Manufacturers Data Report

ADSN00001321
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Manufacturing Data Report

Customer N/A (Sample MDR)

PO Number N/A (Sample MDR)
Aflex Job Number 105043
Aflex Batch Number 10504301
Aflex Item Number 1050430101
Serial Number ADSN00001321
Release ID 1913
Item Description 100NB SEB
Report Generated 12:21 06/10/2016
Release Date 21/09/2016

Photo is indictive only and may be of another item in the same batch

ABN\ 73 070 676 201 Email\ sales@aflex.com.au

Unit 14, 12–14 Beaumont Road Phone\ +61 02 9457 7530
Mount Kuring-gai, NSW 2080 Fax\ +61 02 9457 7531

aflex.com.au Page 2
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Table of Contents

ISO 9001 Certification 4

Manufacturing Drawing 5

Welding Information 6
Weld Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Weld W-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Weld W-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Weld W-03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Weld W-04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Weld W-05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Materials Information 22
Materials Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Material Certificate 26927 (Page 1 of 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Material Certificate 20548 (Page 1 of 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Material Certificate 29813 (Page 1 of 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Material Certificate 29326 (Page 1 of 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

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ISO 9001 Certification

Aflex Pty Ltd

Best Practice Certification Pty Ltd has assessed the above company as complying
with the following management system standard requirements at the address shown.

Standard: AS/NZS ISO 9001:2015 - Quality Management System

Scope of Certification:
Design and manufacture of metal expansion bellows for use in pipework
Exclusions: Nil
Address: Unit 14, 12-14 Beaumont Road , Mt Kuringai NSW 2080 Australia
Issue Date: Expiry Date: Client Number:
21/09/2016 20/09/2019* 1031

CERTIFICATION APPROVED:

Kobi Simmat
Chief Executive Officer
Best Practice Certification Pty Ltd

Dª Suite 211, Lifestyle Working Centre

117 Old Pittwater Road
Brookvale NSW 2100
Sª 1300 402 602
Zª bestpracticecertification.com.au
* Subject to regular surveillance audits

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Manufacturing Drawing

Drawing not to Scale

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Welding Information
Weld Map

Drawing not to Scale

Identifer Weld Description Procedure Process

W-01 Bellows Inlet to Pipe Group K/K Bellows Attachment GTAW
W-02 Bellows Outlet to Pipe Group K/K Bellows Attachment GTAW
W-03 Pipe to flange Group A1/K Bellows Attachment GTAW
W-04 Pipe to flange Group A1/K Bellows Attachment GTAW
W-05 Liner to flange Group A1/K Bellows Attachment GTAW

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Weld W-01
Weld Procedure Specification (WPS)
Weld Description W-01 - Bellows Inlet to Pipe Torch Postion / Material Fitup
WPS Name Group K/K Bellows Attachment
WPS ID 1
Based On PQR ID 12971
Applicable Code AS3992:1998
Process GTAW
Amps Min 170
Amps Max 215
Volts Min 8
Volts Max 12
Weld Speed Min (mm/s) 3
Weld Speed Max (mm/s) 5
Arc Energy Min (kJ/mm) 0.45
Arc Energy Max (kJ/mm) 0.52
Polarity DC Positive to Earth
Pulse Freq. Min 1.8
Pulse Freq. Max 2.5
Pulse Low % 40
Pulse Duty % 40
Tungsten Dia. (mm) 2.4
Electrode Stickout. (mm) 6
Minimum Pipe Diameter 50
Maximum Pipe Diameter 1200
Parent 1 Material Group K
Parent 2 Material Group K
Filler Material Group F6
Filler Material 316/316L
Filler Size Min (mm) 1.6
Filler Size Max (mm) 2.4
Flux N/A
Weld Position 2F
Weld direction Forwards
Torch Sheilding Gas 100% Argon
Gas Flow Torch (l/min) 12
Purge Sheilding Gas N/A
Gas Flow Purge (l/min) 0
Pre Heat Temperature Minimum N/A
Interrun Temperature Maximum N/A
Intermediate heat treatment N/A
Post weld heat treatment N/A
Interrun Cleaning N/A
Back Gouging N/A
Notes

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Weld Record
Weld Indentifier W-01 Photo of weld
Weld Record ID 21067
Operator SK
Time of Weld 16/09/2016 15:12
WPS Name Group K/K Bellows Attachment
WPS ID 1
Process GTAW
Amps 190
Volts 8
Weld Speed (mm/s) 5
Arc Energy (kJ/mm) 0.30
Polarity DC Positive to Earth
Pulse Freq. 2.5
Pulse Low % 50
Pulse Duty % 50
Tungsten Dia. (mm) 2.4
Electrode Stickout. (mm) 6
Parent 1 Material Group K
Parent 1 Material Refer to Materials Map
Parent 2 Material Group K
Parent 2 Material Refer to Materials Map
Filler Material Group F6
Filler Material 316/316L
Filler Size Dia. (mm) 1.6
Flux N/A
Weld Position 2F
Weld direction Forwards
Torch Sheilding Gas 100% Argon
Gas Flow Torch (l/min) 12
Purge Sheilding Gas N/A
Gas Flow Purge (l/min) 0
Number of Runs 1
Pre Heat Temperature Minimum N/A
Interrun Temperature Maximum N/A
Intermediate heat treatment N/A
Post weld heat treatment N/A
Interrun Cleaning N/A
Back Gouging N/A

Notes

Note: Weld photo is of this actual weld and forms part of this weld record.

NDT Results
Check ID Description Technician Date Performed Result
31812 Axial Dynamics 100% Through Dye Pen. SK 18/09/2016 PASS

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Welder Qualification Certificate

Welder Qualification Details
WPS ID 1
WPS Name Group K/K Bellows Attachment
Process GTAW
Weld Position 2F
Technician Stephen Klosowski
Initials SK
Date of Qualification 16-07-2015 12:27:31
Method of Qualification Satisfactory Completion of PQR
PQR ID 12972
PQR Document http://axialdynamics.com.au/pqr/Axial_PQR_12972.pdf
Approved By Nick Gould

Test Piece

Please Refer to PQR ID 12972 for full details

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Weld W-02
Weld Procedure Specification (WPS)
Weld Description W-02 - Bellows Outlet to Pipe Torch Postion / Material Fitup
WPS Name Group K/K Bellows Attachment
WPS ID 1
Based On PQR ID 12971
Applicable Code AS3992:1998
Process GTAW
Amps Min 170
Amps Max 215
Volts Min 8
Volts Max 12
Weld Speed Min (mm/s) 3
Weld Speed Max (mm/s) 5
Arc Energy Min (kJ/mm) 0.45
Arc Energy Max (kJ/mm) 0.52
Polarity DC Positive to Earth
Pulse Freq. Min 1.8
Pulse Freq. Max 2.5
Pulse Low % 40
Pulse Duty % 40
Tungsten Dia. (mm) 2.4
Electrode Stickout. (mm) 6
Minimum Pipe Diameter 50
Maximum Pipe Diameter 1200
Parent 1 Material Group K
Parent 2 Material Group K
Filler Material Group F6
Filler Material 316/316L
Filler Size Min (mm) 1.6
Filler Size Max (mm) 2.4
Flux N/A
Weld Position 2F
Weld direction Forwards
Torch Sheilding Gas 100% Argon
Gas Flow Torch (l/min) 12
Purge Sheilding Gas N/A
Gas Flow Purge (l/min) 0
Pre Heat Temperature Minimum N/A
Interrun Temperature Maximum N/A
Intermediate heat treatment N/A
Post weld heat treatment N/A
Interrun Cleaning N/A
Back Gouging N/A
Notes

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Weld Record
Weld Indentifier W-02 Photo of weld
Weld Record ID 21068
Operator SK
Time of Weld 16/09/2016 15:12
WPS Name Group K/K Bellows Attachment
WPS ID 1
Process GTAW
Amps 190
Volts 8
Weld Speed (mm/s) 5
Arc Energy (kJ/mm) 0.30
Polarity DC Positive to Earth
Pulse Freq. 2.5
Pulse Low % 50
Pulse Duty % 50
Tungsten Dia. (mm) 2.4
Electrode Stickout. (mm) 6
Parent 1 Material Group K
Parent 1 Material Refer to Materials Map
Parent 2 Material Group K
Parent 2 Material Refer to Materials Map
Filler Material Group F6
Filler Material 316/316L
Filler Size Dia. (mm) 1.6
Flux N/A
Weld Position 2F
Weld direction Forwards
Torch Sheilding Gas 100% Argon
Gas Flow Torch (l/min) 12
Purge Sheilding Gas N/A
Gas Flow Purge (l/min) 0
Number of Runs 1
Pre Heat Temperature Minimum N/A
Interrun Temperature Maximum N/A
Intermediate heat treatment N/A
Post weld heat treatment N/A
Interrun Cleaning N/A
Back Gouging N/A

Notes

Note: Weld photo is of this actual weld and forms part of this weld record.

NDT Results
Check ID Description Technician Date Performed Result
31813 Axial Dynamics 100% Through Dye Pen. SK 18/09/2016 PASS

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Welder Qualification Certificate

Welder Qualification Details
WPS ID 1
WPS Name Group K/K Bellows Attachment
Process GTAW
Weld Position 2F
Technician Stephen Klosowski
Initials SK
Date of Qualification 16-07-2015 12:27:31
Method of Qualification Satisfactory Completion of PQR
PQR ID 12972
PQR Document http://axialdynamics.com.au/pqr/Axial_PQR_12972.pdf
Approved By Nick Gould

Test Piece

Please Refer to PQR ID 12972 for full details

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Weld W-03
Weld Procedure Specification (WPS)
Weld Description W-03 - Pipe to flange Torch Postion / Material Fitup
WPS Name Group A1/K Bellows Attachment
WPS ID 30
Based On PQR ID 12969
Applicable Code AS3992:1998
Process GTAW
Amps Min 170
Amps Max 215
Volts Min 8
Volts Max 12
Weld Speed Min (mm/s) 3
Weld Speed Max (mm/s) 5.5
Arc Energy Min (kJ/mm) 0.45
Arc Energy Max (kJ/mm) 0.47
Polarity DC Positive to Earth
Pulse Freq. Min 1.8
Pulse Freq. Max 2.5
Pulse Low % 40
Pulse Duty % 40
Tungsten Dia. (mm) 2.4
Electrode Stickout. (mm) 6
Minimum Pipe Diameter 0
Maximum Pipe Diameter 0
Parent 1 Material Group A1
Parent 2 Material Group K
Filler Material Group F6
Filler Material AWS ER309/309L
Filler Size Min (mm) 1.6
Filler Size Max (mm) 2.4
Flux
Weld Position 2F
Weld direction Forwards
Torch Sheilding Gas 100% Argon
Gas Flow Torch (l/min) 12
Purge Sheilding Gas N/A
Gas Flow Purge (l/min) 0
Pre Heat Temperature Minimum N/A
Interrun Temperature Maximum N/A
Intermediate heat treatment N/A
Post weld heat treatment N/A
Interrun Cleaning N/A
Back Gouging N/A
Notes

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Weld Record
Weld Indentifier W-03 Photo of weld
Weld Record ID 21069
Operator SK
Time of Weld 21/09/2016 11:56
WPS Name Group A1/K Bellows Attachment
WPS ID 30
Process GTAW
Amps 210
Volts 8
Weld Speed (mm/s) 3
Arc Energy (kJ/mm) 0.56
Polarity DC Positive to Earth
Pulse Freq. 2.5
Pulse Low % 50
Pulse Duty % 50
Tungsten Dia. (mm) 2.4
Electrode Stickout. (mm) 6
Parent 1 Material Group A1
Parent 1 Material Refer to Materials Map
Parent 2 Material Group K
Parent 2 Material Refer to Materials Map
Filler Material Group F6
Filler Material AWS ER309/309L
Filler Size Dia. (mm) 2.4
Flux
Weld Position 2F
Weld direction Forwards
Torch Sheilding Gas 100% Argon
Gas Flow Torch (l/min) 12
Purge Sheilding Gas N/A
Gas Flow Purge (l/min) 0
Number of Runs 1
Pre Heat Temperature Minimum N/A
Interrun Temperature Maximum N/A
Intermediate heat treatment N/A
Post weld heat treatment N/A
Interrun Cleaning N/A
Back Gouging N/A

Notes

Note: Weld photo is of this actual weld and forms part of this weld record.

NDT Results
Check ID Description Technician Date Performed Result
31814 Axial Dynamics 100% Through Dye Pen. SK 21/09/2016 PASS

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Welder Qualification Certificate

Welder Qualification Details
WPS ID 30
WPS Name Group A1/K Bellows Attachment
Process GTAW
Weld Position 2F
Technician Stephen Klosowski
Initials SK
Date of Qualification 16-07-2015 12:28:34
Method of Qualification Satisfactory Completion of PQR
PQR ID 12973
PQR Document http://axialdynamics.com.au/pqr/Axial_PQR_12973.pdf
Approved By Nick Gould

Test Piece

Please Refer to PQR ID 12973 for full details

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Weld W-04
Weld Procedure Specification (WPS)
Weld Description W-04 - Pipe to flange Torch Postion / Material Fitup
WPS Name Group A1/K Bellows Attachment
WPS ID 30
Based On PQR ID 12969
Applicable Code AS3992:1998
Process GTAW
Amps Min 170
Amps Max 215
Volts Min 8
Volts Max 12
Weld Speed Min (mm/s) 3
Weld Speed Max (mm/s) 5.5
Arc Energy Min (kJ/mm) 0.45
Arc Energy Max (kJ/mm) 0.47
Polarity DC Positive to Earth
Pulse Freq. Min 1.8
Pulse Freq. Max 2.5
Pulse Low % 40
Pulse Duty % 40
Tungsten Dia. (mm) 2.4
Electrode Stickout. (mm) 6
Minimum Pipe Diameter 0
Maximum Pipe Diameter 0
Parent 1 Material Group A1
Parent 2 Material Group K
Filler Material Group F6
Filler Material AWS ER309/309L
Filler Size Min (mm) 1.6
Filler Size Max (mm) 2.4
Flux
Weld Position 2F
Weld direction Forwards
Torch Sheilding Gas 100% Argon
Gas Flow Torch (l/min) 12
Purge Sheilding Gas N/A
Gas Flow Purge (l/min) 0
Pre Heat Temperature Minimum N/A
Interrun Temperature Maximum N/A
Intermediate heat treatment N/A
Post weld heat treatment N/A
Interrun Cleaning N/A
Back Gouging N/A
Notes

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Weld Record
Weld Indentifier W-04 Photo of weld
Weld Record ID 21070
Operator SK
Time of Weld 21/09/2016 11:56
WPS Name Group A1/K Bellows Attachment
WPS ID 30
Process GTAW
Amps 210
Volts 8
Weld Speed (mm/s) 3
Arc Energy (kJ/mm) 0.56
Polarity DC Positive to Earth
Pulse Freq. 2.5
Pulse Low % 50
Pulse Duty % 50
Tungsten Dia. (mm) 2.4
Electrode Stickout. (mm) 6
Parent 1 Material Group A1
Parent 1 Material Refer to Materials Map
Parent 2 Material Group K
Parent 2 Material Refer to Materials Map
Filler Material Group F6
Filler Material AWS ER309/309L
Filler Size Dia. (mm) 2.4
Flux
Weld Position 2F
Weld direction Forwards
Torch Sheilding Gas 100% Argon
Gas Flow Torch (l/min) 12
Purge Sheilding Gas N/A
Gas Flow Purge (l/min) 0
Number of Runs 1
Pre Heat Temperature Minimum N/A
Interrun Temperature Maximum N/A
Intermediate heat treatment N/A
Post weld heat treatment N/A
Interrun Cleaning N/A
Back Gouging N/A

Notes

Note: Weld photo is of this actual weld and forms part of this weld record.

NDT Results
Check ID Description Technician Date Performed Result
31815 Axial Dynamics 100% Through Dye Pen. SK 21/09/2016 PASS

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Welder Qualification Certificate

Welder Qualification Details
WPS ID 30
WPS Name Group A1/K Bellows Attachment
Process GTAW
Weld Position 2F
Technician Stephen Klosowski
Initials SK
Date of Qualification 16-07-2015 12:28:34
Method of Qualification Satisfactory Completion of PQR
PQR ID 12973
PQR Document http://axialdynamics.com.au/pqr/Axial_PQR_12973.pdf
Approved By Nick Gould

Test Piece

Please Refer to PQR ID 12973 for full details

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Weld W-05
Weld Procedure Specification (WPS)
Weld Description W-05 - Liner to flange Torch Postion / Material Fitup
WPS Name Group A1/K Bellows Attachment
WPS ID 30
Based On PQR ID 12969
Applicable Code AS3992:1998
Process GTAW
Amps Min 170
Amps Max 215
Volts Min 8
Volts Max 12
Weld Speed Min (mm/s) 3
Weld Speed Max (mm/s) 5.5
Arc Energy Min (kJ/mm) 0.45
Arc Energy Max (kJ/mm) 0.47
Polarity DC Positive to Earth
Pulse Freq. Min 1.8
Pulse Freq. Max 2.5
Pulse Low % 40
Pulse Duty % 40
Tungsten Dia. (mm) 2.4
Electrode Stickout. (mm) 6
Minimum Pipe Diameter 0
Maximum Pipe Diameter 0
Parent 1 Material Group A1
Parent 2 Material Group K
Filler Material Group F6
Filler Material AWS ER309/309L
Filler Size Min (mm) 1.6
Filler Size Max (mm) 2.4
Flux
Weld Position 2F
Weld direction Forwards
Torch Sheilding Gas 100% Argon
Gas Flow Torch (l/min) 12
Purge Sheilding Gas N/A
Gas Flow Purge (l/min) 0
Pre Heat Temperature Minimum N/A
Interrun Temperature Maximum N/A
Intermediate heat treatment N/A
Post weld heat treatment N/A
Interrun Cleaning N/A
Back Gouging N/A
Notes

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Weld Record
Weld Indentifier W-05 Photo of weld
Weld Record ID 21071
Operator SK
Time of Weld 21/09/2016 12:36
WPS Name Group A1/K Bellows Attachment
WPS ID 30
Process GTAW
Amps 210
Volts 8
Weld Speed (mm/s) 3
Arc Energy (kJ/mm) 0.56
Polarity DC Positive to Earth
Pulse Freq. 2.5
Pulse Low % 50
Pulse Duty % 50
Tungsten Dia. (mm) 2.4
Electrode Stickout. (mm) 6
Parent 1 Material Group A1
Parent 1 Material Refer to Materials Map
Parent 2 Material Group K
Parent 2 Material Refer to Materials Map
Filler Material Group F6
Filler Material AWS ER309/309L
Filler Size Dia. (mm) 2.4
Flux
Weld Position 2F
Weld direction Forwards
Torch Sheilding Gas 100% Argon
Gas Flow Torch (l/min) 12
Purge Sheilding Gas N/A
Gas Flow Purge (l/min) 0
Number of Runs 1
Pre Heat Temperature Minimum N/A
Interrun Temperature Maximum N/A
Intermediate heat treatment N/A
Post weld heat treatment N/A
Interrun Cleaning N/A
Back Gouging N/A

Notes

Note: Weld photo is of this actual weld and forms part of this weld record.

NDT Results
Check ID Description Technician Date Performed Result
31816 Axial Dynamics 100% Visual Inspection SK 21/09/2016 PASS

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Welder Qualification Certificate

Welder Qualification Details
WPS ID 30
WPS Name Group A1/K Bellows Attachment
Process GTAW
Weld Position 2F
Technician Stephen Klosowski
Initials SK
Date of Qualification 16-07-2015 12:28:34
Method of Qualification Satisfactory Completion of PQR
PQR ID 12973
PQR Document http://axialdynamics.com.au/pqr/Axial_PQR_12973.pdf
Approved By Nick Gould

Test Piece

Please Refer to PQR ID 12973 for full details

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Materials Information
Materials Map

Drawing not to Scale

Materials Records
Identifer Material Name M-ID Heat Number Cert Doc ID
M-02 80NB Pipe - 3" SCH 10S 316/316L 103518 AAW070190 20548
M-03 80NB Flanges - BS EN1092 PN16 (DIN16) Car... 104345 4J00875 29813
M-04 80NB Flanges - BS EN1092 PN16 (DIN16) Car... 104345 4J00875 29813
M-05 100NB Pipe - 4" SCH 40S 316/316L 104310 VBC111171 29326
M-06 100NB Pipe - 4" SCH 40S 316/316L 104310 VBC111171 29326

Bellows Records
Identifer Material Name M-ID Heat Number Cert Doc ID
M-01 Sheet - 1220 x 2440 0.7mm 316/316L 104042 C37AY1600476 26927
Where applicable, Material Certificates can be found on the following pages...

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Material Certificate 26927 (Page 1 of 1)

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Material Certificate 20548 (Page 1 of 1)

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Material Certificate 29813 (Page 1 of 1)

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Material Certificate 29326 (Page 1 of 1)

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