MINYU

VIBRATING SCREEN
MOP2160D / MOP2160T / MOP2160F

Parts and Service Manual

MINYU MACHINERY CORP.

No. 188, Lane 800, Zhongshan S. Rd.,
Yangmei Dist., 32669 Taoyuan City, Taiwan.
Tel: 886-3-4781168 Fax: 886-3-4781111
 CONTENTS

1 PREFACE .................................................................................................................. 1

2 MAIN STRUCTURE ................................................................................................... 1

2.1 Type ························································································································ 1
2.2 Structure And Parts ····································································································· 1

3 TRANSPORTATION .................................................................................................. 2
3.1 Inspection ················································································································· 2
3.2 Transportation ··········································································································· 2

4 INSTALLATION ......................................................................................................... 3
4.1 Foundation and Installation ··························································································· 3
4.2 Special Adjustment of the Motor Base and the V-Belt Tension ················································ 4

5 RUNNING .................................................................................................................. 5
5.1 Starting and Stopping ··································································································· 5
5.2 Feeding ····················································································································· 6
5.3 Lubricating Grease ······································································································ 7

6 MAINTENANCE AND INSPECTION ......................................................................... 8

6.1 Inspection on Slackness of Screen ···················································································· 8
6.2 Inspection of V-Belt Tension ·························································································· 8
6.3 Inspection on the Amount of Lubricating Oil ······································································ 8
6.4 Inspection of Wiring for the Motor ·················································································· 8
6.5 Inspection on Bolts for Each Part ···················································································· 8
6.6 Anomalous Sound ······································································································· 8
6.7 Stopping and Starting the Machine ·················································································· 8

7 REPLACEMENT OF SCREEN NET AND CUSHION RUBBER................................ 9

8 OTHERS .................................................................................................................. 10

9 GENERAL ASSEMBLY ........................................................................................... 11

9.1 Main Frame………………………………………………………………………………………………11
9.2 Main Shaft Unit…………………………………………………………………………………………..13
9.3 Motor Unit………………………………………………………………………………………………..15

10 MODELS AND SPECIFICATIONS ........................................................................ 17

 MINYU VIBRITING SCREEN PARTS AND SERVICE MANUAL

LIST OF FIGURES

Figure 1 Lifting .......................................................................................................................... 2

Figure 2 Installation Arrangement ............................................................................................. 3
Figure 3 Setting Up the Special Motor Base ............................................................................. 5
Figure 4 Revolving Direction .................................................................................................... 6
Figure 5 Feeding ........................................................................................................................ 6
Figure 6 Lubrication .................................................................................................................. 8
Figure 7 Fitting Section of Screen Net ...................................................................................... 9
Figure 8 General Assembly……………………..……………………………………………10
Figure 9 Main Frame…………………………………………………………………………11
Figure 10 Main Shaft Unit……………………………………………………………………13
Figure 11 Motor Unit…………………………………………………………………………15

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 MINYU VIBRITING SCREEN PARTS AND SERVICE MANUAL

1 PREFACE

Thank you very much for purchasing our Vibrating Screen, MOP 2160 type. This is the result
of many years of research and development efforts, developed and designed by adopting
features of each Low-head, Elliptical and Ripple-flow type vibrating screens. The MOP
vibrating screen is highly efficient and durable. It is the right equipment, if properly used in
accordance with the content of this manual, will bring you results that meet your expectations.

This translation is based on the Chinese version of the instruction manual, the latest Chinese
edition prevails.

2 MAIN STRUCTURE

2.1 TYPE
The MOP Type Inclined Vibrating Screens consist of 3 main parts: main frame, vibrator
assembly, and motor base.

2.2 STRUCTURE AND PARTS

The main frame is constructed of SS41 steel plates, flat iron, and support beams, with the
screen net spread over the main frame. Four springs on spring stands each left and right support
the main frame and let it vibrate smoothly during operation.

The vibrator assembly as core part includes eccentric shaft, unbalance weights, bearings, and
sheave. Due to rotation of the eccentric shaft, the screen will vibrate; vibrating amplitude can
be changed by adjusting the unbalance weights. The vibrating assembly is installed on both
sides of the main frame.

As a vibrating screen will jump upon start and stop, a special motor base equipped with a spring
as buffer is necessary, to avoid the V-Belt coming loose. The special motor base comes also
with a slide plate, to adjust V-Belt tension.

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 MINYU VIBRITING SCREEN PARTS AND SERVICE MANUAL

3 TRANSPORTATION

3.1 INSPECTION
The vibrating screen unit is delivered disassembled into several components parts: main frame,
vibrator, spring stand, supporting springs, motor and motor base, V-belt, etc. Upon delivery of
the unit, carefully inspect the quantity of parts and any damage by matching the shipped
component with the attached list. If items are missing or damaged such that they cannot easily
be repaired on site, please inform “MINYU MACHINERY CORP.” immediately.

3.2 TRANSPORTATION
To lift up a MOP Vibrating Screen unit, use the lifting holes provided as shown in Figure 1.
Besides, the vibrator unit can be lifted with the screen altogether but DO NOT hook any lifting
cable to the vibrator.

Figure 1 Lifting

This manual has been translated by Minyu Machinery Corp./Vera Karpischek.

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 MINYU VIBRITING SCREEN PARTS AND SERVICE MANUAL

4 INSTALLATION

4.1 FOUNDATION AND INSTALLATION

The recommended dimensions in preparing the foundation are shown in Figure 2. Since this
model is an inclined one, the installation should be leveled as much as possible. The position of
the spring stands should be adjusted so that the main frame maintains an inclination angle of 15
degrees. The MOP type Vibrating Screen is supported by 8 springs so that little vibration is
propagated to the frame. The performance or efficiency of the screen could be reduced if the
foundation bolt comes to loosen up due to the micro-vibration or to an unleveled installation.
Therefore, care should be taken to properly build the foundation and install the equipment.

Discharge

Figure 2 Installation Arrangement

Vibrator installation：

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1. Insert the smaller end of the vibrating assembly through the larger hole (B) of the screen
box so that flange A of the assembly can be bolted to hole B. (Be sure to sand/clean any
dirt, grease, paint, etc. from the mounting surfaces of flange A and B to ensure tight fit.)
2. Tighten bolt/washer/nut sets 3,4,5 on flange A in a star tightening pattern. Tighten
bolt/washer/nut sets 6,8,9 on the non-drive side flange to the screen main body box in a
star pattern.
3. Tighten bolt/washer/nut sets 3,4,5 on flange A in a star tightening pattern. Tighten
bolt/washer/nut sets 6,8,9 on the non-drive side flange to the screen main body box in a
star pattern.
4. Tighten nuts to 309ft lbs
5. Install safety covers 13 and 14 with bolts 15.
6. Retighten all screen bolts after 8hrs, 24hrs, 72hrs, and as needed there after to ensure
proper tighteness and prevent damage or inefficient operation.

4.2 SPECIAL ADJUSTMENT OF THE MOTOR BASE AND THE V-BELT TENSION
The principle of vibration of the Vibrating Screen lies in the weight unbalance between the
Eccentric Shaft and the Drive. This is why the amplitude of the vibration is relatively bigger
while starting or stopping the machine. And in order to avoid that the excess of vibration causes
the V-Belt to loosen, the Motor should be installed on a special motor base as shown in Figure

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 MINYU VIBRITING SCREEN PARTS AND SERVICE MANUAL

3. Use a fixing bolt to fix one side of the motor base. On the other side are two springs – upper
and lower – which will buffer the vibration of the motor when it starts or stops. If the tension of
the V-Belt is not adequate or does not meet the requirement, once the special motor base is
installed on the foundation, please proceed to its adjustment in the following order (see Figure
3):

1. Loosen the Fixing Bolt (39) so that the Sliding Plate (32) can move.

2. Turn the Adjustment Bolt (40) to adjust the V-Belt to an appropriate tension.

3. Tighten the Fixing Bolt (39).

4. Every Bolt & Nut shall be properly tightened to prevent them from loosening up
because of internal vibrations.

Figure 3 Setting Up the Special Motor Base

This manual has been translated by Minyu Machinery Corp./Vera Karpischek.

5 RUNNING

5.1 STARTING AND STOPPING

The HPx4P motor used for the Vibrating Screens needs to come with a Starter. As to the
Starter, it is preferable to use a Compensator Starter or a Reactor Starter, otherwise it will not
be possible to start the machine at times when it lacks of starting torque. Feeding should only
take place once the motor has reached its rated speed. For the motor belt rotation direction,

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 MINYU VIBRITING SCREEN PARTS AND SERVICE MANUAL

please refer to Figure 4. The normal and appropriate situation corresponds to that where the
direction of the motor is in accordance with Figure 4.

Figure 4 Revolving Direction

5.2 FEEDING
The chute should be shaped so as to throw materials onto the screen evenly to its full width.
Feeding is made as far back as possible from the screen. If the feed chute is insufficient, it
causes lag in spreading and laminating. Moreover, due to inefficient use of screen surface,
screening efficiency is lowered and local wear occurs on the screen surface.

Figure 5 Feeding

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 MINYU VIBRITING SCREEN PARTS AND SERVICE MANUAL

In order to avoid excessive acceleration of the feeding material and allow effective screening, it
is recommended to install a dead stock at the end of the chute to lower the velocity of the
materials falling down on the screen.

The feeding is preferably conducted in a parallel direction to the screen. If it is impossible,

however (for example, when feeding is made perpendicular to the screen) the structure of the
chute should be considered so that the materials at the feed opening are spread evenly on the
screen to its full width.

5.3 LUBRICATING GREASE

5.3.1 Type of Lubrication Grease: SPACLUB EP713 (high temperature grease)

Mobilux EP2 mineral grease (1.4oz added every 50hrs) or Mobil SHC32 synthetic
grease (1.4oz added every 200 hrs) are recommended.

5.3.2 Applying of Grease

Lubricate by applying the recommended amount of grease to the Grease Inlet (Cf. Figure 6)
while the adjacent grease point is sealed. Please make sure you check the grease level every
day and start the machine with the adequate amount of grease required. Just squeeze in
lubrication grease, neither replacement nor draining of lubrication grease necessary.

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 MINYU VIBRITING SCREEN PARTS AND SERVICE MANUAL

Figure 6 Lubrication

6 MAINTENANCE AND INSPECTION

6.1 INSPECTION ON SLACKNESS OF SCREEN

Inspection on slackness of screen is made as frequently as possible. Slackness of screen will
result in increase of blinding to lower the screening efficiency, which is one of the main factors
in damaging screens.

6.2 INSPECTION OF V-BELT TENSION

Regular inspection shall be performed to check whether each clamp screw on the motor base is
loosened or tight, and to check whether the V-belt is loosened by its own expansion.

6.3 INSPECTION ON THE AMOUNT OF LUBRICATING GREASE

As described before, since improper amount of lubricating grease damages the inner
mechanism of the machine, inspection on the amount of grease should be made before starting
the machine at all times.

6.4 INSPECTION OF WIRING FOR THE MOTOR

Regular inspection shall be performed to check whether the three wires connected to the motor
are disconnected or improperly contracted. When one of these three wires is disconnected, the
motor may burn out because of single-phase running.

6.5 INSPECTION ON BOLTS FOR EACH PART

Regular inspection shall also be made on the bolts other than described before.

6.6 ANOMALOUS SOUND

In case anomalous sounds occur while the machine is running, we strongly recommend you to
immediately stop the machine for inspection.

6.7 STOPPING AND STARTING THE MACHINE

Bear in mind that the screening surface shall be cleared of any material before turning the
engine on or off.

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 MINYU VIBRITING SCREEN PARTS AND SERVICE MANUAL

This manual has been translated by Minyu Machinery Corp./Vera Karpischek.

7 REPLACEMENT OF SCREEN NET AND CUSHION

RUBBER

The fitting section of the screen net is shown in Figure 7. Refer to it for the replacement of the
screen net and the cushion rubber:

Figure 7 Fitting Section of Screen Net

1. Unscrew the Clamping Bolt (36) which will cause the Clamping Bar (37) to completely
loosen. Remove the Clamping Bar.

2. Remove the Screen Net (13) by pulling it out either forward or backward. (When screen
net is pushed out forward, remove discharge chute, and when pulled backward, remove
feed side cover.)

3. Remove the Cushion Rubber (38). Do so only and if only it is damaged.

4. Mount a new Cushion Rubber (38) and fix it tightly to the screen supporting plate.

5. Fit in the new Screen Net (13), which is inserted either from forward or backward and
held tightly by the Clamping Bar (37).

6. Tighten the Clamping Bolts (36) on both sides alternatively. Make sure that there is no
clearance between the Screen Net and the Cushion Rubber.

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8 OTHERS
(1) This vibrating screen is designed and manufactured according to your specifications.
If it is remodeled or foreign matter is fitted to the body or vibrator, or any original part is
removed, anomalous vibration may occur. When any remodeling is necessary, we will assist
you in any way to meet your requirements. DO NOT perform any transformation on the
machines by yourself.

(2) If the vibrator is dismantled, reassembly is rather difficult and normal operation may
not be possible. Therefore, please contact us, when vibrator dismantling is required, and we
will promptly provide you with the necessary support. DO NOT disassemble the equipment by
yourself.

(3) For ordering parts, please indicate Item No. and name according to the attached part
drawing and parts list.

(4) This machine is delivered with the screen cloth as per attached specifications. For
alteration of specifications or replacement of the screen cloth, see attached specifications for
the screen cloth. For ordering screen cloth from us, please indicate Screen Cloth No. shown in
the specifications.

(5) For further inquiries on this machine, please contact our office.

This manual has been translated by Minyu Machinery Corp./Vera Karpischek.

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 MINYU VIBRITING SCREEN PARTS AND SERVICE MANUAL

9 GENERAL ASSEMBLY

Figure 8 General Assembly

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9.1 MAIN FRAME

Figure 9 Main Frame

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QUANTITY
ITEM NO. PART NO. PART NAME
D T F
1 1011 Main Frame 1 1 1
2 1021 Feed Chute 1 1 1
3 1031 Frame (Upper) 1 1 1
4 1041 Frame (Middle) 0 1 1
5 105A Frame (Middle/Lower) 0 0 1
6 1051 Frame (Lower) 1 1 1
7 1061 Spring Stand (Set) 1 1 1
8 106A Spring Stand (Set) 1 1 1
9 1071 Back Plate 1 2 2
10 1081 Spring Seat (Upper) 4 4 4
11 1091 Clamping Bar *16 *24 *32
12 1101 Screen Net Cushion 72 108 144
13 110A Clamping Screw 72 108 144
14 1111 Spring Seat (Lower) 4 4 4
15 1121 Spring 8 8 8
16 1141 Rubber Strip 10 15 20
17 1151 Screen Cloth - - -
18 1211 Protective Cover (L.H.) 1 1 1
19 1311 Protective Cover (R.H.) 1 1 1

Note:
* Clamping Bars will be sold as whole Set (1091+109A+109B+109C).
- Screen cloth made to order, screen cloth for one deck consists of 4~5 sheets, will be sold as whole Set.

This manual has been translated by Minyu Machinery Corp./Vera Karpischek.

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 MINYU VIBRITING SCREEN PARTS AND SERVICE MANUAL

9.2 MAIN SHAFT UNIT

Figure 10 Main Shaft Unit

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ITEM NO. PART NO. PART NAME QUANTITY

1 3011 Main Shaft 1
2 3021 Barrel 1
3 302A Plug 1
4 3031 Bearing Seat 1
5 3041 Bearing Seat 1
6 3051 Unbalance Weight 2
7 305A Key 2
8 3061 Roller Bearing 2
9 3071 Bearing Cover 1
10 307A Oil Seal 2
11 3081 Bearing Cover 1
12 3091 Driven Sheave 1
13 309A Key 1
14 3101 Collar 2
15 3111 Cushion 2
16 3121 Cushion 2
17 3161 Adjusting Balance Weight -
18 3181 Protective Cover (Barrel) 1
19 3191 Collar 2
20 3211 Collar 1
21 3221 Cover 2

Note:
- Adjusting Balance Weight is optional.

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 MINYU VIBRITING SCREEN PARTS AND SERVICE MANUAL

9.3 MOTOR UNIT

Figure 11 Motor Unit

ITEM NO. PART NO. PART NAME QUANTITY

1 21 Support 1
2 22 Pivot Axis 1
3 23 Spring (upper) 1
4 24 Spring (lower) 1
5 25 Nut 2
6 26 Spring Rod 1
7 27 Motor 1
8 28 Drive Sheave 1
9 29 Motor Base 1
10 30 Adjust Rod 1
11 31 Hexagonal Bolt 4
12 32 Drive Shaft 1

This manual has been translated by Minyu Machinery Corp./Vera Karpischek.

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 MINYU VIBRITING SCREEN PARTS AND SERVICE MANUAL

10 MODELS AND SPECIFICATIONS

Main Dimensions (mm) Motor Weight

Model No. Size (mm) Deck
A B C D E F G H I (kW) （KG）

MOP2160D 2 2100 6000 5689 1243 2542 3537 3759 1323 1015 22 6693
MOP2160T 2100 x 6000 3 2100 6000 5689 1600 2542 3908 3978 1703 1015 30 8963
MOP2160F 4 2100 6000 5700 1805 2542 4127 3978 1921 801 37 10650

Note: Design & Specification Subject to Change Without Notice。

Edition 2.2 (2015/09/04)

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