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Form No.

913315

TD 2009 L 04
Revision C
April
2010

Deutz Engine - Tier III


(Skid-Steer Loader Only)

Parts Manual

SN 9305584 and up
Introduction Deutz TD 2009 L 04
Gehl Company reserves the right to make
NOTE: This parts manual identifies parts used changes or improvements in the design or con-
for skid-steer loaders only. Be aware that vari- struction of any part of the unit without incurring
ous external components may differ from illus- the obligation to install such changes on any
trations. unit previously delivered.

The Table of Contents pages list the page loca-


tions of the various component groups on the
engine.

When ordering service parts, specify the part


number, full description, quantity required, and
the engine model and serial number.

Model and serial number for this engine are


stamped on the engine identification plate
located on the top of the valve cover. The fol-
lowing illustrations show the location of the
model and serial number.

Model Serial Number

Engine Identification Plate


Deutz TD 2009 L 04 Table of Contents

Engine Block, Oil Pan, Plugs and Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . . .2


Oil Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Dipstick and Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Front Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Camshaft and Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Valve Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Fuel Injector and Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Fuel Injector Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
High-Pressure Fuel Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Fuel Supply Pump and Fuel Filter Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Fuel Lines - Supply and Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Intake Manifold and Oil Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Turbocharger Intake Pipe and Oil Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Exhaust Manifold and Heat Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Oil Cooler and Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Exhaust System / EGR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Sensors, Switches and Block Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Flywheel and Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

PRINTED IN U.S.A. 1 913315/CP0410


Engine Deutz TD 2009 L 04
Engine Block, Oil Pan, Plugs and Gasket Set

6
2

8
5

19
11

15
10
16

13 17
14

18

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 105884 ENGINE BLOCK . . . . . . . . . . . . . . . 1 13 105375 FRONT STRIP. . . . . . . . . . . . . . . . . 2


02 105397 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 14 105374 STRIP . . . . . . . . . . . . . . . . . . . . . . . 2
03 105318 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 5 15 105403 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2
04 105316 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 6 16 105404 SCREW PLUG . . . . . . . . . . . . . . . . 2
05 105496 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 17 105289 HEX BOLT . . . . . . . . . . . . . . . . . . . . 8
06 105399 STRAIGHT PIN . . . . . . . . . . . . . . . . 2 18 105289 HEX BOLT . . . . . . . . . . . . . . . . . . . 18
07 105396 FREEZE PLUG . . . . . . . . . . . . . . . . 1 19 105249 GASKET SET(excluding head gskt.)1
08a 105312 MAIN BEARING . . . . . . . . . . . . . . . 1
09b 105308 CAMSHAFT BEARING . . . . . . . . . . 1 a Refer to “Crankshaft” section for more bearings.
10 105377 OIL PAN. . . . . . . . . . . . . . . . . . . . . . 1 b Refer to “Camshaft” section for more bearings.
11 198324 OIL PAN GASKET . . . . . . . . . . . . . . 1

913315/CP0410 2 PRINTED IN U.S.A.


Deutz TD 2009 L 04 Engine
Oil Pump Group

4 5

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 105317 OIL PUMP . . . . . . . . . . . . . . . . . . . . 1 04 105405 O-RING . . . . . . . . . . . . . . . . . . . . . . 1


02 105319 OIL PUMP DRIVE GEAR . . . . . . . . 1 05 105376 OIL PICK-UP PIPE . . . . . . . . . . . . . 1
03 105486 HEX BOLT . . . . . . . . . . . . . . . . . . . . 2 06 105296 HEX BOLT . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A. 3 913315/CP0410


Engine Deutz TD 2009 L 04
Dip Stick and Guide

Ref. Part Description Qty.


No. No. Req.

01 243438 DIPSTICK ASSEMBLY . . . . . . . . . . 1


(includes item 2)
02 243437 DISPTICK (only) . . . . . . . . . . . . . . . 1
03 105449 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1

913315/CP0410 4 PRINTED IN U.S.A.


Deutz TD 2009 L 04 Engine
Front Housing

13
3
4

5 11

12
6 7

10
9
8 8

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 105681 GEARCASE. . . . . . . . . . . . . . . . . . . 1 08 105303 HEX BOLT . . . . . . . . . . . . . . . . . . . . 4


02 198326 GASKET . . . . . . . . . . . . . . . . . . . . . 1 09 105295 SOCKET HEAD BOLT. . . . . . . . . . . 1
03 105354 COVER . . . . . . . . . . . . . . . . . . . . . . 1 10 105288 HEX BOLT . . . . . . . . . . . . . . . . . . . . 9
04 105305 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 11 105299 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 2
05 105489 HEX BOLT . . . . . . . . . . . . . . . . . . . 12 12 105349 OIL PRESSURE REG. VALVE . . . . 1
06 105355 TORX HEAD BOLT . . . . . . . . . . . . . 1 13 105488 HEX BOLT . . . . . . . . . . . . . . . . . . . . 1
07 105350 LIP SEAL . . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A. 5 913315/CP0410


Engine Deutz TD 2009 L 04
Camshaft and Idler Gear

10

9
9

5 4

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 105415 CAMSHAFT . . . . . . . . . . . . . . . . . . . 1 06 105338 TORX HEAD BOLT . . . . . . . . . . . . . 2


02 105336 ADAPTER SLEEVE. . . . . . . . . . . . . 1 07 105642 HEX BOLT . . . . . . . . . . . . . . . . . . . . 1
03 105337 THRUST PLATE . . . . . . . . . . . . . . . 1 08 105641 FLANGED SHAFT. . . . . . . . . . . . . . 1
04 105335 CAMSHAFT GEAR . . . . . . . . . . . . . 1 09 105640 NEEDLE ROLLER BEARING . . . . . 2
05 105339 HEX BOLT . . . . . . . . . . . . . . . . . . . . 1 10 105639 IDLER GEAR. . . . . . . . . . . . . . . . . . 1

913315/CP0410 6 PRINTED IN U.S.A.


Deutz TD 2009 L 04 Engine
Crankshaft

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 105314 CRANKSHAFT . . . . . . . . . . . . . . . . 1 09 105310 MAIN BEARING SHELL . . . . . . . . . 1


(includes items 1-13) 10 105334 O-RING . . . . . . . . . . . . . . . . . . . . . . 1
02 105413 BEARING HOUSING. . . . . . . . . . . . 3 11 105289 HEX BOLT . . . . . . . . . . . . . . . . . . . . 7
(includes item 3) 12 105400 LIP SEAL . . . . . . . . . . . . . . . . . . . . . 1
03 105294 SOCKET HEAD BOLT. . . . . . . . . . . 6 13 105311 THRUST WASHER . . . . . . . . . . . . . 2
04 105309 MAIN BEARING . . . . . . . . . . . . . . . 3
05 105401 WOODRUFF KEY . . . . . . . . . . . . . . 1
07 105333 CRANKSHAFT GEAR . . . . . . . . . . . 1
08 105414 MAIN BEARING HOUSING. . . . . . . 1
(includes items 9 and 10)

PRINTED IN U.S.A. 7 913315/CP0410


Engine Deutz TD 2009 L 04
Connecting Rod

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 105418 CONNECTING ROD . . . . . . . . . . . . 1 03 105357 CONNECTING ROD BOLT . . . . . . . 2


(Includes items 2 & 3) 04 105313 CONNECTING ROD BRNG (pair) . 1
02 105356 WRIST PIN BEARING. . . . . . . . . . . 1
NOTE: Quantities shown are for one connecting rod; the
engine uses four connecting rods.

913315/CP0410 8 PRINTED IN U.S.A.


Deutz TD 2009 L 04 Engine
Piston

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 105885 PISTON (includes all items shown). 1 03 105417 SNAP RING . . . . . . . . . . . . . . . . . . . 2


02 105358 WRIST PIN . . . . . . . . . . . . . . . . . . . 1
NOTE: Quantities shown are for one piston; the engine
uses four pistons.

PRINTED IN U.S.A. 9 913315/CP0410


Engine Deutz TD 2009 L 04
Cylinder Head
24 12

21 Early Style

22

20

12

23
21

22

20

Later Style

Later Style

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 105412 CYLINDER HEAD . . . . . . . . . . . . . . 1 15 BRACKET, LIFTING . . . . . . . . . . . . 1


04 105389 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 105886 (three holes)
05 105316 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 105428 (two holes)
06 105321 EXHAUST VALVE . . . . . . . . . . . . . . 4 16 105496 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1
07 105320 INTAKE VALVE . . . . . . . . . . . . . . . . 4 17 105488 HEX BOLT . . . . . . . . . . . . . . . . . . . . 2
08 105322 VALVE SPRING. . . . . . . . . . . . . . . . 8 18 105429 BRACKET, LIFTING . . . . . . . . . . . . 1
09 105324 VALVE KEEPER . . . . . . . . . . . . . . 16 20 243440 THERMOSTAT (1 mm notch) . . . . . 1
10 105323 SPRING CAP . . . . . . . . . . . . . . . . . 8 21 THERMOSTAT HOUSING. . . . . . . . 1
11 105455 VALVE STEM SEAL . . . . . . . . . . . . 8 105251 Later Style
12 105303 HEX BOLT . . . . . . . . . . . . . . . . . . . . 2 105934 Early Style
13 105419 CYLINDER HEAD GASKET . . . . . . 1 22 105252 O-RING . . . . . . . . . . . . . . . . . . . . . . 1
14 105329 CYLINDER HEAD BOLT . . . . . . . . 10 23 105933 PLUG (Early Style) . . . . . . . . . . . . . 1
24 242385 HOSE PLUG (Early Style) . . . . . . . 1
095955 CLAMP, HOSE . . . . . . . . . . . . . . . . 1

913315/CP0410 10 PRINTED IN U.S.A.


Deutz TD 2009 L 04 Engine
Valve Cover

1
4

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 105501 FILLER CAP . . . . . . . . . . . . . . . . . . 1 04 105495 VALVE COVER (includes item # 2) . 1


02 105494 BREATHER LINE . . . . . . . . . . . . . . 1 05 198325 GASKET . . . . . . . . . . . . . . . . . . . . . 1
03 105288 HEX BOLT . . . . . . . . . . . . . . . . . . . 10

PRINTED IN U.S.A. 11 913315/CP0410


Engine Deutz TD 2009 L 04
Valve Train

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 105328 HEX BOLT . . . . . . . . . . . . . . . . . . . . 8 04 105684 PUSHROD. . . . . . . . . . . . . . . . . . . . 8


02 105327 ROCKER ARM BEARING . . . . . . . . 8 05 105325 VALVE LIFTER . . . . . . . . . . . . . . . . 8
03 105683 ROCKER ARM . . . . . . . . . . . . . . . . 8

913315/CP0410 12 PRINTED IN U.S.A.


Deutz TD 2009 L 04 Engine
Fuel Injector and Glow Plug

2
4

3
5

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 105331 LOCKING NUT . . . . . . . . . . . . . . . . 4 05 105345 INJECTOR CLAMP . . . . . . . . . . . . . 4


02 105332 CONNECTING RAIL . . . . . . . . . . . . 1 06a 105359 FUEL INJECTOR. . . . . . . . . . . . . . . 4
03 105330 GLOW PLUG. . . . . . . . . . . . . . . . . . 4 07a 105340 INJECTOR SEAL . . . . . . . . . . . . . AR
04 105346 TORX HEAD BOLT . . . . . . . . . . . . . 4
a Injector with one o-ring uses (1) injector seal.
Injector without o-ring uses (2) injector seals.

PRINTED IN U.S.A. 13 913315/CP0410


Engine Deutz TD 2009 L 04
Fuel Injector Pump

3
6
5

1 4 7

00
9

11
12
10

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01a 105888 INJECTOR PUMP . . . . . . . . . . . . . . 1 09 105303 HEX BOLT . . . . . . . . . . . . . . . . . . . . 3


02 105365 ADAPTER . . . . . . . . . . . . . . . . . . . . 1 10 105361 FUEL PUMP DRIVE GEAR ASY. . . 1
03 105366 CLAMP . . . . . . . . . . . . . . . . . . . . . . 1 11 105390 FLAT WASHER . . . . . . . . . . . . . . . . 1
04 105388 ADAPTER / TUBE . . . . . . . . . . . . . . 1 12 105291 HEX BOLT . . . . . . . . . . . . . . . . . . . . 1
05 105306 ADAPTER . . . . . . . . . . . . . . . . . . . . 1
06 105409 HOSE ASSEMBLY . . . . . . . . . . . . . 1
07 105483 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 a Refer to the section “Sensors, Switches and Block
08 105393 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 Heater” for fuel shut-off and cold-start solenoids.

913315/CP0410 14 PRINTED IN U.S.A.


Deutz TD 2009 L 04 Engine
High-Pressure Fuel Lines

2
6
5 3

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 105344 HIGH-PRESSURE FUEL LINE . . . . 1 05 105348 PIPE CLAMP . . . . . . . . . . . . . . . . . . 1


02 105343 HIGH-PRESSURE FUEL LINE . . . . 1 06 105347 HEX BOLT . . . . . . . . . . . . . . . . . . . . 2
03 105342 HIGH-PRESSURE FUEL LINE . . . . 1
04 105341 HIGH-PRESSURE FUEL LINE . . . . 1

PRINTED IN U.S.A. 15 913315/CP0410


Engine Deutz TD 2009 L 04
Fuel Supply Pump and Fuel Filter Group

Mounts to 3
Chassis Wall

Fuel Supply Pump


(Electric)

4
7
6
5

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 104045 FUEL FILTER . . . . . . . . . . . . . . . . . 1 05 105290 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4


02 192766 FILTER HOUSING. . . . . . . . . . . . . . 1 06 105894 COVER PLATE . . . . . . . . . . . . . . . . 1
03 187239 HEX BOLT . . . . . . . . . . . . . . . . . . . . 2 07 105895 GASKET, COVER PLATE . . . . . . . . 1
04 195359 SUPPLY PUMP, 12VDC . . . . . . . . . 1

913315/CP0410 16 PRINTED IN U.S.A.


Deutz TD 2009 L 04 Engine
Fuel Lines - Supply and Return

Attaches to each fuel


injector (return port) and 8
returns to fuel filter.

Refer to machine parts manual for


listing of hoses and additional parts

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 105366 CLAMP . . . . . . . . . . . . . . . . . . . . . . 4 06 105399 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 3


02 105387 PIPE. . . . . . . . . . . . . . . . . . . . . . . . . 1 07 105917 ADAPTER, UNION . . . . . . . . . . . . . 1
03 105365 ADAPTER . . . . . . . . . . . . . . . . . . . . 6 08 105918 ADAPTER . . . . . . . . . . . . . . . . . . . . 1
04 105408 CHECK BALL . . . . . . . . . . . . . . . . . 2 09 105919 FUEL RETURN PIPE . . . . . . . . . . . 1
05 105410 BANJO BOLT. . . . . . . . . . . . . . . . . . 1
NOTE: Refer to machine parts manual for listing of hoses.

PRINTED IN U.S.A. 17 913315/CP0410


Engine Deutz TD 2009 L 04
Intake Manifold and Oil Separator

3
2

8
7
5 5

11
6 9
10

11
14
13 12

12

15
16

17
19
20
18

15

913315/CP0410 18 PRINTED IN U.S.A.


Deutz TD 2009 L 04 Engine
Intake Manifold and Oil Separator
Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 105897 INTAKE MANIFOLD . . . . . . . . . . . . 1 13 195520 SPACER . . . . . . . . . . . . . . . . . . . . . 1


02 105846 HEX BOLT . . . . . . . . . . . . . . . . . . . . 9 14 195477 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1
03 105899 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 15 240534 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 2
04 105439 GASKET . . . . . . . . . . . . . . . . . . . . . 1 16 195483 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1
05 651424 M6-1x20 C8.8 BOLT. . . . . . . . . . . AR 17 240345 TUBE . . . . . . . . . . . . . . . . . . . . . . . . 1
06 128007 VINYL CLAMP . . . . . . . . . . . . . . . . . 1 18 105473 OIL MANIFOLD . . . . . . . . . . . . . . . . 1
07 L50056 5/16”-18 FLANGE LOCK NUT . . . AR 19 105475 O-RING . . . . . . . . . . . . . . . . . . . . . . 1
08 656161 M8-1.25X65 C8.8 BOLT . . . . . . . . . 1 20 105474 TUBE . . . . . . . . . . . . . . . . . . . . . . . . 1
09 195251 BRACKET . . . . . . . . . . . . . . . . . . . . 1
10 105470 OIL SEPARATOR . . . . . . . . . . . . . . 1 -- ITEMS NOT SHOWN --
11 650692 5/16”-18X1-3/4” BOLT . . . . . . . . . . . 2 00 242858 KIT, CRANKCASE BREATHER. . . . 1
12 062023 CLAMP . . . . . . . . . . . . . . . . . . . . . AR

PRINTED IN U.S.A. 19 913315/CP0410


Engine Deutz TD 2009 L 04
Turbocharger

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 105906 TURBOCHARGER . . . . . . . . . . . . . 1 03 105902 EXHAUST ELBOW . . . . . . . . . . . . . 1


02 105903 GASKET . . . . . . . . . . . . . . . . . . . . . 1 105904 HEX BOLT (not shown) . . . . . . . . . . 4
04 105362 GASKET . . . . . . . . . . . . . . . . . . . . . 1

913315/CP0410 20 PRINTED IN U.S.A.


Deutz TD 2009 L 04 Engine
Turbocharger Intake Pipe and Oil Lines

4 5

7
16
6
5

15

9
10

11
12
14 11
13

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 105488 HEX BOLT . . . . . . . . . . . . . . . . . . . . 2 08 105435 GASKET . . . . . . . . . . . . . . . . . . . . . 1


02 105907 AIR INTAKE PIPE . . . . . . . . . . . . . . 1 09 105909 OIL DRAIN PIPE . . . . . . . . . . . . . . . 1
03 105461 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 10 105436 HEX BOLT . . . . . . . . . . . . . . . . . . . . 2
04 105908 OIL PIPE . . . . . . . . . . . . . . . . . . . . . 1 11 105438 CLAMP . . . . . . . . . . . . . . . . . . . . . . 2
05 105437 CLAMP . . . . . . . . . . . . . . . . . . . . . . 2 12 105425 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1
06 105483 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 13 105473 OIL MANIFOLD . . . . . . . . . . . . . . . . 1
07 105422 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1 14 105475 O-RING . . . . . . . . . . . . . . . . . . . . . . 1
15 106942 FITTING. . . . . . . . . . . . . . . . . . . . . . 1
16 106941 FITTING. . . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A. 21 913315/CP0410


Engine Deutz TD 2009 L 04
Exhaust Manifold and Heat Shield

2
8

7
6

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 105900 EXHAUST MANIFOLD . . . . . . . . . . 1 05 187176 HEX BOLT . . . . . . . . . . . . . . . . . . . . 1


02 105304 HEX BOLT . . . . . . . . . . . . . . . . . . . . 8 06 105298 HEX BOLT . . . . . . . . . . . . . . . . . . . . 2
03 105901 GASKET . . . . . . . . . . . . . . . . . . . . . 1 07 105905 HEAT SHIELD . . . . . . . . . . . . . . . . . 1
04 105487 HEX BOLT . . . . . . . . . . . . . . . . . . . . 3 08 105430 GASKET . . . . . . . . . . . . . . . . . . . . . 1

913315/CP0410 22 PRINTED IN U.S.A.


Deutz TD 2009 L 04 Engine
Water Pump

2
5 4

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 210995 WATER PUMP. . . . . . . . . . . . . . . . . 1 04 105686 HEX BOLT, SOCKET HEAD . . . . . . 4


02 195475 PULLEY . . . . . . . . . . . . . . . . . . . . . . 1 05 105347 HEX BOLT . . . . . . . . . . . . . . . . . . . . 3
03 198327 GASKET . . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A. 23 913315/CP0410


Engine Deutz TD 2009 L 04
Oil Cooler and Oil Filter

1 2
25 25

EG
RC
28 OO 3
LE
R
27
5 26
29
31

30 Water Pump

4
25
5

10

9 8
11

12 6
7

13

25
14 15 25
16

17

18
32

BASE ADAPTER FOR


REMOTE OIL FILTER

20
23
19

24 22 Skid-Steer Loader
SKID-STEER LOADER
USES REMOTE OIL
22 21
FILTER
Refer to machine parts manual for list-
ing of hoses and additional parts

913315/CP0410 24 PRINTED IN U.S.A.


Deutz TD 2009 L 04 Engine
Oil Cooler and Remote Oil Filter
Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 242181 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1 21 054850 ADAPTER . . . . . . . . . . . . . . . . . . . . 1


02 105929 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1 22 087792 ADAPTER . . . . . . . . . . . . . . . . . . . . 2
03 TUBE . . . . . . . . . . . . . . . . . . . . . . . . 1 23 065102 ADAPTER . . . . . . . . . . . . . . . . . . . . 1
105947 (Note a) 24 135999 ADAPTER, REMOTE OIL FILTER . 1
105930 (Note b) 25 105438 HOSE CLAMP . . . . . . . . . . . . . . . AR
04 105445 ADAPTER . . . . . . . . . . . . . . . . . . . . 1 26 105445 ADAPTER . . . . . . . . . . . . . . . . . . . . 1
05 242345 ADAPTER . . . . . . . . . . . . . . . . . . . . 2 27 105446 ADAPTER . . . . . . . . . . . . . . . . . . . . 1
06 243877 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1 28 105950 CLAMP . . . . . . . . . . . . . . . . . . . . . AR
07 243878 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1 29 105951 CLAMP . . . . . . . . . . . . . . . . . . . . . AR
08 105467 SPACER . . . . . . . . . . . . . . . . . . . . . 1 30 242390 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1
09 105288 HEX BOLT . . . . . . . . . . . . . . . . . . . . 1 31 242446 ADAPTER . . . . . . . . . . . . . . . . . . . . 1
10 105444 BRACKET . . . . . . . . . . . . . . . . . . . . 1 32 191651 O-RING . . . . . . . . . . . . . . . . . . . . . . 1
11 105469 O-RING . . . . . . . . . . . . . . . . . . . . . . 1
12 105466 ADAPTER . . . . . . . . . . . . . . . . . . . . 1 a Engine SN 9310877 and up (later sytle)
13 105407 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 b Engine SN 9305584 - 9310876 (early style)
14 105382 HOLLOW BOLT . . . . . . . . . . . . . . . . 1
15 105406 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 NOTE: For skid-steer loaders, refer to machine parts man-
16 105441 THREADED ADAPTER . . . . . . . . . . 1 ual for a listing of hoses for the remote oil filter.
17 105476 O-RING . . . . . . . . . . . . . . . . . . . . . . 1
18 105427 OIL COOLER. . . . . . . . . . . . . . . . . . 1
19 104044 OIL FILTER . . . . . . . . . . . . . . . . . . . 1
20 136000 OIL FILTER BASE, REMOTE . . . . . 1

PRINTED IN U.S.A. 25 913315/CP0410


Engine Deutz TD 2009 L 04
EGR - Exhaust System

5
4

6
3
2 7

1
2

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 105920 EGR COOLER. . . . . . . . . . . . . . . . . 1 05 105926 VALVE . . . . . . . . . . . . . . . . . . . . . . . 1


02 105923 GASKET . . . . . . . . . . . . . . . . . . . . . 4 105927 BOLT, M5-20 . . . . . . . . . . . . . . . . . . 4
03 105937 EXHAUST PIPE (flexible) . . . . . . . . 1 06 105924 VALVE HOUSING . . . . . . . . . . . . . . 1
04 105938 EXHAUST PIPE (rigid) . . . . . . . . . . 1 105489 BOLT, M8-70 . . . . . . . . . . . . . . . . . . 4
07 105925 GASKET . . . . . . . . . . . . . . . . . . . . . 1

913315/CP0410 26 PRINTED IN U.S.A.


Deutz TD 2009 L 04 Engine
Sensors, Switches and Block Heater

5
9

6
4

3
2

7
9
1

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 104308 OIL PRESSURE SWITCH . . . . . . . . 1 06 104309 TEMP. SWITCH / HIGH TEMP. . . . . 1


02 240389 WATER TEMP. SENDER . . . . . . . . 1 07 105936 SOLENOID (shut-off). . . . . . . . . . . . 1
03 N/A BUSHING, 1/4”SPTM-1/8”PPTF . . . 1 08 105936 SOLENOID (cold start) . . . . . . . . . . 1
04a 104310 BLOCK HEATER (400W 115V) . . . . 1 09 105916 MANIFOLD PRESS. SWITCH. . . . . 1
05 105935 TEMP. SWITCH / COLD-START . . . 1
a Optional

PRINTED IN U.S.A. 27 913315/CP0410


Engine Deutz TD 2009 L 04
Flywheel and Housing

4
5

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 FLYWHEEL HOUSING . . . . . . . . . . 1 04 FLYWHEEL (Includes item #3) . . . . 1


105943 Note a 105945 Note a
105940 Note b 105482 Note b
02 105402 LOCKING BOLT . . . . . . . . . . . . . . . 4 05 105368 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 6
03 105367 GEAR RING . . . . . . . . . . . . . . . . . . 1
a Engine SN 09308771 and up (Skid-Steer Loader)
b Engine SN 09308770 and before (Skid-Steer Loader)

913315/CP0410 28 PRINTED IN U.S.A.


Deutz TD 2009 L 04 Engine
Starter

Ref. Part Description Qty. Ref. Part Description Qty.


No. No. Req. No. No. Req.

01 STARTER . . . . . . . . . . . . . . . . . . . . 1 03 HEX BOLT . . . . . . . . . . . . . . . . . . . . 2


105941 Note a 105942 Note a (10mm X 35 mm)
105243 Note b 105910 Note b
02 105369 RUBBER GROMMET . . . . . . . . . . . 1
a Engine SN 09308771 and up (Skid-Steer Loader)
b Engine SN 09308770 and before (Skid-Steer Loader)

PRINTED IN U.S.A. 29 913315/CP0410


Engine Deutz TD 2009 L 04
Alternator

913315/CP0410 30 PRINTED IN U.S.A.


Deutz TD 2009 L 04 Engine
Alternator
Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 105477 PULLEY, CRANKSHAFT . . . . . . . . . 1 05 105488 HEX BOLT . . . . . . . . . . . . . . . . . . . . 3


02 105370 HEX BOLT . . . . . . . . . . . . . . . . . . . . 1 07 105913 SPACER . . . . . . . . . . . . . . . . . . . . . 1
03 198328 V-BELT. . . . . . . . . . . . . . . . . . . . . . . 1 08 105914 HEX BOLT . . . . . . . . . . . . . . . . . . . . 1
04 195500 ALTERNATOR 80 AMP . . . . . . . . . . 1 09 105915 BRACKET . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A. 31 913315/CP0410


Numerical Index Deutz TD 2009 L 04
Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

054850 25 21 105327 12 02 105396 2 07 105476 25 17


062023 19 12 105328 12 01 105397 2 02 105477 31 01
065102 25 23 105329 10 14 105399 2 06 105482 28 04
087792 25 22 105330 13 03 105399 17 06 105483 14 07
095955 10 24 105331 13 01 105400 7 12 105483 21 06
104044 25 19 105332 13 02 105401 7 05 105486 3 03
104045 16 01 105333 7 07 105402 28 02 105487 22 04
104308 27 01 105334 7 10 105403 2 15 105488 5 13
104309 27 06 105335 6 04 105404 2 16 105488 10 17
104310 27 04 105336 6 02 105405 3 04 105488 21 01
105243 29 01 105337 6 03 105406 25 15 105488 31 05
105249 2 19 105338 6 06 105407 25 13 105489 5 05
105251 10 21 105339 6 05 105408 17 04 105489 26 06
105252 10 22 105340 13 07 105409 14 06 105494 11 02
105288 5 10 105341 15 04 105410 17 05 105495 11 04
105288 11 03 105342 15 03 105412 10 01 105496 2 05
105288 25 09 105343 15 02 105413 7 02 105496 10 16
105289 2 17 105344 15 01 105414 7 08 105501 11 01
105289 2 18 105345 13 05 105415 6 01 105639 6 10
105289 7 11 105346 13 04 105417 9 03 105640 6 09
105290 16 05 105347 15 06 105418 8 01 105641 6 08
105291 14 12 105347 23 05 105419 10 13 105642 6 07
105294 7 03 105348 15 05 105422 21 07 105681 5 01
105295 5 09 105349 5 12 105425 21 12 105683 12 03
105296 3 06 105350 5 07 105427 25 18 105684 12 04
105298 22 06 105354 5 03 105428 10 15 105686 23 04
105299 5 11 105355 5 06 105429 10 18 105846 19 02
105303 5 08 105356 8 02 105430 22 08 105884 2 01
105303 10 12 105357 8 03 105435 21 08 105885 9 01
105303 14 09 105358 9 02 105436 21 10 105886 10 15
105304 22 02 105359 13 06 105437 21 05 105888 14 01
105305 5 04 105361 14 10 105438 21 11 105894 16 06
105306 14 05 105362 20 04 105438 25 25 105895 16 07
105308 2 09 105365 14 02 105439 19 04 105897 19 01
105309 7 04 105365 17 03 105441 25 16 105899 19 03
105310 7 09 105366 14 03 105444 25 10 105900 22 01
105311 7 13 105366 17 01 105445 25 04 105901 22 03
105312 2 08 105367 28 03 105445 25 26 105902 20 03
105313 8 04 105368 28 05 105446 25 27 105903 20 02
105314 7 01 105369 29 02 105449 4 03 105904 20 03
105316 2 04 105370 31 02 105455 10 11 105905 22 07
105316 10 05 105374 2 14 105461 21 03 105906 20 01
105317 3 01 105375 2 13 105466 25 12 105907 21 02
105318 2 03 105376 3 05 105467 25 08 105908 21 04
105319 3 02 105377 2 10 105469 25 11 105909 21 09
105320 10 07 105382 25 14 105470 19 10 105910 29 03
105321 10 06 105387 17 02 105473 19 18 105913 31 07
105322 10 08 105388 14 04 105473 21 13 105914 31 08
105323 10 10 105389 10 04 105474 19 20 105915 31 09
105324 10 09 105390 14 11 105475 19 19 105916 27 09
105325 12 05 105393 14 08 105475 21 14 105917 17 07

913315/CP0410 32 PRINTED IN U.S.A.


Deutz TD 2009 L 04 Numerical Index

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

105918 17 08 242181 25 01
105919 17 09 242345 25 05
105920 26 01 242385 10 24
105923 26 02 242390 25 30
105924 26 06 242446 25 31
105925 26 07 242858 19 00
105926 26 05 243437 4 02
105927 26 05 243438 4 01
105929 25 02 243440 10 20
105930 25 03 243877 25 06
105933 10 23 243878 25 07
105934 10 21 650692 19 11
105935 27 05 651424 19 05
105936 27 07 656161 19 08
105936 27 08 L50056 19 07
105937 26 03
105938 26 04
105940 28 01
105941 29 01
105942 29 03
105943 28 01
105945 28 04
105947 25 03
105950 25 28
105951 25 29
106941 21 16
106942 21 15
128007 19 06
135999 25 24
136000 25 20
187176 22 05
187239 16 03
191651 25 32
192766 16 02
195251 19 09
195359 16 04
195475 23 02
195477 19 14
195483 19 16
195500 31 04
195520 19 13
198324 2 11
198325 11 05
198326 5 02
198327 23 03
198328 31 03
210995 23 01
240345 19 17
240389 27 02
240534 19 15

PRINTED IN U.S.A. 33 913315/CP0410


Notes Deutz TD 2009 L 04

913315/CP0410 34 PRINTED IN U.S.A.


Deutz TD 2009 L 04 Torque Specifications

Use these torque values when tightening hardware (excluding: locknuts and self-tapping, thread-forming and metal
screws) unless otherwise specified.

Unified National Grade 2 Grade 5 Grade 8


Thread Dry Lubed Dry Lubed Dry Lubed
8-32 19* 14* 30* 22* 41* 31*
8-36 20* 15* 31* 23* 43* 32*
10-24 27* 21* 43* 32* 60* 45*
10-32 31* 23* 49* 36* 68* 51*
1/4-20 66* 50* 9 75* 12 9
1/4-28 76* 56* 10 86* 14 10
5/16-18 11 9 17 13 25 18
5/16-24 12 9 19 14 25 20
3/8-16 20 15 30 23 45 35
3/8-24 23 17 35 25 50 35
7/16-14 32 24 50 35 70 55
7/16-20 36 27 55 40 80 60
1/2-13 35 35 75 55 110 80
1/2-20 40 40 90 65 120 90
9/16-12 55 55 110 80 150 110
9/16-18 60 60 120 90 170 130
5/8-11 75 75 150 110 220 170
5/8-18 85 85 180 130 240 180
3/4-10 130 130 260 200 380 280
3/4-16 150 150 300 220 420 320
7/8-9 125 125 430 320 600 460
7/8-14 140 140 470 360 660 500
1-8 190 190 640 480 900 680
1-14 210 210 710 530 1000 740

Metric Course Grade 8.8 Grade 10.9 Grade 12.9


Thread
Dry Lubed Dry Lubed Dry Lubed
M6-1 8 6 11 7 13.5 10*
24M8-1.25 19 14 27 20 32.5 24*
M10-1.5 37.5 28 53 39 64 47
M12-1.75 65 48 91.5 67.5 111.5 82
M14-2 103.5 76.5 145.5 108 176.5 131
M16-2 158.5 117.5 223.5 165.5 271 200

* All torque values are in lb.-ft., except those marked with an *, which are in lb.-in.
For metric torque value (Nm); multiply lb.-ft. x 1.355, or lb.-in. value x 0.113.
GEHL Company One Gehl Way, P. O. Box 179, West Bend, WI 53095-0179 U.S.A.
www.gehl.com

913315/CP0410 © 2010 Gehl Company All rights reserved. PRINTED IN U.S.A.

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