Design Basis

description Value Units

Effluent treatement design flow 4173 m³/d
('S2' TIE Effluent for Phase 1)

UF waste & Other pre-treatment waste from RRP 827

m3/d
Total design flow 5,000 m³/d

S2' TIE Effluent Inlet characteristic

BOD5 @ 20deg C 100 mg/l
COD (Souble) 550 mg/l
TSS 100 mg/l
FOC 15 mg/l
TKN as N 60 mg/l
TN as N 80 mg/l
TP 30 mg/l
TDS 300 mg/l

UF waste & Other pre-treatment waste from RRP Effluent Inlet characteristic
BOD5 @ 20deg C 228 mg/l
COD (Souble) 646 mg/l
TSS 451 mg/l
FOC 1 mg/l
TKN as N 37 mg/l
TN as N 41 mg/l
TP 25 mg/l
TDS 2,402 mg/l

Design Calculation
No. of trains 1 Nos
No. of reactors / train 2 Nos
Flow / train 5000 m³/d
Total design BOD load = 606 kg/d
Total design BOD load 25.25 kg/h
Design Aerobic F/M ratio 0.15 kg BOD / kg MLSS-day
Total Aeration Tank MLSS inventory required Total BOD load / F/M ratio
Total Aeration Tank MLSS inventory required 4040 kg MLSS
Design MLSS 4000 mg/l
MLSS inventory required / MLSS
Total Aeration Tank volume required
concentration
Total Aeration Tank volume required 1010 m³
Aeration Tank volume required for train 1010 m³
Aeration Tank volume provided for train 1135 m3
Design Flow 5000 m3

Total design NO3-N (following nitrification) Q X TN - WAS X 12.5%

7100 m³/d X 80 mg/l TN X (1000

l/m³)/(1000000 mg/kg)+800 m³/d
X 60 mg/l TN X (1000
Total design NO3-N (following nitrification)
l/m³)/(1000000 X 20 mg/l TN X
(1000 l/m³)/(1000000 mg/kg) -
475 kg/d X 12.5%mg/kg)

Total design NO3-N (following nitrification) 608 kg/d

608 kg/d X 4/5 [(3 Q IR + 1 Q RAS)/

Total design NO3-N load to Anoxic Tank (3 Q IR + 1 Q RAS + Q)]

Total design NO3-N load to Anoxic Tank 487 kg/d

Denitrification rate (@ t=25°C and with
Methanol as Carbon Source) 0.3 kg NO3-N/kg MLSS-d
Total Anoxic Tank MLSS inventory required Total NO3-N load / Denitrification rate
Total Anoxic Tank MLSS inventory required 1622 kg
Design MLSS 3500 mg/l
Total Anoxic Tank volume required 463.4 m³
Anoxic Tank volume required for each train 232 m³
Anoxic Tank volume provided for each train 268 m³

Required effluent NO3-N conc. 15 mg/l

Total design NO3-N load to Post Anoxic Tank 159.6 kg/d
Total Post Anoxic Tank inventory reqd. Total NO3-N load / Denitrification rate
Total Post Anoxic Tank inventory reqd. 532
Design MLSS 3500 kg/d
Total Post Anoxic Tank volume required 152 m³
Post Anoxic Tank volume required for each train 76 m³
Post Anoxic Tank volume provided for each train 80 m³
Cumulative Bioreactor volume, each train 1483 m³

Design Return Activated Sludge (RAS) rate 0.5 Q to 1 Q

Design Internal Recycle rate 3Q
Design Sludge Production Q X BOD X 0.5 kg TSS / kg BOD

7100 m³/d X 100 mg/l BOD X

Design Sludge Production =
(1000 l/m³)/(1000000 mg/kg) X
0.5 kg TSS / kg BOD + 800 m³/d X
300 mg/l BOD X (1000 l/m3) /
1000000 mg/kg) X 0.5 kg TSS / kg
BOD

Design Sludge Production 455 kg/d

Design Carbon dose in Anoxic Tank 120 mg/l BOD
Quantity of Anoxic Tank Mixers per train 2 nos.
Quantity of Anoxic Tank Mixers 4 nos.
Design Carbon dose in Post Anoxic Tank 30 mg/l BOD
Quantity of Post Anoxic Tank Mixers per train 2 nos.
Quantity of Post Anoxic Tank Mixers 4 nos.
Total volume of Biomass carriers per train 32 m³
Bulk media surface area 680 m2/m³
Biomass carrier fill fraction in Post Anoxic Tank 40 %

Aeration Required
Oxygen required for BOD Q X BOD X 1.2 kg O2 / kg BOD
Oxygen required for BOD 1124 kg/d X 1.2 kg O2 / kg BOD
Oxygen required for BOD 1301.4 kg O2/d

7100 m³/d X 80 mg/l TN X (1000

Oxygen required for Nitrification
l/m³)/(1000000 mg/kg)+800 m³/d
X 60 mg/l TN X (1000
l/m³)/(1000000 mg/kg)+2100m³/d
X 20 mg/l TN X (1000
l/m³)/(1000000 mg/kg) - (475 kg/d
X 12.5%) X 4.57 kg O2 / kg TKN

Oxygen required for Nitrification 1991 kg O2/d

NO3-N load to Anoxic Tank X 2.86
Oxygen credit for De-Nitrification kg O2 credit
479 kg/d X 2.86 kg O2 credit / kg
Oxygen credit for De-Nitrification NO3-N -

Oxygen credit for De-Nitrification 518 kg O2/d

Net O2 reqd. 2774 kg O2/d
SOTE 4.1 m SWD X 6% SOTE / m
SOTE 24.6
SOTE * (β . Cs - Cw)/Cs,20 * θT-20
Actual Oxygen Transfer Efficiency max. T *α*F
24.6%*(0.95*7.1 mg/l - 2 mg/l) / 9
mg/l * 1.024 ^(37-20) * 0.7*0.9
Actual Oxygen Transfer Efficiency max. T
Actual Oxygen Transfer Efficiency max. T 12.5 %
Air Flow Requirement = (O2 Required(Kg/h)/AOTE)/(0.232 wt O2/wt Air)/1.241 kg air/SOTE
3
3314 Nm /h
 Remarks
Refer Study report

Refer PFD and Mass balance

DOC No.:
MISP/2014/CETRP1/UEM/C
OM/PR/1005 Rev NO 01

10640
7100
800
2740
2100
640

kg BOD / kg MLSS-day
 475
416.6667

kg NO3-N/kg MLSS-d
(0.232 wt O2/wt Air)/1.241 kg air/SOTE