Professional Documents
Culture Documents
94:3708–3714
doi:10.3168/jds.2010-4020
© American Dairy Science Association®, 2011.
3708
OUR INDUSTRY TODAY 3709
a 2-fold higher level of intake, even for pediatric and conditions, whereas storage appears to have no effect
adolescent populations (Holick, 2007; Vieth et al., on vitamin D3 stability in cheese.
2007). In light of new evidence, the Food and Nutrition The inclusion of a novel chemical component may
Board has recently designated an expert committee affect cheese flavor, which is a complex attribute
to revise the recommendations for vitamin D dietary that arises from a variety of volatile and nonvolatile
intake levels (Institute of Medicine, Food and Nutrition organic compounds (Mulder, 1952; Fox and Wallace,
Board, 2010). 1997). These compounds are produced by enzymes of
Other than fish and marine products, foods normally bacteria that degrade casein into peptides and amino
consumed by humans are low in vitamin D3 content acids and further metabolize the amino acid substrates
and need fortification to adequately supplement our into compounds that contribute to cheese flavor (Fox
daily needs. Fish contains approximately 120 to 500 IU et al., 1995). Lipolysis and subsequent release of fatty
of vitamin D3 per 3-oz serving (Holden, 2009), almost acids that are further metabolized by bacteria also play
50 to 200% of the recommended daily intake level, as a role in cheese flavor. Physicochemical alterations to
opposed to <25% in unfortified grains, meats, vegeta- cheese such as age, temperature, pH, salt level, and
bles, and breakfast cereal. Unfortified whole milk and redox potential all cumulatively influence bacterial
cheese provide only 1% of the daily value of vitamin D metabolism and consequently the types of compounds
(Holden, 2009), which is insufficient for proper nutri- produced. Any external component added may modify
tion. Among dairy foods, cheese is widely consumed one or more of these physicochemical attributes and
in various forms across different populations of the eventually influence cheese flavor.
United States. Cheddar cheese is rich in vitamins A Only a limited number of studies have documented
and B (Holden, 2009), and fortification with vitamin D3 the effect of vitamin D fortification on cheese flavor.
would increase its acceptance as a nutritious food that These efforts mainly addressed successful cheese forti-
is rich in protein, vitamins, and minerals. Cheese can fication using different methods for retaining fortified
be relatively easily fortified with vitamin D3 to provide components and for providing even distribution in
up to 100% daily value in the diet, as it has a higher cheese curd (Wagner et al., 2008). Banville et al. (2000)
milk fat content than liquid milk, which aids inclusion found the flavor perception of vitamin D-fortified Ched-
of fat-soluble vitamins. dar cheese to be similar to that of unfortified cheese
Effective retention in curd and long-term stability flavor at 2 mo of aging. Upreti et al. (2002) reported
of vitamin D3 in cheese are essential for uniform nutri- similar results for fortified processed cheese. However,
ent delivery to the consumer. Previous studies show to our knowledge, the effect of vitamin D3 fortification
that about 85 to 90% of added vitamin D is effectively on flavor acceptability of cheese during long-term aging
retained in Cheddar cheese (Kazmi et al., 2007; Wagner (>3 mo) has not been documented.
et al., 2008), except in one study (Banville et al., 2000) In this study, our objectives were to identify vitamin
that reported recovery ranging between 40 and 50%. D retention in cheese curd with minimal loss using com-
The differences in retention between studies are likely mercial sources, select an appropriate source of vitamin
due to different forms of vitamin D used for fortifica- D for fortification, and further study whether vitamin
tion. However, approximately 90% retention has been D is lost during cheese aging.
achieved and suggests that fortification of cheese is
feasible. MATERIALS AND METHODS
The ability of bacteria to metabolize vitamin D3 is
uncharacterized but may contribute to a reduction Preliminary studies were conducted to determine
of fortified vitamin D3 levels. Additionally, the physi- vitamin D retention in cheese curd, followed by a long-
cochemical environment of cheese, such as lower pH, term aging study to understand scalability and vitamin
higher salt, longer storage, and further thermal process- D stability during aging. In order to understand the
ing, may also reduce the stability of added vitamin D. role of vitamin D3 in altering cheese flavor, we fortified
However, vitamin D3 appears to be stable in cheese Cheddar cheese with vitamin D3 at 2 different levels,
during both short-term (Banville et al., 2000) and 200 and 400 IU/serving. Four trials were conducted on
long-term storage (Kazmi et al., 2007; Wagner et al., separate days using 10-kg batches of milk to make vi-
2008). Upreti et al. (2002) reported a 25% reduction in tamin D-fortified cheeses for preliminary studies. Each
vitamin D3 content during thermal treatment of pro- batch of cheese milk was individually fortified with the
cessed cheese at 232°C/5 min, whereas Wagner et al. respective source of vitamin D on the day of manufac-
(2008) reported no thermal loss in Cheddar cheese for ture. Long-term aging cheeses including controls were
the same heat treatment. Hence, stability to thermal manufactured in 2 replicates on different days with dif-
treatment varies by type of cheese and manufacturing ferent batches of milk. In all stages of the study, vitamin
Journal of Dairy Science Vol. 94 No. 7, 2011
3710 GANESAN ET AL.
D concentrations in cheese milk, curd, whey, and cheese of 6.7 ± 0.05 was standardized to a protein:fat ratio
were determined using liquid chromatography (AOAC, of 0.83 and pasteurized (73°C, 15 s). Starter culture
2006; method 952.29), as recommended by the FDA, (17 g) was added to milk (113 kg) at 31°C, followed by
analyzed by O’Neal Scientific Services (St. Louis, MO). addition of sufficient vitamin D to the milk to obtain
nominal vitamin D levels in the cheese of 0 (control),
Cheese Manufacture 200, and 400 IU/serving. The amount of vitamin D
source to be added was based on retention information
Fresh cow milk for cheese making was obtained from obtained in the preliminary studies.
Utah State University’s George B. Caine Dairy Research
and Teaching Center (Wellsville, UT). The starter cul- Sensory Panels
ture used consisted of a blend of Lactococcus lactis ssp.
lactis and cremoris strains (DVS850; Chr. Hansen Inc., Consumer and descriptive sensory panels were con-
Milwaukee, WI) in frozen pellet form. Chymosin ren- ducted to assess acceptance and sensory attributes
net (double strength Maxiren, ~650 international milk respectively of vitamin D cheeses. Training procedures
clotting units/mL) and annatto color (single strength) and conduct of sensory panels have been described
were obtained from DSM Food Specialties USA Inc. previously (Martini et al., 2009). Three samples with
(Eagleville, PA). Three different preparations of vi- a replicate each were presented to panelists at room
tamin D3 available in emulsion (40,000 IU/mL; Con- temperature in a completely randomized block design.
tinental Custom Ingredients Inc., West Chicago, IL), Consumer panels included 118 participants, who scored
powder (100,000 IU/g; BASF, Mount Olive, NJ), and the cheeses on a 9-point hedonic scale to denote degree
oil (1,000,000 IU/g; BASF) forms were used in prelimi- of liking, where 1 = dislike extremely, 2 = dislike very
nary studies. Vitamin D3 used for fortifying cheese milk much, 3 = dislike moderately, 4 = dislike slightly, 5 =
for long-term aging was in emulsion form. neither like nor dislike, 6 = like slightly, 7 = like mod-
erately, 8 = like very much, and 9 = like extremely. For
Assessment of Vitamin D Retention in Curd descriptive sensory analysis, 8 panelists were included
and all had undergone at least 50 h of training before
Requisite amounts of the emulsion, powder, or oil participation. The panelists were requested to note 5
form of vitamin D to achieve a final vitamin D level basic tastes (bitter, salty, sour, sweet, and umami) and
of 150 IU/serving, assuming 100% retention, were pre- 14 flavor attributes in the cheeses (brothy, buttery,
homogenized (dual-stage homogenization, 13.8 and 3.5 cooked, fishy, fruity, lactone/fatty acid, metallic, nutty,
MPa at 60°C) with milk (~2 kg), which was then used oxidized, pineappley, rancid, rosy/floral, sulfur, and
as a stock, of which 0.125 or 0.25 kg was added with whey), and rate each of these attributes on a 15-point
vigorous agitation to the cheese milk, depending on the categorical scale. Sensory data were collected using
required fortification level. For the nonhomogenized SIMS 2000 software (Morristown, NJ) and analyzed
treatments, vitamin D powder, oil, and emulsion forms using SAS 9.1.3 (SAS Institute, Cary, NC).
were added directly to the cheese milk in the cheese
vat with admixing. After ripening (45 min), calcium Statistical Analysis
chloride (18 mL), annatto coloring (12 mL), and chy-
mosin (12 mL) were consecutively stirred into cheese Differences in proximate composition of cheese and
milk. The set curd was cut with 16-mm curd knives, retention of vitamin D in cheese were compared by a
healed, and then cooked (31 to 39°C/35 min) prior to 2-way ANOVA in JMP 7 statistical software (SAS In-
whey draining (pH 6.3). The curd was allowed to mat stitute). Repeated-measures ANOVA with autoregres-
together, cut into slabs, and cheddared. At pH 5.4, the sive correlation structure was used to analyze the effect
curd was milled, salted (272 g/kg curd, 3 applications of vitamin D addition and cheese age on liking scores.
5 min apart), pressed (100 kPa) overnight into 9.1-kg
blocks, vacuum-packaged, and stored at 6°C. RESULTS AND DISCUSSION
of form, when the vitamin D preparation was not ho- were stable across aging, Cheddar cheese appears to be
mogenized into milk before addition to the cheese vat, a suitable vehicle for consistent delivery of vitamin D3.
the retention of vitamin D3 in cheese was consistently The stability of vitamin D3 levels during cheese aging
>95% and provided cheeses with similar proximate found in this study (Figure 1) is consistent with previ-
composition independent of vitamin D3 source (Table ous studies (Upreti et al., 2002; Kazmi et al., 2007;
1). Further experiments with the emulsion and powder Wagner et al., 2008) that had similar results for Ched-
forms in 113 kg of milk for fortification up to 400 IU/ dar and processed cheeses during shorter times (2 mo
serving showed that the powder form was retained less or less). In contrast, Banville et al. (2000) found that
than the emulsion form when they were added to the vitamin D3 levels were reduced during aging. However,
cheese milk before renneting (Table 2; Figure 1, top the different studies used different methods and sources
panel). Recovery of vitamin D3 was similar in Cheddar for vitamin D fortification. Banville et al. (2000) used
cheeses fortified at 200 and 400 IU/serving; however, cream homogenization and liposome encapsulation as
due to the lower fortification level, losses in whey were the mechanisms to incorporate vitamin D, whereas we
analytically undetectable at the level used to produce used direct homogenization of the vitamin D emulsion
cheese with 200 IU/serving (Table 2). into milk, and others used oil-based and water-based
The emulsion form of vitamin D3 was used for further dispersions of vitamin D or a food-grade emulsification
retention and long-term stability studies and was added base (Upreti et al., 2002; Kazmi et al., 2007; Wagner
to cheese milk to obtain final fortification levels of 200 et al., 2008). Hence, the contradictory results from the
and 400 IU/serving (±6% CV; Figure 1, bottom panel). study of Banville et al. (2000) are likely due to the
Chemical analysis of vitamin D3 in cheese curd and vitamin D3 being more exposed to physicochemical and
whey showed that up to 90% of vitamin D3 added to microbial factors attributable to differences in forms of
milk was retained in cheese curd at both levels of for- vitamin D3 used between the studies.
tification; the remaining 10% was found in whey (data We further tested the sensory acceptability of vi-
not shown). Stability of vitamin D3 in Cheddar cheese tamin D3-fortified Cheddar cheese by consumer taste
during aging was verified by chemical analysis of vita- panels and sensory attributes by descriptive panels.
min D3 levels at 0, 3, 6, and 9 mo for Cheddar cheese A consumer preference taste panel was conducted on
fortified at 200 and 400 IU/serving. Vitamin D3 content vitamin D3-fortified Cheddar cheese at 3, 6, and 9 mo.
did not change for either fortification level from 0 to At 3 mo, no difference (P = 0.4) was observed in mean
9 mo (Figure 1, bottom panel). As vitamin D3 levels liking scores between the control and fortified cheeses
Table 2. Recovery of vitamin D3 in curd and loss in whey during standard Cheddar cheese manufacture from 136 kg of milk fortified with a
vitamin D3 emulsion (values are reported as mean ± SD)
Sample 0 IU/serving 200 IU/serving 400 IU/serving 0 IU/serving 200 IU/serving 400 IU/serving
1 1
Milk ND 69.7 ± 11.6 126.2 ± 7.1 ND — —
Curd ND 758 ± 72.1 1,363.5 ± 78.5 ND 87.0 ± 9.1 89.1 ± 1.2
Whey ND ND 16.1 ND ND 11.7 ± 0.4
1
ND = not detected.
Figure 3. Mean attribute scores for Cheddar cheese fortified with vitamin D3 at 0 (control), 200, and 400 IU/serving at 3 (top), 6 (middle),
and 9 mo (bottom panel) of age. Attributes different (P ≤ 0.05) between samples are indicated by an asterisk (*). Attributes tested but not
detected beyond threshold (score <0.5) were cooked, fishy, fruity, metallic, oxidized, pineappley, rancid, rosy/floral, sulfur, and whey. Error bars
show standard deviations in liking scores of the entire set of panelists across 2 replicates.
pounds and branched-chain fatty acids that provide a Fox, P. F., T. K. Singh, and P. L. H. McSweeney. 1995. Biogenesis
of flavour compounds in cheese. Chemistry of Structure-Function
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