750 mm 101134138
6 8
2rd with measure 850 mm / 280 mm / 850 mm 101134135
4
1
pos. description mat. no.

2ad with flap width 750 mm 101145495


2ad with flap width 850 mm 101131904
1
12 2rd with flap width 750 mm 101134141
11 3 flap for trolley stop 2rd - 850 mm 101134142
2
shaft for trolley stop 101126434
2
shaft for trolley stop 101126438

3 leg spring Ø 2,2 mm 101126433


4 locking bolt 101126430
5 pressure spring Ø 1,25 / Ø 11 x 22 mm 101126432
6 distance sleeve 101126431
7 cylinder screw with hexagon socket 101117072
8 distance plate for unlocking for ad/rd 101131893
9 clamping pin heavy version 101129106
10 screw with hexagon socket 101116898
11 distance piece for shaft 101126435
12 shim ring 101129740
description mat. no.

leg spring 101135037 For platforms AGplan40VL(L) / AMfalt


repair kit 2rd PIEK version right hand side 200000932 flap for trolley stop 2AD 101126428
repair kit 2rd PIEK version left hand side 200000933 flap for trolley stop 2RD with flap width 850 mm 101129762
www.lifting-performance.com © Gerd Bär GmbH - Page 42 / 100 V02/19
Trolley stop Rx
AFplan
Trolley stop 2Rx for 2 trolleys Kit includes all components!
Trolley stop kit for BAplan L40D 40VH
Abrollsicher3Rx for 3 trolleys
Abrollsicher5Rx for 5 trolleys 2Rx 200006869 101124556 200008596
with opening angle 43° 3Rx 200006861 101124559 200008597
for roller diameter up to 110 mm
4
pos. description mat. no.

1 Rx with flap width 745 mm 101136804 - 200008595


1
Rx with flap width 890 mm 101139834 - -
3
6 notch for 2Rx 200006865 - 200006865
2
notch for 3Rx 200006862 - 200006862

2 3 shaft for trolley stop 200005083 - 200005083


4 4 leg spring Ø 3 mm 101110222 - 200006875
6 8 5 screw with hexagon socket 101124581 - 101124581
2 7 6 lock washer for shaft 101136539 - 101136539
9 7 plate spring 200008183 - 200008355

10 8 notch 26,6 mm x 5,8 mm x 80 mm 101125140 - 101125140


5
9 lever 101126363 - 101126363
10 unlocking 101134538 - 101134538

mat. no. 200006862 notch 3Rx includes: mat. no. mat. no. 101134538 unlocking includes: mat. no. mat. no. 200008183 plate spring plus: mat. no.

distance piece 101126362 distance plate for unlocking Rx 101134537 cylinder screw 101125700
hexagon screw 101100666 bearing 101116548 hexagon nut self-locking 101102316
band with drillings 101125144 screw with hexagon socket 101124581
notch 26,6 mm x 5,8 mm x 80 mm 101125140 cylinder pin 101117066
cylinder screw with hexagon socket 101126368 lever 101126363
driver 101123803 slide bearing 101117063
guide piece 101123802
cylinder screw with hexagon socket 101124583

www.lifting-performance.com © Gerd Bär GmbH - Page 43 / 100 V02/19


Trolley stop Ax / massive wheel recesses
Trolley stop 2Ax for 2 trolleys
with opening angle 90° Trolley stop kit for BAplan40VL/50VL mat. no.
for roller diameter up to 200 mm Kit includes all components! 1 2Ax with measure 800 / 90 / 800 mm 200008698

pos. description mat. no.


2 distance plate 90 mm 101134569
3 distance plate 189 mm 101135602
4 distance plate 177 mm 101134567
5 screw with hexagon socket 101124581
6 flap width 800 mm 101136800
7 clamping pin 101117080
8 round cord rubber sponge 101134534
9 actuating lever 200003139
10 shaft for trolley stop 101135601
11 lock washer for shaft 101136539
12 blind rivet 101100784
13 leaf spring 101134566

Massive wheel recess 120 x 30x 136 mm 101134956

Trolley stop kit for BAret45VLL mat. no.


2Rs with measure 890 mm / 90 mm / 890 mm 200008161
1 Rs with flap width 890 mm 200008162
2 angle 200006475
3 screw with hexagon socket 101116898
4 screw with hexagon socket 101124581
5 distance plate 90 mm 101134569
Trolley stop 2Rs for 2 trolleys
with opening angle 43° 6 spring for trolley stop 200007330
for roller diameter up to 110 mm 7 screw with hexagon socket 101116898
8 spring bearing 200008160
9 lock washer for shaft 101136539
10 shaft for trolley stop 200005083

www.lifting-performance.com © Gerd Bär GmbH - Page 44 / 100 V02/19


Flashing lights

flashing light protective angle for


CargoFlash 2.0 - reduced power consumption CargoFlash
- high light intensity (LED)
- protection class IP69K
mat. no. - suitable for all Bär Cargolifts mat. no.
200003006 - for 12V and 24V 200004233

information
12 V + 24 V

flashing light Hula diode extension cable flashing


with screws light

mat. no. mat. no.


101118232 101119516

information measure (mm)


24 V 2 x 0,75 mm² x 2500

www.lifting-performance.com © Gerd Bär GmbH - Page 45 / 100 V02/19


Foot control (electronics)

foot control button tilt S foot control button lift H rubber button S for foot rubber button H for foot
control control

mat. no. mat. no. mat. no. mat. no.


101123953 101123952 101100942 101101157

information information suitable for suitable for


cable length 500 mm cable length 500 mm 101123953 101123952

foot control case, cast hexagon screw micro switch with


part superseal plug

mat. no. mat. no. mat. no. Consider bend radius during fitment!
101100908 101100666 101123674

suitable for 101123952 / information M6 x 12 information 2 pole / cable


101123953 length 500 mm
suitable for 101123953 / suitable for 101123953 /
101123952 101123952

foot control unit rubber button foot pushbutton switch for


control unit foot control unit
Consider bend radius during fitment!
mat. no. mat. no. mat. no.
101133641 101128024 101133646

information suitable for suitable for


cable length 800 mm 101133641 101133641

www.lifting-performance.com © Gerd Bär GmbH - Page 46 / 100 V02/19


Foot control (electronics)

plus cellular rubber 101132687 and 101101112 Verification of parts in WebShop necessary!
consider TechSI in our Webshop!

foot control electronics foot control electronics foot control electronics foot control electronics
CAN ARC1 CAN ARC1

mat. no. mat. no. mat. no. mat. no.


101146231 101146324 101132926 101144659

suitable for BC S2, S4, suitable for BC H42 with suitable for BC A2L with suitable for BC A2V, S2,
R2T, R21 with eBC eBC Controller central electric circuit S4, R21, R2T with central
Controller electric circuit / electronics

tilt sensor 0-360° tilt sensor 0-360° tilt sensor 0-90° / 360° tilt sensor 0-90°, 7 pin

foot control electronics foot control electronics foot control electronics bracket

mat. no. mat. no. mat. no. mat. no.


101131115 101131117 101131118 200000781

suitable for BC S4, R41, suitable for BC H42 / R42 suitable for BC F2 with suitable for foot control
R4S with central electric / Falt with central electric central electric circuit / electronic
circuit / electronics circuit / electronic control electronics

tilt sensor 0-90°, 5 pole tilt sensor 0-180° tilt sensor 0-180°

www.lifting-performance.com © Gerd Bär GmbH - Page 47 / 100 V02/19


CargoSeal

mat. no. 101130149 Sealing kit CargoSeal

The following parts of the CargoSeal kit are also available as single components:

pos. mat. no. description information / measure quantity

10 200003074 stop bar length 2505 mm 1

20 101130161 pressure point for lifting arm 2

30 101130162 pressure point for platform 3

40 101130172 square nut M8 5

50 101118596 lens flange head screw M8 x 16 5

60 101133323 blind rivet truss head Ø 8 mm x 22 18

70 101124252 sealing profile 1

80 200002928 c-profile 28 x 10 x 2.770 mm 3

90 101117420 profile sealing kit for platform height 2360 - 2810 mm 3

100 101131712 pressure point for platform tip 12 x 80 x 150 mm 2

110 101100540 cylinder screw M8 x 25 6

Piek version (mat. no. 101141385)


In case of Piek version please replace the following positions by:

10 101141373 stop bar PIEK length 2505 mm 1

30 101141387 pressure point for lifting arm PIEK 2

www.lifting-performance.com © Gerd Bär GmbH - Page 48 / 100 V02/19


Signs, documents

Bär Control EVO


mat. no. sign 100 x 21 mm
Consider sticker positioning!
200006659 SwitchKey
sign mat. no. mat. no.
209 x 80 mm right hand traffic left hand traffic
A2L/S2/S4 200006654 200006665
Falt 200006655 200006666
RetFalt 200006656 200006667
R42 200006657 200006668
H42 200006658 200006669
hydraulic jack legs 200006693

mat. no. sign 100 x 26 mm


200006662 jack legs individual underrun bar S4U 200006660 200006670
200006661 jack legs central F4 200006664 200006671
200006663 jack legs automatic

mat. no. sticker upper side


200006764 carrier for service signs
200006763 regular check
200006762 maintenance

Bär CargoRate

Default SwitchKey

200007290 Bär SmartControl


Signs of other control elements are included in
the section control elements / eBC Controller /
electronics / central electric circuit

www.lifting-performance.com © Gerd Bär GmbH - Page 49 / 100 V02/19


Signs, documents

sticker Bär Cargolift sticker Bär Cargolift badge for regular service badge
inspection

mat. no. mat. no. mat. no. mat. no.


101118567 101123552 101101001 200003089

measure (mm) measure (mm) measure (mm) measure (mm)


248 x 100 163 x 65 Ø 65 Ø 65

danger sign tail lift type sign load diagram type sign underrun bar type sign serial number /
operation VEHH QR code

mat. no. mat. no. mat. no. mat. no.


101142159 101119847 101119848 101119849

measure (mm) measure (mm) measure (mm) measure 52 x 27 mm


210 x 148 137 x 57,5 110 x 26 suitable for BC with eBC
Controller

inspection book Bär


Cargolift Serial no. specific documents (for download or order) are available in our
WebShop: menu parts - Others - Documents
mat. no. For operating manuals (pdf), service documents (e.g. service protocol) see
101101743 https://www.baer-cargolift.com/en/documents

www.lifting-performance.com © Gerd Bär GmbH - Page 50 / 100 V02/19


Miscellaneous

suction filter with air T connection sleeve pipe fitting straight -


intake and o-ring adjustable OMD

mat. no. mat. no. mat. no.


101118431 101105634 101127545

information information
16 x 1,5 GE 10 LR 1/4 ED

oil can 5 litre oil can 5 litre special additive LS grease cartridge

mat. no. mat. no. mat. no. mat. no.


200006498 200006497 101127082 200006232

information information PE-B 10 information Information AVILUB


Avilub Fluid BC 15 low temperature, 200 ml special grease LDW, 440
biodegradable gr

spray Interflon Fin


Super

mat. no.
101125534

information
100 ml

www.lifting-performance.com © Gerd Bär GmbH - Page 51 / 100 V02/19


Bär Cargolift - Lifting Performance.
With your Bär Cargolift you have decided on a high-performance tail lift. In order to maintain its Localisation of serial number
performance, Bär recommends the utilization of Bär original spare parts. Because just the
manufacturer provides:

a original parts that comply with serial parts in characteristics and in quality,
a just proven parts where appropriate also enhanced ones / derivates,
a 24 months warranty on original spare parts,
a exactly fitting original spare parts - for the highest reliability and availability - throughout the product life cycle.
on type sign load diagram
Bär recommends the utilization of the Bär Cargolift WebShop for orders. There you may select the on the main beam underneath the control box
@ part out of the Cargolift’s specific original parts list and order it quickly online. In addition you benefit
from the additional WebShop discount and the repeal of the packing charge. on type sign control
for eBC Controller on QR code sign, for central electric circuit / electronics on hinge

You are missing login data? Contact login@baer-cargolift.de. on type sign underrun bar
on the underrun bar in driving direction on the right hand side
In case of questions on the original spare parts and their use the team Sales Parts may answer.
in the inspection book
on page 4 for Cargolifts up to 04/2015
Phone: 0049 7131 2877 752

Änderungen vorbehalten. 05/2018

Reserved right of alteration. 02/2019


Fax: 0049 7131 2877 777
spareparts@baer-cargolift.de

Contact data of Bär Cargolift service partners worldwide, contact persons at Bär, current information
on warranty and order processing (delivery time, dispatch types, etc.) as well as conditions for repair

DIS 70000000015_EN
and parts delivery are available on the website
www.baer-cargolift.com

Bär Cargolifts
B © Gerd Bär GmbH · Pfaffenstraße 7 · D 74078 Heilbronn
are conform to
ä Fon +49 7131 2877-752 · Fax -777 · spareparts@baer-cargolift.de
the norm CE.
r

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