Operator's Manual: Doc. No. S 214.555 en

operator’s manual Doc. no. S 214.
555 en
SW1052/1252
This document is valid for:
Serial no. / Machine no. Sign.
SW1052/1252
© Copyright 2007 Sandvik SRP AB.
All rights reserved. No parts of this document may be reproduced or
copied in any form or by any means without written permission from
Sandvik SRP AB. All data and information in this manual may be
changed without further notice. Reservations for misprints.
Document number: S 214.555 en

Issue: 20070710
Version: 1
Sandvik SRP AB
Stationsplan, SE-233 81 Svedala, Sweden
Tel: +46 40-40 90 00, Fax: +46 40-40 92 60
www.sandvik.com
Table of contents
1. Introduction
1.1 Equipment information.......................................................... 4
1.2 Document information........................................................... 6
1.3 Product description ............................................................... 7
1.3.1 Feeder assembly ..................................................... 7
2. Safety precautions
2.1 Hazard information ............................................................. 10
2.1.1 Warning signs ........................................................ 10
2.1.2 Prohibition signs..................................................... 10
2.1.3 Mandatory signs..................................................... 10
2.2 Personnel............................................................................ 11
2.3 General safety precautions................................................. 12
2.3.1 Machine safety guards........................................... 12
2.3.2 Electrical safety...................................................... 12
2.3.3 Lifting and moving loads ........................................ 13
2.3.4 Pressurized systems (hydraulics) .......................... 13
2.3.5 During inspection and maintenance....................... 14
2.3.6 During operation .................................................... 14
3. Technical data
3.1 General data ....................................................................... 16
3.2 Processing data .................................................................. 16
3.3 Sound levels ....................................................................... 16
3.4 Motor data........................................................................... 16
4. Start up the feeder

4.1 Getting started .................................................................... 18
5. Inspection and maintenance

5.1 Routine inspection and care ............................................... 20
5.1.1 Stroke inspection.................................................... 21
5.2 Maintenance ....................................................................... 22
SW1052/1252 © Sandvik SRP AB – Doc. no. S 214.555 en Ver. 1 1

Table of contents
6. Changing wear parts

6.1 General ............................................................................... 24
6.2 Configuration....................................................................... 24
6.3 Exchanging Grizzly unit ...................................................... 24
6.3.1 Remove Grizzly unit ............................................... 25
6.3.2 Install Grizzly unit ................................................... 26
6.4 Exchanging screening element........................................... 26
6.4.1 Remove screening element ................................... 26
6.4.2 Install screening element........................................ 27
6.4.3 Blinding .................................................................. 27
6.5 Exchanging rubber elements .............................................. 28
6.5.1 Remove rubber elements ....................................... 28
6.5.2 Install rubber elements ........................................... 29
6.6 Other wear parts ................................................................. 29
6.6.1 Guide chute............................................................ 29
7. Vibrators,
hydraulic driven
7.1 Technical description........................................................... 32
7.1.1 Technical specifications.......................................... 32
7.2 General view ....................................................................... 32
7.3 Stroke adjustment ............................................................... 33
7.3.1 Adjusting out of balance weight ............................. 33
7.4 Use of vibrators above nominal speed................................ 34
7.4.1 Checking the speed ............................................... 34
7.5 Maintenance ....................................................................... 35
7.5.1 Lubrication and greasing........................................ 35
7.5.2 Exchanging bearings.............................................. 36
8. Troubleshooting
8.1 Faults and suggested actions ............................................. 40
2 © Sandvik SRP AB – Doc. no. S 214.555 en Ver. 1 SW1052/1252

1. Introduction
To ensure maximum safety, always read section 2. Safety precautions before
doing any work on the equipment or making any adjustments.

1. Introduction
1.1 Equipment information

Purpose
The purpose of this Sandvik equipment is to be a feeder component in a
crushing unit. This equipment has been exclusively designed for the
application – as defined by the application equipment manufacturer. It is
therefore not the responsibility of Sandvik SRP AB to secure the design and
usage for the complete application. Sandvik SRP AB will not accept any
liability for damage to equipment or injury to personnel caused by
unauthorised or improper use or change of this equipment.
Manufacturer
This Sandvik equipment has been manufactured by:
Sandvik SRP AB
Box 85
SE-820 10 Arbrå
Sweden
www.sandvik.com
For maintenance
Contact the nearest Sandvik SRP AB company, agent or representative or
directly:
Sandvik SRP AB
Service Dept.
SE-233 81 Svedala
Sweden
Telephone +46 40-40 90 00
Telefax +46 40-40 92 60

1. Introduction
Identification
The figure below shows an example of the feeder identification plate. The
identification plate contains data needed when contacting Sandvik SRP AB
concerning this specific equipment.
Please enter the serial number of the associated machine in the intended field
on the first page of this manual (the copyright page).
8
7
1 2 3 4 5 6
1 Machine type
2 Part number
3 Serial number
4 Mass (kg)
5 Order number
6 Manufacturer
7 Year of manufacture
8 CE mark
CE marking
This equipment complies with the basic health, environment and safety
regulations of the European Union and European Economic Area.

1. Introduction
1.2 Document information

Purpose of this Operator’s manual
The purpose of this Operator’s manual is to provide the operator with
information on how to handle and operate this Sandvik equipment before,
during, and after operation. It also provides important maintenance
information.
It is important to:
• keep the manual for the lifetime of the equipment
• pass the manual on to any subsequent holder or user of the equipment
Figures in this manual
Figures in this manual showing principals rather than details, can differ
slightly from the feeder model in question.
Document compliance
The instructions in this document are in accordance with the design and
construction of the equipment at the time it was delivered from the Sandvik
manufacturing plant.
Technical publications
The customer technical publications for this equipment are:
• Wear part catalogue
• Operator’s manual
When ordering technical publications, always specify the language and quote
the machine serial number.

1. Introduction
1.3 Product description

1.3.1 Feeder assembly
The following drawings show two examples of feeders, one with a screen
deck and one with a guide chute for the screen. These drawings explain the
feeder nomenclature and components.
1 6 3
11
2 7 4
10 5 8
1 Feeder body 7 Screen deck rubber sealing

2 Electric vibrator / Hydraulic vibrator 8 Rubber curtain
3 Grizzly unit 9 Lip seal
4 Screen deck 10 Cont. thread stud
5 Guide chute for screen 11 Screening element
6 Wear liners

1. Introduction
This page is intentionally left blank

To ensure maximum safety, always read this section carefully before doing
any work on the equipment or making any adjustments.

2.1 Hazard information

2.1.1 Warning signs
General danger Dangerous voltage Risk of crushing
Heavy load Risk of crushing Flying fragments
Warning signs are accompanied with an additional panel marked either

“DANGER” or “WARNING” depending on their state:
Failure to observe information marked “DANGER!” puts your life in

danger!
DANGER!
Failure to observe information marked “WARNING!” can result in
personal injury and/or serious damage to, or destruction of,
equipment!
WARNING!
CAUTION! Failure to observe information marked “Caution!” can result in damage

to equipment!
2.1.2 Prohibition signs
Do not remove
guards
2.1.3 Mandatory signs
Disconnect current Read the manual

before any work

2.2 Personnel
Only skilled or instructed personnel are allowed to work on the equipment.
According to Sandvik a skilled person is:
– An individual with technical knowledge or sufficient experience to
enable that individual to avoid hazards which this equipment can
create (e.g. operators or service staff).
According to Sandvik an instructed person is:
– An individual adequately advised or supervised by a skilled person to
enable that individual to avoid hazards which this equipment can
create (e.g. operators or service staff).
The manufacturer declines all responsibility for injury or damage if the

instructions in this manual are not followed.
Personnel are responsible for:
• the equipment and the work area around the equipment
• all personnel in the vicinity of the equipment
• following local or national safety regulations
• making sure that all safety devices are fully operational
Sandvik strongly recommends that personal safety protection is always worn

when working in the vicinity of the equipment.
The Sandvik recommendation for personal safety protection includes:
Ear protection Safety helmet Eye protection
Protective gloves Safety boots Mask or breathing

apparatus when
appropriate

2.3 General safety precautions

Always switch off power to the equipment before any maintenance work is
started. Also secure that it is not possible for anyone else to switch on power
while maintenance work is being done.
2.3.1 Machine safety guards

Do not remove guards
Make sure that all guards are in place and functioning, to prevent
exposure of flying fragments and rotating parts.
PROHIBITION!
Rotating parts
All rotating parts of the equipment shall be protected by guard. Always
attach guards after maintenance work.
WARNING!
.
NOTE! Never remove guards while the equipment is in operation.
Check, repair and replace defective guards and dust sealings if any before
starting the equipment.
2.3.2 Electrical safety

Dangerous voltage
Personnel must regard all electrical equipment as live until it is proven
dead by proper test procedures.
DANGER!
Check, repair and replace broken or damaged electrical cables and
connectors before starting the equipment.

2.3.3 Lifting and moving loads

Hanging load
Never work or stand underneath a crane that is lifting material. Keep
safe distance from hanging load.
WARNING!
Make sure that the capacity of the lifting equipment is adequate and that the
equipment itself is in good working order.
If lifting tackles has to be joined to make up the necessary lengths, make sure
that the joints are secure and have the same lifting capacity as the rest of the
tackle.
NOTE! Always use lifting tackles certified in accordance to local conditions.
Always engage the safety clip on lifting hooks to prevent the tackle from
slipping off.
Use ropes or poles to steady and manoeuvre loads. Do not use hands or feet.
Make sure that the route and the destination are free from obstacles before
moving a suspended load. It must be possible to lower the load to the floor
quickly and safely in an emergency.
When depositing loads, keep the lifting equipment in place until the stability
of the load has been checked.
2.3.4 Pressurized systems (hydraulics)

Hydraulic systems
Pressurized oil is dangerous if released incorrectly. Relieve all
pressure before carrying out maintenance or repair work on the
WARNING! pressurized system.
Hydraulic oil can get very hot in operation. Allow the oil to cool before
working on the hydraulic system.
Check, repair and replace defective hoses, valves or fittings before starting
the equipment.
Risk of crushing
Never touch or alter hydraulic cylinders when the equipment is in
operation.
WARNING!
Hydraulic cylinders in operation are a potential risk for crushing injuries.
The hydraulic cylinders may suddenly change position. Always keep body
parts away from hydraulic cylinders in operation.

2.3.5 During inspection and maintenance

Risk for cut injuries
Sharp edges can be exposed when working with screening elements
and surrounding components. Always wear protective gloves.
WARNING!
2.3.6 During operation

Risk for jam injuries
Be careful when working near the feeder spring coils, due to the risk of
getting in contact with nip points.
WARNING!
Risk for crushing

Be careful when moving near the feeder. There are several points
where the operator can pinch body parts between the moving feeder
WARNING! and the surrounding steel structure. This is important especially when
starting and stopping the feeder. The control system of the feeders can
permit start and stop without warning.

3. Technical data

3. Technical data
3.1 General data

Characteristics SW 1052 SW 1252
Type feeder feeder
Application Mineral processing Mineral processing
Inside pan width 1000 mm 1200 mm
Inside pan length 4600 mm 4600 mm
Grizzly length 2 x 600 mm 1200 mm
Suspension type Coil Springs Coil Springs
Weight 4350 kg 4800 kg
3.2 Processing data

Characteristics SW 1052 SW 1252
Max hopper volume 25 m3 35 m3
Max feed size 600 mm 700 mm
Capacity 350-400 t/h 400-450 t/h
3.3 Sound levels

Characteristics SW1052/1252
Sound level, empty running <85 dB(A)
Sound level, during operation 90-100 dB(A)
Measurement conditions
All values are equivalent continuous sound levels (Leq) measured during a
period of 60 seconds with an integrating sound level meter. All readings are
taken at a distance of 1 meter from the equipment, and at a height of 1.6
meter above floor level.
All values are approximate. Sound levels vary depending on whether dust
encapsulation is fitted or not, installation and feeding arrangement, size and
work index of feed material, type of screening elements etc.
3.4 Motor data

For motor and motor dependent data, refer to section 7.

This section describes how to start up the feeder when it is installed on a
mobile unit.

4.1 Getting started

Check list for first start-up:
– vibrators weight setting is not too high, refer to section 7.
– all safety guards are in place
Start the feeder and let it run for 1–2 hours without load. In the meantime
check the following:
– the direction of rotation on the vibration motors is correct
The shafts should rotate in opposite directions to one another (see
figure and label on the feeder).
– no unusual noise
– bearings are not over heating
During this period correct any faults that are discovered. Make sure
everything is OK before starting to load material into the feeder.

5. Inspection and
maintenance
This section describes the routine inspection and maintenance instructions
for the feeder.

5.1 Routine inspection and care

NOTE! Every feeder must be subjected to regular systematic check. This will result
in fewer and smaller repairs, less downtime and thus lower overall running
costs.
A new machine must be inspected often during the initial operating period.
The intervals between inspections can be increased until a suitable frequency
is found.
Keep a written log including the feeder’s operating conditions, important
data, details of adjustments made and any repairs carried out.
Regular inspections of the feeder are necessary. The following table
describes an example:
Interval Action Remarks See Section
Daily On the feeder model with a screen 6.4
deck, make sure that the screening
element are correctly tensioned,
particularly after replacement.
Daily Check the condition of the screening Contact Sandvik for advise and 6.4
element. Replace if required. ordering information.
160 operating hours Check the bearing temperatures. Should not exceed 70° C. –
160 operating hours Clean off and perform a visual Pay attention to any damages on –
inspection of the vibrators. the end covers, protecting the
rotating off-center weights.
160 operating hours On feeder with hydraulic vibrators: If found, this indicates leakage 7.
Remove the drive end housing drain from the hydraulic motor shaft
plug and check for the presence of seal. Repair with the appropriate
hydraulic oil in the vibrators. manufacturers seal repair kit.
Acc. to section 7. Lubrication and greasing of the Important to use clean products 7.
vibrators. of the correct quality.
Once a month Run the feeder for a short period of –
(if out of operation) time to avoid corrosion in the vibra-
tor motor bearings.

5.1.1 Stroke inspection

NOTE! The stroke of the feeder should be the same at corresponding points on both
sides of the feeder.
A stroke measuring label is positioned on both sides of the feeder, and more
labels can be added if required.
The label should be positioned perpendicular to the stroke direction, see
figure:
Direction of stroke
During operation, the length of the stroke is read where the slanting lines
visibly cross one another, see figure reading 8 mm stroke:
CAUTION! A too high stroke setting can cause damage to the feeder. Always con-
tact Sandvik before increasing the stroke beyond the recommended
setting.
The stroke can be adjusted by changing the setting of the vibrating motors.
Refer to section 7.

5.2 Maintenance
To
NOTE! Maintenance on vibrators, refer to section 7.
CAUTION! Avoid all welding in the feeder. If welding must be carried out, it is im-
portant that it is done competently.
Avoid welding, since damaging stresses may lead to breakdowns.
If any welding is to be carried out on the machine, make sure that the ground
cable from the welding unit is not attached to the vibrator unit.
CAUTION! Never cut holes in the feeder, due to the risk of crack formation.

This section describes how to exchange and handle the different types of
wear parts on the crusher.

6.1 General
This section describes the main types of wear parts. How to remove, reinstall
and tension them.
Heavy load
Use adequate lifting equipment when exchanging wear parts.
WARNING!
6.2 Configuration
There are two models of feeders, one with an integrated screen deck and one
with a guide chute designed for a separate screen unit. See section
1.3.1 Feeder assembly.
6.3 Exchanging Grizzly unit

Ri
Risk for cut injuries

Sharp edges can be exposed when working with wear parts and
surrounding components. Always wear protective gloves.
WARNING!
Heavy load
Wear parts can weigh up to 550 kg. Attach a lifting strap to the element
and use suitable lifting equipment during handling.
WARNING!

6.3.1 Remove Grizzly unit

Sandvik recommends that two persons perform this procedure.
Before doing any work on the unit, ensure that the power supply is switched
off securely.
a) Remove dust encapsulation, rubber transitions and external equipment
that prevent access to the Grizzly unit.
b) Remove wear plates (1) on both sides of the feeder. Cut and remove all
screws (2) on both sides of the feeder and remove the plates.
c) Remove the rubber element (3) closest to the Grizzly unit. Cut and
remove all screws (4) under the feeder and remove the rubber element.
d) Cut and remove all screws (5), holding the Grizzly unit. There are two
sections of screws, one at the front and one at the back.
e) Attach four straps or chains to the Grizzly unit, two in the front and two
in the back. Use suitable lifting equipment to lift the Grizzly unit.
Heavy load
Be careful if you use straps. The feeder can have sharp edges where
straps can get damaged or even get torn off.
WARNING!
4 5 1
6.3.2 Install Grizzly unit

See section 6.3.1 Remove Grizzly unit. Installation in reverse order.
6.4 Exchanging screening element

There are two models of feeders, see section 1.3.1 Feeder assembly, this
instruction is for the one with an integrated screen deck.
The screening element on the feeder is provided with hook strips at both
ends. One end is hooked securely to the feeder body. The other end is
connected to a hook plate, provided with tensional screws.
6.4.1 Remove screening element

Loosen the tensional screws (1) and unhook the screening element (a).

6.4.2 Install screening element

Make sure the new element is of the same size and is provided with the
correct type of hook strips at both ends.
NOTE! Different types and sizes of screening elements need matching tensional
forces. It is impossible to provide exact data for all available elements.
General guidelines:
- rigid metal elements need more tensional force than thin rubber elements
- tighten tensional screws alternately in small steps
- elements should not flutter during operation
- attend to any jarring sounds during start-up
a) Carefully position the screening element through the feed, and push it
into place.
b) Adjust the tensional screws alternately clockwise in small steps. Make
sure the hook strips on the element grip the hook plate on the screen
body and the tensional hook plate.
CAUTION! The tensional force must match the type of element installed.
Tightening the tensional screws too much can cause damage on hook
plates, screening elements and support bars.
c) Continue adjusting alternately in small steps until the element is

sufficiently tensioned. Make sure the element takes the correct position.
6.4.3 Blinding
The screen deck can be temporary or permanently blinded by exchanging the
screening element to a rubber coated plate, using the same dimensions and
design as the corresponding screening element.
Contact Sandvik for more information.

6.5 Exchanging rubber elements

6.5.1 Remove rubber elements
a) Cut and remove all screws (2) under the feeder.

b) Remove the rubber elements (1). Use a crow bar to pry loose the rubber
elements. Use assistance from a co-worker.
1 2

6.5.2 Install rubber elements

Sandvik recommends that two persons perform this procedure.
a) Lift and position the new rubber elements.
b) Put a washer (1) in all holes, before entering the screws.
Add washers (1) and nuts underneath the feeder hopper. Tighten all
screws.
c) Remember to put rubber plugs into the holes after re-placing the rubber
elements. Use a rubber mallet.
6.6 Other wear parts

Refer to the Wear parts catalog for identification and order information.
6.6.1 Guide chute

The guide chute (see section 1.3.1 Feeder assembly) is covered with
exchangeable wear plates (side liners) on both sides.

This page is intentionally left blank

7. Vibrator motors,
electrically driven
This section describes the maintenance for electrically driven vibrator
motors. It also contains technical specifications associated with the motors.

7. Vibrator motors, electrically driven
7.1 Technical description

The vibrator motors are alternating current-induction motors with extended
shaft ends on which centrifugal weights are mounted in pairs. By adjusting
the position of the inner centrifugal weights in relation to the outer ones, the
size of the centrifugal force can be changed and thereby also the stroke of the
feeder.
The size of the motors is dependent on the weight and capacity of the feeder.
Please confirm witch model/size that is installed on the feeder in question.
7.1.1 Technical specifications

This table include technical data on the vibrator motors and technical
specifications associated with the motors.
Feeder Motor Motor Output Max. Nominal Acceleration

speed allowed motor setting (nom. setting)
motor setting
SW 1052 BL60-105/6 960 rpm 6.2 kW 100% 80% 4.0 g
400V 50Hz
SW 1252 BL60-105/6 960 rpm 6.2 kW 100% 80% 3.6 g
440V 60Hz
7.2 Stroke adjustment

Changing stroke of the feeder is made by adjusting the out of balance
weights on both vibrator motors. The following instructions cover all motor
sizes used on feeders.
CAUTION! A too high stroke setting (motor setting) can cause damage to the feed-
er. Always contact Sandvik before increasing the stroke beyond the rec-
ommended setting. Never exceed the maximum allowed setting. Refer
to section 7.1.1 Technical specifications.

7.2.1 Adjusting off-centre weights

a) Remove the end covers to get access to the out of balance weights.
NOTE! Only the inner weights on both sides should be adjusted.
b) Slacken the clamping screw (1) on the inner weight (2). Adjust to
required setting by turning the weight on the motor shaft (3).
Example, 87% setting:
1 Clamping screw 1
2 Inner weight
3 Motor shaft
4 Outer weight
2
87%
4
c) Re-tighten the clamping screw according to the following table:
M5 M6 M8 M10 M12 M16 M20 M24
6.5 Nm 11 Nm 27 Nm 56 Nm 96 Nm 176 Nm 340 Nm 490 Nm
CAUTION! The out of balance weights must be equally adjusted on both sides, and
on both motors. If not, the equipment may be damaged. Clamping
screws MUST always be on the same side of the vibrator.
d) Repeat the same procedure on the opposite side.
e) Put back the end covers.
Reinstall covers
Never run the motors without end covers, not even for a short test run.
PROHIBITION!
f) Switch on the power and perform a test run to confirm trouble-free
operation.

7.3 Maintenance
7.3.1 Lubrication and greasing

The bearings must be re-lubricated periodically. Grease nipples fitted as
standard on the motor housing. Before refilling, ensure that they are clean to
prevent contamination.
Recommended grease is Esso Unirex N3. If mixing of grease is unavoidable,
use only Lithium complex alternatives.
Grease cavities should never be filled above one third of their capacity and
bearing caps should be removed occasionally to clean out excess grease.
CAUTION! Overgreasing causes overheating of the bearings and must be avoided.
Old grease should periodically be removed and the bearings should cleaned
and repacked with new grease.
Re-lubrication intervals are based on continuous operation in ambient
temperature up to 20º C and should be reduced as follows for increases in
ambient temperature 25º C x 0.8, 30º C x 0.65, 35º C x 0.5, 40º C x 0.4.
Above 40º C, consult Sandvik.
Data is provided as a guide only and intervals should be shortened/
lengthened based on service experience with the particular application.
Feeder Motor Relube interval Relube amount Initial fill
50 Hz 60 Hz
SW 1052 BL60-105/6 3000 h 2600 h 54 Gms 160 Gms
SW 1252 BL60-105/6 3000 h 2600 h 54 Gms 160 Gms

7.3.2 Exchanging bearings
Remove bearings
a) Remove the end cover (4).
b) Remove circlip and both out of balance weights (6) (noting position of
weights to keep the same setting after re-assembly).
c) Remove the outer grease retainer (3).
d) Use an extractor tool to remove the outer race, cage and rollers (12) from
the bearing housing.
e) Use an extractor tool to remove the inner race from the rotor shaft.
Cleaning
Clean out old grease before refitting new bearings.

Fit bearing
NOTE! Replacement bearings must have the special features recommended. Refer to
the following table:
Feeder Motor Bearing prefix Bearing references
(all types) FAG SKF
SW 1052 BL60-105/6 NJ2320E TVP2 C3 CP C3
SW 1252 BL60-105/6 NJ2320E TVP2 C3 CP C3
When refitting bearings, smear inside recess in housing with grease, lightly
pack the outer race and rollers (12) with grease, forcing some well into the
working parts.
a) Refit into the bearing housing (2) using either a small press or a soft
metal drift and hammer. Since some of the interference fit can be lost by
removing and fitting new bearings they should always be re-fitted using
Loctite 638 or equivalent.
b) Place the inner race of the bearing in a bath of clean mineral oil and heat
up to a temperature of 80° C (180° F).
c) Push the inner race into place and hold against the shaft shoulder until it
contracts sufficiently to grip the shaft.
d) Place the rotor (5) carefully inside the stator bore.
e) Fit bearing housing (2), outer grease retainers (3), weights (6), circlips
and end covers (4). Use Loctite 242 (or equivalent) on screws when
refitting bearing housing.
f) Check that the rotor shaft has correct float.

8. Troubleshooting
This section is a guide for solving interruptions in production.

8. Troubleshooting
8.1 Faults and suggested actions

The following table shows possible cause and suggested actions.
No. Cause Check Proposed action

1 Abnormal sounds. Fluttering screening Make sure that the element are ten-
element? sioned enough. Refer to section
6.4 Exchanging screening element.
Is a vibrator motor loose? Check all fixing screws, connecting the
vibrator motor to the frame.
2 Abnormal vibrations. Motor weight settings. Make sure the weights are equally
adjusted on both sides, and on both
motors. Refer to section 7.2 Stroke
adjustment.
Vibrators do not attain Refer to no. 4 below.
synchronousity.
3 Low or reduced capacity. Motor weight settings. Make sure the weights are equally
adjusted on both sides, and on both
motors. Refer to section 7.2 Stroke
adjustment.
Vibrators do not attain Refer to no. 4 below.
synchronousity.
4 Vibrators do not attain synchro- Is the screen overloaded Reduce the feed.
nousity. (flooding)?
Equal weight setting on Adjust weight setting. Refer to section
both motors? 7.2 Stroke adjustment.
Are both motors rotating in Check cable connections (electric
the same direction? The motors) or hydraulic hose connections
motors are supposed to (hydraulic vibrators).
rotate in different directions.
Too low r.p.m.? Change the speed. Refer to section 7.
Units with hydraulic motors: Contact Sandvik.
Equal oil flow to both
motors?
5 Units with electric motors: Is a vibrator motor loose? Tighten all vibrator fixing screws.
Vibrator current consumption Vibrator motor end covers Repair or replace end covers.
exceeds rated full load current damaged, preventing
or overheats. weights rotating?
High bearing tempera- Replace bearings. Refer to section
tures? 7.3.2 Exchanging bearings.
Bearings over greased?

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operator’s manual Doc. no. S 214.

Serial no. / Machine no. Sign.

Document number: S 214.555 en

4. Start up the feeder

5. Inspection and maintenance

SW1052/1252 © Sandvik SRP AB – Doc. no. S 214.555 en Ver. 1 1

6. Changing wear parts

2 © Sandvik SRP AB – Doc. no. S 214.555 en Ver. 1 SW1052/1252

SW1052/1252 © Sandvik SRP AB – Doc. no. S 214.555 en Ver. 1 3

1.1 Equipment information

4 © Sandvik SRP AB – Doc. no. S 214.555 en Ver. 1 SW1052/1252

SW1052/1252 © Sandvik SRP AB – Doc. no. S 214.555 en Ver. 1 5

1.2 Document information

6 © Sandvik SRP AB – Doc. no. S 214.555 en Ver. 1 SW1052/1252

1.3 Product description

1 Feeder body 7 Screen deck rubber sealing

SW1052/1252 © Sandvik SRP AB – Doc. no. S 214.555 en Ver. 1 7

This page is intentionally left blank

8 © Sandvik SRP AB – Doc. no. S 214.555 en Ver. 1 SW1052/1252

SW1052/1252 © Sandvik SRP AB – Doc. no. S 214.555 en Ver. 1 9

2.1 Hazard information

General danger Dangerous voltage Risk of crushing

Heavy load Risk of crushing Flying fragments

Warning signs are accompanied with an additional panel marked either

Failure to observe information marked “DANGER!” puts your life in

CAUTION! Failure to observe information marked “Caution!” can result in damage

2.1.2 Prohibition signs

2.1.3 Mandatory signs

Disconnect current Read the manual

10 © Sandvik SRP AB – Doc. no. S 214.555 en Ver. 1 SW1052/1252

The manufacturer declines all responsibility for injury or damage if the

Sandvik strongly recommends that personal safety protection is always worn

Ear protection Safety helmet Eye protection

Protective gloves Safety boots Mask or breathing

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2.3 General safety precautions

2.3.1 Machine safety guards

2.3.2 Electrical safety

12 © Sandvik SRP AB – Doc. no. S 214.555 en Ver. 1 SW1052/1252

2.3.3 Lifting and moving loads

2.3.4 Pressurized systems (hydraulics)

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2.3.5 During inspection and maintenance

2.3.6 During operation

Risk for crushing

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3.1 General data

3.2 Processing data

3.3 Sound levels

3.4 Motor data

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4.1 Getting started

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5.1 Routine inspection and care

20 © Sandvik SRP AB – Doc. no. S 214.555 en Ver. 1 SW1052/1252

5.1.1 Stroke inspection

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6.3 Exchanging Grizzly unit