Professional Documents
Culture Documents
FXN(E)/FSVN(E) SERIES
Service Manual
Outdoor Units: 3 ~ 32 HP
Indoor Units Type:
• 4-Way Cassette
• 2-Way Cassette
• Ceiling
• In-the-Ceiling
• Wall
• Floor
• Floor Concealed
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Contents
Contents
Units installation 1
Piping installation 2
Electrical wiring 3
Remote control switch installation 4
Control system 5
Available optional functions 6
Test run 7
Troubleshooting 8
Spare parts 9
Servicing 10
Main parts 11
Field work instruction 12
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SMGB0032-rev1 - 06/2006
Contents
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SMGB0032 rev.1 - 06/2006
Contents
NOTE:
Please check, according to the model name, which is your air conditioner type and how it is
MODELS CODIFICATION
abbreviated and referred to in this technical catalogue.
NEW
RCI–5.0FSN1E 7E871790 RCD–5.0FSN 60277819 RPC–5.0FSNE 7E872060 RPI–5.0FSN1E 7E882033
NEW
RCI–6.0FSN1E 7E871794 RPC–6.0FSNE 7E872061 RPI–6.0FSN1E 7E882034
RPI–8.0FSNE 70886723
RPI–10.0FSNE 70886733
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SMGB0032-rev1 - 06/2006
Contents
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SMGB0032 rev.1 - 06/2006
Contents
COMPLEMENTARY SYSTEMS
Accessory Name Code Figure
KPI-2521 Total Heat Exchanger 60277481
KPI-5021 Total Heat Exchanger 60277482
KPI-8021 Total Heat Exchanger 60277483
KPI-10021 Total Heat Exchanger 60277484
EF-5GE Econofresh Kit 7E774148
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Contents
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Contents
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Contents
Page x
SMGB0032 rev.1 - 06/2006
Units installation
1. Units installation
This chapter provides information about the procedures you must follow to install the Set-Free FSN(E)/FXN(E)/FSVNE outdoor
1
units and the complete range of Hitachi indoor units.
CONTENTS
Page 1-1
SMGB0032-rev1 - 06/2006
Units installation
1.13.2. T-Tube connecting kit for 4-way cassette type Indoor Units_______________________ 1-44
1.13.3. Branch discharge for 4-way cassette Indoor type Units _________________________ 1-44
1.13.4. Directional air flow for 4-way cassette type Indor Units __________________________ 1-45
1.13.5. Filter box for 4-way cassette type Indoor Units ________________________________ 1-45
1.13.6. Anti-bacterial long life air filer for 4-way cassette type Indoor Unit _________________ 1-46
1.13.7. Deodorant air filter for 4-way cassette type Indoor Units_________________________ 1-46
Page 1-2
SMGB0032-rev1 - 06/2006
Units installation
UNITS INSTALLATION
1/2
1
– Do not install the indoor units outdoors. If installed
outdoors, an electric hazard or electric leakage will
occur. Wooden Bar
For Concrete Slab (60 mm to 90 mm Square)
– Consider the air distribution from each indoor unit to 150~160mm
Nuts
Concrete
the space of the room, and select a suitable location Square
so that uniform air temperature in the room can be washers
I-Beam Wooden Beam
obtained. It is recommended that the indoor units be Suspension Bolts Steel Anchor Bolt Sling Bolt
installed 2.3 to 3 meters from the floor level. If the unit (W3/8 or M10) (W3/8 or M10)
Page 1-3
SMGB0032-rev1 - 06/2006
Units installation
1/4 UNITS INSTALLATION
Rope
(Rope position)
Wooden Base
Rope Rope
Square Square
hole hole
� For installation (3~5 HP)
- Hang the unit under packing condition with four (4)
ropes. Push through the wire ropes into the hang hole
and clamp the wires by using shackle as shown below.
CORRECT INCORRECT
Wire rope
Do not remove
wooden frame and
plastic band
Page 1-4
SMGB0032-rev1 - 06/2006
Units installation
2. Before installation
Before
1/4 installation work, check the availability of the following parts that are packed inside the outdoor unit
UNITS INSTALLATION
FSVNE
1
Accessory Qty Purpose
Special washer 4 Fixing anchor bolt
2. Before installation
Rubber bush 2
For Connection Hole of Operation Wiring
Forthe
Before installation work, check the availability of Connection Hole of Power Source Wiring
following parts that are packed inside the outdoor unit:
FSN(E) / FXN(E)
Accessory
� RAS-8~12 HP FSN(E) FXN(E)
Quantity
10FSNE
12FSNE
10FXNE
12FXNE
Accessory Q'ty 8HRNE 10HRNE 12HRNE
8FSNE
8FXNE
14FSN
16FSN
18FSN
20FSN
22FSN
24FSN
26FSN
28FSN
30FSN
32FSN
16FXN
18FXN
20FXN
22FXN
24FXN
26FXN
30FXN
32FXN
5FSN
Compressed Sheet - 1 1 1
Pipe Flange of
- 1 1 1
Refrigerant Gas Piping
Compressed sheet -4 - - 1 1For 1 1 1 Hole
Connection 1 1 1 1 1Wiring
of Operation 1 1 1 1 1 2 2 2 2 2 2 2 2
Rubber Bush
Pipe flange of refrigerant gas -1 - - 1 For
1 Connection
1 1 1Hole 1 of 1Power
1 Source
1 1 Wiring
1 1 1 1 1 2 2 2 2 2 2 2 2
piping
Screw 3 Spare
Pipe with flare nut for - 1 1 - - - - - - - - - - - - 1 1 - - - - - - - - -
refrigerant gas piping
Pipe with flare nut for - - - - - - - 1 1 1 1 1 1 1 1 - - - - 1 1 1 1 1 1 1
� NOTE:
refrigerant liquid piping
If any of these accessories are not packed with the
Rubberunit,
Bush 4 dealer.
please contact your For connection hole of operation wiring
1 For connection hole of power source wiring
Screw 3 Spare
1.2. RCI
Make sure that the following accessories are packed with – Install the indoor unit with a proper clearance around it
the unit. paying careful attention to the installation direction for
the piping, wiring and maintenance working space, as
shown below.
� NOTE:
– Provide a service access door near the unit piping
If any of these accessories are not packed with the
connection area on the ceiling.
unit, please contact your dealer.
� CAUTION:
The minimum distance between the wall and panel
edge must be 1500 mm to prevent short-circuiting.
Page 1-5
SMGB0032-rev1 - 06/2006
Units installation
UNITS INSTALLATION 1/5
– Check space between ceiling and false ceiling is enough – Consider piping connection side before lift indoor unit.
as indicated below.
– Lift the indoor unit by hoist, and do not put any force on
– Check the ceiling surface is flat for the air panel the drain pain.
installation work.
– Secure the indoor unit using the nuts and washers.
Clearance: Unit HP A(mm)
10-20 mm Suspension bolts (4)
RCI-1.5 to 2.5HP 248
False ceiling
Unit High (A) RCI-3.0 to 6.0HP 298
In False Ceiling
Liquid piping
– Check down slope Pitch of Drain Piping is following the Gas piping connection
specifications indicated in chapter Drain Piping. Suspension Bracket
Panel (to be installed later, Open the knockout hole for
shown only as a reference) wiring (Ø32,5)
� Opening of false ceiling Drain piping
connection Wiring hole
– Cut out the area for the indoor unit in the false ceiling
and install suspension bolts, as shown below:
– Check the level of the drain pan by a water level to avoid
Dimension of Opening: 860 to 910 incorrect operation of the drain discharge mechanism in
the indoor unit.
Unit size: 840
Dimension of Suspension
Bolts: 760 4-Positions of
Dimension of Opening: 860 to 910
Suspension Bolts
� NOTE:
Dimension of Suspension
I Concrete
� For ceiling already completed with panels.
Steel
Anchor Bolt (W3/8 or M10)
Attach this side of the scale to the inner Attach this side of the scale to the
For steel beam: side of the opening of the ceiling lower side of the unit
Indoor Unit Indoor Unit
Ceiling
Page 1-6
SMGB0032-rev1 - 06/2006
Units installation
1/6 UNITS INSTALLATION
� Ceiling not completed with panels yet. � Removing the air intake grille from the air
panel
Pattern Paper for Installation 1. Open the air intake grille to an angle of approximately
45° from the surface of the air panel as shown below.
1
Dimension for Opening
Dimension for Opening
Take up the grille keeping it inclined
Ceiling
Suspension Bolt
Unit 45°
Air Panel
Correct
Wrong
Air Filter Air Intake Grille
Screw (M6)
Surface of Ceiling
2. Lift the grille keeping it inclined.
Pattern Board for Installation
3. Draw the grille towards the open space after lifting.
� CAUTION:
When the air panel is unpacked, place it on insulation
material, etc. to protect the sealing insulation from L-Type Hook
scratches.
� Factory-supplied accessories 2. Pull the fixing nail towards the arrow mark according to
the order "a", "b" and "c".
Check to ensure that the following accessories are packed
with the air panel. 3. The corner pocket can be lifted. After lifting, move it in
"d" direction, disconnect the L type hook and dismantle
the corner pocket.
� NOTE: 4. Pull down theU-shaped hook (at 2 positions) located at
If any of these accessories are not packed with the the indoor unit side.
unit, please contact your dealer. 5. Set the corner fo the refrigerant connection portion of
the indoor unit to the position indicated as "Ref. Piping",
Accessory Quantity Purpose and hook the C-shaped hinge (2 positions) onto the
U-shapped hooks (2 positions) so that temporary
Long screw positioning is available.
4 For Fixing Panel
(M6×50) 6. Mount the air panel onto the air panel fixing position
by using the factory-supplied fixing screws (M6 cross
screws)
� Location of suspension brackets
Check to ensure that the suspension brackets of the indoor Electrical Control Indoor Unit
unit are located approximately 102 mm higher the false Box
ceiling. Refrigerant Pipe
U-shaped Hook
Connections
Fixing Plate
C-shaped Hinge
(Q’ty 2) Long Screw
(Q’ty 4)
Page 1-7
SMGB0032-rev1 - 06/2006
Units installation
UNITS INSTALLATION 1/7
7. Check to ensure that there is no gap around the – When the panel is installed, you can adjust the indoor
contacting surface between the indoor unit and the unit height by using the wrench from the corner
air panel. Any gap may cause air leakage or dewing. pocket.
Fixing Plate
(Indoor Unit side)
Indoor Unit
Undersurface
*
Panel Sealing
False Ceiling
Long Gasket
Fixing Plate Screw
(Air panel side)
Wrench
Louver
Band
� NOTE:
In case that the corner pocket is dismantled after
8.2. Hook the L-shaped nail located at the rear side of the installing the air panel:
cover for the corner pockets onto the square hole of 1. The corner can be lifted when a coin or a "- "
the air panel. shaped driver is inserted into the dent part � and
twisted downward. With � lifted, twist a coin or a
"-" shaped driver at the positions � and �, the
whole receiver kit can be lifted.
2. After disconnecting the fixing nails (3 positions),
slide the receiver kit in the arrow direction � and
remove the receiver kit.
L-shaped Nail
Fixing Nail Coin or"-" Shaped Driver
(3 Portions)
� CAUTION:
– If tighten long screws insufficient, may cause
Lifting
something wrong as below.
Dent Part
Air Leakage
Smudge Dewing
No gap
Page 1-8
SMGB0032-rev1 - 06/2006
Units installation
1/8 UNITS INSTALLATION
1
1/8
turning OFF the power source, the auto-swing louver
cannot function.
Electrical Control Box
� Wiring connection for the air panel for Indoor Unit
1. The following connector is used with the air panel (view
PCB
� fromCAUTION:
lower surface of air panel without air intake grille)
2. Connect the connectors as shownConnector
belowfor(view of the
Before connecting connectors, firstly Connector
turn OFF for Auto
power Auto Swing Motor
Electrical Control Swing Motor (Low Voltage, 7Pin, Red)
source.
Box If the connectors are connected without
(Low Voltage,
electrical box)
7Pin, Red)
turning OFF the power source, the auto-swing louver
cannot function. CN17
Electrical Control Box
for Indoor Unit
1. The following connector is used with the air panel (view
from lower surface of air panel without air intake grille) PCB
NOTE
Box (Low Voltage,
7Pin, Red)
Make sure that the following accessories are packed with – Install the indoor unit with a proper clearance around it
the unit. paying careful attention to the installation direction for the
1.3. RCIM-FSN piping, wiring and maintenance working space, as shown
below.
� NOTE: – Provide a service access door near the unit piping
– If any of these accessories are not packed with the
1.3.1. FACTORY-SUPPLIED ACCESSORIES connection
1.3.2. area CHECK
INITIAL on the ceiling.
unit, please contact your dealer.
Make sure that the following accessories are packed with – Install
Service Accessthe indoor unit with
Service Piping a proper clearance around it
Connection
the unit. Accessory Qty. Purpose Doorpaying carefulAccess
attention to the installation direction for the
Door
Checking Scale piping, wiring and maintenance working space, as shown
(Cut out from 1 below.
�
Carton NOTE:
Board)
For Unit with
Installation – Provide a service access door near the unit piping
Flat –
Washer
If anywith
of these accessories are4not packed the
insulation (M10) connection area on the ceiling.
unit, please contact your dealer.
Washer (M10) 4
Drain Piping
Service
Service Access Piping Connection
Connection
Drain Hose Accessory Qty.
1 Purpose Door Access
Door
Checking Scale For Drain Hose
(Cut out from 1 Connection
Wire Clamp
Carton Board) 1
Flat Washer with For Unit Installation
4
insulation (M10)
Insulation
1 For Refrigerant
(Big Size) (M10)
Washer 4 Piping Drain Piping
Insulation Connection Connection
Drain Size)
Hose 11
(Small
For Drain Hose
For Drain Hose
Insulation
Wire Clamp(5t) 11 Connection
Insulation � CAUTION:
The minimum distance between the wall and panel
For Fixing edge must be 1500 mm to prevent short-circuiting.
Insulation
Band 61 Refrigerant
(Big Size) For Refrigerant
Piping
PipingInsulation
Insulation Connection
1
(Small Size)
Page 1-9
SMGB0032-rev1 - 06/2006
Units installation
UNITS INSTALLATION 1/9
Suspension Bolts
(Field-Supplied)
– Check space between ceiling and false ceiling is enough
Nut (Field-Supplied)
as indicated below. Washer with Insulation
(Accessory)
– Check the ceiling surface is flat for the air panel
Suspension Bracket
installation work. (Attached Indoor Unit) Approx. 50
Washer (Accessory) 90
Clearance: Nut (Field-Supplied)
10~20 mm
(mm)
Dimension of Opening: 660 Suspension Bracket
Electrical Box
Unit size: 570
Dimension of Suspension
Bolts: 530 4-Positions of
Suspension Bolts – Check the level of the drain pan by a water level to avoid
Dimension of Opening: 660
Dimension of Suspension
Bolts: 530
� NOTE:
– If a false ceiling has already been installed, complete
all piping and wiring work inside the ceiling before
hooking-up the indoor unit.
Panel
Piping Connection Drain Piping
– Secure the indoor unit using the nuts, flat washers and
Side Connection Side spring washers. (These nuts and washers are
supplied, 4 pieces each).
– Check to ensure that the ceiling is horizontally level,
otherwise water can not flow. � Adjusting the space between indoor units and
– Strengthen the opening parts of the false ceiling. false ceiling opening
– Adjust the indoor unit to the correct position while
1.3.3. INSTALLATION checking with the pattern for installation.
� Mounting the suspension bolts
– Mount the suspension bolts, as shown.
For concrete slab: Indoor Unit
150 to 160 mm Insert (100 to 150Kg)
I Concrete
Steel
Anchor Bolt (W3/8 or M10)
� For ceiling already completed with panels.
For steel beam:
Attach this side of the scale to the inner Attach this side of the scale to the
side of the opening of the ceiling lower side of the unit
I-Beam Suspension Bolt Indoor Unit Indoor Unit
(W3/8 or M10)
Page 1-10
SMGB0032-rev1 - 06/2006
Units installation
1
bolts and nuts in order to prevent them from loosening. If
not done, abnormal noises or sounds may occur and the
indoor unit may come loose.
� CAUTION:
When the air panel is unpacked, place it on insulation
material, etc. to protect the sealing insulation from 2. Pull the fixing hook towards the arrow mark “b”.
scratches. 3. The corner pocket can be removed to pull the corner
pocket toward the arrow mark “c”.
� Factory-supplied accessories
� Installing the air panel
Check to ensure that the following accessories are packed
with the air panel.
1. Fix the long screw to the fixing plate temporary.
2. Set the corner of the refrigerant connection portion of the
� NOTE: indoor unit to the position indicated as “PIPE SIDE”.
If any of these accessories are not packed with the 3. Hook the air panel onto the long screw (2 positions) so
unit, please contact your dealer. that temporary positioning is available.
Long screw
Accessory Quantity Purpose
Long screw
4 For Fixing Panel
(M6×50)
Fixing Plate
Indoor Unit
Fixing Plate
Indication
“PIPE SIDE”
Long Screw
Air Panel
� Removing the air intake grille from the air panel
1. Open the air intake grille to an angle of approximately 45°
from the surface of the air panel as shown below.
Take up the grille keeping it inclined
Long Screw
Ceiling (Q’ty 4)
45°
Air Panel � NOTE:
Correct Fix the (A),(B) position and after fix the other side.
Wrong
Air Filter Air Intake Grille
NOTE
2. Lift the grille keeping it inclined. For size and position of piping connection, see
3. Draw the grille towards the open space after lifting. Technical Catalog - Chapter 10.
Page 1-11
SMGB0032-rev1 - 06/2006
Units installation
1/12 UNITS INSTALLATION
1.4. RCD
RCD-4.0~5.0 P-G46DWA1
– Check that the down slope pitch of the drain piping
follows the specifications indicated in chapter "Drain
Piping".
Page 1-12
SMGB0032-rev1 - 06/2006
Units installation
530 (Suspension)
– Put the washer so that the surface with insulation can
650 (Opening)
face downwards as shown below:
(mm)
Suspension bolts (field-suppl.)
Nut (field-supplied)
~ 50
Washer (field-supplied)
Wireless receiver, Piping
Suspension with wireless receiver type Suspension bracket
115
View from top Nut (field-supplied)
~65
Model Model AA(mm)
(mm) B(mm)
B (mm)
Ceiling
RCD-1.0~3.0FSN 1060 889
RCD-1.5
RCD-4.0~6.0FSN
RCD-2.0 1620
1060 1450
889 – Lift the indoor unit by hoist, and do not apply any force
RCD-2.5 on the drain pan.
RCD-3.0
– Hook the indoor unit on the suspension brackets.
RCD-4.0
1620 1450 – Fix the unit using the nuts, flat washers and spring
RCD-5.0
washers (These nuts and washers are supplied
(4 pieces each)).
– Check to ensure that the ceiling is horizontal, otherwise
drain water cannot flow away.
– Strengthen the opening parts of the false ceiling.
Suspension
Adjustment range bracket
(3~4 mm)
1.4.3. INSTALLATION
� Mounting suspension bolts Fixing bracket
for panel
– Mount the suspension bolts, as shown.
For concrete slab:
M6 Screw
150 to 160 mm Insert (100 to 150Kg) Paper pattern (factory-supplied)
I Concrete
� NOTE:
I-Beam Suspension Bolt – If a false ceiling has already been installed, complete
(W3/8 or M10) all piping and wiring work inside the ceiling before
hooking-up the indoor unit.
– Secure the indoor unit using the nuts, flat washers
and spring washers. (These nuts and washers are
supplied, 4 pieces each).
Page 1-13
SMGB0032-rev1 - 06/2006
Units installation
1/14 UNITS INSTALLATION
Attach this side of the scale to the inner Attach this side of the scale to the Bracket
side of the opening of the ceiling lower side of the unit for panel
Indoor Unit Indoor Unit
Adjust 4 corners
of the unit using
Attach this side of clear vinyl tube
Attach this side
the scale to the
of the scale to with water inside
Ceiling ceiling Panel
the outer side
panel Checking
of the unit Checking Scale Clear vinyl tube
Scale
Suspension
bracket
Ceiling
Ceiling
– Tighten the nuts of the suspension brackets after
adjustment is completed. Apply LOCK-TIGHT paint Wireless receiver
Auto swing motor Air discharge part
to the bolts and nuts in order to prevent them from
loosening. If not done, abnormal noises or sounds
may occur and the indoor unit may fall down.
� CAUTION:
Check the level of the unit using a water level or
transparent plastic tube containing water, as shown
below, to avoid incorrect operation of the drain
discharge mechanism in the indoor unit. The drain
piping side of the indoor unit must be approximately
5 mm lower than the other parts.
Air discharge
Page 1-14
SMGB0032-rev1 - 06/2006
UNITS INSTALLATION
Units installation 1/15
1
Ceiling
Indoor unit
Outlet for electrical wiring
Hook wires
NOTE
For size and position of piping connection, see
Technical Catalog - Chapter 10.
Page 1-15
SMGB0032-rev1 - 06/2006
Units installation
1/16 UNITS INSTALLATION
1.5. RPC
For connecting
Wire clamp 2 drain hose and
drain pipe (mm)
Model A B C D E F
Insulation material For drain pipe RPC-2.0 1094 920 1010 150 220 255
1
(5Tx200x200 mm) connection RPC-2.5~3.5
RPC-2.5/3.0 1314 1140 1230 150 220 255
RPC-4.0 1314 1140 1230 110 280 235
Sealing plate For sealing
1 RPC-5.0/6.0 1574 1400 1490 110 280 235
(0.8Tx118x42 mm) knockout hole
For – Select the suspension bracket system depending of
Reducer 1 RPC-
your needs; for semi-concealed installation Case (a)
(4.0/5.0/6.0)FSNE
is recommended.
1.5.2. INITIAL CHECK – Mount the suspension brackets to the slings bolts or
anchor bolt and secure them with nuts (field-supplied),
– Install the indoor unit with proper clearance around it for as shown below.
operation and maintenance working space, as shown
below.
– Check down slope pitch of drain piping follows the
specification indicated in chapter "Drain Piping". Sling bolt (M10)
Indoor unit (field-supplied)
rear side
1.5.3.
1.5.3. INSTALLATION
INSTALLATION Suspension
bracket
� Mounting
Mounting thethe
suspension bracket
suspension bracket
Indoor unit
When
� When installing thethe
installing indoor unit, use the installation pattern
indoor front side
printed on the inne side of the carton box. Follow the
unit, use the installation
printed instructions.
pattern printed on the inner Nuts and washers
side of the carton box, (field-supplied)
cutting the carton box along
dotted lines when unpacking Dotted line
is performed.
� NOTE:
– Installation pattern is giving the following information: Tighten the nuts of the sling bolts or anchor bolts
with the suspension brackets after the adjustment
is completed. Apply Lock-Tight paint to the bolts
–
– Installation pattern
Pitch of sling is case
bolt for giving(a)
the following
and information:
case (b) showed and nuts in order to prevent them from loosening.
– Pitch of sling bolt for Case (a) and Case (b) showed
below.
– below.
Hole positions of refrigerant piping.
–
– Hole
Hole positions
positions of
of refrigerant piping.
drain piping.
– Hole positions of drain piping.
Page 1-16
SMGB0032-rev1 - 06/2006
Units installation
UNITS INSTALLATION 1/17
1
covers as indicated in the following procedure:
≥A
≥8
Top side of unit
≥ 50
≥ 300
Models
Models A
A
RPC-2.0
RPC-2.0 1560
1560
RPC-2.5~3.5
RPC-(2.5/3.0) 1780
1780
RPC-5.0/6.0
RPC-4.0~6.0 2040
Hooking part 2040
≥ 605
1. Slide the resin side covers forward approximately – When installing the indoor unit as shown in the following
15 mm. figure, insulate the top part of the cabinet which will be
2. Carefully pull the bottom of the side covers away from concealed in the ceiling because dew may occur under
the indoor unit, approximately 10 mm. cooling operation.
3. Remove the resin side covers upward.
Insulation material
A
(field-supplied)
� CAUTION: Models
Models A A
The mechanism of the automatic swing louver is RPC-2.0~3.5
RPC-(2.0/3.0) 13 13
utilized. Do not move the swing louver by hand or RPC-4.0~6.0
RPC-(4.0~6.0) 75 75
other objects. This can damage the mechanism of
the automatic swing louver.
M4 Screw
– Secure the indoor unit with the suspension bolts.
Fixing screw Position the false ceiling panels along the indoor unit.
Do not hold
this louver
Hole
Connector
0~3 mm
Transparent plastic
tube containing water
UNITS INSTALLATION
1/18
Water level
� NOTE:
Page 1-17 When the false ceiling has been already installed, all
SMGB0032-rev1 - 06/2006 piping work inside the ceiling has to be completed
Units installation
1.6. RPI
1.6.1. FACTORY-SUPPLIED ACCESSORIES RPI-0.8~1.5
(Models: RPI-0.8~1.5FSN1E) Service space of
(Models: RPI-2.0~6.0FSN1E) false ceiling
(Models: RPI-8/10FSNE)
Make sure that the following accessories are packed with From top
the unit.
NOTE:
- If any of these accessories are not packed with the
unit, please contact your dealer.
- In case of 8/10HP, the pipe reduction for refrigerant
pipe connection pipe must be field supplied.
Distance between suspension brackets (A, B):
RPI-0.8~6.0
Models A (mm) B (mm)
Accessory Qty. Purpose
RPI-0.8~1.5 969 1005
Wire Clamp 1 For drain
connection RPI-2.0~3.5 1113 601
RPI-4.0~6.0 1503 601
Service space of
RPI-2.0~6.0 false ceiling
Rear side
From top
Page 1-18
SMGB0032-rev1 - 06/2006
Units installation
Mounting the indoor unit 1.6.4. CONNECTING FIELD SUPPLY DUCT AND
- Hook suspension bracket to the nut and washer of each SUCTION AIR FILTER SERVICING
suspension bolt, as shown, starting from one side.
Field Supply Duct installation
- After checking that the nut and washer are correctly fixed
Fix the Flexible Air Duct to External Faces of unit flanges
1
by the retainers of the suspension bracket, hook the
(the unit is equipped with factory supply flanges for this
suspension bracket of the other side to nut and washer.
purpose).
It is recommended to use a Flexible field supply Duct
Suspension bolt portion in order to avoid any abnormal sound vibration.
Left side Suspension bracket RPI-units are supplied with standard Air Filter at the
suction side. This filter is provided for the cases in which
no Suction Duct is applied (or it is very short).
Inlet Air
It is recommended the following indications depending on
Washer the installation.
Nut
Keep the standard Air Filter in case of no Suction Duct is
applied (fig.1) and (fig.3)
Front view
≈ 5 mm
RPI-8.0/10.0
- The unit should be installed so that one side of the unit
is slightly (approximately 5 mm) lower than the other
Outlet air Inlet air
side, in order to avoid the incorrect position of the drain
discharge. Air filter (Factory-supplied)
- Fasten the pipe to the drain hose with an adhesive and Outlet air
Inlet air
the factory-supplied clamp (only 0.8~1.5 / 8.0-10.0HP)
with the vinyl cover during installation work. Flexible Duct Installation
Optional Air Filter
(Rubber or Textil Material)
(Field supplied)
Page 1-19
SMGB0032-rev1 - 06/2006
Units installation
RPI-8.0~10.0
ATTENTION: (RPI-0.8~1.5/8.0-10.0 only).
– Optionally, if applying Suction Duct and keeping The Air Filter (3 panels) is fixed by frames. Pull up the Air
the standard Air Filter in its original location (not Filter and removed them as shown in the figure.
recommended), be aware to make a servicing gate
onto the Suction Air Duct, as shown in the figure
(Fig. 3). Keep the servicing gate properly sealed by
aluminium tape.
– Air Filter maintenance should be performed by
professional installer.
Air Filter
(3 panels)
Air Duct
assembling the Air Filter make sure that the Filter is well
located on the unit clamps and push it.
Filter clamp
Filter strip
Change Back
Back cover cover side
RPI-2.0~6.0
Remove the stay support (3 screws) from the unit and pull
down the Air Filter.
Air filter
Air filter removing
direction
Page 1-20
SMGB0032-rev1 - 06/2006
Units installation UNITS INSTALLATION 1/21
1.7. RPK
1
– Install the indoor unit with a proper clearance around
Make sure that the following accessories are packed with it for operation and maintenance working space as
the unit. shown below.
� RPK
� NOTE: (mm) Wall
If any of these accessories are not packed with the
B
unit, please contact your dealer. 2~5 mm
Indoor Diameter
Qty Qty Qty unit of 65 mm
Accessory Purpose (hole for
(M) (S) (SBF) piping)
Min. 1000
Mounting Outdoor
1 1 - A unit
bracket For mounting Min.
indoor unit 100
Mounting
- - 1 (Operation and installation space) (Hole for piping on the wall)
bracket
Screw
(mm)
Model AA B B
(Ø4.1× 6 6 8
25 mm) For mounting Model
Screw bracket RPK-1.0/1.5FSN1M
RPK-1.5FSN1M 100
100 150
150
(Ø4.1× 2 2 4
RPK-0.8~2.0FSNM
RPK-1.5/2.0FSNM 100
100 5050
40 mm)
RPK-2.5~4.0FSNM
RPK-2.5~4.0FSNM 200
200 5050
For drain hose
Plate 1 1 -
setting
Insulation
pipe
1 1 1 For pipe � NOTE:
– Consider the air distribution from the indoor unit to the
space of the room, and select a suitable location so
Insulation - 1 1 For pipe that uniform air temperature in the room can be
obtained.
Harness
Cable for
with 1 1 1
PC-P1HE
connector
Connector - 2 2
For RPK-
Reducer - 1
4.0FSNM
M: RPK Mini
S: RPK Summit
SBF: RPK Super Big Flow
Page 1-21
SMGB0032-rev1 - 06/2006
Units installation
Front Panel
Body
RPK-2.5~4.0FSNM
– First put back the lower side of the front panel, and
– Slowly pull the lower side of the front panel at your then attach the three hooks at the upper side of the
side by paying attention to the air outlet part without front panel.
touching the outlet grille. Slightly lift the front panel
– There are three stoppers inside the front panel. Make
upward in order to release the combined parts
sure that there is no gap between the front panel, the
(three parts) of upper side of the front panel.
drain pan and the unit body.
� NOTE:
Do not hit the front panel when removing it, otherwise
the body will be broken.
RPK-0.8~4.0FSNM
RPK 1.5~4.0FSNM
– Remove three bushings as shown and remove the
screws as shown below.
Detach hook
To loose screw
– Slowly pull the lower side of the right side cover and
detach the upper hook.
Hook
– Slowly pull the lower side of the front panel at your
side. The air outlet must not touch the outlet grille.
NOTE
For size and position of piping connection, see Technical
Catalog - Chapter 10.
Page 1-22
SMGB0032-rev1 - 06/2006
Units installation
1.7.3.
1.7.4. DIMENSIONS
DIMENSIONS OF
OF THE
THE MOUNTING
MOUNTING BRACKET
BRACKET
� RPK-1.0/1.5FSN1M
RPK-1.5FSN1M
1
Mounting
bracket
Contour of
the unit
� RPK-0.8/2.0FSNM
RPK-1.5~2.0FSNM
Mounting
bracket
Contour of
the unit
� RPK-2.5~4.0FSNM
RPK-2.5~4.0FSNM
Mounting
bracket
Contour of
the unit
Page 1-23
SMGB0032-rev1 - 06/2006
Units installation
UNITS INSTALLATION 1/25
� NOTE:
If any of these accessories are not packed with the
A
unit, please contact your dealer. Unit
(inside)
1.8.3. INSTALLATION
RPFI
– Make sure that the fixing position of the unit is as
shown below.
Ceiling
Upward air outlet Fixing onto floor using wood screws (2-M8) Fixing onto wall
(view from top side) (view from front side)
Short flexible
Wall
duct
640
Service space for – Adjust the flat level of the unit by loosening or
electrical box Piping space
tightening the bolts for installation that are attached in
More than 240 More than 240 the unit. Make the drain pipe side lower than the
opposite side for smooth drain.
Page 1-24
SMGB0032-rev1 - 06/2006
Units installation
– Fix the base plate and back plate of the unit with � Air outlet direction change (RPFI)
field-supplied fixing bolts and screws. When attaching In case of changing the RPFI units air outlet direction from
the adjusting bolts for installation, remove the upward to front, follow the procedures below:
electrical wiring box.
– Remove the fixing screws of the air outlet flange and
1
– In case of the RPF unit, perform the above work after the upper front cover. Then, remove the flange and
removing the front cover and side cover of the unit. the cover.
– Reverse the side of the flange right and left.
– Put the cover on the top of the unit, and put the
flange
Side cover on the front side of the unit.
– Fix the flange and the cover.
Front cover
Fixing bolt
Adjustment bolt
for installation
Upper front cover
(accessories)
Fixing screw
(Installation unit)
Polyurethane
foam for thermal
insulation
(field-supplied)
Floor-concealed unit
Air outlet duct (field-
supplied)
� WARNING:
Provide a service access cover that is fixed by
screws so that the fan runner is not directly touched
NOTE
(Only RPFI model).
Page 1-25
SMGB0032-rev1 - 06/2006
Units installation
1.9 COMPLEMENTARY
1.8. COMPLEMENTARYSYSTEMS
SYSTEMS
� NOTE:
If any of these accessories are not packed with the
unit, please contact your dealer.
4 (double-flanges
at supply air (SA)
Flange
and exhaust air
(EA) sides)
Screw (M4X8) 16
� Initial check
- Install the unit with a proper clearance around it for
operation and maintenance working space, as shown
in the next figure:
EA RA
OA SA
�
Service access panel (450x450-
600x600 mm)
Duct
Outer dimension For suspension bolt Duct Duct diameter
Models (dir. change)
A B C D E F G H J K
KPI-2521 735 780 275 765 700 530 63 142 160 102
KPI-5021 1016 888 317 1048 790 745 79 192 208 124
KPI-8021 1004 1164 398 1036 1030 690 79 242 258 149
KPI-10021 1231 1164 398 1263 1030 920 79 242 258 149
Page 1-26
SMGB0032-rev1 - 06/2006
Units installation
1
Remove the suspension brackets and attach them at
a higher mounting position.Tighten up the screws in
the screw hole where the suspension brackets were
removed in order to prevent air leaks.
Suspension
bracket
Mounting screw Remove and
tighten up
Duct connecting flange
� CAUTION: Tighten up to
Before attaching the duct connecting flanges, check original position
that no foreign matter (scraps of paper, vinyl, etc.)
has found its way inside the main unit.
Attach the duct connecting flanges with the packing
at the SA and RA sides. � Connecting the supply duct
The supply duct should be connected with the unit
� Mounting the indoor unit through flexible duct, in order to avoid abnormal sounds
- Preparing the sling bolts. and vibration. The unit is equipped with a pre-drilled duct
flange for the supply duct connection.
- Fit the ducts securely into the duct connecting flanges,
Nut* Sling Bolt (M12)* and wind aluminum tape (field-supplied) around them
to prevent air leaks.
- Suspend the ducts from the ceiling so that their weight
Washer* will not be applied to the unit.
- The two outdoor ducts must be covered with heat-
insulating material in order to prevent condensation
Nut* from forming.
* Field-supplied
Unit
Sling bolt
Taping
Aluminum
Heat-insulating
tape
material
Page 1-27
SMGB0032-rev1 - 06/2006
Units installation
� CAUTION: 1.9.2
1.8.2. ECONOFRESH KIT
Before connecting the ducts, check that no sawdust
or any other foreign matter (scraps of paper, vinyl, � Factory-supplied accessories
etc.) has found its way inside the ducts. Make sure that the following accessories are packed with
Do not touch the damper plate inside the main unit the unit.
when connecting the ducts.
Do not install the ducts in the ways illustrated below.
Doing so will reduce the air volume and give rise to
� NOTE:
If any of these accessories are not packed with the
abnormal sounds.
unit, contact your dealer.
Cord AS 1
Screw
(for RPI and Econo-Fresh 12
Extreme reduction in the diameter
Bends right next to the outlet flanges connection)
of the connected ducts
� Initial check
Before performing the Econo-Fresh kit installation, refer to
the indoor unit’s Installation and Operation Manual.
Install the indoor unit with a proper clearance around it
for operation and maintenance working space, as shown
below.
Upper view
� CAUTION:
When suspending the main unit from the ceiling, do
not handle it in such a way that a force will be applied
to the control box.
Sling bolt
(M8 to M10) (*)
(*) Field-supplied
Page 1-28
SMGB0032-rev1 - 06/2006
Units installation
1/26 UNITS INSTALLATION
1.10
1.9. RAS-FSVNE
RAS FSVNE
� WARNING: � CAUTION:
1
– Install the outdoor unit with sufficient clearance around it – Check to ensure that the foundation is flat, level and
for operation and maintenance as shown in the next sufficiently strong.
figures. – Install the unit in a restricted area not accessible by the
– Install the outdoor unit where good ventilation is available general public
– Do not install the outdoor unit where is a high level of oil – Aluminum fins have very sharp edges. Pay attention to
mist, salty air or sulphurous atmosphere. the fins to avoid injury.
– Install the outdoor unit as far as practical (being at least
3 meters) from electromagnetic wave radiator (such as
medical equipment).
– Keep clearance between the units of more than 50 mm,
and avoid obstacles that may hamper air intake, when
installing more than one units together.
– Install the outdoor unit in the shade or not exposed to
direct sunshine or direct radiation from high temperature
heat source.
1.10.1
1.9.1. INSTALLATION
INSTALLATION SPACE
SPACE
a) In case of front side and either of the sides are open
b) In case that surrounding wall exist (single unit)
(single unit)
*4/5HP
Page 1-29
SMGB0032-rev1 - 06/2006
Units installation
UNITS INSTALLATION 1/27
0 < L � 1/2H � A � 200
*4/5HP *4/5HP
(mm)
1/2H < L � H � A � 350
painted) Frame
Shipping Washer
Nut (yellow painted)
- Securely tighten Anchor
Outdoor unit A(mm) the nuts again Bolts
Rubber
HP isolator 1
3.0 530
4.0~6.0 600
630 Rubber
isolator 2
Page 1-30
1.10. RAS FSN(E)/FXN(E)
SMGB0032-rev1 - 06/2006
Rubber
Rubber
isolator12
isolator
Units installation
Rubber
isolator 2
1.11.
1.10. RAS-FSN(E)/FXN(E)
RAS FSN(E)/FXN(E)
� WARNING:
1.10.Install
RASthe outdoor unit with sufficient clearance
FSN(E)/FXN(E) � CAUTION:
1
around it for operation and maintenance as shown Check to ensure that the foundation is flat, level and
in the next figures. sufficiently strong.
� WARNING:
Install the outdoor unit where good ventilation is
Install the outdoor unit with sufficient clearance
available. � Install the unit in a restricted area not accessible by
CAUTION:
the general public.
around it for operation and maintenance as shown Check to ensure that the foundation is flat, level and
Do not install the outdoor unit where is a high level of Aluminum fins have very sharp edges. Pay attention
in the next figures. sufficiently strong.
oil mist, salty air or sulphurous atmosphere. to the fins to avoid injury.
Install the outdoor unit where good ventilation is Install the unit in a restricted area not accessible by
Install the outdoor unit as far as practical (being at
available. the general public.
least 3 meters) from electromagnetic wave radiator
Do notas
(such install the outdoor
medical unit where is a high level of
equipment). Aluminum fins have very sharp edges. Pay attention
oil mist, salty air or sulphurous atmosphere. to the fins to avoid injury.
Keep clearance between the units of more than
Install
50 mm, theand
outdoor
avoid unit as far as
obstacles thatpractical (beingair
may hamper at
least 3 meters)
intake, from electromagnetic
when installing more than onewave unitsradiator
together.
(such as medical equipment).
Install the outdoor unit in the shade or not exposed to
Keep
directclearance
sunshine or between the units from
direct radiation of more
highthan
50 mm, and avoid
temperature obstacles that may hamper air
heat source.
intake, when installing more than one units together.
Install the outdoor unit in the shade or not exposed to
1.10.1. INSTALLATION LOCATION (5 TO 10 HP)
direct sunshine or direct radiation from high � Install the outdoor unit where there is good
temperature heat source. ventilation.
� Installation place
� Install the outdoor unit where it is in the shade or it
� Install the outdoor unit in a place where there is will not be exposed to direct sunshine or direct
1.11.1
1.10.1. INSTALLATION
INSTALLATION LOCATION
LOCATION(5 (5TO
TO12HP)
10 HP) � Install the outdoor unit where there is good
adequate space around the unit for operating and radiation from high temperature heat source.
maintenance as shown below. ventilation.
� Installation place � Install the outdoor unit where the falling ice from
� Install the outdoor unit where it is in the shade or it
the unit will not create a hazard, as in the case of
� Install the outdoor unit in a place where there is will not be exposed to direct sunshine or direct
installation on top of a building where ice may fall
adequate space around the unit for operating and radiation from high temperature heat source.
down on the pedestrians.
maintenance as shown below.
� Install the outdoor unit where the falling ice from
� Install the outdoor unit where the sound or discharge
the unit will not create a hazard, as in the case of
air from the outdoor unit does not affect neighbors or
installation on top of a building where ice may fall
Front environment.
side down on the pedestrians.
� Make sure that the foundation is flat and sufficiently
� Install the outdoor unit where the sound or discharge
strong.
air from the outdoor unit does not affect neighbors or
Front Do not install the outdoor unit where dust or other
� environment.
side contamination could block the outdoor heat
� Make sure that the foundation is flat and sufficiently
exchanger.
strong.
� When installing the outdoor unit in snow-covered
� Do not install the outdoor unit where dust or other
areas, mount the field-supplied hoods on the top of
contamination could block the outdoor heat
the outdoor unit and the inlet side of the heat
exchanger.
exchanger.
* Add the half of dimension h2 to 1500 for air intake space of front � When installing the outdoor unit in snow-covered
side when the wall front side is higher than 1500 mm areas, mount the field-supplied hoods on the top of
the outdoor unit and the inlet side of the heat
exchanger.
* Add the half of dimension h2 to 1500 for air intake space of front
side when the wall front side is higher than 1500 mm
Page 1-31
SMGB0032-rev1 - 06/2006
Units installation
1.11.2
1.10.2. SERIAL UNITS INSTALLATION
A1. In case that the front and either of the sides are open. RAS 5/8/10 16 (FSN) HP
RAS-5/8/10/12/14/16 FSN
No limit to wall height No limit to wall height
A2. In case that the front and either of the sides are open. RAS 16 FXN 20/24/30 HP
RAS-16 FXN, 20~32HP No limit to wall height No limit to wall height (mm)
Page 1-32
SMGB0032-rev1 - 06/2006
Units installation
(Front)
(Top view)
1.11.3
1.10.3. MULTIPLE INSTALLATION SPACE
� In
In case
case of
of RAS-5/8/10/12/14/16
RAS 5/8/10 (16 FSN FSN
HP)
Keep the upper side open to prevent air short-circuiting.
� In case that the front and either of the sides are open.
- Installation in the same direction
No limit to wall height (mm)
(Front)
(Front)
Page 1-33
SMGB0032-rev1 - 06/2006
Units installation
(Front)
(Front)
(Top view)
(Front)
(Front)
(Top view)
Page 1-34
SMGB0032-rev1 - 06/2006
Units installation
1/32 UNITS INSTALLATION
(Front)
1
(Front)
(Front)
(Front)
(Top view)
* A space of 900 mm is recommended for easier service work
Min. 300
�Fence
Min.
300
� In case that the rear space is less
than 1600 mm and the side space
is less than 400 mm, apply a field-
supplied fence for each unit.
NOTE:
� InNote:
case of 16 FXN 20,24,and
In 30HP
case there
of FXNare16~32HP there
two air outlets
are two air outlets
Page 1-35
SMGB0032-rev1 - 06/2006
Units installation
� InIncase
caseofofRAS-16
RAS 16FXN, 20~32HP HP
FXN/20/24/30 No limit to wall height
(Front)
(Front)
(Front)
(Front)
(Front)
(Front)
(Top view)
Page 1-36
SMGB0032-rev1 - 06/2006
Units installation
(Front)
1
(Front)
(Top view)
(Front)
(Front)
(Top view)
(Front)
(Front)
(Top view)
Min. 300
�Fence
Min.
300
� In case that the rear space is
less than 1600mm and the side
space is less than 400mm, apply
a field-supplied fence for each
unit.
Page 1-37
SMGB0032-rev1 - 06/2006
Units installation
UNITS INSTALLATION 1/35
� Concrete foundations
– The height of the foundation should be 100~300 mm higher than the ground level.
– Install drainage around the foundation for smooth drain.
– When installing the outdoor unit, fix the unit by anchor bolts.
– Secure the outdoor unit with the anchor bolts.
– When installing the unit on a roof or a veranda, drain water sometimes turns to ice on a cold morning. Therefore, avoid
draining in an area that people often use because it is slippery.
Foundations
614 MODEL A B
100 100 RAS-5FSN
MODEL A 368 B
Refrigerant pipe Ø 30mm anchor bolt
RAS-5FSN
RAS-8FSN(E)/FXN(E) 688368
100~300mm
RAS-24~30FSN(E)/FXN(E)
RAS-24 / 30FSN/FXN RAS-18~22FSN/RAS-16~22FXN
RAS-20FSN/RAS16/20FXN RAS-5~16FSN(E)/RAS-8~12FXN(E)
RAS-5~16FSN(E)/ RAS-8/10FXN(E)
8-38 x 16 4-38 x 16
6-38 x 16
(Hole for anchor bolt)
(Hole for anchor bolt) (Hole for anchor bolt)
� NOTE:
Design the foundation as shown above and make
sure that all the feet of the unit fall within the
foundation boundaries.
Page 1-38
SMGB0032-rev1 - 06/2006
Units installation
FSN(E)
Model: RAS-5FSN Model: RAS-8FSNE
1
620
575
285 340
450 330
581
575
571 325
450 330
580
Page 1-39
SMGB0032-rev1 - 06/2006
Units installation
FSN(E)
Model: RAS-8/10/12FXNE Model: RAS-16FXN
Page 1-40
SMGB0032-rev1 - 06/2006
Units installation
1.12. CH-UNIT
1.11. CH-UNIT
The CH Unit is Installed indoors for the SET-FREE FXN(E) � Factory Supplied Accessories - For CH-12.0N
system, between the outdoor unit and Indoor unit. The
combination of the CH Unit and indoor Unit is as follows. Accessory Q´ty Purpose
1
Flange For Gas (High)
Piping Size 2 Piping from
Indoor Unit (�22.2) Outdoor Unit
Model Total Indoor Capacity (HP)
Quantity
Smaller than 4.0*
Smaller than 4.0 Packing for
CH-4.0NE 1 to 5 2 Flange sealing
(including 4.0) 4.0)
(excluding Flange
4.0~8.0*
4.0~8.0 (including 4.0
CH-8.0NE 1 to 8 (including 4.0 and 8.0) For Refrigerant
and excluding Insulation
1 Piping
8.0~12*
8.0~12.0 (including 8.0 (�38 ID)
Connection
CH-12.0NE
CH-12.0N 1 to 5 (including 8.0 and12.0)
and including 12.0)
Pipe Fixing To Fix Liquid
2
1.12.1. TRANSPORTATION AND HANDLING Band Pipe
1.11.1. TRANSPORTATION AND HANDLING
Transport the product as close to the installation location To fix Insulation
as practical before unpacking. Band 8 for Refrigerant
Piping
� WARNING: 1.12.3.
1.11.3. INITIAL
INITIALCHECK
CHECK
Do not put any foreign material into the CH Unit and
check to ensure that none exists in the outdoor unit Install the CH unit with a proper clearance around it for
before the installation and test run. Otherwise, a fire maintenance working space, as shown in below figure
or failure, etc. may occur. Service Space
� CAUTION: No Description
Do not put any material on the product. � Electrical Box
Be careful not to damage on insulation materials of Service Access Panel
�
unit´s surface when lifting.
1.12.2.
1.11.2. FACTORY SUPPLIED ACCESSORIES
FACTORY-SUPLIED ACCESSORIES
� Factory Supplied Accessories - For CH-4.0NE
Accessory Q´ty Purpose View from A
To Connect Mark Dimension (Min).
Reducer
�12.7 liquid Model CH-4-0/8.0 CH-12.0
(�15.88 to 1
piping of Indoor
�12.7) a 250mm 350mm
Unit
b 100mm
Pipe
To Fix Liquid
Fixing 2
Pipe
Band
� CAUTION:
– Flowing sound of refrigerant may be heard from the
� Factory Supplied Accessories - For CH-8.0NE CH unit when the solenoid valve in the CH unit is
activated. Therefore, take the following action to
Accessory Q´ty Purpose minimize the sound.
To Connect – Install the CH unit inside the ceiling. As for the ceiling
Reducer
�15.88 liquid material, select a material like a plaster board which
(�19.05 to 1
piping of Indoor minimizes operation sound.
�15.88)
Unit – Do not install the CH unit in near a bed room or
hospital room.
Pipe Fixing To Fix Liquid
2 – Do not install the CH unit in a hot or humid place like
Band Pipe
kitchen to prevent dew condensation on the outer
surface of the CH unit.
– Pay attention to the following points when the CH is
Note: installed in a hospital or other facilities where there
* In case that the total capacity connected is 4.0HP, are electronic waves from medical equipment.
the capacity comes down 5% at cooling and 10% at – Do not install the CH unit where the electromagnetic
heating. wave is directly radiated to the electrical box or
** In case that the total capacity connected is 8.0HP, intermediate wiring (operating line).
the capacity comes down 5% at cooling and 10% at – Install the CH unit and components as far as practical
heating. or at least 3 meters from the electromagnetic wave
radiator.
– Install a noise filter when the power supply emits
harmful noises.
Page 1-41
SMGB0032-rev1 - 06/2006
Units installation
UNITS INSTALLATION 1/39
1.12.4. INSTALLATION
1.11.4. INSTALLATION - Hook suspension bracket to the nut and washer of
each suspension bolt, as shown below.
� Mounting the suspension bolts Check that the nuts and washers are correctly fixed by
the retainers of the suspension bracket.
- Using the aforementioned dimension select the final
location and installation direction of the indoor unit
No Description
paying careful attention to the space for the piping,
wiring and maintenance. � Suspension Bolt
- Mount the suspension bolts, as shown. � Suspension Bracket
I Concrete
Steel
Anchor Bolt (W3/8 or M10)
For steel beam:
Check to ensure that the following accessories are packed Tighten the bolts of the suspension nuts with the
with the CH Unit. suspension brackets after adjustment is completed.
Special plastic paint must be applied to the bolts in order to
� Mounting the CH Unit prevent them from loosening.
- Put nuts on each of the four suspension bolts before
suspending the CH unit, as shown below.
No. NoDescription
Description
�Suspension bolt
Suspension Bolt
Suspension
�Suspension bracket
Bracket
Nuy & Washer (field
Nut & Washer
�supplied)(Field-Supplied)
�CH-Box CH-Box
Mark Dimension
Mark Dimension
L L 30~50mm
30~50 mm
Page 1-42
SMGB0032-rev1 - 06/2006
Units installation
1/34 UNITS INSTALLATION
1.13.
1.11. OPTIONAL ACCESSORIES
OPTIONAL ACCESSORIES
– The maximum amount of fresh air intake is the 20% of
1.13.1.
1.11.1. FRESH AIR INTAKE FOR 4-WAY CASSETTE Indoor Unit Air Flow Rate. In the case that fresh air that
1
INDOOR UNITS (OACI-232) OR (PD-75) exceeds this amount is taken in, there is risk of water
condensing on the lower surface of the drain-pan (Air
– Connection position of fresh air intake duct. Fresh air can Intake Orifice), and in certain cases troubles such as dew
be taken in by connecting the duct to the position shown formation will occur. Always limit to the values shown in
in the next drawing. the table.
– Attach an air filter on the air suction side of the duct for
fresh air intake at a position where servicing may be
carried out easily. (Air passing through the duct does
not pass through the filter of the main unit.)
– Insulate the duct and the duct connection portion. In
Air Flow addition, use only non-combustible materials for the
duct and insulation.
OACI-232 PD-75
(Only RCI) (RCI, RCIM)
Damper Air filter
� NOTE:
All parts of the above figure are field-supplied.
Pass Resistence
(Pa) RCI 6.0FSN1E
Limit of fresh air
intake amount
NOTE:
� The total height of the unit is increased by
NOTE:
approximately
The total height80ofmm
thewith
unit the fresh air intake
is increased by kit
(OACI-232) installed.
approximately 80 mm with the fresh air intake kit Air quantity (m³/min)
Use
Useaa3P3Pconnector
connectorCable
Cable(PCC-1A)
(PCC-1A)for forCN7
CN7ofofindoor
(OACI-232) installed.
indoor
printed
printed circuit board. For further information, referto
circuit board. For further information, refer
(*1): Installation of the connecting box at one side.
(*2): Installation of the connection box at both sides.
document
to ChapterTCGB0032.
9.6.3 in document TCGB0032.
Page 1-43
SMGB0032-rev1 - 06/2006
Units installation
UNITS INSTALLATION 1/35
1.13.2.
1.11.2. T-TUBE CONNECTING KIT FOR 4-WAY 1.13.3.
1.11.3. BRANCH DISCHARGE FOR 4-WAY
CASSETTE INDOOR UNITS (TKCI-232) CASSETTE INDOOR UNITS (PDF-23C3;
The T-Tube Connecting Kit is intended to make easy the PDF-46C3)
connections between the Fresh Air intake and the If there are obstacles, such as partitions, inside a room
connection duct. Below, there are shown the two basic and they prevent air from circulating well, you can install
pieces of the kit. Therefore, T-Tube Connecting Kit can be branched ducts to provide uniform temperature air
installed only when both the fresh air intake kit (optional) conditioning. You must install the required return air grilles,
and filter box (optional) are used. depending on the amount of return air. If an adjoining room
is air-conditioned, install always a return grille.
Flexible Duct
(2 Pcs.) Flexible duct
(Max. length: 5 m)
Ø75
Galvanized
Steel Plate
(Example of branched duct)
Ø75
Polyethylene
� NOTE:
When the T.Tube Connecting Kit is used, the duct
resistance of the fresh air intake portion will be
increased as shown in the figure below. Use this
as a guideline for selecting the duct fan.
Not Connectable
Duct resistance of fresh air intake portion For Connecting
Pass Flexible Duct
RCI 6.0FSN1E
Resistence
Limit of fresh air
(Pa) intake amount
Model
Model a a b b c c d d
RCI-1.0~2.5 150 155 9 9 248
RCI-1.5~2.5 150 155 248
RCI-3.0~6.0 200 180 6 298
RCI-3.0~6.0 200 180 6 298
Page 1-44
SMGB0032-rev1 - 06/2006
Units installation
Model UnitUnit
model
1
completely block the air outlet of the branched duct side
of the panel. (For prevention of condensation and divert Model model
the air to the branched duct.) PI-23LS5
PI-23LS5 RCI-1.0~6.0
RCI-1.5~6.0
Blockable Outlet �
Refrigerant Piping In case of bloblocking this outlet,
3. Air quantity ratio of branched duct side is shown as a change the position of air outlet
ratio of the unit air quantity in the table below. If 2 branch temperature thermistor to ��
referring to Chapter 9.
ducts are connected to the unit, as shown by the*, the
branch duct side air quantity will become greater, and Electrical
the air velocity of the 3-way outlet side will drop. Control Box
Blockable Outlet �
Consequently the warm air throw distance will become
shorter.
– In the case that the branch duct is installed from the Blockable Outlet �
standpoint of prevention against accidents, keep the
dimensions shown in the following drawing.
– Use non-combustible materials for the duct.
– Install sufficient thermal insulation for the duct.
(This is to prevent condensation).
Blockable Outlet �
– Follow the local code in the field, or use the dimensions
shown in the next figure, if no code is applicable.
(Attachable position of 3-way outlet parts set)
� CAUTION:
In case 3 outlets are used, the decrease in air quantity
will be about 3 to 5%, and within the operation range
of the unit, there will be no major difference in
particular, in comparison with the 4-way outlet.
However, the noise will increase by about 1 to 2 dB.
Packing
Long Hole
Air
Page 1-45
SMGB0032-rev1 - 06/2006
Units installation
UNITS INSTALLATION 1/37
RCI-3.0~6.0 378
� NOTE:
The life of this filter is the standard period and it may
1.13.6.
1.11.6. ANTI-BACTERIAL LONG LIFE AIR FILTER vary depending on the using conditions.
FOR 4-WAY CASSETTE TYPE INDOOR Wash this filter by using water or neutral detergent (*).
When using this filter, set the air flow mode at High
UNITS (F-23L4-K)
Speed by the remote control switch to maintain the
required air volume.
The dimensions of the Anti-Bacterial Long Life Air Filter are
described in the drawing below.
1.13.7.
1.11.7. DEODORANT AIR FILTER FOR 4-WAY
CASSETTE TYPE INDOOR UNITS
2 pieces (F-23L4-D AND F-46L4-D)
(reinforcement)
The dimensions of the Deodorant Air Filter are described in
Filter the following drawing.
Colored Steel
Plate 2 pieces
Packing (reinforcement)
To mount the filter, put the filter’s long hole into the
protruded part of the suction grille as shown in the following
drawing.
Air
Suction Grille
Model a
RCI-1.0~2.5
RCI-1.5~2.5 248
RCI-3.0~6.0 298
Page 1-46
SMGB0032-rev1 - 06/2006
Units installation
Specifications:
1
RCI-1.5~2.5 RCI-3.0~6.0
Item F-23L4-D
F-23L4-D F46-L4D
F-46-L4D
Dust
Collection % 50 (Gravimetric Method)
Efficiency
Air Flow m3/min. 20.0 37.0
Initial Pressure
Pa (mmAq) 15.7 (1.6) 16.7 (1.7)
Loss
End Pressure
Pa (mmAq) 42.2 (4.3) 33.3 (3.4)
Loss
3 Years (with maintenance per
Life Period
3~6 months)
Reuse Available (Dry by sunlight) (*1)
Cleaning Available (Wash by water) (*2)
Weight Kg 0.9 1.0
Dimensions a (mm) 26 46
Performance Absorbs smoke, body odor, etc.
Restriction on Washing by detergent is
usage prohibited
� NOTE:
– The life of this filter is the standard period, and the life
may be varied by the using conditions.
– Wash this filter by using water or neutral detergent for
prevention from adsorptive decrease(*2).
– When using this filter, set the air flow mode at High
Speed by the remote control switch to maintain the
required air volume.
– Some special odors (such as organic solvent and
sulfur gas) can not be absorbed.
– This filter is reusable by atmospheric emission of
absorbed odor by drying by sunlight (*1).
– This filter can be used with the deodorant long life filter
(optional).
– This filter is supplied by the quantity to be used for one
unit as 1 set.
Page 1-47
SMGB0032-rev1 - 06/2006
Piping installation
2. Piping installation
CONTENTS
2.
2.1.
Piping installation ________________________________________________________ 2-1
General notes __________________________________________________________ 2-2 2
2.2. Piping work connection considerations _______________________________________ 2-3
2.2.1. Piping materials ________________________________________________________ 2-3
2.2.2. Three principles on refrigerant work _________________________________________ 2-4
2.2.3. Suspension of refrigerant piping ____________________________________________ 2-5
2.2.4. Tightening torque ________________________________________________________ 2-5
2.2.5 Brazing work ___________________________________________________________ 2-7
2.3. Indoor Units and complementary systems _____________________________________ 2-8
2.3.1. RCI __________________________________________________________________ 2-8
2.3.2. RCIM _________________________________________________________________ 2-9
2.3.3. RCD _________________________________________________________________ 2-10
2.3.4. RPC _________________________________________________________________ 2-11
2.3.5. RPI__________________________________________________________________ 2-13
2.3.6. RPK _________________________________________________________________ 2-15
2.3.6. RPF(I) _______________________________________________________________ 2-17
2.3.8. CH-UNITS ____________________________________________________________ 2-18
2.4. Outoor Units ___________________________________________________________ 2-19
2.4.1. Factory supplied pipe accessories _________________________________________ 2-19
2.4.2. Position of piping connection _____________________________________________ 2-20
2.4.3. Flange piping connection for FSN(E)/FXN(E) _________________________________ 2-23
2.4.4. Piping connection for FSN(E)/FXN(E) _______________________________________ 2-24
2.4.5. Piping connection for FSVNE _____________________________________________ 2-24
2.4.6. Vacuum and refrigerant charge ____________________________________________ 2-25
2.4.7. Drain discharge boss ____________________________________________________ 2-26
Page 2-1
SMGB0032-rev1 - 06/2006
Piping installation
2/2 DRAIN PIPING
2.1
2.1. GENERAL
GENERAL NOTES
� CAUTION: � NOTE:
– Do not create an up-slope for the drain pipe. If you do Install the drainage in accordance with national
so, the drain water will flow back to the unit. Then, codes and local codes.
leakage to the room will occur when the unit
operation is stopped.
After installing the drain piping and the electrical wiring,
Incorrect: Up-slope
make sure that the water flows smoothly as the following
INCORRECT procedure explains.
� NOTE:
Common drain piping Pay attention to the thickness of the insulation
material when the left-side piping is installed. If the
insulation material is too thick, you cannot install the
– The drain pipe will require insulation if it is installed piping in the unit.
in a location where condensation may form on the
outside of drain pipe. This condensation may drop
and cause damage.
CAUTION:
– Use refrigerant R410A in the refrigerant cycle. Do
The insulation for the drain pipe must be selected in
order to ensure that the vapor is sealed and in order
to prevent the condensation from forming. not charge oxigen, acetylene or other flammable
or poisonous gases into the refrigerant cycle when
– The drain trap should be installed next to the indoor performing a leakage test or an air-tight test.
unit. The drain trap must be designed according to
good practice. For RPI 8/10, it is mandatory to install – This type of gases are extremely dangerous and
the drain trap. The drain trap must be also checked can cause an explosion. It is recommended that
with charged water in order to test the correct flow. compressed air, nitrogen or refrigerant be used for
Do not tie the drain pipe and the refrigerant pipe this types of test.
together. Do not clamp the drain pipe and the – Check to ensure that no pressure exists inside the
refrigerant pipe together. stop valve before removing the flange.
Page 2-2
SMGB0032-rev1 - 06/2006
Piping installation
REFRIGERANT PIPING AND REFRIGERANT CHARGE 10/17
2.2 PIPING
10.3. PIPINGWORK
WORKCONNECTION
CONNECTION CONSIDERATIONS
CONSIDERATIONS
2.2.1 PIPING MATERIALS
10.3.1. - Refrigerant Pipes thickness are indicated in
subchapter 10.3.4
1. Prepare locally-supplied copper pipes.
2. Select the piping size with the correct thickness and � Piping Connection
correct material which can have sufficient pressure When connecting liquid piping for the unit where the piping
strength, considering that R410A pressure is higher is longer than 15 meters, apply a piping size of Ø9.53. Fix
than R407C. Use the table below to select the the connecting pipe as shown in the following figure. Utilize
required pipe.
2
the insulation attached to the Indoor Unit.
Nominal Diameter
Thickness
Cooper type
(mm) Fix this part with
(mm) (in)
Utilize the flare nut Insulate this part the attached cord
6.35 1/4 0.80 Roll of the Indoor Unit with the attached band or with tape
9.53 3/8 0.80 Roll insulation
Field-Supplied
12.70 1/2 0.80 Pipe/Roll Refrigerant
15.88 5/8 1.00 Roll Piping
19.05 3/4 1.00 Pipe/Roll
22.23 7/8 1.00 Pipe/Roll Indoor
25.40 1 1.00 Pipel Unit
28.60 1 1/8 1.25 Pipel
34.93 1 3/8 1.25 Pipe
41.28 1 5/8 1.25 Pipe
� NOTE: Brazing
If copper pipe is used for piping bigger than φ19.05 Insulation Field-Supplied
Attached to Make flares after attaching Insulation
flaring work can not be performed. If necessary, use a Indoor Unit flare nut to the connecting
Joint Adapter pipe in the Multi-Kit
package
Insulation material
� CAUTION:
- Cap the end of the pipe when pipe is to be inserted
Field-Supplied
Refrigeration Pipe through a hole
Unit
Side - Do not put pipes on the ground directly without a cap
or vinyl tape at the end of the pipe
Insulation material
Insulation material Correct Incorrect
Page 2-3
SMGB0032-rev1 - 06/2006
Piping installation
10/18 REFRIGERANT PIPING AND REFRIGERANT CHARGE
� Insulation
Attach insulation packet with Multi-Kit to each branch
� NOTE:
When polyethylene foam is applied, a thickness of
utilizing vinyl tape. Also attach insulation to field supplied
10 mm for the liquid piping and 15 mm to 20 mm for
piping for prevention of the capacity decrease according to
the gas piping is recommended.
the ambient air conditions and dewing on the pipe surface
by the low pressure.
Field-Supplied
Insulation
� CAUTION:
Perform insulation work after the surface temperature
decreases to the room temperature, If not, insulation
cap material may melt.
If the ends of the piping system are open after
accomplishing piping work, securely attach caps or
Do not make vinyl bags to the ends of the piping, avoiding the
a gap
cap
invasion of moisture and dust.
cap
In case of the refrigeration cycle with refrigerant R410A, Due to this reason, pay much careful attention to basic
refrigeration oil should be of synthetic type. Therefore, the piping work control to avoid infiltration of moisture or dusts
oil absorbs moisture quickly when compared with R407C during refrigerant piping work.
systems and it will cause sludge and oxidation of the oil.
�
� Basic Flange Connecting Work
Insufficient Cooling or Heating
Compressor Failure �
Air Tight Test
�
Holding of Vacuum
Page 2-4
SMGB0032-rev1 - 06/2006
10
RAS-30FSN p
(As for wrenches of 5 mm and 10 mm, use field- e
Piping installation supplied wrenches.) s
REFRIGERANT PIPING AND
FXN Allen keyREFRIGERANT
Size (mm) CHARGE 10/19
Gas Valve Gas Valve
Model Liquid Valve
Low High
2.2.3. SUSPENSION OF REFRIGERANT PIPING TheRAS-8FXN
required tightening torque is as follows:
10.3.3. SUSPENSION OF REFRIGERANT PIPING TheRAS-10FXN
required tightening torque is as follows:
4
Indoor
Indoor
�RAS-16FXNUnits
Uniits
10 10
Suspend the refrigerant piping at certain points and prevent RAS-20FXN Co
the refrigerant piping from touching the weak part of the RAS-24FXN Tightening Torque T
Pipe size 10
Pipe Size Tightening torque
building such as wall, ceiling, etc… RAS-30FXN (Nm) S
(If touched, abnormal sound may occur due to the vibration (mm) (Nm)
Ø(As
6.35
formm
wrenches of 5 mm20 and 10 mm, use field-
of the piping. Pay special attention in case of short piping ø 6.35 Ø 9.53 mm 20 supplied wrenches.)
40 Ø6.
length). Ø 12.7 mm 60
ø 9.53 40
Ø 15.88 mm 80
1~15m
�ø 12.7 Ø 19.05 mm60
CAUTION: 100
Ø9.
2
Do not apply
Outdoor
ø �15.88 force to the spindle valve at the end of
Units80
opening (5 Nm or smaller). The back seat construction Ø12
FSN(E)/FXN(E)
ø 19.05 100
is not provided.
Operation of the stop valve should be performed according
During the test run, fully open the spindle. If it is not Ø15
Fire-Proof to the figure below.
fully opened, the devices will be damaged.
Section
Treatment Allen key
(To open or close Ø19
FSVNE
the Spindle valve) A
CAP CAP
Tighten the cap with (Tighten the cap with a
a torque of D Closed
torque before
A Nm) Ab
Indoor Unit shipment
Check joint
(Only the Charging hose
2. Heat the
Spindle Valve evenly, res
can be connected)
Counterclockwise Open flow of fille
Do not fix the refrigerant piping directly with the metal fittings Clockwise Close
Refrigerant
For Suspending For Piping Along The For Instant Installation Pressure
Heavies Wall Work C
Check Joint
(Only the charging
Seat surface hose can be B
connected. Tighten
(Fully closed position) CAP
CAP the cap with a O-Ring
(Tighten the cap with a
Tighten torque
the capofwith
C Nm) (rubber)
torque B NmCAP when it is Flare
a torque of C Nut, or apply B Nmthe
Tighten torque to
cap with
screw of flange)
a torque of B
Field supplied
Refrigerant Piping
B (N.m)
RAS-FSN(E) A(N.m) C(N.m)
Flare Screw of Flange
2.2.4. TIGHTENING
10.3.4. TIGHTENING TORQUE
TORQUE Liquid 16.5 40
5HP
Gas
Liquid
8HP (3~5HP)
29.4 Tighten
16.5 A
80 torque (N·m)
40 B C
-
D
Size (mm)
Hex 1 �
1. Flaring connections (smaller than a diameter of Ø19.05) Liquid Gas 44.17~9 10033~42 33~42 14~18 4
are generally used. However, if incorrect flaring is Gas (3~5HP)
Liquid 16.5
11~12 4014~18 68~82 8~12 4
performed, it will cause serious refrigerant leakage. 10HP
Gas 49.0 -
2. Shape after Flaring, it should be rectangular and flat, and �16HP
Liquid
CAUTION: 24.5 60
9.8
no uneven thickness, cracks and scratches should exist. DoGasnot apply49.0 - spindle valve at the end of
force to the
Liquid 30.0 80 53 to 75
20HPopening (5 N·m or smaller). The back seat
Nominal diameter Ød Dimension Gas
construction 58.8 -
is not provided.
Liquid 44.1 80
A+0.0 24HPDuring the test run, fully open the spindle. If it is not
(inches) (mm) -0.4 (mm) Gas 58.8 -
1/4 6.35 9.1 fully opened,44.1
Liquid the devices
100 will be damaged.
30HP
Gas 58.8 -
3/8 9.53 13.2
1/2 12.70 16.6 B (N.m)
RAS-FXN(E) A(N.m) C(N.m)
5/8 15.88 19.7 Flare Screw of Flange
3/4 19.05 (*) Liquid 16.5 40
(*) It is impossible to perform the flaring work. In this case, use a joint 8HP Gas High 44.1 80
selected from the table in point 3. Gas Low 49.0 100
Liquid 16.5 40
When tightening the flare nuts, use two spanners, as shown
10HP Gas High 44.1 100
in the figure. Gas Low 49.0 -
Liquid 24.5 60
Pipe Size B 16HP Gas High 49.0 -
Diameter (R410A) Gas Low 58.8 -
53 to 75 9.8
Ø6.35 17 Liquid 30.0 80
20HP Gas High 49.0 -
Ø9.53 22 Gas Low 58.8 -
Liquid 44.1 80
Ø12.70 26
24HP Gas High 49.0 -
Ø15.88 29 Gas Low 58.8 -
Liquid 44.1 100
Flare Nut Ø19.05 36 30HP Gas High 49.0 -
Gas Low 58.8 -
Page 2-5
SMGB0032-rev1 - 06/2006
Piping installation
Page 2-6
SMGB0032-rev1 - 06/2006
Piping installation
10/20 REFRIGERANT PIPING AND REFRIGERANT CHARGE
Allen key
FSNsize
Allen- FSN(E)
key Size (mm) 2.2.5 BRAZING
10.3.5. BRAZING WORK
WORK
Model Model Liquid valve
Liquid(mm)
Valve Gas
Gasvalve
Valve(mm)
RAS-5FSNRAS-5FSN 8 8 1. The most important work in the refrigerant piping work is
RAS-8FSN brazing work. If leakage due to careless mistakes
RAS-8FSNE 4
RAS-10FSN hydration generation accidentally occurs, it will cause
RAS-10FSNE
RAS-16FSN clogged capillary pipes or serious compressor failure.
4 10
RAS-12FSNE
RAS-20FSN 6 2. Pipe Dimensions after Expanding.
RAS-24FSN
RAS-14FSN It is important to control the clearance of the pipe fitting
10
RAS-30FSN portion as shown below. In the case that a cooper tube
RAS-16FSN
(As for wrenches of 5 mm and 10 mm, use field- expansion jig is used, the following dimensions should be
2
RAS-18FSN supplied wrenches.) secured.
FXN Allen key
RAS-20FSN 5 Size (mm) 10
RAS-22FSN Gas Valve Gas Valve
Model Liquid Valve
Low High
d1
RAS-24FSN
RAS-8FXN
RAS-26FSN
RAS-10FXN a
4
RAS-16FXN
RAS-28FSN 10 10 10
RAS-20FXN Cooper Cooper
RAS-30FSN
RAS-24FXN Tube Ø d1 Gap a Tube Ø d1 Gap a
RAS-32FSN 10
RAS-30FXN Size Size
(As for wrenches of 5 mm and 10 mm, use field- +0.08 +0.1 0.33 +0.09 +0.1 0.39
Allen key size - FXN(E)
supplied wrenches.) Ø6.35 Ø6.5 6 Ø22.22 Ø22.42 10
-0.08 0 0.07 -0.09 0 0.11
Model Liquid Gas valve low Gas valve +0.08 +0.1 0.35 +0.12 +0.1 0.42
valve (mm) (mm) high (mm)
� CAUTION:
RAS-8FXN
Ø9.53
-0.08
Ø9.7
0 0.09
8 Ø25.4
-0.12
Ø25.6
0 0.08
12
Do not apply force to the spindle valve at the end of +0.08 +0.1 0.38 +0.12 +0.1 0.42
RAS-10FXNE
opening (5 Nm or smaller). The back seat construction Ø12.7 Ø12.9 8 Ø28.58 Ø28.78 12
is not provided. -0.08 0 0.19 -0.12 0 0.08
RAS-12FXNE
4 +0.09 +0.1 0.41 +0.12 +0.1 0.47
During the test run, fully open the spindle. If it is not
RAS-16FXN Ø15.88 Ø16.1 8 Ø31.75 Ø32.0 12
fully opened, the devices will be damaged.
RAS-18FXN
-0.09 0 0.13 -0.12 0 0.13
+0.09 +0.1 0.44 +0.12 +0.1 0.52
RAS-20FXN 10 10 Ø19.05 Ø19.3 10 Ø38.1 Ø38.3 14
FSVNE -0.09 0 0.16 -0.12 0 0.18
RAS-22FXN CAP
Tighten the cap with
RAS-24FXN a torque of D Closed before A basic brazing method is shown below.
shipment
RAS-26FXN
Check joint 10 2. Heat the outer tube
(Only the Charging hose Spindle Valve
RAS-30FXN
can be connected) evenly, resulting in good 1. Heat inner side tube evenly.
Counterclockwise Open flow of filler metal
Clockwise Close
RAS-32FXN Rubber Plug
Hex 1
Tighten Torque A
Note
Refrigerant
Packless Valve
A
Tighten torque (N·m)
B C D
Size (mm)
Hex 1 � ATTENTION:
Liquid (3~5HP) 7~9 33~42 33~42 14~18 4 - Use nitrogen gas for blowing during pipe brazing. If
Gas (3~5HP) 11~12 14~18 68~82 8~12 4 oxygen, acetylene or fluorocarbon gas is used, it will
cause an explosion or poisonous gas.
� CAUTION: - A lot of oxidation film will occur inside of tubes if no
Do not apply force to the spindle valve at the end of nitrogen gas blowing is performed during brazing
opening (5 N·m or smaller). The back seat work. This film will be flecked off after operation and
construction is not provided. will circulate in the cycle, resulting in clogged
During the test run, fully open the spindle. If it is not expansion valves, etc. This will cause bad influence to
fully opened, the devices will be damaged. the compressor.
- Use a reducer valve when nitrogen gas blowing is
performed during brazing. The gas pressure should be
maintained within 0.03 to 0.05 MPa. If a excessively
high pressure is applied to a pipe, it will cause an
explosion.
Page 2-7
SMGB0032-rev1 - 06/2006
Piping installation
Drain piping
Liquid piping – Prep
Gas Piping diam
– Prepare a PVC pipe with a 32 mm outer diameter.
– Fas
– Fasten the pipe to the drain hose with an adhesive
and
and with the factory-supplied clamp. The drain piping
be p
must be installed with a pitch of 1/25 to 1/100.
Piping size – Do not apply excessive force to the drain piping
mm (in) connection. It could cause a damage.
� Gas Piping � Liquid Piping – Do not use a bent or twisted drain hose. ItDrain
will Piping
cause
RCI-1.0/1.5 Ø 12.70 (1/2)
∅ 6.35 (1/4) water leakage.
RCI-2.0 Piping size
∅ 15.88 (5/8)
RCI-2.5~6.0 ∅ 9.53 (3/8)
850 mm.
mm (in)
850 mm
Max.
Piping size
mm (in)
– Insu
Do n
� Gas Piping � Liquid Piping
2. Open the air inlet grille, push up and slide the air inlet and
RCD-1.0/1.5 Ø 12.70 (1/2)
Hose Band (Accessory)
Ø 6.35 (1/4) grilles to the rear side.
RCD-2.0
Ø 15.88 (5/8) Unit
RCD-2.5~5.0 ∅ 9.53 (3/8) Insulation (Field supplied)
Rear Side
� Open
� Push
Page 2-8
SMGB0032-rev1 - 06/2006
Insulation for Connection Parts:
The connection part must be insulated by the field supplied
insulation materials.
Piping installation
Nitrogen:
For Leakage Test and Brazing DRAIN PIPING 2/3
CTION
2.3.2 RCIM UNITS
2.2. INDOOR
Refrigerant
9.4.2. piping
RCIM-4WAY CASSETTE TYPE Drain piping
2.2.1. RCI 2.2.2. RCIM
Piping connection
– The position position is the
of the drain following,
piping whichisisshown
connection – The position of the drain pipe connection is shown
available from all directions, top, left or right.
below. below.
2
View from A
Drain piping
– Prepare a polyvinyl chloride pipe with a 32 mm outer
diameter (VP25).
– Prepare a PVC pipe with a 32 mm outer diameter.
– Fasten the tubing to the drain hose with an adhesive
– Fasten the pipe to the drain hose with an adhesive
and the factory-supplied clamp. The drain piping must
and with the factory-supplied clamp. The drain piping
in)
be performed with a down-slope pitch of 1/25 to 1/100.
must be installed with a pitch of 1/25 to 1/100.
g
Piping
– Dosize
not apply excessive force to the drain piping
850 mm.
Piping size
connection. It could cause a damage. (mm)
(mm)(in)
Max.
� Gas Piping
piping � Liquid Piping
piping
– Do not use a bent or twisted drain hose. It will cause Pitch of
Gas Liquid 1/25~1/100
water leakage.
RCI-1.5 Ø 12.70 (1/2)
RCIM-1.0/1.5 Ø12.80 (1/2) �Ø6.35 (1/4)
6.35 (1/4)
RCI-2.0 � 15.88 (5/8)
850 mm.
Pitch of
1/25~1/100 – Do not apply excessive force to the Drain Pipe
connection. It could cause a damage.
Gradient of drain piping
– Do not use a bent or twisted Drain Hose. It will cause
water leakage.
– Insulate the drain pipe after connecting the drain
– Consider the following dimensions: a + b + c ≤ 780mm
hose. Do not use adhesive between the drain piping
connection and the drain hose.
Support Stick
Page 2-9
SMGB0032-rev1 - 06/2006
Piping size
Piping installation mm (in)
� Gas Piping � Liquid Piping Drain Piping
RCI-1.0/1.5 Ø 12.70 (1/2)
∅ 6.35 (1/4)
RCI-2.0 Piping
2/4 size
DRAIN PIPING
∅ 15.88 (5/8)
RCI-2.5~6.0
2.3.3 RCD ∅ 9.53 (3/8)
mm (in)
Gas Piping Liquid Piping
Refrigerant
10.4.2. RCD piping
– 2 WAY CASSETTE TYPE Drain piping
RPC-2.0 ∅ 6.35 (1/4)
∅ 15.88 (5/8)
RPC-2.5
2.2.3. RCD~6.0 ∅ 9.53 (3/8) 2.2
�–Piping WorkofInstallation
The position the drain piping connection is shown The
Piping work should be performed from the bottom side
below. righ
of the unit. Remove the air inlet grille before beginning
How
the piping work, according to the following steps:
410
left
90 � F
1. Slide the Knobs to the rear side. –
–
260
–
� Slide
Knob
–
Piping size
– Prepare a PVC pipe with an outer diameter of 32 mm.
mm (in)
� Gas Piping � Liquid Piping – Fasten the pipe to the drain hose with an adhesive
2.andOpen
withthe
theair inlet grille, push up and slide thepiping
air inlet
RCD-1.0/1.5 Ø 12.70 (1/2) factory-supplied clamp. The drain
Ø 6.35 (1/4) grilles
mustto bethe rear side.
installed with a pitch of 1/25 to 1/100.
RCD-2.0
Ø 15.88 (5/8) UnitInsulation material
RCD-2.5~5.0 ∅ 9.53 (3/8)
(field-supplied)
Rear Side
W
� Open
Insulation material � Push
(factory-supplied)
Pitch of
1/25~1/100
Pitch of
1/25~1/100
Rem
as t
–
–
–
Page 2-10
SMGB0032-rev1 - 06/2006
Piping installation
EFRIGERANT PIPING AND REFRIGERANT CHARGE 10/21
2
– The positions of piping are shown below Open the Knockout hole Gas Piping
– Each direction has the prepared knockout hole as
shown in piping work sub-chapter. 50
– Cut the knockout hole for the required direction. Open the
Knockout hole
155 Ga
Liquid piping
Gas Piping
� R
2. Seal piping
M4 screw
Sealing Plate
n) Refrigerant Piping
g Drain Piping
A
Piping size Sealing Plate
B
mm (in)
Sealing with insulation
Gas Piping Liquid Piping Sec. A-B
RPC-2.0 ∅ 6.35 (1/4)
∅ 15.88 (5/8)
RPC-2.5~6.0 ∅ 9.53 (3/8) Pipin
Rear side
� Rear Side
Piping
� work
Piping installation
Work Installation 1. Knockout hole
Piping work should be performed from the bottom side RPI-
of the unit. Remove the air inlet grille before beginning RPI-
the piping work, according to the following steps:
RPI-
� Slide Keep
Knob Opti
n) 2. Seal Piping
2. Open the air inlet grille, push up and slide the air inlet Factory-Supplied
grilles to the rear side. Sealing Plate
(0.8x118x142 mm)
Unit
Knockout
Rear Side Refrigerant Gas Piping
� Open Opti
M4 Screw P Refrigerant Liquid Piping
� Push
Seal with
Sealing Plate insulation
83
38
54
Page 2-11
SMGB0032-rev1 - 06/2006
Piping installation
2.2.4.
Drain piping
RPC
– Insert the drain plug into the drain boss on the right –
side by using a driver as shown below.
–
n The standard direction of drain pipe connection is to the
Drain plug Drain connection
right side looking at the unit from the discharge grilles. Driver
However, the pipe connection can be performed from the
left side if this is required due to the building construction.
g 2.2.
Wire clamp A � D
Drain hose Plug –
Wire clamp B
Drain boss – Wrap the insulation material around the drain RPI
connection.
Insulation
material – Connect the drain hose to the drain connection on the
Drain pipe
left side according to the same procedure for the
drain connection on the right side.
Connecting a drain
� Connecting piping
a drain piping
� For the left-side connection – Prepare a PVC pipe with an outer diameter of 26 mm.
(VP20). RPI
– Pay attention to the position of the drain pipe. Keep
Fan runner a down-slope pitch of 1/25 to 1/100. Do not create
Fan motor an up-slope for the drain piping.
Drain boss
– Seal the connecting part of the drain pipe by using
the waterproof chloride-type sealing material.
Drain plug
– Wrap the insulation material around the connecting
Rear side part perfectly.
– Fasten the drain pipe to the connecting part with
Fastener band the factory-supplied clamp.
Insulation plug
Secure down-
slope
Remove the drain plug of the drain boss on the left side
as the following procedure explains.
– Cut the fastener. PVC pipe (outer
Clamp diameter 32 mm)
– Remove the insulation material.
– Remove the drain plug.
Wrapping the insulation material
Page 2-12
SMGB0032-rev1 - 06/2006
Piping installation
– Do not connect the drain pipe with the sanitary piping, 2.3.5 RPI
the sewage piping or any other drainage piping.
After select the piping direction proceeded to knockout Refrigerant
10.4.4. RPI –piping
IN-THE-CEILING TYPE
selected hole, install pipes and seal the piping with the
– When you are installing the pipe, do not tie the drain
factory supplied insulation as indicated below:
pipe and the refrigerant pipe together. Tie the drain
pipe as shown below. Position of piping connection is the following:
2
Band Band
Drain Pipe
Open the Knockout hole Gas Piping
50
� NOTE:
When installing pipes, make sure that enough space
is provided for servicing the electrical box.
2. Seal Piping
RPI-8/10
Factory-Supplied
n- Sealing Plate
(0.8x118x142 mm)
Knockout
Refrigerant Gas Piping
Drain piping Option 2
M4 Screw P Refrigerant Liquid Piping
Seal with
Sealing Plate insulation
83
38
54
95 P M4 Screw
125 Sec. P-P
*145
Page 2-13
SMGB0032-rev1 - 06/2006
Rear-side piping Rear-side piping
Piping installation
– After completing the installation of the drain pipe,
pour water into the drain pan and make sure that the
water flows smoothly as explained in section 2.1. 2/6 DRAIN PIPING
2.2.5. RPI
Drain piping
� Drain piping position – Connecting
� Prepare a PVCa pipe
drainwith an outer diameter of 32 mm
pipe 2
– The position of the drain pipe connection is shown in –(RPI-0.8-6.0) or 25pipe
Prepare a PVC mm with
(RPIan
8/10).
outer diameter of 32 mm
the next figures. – Fasten the pipe to the drain hose
(RPI 1.5-6.0) or 25 mm (RPI with an adhesive and
8/10). �
–with the factory-supplied
Fasten the pipe to the clamp (For with
drain hose RPI 8/10 only). The
an adhesive
RPI-0.8~1.5
drain
andpiping must
with the be installed with
factory-supplied a downslope
clamp pitch of
(For RPI 8/10
1/25 to 1/100.
RPI-1.5
only). The drain piping must be installed with a down-
slope pitch of 1/25 to 1/100.
e
mm
500 mm
Max.
Max.
850
.
RPI-2.0~6.0 Drain piping 1/25~1/100
RPI-2.0~6.0 pitch
RPI-1.5~6.0 only
– –Insulate thethe
Insulate drain pipe
drain after
pipe connecting
after thethe
connecting drain hose
drain
(RPI-0.8~6.0 only).
hose (RPI-1.5~6.0 only).
Insulation material
(field-supplied)
H
R
Drain piping Insulation material R
(field-supplied)
1/25~1/100
pitch
�
(Drain piping)
>75 mm
Slope 2% �
Plug
� NOTE:
When the relative humidity of the inlet or the ambient
air exceeds 80%, place an auxiliary drain pan, which
is field-supplied, beneath the indoor unit as shown
below.
Indoor unit
Page 2-14
SMGB0032-rev1 - 06/2006
Piping installation
Refrigerant piping
10.4.5. RPK – WALL TYPE When bending the tubes, firmly fix the tube at the heat
exchanger side.
Piping Direction for the Indoor Unit:
� RPK-0.8 ~ 4.0
Three directions of piping connection to the Indoor Unit Contour of the Unit
L3
can be performed; rear side, right side and left side of
the unit, respectively. Therefore, most appropriate piping
2
For Left Side
for a room can be selected. Piping Insulation For Right Side Piping
Right Side L2
Cover L1
1. Right Side Piping
Cut the corner using a Plastic Cutter For Rear Side Piping
plastic cutter as shown
below and remove sharp
edges completely. mm
Cut this corner Model RPK
HP L1 L2 L3
FSNM
0.8~1.5 410 268 142
2. Left Side Piping Left Side
Cover
Cut the corner at the left Right Gas Piping 2.0 440 298 142
Side
side using a plastic cutter Cover 2.5~4.0 550 645 125
as for the right side
piping. 0.8~2.0 470 328 142
Liquid Piping
2.5~4.0 480 575 125
Right Side Cover mm
Model RPK
HP L1 L2 L3
FSN1M
3. Rear Side Piping
Gas Piping 1.0/1.5 410 310 108
Make a hole by removing
the knock-out plate at the Liquid Piping 1.0/1.5 480 330 108
rear side.
Piping size
mm (in)
Gas Piping Liquid Piping
RPK-0.8~1.5 ∅ 12.70 (1/2)
� CAUTION: RPK2.0
∅ 6.35 (1/4)
Do not twist the pipe when bending the tube. ∅ 15.88 (5/8)
RPI-2.5~4.0 ∅ 9.53 (3/8)
10.4.6. RPF & RPFI – FLOOR TYPE & FLOOR CONCEALED TYPE
(mm)
mm (in)
Gas Piping Liquid Piping
RPF(I)-1.0/1.5 ∅ 12.7 (1/2)
∅ 6.35 (1/4)
RPF(I)-2.0
∅ 15.88 (5/8)
RPF(I)-2.5 ∅ 9.53 (3/8)
Page 2-15
SMGB0032-rev1 - 06/2006
Piping installation
2.2.6.
Drain piping
RPK
m
Right sideside
� Right connection
connection
– The standard direction of drain piping connection
is to the right side when the unit is viewed from
n- the discharge grilles. However, the connection can
be performed from the left side or the rear side.
HP A B C (mm)
RPK-1.0~1.5FSN1M
HP 800
A 37.5
B 123
C
RPK-1.5 FSN1M 800 37.5 123
RPK-0.8~4.0FSNM
RPK-1.5~4.0 FSNM 890
890 45
45 115
115
Left sideside
� Left connection
connection
– When the drain piping connection is performed on the
left side, remove the cap of left-side drain pipe. Then,
attach this cap to the right-side drain pipe in order to
change the drain piping connection from the right side
to the left side.
Connection a drain
� Connecting pipe pipe
a drain
– Prepare a PVC pipe with an outer diameter of 26 mm
(VP20).
– Connect a drain piping according to the figure below.
Provide a down-slope
to allow the drain
nt water to flow smoothly
h
VP20
Page 2-16
SMGB0032-rev1 - 06/2006
Make a hole by removing
the knock-out plate at the Liquid Piping 1.0/1.5 480 330 108
rear side.
Piping installation
Piping size
mm (in)
Gas Piping Liquid Piping
RPK-0.8~1.5 ∅ 12.70 (1/2)
�
2.3.6CAUTION:
RPF(I)
RPK2.0
∅ 6.35 (1/4)
Do not twist the pipe when bending the tube. ∅ 15.88 (5/8)
Refrigerant piping RPI-2.5~4.0 ∅ 9.53 (3/8)
10.4.6. RPF & RPFI – FLOOR TYPE & FLOOR CONCEALED TYPE
(mm)
mm (in)
Gas Piping Liquid Piping
RPF(I)-1.0/1.5 ∅ 12.7 (1/2)
∅ 6.35 (1/4)
RPF(I)-2.0
∅ 15.88 (5/8)
RPF(I)-2.5 ∅ 9.53 (3/8)
DRAIN PIPING
Drain piping 2/7
2.2.7. RPF AND RPFI
– The position of the drain pipe connection is shown in
the figure.
– Prepare a PVC pipe with an outer diameter of 18.5
mm.
– Fasten the pipe to the drain hose with an adhesive.
– Insulate the drain pipe after connecting the drain Drain hose
hose as shown. Insulation material (field-supplied)
DBS-26
Page 2-17
SMGB0032-rev1 - 06/2006
Piping installation
2.3.8 CH-UNITS
10.4.7. CH UNIT
CH-4.0/8.0NE
To To
Indoor Outdoor
�
To To Unit Unit
Indoor Outdoor
Unit Unit
No Description REMARKS
� Liquid Pipe
� Gas Pipe
� Pipe Flange
Field-Supplied Piping
Page 2-18
SMGB0032-rev1 - 06/2006
Piping installation
RAS-10FSNE
RAS-12FSNE
RAS-8FSNE
RAS-14FSN
RAS-16FSN
RAS-18FSN
RAS-20FSN
RAS-22FSN
RAS-24FSN
RAS-26FSN
RAS-28FSN
RAS-30FSN
RAS-32FSN
RAS-5FSN
Gasket
- - 1 1 1 1 1 1 1 1 1 1 1 1
2
Pipe flange of refrigerant gas
piping
- - 1 1 1 1 1 1 1 1 1 1 1 1
Accessory Quantity
RAS-10FXNE
RAS-12FXNE
RAS-8FXNE
RAS-16FXN
RAS-18FXN
RAS-20FXN
RAS-22FXN
RAS-24FXN
RAS-26FXN
RAS-30FXN
RAS-32FXN
Gasket
1 1 1 2 2 2 2 2 2 2 2
Page 2-19
SMGB0032-rev1 - 06/2006
REFRIGERANT
10/26 Piping installation PIPING AND REFRIGERANT CHARGE
Front Side
Front Side
Rear Side
Bottom Side
Bottom Base
(Example: 5 to 10HP)
� NOTE:
– Remove fixing screws on the lower position (4 pieces) Do not install piping in front of the screw of the service
and the upper position (3 pieces). panel. If not, the screw or the service panel can not
be removed
– Slightly open the upper side and lift the service cover
upward, then slowly pull it forward to the front side.
RAS-5/8FSN(E)
RAS-5/8FSN(E) RAS-10~32FSN(E)
RAS-10~30FSN(E)
FSN(E) Models
Model Refrigerant Gas piping Refrigerant Liquid piping A B C D E F
connection Ø connection Ø
The position of the connecting pipes is the following for each Outdoor Unit type:
RAS-5FSN 15.88 flare nut 9.53 flare nut 138 242 232 306 155 155
RAS-8FSNE 19.05 flare nut 9.53 flare nut 137 241 238 306 155 155
RAS-10FSNE
Model
�
22.2 brazing �
9.53 flare nut A B 137 C227 247
D 306 E 151 F 156
Refrigerant Gas Refrigerant Liquid
RAS-12FSNE 25.4 brazing
Piping Connection Ø 12.7 flare nut
Piping Connection Ø 137 241 238 306 151 156
RAS-14FSN
RAS-5FSN 25.4 brazing
15.88 flare nut 12.7 nut
9.53 flare flare nut 138 242 137 227
232 254
306 295155 171 155173
RAS-16FSN 28.6 brazing 12.7 flare nut 137 227 254 295 171 173
RAS-8FSN(E) 19.05 flare nut 241 238 306 155 156
RAS-18FSN 28.6 brazing 15.88nut
9.53 flare flare nut 137 137 233 247 287 141 150
RAS-10FSN(E)
RAS-20FSN 28.622.2 brazing
brazing 15.88 flare nut 227 137 247
233 306
247 287151 141 156150
RAS-22FSN
RAS-16FSN 28.628.6
brazing
brazing 15.88nut
12.7 flare flare nut 227 137 233
254 247
295 287171 141 173150
RAS-24FSN 28.6 brazing 15.88 flare nut 137 138 234 247 274 159 171
RAS-20FSN 28.6 brazing 15.88 flare nut 233 247 287 141 150
RAS-26FSN 31.75 brazing 19.05 flare nut 138 234 247 274 159 171
RAS-24FSN 28.6 brazing 15.88 flare nut 247 274 159 171
RAS-28FSN 31.75 brazing 19.05 flare nut 138 234 138 234 247 274 159 171
RAS-30FSN
RAS-30FSN 31.75
31.75 brazing
brazing 19.05 19.05
flare nut
flare nut 138 247
234 274
247 274159 159 171171
RAS-32FSN 31.75 brazing 19.05 flare nut 138 234 247 274 159 171
Page 2-20
SMGB0032-rev1 - 06/2006
Piping installation
REFRIGERANT PIPING AND REFRIGERANT CHARGE 10/27
RAS-8~12FXN(E)
RAS-8/10FXN(E) RAS-16~32FXN
RAS-16~30FXN
REFRIGERANT PIPING AND REFRIGERANT CHARGE 10/27
RAS-8/10FXN(E) RAS-16~30FXN
FXN(E) Models
Model
The position of theconnecting pipes isthe following for each A
Outdoor Unit type: B C D E F G H I
Refrigerant Gas Refrigerant Gas Refrigerant Liquid
Model
�
(Low) piping �
(High) piping �
piping connection Ø A B C D E F G H I
Refrigerant
connection GasØ(Low) Refrigerant
connection GasØ(High) Refrigerant Liquid
Piping Connection Ø Piping Connection Ø Piping Connection Ø
RAS-8FXNE 19.05 flare nut 15.88 flare nut 9.53 flare nut 119 195 284 305 253 247 151 156 156
RAS-8FXN(E) 19.05 brazing pipes is the
15.88 flare nut for each9.53 flare nut 119 195 284 305 253 247 151 156 156
The position of
RAS-10FXNE the22.2
connecting
brazing 19.05following
flare nut 9.53Outdoor
flare nut Unit type:119 195 284 305 253 247 151 156 156
RAS-10FXN(E) 22.2 brazing 19.05brazing
flare nut 9.53flare
flare nut 119 195 284 305 253 247 151 156 156
RAS-12FXNE
Model
25.4
�
brazing 19.05
� 12.70
� nut 119
A
195
B
284
C
305
D
253
E
247
F
151
G
156
H
156
I
RAS-16FXN
RAS-16FXN 28.6 brazing
Refrigerant
28.6 22.2 brazing
Gas (Low) Refrigerant
brazing 22.2 Gas (High)
brazing 12.70
12.7flare
Refrigerant nut
flare Liquid
nut 118
118 186
186 295
295 385
385 253
253 246
246 139
139 146 150
RAS-18FXN Piping
28.6 Connection Ø
brazing Piping
22.2 Connection Ø
brazing Piping
15.88 Connection Ø
RAS-20FXN 28.6 brazing 22.2 brazing 15.88flare
flare nut
nut 118
118 186
186 295
295 385
381 253
253 246
246 139
139 146
146 150
146
RAS-8FXN(E)
RAS-20FXN 28.6 brazing
19.05 brazing 22.2 brazing
15.88 flare nut 15.88
9.53flare nut
flare nut 119
118 195
186 284
295 305
385 253
253 247
246 151
139 156
146 156
146
RAS-24FXN 28.6 brazing 25.4 brazing 15.88 flare nut 110 172 281 379 253 247 159 171 178
RAS-22FXN
RAS-10FXN(E) 28.6 brazing
22.2 brazing 25.4 brazing
19.05 flare nut 15.88 flare nut
9.53 flare nut 118
119 186
195 295
284 385
305 253
253 246
247 139
151 146
156 150
156
RAS-30FXN
RAS-24FXN 28.631.75 brazing
brazing 25.428.6 brazing
brazing 19.05flare
15.88 flare nut
nut 110
110 172
172 281
281 379
379 253
253 247
247 159
159 171
171 178
178
RAS-16FXN 28.6 brazing 22.2 brazing 12.7 flare nut 118 186 295 385 253 246 139 146 150
RAS-26FXN 31.75 brazing 28.6 brazing 19.05 flare nut 110 172 281 379 253 247 159 171 178
RAS-20FXN 28.6brazing
brazing 22.2 brazing 15.88flare
flare nut
nut 118 186 295 381 253 246 139 146 146
RAS-30FXN
RAS-32FXN
RAS-24FXN
31.75
31.7528.6brazing
brazing
28.6
28.6
brazing
brazing
25.4 brazing
19.05
19.05
15.88flare �
flare nut
nut
110
NOTE:
110
110
172
172
172
281
281
281
379
379
379
253
253
253
247
247
247
159
159
171
171
178
178
After piping and wiring work are completed, remove
RAS-30FXN 31.75 brazing 28.6 brazing 19.05 flare nut two110 172
yellow 281 washers
shipping 379 253for compressor(s).
247 159 171 178
Shipping Washer Fix the pipes not to apply a force to stop valves and to
(yellow-Painted)
minimize vibration.
Foot of
Compressor
� NOTE:
After piping and wiring work are completed, remove
Nut Vibration-proof two yellow shipping washers for compressor(s).
Shipping Washer rubber
Fix the pipes not to apply a force to stop valves and to
(yellow-Painted)
minimize vibration.
Foot of
Compressor Vibration-proof
rubber
Vibration-proof
Nut
rubber
Vibration-proof
rubber
Page 2-21
SMGB0032-rev1 - 06/2006
Piping installation
10/28 REFRIGERANT PIPING AND REFRIGERANT CHARGE
FSVNE MODELS
Pipes can be connected from four directions as shown. Remove the service cover as shown in fig. below before
Make a hole at the front pipe cover or rear pipe cover piping connection.
to pass through the hole. – Remove fixing screws.
– Slightly open the upper side and lift the service cover
upward, then slowly pull it forward to the front side.
Connecting Pipe
Pipe Cover
Removing Direction
for Service Cover
RAS-3/4/5FSVNE
The position of the connecting pipes is the following for each Outdoor Unit type:
Model
� � A B C D E F
Refrigerant Gas Refrigerant Liquid
Piping Connection Ø Piping Connection Ø
RAS-3FSVNE 254 314 57 42
RAS-4FSVNE 15.88 flare nut 9.53 flare nut 39 89
403 461 60 44
RAS-5FSVNE
Page 2-22
SMGB0032-rev1 - 06/2006
REFRIGERANT PIPING AND REFRIGERANT CHARGE 10/29
Piping installation
Figure 4 Figure 5
(ID) Inner Diameter
FSN(E) Models
Dimensions (mm)
Outdoor UnitDimensions
Model (mm) Figure
A B C ØD(ID) ØE(ID)
Model Figure A B C ØD (ID) ØE (ID)
RAS-10FSN(E)
RAS-10FSNE Gas 2 Gas 95 27 297 95
22.2 27– 97 22.2 –
RAS-16FSN
RAS-12FSNE Gas 3 Gas 95 27 385 95
25.4 27– 85 28.6 –
RAS-14FSN Gas 3 Gas
RAS-20FSN 95 27 485 25.4
100 29– 87 28.6 –
RAS-16FSN Gas 3 95 27 85 28.6 –
RAS-24FSN
RAS-18FSN Gas 4 Gas 100 29 487 100
28.6 29– 87 28.6 –
RAS-30FSN
RAS-20FSN Gas 4 Gas 100 29 587 100
28.6 29– 117 31.75 34.92
RAS-22FSN Gas 4 100 29 187 28.6 27–
RAS-8FXN(E)
RAS-24FSN Gas 4
Low Gas
100 29 87
95
28.6 –
87 19.05 (OD) –
RAS-10FXN(E)
RAS-26FSN Gas 5 Low Gas
100 29 2117 95
31.75 2934.92 70 22.2 –
RAS-16FXN
RAS-28FSN Gas 5 High Gas
100 29 2117 31.75
95 2734.92 70 22.2 –
RAS-30FSN Gas 5 100 29 117 31.75 34.92
RAS-16FXN
RAS-32FSN Gas 5 Low Gas
100 29
2117 100
31.75
2934.92 58 28.6 –
RAS-20FXN High Gas 2 95 27 70 22.2 –
FXN(E) ModelsRAS-20FXN Low Gas 2 100 29 58 28.6 –
RAS-24FXN High Gas
Dimensions (mm)
3 95 27 58 25.4 –
RAS-24FXN Low Gas 3 100 29 58 28.6 –
Model Figure A
RAS-30FXN High Gas B 3C ØD (ID)
95 27ØE (ID) 58 28.6 –
RAS-8FXNE Low Gas 1 95 27
RAS-30FXN Low Gas 587 19.05(OD)
100 29– 88 31.75 34.92
RAS-10FXNE Low Gas 2 95 29 70 22.2 –
RAS-12FXNE High Gas 2 95 27 97 22.2 –
RAS-12FXNE Low Gas 3 95 27 85 25.4 –
�
RAS-16FXN
NOTE: High Gas
RAS-16FXN Low Gas
2
2
95
100
27
29
70
58
22.2
28.6
–
–
- For connecting
RAS-18FXN High Gas the 2lower piping
95 diameter
27 for the 70 22.2 –
Outdoor
RAS-18FXN Low Units
Gas having2 two piping
100 dimensions,
29 cut off
58 28.6 –
RAS-20FXN
the end Highpart
Gasof pipe2 flange (factory
95 27
supplied), which70is 22.2 –
RAS-20FXN Low Gas 2 100 29 58 28.6 –
for connecting
RAS-22FXN High Gas the higher
2 piping
95 diameter.
27 70 22.2 –
RAS-22FXN Low Gas 2 100 29 58 28.6 –
- If it is necessary,
RAS-24FXN High Gas
use
3
the reducer.
95 27 58 25.4 –
RAS-24FXN Low Gas 3 100 29 58 28.6 –
RAS-26FXN High Gas 3 95 27 58 25.4 –
RAS-26FXN Low Gas 5 100 29 88 31.75 34.92
RAS-30FXN High Gas 3 95 27 58 28.6 –
RAS-30FXN Low Gas 5 100 29 88 31.75 34.92
RAS-32FXN High Gas 3 95 27 58 28.6 –
RAS-32FXN Low Gas 5 100 29 88 31.75 34.92
NOTE:
– For connecting the lower piping diameter for the Outdoor Units having two piping dimensions, cut off the end part of
pipe flange (factory supplied), which is for connecting the higher piping diameter.
– If it is necessary, use the reducer.
Page 2-23
SMGB0032-rev1 - 06/2006
Piping installation
10/30 REFRIGERANT PIPING AND REFRIGERANT CHARGE
2.4.4
10.5.4. PIPING
PIPING CONNECTION
CONNECTION FOR FSN(E)/FXN(E)
FSN(E)/FXN(E) 2.4.5 PIPING
10.5.5. PIPINGCONNECTION
CONNECTIONFSVNE
FOR FSVNE
– For RAS-5~12FSN(E)
- For RAS-5/8 HP FSN(E) � Select the most suitable piping direction.
� Confirm that the valve is closed
� Remove the pipe cover and the service cover from
� Prepare a field-supplied bend pipe for liquid and gas the unit, cut off the part of the holes along the
line. Connect they to the liquid and gas valve by flare guideline (on the rear side of the pipe cover) and cut
nut through the square hole of bottom bore. the edge of the holes.
� Solder the bend pipes and field piping � Attach the rubber bush (Factory-Supplied) and
insulation before connecting the pipe in the flare nut.
Later, it would be impossible to pass the insulation or
– For RAS-8FXN(E) and 12~32FSN(E)/FXN(E) the rubber bush through the pipe and it would remain
- For RAS-8 FXN(E) and 10 ~ 30 HP FSN(E)/FXN(E)
� Confirm that the valve is closed. an undesired gap for where water or animals could
enter inside the unit.
� Prepare a field-supplied bend pipe for liquid line.
Connect it to the liquid valve by flare nut through the � Connect the Pipes and the Wiring to the unit.
square hole of bottom base. � If the field-supplied piping is connected with stop
� Prepare a field-supplied bend pipe for gas line. Solder valves directly, it is recommended to use a tube
it and the factory-supplied pipe flange at the outside bender.
of the unit. � Fix the Service Cover and the Pipe Cover.
� Finally, seal the open space between knockout hole
Factory-Supplied Pipe Flange and refrigerant pipes by using insulation material.
If not, animals or water will enter inside the unit and
electrical parts will be damaged.
Solder by
Bottom
Side Up
Connecting Pipe
� Remove the flange and the gasket attached to the
unit before shipping and attach the new gasket
(factory supplied) before connecting the pipe flange to
the gas valve.
Gas Valve
Nut
(only for Removing Direction
10/16FSN) for Service Cover
Remove
Gasket Gasket
Pipe
Flange
Flange
Bolt
Page 2-24
SMGB0032-rev1 - 06/2006
Piping installation
10/44 REFRIGERANT PIPING AND REFRIGERANT CHARGE
Evacuation and refrigerant charging procedure should be Outdoor Unit Nitrogen tank
performed according to the following instructions: (For Air Tight Test &
Nitrogen Blow
during Brazing)
2
consider the following points.
- For vacuum work: connect hoses to the check joint
of the liquid valve and the gas low valve. Vacuum Pump
Refrigerant tank
- For air tight test: connect hoses to the liquid stop (R410A)
valve and the gas high valve. Oil trap is recommended
at every 10 meters lift
� The stop valve has been closed before shipment.
Gas Line
However, make sure that the stop valves are closed Liquid Line Indoor Unit Indoor Unit
completely.
� Connect the Indoor Unit and the Outdoor Unit with
field-supplied refrigerant piping.
Insulation
� Connect the gauge manifold using charging hoses with
a vacuum pump or a nitrogen cylinder to the check Multi-Kit
joints of the liquid line and the gas line stop valve.
� Check for any gas leakage at the flare nut connection, Example of Evacuation and Refrigerant Charge for FSN
by using nitrogen gas to increase the pressure at
4.15MPa for FSN(E) / FXN(E) / FSVNE Outdoor Units
inside of the field-supplied piping.
� NOTE:
- Charge the refrigerant correctly after calculation.
� Operate the vacuum pump for 1 to 2 hours until the Overcharge and insufficient charge of the refrigerant
pressure decreases lower than a pressure of may cause the compressor failure.
-756 mm Hg in vacuum. After vacuuming, cover the
- Check to ensure that there is no gas leakage. When
check joint with the cap and tighten with the torque of
large amount of the refrigerant leaks, the troubles as
12.5~16 N·m (1.25~1.6 kg·m).
follows may occur:
� For charging refrigerant, connect the gauge manifold 1. Oxygen deficiency
using charging hoses with a refrigerant charging 2. Generation of Harmful gas Due to Chemical
cylinder to the check joint of the liquid line stop valve. Reaction with fire.
Charge the proper quantity of refrigerant according to
the piping length (Calculate the quantity of the
refrigerant charge).
� CAUTION:
Check for refrigerant leakage in detail. If a large
� Fully open the gas line stop valve, and slightly open the refrigerant leakage occurs, it will cause difficulty with
liquid line stop valve. breathing or harmful gases would occur if a fire was
� Charge refrigerant by opening the gauge manifold being used in the room.
valve. An excess or a shortage of refrigerant is the main
cause of trouble to the units. Charge the correct
� Charge the required refrigerant within the difference refrigerant quantity.
range of ±0.5 kg by operating the system in cooling.
� Fully open the liquid line stop valve after completing
refrigerant charge.
Check to ensure that there is no gas leakage by the
leak detector or bubbling test liquid.
In case of using bubbling test liquid, choose the test
liquid which does not generate ammonia (NH3) by the
chemical reaction
� Continue cooling operation for more than 10 minutes to
circulate the refrigerant.
� Remove the “close” plate from the stop valve and hook
the attached “Open” plate at the stop valve.
Page 2-25
SMGB0032-rev1 - 06/2006
– Prepare a PVC pipe with an outer diameter of 18.5
mm.
Piping
– Fasten theinstallation
pipe to the drain hose with an adhesive.
2.3. DRAIN
– Insulate theDISCHARGING BOSS the
drain pipe after connecting FOR OUTDOOR UNIT (DBS-26)
drain Drain hose
hose as shown. Insulation material (field-supplied)
Model
Model Drain kit
Drain kit quantity
quantity(units)
(units) Drain Pipe
RAS-3~5FSVNE
RAS-2~6H(V)RNE 1 1
DBS-26 Extruded
RAS-5FSN
RAS-8~12HRNE 3 4
portion
RAS-2.5~5H(V)NE 1
RAS-8~16FSN(E) 4 Drain Hole
Drain Hole
RAS-24~32FSN
� 8 discharging boss
Connecting the drain Drain of
Boss
Base of Base
Page 2-26
SMGB0032-rev1 - 06/2006
Electrical wiring
3. Electrical wiring
This chapter describes the procedures that you must follow to create the electrical wiring connections for the Set-Free
FSN(E)/FXN(E)/FSVNE outdoor units and for the full range of Hitachi indoor units.
CONTENTS
Page 3-1
SMGB0032-rev1 - 06/2006
Electrical wiring
3/2 ELECTRICAL WIRING
3.2.
3.2.1.ELECTRICAL
ELECTRICALWIRING
WIRING FOR THE OUTDOOR UNIT3. Do not run the wires in front of the fixing screw of the
CONNECTION
FOR OUTDOOR UNIT service access panel. If you do so, you cannot remove
the fixing screw.
3.2.1. ELECTRICAL WIRING CONNECTION
� FSN(E)/FXN(E) 3. Do not run the wires in front of the fixing screw of the
FOR OUTDOOR UNIT service access panel. If you do so, you cannot remove
The electrical wiring connection for the outdoor unit is shown RAS-5~22HP
The electrical wiring connection for the outdoor unit the fixing screw.
RAS-5~20HP
below.
�is FSN(E)/FXN(E)
1. shown
Connect below.
the power supply wires to L1, L2, L3 and N (for
1. Connect the power supply wires to L1, L2, L3 and N
The400V\50Hz)
electrical for the
wiring three-phase
connection power
for the source
outdoor uniton the RAS-5~20HP
terminal
is shown board.\50Hz)
(for 380-415V
below. Connectfor the
the three-phase
ground wirespower
to the source
terminals
onthe
in theelectrical
terminal box.
board. Connect the ground wires to the
1. Connect
terminalsthe in power supply box.
the electrical wires to L1, L2, L3 and N
2. (for 380-415V
Connect \50Hz)between
the wires for the three-phase power
the outdoor unit andsource
the
2.on Connect the wires
the terminal between
board. the outdoor
Connect unit and
the2ground the
wires toindoor
the
Electrical box
indoor unit to the terminals 1 and on the terminal board. Earth terminal
unit to theinterminals
terminals 1 andbox.
the electrical 2 on the terminal board.
2. Connect the wires between the outdoor unit and the indoor Electrical box
Earth Wiring
terminalconnection
unit to the terminals 1 and 2 on the terminal board. holes
L1 L2 L3 N 1 2
Wiring connection
holes
� L2
L1 � L3
� N� 1� 2�
Operation wiring
- Between I.Us. and O.Us
- Between O.Us. and O.Us Power supply wiring
- DC5V (non pole)
� � � � � � Operation wiring
- Between I.Us. and O.Us
- Between O.Us. and O.Us Power supply wiring
- DC5V (non pole)
380-415 V
Supply
Page 3-2
SMGB0032-rev1 - 06/2006
Electrical wiring
Earth terminal wiring
Make sure that the earth ELECTRICAL WIRING 33/3/3
wiring is connected ELECTRICAL WIRING
Cord clamp
RAS-24~32
RAS-24~30 HP
(fixed on valve stay)
Instructions for wiring and electrical Board
RAS-24~30 HP Instructions for wiring and electrical Board
Hermetically seal the
entry of conduit tube by
using putty or a similar
Power supply wiring
material.
(for water protection)
Operation wiring DC5V (non pole) Transmission Wires
- Between I.Us. and O.Us
- Between O.Us. and O.Us
Earth terminal wiring
Earthsure
Make terminal
that wiring
the earth
Refrigerant Piping Power Wires
Make issure that the earth
� CAUTION:
wiring connected
wiring is connected
4. Before turning ON the main switch, check the item
Fix the shielded operation wires between the indoor
Cord clamp
Cord on
(fixed clamp
valve stay)
below. If the nominal voltage for the outdoor unit
unit and outdoor unit with a cord band at only one
(fixed on valve stay) is 240V, change the connectors CN1 to CN2 of the
point. You must connect the shielded operation transformers TF1 in the electrical box as shown in
wires to the earth of the indoor unit only. Hermetically
Hermetically
entry
seal the
seal
of conduit theby
tube
figure below.
entry putty
using of conduit tube by
or a similar
4. Before turning
Power supply wiring
Power supply wiring ON the main switch, check thematerial. item
using putty or a similar
material.
(for water protection)
below. If wiring
Operation the DC5Vnominal
(non pole)voltage for the outdoor unit
(for water protection)
Transmission Wires
Transmission Wires
3
-Operation wiringand
Between I.Us. DC5V
O.Us(non pole)
is 415V,
Betweenchange
--Between I.Us. and
O.Us. and O.Us
O.Usthe connectors CN4 & CN6 to
CN5- Between
& CN7 of the transformers TF1 & TF2 in
O.Us. and O.Us
Refrigerant Piping Power Wires
Refrigerant Piping Power Wires
the electrical box as shown in the figure below.
�
� CAUTION:
CAUTION:
4. Before turning ON the main switch, check the item
4. Before turning ON the main switch, check the item
Fix the shielded operation wires between the indoor below. If the nominal voltage for the outdoor unit
Fix the shielded operation wires between the indoor below. If the nominal voltage for the outdoor unit
unit and outdoor unit with a cord band at only one is 240V, change the connectors CN1 to CN2 of the
unit and outdoor unit with a cord band at only one is 240V, change the connectors CN1 to CN2 of the
point. You must connect the shielded operation transformers TF1 in the electrical box as shown in
point. You must connect the shielded operation transformers TF1 in the electrical box as shown in
wires to the earth of the indoor unit only. figure below.
wires to the earth of the indoor unit only. figure below.
4. Before turning ON the main switch, check the item
4. Before turning ON the main switch, check the item
below. If the nominal voltage for the outdoor unit
below. If the nominal voltage for the outdoor unit
is 415V, change the connectors CN4 & CN6 to
is 415V, change the connectors CN4 & CN6 to
CN5 & CN7 of the transformers TF1 & TF2 in
CN5 & CN7 of the transformers TF1 & TF2 in
the electrical box as shown in the figure below.
the electrical box as shown in the figure below.
� FSVNE 3.2.2. SETTING THE DIP SWITCHES
FOR THE OUTDOOR UNIT
The electrical wiring connection for the outdoor unit Quantity and position of DIP switches
is shown below.
� Quantity and position of DIP switches
FSN(E)/FXN(E)
1. Connect the power supply wires to L1 and L2/ N
(for 220-240V\50Hz) for the single phase power TheFSN(E)/FXN(E)
� PCB in the Outdoor Unit is operating with eight types of
source on the terminal board. Connect the ground DIP
The PCB in and
switches, three types
the Outdoor Unitofispush switches.
operating with eight
wires to the terminals in the electrical box. Position of DIP
types of DIP switches
switches,for
andRAS-5~22FSN(E);
three types of push switches.
RAS-8~12FXN(E)
Position of DIP switches for RAS-5~20FSN(E);
2. Connect the wires between the outdoor unit and the indoor
RAS-8~10FXN(E)
unit to the terminals 1 and 2 onOnlythe for
terminal board.
RAS-14~32FSN/FXN
� FSVNE 3.2.2. SETTING THE DIP SWITCHES
� FSVNE 3.2.2. SETTING THE DIP SWITCHES
The electrical L2 FOR THE OUTDOOR UNIT
L1 wiring 1connection
2 for the outdoor unit is shown FOR THE OUTDOOR UNIT
The electrical wiring
below. N connection for the outdoor unit
The electrical wiring connection for the outdoor unit
is shown
1. Connect below.
the power supply wires to L1, L2 and L2/ N (for
is shown below. � Quantity and position of DIP switches
1. 230V/50Hz)
Connect�the � power
� supply
� wires to L1 and L2/ Non the � Quantity and position of DIP switches
1. Connect thefor the single-phase
power supply wires power source
to L1 and L2/ N � FSN(E)/FXN(E)
(for 220-240V
terminal \50Hz)
board.\50Hz) for
Connect the single phase power � FSN(E)/FXN(E)
(for 220-240V for the
the ground wires power
single phase to the terminals
The PCB in the Outdoor Unit is operating with eight
source
in on the terminal
the electrical box. board. Connect the ground
source on the terminal board. Connect the ground The PCB in the Outdoor Unit is operating with eight
wires to the terminals in the electrical box. types of DIP switches, and three types of push switches.
wires to the
2. Connect the terminals in thethe
wires between electrical
outdoor box.
unit and the types of DIP switches, and three types of push switches.
Position of DIP switches for RAS-5~20FSN(E);
2. Connect the wires between the outdoor unit and the indoor Position of DIP switches for RAS-5~20FSN(E);
AC 220-240 V
Power Supply
2. indoor unit
thetowires
the terminals 1 and 2 on unit
the terminal board.
Control cable (SV)
(SV)
Supply
Supply
(SV)
220-240
220-240
cable
V
cable
230
Power
Power
Power
AC
Control
AC
AC
Control
Page 3-3
SMGB0032-rev1 - 06/2006
Electrical wiring
3/4 ELECTRICAL WIRING
FSN(E)
The Outdoor Unit is located higher than
ON
Indoor Unit (0~50m)
The Outdoor Unit is located lower than 1 2
The Outdoor
Indoor Unit is located higher than
Unit (0~20m) ON
Indoor Unit (0~50m)
The Outdoor Unit is located lower than ON
1 2
The Outdoor
Indoor Unit is located lower than
Unit (0~20m)
� NOTE: Indoor Unit (20~40m) 1 2
ON
The mark "�" indicates position of dips switches. The Outdoor Unit is located lower than
� NOTE:
Figures show setting before shipment or after
selection.
Indoor Unit (20~40m)
FXN(E) 1 2
The mark "�" indicates position of dips switches.
Not mark "�" indicates pin position is not affecting FXN(E)
Figures show setting before shipment or after The Outdoor Unit is located higher than
ON
selection. Indoor Unit (0~20m) 1 2
� Not mark "�" indicates pin position is not affecting
CAUTION: The Outdoor Unit is located higher than
The Outdoor Unit is located higher than
ON
ON
Before setting dips switches, firstly turn off power Indoor Unit (0~20m) 1 2
� source and set the position of the dips switches.
CAUTION:
If the switches are set without turning off the power
Indoor Unit (20~50m)
The Outdoor
Outdoor Unit
Unit is
is located
located lower
higherthan
than
1 2
ON
ON
Before setting dips switches, firstly turn off power The
source, the contents of the setting are invalid. Indoor Unit
Unit (0~20m)
(20~50m)
source and set the position of the dips switches. Indoor 1 2
2
1
If the switches are set without turning off the power ON
� FSN(E)/FXN(E)
source, the contents of the setting are invalid. The Outdoor
The Outdoor Unit
Unit is
is located
located lower
lower than
than ON
Indoor Unit
Indoor Unit (20~40m)
(0~20m) 1 2
2
� DSW1: Setting the refrigerant cycle number 1
ON
If FSN(E)/FXN(E)
� the H-LINK is used, setting the refrigerant cycle number The Outdoor Unit is located lower than
is
� required. Beforethe
DSW1: Setting therefrigerant
shipment, cycle
all thenumber
setting positions DSW4:
� Indoor Setting
Unit for the test operation and service
(20~40m) 1 2
are OFF. (The refrigerant cycle number is 0). The setting for the test operation and service is required.
If the H-LINK is used, setting the refrigerant cycle number
In the same refrigerant cycle, set the same refrigerant This DIP switch
� DSW4: is for
Setting usedthefor servicing.
test operation and service
is required. Before the shipment, all the setting positions
cycle number for the outdoor unit and for the indoor units
are OFF. (The refrigerant cycle number is 0). The setting for the test operation and service is required.
as shown below. ON
In the same refrigerant cycle, set the same refrigerant This DIP switch is used for servicing.
Setting before the shipment
cycle number for the outdoor unit and for the indoor units 1 2 3 45 6
Cycle No. 0 1 2 3
as shown below. ON
ON
ON ON ON ON Setting
Test thebefore the
cooling shipment
process
Setting
Cycle Position
No. 0 1 2 3 1 2 3 45 6
1 2 3 45 6
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
ON
ON ON ON ON ON
CyclePosition
No. 4 5 6 7 Test the
Test the heating
cooling process
process
Setting
1 2 3 45 6
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 45 6
ON ON ON ON
ON
Setting Position ON
Cycle No. 4 5 6 7 Test the heating process
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 Enforced compressor stoppage
1 2 3 45 6
ON ON ON ON 1 2 3 45 6
CyclePosition
Setting No. 8 9 10 11 ON
ON
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 Enforced compressor stoppage
ON ON ON ON Combination of more than 16 indoor units
1 2 3 45 6
Setting
Cycle Position
No. 8 9 10 11 1 2 3 45 6
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 ON
ON
ON ON ON ON Combination of more than 16 indoor units
CyclePosition
No. 12 13 14 15 Operation for Exchange Compressor
Setting 1 2 3 45 6
1 2 3 45 6
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
ON ON ON ON ON
Setting
Cycle Position
No. 12 13 14 15 Operation for Exchange Compressor
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 45 6
ON ON ON ON
Setting Position
Page 3-4
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
SMGB0032-rev1 - 06/2006
Electrical wiring
ELECTRICAL WIRING 3/5
� DSW5: Setting for the emergency operation of the � DSW10: Setting for transmitting
compressor The setting for transmitting is required for the cancellation
The setting for the emergency operation of the compressor of end terminal resistance.
is not required. All compressors are running except the
selected compressor. ON
Before the shipment, the No.1 pin
of DSW10 is set at the ON side. 1 2
ON
Setting before the shipment
1 2 3 45 6 7 8
If the quantity of outdoor units in the same
ON
H-LINK is two or more, set the No.1 pin ON
Except compressor Nº1
1 2 3 45 6 7 8
of DSW10 in the 2nd unit to OFF. If only
one outdoor unit is used, no setting is 1 2
ON required.
Except compressor Nº2
1 2 3 45 6 7 8
ON If you apply high voltage to the terminals
Except compressor Nº3
3
1 and 2 of the TB1, the fuse on the PCB ON
1 2 3 45 6 7 8
is blown out.
If that is the case, first connect the wiring 1 2
ON
Except compressor Nº4 to the TB1. Then, turn on #2.
1 2 3 45 6 7 8
ON
Except compressor Nº5 � FSVNE
1 2 3 45 6 7 8
ON � DSW1: For Test Run
Except compressor Nº6
1 2 3 45 6 7 8 ON
ON Setting before shipment
Selection of the input signal 1 2 3 4
1 2 3 45 6 7 8 ON
ON Test Run (Cooling)
Function setting 1 2 3 4
1 2 3 45 6 7 8
ON
Test Run (Heating)
� DSW6: Piping length setting 1 2 3 4
ON ON
Setting before the shipment and total
Compressor Forced Stop
length < 25m 1 2 1 2 3 4
ON
25m � Total length < 50m � DSW2: Optional Function Setting
1 2
ON ON
50m � Total length < 75m Setting before shipment
1 2 1 2 3 4 5 6
ON ON
Night-Shift Mode (Low Sound)
75m � Total length
1 2 (OFF: No set; ON: Set) 1 2 3 4 5 6
ON
� DSW7: Power supply setting Cancellation of Outdoor Ambient
Temp. limit (OFF: No set; ON: Set 1 2 3 4 5 6
ON *
Setting before the shipment (380V) ON
1 2 Cancellation of Fan Stop Operation
ON
during Defrost (OFF: No set; ON: Set) 1 2 3 4 5 6
220V
1 2
� DSW3: Capacity (Unit type)
ON
415V Model RAS-3FSVNE RAS-5FSVNE
1 2
ON ON
(*) For RAS-8~12FSNE/FXNE the nominal 1 2 3 4 1 2 3 4
voltage is 400V.
Setting RAS-4FSVNE
position
ON
1 2 3 4
Page 3-5
SMGB0032-rev1 - 06/2006
Electrical wiring
3/6 ELECTRICAL WIRING
� DSW4: Refrigerant Cycle No. Setting � DSW6: Piping Length and High Difference Setting
In the same refrigerant cycle, set the same refrigerant Setting before the shipment and total
ON
cycle No. for the outdoor unit and the indoor units as length < 25m
shown below. 1 2 3
ON
Unit No. 0 Unit No. 1 Unit No. 2 Unit No. 3 25m � Total length < 50m*
1 2 3
Setting ON ON ON ON ON
position Outdoor unit is higher than the indoor unit
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 (0 ~ 25m) 1 2 3
Unit No. 4 Unit No. 5 Unit No. 6 Unit No. 7 ON
Outdoor unit is lower than the indoor unit
Setting ON ON ON ON (0 ~ 20m) 1 2 3
position
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 ON
Outdoor unit is lower than the indoor unit
Unit No. 8 Unit No. 9 Unit No. 10 Unit No. 11 (20 ~ 25m) 1 2 3
Setting ON ON ON ON * For (4/5) is 75m.
position
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
� Push switch
Unit No. 12 Unit No. 13 Unit No. 14 Unit No. 15
Setting ON ON ON ON Manual Defrost PSW1
position
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 PSW2
To check
PSW3
Set each outdoor unit from No. 0, 1, 2, etc. at site.
(factory set: No. 0)
� SW1: Simple switch
� DSW5: Transmission Setting of End Terminal
Resistance
Before shipment, No. 1 pin of DSW5 is set at the ON Before shipment
ON OFF
side. In the case that the outdoor units quantity in the
same H-link is 2 or more, set No. 1 pin of DSW5 at
the OFF side from the 2nd unit. If only one outdoor
unit is used, no setting is required.
ON
Before shipment
1 2
ON
Cancellation
1 2
Page 3-6
SMGB0032-rev1 - 06/2006
ON 1 and 2 of the TB1, the fuse on the PCB ON
Setting before the shipment (400V) is blown out.
1 2
Electrical wiring
If that is the case, first connect the wiring 1 2
to the TB1. Then, turn on #2.
3.3.
3.5. ELECTRICAL WIRING
ELECTRICAL WIRING FOR
FOR THE
THE INDOOR
INDOOOR UNIT
UNIT
� ATTENTION: � ATTENTION:
– Before turning ON the main switch, check the item – To prevent the screws from falling, you cannot
below. If the nominal voltage for the indoor unit is remove the screws from the terminal box. When you
240V, change the connectors CN of the transformers are fastening the terminal, make sure that you fasten
TF in the electrical box as shown in the figures below. the screw through the hole of the terminal.
CN27 and CN28 in case of RCD and RPK-1.5/2.0FSNM;
Screw
3
Connector for
240V
Connector for
220V
– Make sure that you apply the terminal specification
to the following screws of the terminal box:
M4 screw for the power supply and M3.5 screw
for the operating line.
CN20
CN20 and
and CN21
CN21 in
in case
case of
of RCIM, RPK-FSN1M,
RCI, RCIM, RPI, RPC, RPF(I),
RPK2.5~4.0FSNM
RPK-FSN1M, RPK2.5~4.0FSNM:
Connector for
240V
Connector for
220V
Note
For RCI, RPI, RPC, RPF(I) the nominal voltage is
230V.
Page 3-7
SMGB0032-rev1 - 06/2006
Electrical wiring
3/8 ELECTRICAL WIRING
3.3.1.
3.5.1. ELECTRICAL
ELECTRICALWIRING
WIRINGCONNECTION
CONNECTION
� RCI units
� RCIM Units
– The electrical wiring connection for the indoor unit is
shown in the following figures. For the intermediate
connection between the indoor unit and the air panel,
Power source Wiring
Operating Wiring
refer to chapter 1.3.
Remote Control Switch Cable
Stopper (Metal)
Cord Clamp
Transmission Wiring
(Outdoor Unit to Indoor Unit
and Indoor Unit to Indoor Unit)
Operation Wiring
In case of group control
operation by using a Remote
Control Switch
Remote Control Switch Cable
Page 3-8
SMGB0032-rev1 - 06/2006
Electrical wiring
ELECTRICAL WIRING 3/9
Cord Clamp
90
50
3
Power Source Wiring
Phase connection
Control cable
(shielded twisted pair cable)
Main power
Remote control cable 1N 220-240V\50Hz
Cord Clamp (shielded twisted pair cable)
Transmission Wiring
(Outdoor Unit to Indoor Unit Power source cable
and Indoor Unit to Indoor Unit)
Wiring
Terminal board
Power source
Page 3-9
SMGB0032-rev1 - 06/2006
Electrical wiring
3/10 ELECTRICAL WIRING
� RPC units
RPI-1.5
The electrical wiring connection for the indoor unit is shown
in the following figures.
RCS PC-P1HE
Optional
Transmission
Knockout hole wires
Connector
for the wirings
Grille Power
wires
RCS PC-2H2
Optional
RCS-PC-P1HE
(optional)
Wiring connection
Transmission holes
cables
Wires
� RPI units
Page 3-10
SMGB0032-rev1 - 06/2006
Electrical wiring
ELECTRICAL WIRING 3/11
� RPK
RPKUnits
units The
Thefollowing
followingpicture provides further
figure provides further details
details of
of the
the wiring
wiring
The electrical wiring connection for the indoor unit is shown connection
connectionfor
forRPK-0.8~4.0FSNM
RPK-1.5~4.0FSNMunits:
units:
in the following figures. PCB1 for
indoor unit CN13
3
Main power operating wires
� NOTE:
If
If you
you are
are using
using PC-P1HE, PC-P5H oror PC-RLH11,
PC-RLH11,
Terminal board (TB) for wiring connections
PC-P1HE,PC-P5H
remove
remove the
the wiring
wiring of
of the
the connector
connector CN25
CN25 for
for The
Thefollowing
followingpicture provides further
figure provides further details
details of
of the
the wiring
wiring
RPK-0.8~2.0
RPK-1.5~2.0 or or CN25
CN25 & & CN12
CN12 for
for RPK-2.5~4.0.
RPK-2.5~4.0. connection
connectionfor
forRPK-1.0/1.5FSN1M
RPK-1.5FSN1M units:units:
Otherwise,
Otherwise, the
the system
system cannot
cannot function.
function.
In case of wireless remote control
� RPK-0.8~2.0FSNM
RPK-1.5~2.0FSNM
Electrical box
Wired
Wireless
� RPK-2.5~4.0FSNM
RPK-2.5~4.0FSNM
Electrical box
Operating wires
(to Outdoor Unit)
Operating line
Hole for the piping
and the wiring Hole of electrical box
Screw for ground wire Remote control switch
Page 3-11
SMGB0032-rev1 - 06/2006
Electrical wiring
3/12 ELECTRICAL WIRING
� RPF\RPFI units
3.3.2
3.5.2. SETTING THE DIP SWITCHES
Remove the front panel and the side panel. FOR THE INDOOR UNIT
– The wiring from the left-rear side to the RPF is shown � Quantity and position of the DIP switches
below.
The PCB in the indoor unit operates with DIP switches and
rotary switches.
Wiring
Side The position of the DIP switches and rotary switches for
Wall panel each Indoor Unit is the following:
Front
panel
Electrical
box Opening RCI-FSN1E, RCIM-FSN
(rear)
RSW
RCD-FSN
Electrical
box
RSW
DSW5 SW1
DSW7
DSW6
– The wiring from the right-rear side is shown below. DSW3
Electrical box
RPC/RPF(I)/RPI1.5~6.0FSNE
� Intermediate cable
� Remote control RSW
switch cable
Terminal board
DSW5
DSW8
DSW7 DSW6
RSW DSW3
Connector
RCS PC-2H2 (optional)
RCS PC-P1HE (optional)
Power supply cable
Transmission cable
RPK-FSNM
DSW3
RSW
DSW5
DSW2
DSW7
Page 3-12
SMGB0032-rev1 - 06/2006
Electrical wiring
ELECTRICAL WIRING 3/13
ELECTRICAL WIRING3/13
RPK-FSN1M DSW2: optional functions setting (only RPK FSNM)
3
Room
supplythermostat
is ON is used
1 2 3 45 6 7 8
DSW7 1 2 3 45 6 7 8
� NOTE: Remote On\Off control which uses
Automatic operation when power
pulse signal is available
ON
ON
The mark "�" indicates the position of the DIP supply is ON 1 2 3 45 6 7 8
switches. The figures show the settings before 1 2 3 45 6 7 8
ON
� the shipment.
NOTE: Remote
AutomaticOn\Off control
restart after which
pulse signal is available
poweruses
failure ON
1 2 3 45 6 7 8
The mark "�" indicates the position of the DIP 1 2 3 45 6 7 8
� switches.
CAUTION: The figures show the settings before
DSW3: capacity code setting
ON
the shipment.
Before setting the DIP switches, first turn off the Automatic restart after power failure
power source and set the position of the DIP 1 2 3 45 6 7 8
� switches. If you do not turn off the power source
CAUTION: No setting is required because the DIP switch was set
and you
Before set the
setting theDIP
DIPswitches,
switches,the contents
first turn offof
the before the
DSW3: shipment.
capacity codeUse this DIP switch for setting the
setting
the setting
power sourceareand
invalid.
set the position of the DIP capacity code that corresponds to the horsepower of
switches. If you do not turn off the power source thesetting
No indoor is
unit.
required because the DIP switch was set
before the shipment. Use this DIP switch for setting the
and you set the DIP switches, the contents of HP 0.8
HPcode that corresponds
1.5 1.0
1.8 1.3
2.0 1.5
the setting are invalid. capacity to the horsepower of 2.3
ON ON ON ON
RSW: unit number setting Seting position
the indoor unit.
Setting position
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
The unit number setting is required. Set the unit number HP
HP
HP 1.8
1.5
2.5 2.0
1.8
2.8 2.3
2.0
3.0 2.5
2.3
4.0
ON ON ON ON
of all the indoor unitssetting
respectively and serially, according
RSW: unit number Seting position
ON ON ON ON
Setting position
to the setting position that is shown in the table below. Setting position 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
HP 2.8 3.0 3.5 4.0
Numbers must start fromis"1" for every 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
The unit number setting required. Setoutdoor
the unitunit.
number HP 2.5 2.8 3.0 4.0
of all the indoor units respectively and serially, according HP 5.0 6.0 8.0 10
ON ON ON ON
to the setting position that is shown in the table below. Seting position
Setting position ON ON ON ON
Setting position 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Numbers must start from "1" for every outdoor
Setting position unit.
HP
HP
15.0
2 3 4
5.0
16.0
2 3 4
6.0
18.0
2 3 4
8.0
1 10
2 3 4
10
Set by inserting
Seting position
a screwdriver ON ON ON ON
into the groove.
DSW5:
Setting setting the refrigerant cycle number
position
Setting position
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Set by inserting Setting the refrigerant cycle number is required.
Master 1st unit 2nd unit 3rd unit 4th aunit 5th unit 6th unit
screwdriver 7th unit Before the shipment, all the setting positions
unit into the groove.
DSW5: setting the refrigerant cycle numberare OFF.
(The refrigerant cycle number is 0).
Setting the refrigerant cycle number is required.
Master 1st unit 2nd unit 3rd unit 4th unit 5th unit 6th unit 7th unit BeforeCycle
theNo.
shipment, all0 the setting1 positions2are OFF. 3
unit (The refrigerant cycleONnumber is ON0). ON ON
8th unit 9th unit 10th unit 11th unit 12th unit 13th unit 14th unit 15th unit
Setting position
Cycle No. 1 20 3 4 1 21 3 4 1 22 3 4 1 23 3 4
Cycle No. ON 4 ON 5 ON 6 ON 7
8th unit 9th unit 10th unit 11th unit 12th unit 13th unit 14th unit 15th unit
Setting position ON ON ON ON
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Setting position
Cycle No. 1 24 3 4 1 25 3 4 1 26 3 4 1 27 3 4
Cycle No. ON 8 ON 9 ON 10 ON 11
Setting position ON ON ON ON
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Setting position
Cycle No. 1 28 3 4 1 29 3 4 1 10
2 3 4 1 11
2 3 4
Cycle No. ON 12 ON 13 ON 14 ON 15
Setting position ON ON ON ON
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Setting position
Cycle No. 1 12
2 3 4 1 13
2 3 4 1 14
2 3 4 1 15
2 3 4
ON ON ON ON
Setting position
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Page 3-13
SMGB0032-rev1 - 06/2006
Setting the refrigerant cycle number is required.
Electrical all
Before the shipment, wiring
the setting positions are OFF. No setting is required. Before the
(The refrigerant cycle
ELECTRICAL number is 0).
WIRING shipment, all the setting positions are ON OFF
3/14 OFF.
Cycle No. 0 1 2 3 If you apply high voltage to the terminals
setting ON ON codeON ON 1 and 2Notof the TB1, theonly)
fuse on the
Setting
DSW6: the unit model DSW8: used (RCI
PCB1(M) is blown out.
position
(Not available for RCI
1 2 3 4
and RPK)
1 2 3 4 1 2 3 4 1 2 3 4 If that is the case, first correct the wiring to ON OFF
ON
No Cycle No. is required.
setting 4 Use this5 switch for6 setting the
7 the TB1.
Setting Then,shipment.
before set the ON pin as shown
model code thatON beside. 1 2
ON
corresponds to the ON
indoor unit ON
type.
Setting
position
Indoor unit 1 model
2 3 4 code
1 2 3 4 1 2 DSW6
3 4 1 2 3 4
setting DSW8: Not used (RCI only)
SSW: remote control system
Cycle No. 8 9 10 ON 11
RCD-1.0~6.0
RCD-1.5~5.0 ON
ON ON ON 1 2 ON Setting before shipment.
Setting 3 4
PC-P1HE
New
1 2
Old
position 1 2 3 4 1 2 3 4 1 2 3 4
ON
1 2 3 4
RPC-2.0~6.0
Before shipment.
RPC-2.0~6.0
Cycle No. 12 13 14 1 2 3 415 SSW: remote control
PC2H2 system
ON (Refer to the DSW7 settings)
RPI-0.8~1.5 ON ON ON ON
Setting
RPI-1.5
PC-P1HE
New Old
position 1 2 3 4 1 2 3 4 1 2 3 4
1 2 3 4
1 2 3 4 Before shipment.
ON
RPI-2.0~6.0
RPI-2.0~6.0 PC2H2
DSW6: setting the unit model code 1 2 3 4 (Refer to the DSW7 settings)
(Not available for RCI and RPK) ON
RPI-8.0/10
RPI-8/10 KPI
No setting is required. Use this switch for setting
1 2 3the
4
model code that corresponds to the indoor unitON type. DSW2, DSW4 and DSW6 do not have any function.
RPF(I)-1.0~2.5
RPF(I)-1.5~2.5
Indoor unit model code DSW6 setting
1 2 3 4
ECONOFRESH KIT
ON
RCD-1.0~5.0
DSW7: setting the fuse recover and the remote control You need to set the DIP switches at the RPI PCB.
selection 1 2 3 4
ON RPI-5HP RPI-5HP + Econofresh kit
RPC-2.0~6.0
No setting is required. Before the DIP switch installation DIP switch setting
shipment, all the setting positions 1 2 3 4
ON
factory setting
are OFF. PC-P1HE: Remote ON
1 2 ON ON
RPI-0.8~1.5
control switch selected. DSW6
1 2 3 4
If you apply high voltage to the Except Only 1 2 3 4 1 2 3 4
RPK ONRPK-FSNM
RPI-2.0~6.0
terminals 1 and 2 of the TB1, the
1 2 3ON
4
� CAUTION:
fuse on the PCB1(M) is blown out.
ON
If that is the case, first correct the ON
RPF(I)-1.0~2.5
wiring to the TB1. Then, set the 1 2 1 2 Turn OFF all power sources before setting the DIP
ON pin as shown beside. 1 2 3 4 switches. Without turning OFF, the contens of setting
PC-2H2: Remote control switch will be invalid.
DSW7:
selectedsetting
(exceptthe fuse
RCI, RCDrecover
and and the remote control
ON You cannot use the enthalphy sensor together with
selection
RPK). 1 2
CO2 gas sensor, in the same Econofresh kit.
(See also SSW)
No setting is required. Before the
ON
shipment, all the setting positions
are
DSW7: OFF.Fuse
PC-P1HE: Remote
Recover control
(RPK-FSN1M only) 1 2
switch selected.
If you apply high voltage to the Except Only
terminals
No setting 1 and 2 of theBefore
is required. TB1, the
the RPK RPK-FSNM
fuse on the all
shipment, PCB1(M) is blown
the setting out. are
positions ON OFF
ON ON
If that is the case, first correct the
OFF.
wiring to the TB1. Then, set the
If you apply high voltage to the terminals 1 2 1 2
ON pin 2asofshown
1 and beside.
the TB1, the fuse on the
PCB1(M) is blown out.
PC-2H2:
If that is Remote
the case,control switchthe wiring to
first correct ON
ON OFF
selected
the TB1.(except RCI,
Then, set theRCD
ON and RPK).
pin as shown
(See also SSW) 1 2
beside.
Page 3-14
SMGB0032-rev1 - 06/2006
Electrical wiring
ELECTRICAL WIRING 3/11
3
SUPPLY
POWER
SUPPLY
INDOOR UNIT
Page 3-15
SMGB0032-rev1 - 06/2006
Electrical wiring
3/12 ELECTRICAL WIRING
Page 3-16
SMGB0032-rev1 - 06/2006
Electrical wiring
ELECTRICAL WIRING 3/13
Outdoor thermistor
Thermistor
CH-UNIT
The electrical wiring connection for the CH-unit is shown in the following figures.
No
�
Description
Electrical Box Cover
3
� Fixing Screw
� Noise Filter
� Cord Clamp
� Terminal Board
� Operating Line
NOTE:
At the terminal board 2,
the connectors 1 and 2
are for H Link system,
and the connectors 3
and 4 are for going to
the Indoor Unit from the
CH-Box setting of dip
switches
- Turn OFF the main power switch and take off the 3.3.2. SETTING THE DIP SWITCHES
electrical box cover of CH unit. FOR THE INDOOR UNIT
- Cut out the center of the rubber bushing in the wiring
connection hole, as shown below. � Quantity and position of the DIP switches
- Connect the power supply and earth wires to the
terminals in the electrical box. The PCB in the indoor unit operates with five types of
DIP switches and rotary switches.
- Connect the wires of the operating line to the terminals The position of the DIP switches is the following:
in the electrical box.
- Tightly clamp the wires using the cord clamp inside the Indoor unit PCB
electrical box.
- Fix the electrical box cover after wiring work. RCD
No Description
� Rubber Bushing
� Cut Inside
Page 3-17
SMGB0032-rev1 - 06/2006
Electrical wiring
3/16 ELECTRICAL WIRING
Power supply
– Especially, DO NOT connect the power source to
wires the terminal board for transmission.
– DO NOT install the H-LINK wires along the power
supply wire, other signal wires, and others. If you
install the H-LINK wires along those wires, there may
be a malfunction due to the electrical noise. If you
need to install the H-LINK wires near those wires,
provide a distance of 15cm or more. Or alternatively,
insert the wires into the steel pipe and ground one
end of the pipe.
Earth screw
–
– Connect
Connect the
the electrical cables between
electrical cables between the
the indoor
indoor unit
unit Unit
Name of DIP
Mark
Setting before
Function
switch the shipment
and the outdoor
and the outdoor unit
unit as
as shown
shown in
in the
the wiring
wiring diagram.
diagram.
For setting the refrigerant cycle
–
– Make
Make sure that the
sure that the terminals
terminals for for the
the power
power supply
supply ON address of the outdoor unit.
Refrigerant Make sure that the setting of
wiring and the terminals for the intermediate wires cycle
DSW1 the DSW1 does not overlap the
between the indoor unit and the outdoor unit coincide 1 2 3 4 setting of other outdoor units in
the same H-Link system.
correctly. For
correctly. For AC
AC 400V,
380-415V, the terminals
the terminals for theforpower
the
power supply
supply wiring
wiring are “L1”are
to "L1"
“L1”,to“L2”"L1",
to "L2"
“L2”,to "L2",
“L3” to "L3" For matching the impedance
of the transmission circuit. Set
to "L3"
“L3” and and
“N”"N" to "N"
to “N” of each
of each terminal
terminal board.
board. ForFor
ACAC the DSW10 according to the
Outdoor unit
220-240V,
230V, the terminals
the terminals for theforpower
the power supply
supply wiringwiring
are
quantity of the outdoor units in
the H-Link system. Setting of
are "L1" to "L1" and "N" to "N". For the operating line,
“L1” to “L1” and “N” to “N”. For the operating line, the DSW10-1P the end terminal resistance.
the terminals for the intermediate wires are "1 and 2"
terminals for the intermediate wires are “1 and 2” to “1 End terminal
(FSN(E)/ ON Before the shipment, the No.1
to "1 and 2" of each terminal board for DC 5V. FXN(E)) pin of DSW10 is set at the ON
and 2” of each
Otherwise, youterminal
may damage boardsome for DC 5V. Otherwise,
components.
resistance
DSW5-1P 1 2 side.
you may damage some components. FSVNE If the quantity of indoor units
– When you are installing the electrical wiring, follow in the same H-LINK is two or
– When youcodes
the local are installing the electrical
and the local wiring, follow the
regulations. more, set the No.1 pin of
local codes and the local regulations.
– Connect the operation wiring to the units in the same
DSW10 in the second unit to
OFF. If only one outdoor unit is
used, no setting is required.
refrigerant
– Connect cycle.
the (You should
operation wiring to connect
the unitstheinrefrigerant
the same
piping and cycle.
refrigerant the control
(You wiring
shouldtoconnect
the same theindoor
refrigerant
units). and
piping If you
theconnect
controlthe refrigerant
wiring to the samepipingindoor
and theunits). ON
For setting the refrigerant cycle
address of the indoor unit.
control wiring to the units in the different
If you connect the refrigerant piping and the control refrigerant Refrigerant
DSW5 Set the DSW5 according to the
cycle
cycle, an abnormal operation may occur. 1 2 3 4 address of the outdoor unit in
wiring to the units in the different refrigerant cycle, an the same refrigerant cycle.
– abnormal
You must operation
connect the shielded
occur. part to earth only in
Indoor unit
may
one cable side. For setting the address of the
– You must connect the shielded part to earth only in indoor unit. Make sure that
– Do not use more than three cores for the operation 0
one cable side. the setting of the RSW does
wiring (H-LINK). Select the core sizes according to Address of
RSW
not overlap the setting of
– Do
the not use more
national than three cores for the operation
regulations. indoor unit other indoor units in the same
refrigerant cycle. (If you do
wiring (H-LINK). Select the core sizes according to the not set the RSW, the automatic
national regulations. address function is performed).
� ATTENTION:
Pay attention to the connection of the operating line.
An incorrect connection may cause the failure of the
PCB.
Page 3-18
SMGB0032-rev1 - 06/2006
Electrical wiring
ELECTRICAL WIRING 3/17
� FSN(E)
Models: RAS-5FSN
RAS-8FSN(E)
RAS-10FSN(E)
RAS-12FSN(E)
RAS-14FSN
Models: RAS-5FSN
RAS-16FSN
RAS-8FSN(E)
RAS-18FSN
RAS-10FSN(E)
RAS-20FSN No.0 system No.1 system No.2 system
RAS-16FSN
RAS-22FSN outdoor unit outdoor unit outdoor unit
RAS-20FSN
RAS-24FSN
RAS-24FSN
RAS-26FSN
RAS-30FSN
RAS-28FSN
RAS-30FSN
RAS-32FSN
Earth leakage
breaker
Operating line
(shielded twisted pair cable or
twisted cable)
3
Main switch DC5V (non-pole transmission,
H-LINK system)
No.1 system
indoor units
Remote Remote
control control
switch switch
: Terminal board
No.0
No.0System
system Indoor Units
indoor units
: Printed circuit board Max. 8 Units per Refrigerant Cycle 5HP
: Field wiring Maximum 8 units per refrigerant cycle (5HP)
Max. 13 Units per Refrigerant Cycle 8HP
: Field wiring Maximum
Max. 16 Units13
perunits per refrigerant
Refrigerant cycle (8HP)
Cycle 10~14HP
: Field-supplied
Maximum
Max. 20 Units16
perunits per refrigerant
Refrigerant cycle (10HP)
Cycle 16~20HP
Maximum
Max. 27 Units20
perunits per refrigerant
Refrigerant cycle (16-20HP)
Cycle 24HP
: Optional accessory
Maximum
Max. 29 Units27
perunits per refrigerant
Refrigerant cycle (24HP)
Cycle 26HP
Max. 31 Units32
Maximum per Refrigerant
units Cycle 28HP
per refrigerant cycle (30HP)
Max. 32 Units per Refrigerant Cycle 30/32HP
Page 3-19
SMGB0032-rev1 - 06/2006
Electrical wiring
3/18 ELECTRICAL WIRING
� FXN(E)
Models: RAS-8FXN(E)
RAS-10FXN(E)
Models: RAS-8FXN(E)
RAS-12FXN(E) No.0 System No.1 System No.2 System
RAS-10FXN(E)
RAS-16FXN Outdoor Unit Outdoor Unit Outdoor Unit
RAS-16FXN
RAS-20FXN
RAS-20FXN
RAS-22FXN
RAS-24FXN
RAS-24FXN
RAS-26FXN
RAS-30FXN
RAS-30FXN
RAS-32FXN
Earth Leakage
Breaker
No.1 System
No.0 Group No.0 Group CH Unit
Earth Leakage CH Unit CH Unit
Breaker
Page 3-20
SMGB0032-rev1 - 06/2006
� FSVNE
Electrical wiring
ELECTRICAL WIRING 3/19
No.0 System
� FSVNE Outdoor Unit
3
(Max.7 units per refrigerant Cycle) 5FSVNE (Max.7 units pe
Remote Remote Remote Remote
Control Control Control Control
Switch Switch Switch Switch
: Terminal Board
(Max.4 units per refrigerant: Printed
Cycle) 3FSVNE (Max.4 units per refrigerant Cycle) 3FSVNE
Circuit Board (Max.6 units per refrigerant Cycle) 4FSVNE
(Max.6 units per refrigerant: Field
Cycle) 4FSVNE
Wiring
(Max.7 units per refrigerant: Field
Cycle) 5FSVNE (Max.7 units per refrigerant Cycle) 5FSVNE
Wiring
: Field-Supplied
: Optional Accessory
: Terminal Board
ELB: Earth Leakage Breaker
: Printed Circuit Board
CB: Circuit Breaker
: Field Wiring
(*) Operating Line (shielded twisted pair cable or twisted cable).
: Field Wiring
DC5V (Non-pole transmission, H-Link system).
: Field-Supplied
: Optional Accessory
Model Power Source Max. Current Power Source Cable Size Transmitting Cable Size
ELB: Earth Leakage Breaker EN60 335-1 (1) MLFC (2) EN60 335-1 (1) MLFC (2)
CB: Circuit Breaker Power Source Cable Size Tran
All Indoor Units Model
5 A
(*) Operating Line (shielded twisted pair cable or twisted cable). 0.75Power
mm² Source 0.5 mm² Max. Current
RPI-8/10 FSNE transmission, H-Link system).6A 1.5 mm² 0.75 mm²
EN60 335-1 � MLFC � EN60
DC5V (Non-pole All indoor units 220-240V/1�/50Hz 3 A 0.75 mm² 0.5 mm²
RAS-3FSVNE 230V/1f/50Hz 25 A 4. mm² 3.5 mm²
RAS-4FSVNE RAS-3FSVNE
32 A 4. mm² 3.5 mm² 25 A 4.0 mm² 3.5 mm²
RAS-5FSVNE RAS-4FSVNE
32 A 220-240V/1�/50Hz
4. mm² 3.5 mm² 32 A 6.0 mm² 3.5 mm²
RAS-5FSN RAS-5FSVNE
10 A 2.5 mm² 2 mm² 32 A 6.0 mm² 3.5 mm²
RAS-8FSN(E) 14 A 2.5 mm²Power Source Cable Size
2 mm² Transmission Cable Size
Model Power Source RAS-5FSN Max. Current 8A 2.5 mm² 0.75 mm²
EN60 335-1 � 2 mm² MLFC 14 � A EN60 335-1 MLFC �
RAS-10FSN(E) 18 A
RAS-8FSN(E) 2.5 mm² 2.5� mm² 0.75 mm²
All indoor units
RAS-12FSN(E) 220-240V/1�/50Hz
21 A 3 A 2.5 mm² 0.75 mm²2 mm² 0.5 mm²
RAS-3FSVNE RAS-10FSN(E) 25 A 4 mm² 4.0 mm² 3.5 mm²3.5 mm² 17 A 2.5 mm² 1.25 mm²
RAS-14FSN 30 A
RAS-16FSN
RAS-4FSVNE RAS-16FSN
33
220-240V/1�/50Hz A 32 A 6 mm² 6.0 mm² 3.5 mm² 31
3.5 mm² A 6 mm² 3.5 mm²
RAS-18FSN
RAS-5FSVNE RAS-20FSN
32 A 32 A 6 mm² 6.0 mm² 4 mm² 3.5 mm² 34 A - 3.5 mm² 0.
RAS-20FSN
RAS-5FSN RAS-24FSN
37 A
8A 6 mm²
2.5 mm² 3.5 mm² 46
0.75 mm² A - 5.5 mm²
RAS-22FSN 42 A
RAS-30FSN 10 mm²
380-415V/3�/50Hz3.5 mm² 64 A - 8 mm²
RAS-8FSN(E)
RAS-24FSN 50 A 14 A 10 mm² 2.5 mm² 5.5 mm²0.75 mm²
RAS-10FSN(E) RAS-8FXN(E) 17 A 10 mm² 2.5 mm² 5.5 mm²1.25 mm² 14 A 0.75 mm² 2.5 mm²0.5 mm² 0.75 mm²
RAS-26FSN 54 A
RAS-16FSN RAS-10FXN(E) 31 A 10 mm² 6 mm² 5.5 mm²3.5 mm² 18 A 2.5 mm² 1.25 mm²
RAS-28FSN 59 A
RAS-30FSN
RAS-20FSN 400V/3f/50Hz RAS-16FXN(E)
67 A 34 A - - 8 mm² 3.5 mm² 33 A 6 mm² 3.5 mm²
0.75mm² 0.5mm²
RAS-32FSN
RAS-24FSN RAS-20FXN(E)
70 A 46 A - - 8 mm² 5.5 mm² 37 A - 3.5 mm²
RAS-8FXN(E)
RAS-30FSN RAS-24FXN(E)
14 A
380-415V/3�/50Hz 64 A 2.5 mm² - 2 mm²
8 mm²50 A - 5.5 mm²
RAS-10FXN(E) 18 A
RAS-30FXN(E) 2.5 mm² 2 mm² 66 A - 8 mm²
RAS-8FXN(E)
RAS-12FXN(E) 18 A 14 A 2.5 mm² 2.5 mm² 2 mm² 0.75 mm²
RAS-10FXN(E)
RAS-16FXN The33above
A 18 Amarked
wire sizes 6 mm² with2.5� mm² 3.5 mm²1.25
are selected mm²
at the maximum current of the unit according to the
RAS-16FXN(E)
RAS-18FXN 32 A335-1.
EN60 33 A 6 mm² 6 mm² 3.5 mm²3.5 mm²
RAS-20FXN
RAS-20FXN(E) The37above
A 6 mm² with � -are selected
37 Amarked
wire sizes 3.5 mm²3.5 mm²maximum current of the unit according to the
at the
RAS-22FXN
RAS-24FXN(E) 42 A
Retardant A 10manufactured
Polyflex50Wire) mm² - by3.5 mm²5.5Cable
HITACHI mm² Ltd. Japan.
RAS-24FXN 50 A
RAS-30FXN(E) 66 A 10 mm² - 5.5 mm²
8 mm²
RAS-26FXN 54 A 10 mm² 5.5 mm²
RAS-30FXN
The above wire sizes marked with � are 66selected
A -
at the maximum 8 mm²
current of the unit according to the European Standard,
RAS-32FXN
EN60 335-1. 70 A - 8 mm²
Theabove
The abovewirewire
sizessizes marked
marked with
with (1) are � areat selected
selected at current
the maximum the maximum current of
of the unit according theEuropean
to the unit according
Standard, to the335-1.
EN60 wire, MLFC (Flame
Retardant
The Polyflex
above wire Wire)
sizes marked manufactured
with (2) are selected by HITACHI
at the maximum Cable Ltd.
current of the Japan.
unit according to the wire, MLFC (Flame Retardant Polyflex Wire) manufactured by
HITACHI Cable Ltd. Japan.
Page 3-21
SMGB0032-rev1 - 06/2006
Electrical wiring
3/20 ELECTRICAL WIRING
If the power cables are connected in series, add each unit maximum current and select according to the next table.
� NOTE:
Follow local codes and regulations when selecting field wires, Circuit breakers and Earth Leakage breakers
Use wires that are not lighter than the ordinary polychloroprene sheathed flexible cord (code designation H05RN-F)
The earth cable size complied with local code: IEC 245, No. 571.
Page 3-22
SMGB0032-rev1 - 06/2006
Electrical wiring
ELECTRICAL WIRING 3/21
� Specifications:
3.4.2. H-LINK SYSTEM
– Transmission Wire: 2-Wire
– Polarity of Transmission Wire: Non-Polar Wire
� NOTE: – Maximum Outdoor Units To Be Connected: 16 Units
The H-LINK system cannot be applied to the cycle
per H-LINK system.
with the old unit models or with the units that have
an old transmission. – Maximum Indoor Units To Be Connected: 2 Units per
cycle and 128Units per H-LINK system (in case of all
SET FREE Series).
� Application
– Maximum Wiring Length: Total 1000m (including
The new H-LINK wiring system requires only two
CS-NET).
transmission cables that connect each indoor unit and
the outdoor unit for up to 16 refrigerant cycles. This – Recommended Cable: Twist Shielded Pair Cable
new wiring system also requires the connect wires for or Shielded pair cable over 0.75mm
all the indoor units and all the outdoor units in series. – Voltage: DC5V
You can apply this H-LINK system to the following
3
models.
� System Example of H-LINK
Indoor unit
Indoor unit Outdoor unit unit
Outdoor There are two typical cases of using H-LINK system;
RCI RCI RAS-5~30FSN(E)
RAS-5~32FSN(E) 1 Using H-LINK System with Air Conditioners only, and
RDC RCD RAS-8~30FXN(E)
RAS-8~32FXN(E)
RPI RPI RAS-3~5FSVN(E)
RAS-3~5FSVNE 2 Using H-LINK System with Air Conditioners with
RPK RPK Central Control Device, and the system examples
RPF RPF are as shown
RPFI RPFI
RPC RPC � Using H-Link connection with Air Conditioners
only
� Features
The H-LINK has the following features and specifications: - Line connection with all the units
Features:
The total wiring length is remarkably reduced.
Only one (1) connection is required for the wiring Outdoor units
between the indoor unit and outdoor unit.
Do not
Outdoor
install wiring
unit
in a loop
Transmission
cables
Refrigerant piping
Indoor units
Page 3-23
SMGB0032-rev1 - 06/2006
Electrical wiring
3/22 ELECTRICAL WIRING
- Line connection for each floor - In case that H-LINK is not applied when you are
installing the electrical wiring
Outdoor units
Outdoor
unit
Indoor units
Indoor units
CS-NET
� NOTE:
The maximum quantity of units to be connected
is 16 outdoor units and 128 indoor units.
Do not make a wiring in a loop.
- Connection with one main line and with the branch � DIP Switch setting of indoor PCB and Outdoor PCB.
lines for the units It is required to set DIP switches of every indoor unit and
outdoor unit.
Outdoor units
� Example of the settings of the DIP switches
Cycle No. 0 Cycle No. 1 Cycle No. 2
Setting
Indoor units before the Cancellation Cancellation
shipment
Outdoor unit
Mark Description
�
DSW10 (end terminal resistance)
�
DSW1 (refrigerant cycle)
Indoor units �
Outdoor unit
�
Indoor units
�
DSW5 (refrigerant cycle)
�
RSW (address of indoor unit)
CS-NET
Page 3-24
SMGB0032-rev1 - 06/2006
Electrical wiring
ELECTRICAL WIRING 3/23
� Internal layout
3.4.3. PSC-5HR
Terminal board
� Installation of PSC-5HR
Transfor
for transmission \ Ring core
Refer to "Installation & Operation Manual of PSC-5HR H-LINK
CN
DSW1
\
CN
(PMML 0094A)" for details concerning the safety to the unit to
be connected 1 2 Power source
CN
summary and the installation work. DSW2
\ terminal board
CN3 PCN
� DSW \
H-LINK
1
2 1 Power
to the unit to
be connected \ source
Control PCB
Terminal board
\ Earth screw AC220V
for transmission or AC240V
3
� If there is an outdoor unit in the drived H-LINK, set the
end terminal resistance at one of the outdoor units.
� If there is a HARC-40E system, set the end terminal
� Electrical wiring resistance at the HARC-40E.
DSW3 (HARC-40E)
� SYSTEM
ON
Outdoor unit 1 2
P\C Control station
H-LINK 1
Indoor unit � If there is a central control device (PSC-5S), set the
H-LINK H-LINK 2
relay H-LINK 3 end terminal resistance at the PSC-5S.
H-LINK
relay
DSW3 (PSC-5S)
ON
H-LINK H-LINK
relay relay
1 2
Page 3-25
SMGB0032-rev1 - 06/2006
Electrical wiring
3/24 ELECTRICAL WIRING
Page 3-26
SMGB0032-rev1 - 06/2006
Electrical wiring
3
RCD-4.0~6.0FSN 3-31
RPC-2.0~6.0FSNE 3-32
RPI-0.8~1.5FSN1E 3-33
RPI-2.0~6.0FSN1E 3-34
RPI-8.0/10.0FSNE 3-35
RPK-1.0/1.5FSN1M 3-36
RPK-0.8/2.0FSNM 3-37
RPK-2.5/4.0FSNM 3-38
RPF(I)-1.0~2.5FSNE 3-39
CH-UNIT (4.0/8.0/12.0) 3-40
KPI 3-41
RAS-5FSN 3-42
RAS-8/10/12FSNE 3-43
RAS-14/16FSN 3-44
RAS-18/20/22FSN 3-45
RAS-24~32FSN 3-46
RAS-8~12FXN(E) 3-47
RAS-16~22FXN 3-48
RAS-24~32FXN 3-49
RAS-3FSVNE 3-50
RAS-4/5FSVNE 3-51
Page 3-27
SMGB0032-rev1 - 06/2006
Electrical Wiring
Electrical wiringDiagram
diagram Models:
For for RCI-1.5~6.0FSN1E
models: RCI-1.0~6.0FSN1E
9/2
Noise
Filter
Air Panel
Supply
Circuit
Main
Switch
ELECTRICAL
Page 3-28
Electrical wiring
*Field connection
Inlet Outlet Liquid Gas
Alarm
WIRING DIAGRAMS
SMGB0032-rev1 - 06/2006
Operation Line
DC 5V
Remote Control
Switch (PC-P1HE)
* Field Connection
� NOTE: All the field wiring equipment must comply with local codes
ELECTRICAL
Electrical WIRING
wiring DIAGRAM
diagram forFOR MODELS:
models: RCIM-1.5/2.0FSN1E
RCIM-1.5~2.5FSN
Page 3-29
Electrical wiring
Alarm
SMGB0032-rev1 - 06/2006
Operation Line
DC 5V
Field Connection Remote Control Switch
PC-P1H
Mark Name
CN1~202 Connector on PCB
CN27~38 Connector (on PCB 1)
DSW 3~8 Dip Switch for setting (on PCB 2)
EFR1, EFS1 Fuse (on PCB 2)
EF1,EF2 Fuse
FS Float Switch
MD Motor for Drain Discharge Mechanism
MIF Motor for Indoor Fan
MS Motor for Automatic Swing Louver
MV Micro-Computer Control Expansion Valve
PCB1,2,3 Printed Circuit Board
PCN 1~203 Connector on PCB
RSW Rotary Switch
TB1,2 Terminal Board
TF Transformer
THM1 Inlet Air Thermistor
THM2 Outlet Air Thermistor
THM3 Freeze Protection Thermistor
THM5 Gas Pipe Thermistor
YH2 Relay on PCB
� Terminals
—X— Close-end Connector
Optional Parts
ELECTRICAL WIRING DIAGRAMS
– ·· – ·· – Field Wiring
––––– Earth Wiring
––––––– Factory Wiring
Field Connection
*
9/3
� NOTE: All the field wiring equipment must comply with local codes
3
Electrical Wiring
Electrical wiringDiagram For Models:
diagram RCD-1.5~3.0FSN
for models: RCD-1.0~3.0FSN
Connector for 220V
9/4
Page 3-30
Electrical wiring
Alarm
WIRING DIAGRAMS
SMGB0032-rev1 - 06/2006
Remote
Control
Switch
(PC-P1HE)
Field Connection
Operating
Line DC5V
� NOTE: All the field wiring equipment must comply with local codes
Electrical
Electricalwiring Diagram For
Wiring diagram forModels:
models:RCD-4.0/5.0FSN
RCD-4.0~6.0FSN
Connector for 220V
Page 3-31
Electrical wiring
Alarm
SMGB0032-rev1 - 06/2006
Remote
Control
Switch
Field Connection
Operating
Line DC5V
� NOTE: All the field wiring equipment must comply with local codes
3
Electrical Wiring
Electrical wiringDiagram For Models:
diagram RPC-2.0~6.0FSNE
for models: RPC-2.0~6.0FSNE
Inlet Outlet Liquid Gas
9/6
For Communication
Page 3-32
Electrical wiring
Indoor-Outdoor.
For RCS PC-P1HE
HIGH VOLTAGE
for RCS
ELECTRICAL WIRING DIAGRAMS
SMGB0032-rev1 - 06/2006
DSW7 Fuse Recover/ Remote Controller Selector On PCB
EFR1,EFS1,EF1 Fuse On PCB
EHW(H2) Electric Heater for Condensate Air Protection
FS Float Switch
ITI Internal Thermostat for Indoor Fan Motor
MD Motor for Drain Discharge Mechanism
MIF Motor for Indoor Fan
MS Motor for Automatic Swing Louver
Main Switch MV Micro-Computer Control Expansion Valve
LED1~3 Alarm Code On PCB
PCB Printed Circuit Board
RCS Remote Control Switch Optional Part
RSW Indoor Unit No. Settings On PCB
SA Surge Absorber
SSW Slide Switch On PCB
TB Terminal Board
TF Transformer
THM1 Inlet Air Thermistor On PCB
THM2 Outlet Air Thermistor On PCB
THM3 Liquid Pipe Thermistor On PCB
THM5 Gas Pipe Thermistor On PCB
YH2 Relay for HI Fan Motor Tap DC Coil
YH1 Relay for HI Fan Motor Tap DC Coil
Electrical Control Box of Indoor Unit (for 2.0, 2.5 and 3.0 HP) YME Relay for ME Fan Motor Tap DC Coil
YLO Relay for LO Fan Motor Tap DC Coil
YSLO Relay for SLO Fan Motor Tap DC Coil
� Terminals
—X— Close-end Connector
·X· Field Supplied
– ·· – ·· – Field Wiring
-–-–-– Earth Wiring
Electrical Control Box of Indoor Unit (for 4.0 to 6.0 HP)
––––––– Factory Wiring
� NOTE: All the field wiring equipment must comply with local codes
ELECTRICAL
Electrical WIRING
wiring DIAGRAM
diagram FOR MODEL:
for models: RPI-1.5FSNE
RPI-0.8~1.5FSN1E
Inlet Outlet Liquid Gas
Inlet Outlet Liquid Gas
PCB
PCB Sockets location
socketslocation
Page 3-33
Electrical wiring
RCS
forFor RCS High Voltage
Main Main
Switch switch PC-2H2
PC-2H2
SMGB0032-rev1 - 06/2006
Mark Name Remarks
CA Capacitor for Indoor Fan
CN Connector
DSW3 Unit Capacity Code On PCB
DSW5 Refrigerant Cycle No. On PCB
DSW6 Unit Code On PCB
DSW7 Fuse Recover/ Remote Controller Selector On PCB
EFR1,EFS1,EF1 Fuse On PCB
Main FS Float Switch
Main switch ITI Internal Thermostat for Indoor Fan Motor
Switch
MD Motor for Drain Discharge Mechanism
MIF Motor for Indoor Fan
MV Micro-Computer Control Expansion Valve
LED1~3 Alarm Code On PCB
PCB Printed Circuit Board
RCS Remote Control Switch Optional Part
RSW Indoor Unit No. Settings On PCB
SSW Slide Switch On PCB
TB Terminal Board
TF Transformer
THM1 Inlet Air Thermistor On PCB
Electrical control box of Indoor unit
Electrical Control Box of Indoor Unit THM2 Outlet Air Thermistor On PCB
THM3 Liquid Pipe Thermistor On PCB
THM5 Gas Pipe Thermistor On PCB
YH2 Relay for HI Fan Motor Tap DC Coil
YH1 Relay for HI Fan Motor Tap DC Coil
YME Relay for ME Fan Motor Tap DC Coil
YLO Relay for LO Fan Motor Tap DC Coil
YSLO Relay for SLO Fan Motor Tap DC Coil
� Terminals
—X— Close-end Connector
·X· Field Supplied
– ·· – ·· – Field Wiring
-–-–-– Earth Wiring
––––––– Factory Wiring
ELECTRICAL WIRING DIAGRAMS
9/7
3
Electrical Wiring
Electrical wiringDiagram For Models:
diagram RPI-2.0~6.0FSNE
for models: RPI-2.0~6.0FSN1E
9/8
Page 3-34
Electrical wiring
Indoor-Outdoor.
For RCS PC-P1H
Switch
SMGB0032-rev1 - 06/2006
CA Capacitor for Indoor Fan
CN Connector
DSW3 Unit Capacity Code On PCB
Main DSW5 Refrigerant Cycle No. On PCB
Switch
DSW6 Unit Code On PCB
DSW7 Fuse Recover/ Remote Controller Selector On PCB
EFR1,EFS1,EF1 Fuse On PCB
FS Float Switch
ITI Internal Thermostat for Indoor Fan Motor
MD Motor for Drain Discharge Mechanism
MIF Motor for Indoor Fan
MV Micro-Computer Control Expansion Valve
LED1~3 Alarm Code On PCB
PCB Printed Circuit Board
RCS Remote Control Switch Optional Part
RSW Indoor Unit No. Settings On PCB
SSW Slide Switch On PCB
TB Terminal Board
TF Transformer
THM1 Inlet Air Thermistor On PCB
THM2 Outlet Air Thermistor On PCB
THM3 Liquid Pipe Thermistor On PCB
Electrical Control Box of Indoor Unit THM5 Gas Pipe Thermistor On PCB
Standard Static
Pressure YH2 Relay for HI Fan Motor Tap DC Coil
YH1 Relay for HI Fan Motor Tap DC Coil
YME Relay for ME Fan Motor Tap DC Coil
YLO Relay for LO Fan Motor Tap DC Coil
YSLO Relay for SLO Fan Motor Tap DC Coil
� Terminals
—X— Close-end Connector
·X· Field Supplied
– ·· – ·· – Field Wiring
-–-–-– Earth Wiring
––––––– Factory Wiring
� NOTE: All the field wiring equipment must comply with local codes
Electrical Wiring
Electrical wiringDiagram For Models:
diagram RPI-8.0/10.0FSNE
for models: RPI-8.0/10.0FSNE
Page 3-35
Electrical wiring
Alarm
Main
Switch
SMGB0032-rev1 - 06/2006
Mark Name Remarks
AR1 Auxiliary Relay
CA Capacitor for Indoor Fan
CN 20~n Connector
DSW3 Unit Capacity Code On PCB
DSW5 Refrigerant Cycle No. On PCB
DSW6 Unit Code On PCB
DSW8 Fuse Recover/ Remote Controller Selector On PCB
EF2,EFR1,EFS1 Fuse On PCB
FS Float Switch
Main ITI Internal Thermostat for Indoor Fan Motor
Switch (Option) MD Motor for Drain Discharge Mechanism Option
MIF Motor for Indoor Fan
MV Micro-Computer Control Expansion Valve
LED1~3 Alarm Code On PCB
PCB Printed Circuit Board
RCS Remote Control Switch Optional Part
RSW Indoor Unit No. Settings On PCB
TB Terminal Board
TF Transformer
LSP Connector
HSP Connector THM1 Inlet Air Thermistor On PCB
(factory supplied)
THM2 Outlet Air Thermistor On PCB
THM3 Freeze Protection On PCB
Electrical Control Box for THM4 Liquid Pipe Thermistor
PCB Sockets Location Indoor Unit THM5 Gas Pipe Thermistor On PCB
YH2 Relay for Drain Motor DC Coil
YH1 Relay for HI Fan Motor Tap DC Coil
YME Relay for ME Fan Motor Tap DC Coil
YLO Relay for LO Fan Motor Tap DC Coil
YSLO Relay for SLO Fan Motor Tap DC Coil
Y52H Relay for Electric Heater DC Coil
� Terminals
—X— Close-end Connector
·X· Field Supplied
– ·· – ·· – Field Wiring
-–-–-– Earth Wiring
ELECTRICAL WIRING DIAGRAMS
� NOTE: All the field wiring equipment must comply with local codes
3
Electrical Wiring
Electrical wiringDiagram For Model:
diagram RPK-1.5FSN1M
for models: RPK-1.0/1.5FSN1M
Service Connector
9/10
Page 3-36
Electrical wiring
ELECTRICAL WIRING DIAGRAMS
Remote Operating
Control Line DC5V
Switch
(RCS)
SMGB0032-rev1 - 06/2006
PC-P1HE
(set SW1 to Wired)
� NOTE: All the field wiring equipment must comply with local codes
Electrical Wiring
Electrical wiringDiagram For Models:
diagram RPK-1.5~2.0FSNM
for models: RPK-0.8/2.0FSNM
Connector for 240V
Page 3-37
Electrical wiring
SMGB0032-rev1 - 06/2006
Remote
Control
Switch
Operating
Electrical Control Box Line DC5V
Mark Name Remarks
Field Connection
C Capacitor
CN Connector
DSW2 Optional functions
DSW3 Unit Capacity Code On PCB1(M)
Wireless Receiver Part DSW5 Refrigerant Cycle No. On PCB1(M)
EF1, EF2, Fuse On PCB(P)
MIF Motor for Indoor Fan
Printed Circuit Board MS Motor for Automatic Swing Louver
MV Micro-Computer Control Expansion Valve
LED1~3 Alarm code On PCB3
PCB1(P),1(M) Printed Circuit Board
PCN Connector on PCB
PSW301 Switch for emergency operation
RSW Indoor Unit No. Settings On PCB1(M)
TF Transformer
TB Terminal board
THM1 Inlet Air Thermistor
THM2 Outlet Air Thermistor
THM3 Liquid Pipe Thermistor
THM5 Gas Pipe Thermistor
YH2 Relay On PCB1(M)
� Terminals
—X— Close-end Connector
Optional Parts
– ·· – ·· – Field Wiring
––––– Earth Wiring
––––––– Factory Wiring
Field Connection
*
ELECTRICAL WIRING DIAGRAMS
9/11
� NOTE: All the field wiring equipment must comply with local codes
3
Electrical Wiring
Electrical wiring Diagram
diagram Models:
For for RPK-2.5~4.0FSNM
models: RPK-2.5/4.0FSNM Operating
Line DC5V
9/12
High-Voltage
Page 3-38
Electrical wiring
Supply Circuit
ELECTRICAL WIRING DIAGRAMS
SMGB0032-rev1 - 06/2006
Remote Control
Switch
PCB Sockets Location
Wireless Receiver Port
PC-P1HE (Option)
� NOTE: All the field wiring equipment must comply with local codes
Electrical
Electrical Wiring
wiring diagram
Diagramfor Models: RPF(I)-1.5~2.5FSNE
Formodels: RPF(I)-1.0~2.5FSNE
for Communication
2 wire RCS (PC-P1H)
Page 3-39
Electrical wiring
Main Switch
for RCS
PC-2H2
SMGB0032-rev1 - 06/2006
Mark Name Remarks
CA Capacitor for Indoor Fan
Main Switch CN Connector
DSW3 Unit Capacity Code On PCB
DSW5 Refrigerant Cycle No. On PCB
DSW6 Unit Models Code On PCB
DSW7 Fuse Recover/ Remote Controller Selector On PCB
RSW Indoor Unit no. Setting On PCB
EFR1,EFS1,EF1 Fuse On PCB
ITI Internal Thermostst for Indoor Fan Motor
LD1~3 Alarm Code On PCB
MIF Motor for Indoor Fan
MV Expansion valve On PCB
PCB Printed Circuit Board
Printed Circuit Board
RCS Remote Control Switch Optional Part
RSW Indoor Unit No. Settings On PCB
SSW Slide Switch
Taps Control Power Source TB Terminal Board
THM1 Inlet Air Thermistor On PCB
Louver Sensor THM2 Outlet Air Thermistor On PCB
THM3 Liquid Pipe Thermistor On PCB
THM5 Gas Pipe Thermistor On PCB
TF Transformer
YME Relay for ME Fan Motor Tap DC Coil
YLO Relay for LO Fan Motor Tap DC Coil
YSLO Relay for SLO Fan Motor Tap DC Coil
YH1 Relay for Hi Fan Motor Tap DC Coil
HIGH VOLTAGE � Terminals
·X· Field Connection
– ·· – ·· – Field Wiring
-–-–-– Earth Wiring
––––––– Factory Wiring
ELECTRICAL WIRING DIAGRAMS
9/13
� NOTE: All the field wiring equipment must comply with local codes
3
ELECTRICAL
Electrical WIRING
wiring DIAGRAM
diagram forFOR CH-UNIT(4.0/8.0/12.0)
models: CH-UNIT (4.0/8.0/12.0) 7/12
to Outdoor Unit
or the other
Changeover
Operating Line Unit
DC5V
to Indoor Unit
Page 3-40
Electrical wiring
ELECTRICAL WIRING DIAGRAMS
SMGB0032-rev1 - 06/2006
Arrangement of Solenoid Valve (Top View) Mark Name Remarks
Location of Main Parts PCB Sockets Location
CN Connector
EF Fuse 1A
PCB Printed Circuit Board
NF Noise Filter
TB1,2 Terminal Board
SVD1~SVS2 Solenoid Valve AC220-240V
TF Transformer
� Terminals
—X— Close-end Connector
·X· Field Connection
Electrical Control Box – ·· – ·· – Field Wiring
-–-–-– Earth Wiring
––––––– Factory Wiring
� NOTE: All the field wiring equipment must comply with local codes
ELECTRICAL WIRING DIAGRAM FOR KPI
Electrical wiring diagram for models: KPI
Page 3-41
Electrical wiring
Inlet Outlet
SMGB0032-rev1 - 06/2006
Supply for Motor Exhaust for Motor
� NOTE: All the field wiring equipment must comply with local codes
3
ELECTRICAL
Electrical WIRING
wiring DIAGRAM
diagram FOR
for MODEL:
model: RAS-5FSN
RAS-5FSN
Main Main
Switch Fuse
7/14
Operating Line to
Indoor Unit
Ambient Discharge Evaporation Pipe
Gas
Page 3-42
Electrical wiring
ELECTRICAL WIRING DIAGRAMS
SMGB0032-rev1 - 06/2006
Mark Name
Right Side
C1 Capacitor
C1~ 3 Capacitor
Electrical Box CH1 Cranckcase Heater
CMC1 Contactor for Compressor Motor
CN, PCN Connector
DCL Reactor
Elecrical Control Box of Outdoor Unit DSW1~10 Dip Switch on PCB
Location of Main Parts:
EF1,2,13 Fuse
FANM Fan Module
Front Side
ISPM Inverter Module
The interior of the Electrical Control Box Front Side LED Light Emitting Diode
MC1 Motor for Compressor
MOF1 Motor for Outdoor Fan
MV1 Micro-Computer Control Expansion Valve
NF1~12 Noise Filter
PCB1 Printed Circuit Board
Pd,s Sensor for Refrigerant Pressure
PSH1 Pressure Switch for Protection
PSW1~3 Push Switch on PCB1
R1,2 Resistor
RVR2 Reversing Valve Relay
SVA Solenoid Valve for Hot Gas Bypass
TB1,2 Terminal Board
TF1 Transformer
THM7~10 Thermistor
Y Auxiliary Relay on PCB1
Z Surge Absorber
� Terminals
—X— Close-end Connector
�· Field Supplied
– ·· – ·· – Field Wiring
––––– Earth Wiring
� NOTE: All the field wiring equipment must comply with local codes ––––––– Factory Wiring
Electrical Wiring
Electrical wiringDiagram For Models:
diagram RAS-8/10/12HRNE
for model: RAS-8/10/12FSNE
Main Main
Switch Fuse
Operating Line
to Indoor Unit RAS-10/12FSNE
RAS-10HP Only only
Ambient
Discharge Evaporation
Gas Pipe
Page 3-43
Electrical wiring
SMGB0032-rev1 - 06/2006
Mark Name
C1 Capacitor
Right Side CB1~ 3 Capacitor
CH1, 2 Cranckcase Heater
CMC1, 2 Contactor for Compressor Motor
CN, PCN Connector
DCL Reactor
Electrical Box DSW1~10 Dip Switch on PCB1
EF1~13 Fuse
Location of Main Parts: FANM Fan Module
ISPM Inverter Module
Elecrical Control Box of Outdoor Unit
LED Light Emitting Diode
Front Side
MC1~ 2 Motor for Compressor
MOF1 Motor for Outdoor Fan
Front Side The interior of the Electrical Control Box MV1,B Micro-Computer Control Expansion Valve
NF1~12 Noise Filter
PCB1 Printed Circuit Board
Pd,s Sensor for Refrigerant Pressure
PSH1, 2 Pressure Switch for Protection
PSW1~ 3 Push Switch on PCB1
R1,2 Resistor
RVR1, 2 Reversing Valve Relay
SVA, F, G Solenoid Valve
TB1,2 Terminal Board
TF Transformer
THM7~13 Thermistor
Y Auxiliary Relay on PCB1
Z Surge Absorber
� Terminals
ELECTRICAL WIRING DIAGRAMS
RAS-10/12FSNE
RAS-10HP Only only —X— Close-end Connector
·X· Field Supplied
– ·· – ·· – Field Wiring
––––– Earth Wiring
––––––– Factory Wiring
9/17
� NOTE: All the field wiring equipment must comply with local codes
3
ELECTRICAL
Electrical WIRING
wiring DIAGRAM
diagram forFOR
models: RAS-16FSN
MODEL:RAS-14/16FSN
Main Main
Switch Fuse
7/16
Operating Line to
Indoor Unit
Connector for 220V
Ambient Discharge Evaporation Discharge
Connector for 240V Gas Pipe Gas
Page 3-44
Electrical wiring
ELECTRICAL WIRING DIAGRAMS
SMGB0032-rev1 - 06/2006
Mark Name
Right Side C1~5 Capacitor
CB1~ 3 Capacitor
CH1~3 Cranckcase Heater
CMC1~3 Contactor for Compressor Motor
Electrical Box CN, PCN Connector
DCL Reactor
DSW1~10 Dip Switch on PCB1
EF1~13 Fuse
FANM Fan Module
Location of Main Parts: ISPN Inverter Module
LED Light Emitting Diode
Elecrical Control Box of Outdoor Unit MC1~3 Motor for Compressor
Front Side MOF1 Motor for Outdoor Fan
The interior of the Electrical Control Box
MV1,2, B Micro-Computer Control Expansion Valve
NF1~12 Noise Filter
PCB1 Printed Circuit Board
Pd,s Sensor for Refrigerant Pressure
PSH1~3 Pressure Switch for Protection
PSW1~3 Push Switch on PCB1
R1,2 Resistor
RVR 2 Reversing Valve Relay
SVA, F, G Solenoid Valve
TB1, 2 Terminal Board
TF Transformer
THM7~12 Thermistor
Y Auxiliary Relay on PCB1
Z1 Surge Absorber
� Terminals
—X— Close-end Connector
� Field Supplied
– ·· – ·· – Field Wiring
––––– Earth Wiring
––––––– Factory Wiring
� NOTE: All the field wiring equipment must comply with local codes
Electrical WIRING
ELECTRICALwiring DIAGRAM
diagram FOR
for models: RAS-20FSN
MODEL:RAS-18/20/22FSN
Main Main
Switch Fuse
Operating Line to
Connector for 220V Indoor Unit
Page 3-45
Electrical wiring
SMGB0032-rev1 - 06/2006
Electrical Control Box of Outdoor Unit Mark Name
Right Side C1 Capacitor
Front Side
CB1~ 3 Capacitor
CH1~4 Cranckcase Heater
CMC1~4 Contactor for Compressor Motor
CN, PCN Connector
CT2~4 Current Transformer
Electrical Box DCL Reactor
DSW1~10 Dip Switch on PCB1
EF1~13 Fuse
ITO1 Internal Thermostat for O.U. motor
FANM Fan Module
ISPN Inverter Module
LED Light Emitting Diode
Location of the main parts MC1~4 Motor for Compressor
Front Side MOF1,2 Motor for Outdoor Fan
The interior of the MV1,2, B Micro-Computer Control Expansion Valve
Electrical Control Box NF1~12 Noise Filter
PCB1 Printed Circuit Board
Pd,s Sensor for Refrigerant Pressure
PSH1~4 Pressure Switch for Protection
PSW1~3 Push Switch on PCB1
R1,2 Resistor
RVR 1,2 Reversing Valve Relay
SVA, F, G Solenoid Valve
TB1,2 Terminal Board
TF Transformer
ELECTRICAL WIRING DIAGRAMS
THM7~13 Thermistor
Y Auxiliary Relay on PCB1
Z Surge Absorber
� Terminals
—X— Close-end Connector
7/17
�· Field Supplied
– ·· – ·· – Field Wiring
––––– Earth Wiring
––––––– Factory Wiring
� NOTE: All the field wiring equipment must comply with local codes
3
ELECTRICAL
Electrical WIRING
wiring DIAGRAM
diagram forFOR MODELS:
models: RAS-24/30FSN
RAS-24~32FSN
Main Main
Switch Fuse
7/18
Page 3-46
Electrical wiring
ELECTRICAL WIRING DIAGRAMS
SMGB0032-rev1 - 06/2006
RAS-30/32FSN
(RAS-30FSN only)
(RAS-30FSN only)
RAS-30/32FSN
RAS-30/32FSN
(RAS-30FSN only)
Electrical Control Box of Outdoor Unit
� NOTE: All the field wiring equipment must comply with local codes
Electrical wiring diagram for models: RAS-8~12FXN(E)
Operating line to
Indoor Unit
Discharge Evaporation
Ambient gas pipe
Page 3-47
Electrical wiring
SMGB0032-rev1 - 06/2006
Electrical control box of Outdoor Unit
Mark Name
C1 Capacitor
Location of the main parts Front Side CB1~3 Capacitor
CH1,2CMC1~2 Canckcase heater
Right Side CN, PCN Connector
CT2 Current transformer
DCL Reactor
DSW1~10 Dip switch on PCB
EF1~13 Fuse
Electrical box FANM Fan module
ISPM Inverter module
LED Light Emitting Diode
MC1.2 Motor for compressor
MOF2 Motor for outdoor fan
Front Side MV1,2B Micro-Computer control expansion valve
NF1~12 Noise filter
PCB1 Printed circuit board
Pd,s Sensor for Refrigerant Pressure
The interior of the electrical control box PSH1,2 Pressure Switch for Protection
PSW1~3 Push Switch on PCB1
R1,2 Resistor
RVR 1,2 Reversing Valve Relay
SVA, B,C,F, Solenoid Valve
TB1, 2 Terminal Board
TF1 Transformer
THM7~11 Thermistor
Y Auxiliary Relay on PCB1
Z Surge Absorber
Terminals
-- Close-end Connector
Field Supplied
_.._.._.._.._.._.. Field Wiring
________ Earth Wiring
____________
Factory wiring
NOTE: All the field wiring equipment must comply with local codes
3
ELECTRICAL
Electrical wiring
WIRINGdiagram
DIAGRAMfor
FORmodels: RAS-16/20FXN
MODELS:RAS-16~22FXN
Main Main
Switch Fuse
Operating Line to
7/20
Page 3-48
Electrical wiring
ELECTRICAL WIRING DIAGRAMS
SMGB0032-rev1 - 06/2006
Mark Name
C1,CA1 Capacitor
Electrical Control Box of Outdoor Unit Right Side CB1~ 3 Capacitor
CH1~4 Cranckcase Heater
Front Side CMC1~4 Contactor for Compressor Motor
CN, PCN,CE Connector
Location of the main parts CT2~4 Current Transformer
DCL Reactor
DSW1~10 Dip Switch on PCB1
EF1~13 Fuse
Front Side FANM Fan Module
ITO1 Internal Thermostat for Outdoor Fan Motor
ISPM Inverter Module
LED Light Emitting Diode
MC1~4 Motor for Compressor
MOF1,2 Motor for Outdoor Fan
MV1~3,B Micro-Computer Control Expansion Valve
NF1~14 Noise Filter
PCB1 Printed Circuit Board
Pd,s Sensor for Refrigerant Pressure
PSH1~2 Pressure Switch for Protection
The Interior of the Electrical Control Box PSW1~3 Push Switch on PCB1
R1,2 Resistor
RVR 1,2 Reversing Valve Relay
SVA,B,C,D,E,F Solenoid Valve
TB1, 2 Terminal Board
TF1 Transformer
THM7~15 Thermistor
Y Auxiliary Relay on PCB1
Z Surge Absorber
� Terminals
—X— Close-end Connector
� Field Supplied
– ·· – ·· – Field Wiring
––––– Earth Wiring
(*) RAS-20/22FXN
(*) RAS-20FXN Only ––––––– Factory Wiring
� NOTE: All the field wiring equipment must comply with local codes
Electrical
ELECTRICALwiring
WIRINGdiagram
DIAGRAMfor
FORmodels: RAS-24/30FXN
MODELS:RAS-24~32FXN
Main Main
Switch Fuse
Operating Line to
Indoor Unit
Connector for 220V Ambient Discharge Evaporation Discharge Evaporation
Gas Pipe Gas Pipe
Connector for 240V
Page 3-49
Electrical wiring
SMGB0032-rev1 - 06/2006
Mark Name
C1~5,,CA1 Capacitor
CB1~ 3 Capacitor
CH1~6 Cranckcase Heater
Electrical Control Box of Outdoor Unit CMC1~6 Contactor for Compressor Motor
Right Side CN, PCN, Connector
CT2~6 Current Transformer
DCL Reactor
Front Side (for Inverter) DSW1~10 Dip Switch on PCB1
EF1~13 Fuse
FANM Fan Module
Electrical Box ITO1 Internal Thermostat for Outdoor Fan Motor
Location of the main parts ISPM Inverter Module
LED1~3 Light Emitting Diode
MC1~6 Motor for Compressor
MOF1,2 Motor for Outdoor Fan
MV1~3,B Micro-Computer Control Expansion Valve
NF1~14 Noise Filter
PCB1 Printed Circuit Board
Pd,s Sensor for Refrigerant Pressure
PSH1~6 Pressure Switch for Protection
PSW1~3 Push Switch on PCB1
R1,2 Resistor
RVR 1,2 Reversing Valve Relay
SVA,B,C,D,E,F Solenoid Valve
TB1~4 Terminal Board
Front Side (for Contactor) TF1 Transformer
THM7~16 Thermistor
Y Auxiliary Relay on PCB1
Z Surge Absorber
� Terminals
—X— Close-end Connector
� Field Supplied
– ·· – ·· – Field Wiring
ELECTRICAL WIRING DIAGRAMS
(*) RAS-30/32FXN
(*) RAS-30FXN Only
� NOTE: All the field wiring equipment must comply with local codes
3
Electrical wiring diagram for models: RAS-3FSVNE
Main
switch
()
Page 3-50
Electrical wiring
SMGB0032-rev1 - 06/2006
Mark Name
C1, 2 Capacitor
CB Capacitor
CH1, 2 r Crankcase Heate
CMC Contactor for Compressor Motor
DCL Reactor
DSW1~6 Dip Switch on PCB1
EF1 Fuse
ISPM Inverter System Power Module
MC Motor for Compressor
MOF1 Motor for Outdoor Fan
MV Micro-Computer Control Expansion Valve
NF1~5, 7, 8 Noise Filter
PCB1 Printed Circuit Board
Location of the main parts Pd, Ps Sensor for Refrigerant Pressure
PSH High Pressure Switch for Protection
PSW1~3 Push Switch on PCB1
RS Resistor for Starting
RVR Reversing Valve Relay
SVA Solenoid Valve
Electrical control box of the Outdoor Unit SW1 Switch
TB1, 2 Terminal Board
TF1 Transformer
THM7~9 Thermistor
ZNR Surge Absorber
Terminals
-- Close-end Connector
Field Supplied
_.._.._.._.._.._.. Field Wiring
________ Earth Wiring
____________ Factory wiring
NOTE: All the field wiring equipment must comply with local codes
Electrical wiring diagram for models: RAS-4/5FSVNE
Main
switch
Page 3-51
()
Electrical wiring
SMGB0032-rev1 - 06/2006
Mark Name
C1, 2 Capacitor
CB Capacitor
CH1, 2 r Crankcase Heate
CMC Contactor for Compressor Motor
DCL 1,2 Reactor
DSW1~6 Dip Switch on PCB1
EF1 Fuse
ISPM Inverter System Power Module
MC Motor for Compressor
MOF1 ,2 Motor for Outdoor Fan
MV1,2 Micro-Computer Control Expansion Valve
Location of the main parts NF1~5 Noise Filter
PCB1 Printed Circuit Board
Pd, Ps Sensor for Refrigerant Pressure
PSH High Pressure Switch for Protection
PSW1~3 Push Switch on PCB1
RS Resistor for Starting
RVR Reversing Valve Relay
SVA, B Solenoid Valve
SW1 Switch
TB1, 2 Terminal Board
TF1 Transformer
Electrical control box of the Outdoor Unit THM7~10 Thermistor
ZNR Surge Absorber
Terminals
-- Close-end Connector
Field Supplied
_.._.._.._.._.._.. Field Wiring
________ Earth Wiring
____________ Factory wiring
NOTE: All the field wiring equipment must comply with local codes
3
Remote control switch
installation
This chapter describes the procedures that you must follow to install the optional remote control switches that work with the
Set-Free FSN(E)/FXN(E)/FSVNE outdoor units and the full range of Hitachi indoor units.
CONTENTS
4
4.2. Installation of the Remote Control Switch (Core-Function) <PC-P5H> _______________ 4-6
4.2.1. Before the installation ____________________________________________________ 4-6
4.2.2. Installation area ________________________________________________________ 4-6
4.2.3. Installation procedures ___________________________________________________ 4-6
4.2.4. Electrical Wiring ________________________________________________________ 4-7
4.3. Installation of the Central Station <PSC-5S> __________________________________ 4-9
4.3.1. Accessories ___________________________________________________________ 4-9
4.3.2. Installation Area _________________________________________________________ 4-9
4.3.3. Installation Procedure ____________________________________________________ 4-9
4.3.4. Electrical Wiring _______________________________________________________ 4-10
4.3.5. Input/Output Function ___________________________________________________ 4-14
4.3.6. Option Setting _________________________________________________________ 4-16
4.3.7. Initialization of the Central Station __________________________________________ 4-17
4.4. Installation of the 7-Day Timer <PSC-5T> ___________________________________ 4-18
4.4.1. Accessories __________________________________________________________ 4-18
4.4.2. Installation Area _______________________________________________________ 4-18
4.4.3. Installation Procedure ___________________________________________________ 4-18
4.4.4. Electrical Wiring ________________________________________________________ 4-20
4.4.5. Setting the Dip Switches _________________________________________________ 4-21
4.5. Installation of the Receiver Kit <PC-RLH8> __________________________________ 4-22
4.5.1. Installation of the Wireless Receiver Kit _____________________________________ 4-22
4.6. Installation of the Receiver Kit <PC-RLH9> ___________________________________ 4-24
4.6.1. Installation of the Wireless Receiver Kit _____________________________________ 4-24
4.7. Installation of the external Receiver Kit <PC-RLH11> ___________________________ 4-25
4.7.1. Installation of the Wireless Receiver Kit _____________________________________ 4-25
4.8. Installation of the Receiver Kit <PC-RLH13> _________________________________ 4-26
4.8.1. Installation of the Wireless Receiver Kit _____________________________________ 4-26
Page 4-1
SMGB0032-rev1 - 06/2006
Remote control switch
installation OF THE OPTIONAL REMOTE CONTROL SWITCH
4/2 INSTALLATION
� DANGER: � CAUTION:
– DO NOT pour water into the remote control switch. – DO NOT use the multi-core wire for the electrical
These products are equipped with electrical wiring. If you use the multi-core wire, some signals of
components. If you pour water into these products, one system will transfer to the other system and the
you may cause a serious electrical shock. signals will interfere with each other. This will cause
– If your hands are wet, DO NOT operate the switches. a malfunction.
You may cause an electrical shock. – DO NOT use thin-shielded cable such as the CPEVS.
– If the protection devices function often or if the These cables have a high electrostatic capacity and
operation switches do not function well, turn OFF can make the transmission signal dull. Also, if you
the main power source. Then, contact your HITACHI use long cables, transmission errors may occur.
distributor or your HITACHI dealer. – DO NOT run any transmission cable and any
– If you find any other abnormal operations, stop the signal cable along the power supply wire
system and turn OFF the main power source. Then, (220-240V, 380-415V).
contact your HITACHI distributor or your HITACHI – DO NOT run any transmission cable and any signal
dealer. cable along other transmission cables and other signal
cables.
� WARNING: If you need to run all these cables along, keep a
distance of more than 30cm between each cable.
– DO NOT perform the installation work and the
electrical wiring connection. Alternatively, insert the cables for each transmission
system into the metal conduit tube and ground one
– If the repair work, the maintenance work or other end of the conduit tube.
service work is required, contact your HITACHI
distributor or your HITACHI dealer.
� Location of the remote control switch
– DO NOT modify the electrical wiring. You may cause
serious accidents. 1. With the customer’s acceptance, select a suitable
handling place and determine the installation place for
the remote control switch.
� CAUTION: 2. If the installation includes a remote control thermostat,
– DO NOT install the remote control switch and the
cable in the following places: select the installation place according to the following
considerations:
– Places where there is oil vapor and the oil is
dispersed. – A place where the average room temperature can be
detected.
– Places that are near hot springs (in a sulfuric
environment). – A place that is out of the reach of children.
– Places where the generation of flammable gas, the – A place where the thermostat is not directly exposed
flowing of flammable gas, the leaking of flammable to the sun.
gas or the existence of flammable gas is detected. – A place where there are no heat sources nearby.
– Places that are near the sea (in a salty – A place where the outdoor air that is caused by the
environment). opening and the closing of doors does not affect the
– Places in an acid environment or an alkaline thermostat.
environment. – A place where the air from the air conditioning system
– Places within the reach of children. is not directly discharged.
– Places where the air from the air conditioning – If you are installing the wireless remote control onto
system is directly discharged. the wall, keep a distance of more than 30cm from the
power supply wire.
– DO NOT install the indoor unit, the outdoor unit,
the remote control switch and the cable within
approximately three meters from strong electromagnetic
radiators, such as those that are used in medical � NOTE:
equipment. – To extend the 2-core connector cable between the
– If you install the remote control switch in a place where units for the simultaneous operation of multiple
there is electromagnetic radiation, shield the remote units, use the field-supplied control cable or the
control switch and the cable as follows: cover the optional extension cable.
remote control switch and the cable with the steel box; – To connect the wires, cut the remote control cable
also, run the cable through the metal conduit tube. in the middle. Then, solder the wires and insulate
– If there is electric noise at the power source of the the wires.
indoor unit, provide a noise filter. – For one remote control switch, the maximum total
cable length (including the signal cable between the
units) is the following: if you are using a cable that
is 0.3mm² thick, 30m; if you are using a cable which
is thicker than 0.75mm², 500m.
Page 4-2
SMGB0032-rev1 - 06/2006
Remote control switch
installation INSTALLATION OF THE OPTIONAL REMOTE CONTROL SWITCH 4/3
Standard capable distance for receiving the air panel Standard efficient distance for receiving the air panel
signal for the wireless control. signal for the wireless control.
(Example with the 4-way cassette) (View from above)
(Example with the 4-way cassette)
Conditions:
� Typical office room. Conditions:
� No electronic lamp within 1m around the receiver part of � Operation of the wireless remote control from the
the panel or the receiver kit. following position: 2.6m from the ceiling level and 1m
from the floor level.
1 - Direction of receiver Ceiling � Typical office room.
� No electronic lamp within 1m around the receiver part
of the panel or the receiver kit.
Capable Distance for Receiving the Signal
Floor
4
1 - Direction of receiver Ceiling
Floor
Page 4-3
SMGB0032-rev1 - 06/2006
Remote control switch
installation OF THE OPTIONAL REMOTE CONTROL SWITCH
4/4 INSTALLATION
Dent part
Page 4-4
SMGB0032-rev1 - 06/2006
Remote control switch
installation INSTALLATION OF THE OPTIONAL REMOTE CONTROL SWITCH 4/5
– Mounting procedures.
� CAUTION:
Make sure that the cable is not slack. If the cable is Twisted pair cable 1P-0.75mm²
slack as shown in the above figure, the cable cord
(especially the naked part) may be clamped at the
hole. This may cause a faulty operation. There are optional cables of 0.75 mm² wire. The cables
have different lengths. The cables are also fitted with
connectors.
4
� Standard wiring Cable model PRC-10E1 PRC-15E1 PRC-20E1 PRC-30E1
Solderless terminal
Twisted pair cable: 1P-bigger than 0.75mm² (X type) 1.25-3X
Diameter: ∅ 7
Remote Color: ivory
control
switch
cable
Page 4-5
SMGB0032-rev1 - 06/2006
Remote control switch
installation
th th th th th th th th
4 unit 5 unit 6 unit 7 unit 12 unit 13 unit 14 unit 15 unit
Page 4-6
SMGB0032-rev1 - 06/2006
Remote control switch
installation INSTALLATION OF THE OPTIONAL REMOTE CONTROL SWITCH 4/7
Band
Ring core
Remote
control
switch
cable
First, attach the upper side. Then, attach the lower side.
?
?
Page 4-7
SMGB0032-rev1 - 06/2006
Remote control switch
installation OF THE OPTIONAL REMOTE CONTROL SWITCH
4/8 INSTALLATION
� CAUTION:
– To prevent a malfunction, use the twisted pair cable
(1P-0.75 mm²) as a transmission cable. The maximum
total length is 500 m.
If the total cable length is within 30 m, you can use
cables that are bigger than 0.3 mm².
– Keep a distance of more than 30 cm between the
remote control cable and the transmission cable
of the indoor units.
Page 4-8
SMGB0032-rev1 - 06/2006
Remote control switch
installation INSTALLATION OF THE OPTIONAL REMOTE CONTROL SWITCH 4/9
4.3.1. ACCESSORIES
Check the contents and the number of accessories in the Holding bracket
packing.
HITACHI
GROUP
� NOTE:
The central station is divided into two parts: the linked Dent part
4
control part and the power supply part.
4.3.2. INSTALLATION AREA 2. Attach the power supply part to the switch box.
If you are installing the remote control switches vertically,
keep a distance of more than 50mm between the remote
control switches. If the distance is shorter than 50mm, the � NOTE:
front panel of the remote control switch cannot open wide Do not run the power supply wire and the control cable
enough. through the same conduit tube.
Power supply
wire
Screw x2
Bottom view
Dent part
Dent
part
Holding
Dent bracket
part
Holding
bracket
Screwdriver Screwdriver
Page 4-9
SMGB0032-rev1 - 06/2006
Remote control switch
installation OF THE OPTIONAL REMOTE CONTROL SWITCH
4/10 INSTALLATION
To be connected to the
terminal boards 1 and 2
of the indoor unit or the
Outdoor unit
outdoor unit
H-LINK
Power supply
(AC220V or AC240V)
Indoor unit
Divide the power supply wire for the central station from the
main power supply wire with a pull box as shown in the next
figure.
AC220V or
AC240V
To outdoor unit or the breaker
Pull box
Page 4-10
SMGB0032-rev1 - 06/2006
Remote control switch
installation INSTALLATION OF THE OPTIONAL REMOTE CONTROL SWITCH 4/11
4
remote control switch.
� ATTENTION:
- If there is a group in operation, you cannot change
� Automatic group configuration
the central station to the check mode.
When you first power ON the unit and when you need to - When you perform the group setting, use the check
initialize, the automatic group configuration is performed. table for the group setting. You can also write down
(Refer to the procedure in section 4.3.7). the group number on the surface inside of the
switch cover.
During the automatic configuration, the LCD (Liquid
Crystal Display) of the central station is the following: 2. Setting the master unit
� Display of the mode for setting the master unit
When the central station changes to the mode for
setting the master unit, the LCD of the central station
is the following. The number of the group that you
need to set is flickering �. The refrigerant cycle
number � and the address of indoor unit � indicate
� the address of the indoor unit that is set as the master
� unit of the group that you need to set. If the master
unit of the group is already set, the group number
indicator "�" flickers. When the SET indication appears
� Refrigerant cycle on the connection check �, the indoor unit that is displayed on the LCD is set
� Number of checked indoor units that are connected as the master unit. If the master unit is not set, the
in the refrigerant cycle on the connection check indicator "--" is displayed at the refrigerant cycle
number � and the address of indoor unit �.
Also, the SET indication � does not appear.
The instructions for the automatic group configuration from
group 1 to group 16 are the following: � � �
1 For the group 1, check all the units whose address of �
indoor unit is 0. The unit that has the lowest refrigerant
cycle address is set as the master unit. �
2 Repeat the step 1 for all the groups until the group 16.
Page 4-11
SMGB0032-rev1 - 06/2006
Remote control switch
installation OF THE OPTIONAL REMOTE CONTROL SWITCH
4/12 INSTALLATION
� � �
� �
�
� �
� "2" means the mode for setting the slave unit.
� ATTENTION:
- When the indicator of the refrigerant cycle number � � The refrigerant cycle number of the indoor unit that
is "--", the indicator of the address of indoor unit � you need to set. (You can change the number by
is also "--". In such a case, you cannot change the pressing the "∇" TEMP switch).
address of indoor unit although you press the "∆"
TEMP switch. � When the SET indication appears, the indoor unit
that is displayed on the LCD is set as the slave unit.
- The following items are not displayed: the refrigerant (When the SET indication does not appear, the
cycle number that does not have an indoor unit slave unit is not set).
connected; the address of indoor units that are
not connected. � The address of the indoor unit which you need to
- The indoor unit that is already set as the master set. (You can change the address by pressing the
unit is not displayed. "∆" TEMP switch).
Page 4-12
SMGB0032-rev1 - 06/2006
Remote control switch
installation INSTALLATION OF THE OPTIONAL REMOTE CONTROL SWITCH 4/13
4
the "∇" TEMP switch. Change the address of
indoor unit by pressing the "∆" TEMP switch and
select the indoor unit which you need to set.
The indication changes in the order that is
shown below:
Setting of I.U.
0 1 2 3
Rotary Switch:
Group Number: 1 2 3 4
00 01 ... 15
You do not need to perform additional group settings.
Example B:
A system where the units have a repeated address of indoor
unit and some units are controlled by the same remote
control switch.
� ATTENTION:
– The following items are not displayed: the refrigerant
cycle number that does not have an indoor unit Refrigerant System: 0 1 1 2 2 3
connected; the address of indoor units that are not Setting of I.U.
0 0 1 0 1 0
connected. Rotary Switch:
Group Number: 1 X 2 X X X
– When the selected unit is already set as the slave unit,
the group number indicator "�" of the unit and the SET You need to perform additional settings in order to include
indication appear. units that are not set in the automatic group configuration.
You also need to perform additional settings in order to set
– The indoor unit that is already set as the master unit
the indoor units that are controlled by the same remote
is not displayed.
control switch in the same group.
c. Setting procedure
After selecting the indoor unit, press the In the manual group setting, you can set the system as follows:
RUN/STOP switch. The displayed unit is set
as the slave unit. The indicator "�" and the
SET indication appear.
(Every time you press the RUN/STOP switch,
the slave unit is set and cancelled alternately.)
Refrigerant system: 0 1 1 2 2 3
Setting of I.U.
0 0 1 0 1 0
rotary switch:
Group number: 1 2 2 3 3 4
Page 4-13
SMGB0032-rev1 - 06/2006
Remote control switch
installation OF THE OPTIONAL REMOTE CONTROL SWITCH
4/14 INSTALLATION
Simultaneous
Simultaneous operation /
Input 1 CN2 1-2 operation,
stoppage level signal
pulse signal
Simultaneous
Emergency
Input 2 CN2 2-3 Demand stoppage,
stoppage
pulse signal
Output 1 CN3 1-2 Simultaneous operation output .
Output 2 CN3 1-3 Simultaneous alarm output
� Time chart
S1
CN2
� Time chart
.
Signal to 1 & 2 of CN2
Control by R.C.S.
� Time chart
Unit operation
Control by RCS
Time
Unit operation
Time
Page 4-14
SMGB0032-rev1 - 06/2006
Remote control switch
installation INSTALLATION OF THE OPTIONAL REMOTE CONTROL SWITCH 4/15
4. Demand
This is a remote thermostat signal for the selected units.
� The group that is already set with the demand
Only the units with the DEMAND indication will follow this control is displayed: (� is ON: the demand is set; �
order. Refer to the section "Demand setting procedure" is OFF: the demand is not set).
below. � Only the group which has the master unit already
The basic wiring and the time chart are shown below. set is displayed. The group that you need to set is
flickering.
� Time chart
Unit operation
THERMO ON
Time
� �
Page 4-15
SMGB0032-rev1 - 06/2006
Remote control switch
installation OF THE OPTIONAL REMOTE CONTROL SWITCH
4/16 INSTALLATION
� � �
�
. �
� Fixing the operation mode � The group number that you need to set.
� Fixing the setting temperature
� Fixing the cooling only
� Fixing the air volume
� CAUTION:
– If the optional functions are set by the central station,
Automatic cooling/heating you need to set the same optional functions for the
� operation group controlled by means of the remote control
switch.
c. Setting procedure: – If the optional functions, which are the setting
– Press the CHECK switch and select the options items A - E as shown above, are set by the remote
A - E. control switch, you need to set the same optional
functions for the group controlled by means of the
– Select the group that you need to set by central station.
pressing the GROUP switch.
– Press the RUN/STOP switch. The option setting
is done. Then, the indicator "�" appears. The
SET indication also appears. (Every time you
press the RUN/STOP switch, the optional
function is set and cancelled alternately).
d. Press the RESET switch. Then, the central station
changes to the normal mode.
� NOTE:
Refer to section 6.3.2. for a description of the option
setting.
Page 4-16
SMGB0032-rev1 - 06/2006
Remote control switch
installation INSTALLATION OF THE OPTIONAL REMOTE CONTROL SWITCH 4/17
4
changes to the initialization mode.
To connection check
(i)
(ii)
RSW of
(iii) indoor 0 1 2 3 4 5 6 7 8 9 A B C D E F
unit
Indication
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
of PSC-5S
00
(iv) 01
02
03
04
(v) 05
(All indications: OFF) 06
07
08
09
(vi) 10
(All indications: ON) 11
12
13
14
(vii) 15
(All indications: OFF)
Fill the gap number (1-16) in the above table.
Circle the unit number of the master unit.
� NOTE:
If you do not press the GROUP (� and �) switch
and the MODE switch again, the self-check operation
continues.
Page 4-17
SMGB0032-rev1 - 06/2006
Remote control switch
installation OF THE OPTIONAL REMOTE CONTROL SWITCH
4/18 INSTALLATION
4.4.1. ACCESSORIES
The packing contains the following items:
HITACHI
GROUP
Holding bracket
Dent part
4.4.2. INSTALLATION AREA
If you are installing the remote control switches vertically,
keep a distance of more than 50mm between the remote 2. Attach the timer to the holding bracket and connect the
control switches. If the distance is shorter than 50mm, the cable as follows.
front panel of the remote control switch cannot open wide
enough.
� If you are exposing the remote control cable
1. Fix the holding bracket onto the wall as shown in the
figure below.
Screw (accessory)
Page 4-18
SMGB0032-rev1 - 06/2006
Remote control switch
installation INSTALLATION OF THE OPTIONAL REMOTE CONTROL SWITCH 4/19
3. Lead the cable through the groove. 4. Attach the timer onto the holding bracket.
Band
Cable
Step 1:
Insert the hooks of the timer to the
holes at the top side of the holding
4
(field-supplied) bracket.
Step 2:
Push the lower part of the timer toward
the holding bracket.
Accessory cable Step 3:
When you hear a clicking sound,
the timer is already attached to the
Band
holding bracket. You have finished the
(field-supplied)
mounting work. Make sure that four
hooks at the position * are correctly
inserted.
Cable
If you are connecting the accessory cable to the � If you are using the switch box
connector, remove the protection case. 1. Field-supplied JIS box (JIS 8336-1998).
Page 4-19
SMGB0032-rev1 - 06/2006
Remote control switch
installation
4/20 INSTALLATION OF THE OPTIONAL REMOTE CONTROL SWITCH
3. Attach the holding bracket onto the switch box. 2. If you are using a timer with PC-2H2:
Transmission cable
between outdoor unit and
CN13
indoor unit (H-LINK)
↑ Fix the holding
bracket with the
mark "UP" upward
Indoor unit
PSC-5T PC-2H2
Connector
TIMER REMOCON
Screw
(white) (yellow)
(accessory)
PSC-5T PSC-5SE
4.4.4. ELECTRICAL WIRING Connector
Use this timer with the remote control switch or the central
station.
Power supply:
AC220V or AC240V
� CAUTION:
To prevent a malfunction, use the twisted pair cable Available for H-LINK
Accessory cable (1m)
(1P-0.75mm²) as a transmission cable. connection (to be
To other central connected to the terminal
Keep a distance of more than 30 cm between the Twisted pair cable 1P-
boards 1 and 2 of
stations 0.75mm² (Max. 1000m)
remote control cable and the transmission cable the indoor unit or the
of the indoor units. outdoor unit)
Transmission cable
between outdoor unit
and indoor unit (H-LINK)
Indoor unit
PSC-5T PC-P1H
Page 4-20
SMGB0032-rev1 - 06/2006
Remote control switch
installation INSTALLATION OF THE OPTIONAL REMOTE CONTROL SWITCH 4/21
Address 0 1 2 3
ON ON ON ON
Setting of
the DSW1 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
DSW2 Address 4 5 6 7
ON ON ON ON
DSW1 Setting of
the DSW1 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
4
Settings of the DIP switches
Page 4-21
SMGB0032-rev1 - 06/2006
Remote control switch
installation OF THE OPTIONAL REMOTE CONTROL SWITCH
4/22 INSTALLATION
100~200 mm
For Fixing
Band 1
Cable
For Protection
Cover 1 of Connecting
Wiring hole of
Cable
Indoor Unit
Connector
Air Panel
Band
Page 4-22
SMGB0032-rev1 - 06/2006
Remote control switch
installation INSTALLATION OF THE OPTIONAL REMOTE CONTROL SWITCH 4/23
� NOTE:
When removing the receiver kit after installing the air
panel:
– The corner position of the receiver kit can be lifted
when a coin or a "-" shaped driver is inserted into
the dent part � and twisted downward. With �
lifted, twist a coin or a "-" shaped driver at the
positions of � and �, the whole receiver kit
can be lifted.
– After disconnecting the fixing nails (3 positions),
slide the receiver kit in the arrow direction �
and remove the receiver kit.
Lifting
4
Dent Part
Page 4-23
SMGB0032-rev1 - 06/2006
Remote control switch
installation OF THE OPTIONAL REMOTE CONTROL SWITCH
4/24 INSTALLATION
Connector cable
Mod. Name Qty Remarks
Receiver With the White terminal board
Indoor unit
1 electrical box
kit connector cable
PC-RLH9
� NOTE: � NOTE:
Install the wireless receiver kit into the indoor unit. After connecting the cable, tie the remaining cable
length with the factory-supplied band. Then, place the
cables in the electrical box.
1. Install the wireless receiver kit, the indoor unit and the air
panel at the same time.
6. Remove the remote control panel of the air inlet grille.
2. If you install the wireless receiver kit after installing the
indoor unit, turn off the power source of the indoor unit. � Press the hooks of the remote control panel by hand.
Then, remove the air inlet grille.
3. Fix the wireless receiver kit to the air panel by means of
the screws. (The tightening torque must be 0.8Nm).
Hook Hook
Ø7 Drain Cable for wireless Screw
Air panel (135) boss receiver kit (factory-supplied)
Remote control
panel Air inlet grille Remote control
panel
4. Lead the cable along the cable for the auto-swing motor.
Then, tie the cables with the band.
Remote control panel
Wireless
receiver kit
Page 4-24
SMGB0032-rev1 - 06/2006
Remote control switch
installation INSTALLATION OF THE OPTIONAL REMOTE CONTROL SWITCH 4/25
the cable
For fixing the
Screw 4
receiver kit
For fixing
Screw 2
the clamp 3) Lead the cable through the groove and draw out the
cable from the knockout hole.
For fixing
4
Clamp 2
the cable
� NOTE:
Install the receiver kit onto the wall or the ceiling near
the indoor unit.
1. Install the wireless receiver kit and the indoor unit at the 4) Attach the panel. Do not clamp the cable when you
same time. are attaching the panel.
2. If you install the wireless receiver kit after installing the � Hook
indoor unit, turn off the power source of the indoor unit.
Panel
3. Make sure that the distance between the wireless
receiver kit and the indoor unit is less than 5m.
4. Remove the panel by using a minus screwdriver.
� Clicking sound
Fixing bracket
Screw (A)
Page 4-25
SMGB0032-rev1 - 06/2006
Remote control switch
installation OF THE OPTIONAL REMOTE CONTROL SWITCH
4/26 INSTALLATION
2) Insert the cable into the rigid metal conduit tube. 6. Remove the panel of the electrical box of the indoor unit.
Then, connect the cable to the terminals A and B of the
white terminal board.
Cable
RCS PC-1H(E)
optional
Example: RPI-3.0
Screws (field-supplied)
This figure shows the case of the switch box for one remote control switch.
� CAUTION: PCB
Connecting Cable
Page 4-26
SMGB0032-rev1 - 06/2006
Remote control switch
installation INSTALLATION OF THE OPTIONAL REMOTE CONTROL SWITCH 4/27
Air Panel
Corner Pocket
Connecting
Cable
Receiver Kit
Connecting
Cable
Band
Cover 4
Band
Pin
Band
L-shaped nail
Screw
Nail (2 position)
Page 4-27
SMGB0032-rev1 - 06/2006
Remote control switch
installation OF THE OPTIONAL REMOTE CONTROL SWITCH
4/28 INSTALLATION
4.9. HARC-BX(A/B)
Page 4-28
SMGB0032-rev1 - 06/2006
Remote control switch
installation INSTALLATION OF THE OPTIONAL REMOTE CONTROL SWITCH 4/29
1. You need to install the power supply wiring for the 4.9.3. ELECTRICAL WIRING
HARC-BX E, the transmission cable between the
1. To install the wiring, turn OFF the main switch that
packaged air conditioners, and the transmission
is connected to the wire of the HARC-BX E and the
cable between the upper monitoring systems.
surrounding equipment.
2. Wiring method. 2. You should install the wiring according to the table below.
The "No." in the table indicates the wire in the section
"Wiring method".
AC100V-AC240V Top monitoring
power source system � Electrical wiring
Ground wire �
4
Upper
monitoring
Packaged air conditioner Packaged air conditioner � Non-polar
Control circuit system
HARC-BX E
Page 4-29
SMGB0032-rev1 - 06/2006
Remote control switch
installation OF THE OPTIONAL REMOTE CONTROL SWITCH
4/30 INSTALLATION
ON ON
3 11 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 ON ON
Page 4-30
SMGB0032-rev1 - 06/2006
Remote control switch
installation INSTALLATION OF THE OPTIONAL REMOTE CONTROL SWITCH 4/31
Since the ISA Board connections have been phased out On the opposite side you can see the layout of the printed
in the computer design, an external interface with a USB circuit board of the HARC40 interface. The layout, which is a
connection has been developed for the H-LINK connection bottom view, includes the positions of the DIP switches and
to the CS-NET system. This external interface also makes the connections.
the application more flexible because the external interface If you install more than one interface, you must set the DIP
can be connected to a portable computer. A service switch DSW1. Refer to page 24 in TCGB0028 to get further
engineer can then use the portable computer in order to details.
monitor the systems that are not connected to a CS-NET You must not change the DSW2.
system.
You must perform the installation as shown below.
� NOTE:
All the cables must be shielded and must have a Input H-Link to
cross-section of at least 0.75mm². The maximum System USB
total length is 1000m. Connection
� Installation
� Interface connections
TB Power
1
USB
H-Link
H-Link USB
connection HARC1
HARC2
Page 4-31
SMGB0032-rev1 - 06/2006
Control system
5. Control system
This chapter presents the control system flowcharts for the Set-Free FSN(E)/FXN(E)/FSVNE operations.
CONTENTS
5
5.2.6. Layout of the Printed Circuit Board (Only RPK 1.5 FSN1M) _____________________ 5-13
5.3. Complementary System _________________________________________________ 5-14
5.3.1. KPI _________________________________________________________________ 5-14
5.4. Outdoor Units PCB _____________________________________________________ 5-15
5.4.1. FSVNE ______________________________________________________________ 5-15
5.4.2. FSN(E)/FXN(E) ________________________________________________________ 5-16
5.5. Protection and Safety Control _____________________________________________ 5-17
5.7. Standard Operation Sequence ____________________________________________ 5-19
5.7.1. Cooling Process _______________________________________________________ 5-19
5.7.2. Dry Operation _________________________________________________________ 5-25
5.7.3. Heating Process _______________________________________________________ 5-31
5.7.4. Cooling and Heating SimulTaneously Process ________________________________ 5-37
5.7.5. Defrost Operation Control ________________________________________________ 5-40
5.8. Standard Control Functions ______________________________________________ 5-42
5.8.1. Freezing Protection Control During the Cooling Process or the Dry Operation _______ 5-42
5.8.2. Overheating Protection Control of the Outlet Temperature _______________________ 5-43
5.8.3. Control of Expansion Valve for the Plate Heat Exchanger _______________________ 5-44
5.8.4. Compressor Operation Control ____________________________________________ 5-45
5.8.5. Control for Automatic Cooling/Heating Process _______________________________ 5-48
5.8.6. Outdoor fan control during cooling operation _________________________________ 5-49
5.8.7. High pressure increase protection control in cooling operation ___________________ 5-49
5.8.8. Outdoor fan control during heating operation _________________________________ 5-50
5.8.9. Preheating Control of compressor _________________________________________ 5-50
5.8.10. Activation for protection device ____________________________________________ 5-51
5.8.11. Standard Control Functions for the KPI System _______________________________ 5-52
5.8.12. Standard Control Functions for Econofresh __________________________________ 5-53
5.8.13. Solenoid Valve control for CH Unit (CH-4.0N(E); CH-8.0N(E); CH-12.0 N) __________ 5-57
5.9. Restricted control for Outdoor units _________________________________________ 5-58
Page 5-1
SMGB0032-rev1 - 06/2006
Control system
5/2 CONTROL SYSTEM
5.1.1.
5.1.1. RAS-5~32FSN(E)
RAS REFRIGERANT CYCLE
5~30FSN(E) REFRIGERANT CYCLE CONTROL
CONTROL
Page 5-2
SMGB0032-rev1 - 06/2006
Control system
5
(only 20-30 HP) pressure part in pressure part in
the cycle during the cycle during
the stop the stop
Single signals
Thermistor of the liquid pipe Thermistor for the evaporating temperature
circuit
Remote
control Operation signals
MCU
380/415V
Power source
Protection
Wireless transmission circuit
A+D A+D
circuit conversion conversion
circuit circuit
Remote control switch
Transmission
Transmission
Inverter power
Transmission
circuit
section
circuit
Remote Inverter
circuit
Page 5-3
SMGB0032-rev1 - 06/2006
Control system
5/4 CONTROL SYSTEM
5.1.2. RAS-8~32FXN(E)
RAS 8~30FXN(E) REFRIGERANT CYCLE CONTROL
Only Cooling, Mainly Cooling Only Heating, Mainly Heating Defrosting
Control Subject
Purpose Contents Purpose Contents Contents
Inverter frequency For controlling 1. Collection according For controlling Pdo is setted by piping 1. Comp.: All runing
of the compressor suction to piping length and discharge length: 2. Within 1 minute at
Pre.: Ps piping lift. Pre.: Pd Pdo=2.80 ~ 2.95MPa starting of defrost
2. Outdoor Temp. operation, const.
3. Pso is setted by inverter Comp. + inv.
frequency of comp.: Comp. (30Hz)
0.53 ~ 0.82MPa 3. After 1 minute,
(Outdoor Temp. � 5°C specified
(Ps changes according comp. freq.
to (1), (2), (3) and
indoor temp.)
Expansion valve For controlling 1. Basically fully open For controlling Td0 = Tc + 30 � 90 Fully open
for the outdoor discharge temp. of discharge
heat exchanger Pre.: Pd gas
Td (TdSH)
2. After O.U. reaching
minimum fan step,
controls Pd
(Pdo is shown in
“Outdoor Fan”)
Expansion valve For controlling temp. Td0 = Tc + 30 � 90 Fully close Fully close
for the plate heat of discharge gas
exchanger Td (TdSH)
Opening degree of 1. For controlling 1. Capacity control 1. For controlling 1. Capacity control Constant opening
expansion valve of temp. of heat according to temp. temp. difference according to temp. degree
indoor unit exchanger difference between I.U. between setting difference between I.U.
super-heat setting air temp. and air temp. and setting air temp. and
inlet air temp. inlet air temp. inlet air temp.
2. For controlling 2. Capacity control 2. For Balancing 2. Balancing between the
temp. difference according to temp. temp. difference other I.U.
between setting difference between I.U. between I.U.
air temp. and inlet setting air temp. and
air temp. inlet air temp.
3. For Balancing 3. Balancing between
temp. difference cooling I.U. and
between I.U. heating I.U.
4. For preventing Td 4. When Td � 90°C, drops
excessive uprise target TdSH
Outdoor fan For controlling Target discharge Pre.: Pdo Constant fan Fan speed is setted by Stop
discharge Pdo= 2.5 ~ 2.9Mpa speed outdoor temp. and
Pre.: Pd Cooling: operating I.U. capacity
Pdo- 0.48 ~
Pdo+0.4MPa
Mainly cooling:
(Pdo+0.2)- 0.48 ~
0.40MPa
Solenoid valve 1. For keeping TdSH 1. Keeping TdSH and Ps 1. For keeping 1. Keeping TdSH Close
equalized pressure and Ps at starting TdSH and Ps at and Ps
(SVA) operation starting
operation
2. For Balancing Ps 2. Balancing Ps and Pd 2. For Balancing 2. Balancing Ps
and Pd at stopping Ps and Pd at and Pd
operation stopping
operation
3. Low off coil 3. Keep off coil 3. Low outdoor 3. Ta < 4°C: ON
temperature temperature temperature
Page 5-4
SMGB0032-rev1 - 06/2006
Control system
5
Suction Gas Pressure Sensor
Wireless Remote Thermistor for Air Inlet Discharge Gas Pressure Sensor
Control Switch Multiple Signals
Thermistor of the Discharge Air Thermistor of the outdoor temperature
Thermistor of the Gas Pipe Discharge Gas Thermistor
Transmission
Single signals
Thermistor of the Liquid Pipe Thermistor for Heating Evaporating
circuit
Remote
Control Temperature Operation signals
MCU
380/415V
Power Source
Protection
Wireless Transmission Circuit
Circuit A+D A+D
Conversion Conversion
Circuit Circuit
Remote Control Switch
Transmission
Transmission
Transmission
Inverter Power
Transmission
Transmission
circuit
Indoor Unit
circuit
circuit
circuit
Page 5-5
SMGB0032-rev1 - 06/2006
� Heat exchanger mode control (FXN(E) Series only)
� 8 FXN(E)/10 FXN(E)
Control system
1 2 3 4 5 6
5/6 CONTROL SYSTEM
Simultaneously
Cooling mode Heating mo
Heat exchanger mode cooling/heating mode
Mainly Mainly
� Heat exchanger mode control (FXN(E) SeriesCooling
only) 2 Cooling 1 Heating 1 H
Cooling Heating
RAS-8~12FXN(E)
� 8 FXN(E)/10 FXN(E)
C Cout C Cout Eout
1
Heat exchanger status 2 3 4 5 6
C C Eout C C
Simultaneously
Cooling mode Heating mode
Heat exchanger mode
4-way valve 211 ON cooling/heating
ON mode
OFF OFF OFF OFF
212 OFF Mainly
OFF Mainly
OFF OFF OFF ON
Cooling 2 Cooling 1 Heating 1 Heating 2
Expansion valve of MV1 Pd Cooling
Pd Heating
0 TdSH TdSH TdS
outdoor unit C MV2 Cout
Pd 80
C Pd
Cout 55
Eout 0E TdS
Heat exchanger status
Expansion valve C for C
MVB TdSH TdSH
Eout 0C 0C 0E 0
plate heat exchanger
4-way valve 211 ON ON OFF OFF OFF OFF
212 OFF OFF OFF OFF
� Heat exchanger and valve location of 8FXN(E)/10FXN(E) OFF ON
Expansion valve of MV1 Pd Pd 0 TdSH TdSH TdSH
outdoor unit MV2
211 Pd 80 Pd 55 0 TdSH
Expansion valve for MV1
MVB TdSH TdSH 0 0 0 0
plate heat exchanger 212
MV2 (Pulse)
� Heat
Heatexchanger
exchanger and valve
and location
valve of RAS-8~12FXN(E)
location of 8FXN(E)/10FXN(E)
� 16~30 FXN
211 1 2 3 4 5 6 7 8
MV1 Cooling mode Simultaneously cooling/heating Heating mode
Heat exchanger mode mode
212
MV2 Mainly Mainly Mainly
Cooling 2 Cooling 1 Heating 1 Heating 2
Cooling2 Cooling1 Heating
� RAS-16~32FXN(E)
16~30 FXN
C C C C Cout E E
1 exchanger 2status
Heat C3 Eout 4 Eout 5 Eout 6 E 7 Eout 8 Eout
Cooling mode C
Simultaneously C cooling/heating
C Eout
Heating mode E
Eout E
Heat exchanger mode 211 ON ON mode OFF OFF OFF OFF OFF O
4-way valve
212 OFF MainlyOFF MainlyOFF MainlyOFF OFF ON ON O
Cooling 2 Cooling 1 Heating 1 Heating 2 Heating 3
MV1 Pd Cooling2
Pd Cooling1
Pd Heating0 0 TdSH TdSH T
Expansion
valve for C MV2 CPd CPd CPd Pd
Cout E55 ETdSH ETdSH T
Heat exchanger status
OutdoorC unit Eout Eout Eout E Eout Eout E
C MV3 CPd C0 0
Eout
0
Eout ETdSH E0 E0 T
Expansion
211 ON ON OFF OFF OFF OFF OFF OFF
4-way valve valve for plate MVB TdSH TdSH 0 0 0 0 0 0
212 heatOFF
exchanger OFF OFF OFF OFF ON ON ON
Expansion MV1Solenoid
Pd valve Pd SVD1 ON Pd ON 0 ON 0 OFFTdSH OFFTdSH OFFTdSH ON O
valve for MV2for capacity
Pd Pd Pd Pd 55 TdSH TdSH TdSH
Outdoor unit SVD2 ON OFF OFF OFF ON OFF OFF O
MV3control
Pd 0 0 0 TdSH 0 0 TdSH
Expansion Solenoid valve SVE1 OFF OFF OFF ON OFF OFF OFF O
valve for plate MVBfor refrigerant
TdSH TdSH 0 0 0 0 0 0
heat exchanger return SVE2 OFF ON ON ON OFF OFF OFF O
Solenoid valveSVD1 ON ON ON OFF OFF OFF ON ON
for capacity � Heat exchanger and valve location of 16 FXN~30FXN
control SVD2 ON OFF OFF OFF ON OFF OFF ON
Solenoid valve 212
SVE1 211OFF MV2 OFF OFF ON OFF OFF OFF OFF
for refrigerant
return MV3
SVE2 OFF 212 ON ON ON OFF OFF OFF OFF
SVD2 MV1 (pulse)
SVE2 SVD1of RAS-16~32FXN(E)
� Heat
Heatexchanger
exchangerand valve
and location
valve location of 16 FXN~30FXN
SVE1
211
212
MV2
� NOTES:
1. Heat Exchanger Status
MV3 212 C: Used as Condensor
SVD2 MV1 E: Used as Evaporator
SVE2 SVD1 Cout/Eout: Out of use
SVE1 2. Control Method
� NOTES:
Pd: PID control of Pd
TdSH: PID control of Td superheat
1. Heat Exchanger Status
C: Used as Condensor
E: Used as Evaporator
Cout/Eout: Out of use
2. Control Method
Pd: PID control of Pd
TdSH: PID control of Td superheat
Page 5-6
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/7
5
Equalized pressure 1. For equalizing 1. ON at �Pd� 1. For equalizing 1. ON at �Pd� -
valve (SVA) the pressure of 0.29Mpa when the pressure of 0.29Mpa when
the inverter stopping the inverter stopping
compressor compressor
during the stop during the stop
2. Ps control 2. ON at starting 2. Ps control 2. ON at starting
3. Pd control 3. On at Pd� 3.7MPa 3. Pd control 3. On at Pd� 3.7MPa
Liquid injection valve - OFF - ON (During special -
condition)
Remote
Control Operation signals
MCU
220/240V
Power Source
Protection
Wireless Transmission Circuit
Circuit A+D
Conversion
A+D Conversion
Circuit Circuit
Remote Control Switch
Transmission
Inverter Power
Transmission
Transmission
Section
circuit
Inverter
circuit
Control
MCU MCU Control MCU
MCU
Page 5-7
SMGB0032-rev1 - 06/2006
Control system
5/6 CONTROL SYSTEM
� PCB drawing
The PCB in the indoor unit operates with three types of
DIP switches, and one rotary switch. The location is
as follows:
LED INDICATION
This LED indicates the
LED1 Red transmission status between
the indoor unit and the RCS
Page 5-8
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/7
� PCB drawing
The PCB in the indoor unit operates with four types of
DIP switches, one sliding switch and one rotary switch.
The location is as follows:
LED INDICATION
This LED indicates the
LED1 Red transmission status between
the indoor unit and the RCS
CONNECTOR INDICATION
PCN1 Transformer 220V CONNECTOR INDICATION
PCN2 Internal thermostat for the indoor fan motor CN19 PCB1 Connection
PCN3 PCB2 connection CN25 PCB2 wireless receiver part connection
PCN4 (Not used) CN201 PCB1 Connection
PCN5 Relay on PCB EFS1 PCB1 Fuse
PCN6 Drain Pump Motor EFR1 PCB1 Fuse
PCN7 Power source (1-R, 3-S) EFS2 PCB1 Fuse
PCN201 Power source (1-R, 3-S) EFR2 PCB1 Fuse
PCN202 Fan Motor SWITCH INDICATION
PCN203 Capacitor DSW3 Capacity code
PCN301 Terminal Board Connection DSW5 Ref. cycle N°
PCN302 PCB1 Connection DSW6 Model code
THM1 Air inlet DSW7 Fuse recovery
THM2 Air outlet RSW Setting of the indoor unit number
THM3 Liquid pipe
THM4 Remote Thermistor
THM5 Gas pipe
� NOTE:
The mark "�" indicates position of dips switches.
CN1 Transformer (pin 1-2: 17.3V / pin 3-4: 20.8V) Figures show setting before shipment or after
CN2 Control circuit for the outdoor unit H-LINK selection.
CN3 Input optional functions Not mark "�" indicates pin position is not affecting.
CN4 Input optional functions
CN7 Output optional functions � CAUTION:
CN8 Output optional functions Before setting dips switches, firstly turn off power
CN11 Expansion valve control source and set the position of the dips switches. If the
CN14 Float Switch switches are set without turning off the power source,
CN17 Swing louver motor 1 the contents of the setting are invalid.
Page 5-9
SMGB0032-rev1 - 06/2006
Control system
5/8 CONTROL SYSTEM
5.2.3. LAYOUT OF THE PRINTED CIRCUIT BOARD FOR RPI 1.5~6.0, RPC, RPF(I)
� PCB drawing
The PCB in the indoor unit operates with four types of
DIP switches, one sliding switch, and one rotary switch.
The location is as follows:
LED INDICATION
� NOTE: � CAUTION:
The mark "�" indicates position of dips switches. Before setting dips switches, firstly turn off power
Figures show setting before shipment or after source and set the position of the dips switches. If the
selection. switches are set without turning off the power source,
Not mark "�" indicates pin position is not affecting. the contents of the setting are invalid.
Page 5-10
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/9
� PCB drawing
The PCB in the indoor unit operates with four types of
DIP switches and one rotary switch. The location is as
follows:
LED INDICATION
CONNECTOR INDICATION
PCN1 Transformer (220V)
CONNECTOR INDICATION
CN1 Transformer (pin 1-2: 17.3V / pin 3-4: 20.8V)
5
PCN2 Internal thermostat for the indoor fan motor CN2 Control circuit for the outdoor unit H-LINK
PCN3 (Not used) CN3 Input optional functions (only two)
PCN5 (Not used) CN7 Output optional functions (only two)
PCN6 Drain pump motor (RPI) CN8 Output optional functions (#1 #2, only one)
PCN7 Power source (1-R, 2-S, 3-N, 4-E) CN11 Expansion valve control
PCN8 Capacitor CN12 Remote control bridge connector for multiple units
PCN10 Fan motor power CN13 Remote control SW
PCN11 Fan motor speed control CN14 Float switch (/RPI)
THM1 Air inlet CN17 Expansion Valve Control
THM2 Outlet air SWITCH INDICATION
THM3 Liquid pipe DSW3 Capacity code
THM4 Remote thermistor (THM-R2 AE) DSW5 Ref. cycle N°
THM5 Gas pipe DSW6 Model code
EF1 Fuse DSW7 Fuse recovery and remote control selector
EF2 Fuse RSW Setting of the indoor unit number
EFS1 PCB2 Fuse
EFR2 PCB2 Fuse
� NOTE: � CAUTION:
The mark "�" indicates position of dips switches. Before setting dips switches, firstly turn off power
Figures show setting before shipment or after source and set the position of the dips switches. If the
selection. switches are set without turning off the power source,
Not mark "�" indicates pin position is not affecting. the contents of the setting are invalid.
Page 5-11
SMGB0032-rev1 - 06/2006
Control system
5/10 CONTROL SYSTEM
� PCB drawing
The PCB in the indoor unit operates with four types
of DIP switches, one sliding switch, one rotary switch
and one push switch. The location is as follows:
LED INDICATION
This LED indicates the
LED1 Red transmission status between
the indoor unit and the RCS
� NOTE: � CAUTION:
The mark "�" indicates position of dips switches. Before setting dips switches, firstly turn off power
Figures show setting before shipment or after source and set the position of the dips switches. If the
selection. switches are set without turning off the power source,
Not mark "�" indicates pin position is not affecting. the contents of the setting are invalid.
Page 5-12
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/11
� PCB drawing
The PCB in the indoor unit operates with four types
of DIP switches, one sliding switch, one rotary switch
and one push switch. The location is as follows:
LED INDICATION
� NOTE: � CAUTION:
The mark "�" indicates position of dips switches. Before setting dips switches, firstly turn off power
Figures show setting before shipment or after source and set the position of the dips switches. If the
selection. switches are set without turning off the power source,
Not mark "�" indicates pin position is not affecting. the contents of the setting are invalid.
Page 5-13
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/13
5.3.1. KPI
� PCB drawing
LED INDICATION
Page 5-14
SMGB0032-rev1 - 06/2006
Control system
5/14 CONTROL SYSTEM
5.4.1. FSVNE
LED INDICATION
Power source for PCB1
LED1
Normal condition: activated
(red)
Abnormal condition: deactivated
SEG1 SEG2 This LED2 indicates the transmission status between
DSW3 DSW4
LED2 PCB1 and PCB3
(green) Normal condition: flickering
DSW6 DSW1 DSW2 Abnormal condition: activated or deactivated
This LED3 indicates the transmission status between
LED3 the indoor unit and the outdoor unit
(yellow) Normal condition: flickering
DSW5
Abnormal condition: activated or deactivated
5
Setting of the capacity code
DSW3 Outdoor unit capactity is set acording tp the nominal
capacity (HP)
DSW4 Setting of the outdoor unit number
DSW5 Transmission setting of End of terminal resistence
DSW6 Setting Conditions for piping length & lift Piping length
SWITCH INDICATION
Manual defrost operation switch
PSW1 The defrost operation is manually available under the
forced defrost area
Available optional function
PSW2
Settings can be selected by means of the 7-segment
PSW3
display
Page 5-15
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/15
5.4.2. FSN(E)/FXN(E)
� PCB drawing
The PCB in the outdoor unit is operating:
5~22
5~20 FSN(E)/FXN(E) 24~32
24/30 FSN(E)/FXN(E)
FSN/FXN
Page 5-16
SMGB0032-rev1 - 06/2006
Control system
5/16 CONTROL SYSTEM
Compressor protection
The following devices and their combinations protect the
compressor:
This switch cuts out the operation of the compressor when the discharge pressure exceeds
High-Pressure switch
the setting.
This band heater protects against the oil carry-over during the cold starting, as the band heater is
Oil heater
energized while the compressor is stopped.
Internal thermostat that is embedded in the fan motor winding: this internal thermostat cuts out the
Fan motor protection
operation of the fan motor when the temperature of the fan motor winding exceeds the setting.
� RAS-FSN(E)/FXN(E)
RAS-FSN(E)/FXN(E)
Model
Model RAS-5
RAS-5FSN RAS-8
RAS-8 RAS-10
RAS-10 RAS-12
RAS-16 RAS-14
RAS-20 RAS-16
RAS-24 RAS-18
RAS-30
For compressor
Compressor Automatic reset, non-adjustable
Automatic Reset, Non-Adjustable (each one for each compressor)
Pressure
pressure switchesSwitches (each one4.15
for each
-0.05 compressor)
High Cut-Out MPa -0.15
High Cut-out MPa - 0 .05
4.15 .15
5
Cut-In MPa 3.20 ±-00.15
Fuse
Cut-in MPa 3.20 � 0.15
Fuse 3~, 400V, 50Hz A 20x2 20x4 20x4 20x4 20x6 20x6 20x6
3~, 380/415, 50Hz A 20x2 20x4 20x4 20x6 20x8 20x10 20x12
FSN(E) 40 40x3 40x3 40x3
Oil Heater
OilCapacity
heater FSN(E) W 40 40x2
40x2 40x2
40x2 40x2
40x3 40x4 40x5 40x6
FXN(E) W - - 40x5 40x5
capacity FXN(E) - 40x2 40x2 40x4 40x5 40x6 40x7
CCP Timer Non-Adjustable
CCP timer Non-adjustable
Setting timeTime min
Setting min 33 33 33 33 33 33 33
For the condenser
Condenser fanMotor
Fan motor Automatic Reset, Non-Adjustable
Automatic reset, non-adjustable
(each one for each compressor)
InternalInternal Thermostat
thermostat (each one for each compressor)
Cut-Out ºC 130±5 130±5 130±5 130±5 130±5 130±5 130±5
Cut-In Cut-out °C 130±5 130±5 130±5 130±5 130±5 130±5 130±5
ºC 83±15 83±15 83±15 83±15 83±15 83±15 83±15
Cut-in °C 83±15 83±15 83±15 83±15 83±15 83±15 83±15
For Control Circuit
ForFuse
controlCapacity
circuit on PCB A 12 12 12 12 12 12 12
Fuse capacity on PCB A 12 12 12 12 12 12 12
CCP Timer: Enforced 3 minutes operation and stoppage.
� RAS-FSVNE
Model RAS-3FSVNE RAS-(4/5)FSVNE
For Compressor Automatic Reset, Non-Adjustable
Pressure Switches (each one for each compressor)
-0.05 -0.05
High Cut-Out MPa 4.15 4.15
-0.15 -0.15
Cut-In MPa 3.20 � 0.15 3.20 � 0.15
For Control
Fuse
1~,220/240V,50Hz A 40 50
CCP Timer Non-Adjustable
Setting Time min. 3 3
For Condenser Fan Motor Automatic Reset, Non-Adjustable
Internal Thermostat (each one for each motor)
o
Cut-Out C 120 � 5 120 � 5
For Condenser Fan Motor
Fuse capacity on PCB A 5 5
Page 5-17
SMGB0032-rev1 - 06/2006
compressor:
This switch cuts out the operation of the compressor when the discharge pressure exceeds
High-Pressure switch
the setting.
Control system
This band heater protects against the oil carry-over during the cold starting, as the band heater is
Oil heater
energized while the compressor is stopped.
Internal thermostat that is embedded in the fan motor winding: this internal thermostat cuts out the
Fan motor protection
operation of the fan motor when the temperature of the fan motor winding exceeds the setting.
5.6.ForSAFETY
Compressor AND CONTROL DEVICE SETTING
Automatic Reset, Non-Adjustable (each one for each compressor)
Pressure Switches
High Cut-Out MPa
� RAS-FSN(E)/FXN(E)
Cut-In MPa 3.20 ± 0.15
For CondenserFSN(E)
Fan Motor Automatic Reset, Non-Adjustable
Oil heater Internal Thermostat 40 40x2 40x2 (each one40x3 40x4
for each compressor) 40x5 40x6
W
capacity Cut-Out FXN(E) ºC - 130±5 40x2130±5 40x2130±5 40x4130±5 40x5130±5 40x6130±5 40x7130±5
Cut-In ºC 83±15 83±15 83±15 Non-adjustable
83±15 83±15 83±15 83±15
CCP timer
min
ForSetting
Controltime
Circuit 3 3 3 3 3 3 3
A 12 12 12 12 12 12 12
Fuse Capacity on PCB
For the condenser fan motor Automatic reset, non-adjustable
Internal
CCP thermostat
Timer: Enforced 3 minutes operation and stoppage. (each one for each compressor)
Cut-out °C 130±5 130±5 130±5 130±5 130±5 130±5 130±5
Cut-in °C 83±15 83±15 83±15 83±15 83±15 83±15 83±15
For control circuit
Fuse capacity on PCB A 12 12 12 12 12 12 12
RAS-FSVNE
� RAS-FSVNE
Model RAS-3FSVNE RAS-(4/5)FSVNE
For Compressor Automatic Reset, Non-Adjustable
Pressure Switches (each one for each compressor)
-0.05 -0.05
High Cut-Out MPa 4.15 4.15
-0.15 -0.15
Cut-In MPa 3.20 � 0.15 3.20 � 0.15
For Control
Fuse
1~,220/240V,50Hz A 40 50
CCP Timer Non-Adjustable
Setting Time min. 3 3
For Condenser Fan Motor Automatic Reset, Non-Adjustable
Internal Thermostat (each one for each motor)
o
Cut-Out C 120 � 5 120 � 5
For Condenser Fan Motor
Fuse capacity on PCB A 5 5
Page 5-18
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/17
(16~32HP)
(30/32HP)
(24~32HP)
(18~32HP)
(14~32HP)
(8~32HP)
(8~32HP)
Page 5-19
SMGB0032-rev1 - 06/2006
Control system
(16~32HP)
Page 5-20
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/19
(16~32HP)
(32HP)
(24~32HP)
(20~32HP)
(16~32HP)
(8~32HP)
(8~32HP)
Page 5-21
SMGB0032-rev1 - 06/2006
Control system
(16~32HP)
Page 5-22
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/21
Page 5-23
SMGB0032-rev1 - 06/2006
Control system
(16~32HP)
Page 5-24
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/23
(16~32HP)
(30/32HP)
(24~32HP)
(18~32HP)
(14~32HP)
(8~32HP)
Page 5-25
SMGB0032-rev1 - 06/2006
Control system
(16~32HP)
Page 5-26
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/25
5
(16~32HP)
(32HP)
(24~32HP)
(20~32HP)
(16~32HP)
(8~32HP)
Page 5-27
SMGB0032-rev1 - 06/2006
Control system
(16~32HP)
Page 5-28
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/27
Page 5-29
SMGB0032-rev1 - 06/2006
Control system
Page 5-30
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/29
(30/32HP)
(24~32HP)
(18~32HP)
(14~32HP)
(8~32HP)
(8~32HP)
Page 5-31
SMGB0032-rev1 - 06/2006
Control system
5/30 CONTROL SYSTEM
Page 5-32
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/31
5
(32HP)
(24~32HP)
(20~32HP)
(16~32HP)
(8~32HP)
Page 5-33
SMGB0032-rev1 - 06/2006
Control system
Page 5-34
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/33
Page 5-35
SMGB0032-rev1 - 06/2006
Control system
5/34 CONTROL SYSTEM
Page 5-36
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/35
(16~32HP)
(32HP)
(24~32HP)
(20~32HP)
(16~32HP)
(8~32HP)
Page 5-37
SMGB0032-rev1 - 06/2006
Control system
Page 5-38
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/37
Page 5-39
SMGB0032-rev1 - 06/2006
Control system
5/38 CONTROL SYSTEM
RAS-16~32FSN only)
RAS-16~32FSN only)
Page 5-40
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/39
� FSVNE
Page 5-41
SMGB0032-rev1 - 06/2006
Control system
5/40 CONTROL SYSTEM
5.8.1. FREEZING PROTECTION CONTROL DURING THE COOLING PROCESS OR THE DRY OPERATION
Page 5-42
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/41
Page 5-43
SMGB0032-rev1 - 06/2006
Control system
5/42 CONTROL SYSTEM
� FSN(E)/(FXN(E)
� NOTE:
1. Td. (*1): temperature at the top of the compressor.
2. TD (*2): Td entered the suitable temperature area by
means of PID control of expansion valve for plate heat
exchanger as shown in the graph.
Page 5-44
SMGB0032-rev1 - 06/2006
Control system
RAS-8FSN/FXN
Constant OFF
speed
compressor ON
RAS-5FSN 100
100 95
Inverter compressor
Inverter compressor
frequency (Hz)
frequency (Hz)
31 31
31 100 31 63 95 165
Target frequency (Hz) Target frequency (Hz)
RAS-10FSN/FXN RAS-12FSN/FXN
Constant
speed
compressor
OFF
ON
Constant
speed
compressor
OFF
ON
5
100 100
Inverter compressor
Inverter compressor
frequency (Hz)
frequency (Hz)
31 30
RAS-14FSN RAS-16FSN/FXN
100 100
Inverter compressor
Inverter compressor
frequency (Hz)
frequency (Hz)
31 31
Page 5-45
SMGB0032-rev1 - 06/2006
Control system
RAS-20FSN/FXN
100 100
Inverter compressor
Inverter compressor
frequency (Hz)
frequency (Hz)
31 31
31 85 117 172 204 274 31 76 108 154 186 232 264 334
Target frequency (Hz)
RAS-22FSN/FXN RAS-24FSN
4
2 2
Constant 1 Constant 1
speed OFF speed OFF
compressor compressor
ON ON
100 100
Inverter compressor
Inverter compressor
frequency (Hz)
frequency (Hz)
31 31
31 85 117 172 204 259 291 361 31 76 108 154 186 232 264 310 342 412
Target frequency (Hz) Target frequency (Hz)
RAS-24FXN
4
Constant 1
speed
OFF
compressor ON
100
Inverter compressor
frequency (Hz)
31
Page 5-46
SMGB0032-rev1 - 06/2006
Control system
RAS-26FSN/FXN
4
No. of Units running 3
2
Constant 1
speed OFF
compressor
ON
100
Inverter compressor
frequency (Hz)
31
RAS-28FSN
5
No. of Units running 3
2
Constant 1
speed OFF
compressor
ON
100
Inverter compressor
frequency (Hz)
31
31 76 108 154 186 232 264 310 342 388 420 490
Target frequency (Hz)
RAS-30/32FSN/FXN
2
Constant
1
speed
OFF
compressor
ON
100
Inverter compressor
frequency (Hz)
31
31 85 117 172 204 259 291 346 378 433 465 535
Target frequency (Hz)
Page 5-47
SMGB0032-rev1 - 06/2006
Control system
5/44 CONTROL SYSTEM
� FSN(E)
Page 5-48
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/45
� FSVNE
Fan stepstep
*1 Fan at start
at start
11 °C � Tao < 23 °C 30
23 °C � Tao < 30 °C 65
30 °C � Tao 100
Discharge
pressure
Pd<2.3 MPa (*1)
5
Discharge
pressure
Pd>2.7 MPa
(*2)
No step change
Notes:Notes:
(*1) In the case that DSW6-2 (Dip Switch for setting Piping length, lift) is � ON
(*1) In case
Pd < that DSW6-2 (Dip switch for setting
2.5Mpa
piping length, lift)
(*2) In the case thatis ON, Pd < 2.5MPa
DSW6-2 (Dip Switch for setting Piping length, lift) is � ON
Pd < 2.9MPa
(*2) In case that DSW6-2 (Dip switch for setting
piping length, lift) is ON, Pd > 2.9MPa
� FSVNE
Page 5-49
SMGB0032-rev1 - 06/2006
Control system
5/46 CONTROL SYSTEM
� FSVNE
Table 1
18 °C � Tao < 22 °C 65
22 °C � Tao 45
Table 2
10 °C � Tao < 14 °C 45
14 °C � Tao < 18 °C 33
18 °C � Tao 30
� FSVNE
Page 5-50
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/47
� FSVNE
Page 5-51
SMGB0032-rev1 - 06/2006
Control system
5/48 CONTROL SYSTEM
Page 5-52
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/49
Page 5-53
SMGB0032-rev1 - 06/2006
Control system
Page 5-54
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/51
Page 5-55
SMGB0032-rev1 - 06/2006
Control system
Page 5-56
SMGB0032-rev1 - 06/2006
Control system
CONTROL SYSTEM 5/53
� NOTES:
1. This table shows steady state. In transition period, activation of values may be different.
In such case, check after 4 minutes or more.
2. 20S2 is ON only at the transition period.
Page 5-57
SMGB0032-rev1 - 06/2006
Control system
5/54 CONTROL SYSTEM
� FSN(E)/FXN(E)
Minimize the frequency of the operation stoppage (1) Decrease in the discharge gas superheat
because of an alarm. (2) Increase in the discharge gas temperature
(3) Pressure ratio decrease
2. Procedure (4) Discharge pressure increase
(5) Inverter overcurrent
Modify the protection control after the retry operation.
(Activate the protection control quickly).
Restricted control
4. Example
Page 5-58
SMGB0032-rev1 - 06/2006
Available optional functions
Contents of parts
Page 6-1
SMGB0032-rev1 - 05/2006
Available optional functions
Content
Setting of the port in the Remarks Outlet
Indication PCB of the indoor unit
Connection:
The system has the following connections.
Specification of the components for a correct
Input connections installation
Indication Connections
Component Manufacturer or Remarks
Notes:
– The connection of the input signal is only an example. – If you install the wires along a power supply wire,
insert the wires in a metal conduit tube and ground
– Make the CN3 wires as short as possible.
one end of the tube.
– Do not run the wires along 230 V/400 V AC power
– If you use this function, it is recommended that you
cables. Separately install them at a distance of more
use safety devices such as an electrical leakage
than 30cm. (Intersecting as applicable.)
breaker or a smoke detector.
Page 6-2
SMGB0032-rev1 - 05/2006
Available optional functions
6.1.2. CONFIGURATION
Available optional signals
Indoor units have optional signals that are described in the
following table. The configuration of the signals is performed
via remote control, except for RPK-(0.8~4.0)FSNM units
where the configuration is performed via DIP switches.
Note:
After setting an input signal, the next signal to set shown on the display changes from ”” to ””.
Page 6-3
SMGB0032-rev1 - 05/2006
Available optional functions
be air-conditioned
Cooling Signal EThis signal allows to control the status of the CN7 or
machine at all times when it is cooling; it is very CN8
useful for centralized applications.
Note:
After setting an output signal, the next signal to set
shown on the display changes from ”” to ”” and
to ””.
Page 6-4
SMGB0032-rev1 - 05/2006
Available optional functions
Programming with the PC-P1HE c. After selecting the indoor unit, leave the condition for
7 seconds or press the “CHECK” switch, the remote
The optional signals are programmed using the remote control switch is changed to the optional setting mode.
control switch.
Changing the optional signals and setting conditions
Programming and setting mode a. At the optional setting mode, the indication on the remote
control switch is changed as shown below.
Make sure the unit is stopped. Press the “CHECK” and
the “RESET” switches on the remote control switch
simultaneously more than 3 seconds, and the remote
control switch is changed to the field setting mode.
The “SERVICE” indication is displayed, and “” flickers
below it.
The allocated port for the input signal and the output
signal is displayed in the segments of the time indication
of the timer setting.
Refer to the table below for the displayed port and the
Selecting SERVICE connector of the indoor unit PCB.
When in the programming and setting mode, press the The codes of the input and output signals are indicated in
“TEMP ” or the “TEMP ” switch, and the number the segments for setting temperature indication.
that flickers below the “SERVICE” indication will change
( ). Set the flickering number to “”, maintain
it during 7 seconds or press the “CHECK” switch, and b. Press the Time ∇ switch or the Time ∆ switch. Then, the
the remote control switch will change to optional setting port indication at the segments for time indication of the
mode. timer setting changes as shown below. Select the port for
allocating the input signal and the output signal.
Selection of indoor unit
6
When pressing “Time ∆”
a. In SERVICE selection mode, the indication of the
remote control switch will change as shown in the figure
below.
When pressing “Time ∇”
Note:
– The indoor unit can be selected among the indoor
units connected to the remote control switch.
– If both the indication of the address and the refrigerant
cycle number is “”, the settings of all the indoor
units are the same.
Page 6-5
SMGB0032-rev1 - 05/2006
Available optional functions
Note:
Caution When you start the unit by means of the remote ON/
If you connect the Econofresh kit, pins 1 and 2 of CN3 OFF switch, the fan speed is subject to the mode that
are locked for the enthalpy sensor or CO2 sensor. is memorized in the remote control switch.
Time Chart:
6.1.3. DESCRIPTION OF OPTIONAL INPUT CN3 signal
SIGNALS
Press the RUN/STOP switch
Control by field-supplied room thermostat (/) Control by means
of the RCS
When operating with a field supplied room thermostat
instead of the inlet thermistor of the indoor unit Connect Unit operation
the cabling and use the materials as shown in section
6.1.1.
Time
Cooling:
Signals 2 and 3
of CN3
Note:
Operation priority is given to the remote ON/OFF
Compressor
signal or the signal of the remote control switch that is
given last.
Time
Due to the initialization of the components, picking up
the signal within 10 seconds after turning ON the main
Heating: switch is not available.
Signals 1 and 2
of CN3 Function 2 - Remote ON of the unit () (pulse signal
input)
Compressor This is a remote ON/OFF optional signal that uses the
pulse signal.
Time Connect the cabling and use the materials as shown in
section 6.1.1.
Page 6-6
SMGB0032-rev1 - 05/2006
Available optional functions
Time chart
CN3 signal
CN3 signal
Setting the cooling mode or the heating mode ()
By utilizing this optional signal, the cooling or heating
Control by means operation mode can be changed by sending a contact
of the RCS
signal from outside the unit. The operation mode is
followed by the field-supplied switch or the remote control
Unit operation
switch, which is used last.
Time
Connect the cabling and use the materials as shown in
section 6.1.1.
Time Chart:
Note: CN3 signal
Due to the initialization of the components, picking
Control by means
up the signal within ten seconds after turning ON the of the RCS
main switch is not available. (Heating)
Control by means
of the RCS (Cool)
6
control switch following a forced stoppage () Unit operation
Note: Remote
control
Due to the initialization of the components, picking switch
up the signal within ten seconds after turning ON the
main switch is not available.
With this optional signal, you can use the B contact
THM4
by means of the optional setting of the remote control THM1
switch. The time chart, which provides the information
about when you can use the B contact, is shown below.
Refer to section 6.6 “Optional Functions available through Remote control switch Air Inlet Temperature
Page 6-7
SMGB0032-rev1 - 05/2006
Available optional functions
– If you are using this remote sensor, select the location The contact of auxiliary relay X is closed when the
for installing the remote sensor according to the thermostat signal is ON during cooling mode.
following requirements:
– A location where the average room temperature Heating operation signal ()
can be detected.
This optional signal is used to pick up the heating
– A location where the thermistor (sensor) is not operation signal. The contact of auxiliary relay X2
directly exposed to the sunlight. is closed when the heating operation signal is ON,
– A location where a heat source is not near the regardless of whether the thermostat signal is ON or OFF
thermistor. Connect the cabling and use the materials as shown in
– A location where the outdoor air that is caused by section 6.1.1.
opening and closing the doors does not affect the The contact of auxiliary relay X2 is closed when the
room temperature. cooling operation signal is ON, regardless of whether the
thermostat signal is ON or OFF
Page 6-8
SMGB0032-rev1 - 05/2006
Available optional functions
heating mode
Note:
– When the PC-P1HE is used, the power ON/OFF – All the other functions are set by the DSW2.
functions are only available by means of the Service 2 of PC-P1HE is not available for the RPK.-
configuration (d1 and d3) of the remote control switch. (0.8~4.0)FSNM units.
The DSW2 is cancelled for this function.
Page 6-9
SMGB0032-rev1 - 05/2006
Available optional functions
6.2.1. DESCRIPTION OF OPTIONAL INPUT Function 2: Remote OFF of the unit () (pulse signal
SIGNALS input)
This is a remote OFF optional signal that uses the pulse
Function 1: Remote ON/OFF of the unit signal.
This is a remote ON/OFF function that uses the level
Connect the cabling and use the materials as shown in
signal (ON/OFF). Connect the cabling and use the
section 6.1.1. Set the DIP switches as shown below:
materials as shown in section 6.1.1.
If an input signal is ON four numbers 2 and 3 of CN4, set
the DIP switch as shown below:
Time Chart:
Unit operation
Signals �2 and 3
of CN4
Time
Press the RUN/STOP switch
Control by means
of the RCS
Note:
Due to the initialization of the components, picking
Unit operation
up the signal within ten seconds after turning ON the
main switch is not available.
Time
The duration of the pulse must be greater than 200ms.
JP1 JP2
Time chart
Signal to 1 and 2
of CN4
Control by means
of the RCS
Unit operation
Time
Page 6-10
SMGB0032-rev1 - 05/2006
Available optional functions
Setting of the cooling mode or the heating mode Control by means of the field-supplied room
By utilizing this function, the cooling or heating operation thermostat
mode can be changed by giving a contact signal from the When operating with a field supplied room thermostat
outside to the unit. instead of the inlet thermistor of the indoor unit. Connect
Connect the cabling and use the materials as shown in the cabling and use the materials as shown in section
section 6.1.1. 6.1.1.
In case of “Cooling or Heating Operation mode Setting In case of “Room Thermostat (Cooling) Function 01”, the
Change by External Input”, the signal input must be by signal input to numbers 2 and 3 of CN3; in case of “Room
number 1 and 2 of CN4. Thermostat (Heating) Function 02”, the signal input to 1
and 2 of CN3.
Time Chart:
Set the DIP switch as shown below.
Signal to 1 & 2
of CN4
Control by means
of the RCS
(Heating)
Control by means
of the RCS (Cool)
Cooling:
Unit operation
Signals 2 and 3
of CN4
Time
Compressor
6
Compressor
the setting of DIP switches DSW 2 as shown below.
Time
Note:
– All other DIP switches must correspond to the factory
settings for the particular Indoor Unit.
Page 6-11
SMGB0032-rev1 - 05/2006
Available optional functions
Page 6-12
SMGB0032-rev1 - 05/2006
Available optional functions
The system has three optional input signals that are The signal has the following control logic.
programmed in the PCB of the indoor unit by means of
Connector Pin No. X1 Sluice valve
connector CN3 of the RPI unit.
The CN3 connector has two ports to configure the optional CN3 #1 #2 ON –
input signals the kit has. OFF On
Outdoor cooling function does not require setting
connector CN3
These signals are set up using the remote control switch, as
explained in section 6.6.2 of this chapter. CO2 gas sensor ()
When DSW6 of the RPI unit is set to use the Econofresh Kit, This signal allows to control the fresh air intake
connectors 1 and 2 of CN3 in the PCB of the RPI unit are depending on the concentration of CO2 inside the room.
locked Connect the cabling as shown in item of section
6.1.1. Only pins 1 and 2 of the CN3 can be connected.
The signal has the following control logic.
6.3.1. DESCRIPTION OF OPTIONAL INPUT
SIGNALS Connector Pin No. X1 Sluice valve
6
Optional Room ther- Thermistor Remote Wireless All fresh Enthalpy CO2 gas
function mostat of Remote thermistor Remote control sensor sensor
of the Control Control
PC-P1HE Switch Switch
Room thermostat
Thermistor of Remote
Control Switch
Remote thermistor
Wireless Remote
Control Switch
All fresh control
Enthalpy sensor
Gas sensor
: Available
- : Not Available
Page 6-13
SMGB0032-rev1 - 05/2006
Available optional functions
Indication
Setting of the port in the Remarks Outlet
Content PCB of the indoor unit
XHP –3 connector)
Wire Voltage: 0.5 mm²
(control 12V DC.
Wire Voltage 2.0 mm²
(power) 230V
Notes:
– The connection of the input signal is only an example.
– Keep the CN17 and CN18 wires as short as possible.
– Do not run the wires along 230 V/400 V CA power
cables Separately install them at a distance of more
than 30cm. (The cables may intersect.)
– If you install the wires along a power supply wire,
insert the wires in a metal conduit tube and ground
one end of the tube.
– The maximum wiring length is 70 m. If you use this
function, it is recommended that you use safety
devices such as an electrical leakage breaker or a
smoke detector.
Page 6-14
SMGB0032-rev1 - 05/2006
Available optional functions
6.4.2. CONFIGURATION.
Available optional signals
FSN(E)/FXN(E) units have the following signals that are
described in the following table.
These signals are set up through the PCB of the outdoor
unit.
Input signals
Ind. Output signal Application Port
Fixing the heating This signal allows to pre-fix the operation mode, in this case the heating mode, CN17 and CN 18
mode independently of what the indoor unit requests. . This is very useful to set up
an unique operation mode
Fixing the Cooling This signal allows to pre-fix the operation mode,in this case the cooling CN17 and CN 18
mode mode, independentlyof what the indoor unit requests. .This is very useful for
computer rooms where the cooling mode is fixed throughout the year.
Demand This signal allows to stop the compressor if it reaches a certain power as well CN17 and CN 18
as to put the indoor unit in Thermo-OFF. This is very useful for installations
with high power consumption.
Snow sensor This signal allows to plug in the fans even if the compressor is turned off. This CN17 and CN18
is very useful for cold regions where it snows, which could cause the machine
to break due to weight or ice...
Enforced This signal allows tocontrol the stoppage of the compressor and the fans of CN17 and CN18
stoppage the indoor as well as outdoor units. This is very useful when used with the
alarm signals of the fire prevention systems.
Current control This signal allows to regulate Current consumption and establish a maximum CN17 and CN18
demand60% consumption of 60% of the rate point. This is very useful for installations that
run 24 hours a day.
6
Current control This signal allows to regulate Current consumption andestablish a maximum CN17 and CN18
demand 70% consumption of 70% of the rate .This is very useful for installations that run 24
hours a day.
Current control This signal allows to regulate Current consumption and establish a maximum CN17 and CN18
demand 80% consumption of 80% of the rate point. This is very useful for installations that
run 24 hours a day.
Current control This signal allows to regulate Current consumption and establish a maximum CN17 and CN18
demand 100% consumption of 100% of the rate point. This is very useful for installations that
run 24 hours a day
Output signals
Ind. Output signal Application Port
Operation Signal This signal allows to pick up the machine’s operation signal. This is very useful CN16
to start up additional systems such as humidifiers, fans and other additional
air-conditioning systems.
Alarm Signal This signal picks up the machine’s alarm. This is very useful to warn that an CN16
alarm has been tripped.
Compressor ON This single allows to pick up the compressor’s operation signal. It is very useful CN16
signal for checking signals during remote-control operation and for the interlock of the
outdoor unit.
Defrost operation This signal allows to pick up the defrosting of the unit. This is very useful to CN16
signal know how the indoor unit is operating if there is an abnormal situation. .
Page 6-15
SMGB0032-rev1 - 05/2006
Available optional functions
Programming
The optional signals are programmed through the PCB of
the outdoor unit.
SEG2 SEG1
Setting of the optional signals Input setting 1 Factory setting
The optional signals of the outdoor unit are set up from the
CN17, 1-2
PCB of the outdoor unit and push switches PSW1, PSW2 PSW1
Input/output Function No.
terminal
Output setting 1 Factory setting
Page 6-16
SMGB0032-rev1 - 05/2006
Available optional functions
6
that the frequency of the compressor reaches 60% or
70% or 80% or 100%. The frequency of the compressor
is determined when the maximum current reaches the
3P Connector cable Heating established limit
Connect the cabling and use the materials as shown in
section 6.4.1
If the running current of the outdoor unit exceeds the
maximum limit, the unit changes to the Thermo-OFF
condition. Stoppage cause code “10” will appear. When
the input terminal is opened during the demand current
control, the control of the input terminal is reset.
Power Supply.
Page 6-17
SMGB0032-rev1 - 05/2006
Available optional functions
Page 6-18
SMGB0032-rev1 - 05/2006
Available optional functions
SEG2 SEG1 SEG2 SEG1
SET* SET*
Available Available
Night mode (Low Not Available Piping length Not Available
noise)
setting
PSW1 PSW1
SET* SET*
Available
Available
SET*
SET*
Available
Available
cooling
6
PSW1
PSW1
SET*
SET*
Available
Available
PSW1
PSW1
SET*
SET*
Available
Available
PSW1
PSW1
SET*
SET*
Available
Available
SET*
Available
(*) Set
(*) Set
Page 6-19
SMGB0032-rev1 - 05/2006
Available optional functions
If it is used in standard mode, the indoor unit fan will run 5 30Hz 82Hz Except for the
conditions below
until the activation conditions of the outdoor unit are met. 8 132Hz
10 165 Hz
This optional function allows to create a cycle in which the
14 140 Hz
16 160 Hz
18 180 Hz
20 200 Hz
Note: (min.)
22 220 Hz
When the indoor fan is stopped by another control, the 24 240 Hz
operation of the indoor fans is not available. 26 260 Hz
28 280 Hz
Night mode, (Low noise) 30 300 Hz
When you set the operation mode to night mode (low noise), 32 320 Hz
which is used especially during the nighttime, the cooling
capacity is decreased to 60%. You should use the night shift Frequency of the constant speed inverter compressor
operation only when the remaining cooling capacity can
Outdoor unit capacity Frequency of the 50 Hz power supply
supply the requested temperature. (HP)
Outdoor Fan 8 65Hz
10 78 Hz
12 78 Hz
Maximum rotation
(rotating speed) 14 78x2 Hz
16 78x2 Hz
18 78x2 Hz
20 78x3 Hz
22 78x3 Hz
Outdoor Temp (ºC) 24 78x4 Hz
26 78x4 Hz
Note: 28 78x5 Hz
The maximum rotation (rotating speed) is always
100% for the standard unit. (No limitation of the 30 78x5 Hz
outdoor temperature). 32 78x5 Hz
Note
The maximum frequency for the 8~32 HP outdoor unit
is the following: frequency of the Inverter + frequency
of the constant speed compressor.
Page 6-20
SMGB0032-rev1 - 05/2006
Available optional functions
-2
Outdoor -5
Outdoor Air temp
Air temp ( C)(°C) - 10
˚ - 13 Defrosting Operation
Starting Area
Defrosting Operation
Outdoor Temp (°C) - 15
Starting Area
- 20
6
5
This function allows to operate in cooling mode without any -20 -15 -10 -5 56 10 15
Discharge Air
Standard situation: Temperature (°C)
Indoor Unit fan
stoppage during
defrosting.
Note: Setting
Due to the protection control against the high outdoor Optional situation: airflow
temperature, the operation may be OFF because the Speed of the indoor
unit fan at slow
protection control is not cancelled. mode during the Low
defrosting. Slow
Stoppage
byThermostat
Comp.Stop
Defrosting
Heating
Heating
Heating
Page 6-21
SMGB0032-rev1 - 05/2006
Available optional functions
Power consumption
Setting according to piping length
This function tells the unit the distance between the outdoor
unit and the farthest indoor unit.
If it exceeds 100 m, a bigger diameter has to be installed
(greater than 100 m).
Time
Setting due to low noise
This function reduces the maximum speed of the fan motor,
consequently the noise level is reduced. There are 14 steps The external signal can be generated with different
for the regulation. switches, such as that of the timer switch.
Power consumption
The capacity regulation is between 60% and 100%.
Time
CN1 Contact
(control 12V DC
Wire Voltage 2.0 mm²
CN7 DC 12V (power) 230V
Outlet
Page 6-22
SMGB0032-rev1 - 05/2006
Available optional functions
6.5.2. CONFIGURATION.
Example of wiring diagram of fixing the operation mode.
Available optional signals Outdoor Unit PCB:
FSVNE units have the following signals that are described
in the following table. These signals are set up through the CN1
PCB of the outdoor unit. No programming is required.
Input signal
(Cool)
Ind. Output Application Port
signal
Fixing the This signal allows to pre-fix CN1
heating mode the operation mode, in this
case the heating mode, inde-
pendently of what the indoor
unit requests. .This is very
useful to set up an unique 3P Connector cable Heating
operation mode
Output signal
consumption.
SS1: Fixing operation mode switch
SS2: Changeover switch
6
X2: Cooling
Ind. Output Application Port X1: Heating
signal
Alarm Sig- This signal picks up the CN7
nal machine’s alarm. This is very
Demand ()
useful to warn that an alarm This is an input function to control the maximum power that
has been tripped. the compressor can consume. When this option is turned
on, the outdoor units are stopped completely, and the indoor
units go into THERMO-OFF. Alarm “” is displayed on the
remote control.
If the switch of this function is disconnected it becomes
6.5.3. DESCRIPTION OF OPTIONAL INPUT
available again.
SIGNALS. If this input signal is to be fixed, it must be fixed in terminal
CN2 of the PCB of the outdoor unit as follows:
Setting the operation mode (Heating / Cooling )
If this input signal is a set, it is fixed in CN1 of the PCB of
the outdoor unit, to use it for cooling and heating. CN1 must
be set up as follows:
– Short-circuit between Terminals 1 and 2 of CN1: set
heating mode.
– Short-circuit between Terminals 2 and 3 of CN1: set
cooling mode.
After having pre-fixed the established mode, the remote
control can only be used to adjust the temperatures.
Stoppage code “” “” will be displayed if an attempt is
made to change the operation mode of any of the indoor
units with the remote control.
Page 6-23
SMGB0032-rev1 - 05/2006
Available optional functions
Page 6-24
SMGB0032-rev1 - 05/2006
Available optional functions
Note:
The maximum rotation (rotating speed) is always Note:
100% for the standard unit. (No limitation of the Due to the protection control against the high outdoor
outdoor temperature). temperature, the operation may be OFF because the
protection control is not cancelled.
Frequency range
Outdoor unit Frequency
capacity (HP)
Cancellation of outdoor temperature limit in cooling
minimum maxi- mode
mum.
When Night Shift Is
Not Set
3
4
30Hz 82Hz
70 Hz
This function allows to operate in cooling mode without any
outdoor temperature limit. 6
5 90 Hz Operate
When Night Shift Is Set 3 50Hz The factory-set
limitation of the
4 40 Hz
range of permissible
5 50Hz outdoor temperature
in the heating
process, which is Area of operation
shown in the right stoppage
figure, is cancelled. Suction air
temperature (°C)
Note:
Due to the protection control against the high outdoor
temperature, the operation may be OFF because the
protection control is not cancelled.
Page 6-25
SMGB0032-rev1 - 05/2006
Available optional functions
Setting
Optional situation: airflow
Speed of the indoor
unit fan at slow
mode during the Low
defrosting. Slow
Stoppage
Defrosting Operation
byThermostat
Outdoor Air temp (°C) Starting Area
Comp.Stop
Defrosting
Heating
Heating
Heating
Warm Climate Specification
(with jumper wire JP4)
Defrost Operation Setting according to piping length
Defrosting Operation This function tells the unit the distance between the outdoor
Stop Area unit and the farthest indoor unit.
Outdoor evaporating
temperature °C R407C Piping
(Pipe)
If is using conventional R407C refrigerant instead of R410A
refrigerant the pressure will be increased. To avoid pressure
increase will activate this function.
Page 6-26
SMGB0032-rev1 - 05/2006
Available optional functions
Selection of indoor unit b. Press the Time ∇ switch or the Time ∆ switch. Then, the
port indication at the segments for time indication of the
a. In SERVICE selection mode, the indication of the
timer setting changes as shown below. Select the port for
remote control switch will change as shown in the figure
allocating the input signal and the output signal.
below.
When pressing “Time ∆”
switch
The “” indication is activated. c. Press the “CHECK” switch, and the setting condition of
the optional function is changed as shown below.
The address of the indoor unit for which the optional
function is to be set is indicated in the segments for timer When pressing the
“CHECK” switch.
setting time indication and “ADDS” is indicated below.
6
– The indoor unit can be selected among the indoor control switch is changed so that the Indoor Unit can be
units connected to the remote control switch. selected to set the optional function described above.
– If both the indication of the address and the refrigerant
cycle number is “”, the settings of all the indoor
units are the same.
c. After selecting the indoor unit, leave the condition for
7 seconds or press the “CHECK” switch, the remote
control switch is changed to the optional setting mode.
Page 6-27
SMGB0032-rev1 - 05/2006
Available optional functions
Removal of Heating temperature 00 Not Available This function is used to eliminate the
Calibration 4 °C shift.
01 Available
Circulator Function at Heating Ther- 00 Not Available This function is to avoid the stratifica-
mo-OFF tion of air.
01 Available
Enforced 3 Minutes Minimum Opera- 00 Not Available This function is used to guard the
tion Time of Compressor compressor when it frequently starts
01 Available
and stops
Change of Filter Cleaning Time 00 Std. With this function is possible to chan-
ge the time when the remote contro-
01 100 Hours
ller advise about when is necessary
02 1200 Hours to change the air filter.
03 2500 Hours
04 No indication.
Fixing the operation mode 00 Not Available This function eliminates the possibili-
ty of changing operation mode.
01 Available
Fixing the setting temperature 00 Not Available This function eliminates the possibili-
ty of changing setting temperature.
01 Available
Fixing the air volume 00 Not Available This function eliminates the possibili-
ty of changing fan speed.
01 Available
Not Prepared
Not Prepared
Not Prepared
Drain pump in heating 00 Not Available This function is used to activate the
drain pump in Heating mode.
01 Available
Static Pressure Selection 00 Medium static pressure (factory setting) This function is used to change the
static pressure levels from the remo-
01 High Static Pressure
te controller on the RPI units.
02 Low Static Pressure
Increasing fan speed (RCD) (RCI) 00 Normal. This function is used to change the
fan speed due to the high ceiling.
01 Increasing speed 1
02 Increasing speed 2
Hi Speed at Heating Thermo-OFF 00 Not Available This function is used to increase the
fan speed when Thermo-OFF
01 Available
Cancelling of Enforced 3 Minutes Mi- 00 Not Available This function is used to cancel the
nimum Operation Time of Compressor “enforced 3 minutes minimum opera-
01 Available
tion time of compressor”.
Thermistor of Remote Control Switch 00 Control by Indoor Suction Thermistor This function is used to control the
unit with the thermistor of remote
01 Control by Thermistor of Remote Control
control.
Switch
02 Control by Average value of Indoor Suc-
tion Thermistor and Thermistor of Remote
Control Switch
Not Prepared
Not Prepared
Page 6-28
SMGB0032-rev1 - 05/2006
Available optional functions
Selection of Forced Stoppage Logic 00 Forced Stoppage Input A Contact With this function we select the for-
ced stoppage logic.
01 Forced Stoppage Input B Contact
Not Prepared
Power supply ON/OFF 1 00 Not Available This function retains the settings of
the unit if power supply is interrup-
01 Available
ted. The unit will start when power is
restored.
Not Prepared
Power supply ON/OFF 2 00 Not Available This function retains the settings of
the unit if power supply is interrup-
01 Available
ted. The unit will restart when power
is restored if the unit was ON before
the power failure
(Econofresh) All Fresh Operation 00 Not Available This function is able to open the
outdoor air damper.
01, 02 Available
(KPI) Ventilation mode 00 Automaticventilation This function is used to set the
ventilation mode of the total heat
01 Ventilationby total heat exchanger
exchanger.
02 Bypass Ventilation (No Total Heat Ex-
changer)
(Econofresh) Enthalpy Sensor 00 Not Available This function can set the Enthalpy
Sensor Input
01 Available
(KPI) Increasing Supply Air Volume 00 Not Available This function is used to make the
room pressure higher than the su-
01 Available
rrounded room
Not Prepared
6
(Econofresh) Gas Sensor 00 Not Available This function can set the Gas Sensor
Input
01, 02 Available
(KPI) Precooling/Preheating Period 00 Std. This function delays the start up of
the total heat exchanger operation.
01 30 minutes
02 60 minutes
Not Prepared
Automatic setting for OFF timer 00 No Function This function is used to set the OFF
timer function automatically when the
01 OFF timer by 1 hour
unit is started by the remote control
02 OFF timer by 2 hours switch.
~ ...
23 OFF timer by 23 hours
24 OFF timer by 24 hours
Remote Control Main-Sub Setting 00 Main This function is used when to remote
control are installed in one system.
01 Sub
Note
– You can only change the setting condition of functions with “X” in the individual settings when you select the optional
function for “all rooms”.
– Items “” through “” are not available. Do not change setting condition “”.
Page 6-29
SMGB0032-rev1 - 05/2006
Available optional functions
6.6.2. OPTIONAL FUNCTIONS OF THE REMOTE (Indicated Setting Temperature = Suction Air Temperature
CONTROL SWITCH –4 °C → Return to 0 °C)
1. Removal of Heating Temperature Calibration () This is useful when the thermistor at the suction side
of an Indoor Unit is removed and installed into another
This function is utilized when the temperature settings of
place.
the remote control switch and the suction air temperature
of the indoor unit are required to be equal. The following table presents the indicated setting
temperature and the suction air temperature after
In standard heating operation, the suction air temperature
removal of heating temperature calibration.
is higher than the room temperature, therefore the
suction air temperature is calibrated at –4 °C.
2. Circulator function at heating thermo-OFF () 3. Enforced 3 minutes minimum operation time of
compressor ()
If fan speed LOW is selected at heating Thermo-OFF,
the air of the room might become stratified because When a compressor frequently starts and stops in
warm air stagnates near the ceiling. In this case, it is short intervals, this function should be used to guard
recommended that the circulator function explained the compressor. By setting this function, the mode of a
below be utilized. minimum 3 minutes operation will be added. (The mode
of a minimum 3 minutes stoppage is standard.)
<Circulator Function>
In case of SET-FREE, this function is standard even
The function keeps the fan speed at Thermo-OFF at the
when setting is not available.
same level as thermo-ON. In this case, air movement in
the room will be kept on the same level as Thermo-ON,
ensuring a homogenous air distribution. In the case that Note:
an Auto Louver is equipped, this operation will be also When the safety device is activated or the “ON/
held on when the heating is turned Thermo-OFF. OFF” switch is pressed, the compressor is stopped
immediately.
Note:
Perceptions of coolness, heat and air flow are subject 4. Change of filter cleaning time ()
to personal tastes and behaviours.
The period for filter sign indication is set for each indoor
It is therefore recommended to discuss this with unit model when shipping. The filter sign is indicated
customers thoroughly and then to set the unit according to the filter cleaning time (Factory-Setting).
accordingly. However, this filter cleaning time can be changed
depending on the condition of the filter as shown in the
table below.
Approx. 100 hours Approx. 1200 hours Approx. 2500 hours No indication.
In Case of 4-Way Casset- Changed period Changed period Factory setting Changed period
te Type
Liquid crystal display on or
remote control switch (*)
(*) For the RPK model, the factory setting is 200 hours
Page 6-30
SMGB0032-rev1 - 05/2006
Available optional functions
5. Fixing the operation mode () 17. Remote control switch thermistor (C8)
This function is utilized when changes in operation This function is utilized to control the unit by the built-in
modes are not required. When this function is valid, the thermistor of the remote control switch (remote control
operation mode that has been set cannot be changed. thermistor) instead of the thermistor for suction air.
6. Fixing of Setting Temperature () Set it at “” or “” when you use it.
This function is utilized when changes in setting However, even when this function is set at “” or “” if
temperature are not required. When this function is valid, the temperature detected is abnormal due to the failure of
the setting temperature that has been set cannot be the remote control thermistor. etc., the indoor unit suction
changed. air thermistor is used automatically.
7. Fixing of Operation as Exclusive Cooling Unit () 18. Not prepared ()
This function is utilized when exclusive cooling operation 19. Not prepared ()
is required. This function invalidates the heating 20. Selection of forced stoppage logic ()
operation and the automatic COOL/HEAT operation, as
the operation of exclusive cooling unit. This function is utilized to select the logic of the contact
for forced stoppage signal input. The setting condition
8. Automatic COOL/HEAT operation () and the logic of the contact are as shown below.
This function is utilized to operate the unit with changing
cooling and heating operation automatically.
Setting Condition
This function is invalid when the outdoor unit is cooling ↓ Logic of Sequence Activation
only model or the function of “Fixing Operation as Contact
Exclusive Cooling Unit” is valid.
– AS for FXG/FX3 series, cooling and heating operation 00 Contact A Normal. Enforced
stoppage
mode can be changed individually for each indoor unit
in same refrigerant cycle 01 B Contact Enforced Normal.
stoppage
9. Fixing of Fan Speed ()
This function is utilized to fix the fan speed. When this 21. Not Prepared
function is valid, the fan speed is not changes by the
22. Power supply ON/OFF 1 ()
remote control switch.
6
This function is utilized to start and stop the unit
10. Not prepared ()
according to the power supply ON/OFF. When this
11. Not prepared (C2) function is utilized in the condition that there is no person
12. Not prepared () to operate the unit, make the system with monitoring for
disaster prevention.
13. Drain Pump in Heating (When the humidifier is
installed) ()
This function is utilized to operate the drain pump in
Note:
The unit is started and stopped according to the
heating operation. However, in case of SET-FREE the power supply ON/OFF due to the power failure.
Indoor Untis do not have humidifier. When the power failure is occurred during stoppage
Do not change setting condition “” of item “”. by the remote control switch operation, the unit is
14. High speed () started again automatically after the power supply is
recovered.
This function is utilized to increase the fan speed due to
the high ceiling. (Only available for RCI and RCD Units). 23. Not prepared ()
15. High Speed at Heating Thermo-OFF () 24. Power supply ON/OFF 2 ()
This function is used to increase the fan speed with This function is utilized to start the unit operation again
function (14) when thermo-OFF in heating operation. automatically when the power supply is recovered after
(The fan speed is not increased when thermo-OFF in the power failure over 2 seconds.
heating operation at the function (14) setting). (Only The standard unit is started operation again automatically
available for RCD Units). with all the same operating conditions such as operation
16. Canceling the enforced 3 minutes mode, etc. in case of the power failure within 2 seconds.
minimum �operation time of compressor () (The compressor unit is started operation again after
In case of SET-FREE, the “enforced 3 minutes minimim three minutes guard in addition to 2 seconds power
operation time of compressor” described in item (3) is the failure as a maximum.)
standard function.
This function is utilized to cancel the “Enforced 3 Minutes Note:
Minimum Operation Time of Compressor” function. In case of power failure during the unit stoppage, the
unit is stopped after recovering the power supply.
Page 6-31
SMGB0032-rev1 - 05/2006
Available optional functions
26. Increasing supply air volume (KPI) () 29. Not prepared (E5)
This function is utilized to increase the supply air volume 30. Automatic setting for OFF timer ()
with the one-step high tap of the fan motor for supply air This function is used to turn on the OFF timer of the
during operation of the total heat exchanger, make the indoor units.
room pressure higher than the surrounded room with the
increased supply air volume and prevent polluted air and Setting Condition Contents of parts
smell from entering into the room. 00 Not Available OFF timer not set
The setting air flow model by remote control switch and 01 Available Turns OFF after running for 1 hour
the actual air flow of the total heat exchanger when ~
setting this function are as shown below. Turns OFF after running for 24 hour
24
Setting air flow mode by Air Flow of Total Heat Ex- 31. Remote control main-sub setting ()
remote control switch changer
This function is used to set two remote-control switches
LOW MED in a same insulation; one in main mode and the other one
MED HIGH in sub mode.
HIGH HIGH Setting Condition Contents of parts
00 Main The remote control switch is set as
Enthalpy sensor (Econofresh) () main
This function is utilized to set the enthalpy sensor input. 01 Sub The remote control switch is set as
sub
The setting condition is showing below.
Setting Condition
↓ Enthalpy sensor Contents of parts
00 Not Available The enthalpy sensor is not available
01 Available The enthalpy sensor is available
Page 6-32
SMGB0032-rev1 - 05/2006
Available optional functions
6.7.
6/30 OPTIONAL
AVAILABLE FUNCTIONS AVAILABLE THROUGH THE REMOTE CONTROL SWITCH
OPTIONAL FUNCTIONS
(PC-P5H)
6.7. OPTIONAL FUNCTIONS AVAILABLE THROUGH THE REMOTE CONTROL SWITCH (PC-P5H)
� Mode setting
�( )
� Cancellation of adjusting set temperature for heating operation
Press the � � switch and select the operation mode
°C
6
: Standard
: Cancel
Setting
Mode No. �
* In the case that the indoor units are set, at both “Standard” and “Cancel” setting, the indication
will be “�” in such case by pressing � �, all the indoor units can be set at “�” or “�”
: A/C
�( )
� Remote control main-sub setting
Press the � � switch and select the operation mode
°C
Setting When this setting is changed, cut off the power supply of
Mode No. � all indoor units after returning to normal mode
Page 6-33
SMGB0032-rev1 - 05/2006
Available optional functions
AVAILABLE OPTIONAL FUNCTIONS 6/31
You can adjust the following optional functions with the DIP � PC-RLH9
switches OPTIONAL
6.8.1. of the receiver.
FUNCTIONS
Switch (COOL)
� Remove two screws
The following optional functions can be set by the DIP and open the case
switches of the receiver part. Switch (HEAT)
DIP switch (SW3)
� PC-RLH8/9/11/13
PC-RLH8/9/11
� PC-RLH13
Open the lid of case by removing two screws so that the (To be informed later)
following functions are available.
1. Remove the base
� PC-RLH8 2. Remove two
screws and open the
� Switch (COOL) case
Remove two screws
Switch (COOL) and open the case Switch (HEAT)
Switch (HEAT)
DIP switch (SW3)
(Factory Supplied) DIP Switch
(SW3)
Page 6-34
SMGB0032-rev1 - 05/2006
Test run
7. Test run
CONTENTS
Page 7-1
SMGB0032-rev1 - 06/2006
Test run
7/2 TEST RUN
1. Make sure that the stop valve of the gas line and the stop
� NOTE:
1. Make sure that the field-supplied electrical
valve of the liquid line are fully open.
components (main switch fuse, fuse-free breaker,
2. Make sure that there is no refrigerant leakage. The flare earth leakage breaker, wires, conduit connectors and
nuts sometimes loosen because of the vibration during wire terminals) have been properly selected according
the transportation. to the electrical data in the technical catalog of the
3. Make sure that the refrigerant piping and the electrical unit. Also, make sure that the field-supplied electrical
wiring belong to the same system Make sure that the components comply with the national codes and the
setting of the unit number of DSW1 for FSN(E)/FXN(E) local codes.
or DSW4 for FSVNE or indoor units correspond to the 2. Use the shielded cables for the field wiring in order to
system. avoid the electrical noise. (The length of the shielded
cable should be less than 1000m. The size of
4. Make sure that the setting of the DIP switches on the shielded cable should comply with the local codes.)
printed circuit board of the indoor units and the outdoor 3. Make sure that the terminals for the power supply
units are correct. Especially, pay attention to the setting wiring ("L1" to "L1" and "N" to "N" of each terminal
of the lift between the indoor units and the outdoor units. board for AC380-415V. "R" to "R" and "T" to "T" of
Refer to chapter 3 "Electrical Wiring" for details. each terminal board for AC220V) and the terminals for
5. Make sure that the switch on the main power source has the intermediate wires between the indoor unit and the
been ON for more than twelve hours in order to warm the outdoor unit (Operating Line: terminals of each
compressor oil by means of the oil heater. terminal board for DC12V) coincide correctly.
6. Check whether or not the electrical wiring of the indoor Otherwise, you may damage some components
units and the outdoor units are connected as shown in 4. If the KPI is connected to the same remote control
chapter 3 "Electrical Wiring". switch as an indoor unit, the indoor unit will not
perform the test run. You need to disconnect
7. Make sure that each wire terminal (L1, L2, L3 and N) is the KPI from the installation.
correctly connected at the power source.
Page 7-2
SMGB0032-rev1 - 06/2006
Test run
TEST RUN 7/3
Turn ON the power source of the indoor units and the outdoor
� units.
Set the TEST RUN mode by means of the remote control
� switch.
Press the MODE switch and the CHECK switch Operation LED
simultaneously for more than three seconds.
a) If the TEST RUN indication and the counting number of
�� Counting number of
the connected units to the remote control switch (for the connected units
example "��") are displayed on the remote control
switch, the connection of remote control cable is
correct. Go to �.
b) If no indication or "��" appears or if the number of the
units that is displayed is smaller than the actual number
of the units, there is some abnormal operation.
� �
Go to �.
Remote
� control switch Fault Inspection points after the power source is OFF
indication
� The power source is not turned ON. 1. The connection between the connector and the wires:
� The connection of the remote control Red wire-No.1, Black wire-No.2, White wire-No.3.
cable is incorrect. 2. Connecting points of the remote control cable.
No indication.
� The connect wires of the power supply 3. The contact of the connectors of the remote control cable.
line are incorrect or loosened. 4. The connection order of each terminal board.
5. The screw fastening of each terminal board.
The counting � The setting of the unit number is 6. Setting of the DIP switches on the printed circuit board.
number of the incorrect. 7. Wire connection order of the bridge cable.
connected units � The connection of the control cables 8. Connecting points of the bridge cable.
is incorrect. between each indoor unit is incorrect. 9. The contact of the connectors of the bridge cable.
(When multiple units are controlled by
one remote control switch).
Back to � after the checking.
Select the TEST RUN mode by pressing the MODE switch (COOL OR HEAT).
� MODE
Page 7-3
SMGB0032-rev1 - 06/2006
Test run
7.3. TEST RUN PROCEDURE BY MEANS OF THE WIRELESS REMOTE CONTROL (PC-LH3A)
� ATTENTION:
If the wired remote control switch is used or if multiple
units (SET-FREE, DC INVERTER and Utopia Series)
are operating simultaneously, you cannot perform the
test run by means of the remote control switch. If that is
the case, perform the test run by means of the wired
remote control switch.
4) Operate the test run by pointing the transmitter towards 5) Adjust the angle of the air grille as follows.
the receiver of the indoor unit. Then, press the RUN/STOP The air louver has a mechanism for the auto-swing
switch. When the indoor unit receives the commands, the function.
yellow ' ' LED of the receiver will turn on briefly. Do not move the louver by hand forcefully.
Make sure that the commands are received well and the a) Select the FAN mode by pressing the MODE switch.
selected mode 3) is set correctly.
In the TEST RUN mode, the red RUN LED of the receiver b) Set the louver angle by pressing the LOUVER switch.
is turned ON and the green TIMER LED flickers
(0.5 seconds ON � 0.5 seconds OFF) (*2).
6) Stop the test run (normal)
Then, the timer switches off for two hours.
a) The test run stops automatically after two hours.
� NOTE: b) You stop the test run by pressing the RUN/STOP
– If the yellow ' ' LED does not turn ON, the switch again.
commands from the remote control switch may not After the test run has finished, check that the red
have reached the receiver. Send the commands RUN LED and the green TIMER LED turn OFF.
again.
– (*2) In the case of the RPK model, the TIMER LED
is turned OFF.
Page 7-4
SMGB0032-rev1 - 06/2006
Test run
7) Stop the test run (abnormal) for the PC-RLH 9/11. Example:
If you cannot use the PC-LH3A because of battery
shortage or any other reason, perform the emergency Alarm
operation as follows.
(1) COOL switch: Press the COOL switch in order to start
code:
� �
the cooling process.
Yellow FILTER LED
Press the COOL switch again in order to stop the
cooling process. Green DEF LED
(2) HEAT switch: Press the HEAT switch in order to start DEF LED blinks 3 times.
the heating process. (0.5 seconds ON / 0.5 seconds OFF)
Press the HEAT switch again in order to stop the
heating process. FILTER LED blinks 5 times.
(0.5 seconds ON / 0.5 seconds OFF)
� NOTE:
During the emergency operation, the yellow LED
blinks (0.5 seconds ON / 0.5 seconds OFF).
(3) Alarm code display
� The red RUN LED (1 second ON / 1 second OFF)
� If some malfunction occurs because of the means that there is an abnormal transmission
activation of a safety device or any other reason, between the indoor units and the outdoor units.
the red RUN LED blinks (0.5 seconds ON / 0.5
seconds OFF).
� Refer to the chapter 8.2.1 for the alarm code table.
� The alarm code displays the number of blinks of the
green DEF LED and the yellow FILTER LED as
shown bellow:
Green DEF LED: Digit 2 of the alarm code blinks.
Yellow FILTER LED: Digit 1 of the alarm code
blinks. (Alphabet Code: A=10 blinks, B=11 blinks,
C=12 blinks, etc.).
Page 7-5
SMGB0032-rev1 - 06/2006
Test run
7/6 TEST RUN
3. OFF (fixed) ON
ON OFF
Manual � Setting of the � When DSW4 Pin No. 4 is at ON during the � Do not turn ON and OFF the compressor
compressor - manual compressor compressor operation, the compressor frequently.
OFF OFF: Set DSW4 Pin No. 4 at ON. stops operating immediately and the
ON indoor unit is under the Thermo-OFF
condition.
1 2 3 4 5 6 � When DSW4 Pin No. 4 is at OFF, the
compressor starts to operate after the
- Compressor ON: cancellation of the 3-minute guard.
Set DSW4 Pin No. 4 at OFF.
ON
1 2 3 4 5 6
Manual � Manual defrost operation starts � The defrost operation is available � Do not repeat the defrost operation
defrost Press the PSW1 for more than three regardless of the frosting conditions frequently.
seconds during the heating process. The and the total time of the heating process.
� When the PSW1 accepts the manual
defrost operation starts after two minutes.
� The defrost operation is not performed defrost operation, the remaining time
This function is available once the heating
when the temperature of the outdoor before starting the defrost operation
process has been running for five minutes.
heat exchanger is higher than 10°C, is displayed at the 7-segment display
� Manual defrost operation finishes the high pressure is higher than 3.3 Mpa on the PCB.
The defrost operation automatically (33kgf/cm2G) or under the Thermo-OFF
finishes and the heating process starts. condition. ���
Remaining time (every 4 seconds)
Page 7-6
SMGB0032-rev1 - 06/2006
Test run
7
ON indoor units not to operate test
1 2 3 4 run. In this case, the “TEST
RUN” indication of the remote
control switch may flicker, and
this is not abnormal.
� The setting of DSW1 is not
required for the test run from
the remote control switch.
Manual OFF � Setting � When DSW1-4 is ON during � Do not repeat compressor
of -Compressor Manual OFF: compressor operation, the ON/OFF frequently.
Compressor Set DSW1-4 ON. compressor stops to operate
ON immediately and the indoor unit is
under the condition of Thermo-OFF.
1 2 3 4 � When DSW1-4 is OFF, the
compressor starts to operate after the
-Compressor ON: cancellation of 3-minutes guard.
Set DSW1-4 OFF.
ON
1 2 3 4
Manual � Manual Defrost Operation Starts �Defrost operation is available � Do not repeat defrost operation
Defrost Press PSW1 for more than 3 regardless of frosting condition and frequently.
seconds during heating operation, total time of heating operation.
the defrost operation is started after 2 �Defrost operation in not performed
minutes.This function is not available when the temperature of outdoor
within 5 minutes after starting heating heat exchanger is higher than 10°C,
operation high pressure is higher than 3.3MPa
2
� Manual Defrost Operation Finishes (33kgf/cm G) or Thermo-OFF.
Defrost operation is automatically
ended and the heating operation is
started.
Page 7-7
SMGB0032-rev1 - 06/2006
Test run
7/8 TEST RUN
Indoor unit
model
Indoor unit
serial No.
1. General
2. Refrigerant cycle
a. Cooling/heating process
No. Check item Result
1 Operate all the indoor units. (TEST RUN mode).
2 Operate all the indoor units at the �HIGH� speed.
3 If you turn ON and OFF the constant speed compressor repeatedly,
stop one indoor unit (an indoor unit with a small capacity).
b. Sampling data (cooling/heating process: if the indoor temperature is between 21°C and 30°C)
No. Check Item Result
1 After operating for more than 20 minutes.
2 Check Pd. and Td. Is TdSH 15 to 45 degrees?
3 Is Ps 0.2 to 1.1?
4 Is Pd 1.0 to 3.5? (If the outdoor temperature is high, the Pd. becomes high.)
Page 7-8
SMGB0032-rev1 - 06/2006
Test run
TEST RUN 7/9
7
temperature is three degrees higher than the degrees. valve, slightly open
setting temperature.) expansion valve or fully
closed expansion valve.
8 Is there any excessive different among indoor It is normal if SH is Expansion valve locked in
units at SHTG-TL of the heat exchanger of the within three degrees fully open position; The
indoor units and is iE lower than �7�? lower than other units. refrigerant cycle number
does not match.
9 Is there any indoor unit with SH excessively It is normal if SH is Expansion valve locked in
lower than the value of other units, under the within three degrees slightly open position or
condition of IE (indoor unit expansion valve) higher than other units. closed expansion valve;
�100�? The refrigerant cycle
number does not match.
10 Is the difference between the discharge air – –
temperature and the inlet air temperature more
than seven degrees?
� NOTES:
1. The symbol with an underline indicates a check
item. The mark � � indicates the checking data.
2. Regarding the mark (�), you should apply the
following values.
Mark
Mark �
8HP
8HP 10, 16, 20, 24HP28~32HP
10~26HP 30HP
65
65 78 78 8787
Page 7-9
SMGB0032-rev1 - 06/2006
Test run
7/10 TEST RUN
� NOTES:
1. The symbol with an underline indicates a check
item. The mark � � indicates the checking data.
2. Regarding the mark (�), you should apply the
following values.
Page 7-10
SMGB0032-rev1 - 06/2006
Test run
TEST RUN 7/11
� Before the checking procedure: Normal value: Outdoor unit capacity (HP) X 6 to
1. Operate all the indoor units at the TEST RUN mode and Outdoor unit capacity (HP) X 27
operate all the indoor units at the HIGH speed. Tendency: If the room temperature is high within
2. Check the following items in order to make sure that the the above normal value, the value
refrigerant cycle is stable. of iE will be large.
Judgement: Total of iE>normal value
1) The continuous operation lasts more than 20 minutes. ··· This means insufficient refrigerant.
2) Td · SH is 15 to 45 degrees. Total of iE<normal value
··· This means excessive refrigerant.
3) Ps is 0.2 to 1.1 Mpa.
4) Pd is 1.6 to 3.5 Mpa.
[Td · SH: Discharge gas temperature superheat] Heating process
1. Detect oE1 and oE2 (outdoor unit expansion valve
[Ps: Suction pressure] [Pd: Discharge pressure] opening).
3. Collect the checking data that is provided by the check 2. Compare oE1 and oE2 with the normal value.
mode of the 7-segment display.
Normal value: 20 to 75. (Refer to the next page for
4. Perform the checking according to the following details).
procedure. Tendency: When oE1 and oE2 are within the
Applicable air temperatures for the checking procedure: above range and
1) If the room temperature is high
within the above normal value, the
[Cooling] Room temperature:
value of oE1 to oE2 will be small.
20°C~30°C (DB)
2) If the outdoor temperature is high,
Outdoor temperature:
7
the value of oE1 to oE2 will be
15°C~40°C (DB)
large.
[Heating] Room temperature:
Judgement: oE1, oE2>normal value
20°C~30°C (DB)
··· This means insufficient refrigerant.
Outdoor temperature: oE1, oE2<normal value
0°C~15°C (DB) ··· This means excessive refrigerant.
Indoor unit capacity Display at check mode 0 � iE < 50% 50% � iE < 100%
0.8 to 2.0 06~16 1.0 x iE 1.0 x iE
2.5 to 4.0 18~32 0.7 x iE 2.0 x iE
5.0 40~48 0.7 x iE 2.7 x iE - 100
Page 7-11
SMGB0032-rev1 - 06/2006
Test run
7/12 TEST RUN
Example:
� Cooling process
Indoor unit 1.0 2.5 2.5 4.0
iE (%) (from the checking data) 20 30 55 40
Converted value of iE 20 21 50 28
(1.0 X 20) (0.7 X 30) (2 X 55-60) (0.7 X 40)
Sum of converted value of iE (A) 119 (= 20+21+50+28)
Normal value (B) 78 to 351 (13 x 6 – 13 x 27)
Judgement OK [(A) is within the range (B).]
� Heating process
Indoor unit 1.0 2.5 2.5 4.0 RAS-10FSNE
Ti (indoor suction temperature) 26 27 23 23 -
Average of Ti 24
(To be added depending on the indoor unit capacity)
To (outdoor temperature) (°C) 10
oE1 + oE2 (%) (A) 74 (37+37)
Normal value (*1) (B) 72
Judgement OK [(A) is within the range (B) �15]
Page 7-12
SMGB0032-rev1 - 06/2006
Test run
TEST RUN 7/13
RAS-5HP (heating
RAS-5HP (heatingprocess)
process)(OE1)
(OE1) RAS-8HP
RAS-8HP (heating
(heatingprocess)
process)(OE1)
(OE1)
Outdoor temperature (°C)
RAS-10/12HP (heating
RAS-10HP (heating process)(OE1)
process) (OE1) RAS-14/16HP (heating
RAS-16HP (heating process)(OE1)
process) (OE1)
Outdoor temperature (°C)
RAS-18/22HP (heating
RAS-20HP (heating process)(OE1+OE2)
process) (OE1+OE2) RAS-24/32HP
RAS-24, 30HP(heating
(heatingprocess)
process)(OE1+OE2)
(OE1+OE2)
7
Outdoor temperature (°C)
� NOTE:
1. Use these curves when you collect the checking data that is provided by the CHECK mode.
2. If the data provided by the CHECK mode is within �15%, the refrigerant charging amount is appropriate.
Page 7-13
SMGB0032-rev1 - 06/2006
Test run
Page 7-14
SMGB0032-rev1 - 06/2006
Troubleshooting
8. Troubleshooting
CONTENTS
Page 8-1
SMGB0032-rev1 - 06/2006
Troubleshooting
8/2 TROUBLESHOOTING
3 Turn auto-addressing starts During the auto-addressing, you can check the following items by
means of the 7-segment display of the outdoor unit.
Outdoor unit
printed 1. Disconnection of the power supply to the Indoor Unit.
circuit board
2. Duplication of the Indoor Unit number.
PCB 1
Normal case The 7-segment display of the outdoor unit is not indicated.
If there is something wrong, the 7-segment display of the outdoor unit displays the following indications:
Page 8-2
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/3
8
insulation resistance is 0 �.
There is a possibility that the refrigerant oil may be
oxidized. If the emergency operation is performed,
the other compressor may be damaged.
2. If the total capacity of the Thermo-ON indoor units
is more than 50% of the outdoor unit capacity, the
emergency operation is available.
3. In this emergency operation, the frequency of the
compressor is not controlled at each 1Hz.
Therefore, the alarm codes "07", "43", "44", "45" or
"47" may be displayed on the LCD. Details of alarm
codes are shown in the alarm code table (page 8-14).
4. This emergency operation does not provide the
sufficient cooling capacity and the sufficient heating
capacity.
5. This method is a temporary emergency operation
when the inverter compressor is damaged. Therefore,
replace the inverter compressor as soon as possible.
6. Set the No.1 pin of DSW7 to OFF and the No.1 pin of
DSW1 to OFF after installing the new compressor. If
you do not perform this setting, the inverter
compressor will be damaged.
Page 8-3
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING
8/4
8.1.3. FAILURE OF THE POWER SUPPLY TO THE INDOOR UNIT AND THE REMOTE CONTROL SWITCH
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Insufficient connection or
incorrect connection of the
Insufficient indoor unit PCB
contacting at the
Correctly connect the
connectors of the Check the connectors
Insufficient connection connector
remote control
switch or incorrect connection of the
indoor unit PCB in the remote
control switch
Unconnected wires to PCB Check the connectors Correctly connect the wires
Failure of PCB
Check PCB by means of the
Failure of PCB Replace PCB if it failed
self-check mode *2)
Page 8-4
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/5
8.1.4. ABNORMAL TRANSMISSION BETWEEN THE REMOTE CONTROL SWITCH AND THE INDOOR UNIT
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Disconnection or insufficient contacting Check the cable and the Repair the cable or connect
of the remote control cable connections the cable
Failure of PCB Disconnected wire to PCB Check the connectors Correctly connect the wires
(in the indoor
unit and the
remote control
switch) Check PCB by means of the
Failure of PCB Replace PCB if it failed
self-check mode *2)
Page 8-5
SMGB0032-rev1 - 06/2006
Troubleshooting
8/6 TROUBLESHOOTING
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Failure of
the
RUN LED is ON magnetic Measure the voltage
and the LCD is Insufficient Replace PCB for the
switch for between the contacting
indicated contacting outdoor unit
the outdoor parts
However, the unit fan
system does not motor
operate
(For example,
the indoor fan, Measure the resistance
Failure of the comp. motor
the outdoor fan between two wires
or the
compressor does Replace the compressor
not operate)
Check for an abnormal
Failure of the comp.
sound from the Comp.
Failure of
the Check that the magnetic
Insufficient Replace the magnetic
magnetic switch activates correctly or
contacting switch
switch for not
comp.
Disconnected
Check the connections Correctly connect the wiring
wiring to PCB
Failure of
one of PCBs
Failure of Check PCB by means of the
Replace PCB if it failed
PCB self-check mode *1)
Failure of
thermistor
Failure of air
inlet
The Comp. does thermistor Disconnec- Replace or correctly
tion of Check it by
not stop or start connect the wires
thermistor self-checking *2)
even if the if Abnormal Operation exists
setting
temperature
Abnormal operation of the
on the LCD
remote control switch cord
changes to *3)
Page 8-6
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/7
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Page 8-7
SMGB0032-rev1 - 06/2006
Troubleshooting
8/8 TROUBLESHOOTING
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Failure of the
Failure of
Thermistor
the Check the Thermistor by Replace or Correctly
Discharge means of the connect the wiring when
Air Temp. Disconnected self-check mode *2) it is abnormal
Thermistor Wire of the
Thermistor
Indoor fan speed
does not change
Failure of the Remote Control
Replace if it failed
Switch
Check it by means of the
self-check mode *1)
Failure of PCB for the indoor
Replace if PCB fails
unit
Failure of Failure of
thermistor thermistor
for outdoor Replace or correctly
evaporating connect when it is abnormal
Disconnected
temp. during
wire of
heating
thermistor
Disconnected
Measure the resistance of
4-way valve
coil
coil
Failure of
Replace the 4-way valve
4-way valve
Incorrect
activation of Enforced power supply
No defrost 4-way valve
operation mode
is available
Disconnected control wires
during the
between indoor unit, CH unit Check the connectors Correctly connect the wiring
heating process
and outdoor unit
or the defrost
operation
continues
Disconnected
Check the connectors Correctly connect the wiring
wiring to PCB
Failure of
the outdoor
units of PCB
Failure of Check PCB by means of the Replace PCB when the
PCB self-check mode *1) check mode is not available
Disconnected
Check the connectors Correctly connect the wiring
wiring to PCB
Failure of
the Indoor
Unit of PCB
Failure of
PCB
Page 8-8
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/9
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Excessively
small diameter Measure and check the
Use the correct pipes
tube or long field-supplied pipes
piping
Incorrect
Check whether or not the
activation of the Replace the check valve for
temp. difference exists
check valve of the outdoor unit
before/after the check valve
the outdoor unit
Failure or
malfunction of Is there an operation sound
Replace the coil
the expansion from the coil?
valve
Clogged strainer
in the indoor
unit; CH-unit;
Check the temp. difference
at the inlet and the outlet of
Replace the strainer in the
8
clogging at the indoor unit, CH-unit
the strainer
low pressure
piping
Clogging at the
low pressure Check the temp. difference Remove the clogging
piping
Insufficient air Check for clogged air filter Clean the air filter
flow to the
indoor unit
heat
Check for an obstacle at the
exchanger Remove the obstacles
inlet or the outlet
Page 8-9
SMGB0032-rev1 - 06/2006
Troubleshooting
8/10 TROUBLESHOOTING
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Excessively
Correctly charge the
charged Check each temp.
Excessively refrigerant
refrigerant
high
discharge
Non-
pressure Check each temp. and each Charge the refrigerant after
condensate gas
pressure the vacuum pumping
in cycle
Clogging of
the discharge Check for clogging Remove the clogging
piping
Insufficient
cooling process Check for clogging Remove the clogging
Failure of the
bypass Check for Leakage of the
Replace the solenoid valve
solenoid Solenoid Valve
Excessively valve
high suction
pressure Malfunction
Check the Temp. Difference
or internal
between the Inlet and the Replace the 4-way valve
leakage of the
Outlet of 4-Way Valve
4-way valve
Page 8-10
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/11
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Gas leakage
Correctly charge the
or insufficient
Measure superheat refrigerant after the gas
refrigerant
leakage check and repairing
charge
Excessively
small Measure the field-supplied
Use the specified pipes
diameter or piping
long piping
Excessively
low air temp.
Check for any
through Remove the cause of the
short-circuited air
the outdoor short-circuited air
to the outdoor unit
unit heat
exchanger
Defrosting is
Check the thermistor Replace the thermistor
insufficiently
for the defrost operation for the defrost operation
completed
Page 8-11
SMGB0032-rev1 - 06/2006
Troubleshooting
8/12 TROUBLESHOOTING
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Excessively
Excessively high air temp.
high Check whether or not the Remove the cause of the
to the indoor
discharge short-circuited air exists short-circuited air
unit heat
pressure exchanger
Excessively
Check the refrigerant Correctly charge the
charged
quantity *1) refrigerant
refrigerant
Non-
condensate Check the refrigerant Recharge the refrigerant
gas in ref. quantity *1) after the vacuum pumping
cycle
Insufficient
heating process Clogging of
the discharge Check for clogging Remove the clogging
pr. piping
Failure of the
bypass Check for leakage of the
Replace the solenoid valve
solenoid solenoid valve
Excessively valve
high suction
pressure Malfunction
Check the temp. difference
or internal
at the inlet and the outlet of Replace the 4-way valve
leakage of
the 4-way valve
4-way valve
Page 8-12
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/13
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Indoor unit fan runner is hitting Adjust the position of the fan
Visually inspect it
the casing runner
Cooling or
heating process Liquid ref. Adjust the suction gas temp.
Ensure superheat
with an abnormal Abnormal compression and pressure
sound sound from
the Wear or
compressor breakage of Abnormal Sound from the
Replace the compressor
the internal Inside of the Compressor
comp. parts
No heating
Check the Resistance Replace the oil heater or the
by the oil
(Oil Heater, Fuse) fuse
heater
Humming sound from the Check the surface of the Replace the magnetic
magnetic conductor contacts switch
Outdoor fan Obstacle at the outdoor fan Check the obstacles Remove the obstacles
8
does not operate
when the
compressor Wait for the switching of If the 4-Way Valve does not
Watching condition for the
operates the 4-Way Valve switch, check for insufficient
heating process
(1 ~ 3 minutes) refrigerant
Page 8-13
SMGB0032-rev1 - 06/2006
Troubleshooting
8/14 TROUBLESHOOTING
If the RUN LED flickers for 2 seconds, there is a failure in If the RUN LED flickers 5 times (5 seconds) with the unit number
the transmission between the Indoor Unit and the Remote and the alarm code displayed, make a note of the alarm code
Control Switch. Possible causes are: (refer to the table below) and ask your retailer for service.
Page 8-14
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/15
Alarm code
Yes
Faulty PCB
Faulty
Check the connections Repair the connection
connection
Page 8-15
SMGB0032-rev1 - 06/2006
Troubleshooting
8/16 TROUBLESHOOTING
Alarm code
Yes No
Is the voltage No
between PCN3#1 voltage
and the fasten terminal Faulty PCB1
"N" 220V or 240V during
Y52C1 ON?
No (No looseness)
Yes Faulty PCB1
No Yes
Is the protection
device still operating? Is PCN2 or PCN3 Restart after connecting
(No continuity between #1 loosened? PCN2 or PCN3 correctly
and #3 of PCN2)
Yes
No voltage
Does CMC1 turn ON for
Faulty PCB1
more than three seconds
Yes
Normal PCB1
Check the activation of the following safety devices. Remove the cause after checking
� High-Pressure Switch
PSH: 4.15 MPa (R410A)
Check item
Unit Connector for Fasten terminal Connector for the
CMC1 protection device
FSN(E)/FXN(E) PCN3 N PCN2, PCN16,
PCN17,PCN18,
PCN19 and PCN33
FSVNE PCN9 N PCN6
Page 8-16
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/17
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Faulty
Pressure
Measure the discharge
pressure. Check the
continuity after the decrease
Replace the pressure switch
if faulty
8
Switch
of the pressure
Faulty High-
Pressure Insufficient Measure the resistance Fix the looseness.
Switch Contacting by means of the tester Replace the connector
Incorrect
Check the connections Repair the connections
Connection
Page 8-17
SMGB0032-rev1 - 06/2006
Troubleshooting
8/18 TROUBLESHOOTING
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Activation of the
high-pressure Mixture of the non-condensate Check the air temp. Recharge the refrigerant
switch due to gas in the refrigerant cycle and the pressure after the vacuum pumping
the excessively
high discharge
pressure Clogging of the discharge
Check for clogging Remove the clogging
piping
Clogging of the check valve Check for clogging Replace the check valve
Incorrect
Connection Repair connections
Page 8-18
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/19
Alarm code
Abnormal transmission between the indoor units and the outdoor unit
��
� The RUN LED flickers and "ALARM" is displayed on the remote control switch.
� The unit number, the alarm code and the unit code are alternately displayed on the set temperature section.
The unit number and the alarm code are displayed on the display of the outdoor unit PCB.
� This alarm is displayed when an abnormal operation is maintained for three minutes after the normal
transmission between the indoor units and the outdoor unit. Also, an abnormal operation is maintained for
30 seconds after the micro-computer is automatically reset.
The alarm is displayed when the abnormal transmission is maintained for 30 seconds from the starting of
the outdoor unit.
� Investigate the cause of the overcurrent and take the necessary action when the fuses are blown out or
the breaker for the outdoor unit is activated.
� FSVNE
*1) In case that the terminal resistance (DSW5-1P) is OFF when the H-Link Connection is performed.
Page 8-19
SMGB0032-rev1 - 06/2006
Troubleshooting
8/20 TROUBLESHOOTING
Yes
Yes
Yes
Yes
Is connector (PCN1, CN1)
Remove CN2 of Plug PCN1 and CN1
for the transformer
PCB1 correctly Outdoor
loosened?
unit
Yes Yes
Yes Yes
Is LED3 (yellow) Is the fuse for PCB1
Replace the fuse
on PCB1 ON? blown out?
No No
Is DSW5-1P No
(end terminal resistance) Set it correctly
on PCB1 ON?
Yes
No Is voltage between No
Is LED1 (red) on
"R1" and "N" of PCN1 on Check CH-unit wiring
PCB1 ON?
PCB 220V or 240V?
Yes
Yes
Yes
Is connector (CN23, CN7)
Plug CN23 and CN7
for transformer on PCB
correctly
is loosened?
No
No
To next Page
Page 8-20
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/21
No Faulty PCB
Is LED2 (yellow) No No
Are other units
on PCB flickering more
in same condition?
than once in 10 seconds?
Yes
Indoor
Does the refrigeration No unit
system setting between
Set correctly
DSW1 on PCB1’ and
DSW5 on PCB1’ match?
Yes
Faulty PCB1
Page 8-21
SMGB0032-rev1 - 06/2006
Troubleshooting
8/22 TROUBLESHOOTING
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Blown out fuse Short circuit of the control Measure the insulation Remove the short circuit
for control circuit circuit (to ground) resistance and replace the fuse
or activation of
outdoor unit
breaker Faulty solenoid coil for the
Measure the resistance of Replace the magnetic
(Outdoor Unit magnetic switch for the comp.
coil switch and the fuse
and CH-unit) motor
Disconnected wires to PCB Check the connections Correctly connect the wires
Faulty PCB
(outdoor unit,
indoor unit)
Faulty PCB Replace PCB if faulty
Page 8-22
SMGB0032-rev1 - 06/2006
Troubleshooting
8
Page 8-23
SMGB0032-rev1 - 06/2006
Troubleshooting
8/24 TROUBLESHOOTING
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Incorrect wiring Check the connection Nos. Correctly connect the wires
Page 8-24
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/25
Alarm code
Yes
Single phase Correctly connect each phase of
(Is there any phase which is not connected)? the power source
PCB1 is normal
No
Yes
Correctly connect each phase of
Reverse phase connection?
the power source
PCB1 is normal
No
Yes
Is there any excessive voltage decrease Abnormal operation with the
at the power source? power source
PCB1 is normal
No
� NOTE:
PCB1: Outdoor unit printed circuit board.
� FSN(E)/FXN(E) � FSVNE
8
Voltage for unit to Voltage for unit to
be suspended be suspended
Running voltage: Running voltage:
342 to 456V 207
198toto253V
264V
Starting Starting
voltage: Less voltage: Less
than 323V than 187V
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Page 8-25
SMGB0032-rev1 - 06/2006
Troubleshooting
8/26 TROUBLESHOOTING
Alarm code
Yes
FSN(E)/FXN(E) Is the voltage over 323V during
the operation? No
FSVNE Is the voltage over 187V during
the operation?
Yes
Yes
How is the Compressor stops
Faulty ISPM. Replace
Does LED201 on ISPM ON? compressor immediately (lower
ISPM.
operation? than 30Hz)
Compressor stops
No
when frequency
increases (Approx.
No 30Hz to 60Hz)
Is the connection correct
between ISPM and
Connect correctly
Reactor (PCL) with Capacitor
(CB1, 2) or CMC?
� Be extremely careful because
Yes (Loose wiring
of the high voltage
Change of color)
FSN(E)/FXN(E) Is the DC voltage Yes No
over 460V?
Check the capacitors Replace the capacitors
FSVNE Is the DC voltage
(CB1, 2)
over 253V
240V?
Fault
Normal Capacitors have high voltage.
No
Be extremely careful *1)
*1): If the capacitor has a high voltage, perform the high-voltage discharge procedure. Refer to section 8.3.4.
*2): Checking procedures of the diode module are displayed in item 8.3.4.
*3): DC voltage measuring position:
ISPM "P" Terminal to "+" Terminal of Tester, "N" Terminal to "–" Terminal of Tester Measuring Position: DC 1000V.
Page 8-26
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/27
Alarm code
No
Is the power supply voltage 380V ±10% Check the wiring and the
or 415V ±10%? cable capacity
Yes
No
Is the voltage over 323V during the operation?
Yes
Frequency can
No increase higher than
60Hz
Yes
Fan stops
How is the fan Faulty fan controller.
Does LED201or FANM turn ON? immediately (Lower
operation? Replace FANM
than 30Hz)
No
Is the fuse cut out?
Yes
Restart fuse
*1): If the capacitor has a high voltage, perform the high-voltage discharge procedure as described later
*2): Checking procedures of the diode module are displayed later
FANM: Inverter fan controller
Page 8-27
SMGB0032-rev1 - 06/2006
Troubleshooting
8/28 TROUBLESHOOTING
Alarm code
Cool
Plug connection
No Is the connector of
CN12 for Ex. Valve of Note:
CN12 of PCB1 oudoor bypass See connector numbers in
properly connected properly? the next page
Yes
TROUBLESHOOTING 8/29
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Ref. cycle is different from the Check the ref. cycle and the
Repair the wiring
electrical system electrical system
8
Overcharged refrigerant (Refer to Figure
refrigerant
in "Test Run of SM".)
Faulty
discharge Incorrect Correctly mount the
Check the mounting state
gas mounting thermistor
thermistor
Remove looseness,
Incorrect
Check the connections Replace the connector or
connection
Repair the connections
Page 8-29
SMGB0032-rev1 - 06/2006
Troubleshooting
8/30 TROUBLESHOOTING
Alarm code
No
Is the thermistor on top of
Faulty thermistor
compressor OK? *1)
Yes
No
Is the thermistor installed Install the thermistor
correctly on the compressor? correctly
Yes
Cool
Cooling process
No
Yes Yes
Yes
No
Is refrigerant Charge correct refrigerant
correctly charged? volume
Yes
Yes
Repair leaks of gas.
Is gas leaking?
Correctly charge refrigerant
No
Remove the cause of short
path of discharge air to the
air intake of the outdoor unit
*1): Refer to "Characteristics of thermistor"
Page 8-30
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/31
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Ref. cycle is different from the Check the ref. cycle and the
Repair the wiring
electrical system electrical system
Faulty
discharge Incorrect Correctly mount the
Check the mounting state
gas mounting thermistor
thermistor
Remove looseness,
Incorrect
Check the connections Replace the connector or
connection
Repair the connections
Page 8-31
SMGB0032-rev1 - 06/2006
Troubleshooting
8/32 TROUBLESHOOTING
Alarm code
Excessively high discharge gas temperature at the top of the compressor chamber
��
� The RUN LED flickers and "ALARM" is displayed on the remote control switch.
� The unit number, the alarm code and the unit code are alternately displayed on the set temperature section.
The unit number and the alarm code are displayed on the display of the outdoor unit PCB.
� This alarm is displayed when the following conditions occur three times within one hour:
(1) The temperature of the thermistor on the top of the compressor is maintained higher than
132 °C for ten minutes;
(2) The temperature of the thermistor on the top of the compressor is maintained higher than
140 °C for five seconds.
Position of the Thermistor
No
THM9
THM12
Note: ���
���
fix compressor
Is the thermistor installed Install the thermistor See position of the
THM13 ���
correctly on the compressor? correctly thermistor in the next
THM14
page ���
THM16 ���
Yes
No. of compressors 1 2 2 3 4 5 6
Was the compressor in cooling Heat
mode or heating mode when Heating process
the alarm occurred?
Exp. Valve connector number
Cooling
5, 8 FSN(E)/FXN(E) CN10
No
Note:
Is the amount of refrigerant Charge the correct See connector numbers in
correct? refrigerant volume the next page
Yes
No
Is the gas leaking? Check the exp. valve
Yes
Page 8-32
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/33
Ref. cycle is different from Check the ref. cycle and the
Repair the wiring
the electrical system electrical system
Faulty
discharge Incorrect Correctly mount the
Check the mounting state
gas mounting thermistor
thermistor
Remove looseness, replace
Incorrect
Check the connections the connector or repair the
connection
connections
Page 8-33
SMGB0032-rev1 - 06/2006
Troubleshooting
8/34 TROUBLESHOOTING
Alarm code
Activation of the protection device for the outdoor fan motor for FSN(E)/FXN(E)
��
� The RUN LED flickers and "ALARM" is displayed on the remote control switch.
� The unit number, the alarm code and the unit code are alternately displayed on the set temperature section.
The unit number and the alarm code are displayed on the display of the outdoor unit PCB.
� This alarm code is displayed when the temperature of the internal thermostat (ITO1, 2) for the outdoor fan
motor is higher than 130 °C.
Yes
Yes
No
<Common> No
If the voltage is over 264V or
Is 220V or 240V applied across R2
under 187V, check the power
and S2 on PCB2?
source and check the wiring
Is 220V or 240V applied across EF5(1)
around the outdoor unit PCB
and N of TB1?
Yes
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Incorrect
Check the connections Repair the connections
connection
Page 8-34
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/35
Alarm code
Abnormal operation of thermistor for the indoor unit air inlet temperature
�� (air inlet thermistor)
� The RUN LED flickers and "ALARM" is displayed on the remote control switch.
� The unit number, the alarm code and the unit code are alternately displayed on the set temperature section.
The unit number and the alarm code are displayed on the display of the outdoor unit PCB.
� This alarm code is displayed when the thermistor is short-circuited (less than 0.24 k�) or cut (greater
than 840 k�) during the cooling process or the heating process. The system is automatically restarted
when the fault is removed.
No
Is THM1 connected to (intake)
Connect it
of PCB?
Yes
No
Is the resistance of THM1
Faulty thermistor
between 0.24k� and 840k�?
Yes
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
8
Repair the wiring and the
Incorrect connection Check the connection
connections
� NOTE:
Thermistor This data is applicable to the following
resistance thermistors:
(K�) 1. Indoor unit discharge air temperature,
2. Indoor unit liquid refrigerant temperature
3. Indoor unit air inlet temperature
4. Outdoor temperature
5. Outdoor unit evaporating temperature
6. Indoor unit gas piping
Air temperature (°C)
Thermistor characteristics
Page 8-35
SMGB0032-rev1 - 06/2006
Troubleshooting
8/36 TROUBLESHOOTING
Alarm code
Abnormal operation of the thermistor for the indoor discharge air temperature
�� (air outlet thermistor)
� The RUN LED flickers and "ALARM" is displayed on the remote control switch.
� The unit number, the alarm code and the unit code are alternately displayed on the set temperature section.
The unit number and the alarm code are displayed on the display of the outdoor unit PCB.
� This alarm code is displayed when the thermistor is short-circuited (less than 0.24 k�) or cut (greater
than 840 k�) during the cooling process or the heating process. The system is automatically restarted
when the fault is removed.
No
Is THM2 connected to (intake)
Connect it
of PCB?
Yes
No
Is the resistance of THM2
Faulty thermistor
between 0.24k� and 840k�?
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Page 8-36
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/37
Alarm code
Abnormal operation of the thermistor for the indoor unit heat exchanger liquid
�� pipe temperature (freeze protection thermistor)
� The RUN LED flickers and "ALARM" is displayed on the remote control switch.
� The unit number, the alarm code and the unit code are alternately displayed on the set temperature section.
The unit number and the alarm code are displayed on the display of the outdoor unit PCB.
� This alarm code is displayed when the thermistor is short-circuited (less than 0.24 k�) or cut (greater
than 840 k�) during the cooling process or the heating process. The system is automatically restarted
when the fault is removed.
No
Is THM3 connected to (intake)
Connect it
of PCB?
Yes
No
Is the resistance of THM3
Faulty thermistor
between 0.24k� and 840k�?
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Faulty PCB
Replace PCB and
check the operation
Replace PCB if faulty
8
Page 8-37
SMGB0032-rev1 - 06/2006
Troubleshooting
8/38 TROUBLESHOOTING
Alarm code
Abnormal operation of the thermistor for the indoor unit heat exchanger
�� gas pipe temperature (gas piping thermistor)
� The RUN LED flickers and "ALARM" is displayed on the remote control switch.
� The unit number, the alarm code and the unit code are alternately displayed on the set temperature section.
The unit number and the alarm code are displayed on the display of the outdoor unit PCB.
� This alarm code is displayed when the thermistor is short-circuited (less than 0.24 k�) or cut (greater
than 840 k�) during the cooling process or the heating process. The system is automatically restarted
when the fault is removed.
No
Is THM5 connected to (intake)
Connect it
of PCB?
Yes
No
Is the resistance of THM5
Faulty thermistor
between 0.24k� and 840k�?
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Page 8-38
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/39
Alarm code
No
Is THM4 connected to (intake)
Connect it
of PCB?
Yes
No
Is the resistance of THM4
Faulty thermistor
between 0.24k� and 840k�?
Yes
Faulty PCB
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Faulty PCB
Replace PCB and
check the operation
Replace PCB if faulty 8
� NOTE:
Thermistor This data is applicable to the following
resistance thermistors:
(K�) 1. Indoor unit discharge air temperature,
2. Indoor unit liquid refrigerant temperature
3. Indoor unit air inlet temperature
4. Outdoor temperature
5. Outdoor unit evaporating temperature
6. Indoor unit gas piping
Air temperature (°C)
Thermistor characteristics
Page 8-39
SMGB0032-rev1 - 06/2006
Troubleshooting
8/40 TROUBLESHOOTING
Alarm code
Activation of the protection device for the indoor fan motor
�� (except RCI and RPK)
� The RUN LED flickers and "ALARM" is displayed on the remote control switch.
� The unit number, the alarm code and the unit code are alternately displayed on the set temperature section.
The unit number and the alarm code are displayed on the display of the outdoor unit PCB.
� This alarm code is displayed when the temperature of the internal thermostat for the indoor fan motor is
higher than 130 °C.
Yes
No No No
Is the continuity present
Does the indoor
at the internal thermostat Is the fan motor hot? Replace the motor
fan run?
of the indoor fan motor?
Yes Yes
No
Is the connection bad Repair the wiring and the
at the connector? connections
Yes
No
Is the coil resistance of the
Replace the motor
fan motor normal?
Yes
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Incorrect
Check the connections Repair the connections
connection
Page 8-40
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/41
Alarm code
Does the indoor When the cause is checked by this flow chart,
fan run? confirm with the fan speed setting is Hi
No
Yes
Yes Insuffcient voltage for PCB2
Is LED 1 on (DC 280V)
Faulty PCB2 Replace PCB2
PCB2 OFF?
No
No Is the voltage between Vcc 15 and
Is DC power supply for GND1 of PCB2 15V �10%
Faulty PCB2 Replace PCB2
PCB2 correctly?
Yes
Yes
Is LED 4 on Faulty PCB1 or Insuffcient voltage for PCB 1 Replace PCB1 or
PCB1 OFF? Transformer Transformer
No
No Is the voltage between Vcc05 and
Is DC power supply for Faulty PCB1 GND of PCB1 5 �5% Replace PCB1 or
PCB1 correctly? or Transformer Is the voltage between Vcc12 and Transformer
GND of PCB1 12 �10%
8
Yes
Is fan motor speed Yes Remove CN201 on PCB2.
control command to fan Faulty fan motor Is the voltage between CN201 #3 and Replace fan motor
motor correctly? GNC1 more than 1V?
No
Yes Is the voltage between CND of PCB1
Is ulse signal to PCB2 and PC1 2# of PCB2 several voltage?
Faulty PCB2 Replace PCB2
correctly?
No
Electrical
Faulty PCB1 Box
Yes
Replace PCB1
Transformer
Page 8-41
SMGB0032-rev1 - 06/2006
Troubleshooting
8/42 TROUBLESHOOTING
Alarm code
No
No In the case of Hi-Tap No Yes
Does the indoor setting, is the voltage Is the fuse
Replace the PCB
fan run? between #1-#5 ofCN29 (EF1, EF2) cut out?
on PCB normal?
Yes No
No
Is the connection bad at the Repair the wiring and the
connector? connections
Yes
No
Is the coil resistance of
Replace the motor
the fan motor normal?
Yes
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Incorrect
Check the connections Repair the connections
connection
Page 8-42
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/43
Alarm code
No
No
Is 12 VDC applied across #1
and #3 of the connector CN7 Defective PCB1
of the outdoor unit PCB1?
Yes
Yes
Yes
No
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Indicated
Malfunction of the pressure
pressure value is Check the check joint for
sensor due to a faulty check Replace the check joint
excessively high clogging
joint
or low
Page 8-43
SMGB0032-rev1 - 06/2006
Troubleshooting
8/44 TROUBLESHOOTING
Alarm code
Abnormal operation of the thermistor for the outdoor temperature
�� (outdoor unit ambient thermistor)
� The RUN LED flickers and "ALARM" is displayed on the remote control switch.
� The unit number, the alarm code and the unit code are alternately displayed on the set temperature section.
The unit number and the alarm code are displayed on the display of the outdoor unit PCB.
� This alarm code is displayed when the thermistor is short-circuited (less than 0.2 k�) or cut (greater than
500 k�) during the operation. However, this alarm occurs during the test run mode only. In the case that
the thermistor is abnormal during the operation, the operation continues based on the assumption that
the outdoor temperature is 35 °C (Cooling) / 6 °C (Heating).
No � FSN(E)/FXN(E)
Is THM7 (TA) connected to
Connect it
PCB1?
Yes
Faulty PCB1
� FSVNE
Outdoor unit
ambient
thermistor
(THM7)
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Page 8-44
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/45
Alarm code
Abnormal operation of thermistor for discharge gas temperature on the top of
�� compressor chamber
� The RUN LED flickers and "ALARM" is displayed on the remote control switch.
� The unit number, the alarm code and the unit code are alternately displayed on the set temperature section.
The unit number and the alarm code are displayed on the display of the outdoor unit PCB. (*1)
If you find an abnormal operation of the thermistor, check all the thermistors as shown below.
� This alarm code is displayed when the thermistor is short-circuited (less than 0.9 k�) for one second
or cut (greater than 5946 k�) during the operation.
Faulty PCB1
� � � Faulty Td1
� � � Faulty Td2
Resistance of
thermistor
� � � Faulty Td3
(K�)
� � �
8
Faulty Td4
� � � Faulty Td5
� � � Faulty Td6
Air temperature
Characteristics of Thermistor (*1) Indication on the display
of the outdoor unit PCB
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Page 8-45
SMGB0032-rev1 - 06/2006
Troubleshooting
8/46 TROUBLESHOOTING
Alarm code
Abnormal operation of the thermistor for the evaporating temperature during
�� the heating process (outdoor unit)
� The RUN LED flickers and "ALARM" is displayed on the remote control switch.
� The unit number, the alarm code and the unit code are alternately displayed on the set temperature section.
The unit number and the alarm code are displayed on the display of the outdoor unit PCB. (*1)
If you find an abnormal operation of the thermistor, check all the thermistors as shown below.
� The evaporating thermistor during the heating process is attached to the heat exchanger as shown in the
figure below.
If thIs the thermistor is faulty, such as short-circuit (less than 0,2k�) or cut (more than 840k�) during
eight minutes continuously, this alarm is displayed. The position is indicated below.
No
Is THM10(Te1) or THM11(Te2)
Connect it
connected to PCB1?
Yes
Thermistor
(Evaporating
Is the resistance of the No Temperature
thermistor between 0.2k� and Faulty thermistor for Outdoor Unit)
500k�?
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Thermistor
resistance
(K�)
Page 8-46
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/47
Alarm code
Abnormal operation of the thermistor for suction gas temperature
�� (Suction compressor thermistor FSVNE)
The RUN LED flickers and "ALARM" is displayed on the remote control switch.
The unit number, the alarm code and the unit code are alternately displayed on the set temperature section.
The unit number and the alarm code are indicated on the display of the outdoor unit PCB.
� This alarm code is indicated when the thermistor is short-circuited (less than 1 k�) or cut (greater than
6 M�) during the cooling or heating operation.
No
Is the thermistor conected R25 = 200 k�
Connect it B = 3920 k�
to THM9 of PCB? k�
Yes
No
Is resistance of THM9
Faulty thermistor
between 1k� and 6k�
Yes
Faulty PCB
°C
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Temperature
(°C)
Resistance
(k�)
Temperature
(°C)
Resistance
(k�)
8
0 640.44 65 41.79
5 500.66 70 35.11
10 394.16 75 29.61
15 312.41 80 25.07
20 249.20 85 21.31
25 200.00 90 18.17
30 161.45 95 15.55
35 131.06 100 13.35
40 106.96 105 11.50
45 87.74 110 9.93
50 72.32 115 8.60
55 59.97 120 7.47
60 49.96 125 6.51
Page 8-47
SMGB0032-rev1 - 06/2006
Troubleshooting
8/42 TROUBLESHOOTING
Alarm code
29
Abnormal operation of the low-pressure sensor for the outdoor unit
� The RUN LED flickers and "ALARM" is displayed on the remote control switch.
� The unit number, the alarm code and the unit code are alternately displayed on the set temperature section.
The unit number and the alarm code are displayed on the display of the outdoor unit PCB.
� This alarm code is displayed when the pressure sensor voltage decreases lower than 0.1 V or increases
higher than 4.9V during the operation.
No
Is 5 VDC applied No
across #1 and #3 of the
Faulty PCB1.
connector CN8 of the outdoor
circuit board PCB1?
Yes
Yes
Yes
No
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Indicated
Malfunction of the pressure
pressure value is Check the check joint for
sensor due to a faulty check Replace the check joint.
excessively high clogging.
joint
or low
Page 8-48
SMGB0032-rev1 - 06/2006
Troubleshooting
8/48 TROUBLESHOOTING
Alarm code
No
Correct the wiring connection and
Is the wiring connection correct?
start the unit again.
Outdoor unit PCB is correct
Yes
Page 8-49
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/49
Alarm code
Incorrect capacity setting or combined capacity between the indoor units
�� and the outdoor unit
� The RUN LED flickers and "ALARM" is displayed on the remote control switch.
� The unit number, the alarm code and the unit code are alternately displayed on the set temperature section.
The unit number and the alarm code are displayed on the display of the outdoor unit PCB.
� This alarm code is displayed when the DSW2 (DIP switch for the capacity setting) on the outdoor unit
PCB1 is not set (all the settings from #1 to #3 are at the OFF side) or when the DSW2 has not been
correctly set. (FSN(E)/FXN(E))
� This alarmcode is displayed when the DSW3 (DIP switch for the capacity setting) on the outdoor unit
PCB1 is not set or when DSW3 has not been correctly set. (FSVNE)
� This alarm code is displayed when the total indoor unit capacity is smaller than 50% or greater
than 150% of the combined outdoor unit capacity.
FSN(E)/FXN(E) Are #1-#3 of DSW2 No
on the outdoor unit
PCB1 set correctly?
Set the capacity for PCB1
FSVNE Are #1-#3 of DSW3
on the outdoor unit
PCB1 set correctly?
Yes Set the capacity for PCB.
If I. U. is No. 16 or lower, match
No DSW1 on PCB1 and DSW5 on PCB.
Are #1-#4 of DSW3 on the indoor unit If I. U. is No. 17 or higher,
PCB set correctly? set # 5 of DSW4 to ON on the O.U.
PCB1. Make sure that DSW5 on
Yes the I.U. PCB matches DSW1
setting on the O.U. PCB1
Yes
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Page 8-50
SMGB0032-rev1 - 06/2006
Troubleshooting
8/50 TROUBLESHOOTING
Alarm code
Yes Yes
Is there any indoor unit with the Is the connector CN2 on PCB of Plug the connector CN2 properly and
alarm code "03"? the indoor unit loose? restart the operation
No No
Yes No
Yes
Check the power source, the fuse Check the connections of the PCB
and the transformer of the indoor Is LED3 OFF? of the indoor unit or the connector
unit CN1
No
Yes
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
*1): This abnormal operation is displayed on an indoor unit which is normal, since the malfunction is due to an abnormal operation
of the transmission of the indoor units or due to an abnormal operation of the power source in the same refrigerant cycle and
electrical system. If the power source is abnormal, the abnormal operation cannot be displayed on its indoor unit. Therefore,
this alarm code is displayed on the remote control switch of other normal indoor unit.
Page 8-51
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/51
Alarm code
In the case of H-LINK System, this alarm code is displayed when the DSW1 or DSW4 of the outdoor unit PCB
and the DSW5 of the indoor unit PCB are incorrectly set.
In this case, correctly set DSW1 or DSW4 on the outdoor unit PCB and DSW5 on the indoor unit PCB after
turning off the main switch.
Alarm code
Page 8-52
SMGB0032-rev1 - 06/2006
Troubleshooting
8/52 TROUBLESHOOTING
Alarm code
Abnormal operation of picking up the circuit for the protection (outdoor unit)
��
� The RUN LED flickers and "ALARM" is displayed on the remote control switch.
� The unit number, the alarm code and the unit code are alternately displayed on the set temperature section.
The unit number and the alarm code are displayed on the display of the outdoor unit PCB.
� This alarm code is displayed when AC220V or AC240V is supplied to the voltage between the terminal #3
of PCN14 on PCB1 and the fasten terminal N on PCB1 in the outdoor unit during the inverter compressor
stoppage. This alarm code is displayed when no signal is detected for five seconds when the outdoor fan
stops.
� FSN(E)/FXN(E)
Yes Yes
PCB1 is normal
Check the wiring connection
of other PCB *1)
� FSVNE
IsIs220VAC
230VACorapplied
240VACtoapplied
PCN9 to No
between
PCN9 #1 and
between #3 during
#1 and #3 during Faulty PCB1
stoppage ?
stoppage?
Yes
PCB1 is normal
Check wiring connection
except PCB *1) 8
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Abnormal operation
Check the voltage that is Repair the wiring
of picking up the Incorrect connection
supplied to the connectors connections
circuit for protection
*1): FSN(E)/FXN(E). Check the wiring system that connects to PCN14, PCN2, PCN16, PCN17, PCN18, PCN19 and PCN33
on PCB1.
*1): FSVNE. Check the wiring system connecting PCN9 on PCB.
Page 8-53
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/53
Alarm code
No
Check the wiring connection around
Does the CMC2~6 turn ON?
PCB1
Yes
No
Check the fuses and the wiring
Does the constant speed
between CMC2~6 and the constant
compressor operate?
speed compressor
Yes
Yes Yes
� � � MC2
� � � MC3
� � � MC4
� � � MC5
� � � MC6
Page 8-54
SMGB0032-rev1 - 06/2006
Troubleshooting
8/54 TROUBLESHOOTING
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Incorrect
8
Check the wiring Correct the wiring
wiring
Page 8-55
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/55
Alarm code
Activation for protecting the system from the low compression ratio
��
� The RUN LED flickers and "ALARM" is displayed on the remote control switch.
� The unit number, the alarm code and the unit code are alternately displayed on the set temperature section,
The unit number and the alarm code are displayed on the display of the outdoor unit PCB.
� This alarm code is displayed when a compression ratio , �={(Pd + 0.1) /(Ps + 0.1)} is calculated from
a discharge pressure (MPa) and a suction pressure (MPa), and the condition which is lower than �= 1.8
occurs three or more than three times in 30 minutes.
No
Does the inverter operate? Check the inverter
Yes
No
Check the compressor and
Does the compressor operate?
the power cable
Yes
Yes
Is the four-way valve spindle mounted
Replace the four-way valve if faulty
at the middle position?
No
No
Are the high-pressure sensor and Replace the high-pressure sensor
the low-pressure sensor OK? or the low-pressure sensor if faulty
Yes
Yes
Is there a leak in the solenoid valve for the
Replace SVA if faulty
hot gas bypass (SVA)?
No
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Inverter is not functioning Check the inverter Repair the faulty part
Compressor is not operating Check the compressor Replace the comp. if faulty
Valve stoppage at medium Measure the suction pipe Replace the 4-way valve
position of 4-way valve temp. of the 4-way valve if faulty
Excessively low Abnormal operation of the high- Check the connector for PCB,
compression pressure sensor or the low- the power source and Replace the sensor if faulty
ratio pressure sensor the pressure indication
Page 8-56
SMGB0032-rev1 - 06/2006
Troubleshooting
8/56 TROUBLESHOOTING
Alarm code
Activation for protecting the system from excessively high suction pressure
��
� The RUN LED flickers and "ALARM" is displayed on the remote control switch.
� The unit number, the alarm code and the unit code are alternately displayed on the set temperature section.
The unit number and the alarm code are displayed on the display of the outdoor unit PCB.
� This alarm code is displayed when the compressor is operated under the conditions which are higher
than 1.5 MPa of the suction pressure and the alarm has two or more than two occurrences in 30 minutes.
Yes
Is there a leakage of SVA? Replace SVA if faulty
No
Yes
Is the four-way valve spindle mounted at Replace the four-way valve
the middle position? if faulty
No
No
Replace the low-pressure sensor
Is the low-pressure sensor OK?
if faulty
Yes
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Page 8-57
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/57
Alarm code
Activation for protecting the system from excessively high discharge pressure
��
� The RUN LED flickers and "ALARM" is displayed on the remote control switch.
� The unit number, the alarm code and the unit code are alternately displayed on the set temperature section.
The unit number and the alarm code are displayed on the display of the outdoor unit PCB.
� This alarm code is displayed when the compressor is operated under the conditions which are higher
than 3.8 MPa of the discharge pressure and the alarm has three or more than three occurrences in
30 minutes.
Yes
Is there a leakage of SVA? Replace SVA if faulty
No
Yes
Is the outdoor unit stop valve closed? Open the stop valve
No
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Closed stop valve Check the stop valve Open the stop valve
Excessively high Excessively high air inlet Check the thermistor for inlet
Replace the thermistor if
discharge temp. of the indoor unit and air temp. of the indoor
faulty
pressure the outdoor unit unit and the outdoor unit
Locked Ex. valve with fully Check the connector for Repair connector for PCB or
closed opening PCB ex. valve. Replace it if faulty
Fully closed solenoid valve Check solenoid valve SVD1 Replace coil or CH-Unit
SVD1 (CH-Unit) opening in heating if faulty
Blown out fuses Check the continuity of fuses Replace the fuses
Stoppage of
the indoor fan
<wall type only> Replace PCB and
Faulty PCB Replace PCB if faulty
check the operation
Page 8-58
SMGB0032-rev1 - 06/2006
Troubleshooting
8/58 TROUBLESHOOTING
Alarm code
Activation for protecting the system from excessively low suction pressure
�� (protection from the vacuum operation)
� The RUN LED flickers and "ALARM" is displayed on the remote control switch.
� The unit number, the alarm code and the unit code are alternately displayed on the set temperature section.
The unit number and the alarm code are displayed on the display of the outdoor unit PCB.
� This alarm code is displayed when a suction pressure is lower than 0.09 MPa (0.9 kg/cm²G)
for FSN(E)/FXN(E) or 0.02 MPa (0.2 kg/cm²G) for FSVNE for over 12 minutes and the alarm has
three or more than three occurrences in one hour.
Is the amount of refrigerant correct? No Correctly charge the refrigerant
Yes
Yes
No
Check the indoor unit and outdoor unit ex. valve during the cooling
process and the outdoor ex. valve during the heating process
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
8
ref. or check for leakage correctly charge
Closed stop valve Check the stop valve Open the stop valve
Excessively low Abnormal low or high-pressure Check the connector for Replace the pressure
suction pressure sensor PCB sensor if faulty
(in vacuum)
Correctly connect between
Incorrect connection between the Check the electrical system
the indoor unit and the
indoor unit and the outdoor unit and the ref. cycle
outdoor unit
Incorrect
Check the connection Connect correctly
connection
Page 8-59
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/59
Alarm code
Condition of Activation: When the frequency of the compressor is maintained at 15~18Hz after the compressor
is started, one of the absolute values of the running current at each phase U+, U-,
V+ and V- is less than 0.5A (including 0.5A).
Yes
No
Is the coil resistance
Replace the Comp.
of the comp. normal?
Yes
No
Replace ISPM
*1): P17 is displayed on the 7-segment display on the outdoor unit PCB.
Page 8-60
SMGB0032-rev1 - 06/2006
Troubleshooting
8/60 TROUBLESHOOTING
Alarm code
Activation for protecting the inverter against the instantaneous overcurrent (1)
��
� The RUN LED flickers and "ALARM" is displayed on the remote control switch.
� The unit number, the alarm code and the unit code are alternately displayed on the set temperature section.
The unit number and the alarm code are displayed on the display of the outdoor unit PCB.
� This alarm code is displayed when the electronic thermal relay for the inverter is activated six or more
than six times in 30 minutes. The retry operation is performed five times.
� This alarm code is displayed when the electronic thermal relay for the inverter is activated 6 times in
30 minutes. Two retries are performed.
� Conditions:
1 The inverter current with 105% of the rated current runs continuously for 30 seconds.
2 The inverter current with 105% of the rated current runs intermittently and the accumulated time
reaches up to three and a half minutes, in ten minutes.
Current
Current values
values appear
appear in
in the
the next
next table:
table:
Models Rated current Rated current
Model
380-415V 50Hz
380~415V 50 Hz (400V for (E))
RAS-5FSN 230V 50 Hz
12.5A
RAS-5FSN RAS-8~32FSN(E)/FXN(E)
RAS-8-30FSN(E)/FXN(E)
12.5A 13.5A
–
RAS-8~32FSN(E)/FXN(E) 13.5A Rated –current
Model
220-240V 50Hz
RAS-3FSVNE – 14.5A
RAS-3FSVNE 14.5A
RAS-4FSVNE – 15.0A
RAS-4FSVNE 15.0A
RAS-5FSVNE –
RAS-5FSVNE 19.0A
19.0A
"2"
Is the cause of stoppage "��"
of the troubleshooting by means of the Refer to next page
7-segment display "2" or "4"?
"4"
8
No
Check the pressure and the refrigerant
Smaller than cycle
the activation
current
Abnormal
Check ISPM. 1*) Replace ISPM.
Normal
Abnormal
Is wiring of ISPM correct? Connect ISPM correctly
Normal
Alarm code
Activation for protecting the inverter against the instantaneous overcurrent (2)
��
� The RUN LED flickers and "ALARM" is displayed on the remote control switch.
� The unit number, the alarm code and the unit code are alternately displayed on the set temperature section.
The unit number and the alarm code are displayed on the display of the outdoor unit PCB.
� This alarm code is displayed when the instantaneous overcurrent tripping occurs six times or more than
six times in 30 minutes. The retry operation is performed twice.
� This alarm code is displayed when the electronic thermal relay for the inverter is activated 6 times in
30 minutes. Two retries are performed.
Conditions: the inverter current is 105% of the rated current during 30 seconds continuously or
intermittently, and the accumulated time is more than three minutes during ten minutes. The inverter
current is 150% or greater of the rated current.
Replace ISPM
Yes
Is the compressor running
current the same as the Check the compressor
rated current?
No
Faulty
Check ISPM 1*) Replace ISPM
OK
Yes
Are the input currents of Replace ISPM
three phases nearly equal?
No (Input currents out of balance)
Check the power supply
No
FSN(E)/FXN(E)
FSN(E)/FXN(E) Is
Is the
the supply
supply voltage
voltage 380-415V
380-415V ±10%
±10%?
FSVNE Is the supply voltage 230V _10%±10%?
220-240V
Yes
No
FSN(E)/FXN(E) Is the supply voltage 320V or more
Check the capacity and
during the operation?
the wiring of the power
FSVNE Is the supply voltage 187V or more
source
during the operation?
Yes
No
FSN(E)/FXN(E) Is the supply voltage 320V or more
during the operation when other
devices are operating?
Replace the inverter circuit
FSVNE Is the supply voltage 187V or more
board
during the operation when other
devices are operating?
Yes
Page 8-62
SMGB0032-rev1 - 06/2006
Troubleshooting
8/62 TROUBLESHOOTING
Alarm code
Turn off the power, disconnect No Check the compressor. (If there is
U, V, W from the compressor
a short circuit between the phase
terminals and restart. Does the
lines, replace the compressor)
protection function activate? 2*)
Yes
Faulty
Check the transistor module 1*) Replace the transistor module
Good
Loosen
Is the fixed screw on ISPM
Tighten the screw correctly
loosened?
No
Yes
Is the heat exchanger of the
Remove the clogging
outdoor unit clogged?
No
8
Replace ISPM.
1*): Regarding replacing or checking method for the ISPM refer to item 8.3.4.
2*): Set the #1 pin of DIP switch DSW1 on ISPM to ON when you are restarting with the terminals of the compressor disconnected.
After the troubleshooting, set the #1 pin of DIP switch DSW1 on ISPM to OFF.
Page 8-63
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/63
Alarm code
No
Restart the operation.
Replace the ISPM.
Does it trip soon?
Yes
No
Is the silicon grease coated
Apply the silicon grease between
securely between ISPM and
ISPM and the fan securely *2)
the fan?
Good
Yes
Is the heat exchanger of the
Remove the clogging
outdoor unit clogged?
No
1*): Refer to section 8.3.4. for the replacing procedure and the checking procedure for the ISPM.
2*): Use the silicon grease that is provided as an accessory.
Page 8-64
SMGB0032-rev1 - 06/2006
Troubleshooting
8/64 TROUBLESHOOTING
Alarm code
Yes
This alarm is displayed due to the detected overcurrent generated
Does the motor run?
by the contrary wind. This is normal, check the installation
No
The alarm code is not displayed
Yes
Does the fan stop because of
Remove the foreign matter
the foreign matter?
No
Check the connector CN14 on PCB1 and CN201, CN203, CN206, CN207, U, V, W
on ISPM and CN51 and CN52 of the trunk connector
Yes
Connect the connectors
Are the connectors abnormal?
correctly
No
Yes
Does the motor run? This is normal
No
Page 8-65
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/65
Alarm code
No
Is THM1 connected to (intake)
Connect it
of PCB?
Yes
No
Is the resistance of THM1
Faulty thermistor
between 0.24k� and 840k�?
Yes
Faulty PCB
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
Thermistor
resistance
(K�)
Page 8-66
SMGB0032-rev1 - 06/2006
Troubleshooting
8/66 TROUBLESHOOTING
Alarm code
No
Is THM2 connected to (intake)
Connect it
of PCB?
Yes
No
Is the resistance of THM2
Faulty thermistor
between 0.24k� and 840k�?
Yes
Faulty PCB
Action
Phenomenon Cause Check item
(Turn OFF the main switch)
8
Check the operation
Thermistor
resistance
(K�)
Page 8-67
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/67
Alarm code
Compressor protection
��
� This alarm code is displayed when one of the following alarms occurs three times within six hours. If the
outdoor unit operates continuously without removing the cause of the alarm, the compressor may be
seriously damaged.
You can check these alarms by means of the check mode 1. Follow the action that is indicated in each alarm
chart. You can clear these alarms only by turning OFF the main switch to the system. However, you must
pay careful attention before starting, because there is a possibility of causing serious damages to
the compressors.
Page 8-68
SMGB0032-rev1 - 06/2006
Troubleshooting
8/68 TROUBLESHOOTING
Within seven seconds to ADDS: Number of the Indoor Unit in No. ** Cycle
After (A) RN: No. ** Refrigerant Cycle
seven check another unit
seconds
Forward: Press the "�" switch to
Check mode 1 increase from 00 to 01 to 02 ···
Backward: Press the "�" switch to
decrease from 15 to 14 to 13 ···
8
CHECK Press for more
than three
seconds
� In the Check mode 2, the data of the first three units that
are connected serially to a remote control switch are
available.
� You can press the CHECK switch to disable the Check
Check mode disabled
CHECK Press for more than mode 2.
three seconds Check mode 1 cannot be disabled even if you press the
CHECK switch.
Page 8-69
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/69
� –– (Thermistor is open-circuited
or PCB is defective)
Indoor unit
or
2 air inlet temp.
at thermistor (°C) �� �� Abnormal
129 (Temp. for top of comp.)
�
Indoor unit
FF (Thermistor is short-circuited
3 discharge air temp. at
thermistor (°C) �� �� or PCB is defective)
or
� 255
Indoor unit heat
or
4 exchanger liquid pipe
temp °C �� �� 127 (Temp. for top of comp.)
�
Temperature at Refer to section 8.3.1 “Self-Checking Procedure
5
remote sensor (°C) �� �� of PCB by means of the Remote Control Switch"
�
Indoor unit heat This is indicated only when a remote sensor is connected.
7 exchanger gas pipe
temp. (°C) �� �� The indicator "--" is normally displayed.
RPK series cannot connect a remote sensor.
Therefore, the indicator is "--".
�
Outdoor unit
8 evaporating temp.
during heating (°C) �� �� This indicates the internal information for the remote control switch.
In case of SET-FREE, this indication shows the number of running
compressors.
�
9 Control information
�� �� (Ex.) During the operation of several compressors, the average
temperature of two compressors is indicated.
� If the temperature is higher than 126°C, "���".
Discharge gas temp.
10 at the top of the comp.
chamber (°C) �� ��
�to next page
Page 8-70
SMGB0032-rev1 - 06/2006
Troubleshooting
8/70 TROUBLESHOOTING
Heating Thermo-ON Alarm
Thermo temp. of the
11
remote control switch �� �� Coding Thermo-ON Operation
YH2 PCB
� Dark
relay
Part name
�
Y20B
Y52C2
Y20B
Micro-computer
13 input/output in outdoor
unit �� � Y20A
Symbols with a letter Y
are relays of PCB
� Dark
Outdoor Fan
�
��
Y212
Operation
Operation OFF, Power
OFF, OFF OFF
Power
� Thermo - OFF (Note 1)
�� Thermo - OFF (Note 1)
Alarm (Note 2)
�� Alarm (Note 2)
Freeze protection, overheating protection
� ��
��
Freeze protection, overheating protection
Instantaneous power failure at outdoor unit, reset (Note 3)
Instantaneous
Instantaneous power
power failure
failure at outdoor
at indoor unit, resetunit,
(Notereset
4) (Note 3)
�� Instantaneous power failure atlow
indoor unit, reset (Note 4)
Indication of unit stoppage cause Stoppage
Stoppage
of cooling
of high
process
cooling
due to
process
outdoor temperature, stoppage of heating
due to low outdoor temperature, stoppage
process due to outdoor temperature
��
Compressor
of heating quantity
processchangeover,
due to high stoppage
outdoor (HP³8)
temperature
�� Demand of 4-way
Compressor valve changeover
quantity changeover, stoppage (FX only)
stoppage (HP�8)
Demand,
Demandenforced stoppage
�� ��
of 4-way valve changeover stoppage (FX only)
14 Cause of stoppage ��
Retry due to pressure ratio decrease
Demand, enforced stoppage
��
Retry due to low pressure increase
�� Retry due to pressure ratio decrease
Retry due to high pressure increase
�
�� Retry due to low pressure increase
Retry due to abnormal current of constant speed compressor (HP³8)
��
Retry
Retry due
due to high pressure
to abnormal increase
high temperature of discharge gas, excessive low suction
Abnormal operation occurrence counter �� Retry due to abnormal current of constant speed compressor (HP�8)
pressure
Retry
Retrydue
dueto decrease
to abnormalof discharge gas superheat
high temperature of discharge gas, excessive low
��
Retry due pressure
suction to inverter tripping
�� Retry
Retrydue
dueto voltage decrease
to decrease of discharge gas superheat
Abnormal operation
15
occurrence counter �� ��
��
��
Expansion
Retry due valve opening tripping
to inverter change protection
Operation mode changeover of indoor unit (Note 5)
Retry due to voltage decrease
Enforced thermo-off, when other indoor unit thermo-off
�� Expansion valve opening change protection
�
��
��
Hot start after 4 hours switch on the outdoor unit
Operation mode changeover of indoor unit (Note 5)
Thermo off during energy saving operation
Enforced thermo-off, when other indoor unit thermo-off
Instantaneous power �� Hot start after 4 hours switch on the outdoor unit
16 failure occurrence
counter in indoor unit �� �� � NOTE:
� 1. Explanation of Terms
Thermo-ON: A condition where an indoor unit is requesting
8
Transmission error the compressor to operate.
occurrence counter Thermo-OFF: A condition where an indoor unit is not
17 between remote control
switch and indoor unit
�� �� requesting the compressor to operate.
2. Even if stoppage is caused by "Alarm", "02" is not always
displayed.
� 3. If the transmission between the inverter printed circuit board and
Abnormal operation the control printed circuit board is not performed during 30
seconds, the stoppage cause is d1-05 and the alarm code "04"
18 occurrence counter on
inverter �� �� may be displayed.
4. If the transmission between the indoor unit and the outdoor unit is
� not performed during three minutes, the Indoor Units are stopped.
In this case, the stoppage cause is d1-06 and the alarm code "03"
� may be displayed.
� Countable up to 99.
Over 99 times, "99" is always displayed.
� � NOTE:
� 1. If a transmission error continues for three minutes, one is added to
the occurrence counter.
2. The memorized data can be cancelled by the method which is
� explained in section 8.3.1 "Self-checking Procedure of PCB by
Indication of automatic louver condition means of the Remote Control Switch".
�� : Normal
19 Louver sensor
�� �� �� : Abnormal
�to next page
Page 8-71
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/71
Discharge pressure
20
(high) (x 0.1 MPa) �� ��
�
Suction pressure (low)
21
(x 0.01 MPa) �� ��
�
This is an indication for internal information for the remote
22 Control information
�� �� control switch. This does not have any specific meaning.
� Indication code
Indication
06
06
code Equivalentcapacity
Equivalent capacity(HP)
0.8
0.8
(HP)
08
08 1.0
1.0
25 Outdoor unit code
�� �� 10
10
13
13
1.3
1.3
1.5
1.5
� 14
14
16
16
1.8
1.8
2.0
2.0
Refrigerant cycle
18
18 2.3
2.3
26
number �� �� 20
20
22
22
2.5
2.5
2.8
2.8
26 3.0/3.5
� 26
32
32
3.0/3.5
4.0
4.0
40
40 5.0
5.0
Refrigerant cycle 48 6.0
27
number �� �� 48
64
6.0
8.0
80 10.0
�
Expansion opening indication "n" indicates the total number of Indoor Units;
�
Outdoor unit
30 expansion valve
MV2 opening (%) �� ��
�
Outdoor unit
31 expansion valve
MVB opening (%) �� �� FXN only
�
Estimated electric current indication
Page 8-72
SMGB0032-rev1 - 06/2006
Troubleshooting
8/72 TROUBLESHOOTING
Temperature indication
Indication of category code
Indication of temperature, etc
–– (Thermistor is open-circuited
� or PCB is defective)
Abnormal or
Indoor unit discharge air
2
temp. at thermistor (°C) �� �� 129 (Temp. for top of comp.)
�
Indoor unit heat exchanger FF (Thermistor is short-circuited
3 liquid pipe temp.
(freeze protection) (°C) �� �� or
or PCB is defective)
� 255
or
4 Outdoor temperature (°C)
�� �� 127 (Temp. for top of comp.)
�
Indoor unit heat exchanger Refer to 8.3.1 “Self-Checking Procedure of
5
gas pipe temp. (°C) �� �� PCB by means of the Remote Control Switch"
� � NOTE:
1. During a transient period such as the starting time and other,
Evaporating temp.
6
at heating (°C) �� �� the indicator "--" may be displayed for a limited time.
2. All the data during the Check Mode 2 will be changed to "00"
if a power failure occurs during the alarm display.
�
7 Control information
�� ��
This is an indication for the internal information for the remote
control switch.
This does not have any specific meaning.
8
�
Discharge gas temp. The average temperature is displayed when two compressors
8 at the top of comp. chamber
(°C) �� �� are running.
�
to next page
Page 8-73
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/73
Discharge pressure
9
(high) (x 0.1 MPa) �� ��
�
Suction pressure (low)
10
(x 0.01 MPa) �� ��
�
11 Control information
�� �� This is an indication for the internal information for the remote
control switch.
This does not have any specific meaning.
�
Operating frequency The total frequency is displayed when several compressors
12
(Hz) �� �� are running
�
Expansion opening indication
Compressor running
15
current (A) �� �� The total value is displayed when several compressors
are running
Page 8-74
SMGB0032-rev1 - 06/2006
Troubleshooting
8/74 TROUBLESHOOTING
By means of the 7-segment display and the check switch (PSW) on the PCB1 in the outdoor unit, you can check the total
quantity of the combined indoor units, the 7-segment display operation conditions and each part of the refrigerant cycle.
PSW Check �To start checking, press the PSW2 switch for more than three seconds.
Manual Ref. Cycle PSW3 PSW2
Defrost Auto Check �To proceed checking, press the PSW2 switch for less than two seconds.
�To proceed in the reverse order, press the PSW3 for less than two seconds.
PSW1 PSW2 PSW3 PSW4
· · 4 To cancel this checking, press the PSW2 switch for more than three
seconds. The display will change to the indication one step before.
· ·
Then, press the PSW2 switch once again for more than three seconds.
· · 5 Note: Make sure that the checking mode is cancelled after the checking.
Backward Forward Otherwise, you may cause a malfunction.
PCB
Checking Item relay
Part name PCB relay Part name
PSW3 PSW2 Checking contents Y20A1 Y52C1
� �
Relay for solenoid
Output state of outdoor Y20B Y52C2
1
� �
valve (SVA/F/G)
micro-computer PSW2 PSW3 Y20F1,2 Y52C3
Relay for
Relay for
Y20CH1 Y52C4 compressor
cranckcase heater
Y211 Relay for 4-way Y52C5
Y212 valve Y52C6
7-Segment Relay for 1st fan at Relay for 1st fan at
YFAN1 DC fan
fix speed inverter speed
5 5~~22HP
20 HP
YCH1 Y52C1
SEG4 SEG3 SEG2 SEG1
Y20CHG Y211 Y52C2
Y52C3
Y20F1 Y212
Y52C3
Y20G DC Fan Y20A1 Y20B Y52C4
24
24 ~~ 30
32HP
HP Y20D1 YCH1 Y52C1
Y52C6
Y20CHG Y211 Y52C2
Y20D2
Y52C3
Y213 Y212
Y20F1 Y20F2 Y52C5 Y52C3
PSW3 PSW2
Total of Thermo-ON
2
indoor unit capacity �� PSW2 PSW3
�� ��� ~ ��� (x 1/8 HP)
8
Running frequency of PSW3 PSW2
3 inverter compressor
MC1 �� PSW2 PSW3
��� ��� ~ ��� (Hz)
PSW3 PSW2
Number of running
4
compressors �� PSW2 PSW3
� �~�
PSW3 PSW2
5 Airflow rate
�� PSW2 PSW3
�� � ~ ��
PSW3 PSW2
Outdoor expansion valve
6
MV1 opening ��� PSW2 PSW3
�� � ~ ��� (%)
to next page
Page 8-75
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/75
PSW3 PSW2
Outdoor expansion valve
9
MVB opening
(For 1010
(For toto
32HP)
30HP)
��� PSW2 PSW3
�� � ~ ��� (%)
PSW3 PSW2
Discharge pressure
10
(high) �� PSW2 PSW3
�. � ���� ~ ���� (MPa)
PSW3 PSW2
11 Suction pressure (low)
�� PSW2 PSW3
�. � � ����� ~ ���� (MPa)
Discharge gas temp. on PSW3 PSW2 � = Open Circuited , ��� = Short - circuited
Discharge gas temp. on PSW3 PSW2 � = Open Circuited , ��� = Short - circuited
Discharge gas temp. on PSW3 PSW2 � = Open Circuited , ��� = Short - circuited
Discharge gas temp. on PSW3 PSW2 � = Open Circuited , ��� = Short - circuited
Discharge gas temp. on PSW3 PSW2 � = Open Circuited , ��� = Short - circuited
Discharge gas temp. on PSW3 PSW2 � = Open Circuited , ��� = Short - circuited
to next page
Page 8-76
SMGB0032-rev1 - 06/2006
Troubleshooting
8/76 TROUBLESHOOTING
PSW3 PSW2
22 RESERVE
��� PSW2 PSW3
Estimated running PSW3 PSW2 Indicates running current of primary side of inverter
23 current of compressor
MC1 �� PSW2 PSW3
�� ��� ~ ��� (A)
PSW3 PSW2
Estimated running
25 current of compressor
MC3
(For
(For14
16toto32HP)
30HP)
�� PSW2 PSW3
�� ��� ~ ��� (A)
PSW3 PSW2
Estimated running
26 current of compressor
MC4
(For
(For18
20toto32HP)
30HP)
�� PSW2 PSW3
�� ��� ~ ��� (A)
8
30HP Only)
PSW3 PSW2
Indoor unit
(No, 0 Unit)
��� PSW2 PSW3
��
No. 0 Unit)
� ~ ��� (%)
* 29 expansion
valve opening ~ �
PSW3 PSW2
���
(No. F Unit)
No. F Unit)
��
Note 1
PSW2 PSW3
(Indicates only the units number connected)
� ~ ��� (%)
PSW3 PSW2
Indoor unit
heat exchanger
(No, 0 Unit)
� � � PSW2 PSW3
��
No. 0 Unit)
��� ~ ���� (°C)
to next page
Page 8-77
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/77
from previous page
Indoor unit
(No, 0 Unit)
� �� PSW2 PSW3
��
No. 0 Unit)
��� ~ ��� (°C)
* 31 heat exchanger
gas pipe temp. ~ �
PSW3 PSW2
(No. F Unit)
Note 1
PSW3 PSW2
Indoor unit
(No, 0 Unit)
��� PSW2 PSW3
��
No. 0 Unit)
��� ~ ��� (°C)
*
32 air inlet
temperature. ~ �
PSW3 PSW2
(No. F Unit)
Note 1
PSW3 PSW2
Indoor unit
(No, 0 Unit)
��� PSW2 PSW3
��
No. 0 Unit)
��� ~ ��� (°C)
* 33 discharge air
temperature. ~ �
PSW3 PSW2
(No. F Unit)
Note 1
PSW3 PSW2
Indoor unit
(No, 0 Unit)
��� PSW2 PSW3
�
No. 0 Unit)
(x 1/8 HP)
* 34 capacity
setting. ~ � Refer to the table "Capacity Code of the Indoor Unit" for the
capacity code indication, page 8/65
PSW3 PSW2
(No. F Unit)
Note 1
PSW3 PSW2
Indoor unit
(No, 0 Unit)
��� PSW2 PSW3
�
(No. 0 Unit)
� ~ ��
* 35 cause of
stoppage ~ � Refer to the "Cause of Stoppage" table, for the code
indication at page 8/63
PSW3 PSW2
(No. F Unit)
Note 1
to next page
Page 8-78
SMGB0032-rev1 - 06/2006
Troubleshooting
8/78 TROUBLESHOOTING
from previous page
PSW3 PSW2
Discharge gas temp.
39 decrease protection
restricted control � �� PSW2 PSW3
�
�:
�:
Restricted control is not in operation
Restricted control is in operation
PSW3 PSW2
Discharge gas temp.
40 decrease protection
restricted control � �� PSW2 PSW3
�
�:
�:
Restricted control is not in operation
Restricted control is not operation
PSW3 PSW2
Current protection
41
restricted control � �� PSW2 PSW3
�
�:
�:
Restricted control is not in operation
Restricted control is in operation
8
PSW2 PSW3
(For
(For14
16toto32HP)
30HP) (x 10 times hours)
Page 8-79
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/79
from previous page
PSW3 PSW2
Cause code of stoppage
50
at fan motor controller ��� PSW2 PSW3
� � ~ ��
PSW3 PSW2
Total capacity setting
51
of indoor unit �� PSW2 PSW3
�� ��� ~ ��� (x 1/8 HP)
PSW3 PSW2
Total quantity of
52
combined indoor unit �� PSW2 PSW3
� ��� ~ ��� (sets)
PSW3 PSW2
Address of refrigerant
53
system �� PSW2 PSW3
� �~�
Regarding the mark *, the indoor unit refrigerant cycle number is displayed on the left hand. If more than 16 indoor units are
connected, the indoor wires of next refrigerant cycle number will be displayed subsequently.
Page 8-80
SMGB0032-rev1 - 06/2006
Troubleshooting
8/80 TROUBLESHOOTING
By using the 7-segment and check switch (PSW) on the PCB1 in the outdoor unit, total quantity of combined indoor units,
7-segment operation conditions and each part of refrigerant cycle can be checked.
YFAN2
PSW3 PSW2
Total of Thermo-ON
2
indoor unit capacity �� PSW2 PSW3
�� �� ~ ��
According to “Capacity Code of Indoor
PSW3 PSW2 Unit table”
Running frequency of
3 inverter compressor
MC1 �� PSW2 PSW3
�� ��� ~ ��� (Hz)
PSW3 PSW2
Number of running
4
compressors �� PSW2 PSW3
� �~�
PSW3 PSW2
8
5 Air flow rate
�� PSW2 PSW3
� � ~ ��
Note: the longer number and the longer
PSW3 PSW2 airflow
Outdoor expansion valve
6
MV1 opening ��� PSW2 PSW3
�� � ~ ��� (%)
PSW3 PSW2
Outdoor unit injection
7
opening ��� PSW2 PSW3
�� � ~ ��� (%)
PSW3 PSW2
Discharge pressure
8
(High) �� PSW2 PSW3
�. � �.� ~ �.� (MPa)
to next page
Page 8-81
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/81
from previous page
Discharge gas temp. on PSW3 PSW2 � = Open Circuited , ��� = Short – circuited, ��� = Open circuit failure
PSW3 PSW2 ���� = Open Circuited , ��� = Short - circuited, ��� = Open circuit failure
Evaporating
11
temperature 1 at heating ��� PSW2 PSW3
�� ��� ~ ��� (°C)
PSW3 PSW2 ���� = Open Circuited , ��� = Short - circuited, ��� = Open circuit failure
Ambient air temperature
12
(TO) �� PSW2 PSW3
�� ��� ~ ��� (°C)
PSW3 PSW2 ���� = Open Circuited , ��� = Short - circuited, ��� = Open circuit failure
Compressor inlet
13
temperature �� PSW2 PSW3
� ��� ~ ��� (°C)
PSW3 PSW2
Estimate ruming current
14
of compressor �� PSW2 PSW3
�� (*)
Indoor unit
� � � PSW2 PSW3
��
No. 0 Unit)
��� ~ �� (%)
�
heat exchanger
17 liquid pipe temp.
(freeze protection)
~
PSW3 PSW2
Note 1
(No. F Unit)
to next page
Page 8-82
SMGB0032-rev1 - 06/2006
Troubleshooting
8/82 TROUBLESHOOTING
from previous page
���
(No, 0 Unit)
No. 0 Unit)
Indoor unit
PSW2 PSW3
� ��� ~ �� (°C)
18
heat exchanger
gas pipe temp. ~ �
PSW3 PSW2
(No. F Unit)
PSW3 PSW2
���
(No, 0 Unit)
No. 0 Unit)
Indoor unit
PSW2 PSW3
� � ��� ~ �� (°C)
19
intake air
temperature ~ �
PSW3 PSW2
(No. F Unit)
PSW3 PSW2
���
(No, 0 Unit)
No. 0 Unit)
Indoor unit
PSW2 PSW3
�� ��� ~ �� (°C)
20
discharge air
temperature ~ �
PSW3 PSW2
(No. F Unit)
PSW3 PSW2
Indoor unit
(No, 0 Unit)
��� PSW2 PSW3
�
No. 0 Unit)
(x 1/8 HP)
21 capacity
setting ~ �
(No. F Unit)
���
PSW3 PSW2
8
�
No. F Unit)
PSW2 PSW3
(x 1/8 HP)
(Indicates only the units number connected)
Indoor unit
(No, 0 Unit)
��� PSW2 PSW3
�
No. 0 Unit)
� ~ �� (x 1/8 HP)
22 cause of
stoppage ~ � According to the “Cause of stoppage”
PSW3 PSW2
(No. F Unit)
PSW3 PSW2
Pressure ratio decrease
23
protection control � �� PSW2 PSW3
�
�:
�:
Restricted control is not in operation
Restricted control is in operation
PSW3 PSW2
Discharge pressure
24 increase protection
restricted control � �� PSW2 PSW3
�
�:
�:
Restricted control is not in operation
Restricted control is in operation
to next page
Page 8-83
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/83
from previous page
PSW3 PSW2
TdSH decrease
27 protection restricted
control � �� PSW2 PSW3
�
�:
�:
Restricted control is not in operation
Restricted control is in operation
PSW3 PSW2
Current protection
28
restricted control � �� PSW2 PSW3
�
�:
�:
Restricted control is not in operation
Restricted control is not operation
PSW3 PSW2
Total accumulated hours
29
of compressor MC1 ��� PSW2 PSW3
��
� ~ ����
(x 10 times hours)
30 Defrost interval
�� PSW2 PSW3
�� ��
(minutes)
PSW3 PSW2
Refrigerant system
36
address �� PSW2 PSW3
� �~�
Page 8-84
SMGB0032-rev1 - 06/2006
Troubleshooting
The red LED located on the panel indicates the following alarms:
Alarm 02 Unit protection This alarm is activated when the blinks sequence is two times ON/two seconds OFF
Alarm 03 Transmission error This alarm is activated when the blinks sequence is three times ON/two seconds OFF
Alarm 04 Inverter outdoor This alarm is activated when the blinks sequence is four times ON/two seconds OFF
unit error
8/84 TROUBLESHOOTING
For the rest of the alarms, the blink sequence is one second ON/one second OFF
8.2.7
8.2.6. RUNNING CURRENT OF THE COMPRESSOR
8
Alarm code
unit during retry
Automatic stoppage of the transistor module (IPM
� Error)
(overcurrent, decrease voltage, increase temperature)
�� ��� ��
Instantaneous overcurrent
� �� ��� ��
Abnormal inverter in thermistor
� �� ��� ��
Electronic thermal activation
� �� ��� ��
Inverter voltage decrease
� �� ��� ��
Voltage increase
� �� ��� ��
Abnormal transmission
� �� � ��
Abnormal current sensor
� �� ��� ��
Instantaneous power failure detection
� �� � �
Reset of micro-computer for inverter
(*)�� �� � �
Earth fault detection for compressor (only starting)
(**)�� �� ��� ��
Abnormal power source phase
�� �� � �
(*) for FSN(E)/FXN(E) is b instead of 11
(**) for FSN(E)/FXN(E) is C instead of 12
Page 8-85
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/85
8.2.8
8.2.7. PROTECTION CONTROL CODE ON THE 7-SEGMENT DISPLAY
1. When a protection control is activated, you can see the Code Protection control
protection control indication on the 7-segment display. Overcurrent retry of constant speed
��� compressor
2. The 7-segment display remains ON while the function Vacuum/discharge gas temperature
is working. The 7-segment display turns off when the ��� rising protection retry
function is disabled. Discharge gas SUPERHEAT falling
3. When several protection controls are activated, the code ��� retry
number with higher priority will be displayed. (See below ��� Inverter trip retry
for the priority order). Insufficient voltage/excessive voltage
��� retry
Fan motor controller fan temp. rise
� Higher priority is given to protection control related to ���. protection
frequency control than to other protection controls.
���. Fan motor controller trip retry
Priority Order:
a) Pressure ratio control � FSVNE
b) High-pressure rise protection
Code Protection control
c) Current protection
��� Pressure ratio control (*)
d) Inverter fan temperature rise protection
e) Discharge gas temperature rise protection ��� High-pressure rise protection (*)
f) Low-pressure fall protection
g) 4-way valve switching control ��� Current protection (*)
h) Low-pressure rise protection Inverter fan temp rise protection
���
I) Demand current control
Discharge gas temperature rise
J) High-pressure fall protection ��� protection (*)
K) Oil return control
��� Low-pressure fall protection
L) TdSH fall protection
� Regarding the retry control, the latest retrial will be Oil return control (frequency)
displayed unless a protection control that is related
���
to the frequency control is displayed. High-pressure fall protection
���
� FSN(E)/FXN(E) ��� Pressure ratio falling protection retry
Code Protection control
��� Low-pressure rising retry
��� Pressure ratio control (*)
Page 8-86
SMGB0032-rev1 - 06/2006
Troubleshooting
8/86 TROUBLESHOOTING
8.2.9
8.2.8. ACTIVATING CONDITION OF THE PROTECTION CONTROL CODE FOR FSN(E)/FXN(E)
To monitor the conditions such as the temperature change The activating conditions of the protection control are shown
and others, the control of the frequency and other controls in the table below.
are performed by the protection control in order to prevent
the abnormal operations.
Code Protection control Activating condition Remarks
Compression ratio � 9 � Frequency decrease
��� Pressure ratio control Ps: Suction pressure of compressor [Mpa]
(Pd/(Ps+0.3)) � 2.2 � Frequency increase
High-pressure increase Pd: Discharge pressure of compressor
Pd � 3.6 Mpa (36kgf/cm G)� Frequency decrease
2
��� protection [Mpa]
Inverter output current � 12.5 A (5HP) 13.5 A (8~32HP)
(8-30 HP) �
��� Current protection -
Frequency decrease
Inverter fan temp. increase
��� Inverter fan temp. � 89°C � Frequency decrease -
protection
Temperature at the top of compressor is high
Discharge gas temperature
��� � Frequency decrease (Maximum temperature is different -
increase protection
depending on the frequency)
Low-pressure is excessively low
Low-pressure decrease
��� � Frequency decrease (minimum pressure is -
protection
different depending on the ambient temperature)
When switching,
4-way valve
��� �P<1.0MPa a � Frequency increase �P = Pd - Ps
switching control
�P>1.3MPa � Frequency decrease
8
constant speed compressor minutes, the alarm code "39" is displayed
2
In Case of Ps<0.09MPa (0.9kgf/cm G) for over 12 minutes, or When it activates three times in one hour,
Vacuum/discharge gas
��� discharge gas temperature � 132°C for over ten minutes or the alarm codes "47" (Ps) or "08"
temperature rising retry
discharge gas temperature � 140 °C for over five seconds (Discharge gas) are displayed
Discharge gas Discharge gas SUPERHEAT less than ten degrees is When it activates three times in two hours,
��� SUPERHEAT falling retry maintained for 30 minutes the alarm code "07" is displayed
Automatic stoppage of the transistor module, When it activates three times or six times
Fan motor controller fin
��� activation of the electronic thermal in 30 minutes, the alarm codes "51", "52"
temp increase protection
or abnormal current sensor and "53" are displayed
Insufficient When it activates three times in
Insufficient/excessive voltage at the inverter circuit or CB
��� voltage/excessive 30 minutes, the alarm code "06" is
connector part
voltage retry displayed
Page 8-87
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/87
8.2.10
8.2.9. ACTIVATING CONDITION OF THE PROTECTION CONTROL CODE FOR FSVNE
To monitor the conditions such as the temperature change The activating conditions of the protection control are shown
and others, the control of the frequency and other controls in the table below.
are performed by the protection control in order to prevent
the abnormal operations.
� NOTE:
During the protection control (except during the alarm
stoppage), the protection control code is displayed.
The protection control code is displayed during the
protection control and turns off when you are
canceling the protection control.
After the retry control, the condition of monitoring
continues for 30 minutes.
Page 8-88
SMGB0032-rev1 - 06/2006
Troubleshooting
8/88 TROUBLESHOOTING
�
RUN/STOP
TEMP
After
seven seconds Indi-
Contents
cation
�� Normal
Abnormality (open-circuit, short-circuit, etc.) in circuit for:
Operating automatic PCB
check �� Air inlet temp. thermistor
Result After approx. five seconds (max. �� Liquid pipe temp. thermistor
failure between the indoor unit and �� Gas pipe temp. thermistor
�� EEPROM
8
Transmission of indoor units during this
Abnormal operation (1) �� checking operation
�� Transmission of inverter
�� Low-pressure sensor
one second
To next page
Page 8-89
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/89
If you are using a wireless remote control switch with the built-in receiver part of the wall-type indoor unit and you need to
perform the above checking, perform the following procedure:
1. Turn OFF the power supply.
2. Disconnect the connector (CN25) for
on RPK-0.8~2.0FSNM
PWB(M). or (CN12) for RPK-2.5~4.0FSNM
3. Connect the PC-P1HE.
4. Turn ON the power supply.
After finishing the checking, turn OFF the power supply again and reconnect the connectors according to the previous situation
before the checking.
(ex).
Indication of
unit No. "1"
After seven
seconds
Result � �� � �� � �� �
Release PCB
check mode
�
Press
RESET
� NOTE:
1. If this indication continues and the alarm code "��" is not displayed, this means that each one of indoor unit is not
connected to the remote control switch.
Check the wiring between the remote control switch and the indoor unit.
2. In this troubleshooting procedure, checking of the following parts of the PCB is not available.
PCB in Indoor Unit: Relay circuit, DIP switch, option circuit, fan circuit, protection circuit.
PCB in Outdoor Unit: Relay circuit, DIP switch, option circuit.
3. If this troubleshooting is performed in the system by means of the central station, the indication of the central station may
change during this procedure. However, this is not abnormal.
4. After this troubleshooting, the memory of the abnormal operation occurrence counter, which was described before, will be
deleted.
Page 8-90
SMGB0032-rev1 - 06/2006
Troubleshooting
8/90 TROUBLESHOOTING
3
The LCD changes as shown in the right
figure. � 3 For one
second
� MODE �
After the LCD changes as shown in the
right figure, the RUN indicator flickers
4 For one
twice. second
4
�
�� �
To 11
For three
5
�
seconds
5
��
�� � Unless all the switches are
pressed, the checking does
not proceed to the next item.
8
� NOTES:
You can press the switches in any
order.
Pressing two or more switches
simultaneously is invalid and
not counted.
�
The LCD changes as shown below.
The remote control switch automatically
starts to check the transmission circuit. In case that the transmission
circuit is abnormal, the LCD
6
� remains as shown in the left
figure and the checking does
�� not proceed to the next item.
�
To the next page
Page 8-91
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/91
�
The LCD changes as shown below.
The detected temperature of the
remote control thermostat is displayed
at the (A) part in the figure below.
If the indicators "��" or "��" are displayed at the "A" part, the
7 A � remote control thermostat is abnormal.
��
��
�
The LCD changes as shown below. If you press the RESET switch or you leave the switches for
15 seconds, the data of EEPROM (storage cell inside of the
8
�� � remote control switch) is cleared.
At this time, the number is displayed at the (A) part, which
is shown in the figure below. When the number "��" is
displayed, EEPROM is abnormal.
� A
The LCD changes as shown below. ��
��
9
�� �
If the number which is displayed at the (A) part is "��",
the checking does not proceed to the next item.
After several seconds have passed, the
remote control switch is automatically
activated again.
�
When the remote control switch is Cancellation of EEPROM
activated again, the RUN indicator 3
is ON and the operation is started.
Therefore, press the RUN/STOP �
switch and stop the operation. The LCD changes as shown below and the
remote control switch automatically cancels
the EEPROM.
� NOTE: 11
1. In case that the operation is not
automatically started when the
��
remote control switch is activated
10 again, the detection circuit for the
momentary stoppage may be
abnormal. However, the detection
circuit will not interfere with the The LCD changes as shown below
normal operation.
2. There is a case where the
operation is automatically stopped ��
after the automatic operation 12
when the remote control switch After several seconds have passed, the
is activated again. remote control switch is automatically
activated again. In this case, the operation
is not started automatically.
Page 8-92
SMGB0032-rev1 - 06/2006
Troubleshooting
8/92 TROUBLESHOOTING
8.3.3. SELF-CHECKING PROCEDURE OF THE INDOOR UNIT PCB (ONLY FOR RPK)
A Analog Test
B Relay Test
(B) Analog test If the thermistors for the inlet air temperature, for the discharge air
temperature and for the freeze protection are normal, proceed to
the next step.
8
(C) Each relay test
52H1, 2, 3 Fan
(Low) Wireless
Perform repeatedly receiver part
Check the ON/OFF sound of the
(Red) Wireless
receiver part
relays and the LED.
(Green) Wireless
receiver part
(Yellow)
Termination Turn OFF and reset all the DIP switches as before.
Page 8-93
SMGB0032-rev1 - 06/2006
b. Connect the connect wires to an electrical brazer. The
discharging starts and this results in a hot brazer. Pay
attentionTroubleshooting
not to short-circuit between the terminal P and N.
8/94 TROUBLESHOOTING
RAS-2~5HVRNE
� DANGER:
Perform this high-voltage discharge procedure in
order to avoid an electrical shock.
Procedure:
a. Turn OFF the main switches and wait for three minutes. c. Connect the wires to terminals, P and N on ISPM.
Make sure that no high voltage exists. If LED201 is ON Plug d. Wait for two or three minutes and measure the voltage
after the start and LED201 is OFF after turning OFF the once again. Make sure that no voltage is charged.
power source, the voltage will decrease to lower than
DC50V.
Brazer
b. Connect the connect wires to an electrical brazer. The
discharging starts and this results in a hot brazer. Pay Connecting wires
attention not to short-circuit between the terminal P and N.
RAS-2~5HVRNE
ISPM
ISPM LED201
LED201
RAS-4~12HRNE
N
Plug N
Plug
Plug
Brazer PP
Brazer
Brazer
Connecting
Connecting
Connectingwires
Wires
Wires
ISPM
ISPM LED201
LED201
RAS-4~12HRNE
N
N
Plug
Plug
PP
Brazer
Brazer
Connecting
Connecting Wires
Wires
Page 8-94
SMGB0032-rev1 - 06/2006
ISPM and the - side of the tester to N terminal of ISPM.
If the resistance is more than 10 kΩ, it isnormal.
Troubleshooting
Indoor unit electronic expansion valve Outdoor unit electronic expansion valve
Check the liquid pipe temperature during the
heating process. It is abnormal if the liquid pipe pressure does
Locked with fully closed
It is abnormal if the temperature does not not increase during the cooling process.
increase.
It is abnormal under the following conditions: It is abnormal if the liquid pipe pressure does
the temperature of the freeze protection not increase and the outlet temperature of
Locked with slightly open
thermistor becomes lower than the suction air the expansion valve decreases after the
temperature when the unit which is under cooling process starts.
checking stops and the other units are under
the cooling process.
Electronic expansion valve
Freeze protection
thermistor
Page 8-95
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/97
� Checking
Checkingprocedure
procedureforISPM
the ISPM
for RAS-4~12HRNE
� CAUTION:
Do not use a digital tester.
Page 8-96
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/99
The interval of the measurement should be more than 30 seconds. Otherwise, an excessively high value may be displayed.
Page 8-97
SMGB0032-rev1 - 06/2006
Troubleshooting
Page 8-98
SMGB0032-rev1 - 06/2006
Troubleshooting
Indoor units Model Electrical wiring diagram Wiring No. Resistance (Ω)
RPC-4.0FSNE 180 W BLK - RED 32.10
RPC-5.0FSNE RED - YEL 24.50
RPC-6.0FSNE YEL - GRY 24.50
RED - WHT 44.70
at 25 ºC
8
at 21 ºC
RPI-4.0FSN1E 225W BLK - RED 15.80
RPI-5.0FSN1E RED - BLU 4.00
BLU - GRY 8.00
GRY - YEL 8.00
RED - WHT 24.00
at 20 ºC
RPI-6.0FSN1E 385W BLK - RED 10.40
RED - BLU 4.70
BLU - GRY 9.02
GRY - YEL 4.08
RED - WHT 24.60
at 23 ºC
Page 8-99
SMGB0032-rev1 - 06/2006
Troubleshooting
Indoor units Model Electrical wiring diagram Wiring No. Resistance (Ω)
RPK-0.8FSNM 20 W DC Motor — —
RPK-1.0FSNM
RPK-1.0FSN1M
RPK-1.5FSNM
RPK-1.5FSN1M
RPK-2.0FSNM
RPK-2.5FSNM 40 W
RPK-3.0FSNM
RPK-3.5FSNM 41 W
RPK-4.0FSNM
RPF(I)-1.0FSNE 28 W BLK - RED 231.70
RPF(I)-1.5FSNE RED - WHT 198.70
WHT - BLU 136.20
BLU - ORN 71.20
ORN - YEL 202.40
at 20 ºC
RAS-3~5FSVNE DC Motor
70 W
Page 8-100
SMGB0032-rev1 - 06/2006
Troubleshooting
Other parts
Part name Unit models Model code Resistance (Ω)
Drain up motor RCI-1.0~6FSN1E ADP-1403 139.10
RCIM-1.5~2.5FSN at 21 ºC
RPI-2.0~6.0FSN1E
RCD1.0~6.0FSN KJV-1004 347.00
at 20 ºC
4-way valve RAS-5FSN VT40101+LB64046 1435.00
at 21 ºC
RAS-8~32FSN(E) VT60101+LB64046 1890.00
RAS-8~32FXN(E) at 20 ºC
Solenoid valve for the gas bypass (sva) RAS-5~32FSN(E) SR10PA 1800.00
Solenid valve for heat exchanger changeover at 20 ºC
(SV6)
Solenoid valve for oil return (svf)
Inverter compressor motor RAS-5~32FSN(E) E405AHD-36D2 239.00
RAS-5~32FXN(E) at 20 ºC
Constant speed compressor motor RAS-8~32FSN(E) E605DH-59D2Y 61.00
RAS-8~32FXN(E) at 20 ºC
E655DH-65D2Y 60.00
at 20 ºC
E505DH-59D2Y 60.00
at 20 ºC
Contactor for the compressor motor RAS-5~10FSN To be informed later
RAS-12~32FSN To be informed later
Page 8-101
SMGB0032-rev1 - 06/2006
Troubleshooting
TROUBLESHOOTING 8/101
Page 8-102
SMGB0032-rev1 - 06/2006
Troubleshooting
8/102 TROUBLESHOOTING
Page 8-103
SMGB0032-rev1 - 06/2006
Spare parts
9. Spare parts
Contents
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-1
SMGB0032-rev1 - 06/2006
Spare parts
RCI-1.0~6.0FSN1E
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-2
SMGB0032-rev1 - 06/2006
Spare parts
RCIM-1.0~2.0FSN
9
U34 Air Grille For Air Panel P-N23WAM
U35A Knob For Air Panel P-N23WAM
U35B Knob For Air Panel P-N23WAM
U36 Runner
U41A/B Heat Exchanger Assembly
U65 Spacer For PCB
U71A Fan Motor 52W
Drawing Number: SPN20051 U71B Fan Motor Discharge Mechanism
U71C AS Motor For Air Panel P-N23WAM
U82 Transformer
U85A Printed Circuit Board Main
U85B Printed Circuit Board Power Supply
U85B Printed Circuit Board Noise Protection
U87 Float Switch
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-3
SMGB0032-rev1 - 06/2006
Spare parts
RCD-1.0~5.0FSN
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-4
SMGB0032-rev1 - 06/2006
Spare parts
RCD-4.0~5.0FSN
9
U21 Exp. valve
U31 Air filter For P-G46DWA1
U34 Air grille For P-G46DWA1 (with air filter)
U36 Fan runner
U41 Heat exchanger
U65 Plastic material
U71A Motor 55W electrical box side
U71B Motor 55W the other side
U71C Motor Drain discharge mechanism
U71D Motor P-G46DWA1 swing motor assy
U82 Transformer
U85A Printed circuit board Main PCB
U85B Printed circuit board Noise protection
U85C Printed circuit board Pulse width modulation
U87 Float SW
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-5
SMGB0032-rev1 - 06/2006
Spare parts
RPC-2.0~6.0FSNE
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-6
SMGB0032-rev1 - 06/2006
Spare parts
RPI-0.8~1.5FSN1E
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-7
SMGB0032-rev1 - 06/2006
Spare parts
RPI-2.0~6.0FSN1E
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-8
SMGB0032-rev1 - 06/2006
Spare parts
RPI-8.0~10.0FSNE
9
Drawing Number: EPN0523A
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-9
SMGB0032-rev1 - 06/2006
Spare parts
RPK-1.0/1.5FSN1M
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-10
SMGB0032-rev1 - 06/2006
Spare parts
RPK-0.8~2.0FSNM
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-11
SMGB0032-rev1 - 06/2006
Spare parts
RPK-2.5~4.0FSNM
Details (U85A)
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-12
SMGB0032-rev1 - 06/2006
Spare parts
RPF-1.0~2.5FSNE
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-13
SMGB0032-rev1 - 06/2006
Spare parts
RPFI-1.0~2.5FSNE
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-14
SMGB0032-rev1 - 06/2006
Spare parts
RAS-5FSN
Cycle Parts
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-15
SMGB0032-rev1 - 06/2006
Spare parts
Structural Parts
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-16
SMGB0032-rev1 - 06/2006
Spare parts
Electrical Parts
Side A
Side B
Electrical Box
Side A Side B
9
U15C Thermistor TA U74A Resistor
U21A Exp. valve U74B Resistor
U21B Coil for exp. valve U77A Solenoid valve
U27A Stop valve U77B Coil for solenoid valve
U27B Stop valve U78 oil heater
U28A Check joint U79 Four-way valve Assembly
U28B Check joint U81 Coil for 4-way valve
U30A Strainer U82A Reactor
U30B Strainer U82B Transformer DCL
U30C Strainer U85A fan controller
U32A Vibration absorber U85B Printed circuit board Ispm
U32B Vibration absorber U85C Printed circuit board PCB1
U34A Air grille Outlet U89 Accumulator
U34B Air grille Inlet U98A Cabinet panel
U40 Condenser Assembly U98B Cabinet panel
U51 Propeller fan U98C Bellmouth
U58 Receiver Assembly
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-17
SMGB0032-rev1 - 06/2006
Spare parts
RAS-8~12FSNE
Cycle Parts
RAS-8FSNE
(Only)
RAS-8FSNE
(Only)
RAS-8~12FSNE
(Only)
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-18
SMGB0032-rev1 - 06/2006
Spare parts
Structural Parts
RAS-8FSNE
(Only)
9
RAS-8FSNE
(Only)
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-19
SMGB0032-rev1 - 06/2006
Spare parts
Electrical Parts
Side A
Side B
Side A
Side B
Electrical Box
NO. PART NAME REMARKS NO. PART NAME REMARKS NO. PART NAME REMARKS
U01A Pressure switch High pressure U30E Strainer U72B Mag. contactor
U01B Pressure sensor PD U30F Strainer U74A Resistor
U01C Pressure sensor PS U32A V-P Rubber 380/415V,
U74B Resistor
U04A Fuse 20A U32B V-P Rubber 50Hz, 3~
U04B Fuse 12A U34A Outlet Protector Outlet U77A Solenoid valve
U14A Capacitor 2700µf U34B Protector Net assy Inlet U77B Coil 20
U14B Capacitor 1800µf U40A Condenser Assembly U77C Solenoid valve
U15A Thermistor TD1 U40B Plate assy U78A Heater harness
U15B Thermistor TD2 U42 Check valve U78B Heater harness
U15C Thermistor TE1 U51 Propeller fan U79 Four-way valve Assy
U15D Thermistor TA U55 Oil separator assy U81 Coil for 4-way valve
U21A Exp. valve U58 L tank U82A Reactor
U21B Coil for exp. valve U62A Noise filter U82B Transformer
U21C Exp. valve U62B Noise filter U85A Fan controller Fanm 20A
U27A Stop valve U65A Spacer U85B Inv module Ispm
U27B Stop valve U65B Push spacer U85C PCB PO032 Assy PCB1
U28A Check joint U70A Compressor For inverter U89 Accumulator
U28B Check joint U70B Compressor U98A Front cover upper Assy
U30A Strainer U70B Compressor U98B Front cover B
U30B Strainer U70B Compressor U98C Upper cover M
U30C Strainer U71 Fan motor 0.81kW
U30D Strainer U72A Mag. contactor
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-20
SMGB0032-rev1 - 06/2006
Spare parts
RAS-14/16FSN
Cycle Parts
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-21
SMGB0032-rev1 - 06/2006
Spare parts
Structural Parts
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-22
SMGB0032-rev1 - 06/2006
Spare parts
Electrical Parts
NO. PART NAME REMARKS NO. PART NAME REMARKS NO. PART NAME REMARKS
U01A Pressure sw High pressure U32A Vibration absorber U74A Resistor
U01B Pressure sw PD U32B Vibration absorber U74B Resistor
U01C Pressure sw PS U34A Air grille Outlet U77A Solenoid valve
U04A Fuse 20 A U34B Air grille Inlet Coil for solenoid
U77B
U04B Fuse 12 A U40A Condenser Assy valve
U14A Capacitor 1800µf Plate heat U77C Solenoid valve
U40B
U14B Capacitor 2700µf hexchanger U77D Solenoid valve
U42A Check valve U78A Oil heater
9
U15A Thermistor TD
U15B Thermistor TE U42B Check valve U78B Oil heater
U15C Thermistor TA U51 Propeller fan U79 Four-way valve
U21A Exp. valve U55 Oil separator U81 Coil for 4-way valve
U21B Coil for exp. valve U58 Receiver Assy U82A Reactor
U21C Exp. valve U62A Noise suppressor U82B Transformer
U21D Coil for exp. valve U62B Noise suppressor U85A Fan controller
U27A Stop valve U65A Spacer U85B Printed circuit board
U27B Stop valve U65B Spacer U85C Printed circuit board
U28A Check joint U65C Spacer U89 Accumulator
U28B Check joint U65D Spacer U98A Cabinet panel
U30A Strainer U70A Compressor For inverter U98B Cabinet panel
U30B Strainer U70B Compressor U98C Cabinet panel
U30C Strainer U71 Motor 0,81kW U98D Cabinet panel
U30D Strainer U72A Mag. contactor
U30E Strainer U72B Mag. contactor
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-23
SMGB0032-rev1 - 06/2006
Spare parts
RAS-18~22FSN
Cycle Parts
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-24
SMGB0032-rev1 - 06/2006
Spare parts
Structural Parts
9
Drawing Number: SPN200408 (RAS-18/22FSN)
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-25
SMGB0032-rev1 - 06/2006
Spare parts
Electrical Parts
Side A
Side B
Side A
Side B
Electrical Box
NO. PART NAME REMARKS NO. PART NAME REMARKS NO. PART NAME REMARKS
U01A Pressure sw High pressure U34B Air grille Inlet U74A Resistor
U01B Pressure sw PD
U40A Condenser Assy U74B Resistor
U01C Pressure sw PS
Plate heat U77A Solenoid valve
U04A Fuse 20A U40B
exchanger
U04B Fuse 12A U77B Solenoid valve
U42A Check valve
U14A Capacitor 2700µf Coil for solenoid
U42B Check valve U77C
U14B Capacitor 1800µf valve
U14C Capacitor 16µf U42C Check valve U78A Oil heater
U15A Thermistor TD
U51 Propeller fan U78B Oil heater
U15B Thermistor TE
U15C Thermistor TA U55 Oil separator Assy U79 Four-way valve Assy
U21A Exp. valve U58 Receiver Assy Coil for 4-way
U81
U21B Coil for exp. valve valve
U62A Noise supprssor
U21C Exp. valve U82A Reactor
U62B Noise supprssor
U27A Stop valve U82B Transformer
U27B Stop valve U65A Spacer
U85A Fan control Fanm
U28A Check joint U65B Spacer
Printed circuit
U28B Check joint U85B Ispm
U65C Spacer board
U30A Strainer
U70A Compressor For inverter Printed circuit
U30B Strainer U85C PCB1
board
U30C Strainer U70B Compressor
U89 Accumulator
U30D Strainer U71A Motor 0,275kW
U30E Strainer U98A Cabinet panel
U71B Motor 0,81kW
U32A V-P Rubber U98B Cabinet panel
U32B V-P Rubber U72A Mag. contactor
U98C Cabinet panel
U34A Air grille Outlet U72B Mag. contactor
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-26
SMGB0032-rev1 - 06/2006
Spare parts
RAS-24/26FSN
Cycle Parts
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-27
SMGB0032-rev1 - 06/2006
Spare parts
Structural Parts
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-28
SMGB0032-rev1 - 06/2006
Spare parts
Electrical Parts
NO. PART NAME REMARKS NO. PART NAME REMARKS NO. PART NAME REMARKS
U01A Pressure sw High pressure U30F Strainer U71A Motor 0,275kW
U01B Pressure sw PD U32A V-P Rubber U71B Motor 0,81kW
U01C Pressure sw PS U32B V-P Rubber U72B Mag. contactor
U04A Fuse 20A U34A Air grille Outlet U72C Mag. contactor
U04B Fuse 12A U34B Air grille Inlet U74A Resistor
9
U04C Fuse 20A U40A Condenser Assy U74B Resistor
U14A Capacitor 2700µf U40B Condenser Assy U77A Solenoid valve
U14B Capacitor 1800µf U40C Plate heat exchanger U77B Solenoid valve
U14C Capacitor 16µf U42A Check valve U77C Coil for solenoid valve
U15A Thermistor TD U42B Check valve U78A Oil heater
U15B Thermistor TE U42C Check valve U78B Oil heater
U15C Thermistor TA U51 Propeller fan U79 Four-way valve Assy
U21A Exp. valve U55 Oil separator Assy U81 Coil for 4-way valve
U21B Coil for exp. valve U58 Receiver Assy U82A Reactor
U27A Stop valve U62A Noise supprssor U82B Transformer
U27B Stop valve U62B Noise supprssor U85A Fan control Fanm
U28A Check joint U65A Spacer U85B Printed circuit board Ispm
U30A Strainer U65B Spacer U85C Printed circuit board PCB1
U30B Strainer U65C Spacer U89 Accumulator
U30C Strainer U65D Spacer U98A Cabinet panel
U30D Strainer U70A Compressor For inverter U98B Cabinet panel
U30E Strainer U70B Compressor U98C Cabinet panel
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-29
SMGB0032-rev1 - 06/2006
Spare parts
RAS-30/32FSN
Cycle Parts
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-30
SMGB0032-rev1 - 06/2006
Spare parts
Structural Parts
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-31
SMGB0032-rev1 - 06/2006
Spare parts
Electrical Parts
NO. PART NAME REMARKS NO. PART NAME REMARKS NO. PART NAME REMARKS
U01A Pressure sw High pressure U32A V-P Rubber U72A Mag. contactor
U01B Pressure sw PD U32B V-P Rubber U72B Mag. contactor
U01C Pressure sw PS U34A Air grille Outlet U72C Mag. contactor
U04A Fuse 20A U34B Air grille Inlet U74A Resistor
U04B Fuse 12A U40A Condenser Assy U74B Resistor
U04C Fuse 20A U40B Condenser Assy U77A Solenoid valve
U14A Capacitor 2700µf U40C Plate heat exchanger U77B Solenoid valve
U14B Capacitor 1800µf U42A Check valve U77C Coil for solenoid valve
U14C Capacitor 16µf U42B Check valve U78A Oil heater
U15A Thermistor TD U42C Check valve U78B Oil heater
U15B Thermistor TE U51 Propeller fan U79 Four-way valve Assy
U15C Thermistor TA U55 Oil separator Assy U81 Coil for 4-way valve
U21A Exp. valve U58 Receiver Assy U82A Reactor
U21B Coil for exp. valve U62A Noise supprssor U82B Transformer
U27A Stop valve U62B Noise supprssor U85A Fan control Fanm
U27B Stop valve U65A Spacer U85B Printed circuit board Ispm
U28A Check joint U65B Spacer U85C Printed circuit board PCB1
U30A Strainer U65C Spacer U89 Accumulator
U30B Strainer U65D Spacer U98A Cabinet panel
U30C Strainer U70A Compressor For inverter U98B Cabinet panel
U30D Strainer U70B Compressor U98C Cabinet panel
U30E Strainer U71A Motor 0,275kW U98D Cabinet panel
U30F Strainer U71B Motor 0,81kW
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-32
SMGB0032-rev1 - 06/2006
Spare parts
RAS-8FXNE
Cycle Parts
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-33
SMGB0032-rev1 - 06/2006
Spare parts
Structural Parts
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-34
SMGB0032-rev1 - 06/2006
Spare parts
Electrical Parts
Side A
Side B
Side A
Side B
NO. PART NAME REMARKS NO. PART NAME REMARKS NO. PART NAME REMARKS
U01A Pressure sw High pressure U30B Strainer U72A Mag. contactor
U01B Pressure sw PD U30C Strainer U72B Mag. contactor
U01C Pressure sw PS U30D Strainer U74A Resistor
U04A Fuse 20 A U30E Strainer U74B Resistor
U04B
U14A
U14B
Fuse
Capacitor
Capacitor
12 A
2700µf
1800µf
U32A
U32B
U34A
Vibration
Vibration
Air grille Outlet
U77A
U77B
U77C
Solenoid valve
Solenoid valve
Solenoid valve
9
U15A Thermistor TD1 U34B Air grille Inlet U78A Oil heater
U15B Thermistor TD2 U40A Condenser U78B Oil heater
U15C Thermistor TE1, TE2 U42A Check valve U79 Our-way valve Assy
U15D Thermistor TA U42B Check valve U81 Coil for 4-way valve
U15E Thermistor TA U51 Propeller fan U82A Reactor
U21B Cord for Exp. valve U55 Oil separator Assy U82B Transformer
U21C Exp. valve U58 Receiver Assy U85A Fan controller FANM
U21D Cord for Exp. valve U62A Noise suppressor U85B Printed circuit board ISPM
U27A Stop valve U62B Noise suppressor U85C Printed circuit board PCB1
U27B Stop valve U65A Spacer U89 Accumulator
U27C Stop valve U65B Push Spacer U98A Cabinet panel
U28A Check joint U70A Compressor For inverter U98B Cabinet panel
U28B Check joint U70B Compressor U98C Cabinet panel
U30A Strainer U71 Motor 0,81kW
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-35
SMGB0032-rev1 - 06/2006
Spare parts
RAS-10/12FXNE
Cycle Parts
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-36
SMGB0032-rev1 - 06/2006
Spare parts
Structural Parts
9
Drawing Number: SPN200504 (RAS-10/12FXNE)
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-37
SMGB0032-rev1 - 06/2006
Spare parts
Electrical Parts
Side A
Side B
Side A
Side B
NO. PART NAME REMARKS NO. PART NAME REMARKS NO. PART NAME REMARKS
U01A Pressure sw High pressure U30B Strainer U71 Motor 0,81kW
U01B Pressure sw PD U30C Strainer U72A Mag. contactor
U01C Pressure sw PS U30D Strainer U72B Mag. contactor
U04A Fuse 20 A U30E Strainer U74A Resistor
U04B Fuse 12 A U30F Strainer U74B Resistor
U14A Capacitor 2700µf U32A Vibration U77A Solenoid valve
U14B Capacitor 1800µf U32B Vibration U77B Solenoid valve
U15A Thermistor TD1 U34A Air grille Outlet U77C Solenoid valve
U15B Thermistor TD2 U34B Air grille Inlet U78A Oil heater
U15C Thermistor TE1, TE2 U40A Condenser Assy U78B Oil heater
U15D Thermistor TA Plate Heat U79 Our-way valve Assy
U40B
U15E Thermistor TA Hexchanger U81 Coil for 4-way valve
U21A Exp. valve U42A Check valve U82A Reactor
U21B Cord for Exp. valve U42B Check valve U82B Transformer
U21C Exp. valve U51 Propeller fan U85A Fan controller FANM
U21D Cord for Exp. valve U55 Oil separator Assy U85B Printed circuit board ISPM
U21E Cord for Exp. valve U58 Receiver Assy U85C Printed circuit board PCB1
U27A Stop valve U62A Noise suppressor U89 Accumulator
U27B Stop valve U62B Noise suppressor U98A Cabinet panel
U27C Stop valve U65A Spacer U98B Cabinet panel
U28A Check joint U65B Push Spacer U98C Cabinet panel
U28B Check joint U70A Compressor For inverter
U30A Strainer U70B Compressor
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-38
SMGB0032-rev1 - 06/2006
Spare parts
RAS-16FXN
Cycle Parts
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-39
SMGB0032-rev1 - 06/2006
Spare parts
Structural Parts
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-40
SMGB0032-rev1 - 06/2006
Spare parts
Electrical Parts
Side A
Side B
Side A
Side B
NO. NAME PARTS REMARKS NO. NAME PARTS REMARKS NO. NAME PARTS REMARKS
U01A Pressure sw High pressure U30G Strainer U72B Mag. contactor
U01B Pressure sw PD U32A Vibration absorber U74A Resistor
U01C Pressure sw PS U32B Vibration absorber U74B Resistor
U04A Fuse 20 A U34A Air grille Outlet U77A Solenoid valve
U04B Fuse 12 A U34B Air grille Inlet U77B Solenoid valve
U14A Capacitor 2700µF U40A Condenser Assy U77C Solenoid valve
U14B Capacitor 1800µF U40B Condenser Assy U77D Solenoid valve
U14C Capacitor 16µF Plate heat U78A Oil heater
9
U40C
U15A Thermistor TD exchanger U78B Oil heater
U15B Thermistor TE U42A Check valve U79 Four-way valve
U15C Thermistor TA U42B Check valve Coil for 4-way
U81
U21A Exp. valve U42C Check valve valve
U21B Exp. valve U42D Check valve U82A Reactor
U21C Exp. valve U51 Propeller fan U82B Transformer
U27A Stop valve U55 Oil separator U85A Fan controller FANM
U27B Stop valve U58 Receiver Assy Printed circuit
U85B ISPM
U27C Stop valve U62A Noise suppressor board
U28A Check joint U62B Noise suppressor Printed circuit
U85C PCB1
U65A Spacer board
U28B Check joint
U65B Spacer U89 Accumulator
U30A Strainer
U70A Compressor Inverter U98A Cabinet panel
U30B Strainer
U70B Compressor U98B Cabinet panel
U30C Strainer
U71A Motor 0,275 kW U98C Cabinet panel
U30D Strainer
U30E Strainer U71B Motor 0,81 kW
U30F Strainer U72A Mag. Contactor
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-41
SMGB0032-rev1 - 06/2006
Spare parts
RAS-18~22FXN
Cycle Parts
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-42
SMGB0032-rev1 - 06/2006
Spare parts
Structural Parts
9
Drawing Number: SPN200504 (RAS-18~22FXN)
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-43
SMGB0032-rev1 - 06/2006
Spare parts
Electrical Parts
Side A
Side B
Side A
Side B
NO. NAME PARTS REMARKS NO. NAME PARTS REMARKS NO. NAME PARTS REMARKS
U01A Pressure sw High pressure U30E Strainer U71A Motor 0,275 kW
U01B Pressure sw PD U30F Strainer U71B Motor 0,81 kW
U01C Pressure sw PS U30G Strainer U72A Mag. Contactor
U04A Fuse 20 A U32A Vibration absorber U72B Mag. contactor
U04B Fuse 12 A U32B Vibration absorber U74A Resistor
U14A Capacitor 2700µF U34A Air grille Outlet U74B Resistor
U14B Capacitor 1800µF U34B Air grille Inlet U77A Solenoid valve
U14C Capacitor 16µF U40A Condenser Assy U77B Solenoid valve
U15A Thermistor TD U40B Condenser Assy U77C Solenoid valve
U15B Thermistor TE U40C Plate heat exchanger U77D Solenoid valve
U15C Thermistor TA U42A Check valve U78A Oil heater
U21A Exp. valve U42B Check valve U78B Oil heater
U21B Exp. valve U42C Check valve U79 Four-way valve
U21C Exp. valve U42D Check valve U81 Coil for 4-way valve
U27A Stop valve U51 Propeller fan U82A Reactor
U27B Stop valve U55 Oil separator U82B Transformer
U27C Stop valve U58 Receiver Assy U85A Fan controller FANM
U28A Check joint U62A Noise suppressor U85B Printed circuit board ISPM
U28B Check joint U62B Noise suppressor U85C Printed circuit board PCB1
U30A Strainer U65A Spacer U89 Accumulator
U30B Strainer U65B Spacer U98A Cabinet panel
U30C Strainer U70A Compressor Inverter U98B Cabinet panel
U30D Strainer U70B Compressor U98C Cabinet panel
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-44
SMGB0032-rev1 - 06/2006
Spare parts
RAS-24~26FXN
Cycle Parts
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-45
SMGB0032-rev1 - 06/2006
Spare parts
tructural Parts
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-46
SMGB0032-rev1 - 06/2006
Spare parts
Electrical Parts
Drawing Number:
SPN200504
(RAS-24/26FXN
NO. NAME PARTS REMARKS NO. NAME PARTS REMARKS NO. NAME PARTS REMARKS
U01A Pressure sw High pressure U32A Vibration absorber U72A Mag. Contactor
U01B Pressure sw PD U32B Vibration absorber U72B Mag. contactor
U01C Pressure sw PS U34A Air grille Outlet U74A Resistor
U04A Fuse 20 A U34B Air grille Inlet U74B Resistor
U04B Fuse 12 A U40A Condenser Assy U77A Solenoid valve
U14A Capacitor 2700µF U40B Condenser Assy U77B Solenoid valve
U14B Capacitor 1800µF Plate heat U77C Solenoid valve
U40C
9
U14C Capacitor 16µF exchanger U77D Solenoid valve
U15A Thermistor TD U42A Check valve U78A Oil heater
U15B Thermistor TE U42B Check valve U78B Oil heater
U15C Thermistor TA U42C Check valve U79 Four-way valve
U21A Exp. valve U42D Check valve U81 Coil for 4-way valve
U21B Cord for Exp. valve U51 Propeller fan U82A Reactor
U27A Stop valve U55 Oil separator U82B Transformer
U27B Stop valve U58 Receiver Assy U85A Fan controller FANM
U27C Stop valve U62A Noise suppressor Printed circuit
U85B ISPM
U28A Check joint U62B Noise suppressor board
U28B Check joint U65A Spacer Printed circuit
U85C PCB1
U30A Strainer U65B Spacer board
U30B Strainer U65C Spacer U89 Accumulator
U30C Strainer U65D Spacer U98A Cabinet panel
U30D Strainer U70A Compressor Inverter U98B Cabinet panel
U30E Strainer U70B Compressor U98C Cabinet panel
U30F Strainer U71A Motor 0,275 kW U98D Cabinet panel
U30G Strainer U71B Motor 0,81 kW
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-47
SMGB0032-rev1 - 06/2006
Spare parts
RAS-30/32FXN
Cycle Parts
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-48
SMGB0032-rev1 - 06/2006
Spare parts
Structural Parts
9
Drawing Number: SPN200504 (RAS-30/32FXN)
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-49
SMGB0032-rev1 - 06/2006
Spare parts
Electrical Parts
Drawing Number:
SPN200504
(RAS-30/32FXN)
NO. NAME PARTS REMARKS NO. NAME PARTS REMARKS NO. NAME PARTS REMARKS
U01A Pressure sw High pressure U30G Strainer U71B Motor 0,81 kW
U01B Pressure sw PD U32A Vibration absorber U72A Mag. Contactor
U01C Pressure sw PS U32B Vibration absorber U72B Mag. contactor
U04A Fuse 20 A U34A Air grille Outlet U74A Resistor
U04B Fuse 12 A U34B Air grille Inlet U74B Resistor
U14A Capacitor 2700µF U40A Condenser Assy U77A Solenoid valve
U14B Capacitor 1800µF U40B Condenser Assy U77B Solenoid valve
U14C Capacitor 16µF Plate heat U77C Solenoid valve
U40C
U15A Thermistor TD exchanger U77D Solenoid valve
U15B Thermistor TE U42A Check valve U78A Oil heater
U15C Thermistor TA U42B Check valve U78B Oil heater
U21A Exp. valve U42C Check valve U79 Four-way valve
U21B Cord for Exp. valve U42D Check valve U81 Coil for 4-way valve
U27A Stop valve U51 Propeller fan U82A Reactor
U27B Stop valve U55 Oil separator U82B Transformer
U27C Stop valve U58 Receiver Assy U85A Fan controller FANM
U28A Check joint U62A Noise suppressor Printed circuit
U85B ISPM
U28B Check joint U62B Noise suppressor board
U30A Strainer U65A Spacer Printed circuit
U85C PCB1
U30B Strainer U65B Spacer board
U30C Strainer U65C Spacer U89 Accumulator
U30D Strainer U65D Spacer U98A Cabinet panel
U30E Strainer U70A Compressor Inverter U98B Cabinet panel
U30F Strainer U70B Compressor U98C Cabinet panel
U71A Motor 0,275 kW U98D Cabinet panel
WARNING This Spare part list can be updated without previous notification. Check unit manufacturing serial number and consult with your Distributor for any update.
Page 9-50
SMGB0032-rev1 - 06/2006
Servicing
10. Servicing
CONTENTS
Page 10-1
SMGB0032-rev1 - 06/2006
Servicing
Page 10-2
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 9/3
10.1.
9.1. OUTDOOR UNIT RAS-FSVNE
OUTDOOR UNIT
Service Cover
10
Page 10-3
SMGB0032-rev1 - 06/2006
Servicing
9/4 SERVICING
Cap nut
� CAUTION:
When mounting the fan motor, don't touch the shaft of
connector pins. Static electricity could damage the motor.
3. Mounting Propeller Fan:
Insert the skidding protection part of fan boss in
accordance with the cutting part of the motor shaft, and
fix the screw after exerting screw part of the shaft. Fan Motor
(Tightening Torque of 8.0 N.m: 80 kg.cm)
4. When connecting the motor wire, check to ensure that
the colors of the connectors on the PCB are matched
with wires.
5. Firmly fix the air outlet grille to the shroud.
Page 10-4
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 9/5
Do not deform any piping when you are removing the Front Pipe Cover
panel. If you deform the piping, the welded portion may
be broken. Pay attention to the sharp edges of the side
panel in order to avoid any injury.
� For RAS-3~5FSVNE
� RAS-3FSVNE
5. Remove the terminal panel for the compressor and
disconnect the wiring to the compressor terminals. Make
sure that the terminal numbers and the mark band are Terminal Box Cover
correct. If the terminal numbers and the mark band are not
identified, this will cause incorrect wiring when you are
reassembling.
Wires
10
Terminal Box
Cover
Page 10-5
SMGB0032-rev1 - 06/2006
Servicing
9/6 SERVICING
Spring
Oil Heater
� NOTES: Cut
– Completely clean the oil if the oil has spread to the other Cut
parts such as the compressor panel, the wiring bottom
base, and others.
– Make sure that the pipes are cut before working with a
burner.
– Make sure that you do not burn the electrical component
when you are brazing.
� RAS-3FSVNE
Foot Position 1 2 3
11. Remove the nut that fix the compressor and remove the
compressor. There is no nut at the rear side. When you Nut -- 0 --
are removing the compressor, pay special attention
not to touch or deform the surrounding pipes. 0 = Exits
� NOTES:
– Pay special attention to the edges of the plates and
others when you are working.
– If you are removing the compressor with the oil pipe,
cover the end of the pipe with the tape in order to avoid a
spill.
– Do not expose the refrigerant cycle to the environment Nut
for a long period in order to avoid mixing the water with
foreign particles. Mount the new compressor quickly.
– If you cannot measure the oil level, charge an additional
300 (cm3).
– If the oil is foul, replace the old oil with the new oil.
Page 10-6
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 9/7
� NOTES:
– Pay special attention to the edges of the plates and
others when you are working.
– If you are removing the compressor with the oil pipe,
cover the end of the pipe with the tape in order to avoid a
spill.
– Do not expose the refrigerant cycle to the environment
for a long period in order to avoid mixing the water with
foreign particles. Mount the new compressor quickly. Nut
10
Page 10-7
SMGB0032-rev1 - 06/2006
Servicing
9/8 SERVICING
Rear Cover
Front Pipe Cover
High
Pressure
Switch
Brazing Part
High Pressure Switch
� RAS-4~5FSVNE
Upper Cover
Electrical Box
Discharge Pipe
Pressure Switch
for control
Liquid
Tank
Brazing Part
High Pressure
Switch
Page 10-8
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 9/9
� RAS-3FSVNE
� DANGER:
Do not touch the electrical parts when LED201 (Red) on
the ISPM is lit to prevent from an electrical shock. Reversing Valve
1. Remove the service cover according to the item 9.1.1 Upper Cover
“Removing Service Cover”.
2. Remove three (3) screws fixing the power plate and turn the
one toward the front side.
PCN6
� RAS-4~5FSVNE
Reversing Valve
Electrical Box
Upper Cover
P-Attaching
Plate
PCN6
Reversing
Valve Coil
Compressor
10
Page 10-9
SMGB0032-rev1 - 06/2006
Servicing
9/10 SERVICING
� RAS-3FSVNE
� NOTES:
– Check to ensure that LED201 (Red) is OFF when
turning the power plate.
– Check to ensure that coil No. and location is correctly Liquid tank
located.
– Check to ensure that the clip of the coil is securely
attached to the pipe.
4. Disconnect the CN5A connector on the PCB1 of the
electrical box. (For 4/5FSVNE CN5B)
5. Pull out the coil for expansion valve on the liquid tank
upwards.
� RAS-4~5FSVNE
Liquid tank
Page 10-10
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 9/11
� DANGER:
Do not touch the electrical components.
When handling the PCB1, take care of not to use
excessive force as this will cause damage. Holder Holder
1. Remove the service cover according to the item 9.1.1
“Removing Service Cover”.
2. Disconnect all the connectors connected to the PCB1. PCB1 for
control
3. Pull out the PCB1 from the power plate by unhooking the
extrusion parts. Power
plate
Partition
plate
Holder
PCB1 for
control
� RAS-3FSVNE
� DANGER:
Do not touch the electrical parts when LED201 (Red) a
the ISPM is lit to prevent from an electrical shock.
10
Solenoid Screw
1. Remove the service cover according to the item 9.1.1 valve
“Removing Service Cover”.
Reversing
2. Remover the “Rear Cover”.
valve
3. Remove three (3) screws fixing the power plate and turn
one toward the front side.
� NOTE:
– Check to ensure that LED201 (Red) is OFF when
turning the power plate.
Page 10-11
SMGB0032-rev1 - 06/2006
Servicing
9/12 SERVICING
Reversing valve
Screw
Solenoid
valve
� RAS-3FSVNE
� DANGER:
Do not touch the electrical parts when LED201 (Red) on
the ISPM is lit to prevent from an electrical shock.
Connection point (the outdoor
1. Remove the service cover according to the item 9.1.1 4-way heat exchanger)
“Removing Service Cover”. valve
Connection point High pressure sensor
2. Remover the “Upper Cover”.
(discharge pipe)
3. Remover the “Rear Cover”.
Connection point
4. Collet refrigerant from check joint.
5. Remove the 4-way valve coil according to the item 9.1.9.
“Removing solenoid valve coil”. Suction pipe
Lower pressure
6. Remove three (3) screws fixing the power plate and turn sensor
one toward the frontside. V-stay fixing screw
Connection point
7. Disconnect the PCNE on the PCB1 of the electrical box. (total liquid tank)
High pressure
sensor
Page 10-12
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 9/13
– Make sure that the pipes are cut before working with Connection point
a burner. (discharge pipe)
– Make sure that did not burn the electrical component Suction pipe
when you are brazing.
Connection point Connection point
– Cover the reversing valve with a wet cloth.
(total liquid tank)
Connection point
� NOTE:
– Check to ensure that LED201 (Red) is OFF when
turning the power plate.
10
Page 10-13
SMGB0032-rev1 - 06/2006
Servicing
9/14 SERVICING
� RAS-3FSVNE
� DANGER:
Do not touch the electrical parts when LED201 (Red) on
the ISPM is lit to prevent from and electrical shock. Expansion valve
coil (EV0)
1. Remove the service cover according to the item 9.1.1
“Removing Service Cover”.
EV0 (connection point)
2. Remover the “Rear Cover”.
3. Remover the “Upper Cover”.
4. Collet refrigerant from check joint.
5. Cut the pipes at the expansion valve coil of connect point.
Remove the cut pipe of the liquid tank.
6. Removing by using burned affter cuting.
� NOTES:
– Make sure that the pipes are cut before working with
a burner.
– Make sure that did not burn the electrical component
when you are brazing.
– Cover the reversing valve with a wet cloth.
� RAS-4~5FSVNE
8. Remove the high pressure sensor.
9. Disconnect the connector for high pressure sensor.
10. Remove the valve stay.
11. Remove 4-way valve assy. 20B (Connection point)
Expansion valve coil
12. Disconnect the pipes of the 4 way valve. Solenoid valve (EV0)
Make sure that there is not positive pressure inside the coil (20B)
EV0 (Connection point)
pipes. Cut the pipe at the compressor side of the brazzing Expansion
part. Remove the pipe of the compressor. valve coil (EVJ)
EVJ (Connection point)
� NOTES: 20B (Connection point)
– Make sure that the pipes are cut before working with
a burner.
– Make sure that did not burn the electrical component
when you are brazing.
– Cover the reversing valve with a wet cloth.
Page 10-14
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 9/15
� RAS-3FSVNE
� DANGER:
Do not touch the electrical parts when LED201 (Red) on
the ISPM is lit to prevent from and electrical coil parts. High pressure sensor
� RAS-4~5FSVNE
Compressor
Tension of wire
after attaching shall be
within 3 winds
Tightening Position ( )
Spanner size: 14 N � m
Doble Spanner
Tightening Position (
Spanner size: 13 N � m
)
10
Page 10-15
SMGB0032-rev1 - 06/2006
Servicing
9/16 SERVICING
� DANGER:
Do not touch the electrical parts when LED201 (Red) on
the ISPM is lit to prevent from an electrical shock.
1. Remove the service cover according to the item 9.1.1
“Removing Service Cover”.
2. Remove the three (3) screws fixing the electrical box and
turn the power plate toward the front side. ISPM
LED 201
� NOTES: (Red)
– Check to ensure that LED201 (Red) is OFF when
turning the power plate.
– Identify terminal Nos. with the mark band Nos. when
reassembling. If incorrectly connected, malfunction or
damage to the electrical parts will occur.
– When changing the PCB, ensure to set all the dip Capacitor
switches to the same configuration as the original.
3. Disconnect all wires connecting to the ISPM.
– Disconnect CN201, CN202, PCN201, PCN202 (Wire for Magnetic
Fan Motor) Disconnect CN203, CN204, CN206, contactor
Power plate
– Disconnect TB, N, P, P1 and R, S, U, V, W on the
terminal board and the faston terminal TB3 of ISPM.
4. Remove the four (4) screws fixing the ISPM. Fan Motor
lead wires
� NOTES:
– Do not hold the PCB on the ISPM when removing the ISPM
ISPM. When handling the PCB, take care of not to use
excessive force as this will cause damage.
– Do not remove the insulation part from the screw after
removing the screws.
Power
– Identify terminal number with the mark band number wires for Fan Motor
when reassembling. If incorrectly connected, compressor lead wires
malfunction or damage to the electrical parts will
occur.
– Pay attention not to clamp the wires when close the
power plate.
Page 10-16
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 9/17
� NOTE:
– Check to ensure that LED201 (Red) is OFF when
turning the power plate.
– Capacitor has polarity (+ and -), check to ensure each Q
terminal No
Capacitor
3 Removing Other Electrical Components
Magnetic contactor
– Remove the wire connecting to the capacitor.
– Disconnect the wire connecting to the magnetic Reactor
contactor.
Remove the magnetic contactor by removing two (2) Noise filter
screws.
– Remove the reactor by removing four (4) screws. (In
case of 4/5 HP the screws are eight.) � RAS-4~5FSVNE
– Disconnect the wire connecting to the noise filter.
– Remove the noise filter by holding the expanded part of
the holders (6 pcs.) with long-nose pliers. ISPM
� NOTE: LED201
(Red)
When reassembling, identify terminal number with the
mark band number.
Capacitor
Magnetic
contactor
Reactor
10
Noise filter
Long-nose Plier
Noise filter
Details of Q Holder
Page 10-17
SMGB0032-rev1 - 06/2006
Servicing
9/18 SERVICING
(indicated by (�).
Air Intake
� NOTE:
Grille
Insert
(RearSide) Air Intake
Grille (Side)
The length of the screws for the upper panel (�) is
Screw Insert
different from the other screws (M4 x l 20mm).
5. Remove the air inlet grille (side of the unit) by pulling and RAS-5~16FSN(E)
unhooking. RAS - 5 ~ 16 FSN
RAS-8~12FXN(E)
RAS-8/10FXN(E)
Upper cover
Insert
Air Intake
Grille
(RearSide)
Screw
Insert
Insert Air Intake
Grille (Side)
Insert
RAS-18~32FSN
RAS - 20 ~ 30 FSN
RAS-16~32FXN
RAS-16~30FXN
Page 10-18
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 9/19
RAS-24/30FXN........ 10 screws.
� NOTES: Hook
(Two in both sides)
1) When you are removing screws for the front service
access panel, remove the screw at the lower part of RAS-5~12FSN(E)
RAS-5~10FSN(E)
the panel first. RAS-8~12FXN(E)
RAS-8~20FXN(E)
2) When you are attaching the front service access panel,
insert the hook in the bottom end of the square hole at
the side panel, as shown in the figure below. (Do not
insert inside the bottom of the base).
Side Cover
The Details of Hook Area
Side cover
Do not insert
inside of Square Hole
bottom base
Side Cover
RAS-18~22FSN
RAS - 20 FSN
10
RAS-16~22FXN
Side Cover
Service Panel
Square Hole
(Two in both sides)
Hook
(Two in both sides)
RAS-24~32FSN/FXN
RAS - 24 ~ 30 FSN
RAS-30FXN
Page 10-19
SMGB0032-rev1 - 06/2006
Servicing
9/20 SERVICING
� NOTE:
Do not apply load on the upper panel (plastic part).
Otherwise, you may deform or break the upper panel.
RAS-5~16FSN(E)
RAS-5~16FSN(E)
RAS-8~12FXNE
RAS8/10FXN(E)
Screw
Upper cover
RAS-18~32FSN
RAS - 20 ~ 30 FSN/FXN
RAS-16~32FXN
16 FXN
Page 10-20
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 9/21
Upper cover
2. Remove the fans by removing the cap nuts and flat washers
that fix the propeller fans onto the motor shafts. If it is
difficult to remove the fan, use a puller.
3.
3. Remove
Remove the the front
front service
service access
access panel
panel and
and the
the electrical
electrical box
panel according
box panel to section
according to the “Removing
informationthe front service
in section 9.1.2. panel”. Electrical Box Cover
� NOTE: Screws
AC Motor (M8)
DC Motor (M5) Motor Shaft
Motor
Upper Cover
Motor Clamp
Cable
Connector
10
Washer
(Not used for
RAS - 5 FSN)
Page 10-21
SMGB0032-rev1 - 06/2006
Servicing
9/22 SERVICING
� NOTE:
You will use again the thermostat fixer, the holder and
the thermostat holder when you are ready for
reassembling.
Keep the fixers and the holders in a box so that these
parts are stored correctly.
Thermistor Holder
Thermistor Fixer
TD Thermistor
Page 10-22
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 9/23
� NOTE:
Do not deform any piping when you are removing the
panel. If you deform the piping, the welded portion may
be broken. Pay attention to the sharp edges of the side
panel in order to avoid any injury. Cut Part
5. Remove the terminal panel for the compressor and
disconnect the wiring to the compressor terminals. Make Oil Heater
sure that the terminal Nos. and the mark band are correct. If
os
the terminal N . and the mark band are not identified, this
will cause incorrect wiring when you are reassembling.
� NOTES:
1. Make sure that the fasten terminals for the compressors
Faston Terminal
are normal. When a pulling force of 20N or more is (or Ring Terminal)
required, it is normal. Otherwise, replace the fasten
terminals with new terminals.
2. Make sure that the wires are correctly inserted.
3. It is recommended that the fasten terminals
be clamped to increase the contacting force after
replacing the compressor.
Terminal Box
Wires
Mark Band
Spring
Oil Heater
10
Page 10-23
SMGB0032-rev1 - 06/2006
Servicing
9/24 SERVICING
the compressor.
Make sure that there is no positive pressure inside the
pipes. Cut the pipe at the compressor side of the
brazing part. Remove the cut pipe of the compressor. Cut
Remove it by using
burner after cutting
� NOTES:
1. Completely clean the oil if the oil has spread to
the other parts such as the compressor panel, the
wiring bottom base, and others.
2. Make sure that the pipes are cut before working with
a burner. Oil Evacuating Pipe
8. Remove the oil-evacuating pipe of the compressor (only the
constant speed compressor). Pinch and cut the pipe at
the compressor side of the brazing part, so that the
refrigerant oil does not spill from the oil-evacuating pipe.
Make sure that the oil of the brazing part is removed before
removing the oil-evacuating pipe from the pipe side.
Oil Pan
Page 10-24
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 9/25
Refrigerant Oil
Oil Pan
10. Take out the rest of the refrigerant oil from the discharge
piping and measure the rest of the refrigerant oil. (This work
10.Take out the when
is necessary rest ofyou
the are
refrigerant oil the
replacing from the discharge
constant speed
piping and measure the rest of the refrigerant oil.
compressor):
� The oil quantity from the old compressor is larger that
the oil quantity of the new compressor� An additional
change is necessary.
� The oil quantity of the refrigerant which remains in
the compressor is less than the oil level of the new
compressor � An additional change is unnecessary.
� Additional oil change: Evacuated charge of the old
compressor – initial change of the new compressor (cm3)
+ 200(cm3) (Inside Compressor Chamber).
3
Compressor Initial charge (cm )
E405AHD 1200
500
E505DH
E605DH 500
E655DH
10
Page 10-25
SMGB0032-rev1 - 06/2006
Servicing
9/26 SERVICING
� NOTES:
� Attach the compressor with the cap. Remove the cap just Brazing
before you start the brazing work.
� Connect the change hose for the pressure release to the
check joint of the low-pressure side.
� When you are brazing the suction pipe, make sure that Cover with wet cloth
Brazing
the connecting part is firmly inserted and that the
compressor side is cooled in order to avoid the brazing
material from entering the compressor.
12. Change the refrigerant oil that was calculated in procedure
10 from the check joint of the low-pressure side. Change the
Brazing
refrigerant oil from the change hose after the light vacuum.
� NOTES:
� Use a clean change hose.
� Perform this work in a short time (within 20 minutes
approximately) and use a container with a small opening
so that the refrigerant oil does not absorb the moisture in
the atmosphere.
13. In order to perform the vacuum pumping and changing the
refrigerant. Set all the conditions to their original state. If the
compressor is in replacing mode, follow the indications in
section 11.11.2, "Pump-down method for replacing the
compressor".
Page 10-26
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 9/27
Low Pressure
Check Joint
Compressor
RAS-8~12FSN(E)
RAS - 8 ~ 10 FSN(E) RAS-14~16FSN
RAS - 16 FSN
High Pressure
Switch Check Joint for
Check Joint for Compressor High Pressure High Pressure Sensor
High Pressure Switch
High Pressure Sensor Check Joint for
Switch
Check Joint for Low Pressure Sensor
Low Pressure Sensor
Low Pressure
Check Joint
High Pressure Low Pressure
Check Joint Check Joint
High Pressure
Check Joint
RAS-18~22FSN
RAS - 20 FSN RAS-24~32FSN
RAS - 24 ~ 30 FSN
High Pressure
Switch Compressor High Pressure
Compressor Switch
Check Joint for
High Pressure Sensor
Check Joint for
Low Pressure Sensor
Check Joint for
Low Pressure Sensor
Check Joint for High Pressure
High Pressure Sensor Check Joint
Low Pressure
High Pressure Check Joint
Check Joint
High Pressure Switch Low Pressure High Pressure Switch
10
Check Joint
2 Compressors on the left side 3 Compressors on the left side totaly 5 per unit (24)
totaly 4 on
4 Compressors perthe
unitleft side, totaly 5 per unit (26) 4 Compressors on the left side totaly 6 per unit (30)
4 Compressors on the left side, totaly 6 per unit (28~32)
Page 10-27
SMGB0032-rev1 - 06/2006
Servicing
9/28 SERVICING
Low Pressure
Check Joint
Low Pressure
Check Joint
RAS-24~32FXN(E)
RAS – 24 - 30 FXN(E)
High Pressure Check Joint for Low
Switch Pressure Sensor
Compressor Check Joint for
High Pressure High Pressure Sensor
Switch
Compressor
High Pressure
Check Joint
Low Pressure
Check Joint
44 Compressors on the
compressors on the left
left side
side,totatly
totaly 55 per
per unit
unit (24)
(26)
5 Compressors on the left side, totaly 6 per unit (28~32)
5 compressors on the left side totaly 6 per unit (30)
Page 10-28
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 9/29
� NOTE:
Do not expose the refrigerant cycle to the environment
for a long period in order to avoid mixing the water with
foreign particles in the refrigerant cycle. If you expose
the refrigerant cycle for a long period, seal the hole.
RAS - 5 FSN
Faston Terminal
Brazing Pant
RAS - 8~30FSN(E)
RAS - 8~30FXN(E)
10
Page 10-29
SMGB0032-rev1 - 06/2006
Servicing
9/30 SERVICING
RAS-5FSN
RAS - 5 FSN RAS-8~12FSN(E)
RAS-8/10 FSN(E)
RAS-8~12FXN(E)
RAS - 8 / 10 FXN(E)
RAS-14~16FSN
RAS - 16 FSN
RAS-16~22FXN
RAS - 16 / 20 FXN
RAS-18~22FSN
RAS - 20 FSN
RAS-24~32FSN
RAS - 24 / 30 FSN
RAS-24~32FXN
RAS - 24 / 30 FXN
Page 10-30
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 9/31
RAS-8~12FXN(E)
RAS - 8 / 10 FXN(E)
RAS-5FSN
RAS - 5 FSN RAS-8~12FSN(E)
RAS8/10FSN(E)
RAS-16~20FXN
RAS - 16 / 20 FXN
RAS-14~16FSN
RAS - 16 FSN
RAS-16~22FXN
RAS-18~22FSN
RAS - 20 FSN RAS-24~32FXN
RAS - 24 / 30 FXN
RAS-24~32FSN
RAS - 24 / 30 FSN
10
Page 10-31
SMGB0032-rev1 - 06/2006
Servicing
9/32 SERVICING
RAS-5FSN
RAS - 5 FSN RAS-8~12FSN(E)
RAS - 8/10FSN(E)
RAS-8~12FXN(E)
RAS - 8 ~ 10 FXN(E)
RAS-14~16FSN
RAS - 16 FSN
RAS-16~22FXN
RAS - 16 ~ 20 FXN
RAS-18~22FSN
RAS - 20 FSN
Only 30 FSN
RAS-24~32FXN
RAS - 24 ~ 30 FXN
RAS-24~32FSN
RAS - 24 ~ 30 FSN
Page 10-32
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 9/33
� NOTE: Coil
Pay special attention to avoid any injury when you are
removing the coil. Expansion Valve
Expansion Valve
3. When you are attaching the coil, fix the coil to the expansion
valve slot by turning the coil. If you apply an excessive
force, you could deform the coil bracket. There are several
slots on the expansion valve circumference. Any slot is Correct Incorrect
acceptable. Correct position Deformed the coil Bracket
of coil bracket by excessive force
� NOTE:
Coil
The force that you apply to attach the coil should be less Coil
than 60N. Verify the position of the coil.
Coil
Expansion Valve
Expansion Valve
� FXN(E)
RAS-18~22FSN: 3 coils
RAS - 20 FSN: 3 coils
RAS-24~32FSN:
RAS - 24 / 30 5FSN:
coils 5 coils
10
RAS-10/12FXN(E)
10 FXN(E) only only
Page 10-33
SMGB0032-rev1 - 06/2006
Servicing
9/34 SERVICING
PIPE Thermistor
Holder
� NOTE:
When you are removing the thermistor for the liquid pipe,
make sure that you do not remove the valve when you
are pulling the cable. Seal
completely
1. Remove the front service access panel according to the by cork tape
section 9.1.2, "Removing the Front Service Panel".
2. Remove the two screws that fix the electrical box panel and
remove the electrical box panel.
3. Pull out the fixing plate for the thermistor from the pipe after
removing the CORK TAPE. Then, remove the thermistor for
the liquid pipe.
RAS-5FSN
RAS - 5 FSN
RAS-14~16FSN
RAS-16 FSN
RAS-8~12FSN(E)
RAS - 8 ~ 10 FSN(E)
RAS-18~22FSN
RAS-20 FSN
RAS-8~12FXN(E)
RAS - 8 ~ 10 FXN(E)
RAS-24~32FSN
RAS-24,30 FSN
RAS-16~22FXN
RAS - 16 ~ 20 FXN
RAS-24~32FXN
RAS - 24 ~ 30 FXN
Page 10-34
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 9/35
� NOTES:
1) The length of screws for the upper panel is different from
the other screws (M4 x L20mm).
2) Follow the procedure for removing the upper panel in
order to avoid damaging the part. The details for attaching Thermistor
Outdoor Thermistor
TH Holder
Air Intake
Grille
(Lateral)
F F F
R R R R R R
O E O E O E
N A N A N A
T R T R T R
10
Page 10-35
SMGB0032-rev1 - 06/2006
Servicing
9/36 SERVICING
Bellmonth
Front Cover Upper 2
<Section A >
Bellmonth
Front Cover
Upper 2
Page 10-36
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 9/37
� NOTE:
Do not break the brazing of the upper end of the 4-way
valve. Otherwise, leakage may occur when you mount it
again.
RAS-5FSN
RAS - 5FSN RAS-8~12FSN(E)
RAS - 8/10FSN(E)
RAS-24~32FSN
RAS - 24/30 FSN
RAS-14~16FSN
RAS - 16FSN RAS-18~22FSN
RAS - 20FSN
10
RAS-8~12FXN(E) RAS-16~22FXN
RAS - 16 ~ 20 FXN RAS-24~32FXN
RAS - 8 ~ 10 FXN(E) RAS - 24 ~ 30 FXN
Page 10-37
SMGB0032-rev1 - 06/2006
Servicing
9/38 SERVICING
� NOTES:
Cover the reversing valve with a wet cloth in order to
protect the reversing valve from excessively high
temperatures from a burner.
Brazing
Brazing
Brazing
Four-Way Valve
RAS-5FSN RAS-8~12FSN(E)
RAS - 8 / 10 FSN
RAS - 5 FSN RAS-8~12FXN(E)
RAS - 8 ~ 10 FXN(E)
RAS-14~16FSN
RAS - 16 FSN RAS-18~22FSN
RAS - 20 FSN RAS-16~22FXN
RAS - 16 ~ 20 FXN
Four-Way Valve
Four-Way Valve
RAS-24~32FSN
RAS - 24 / 30 FSN RAS-24~32FXN
RAS - 24 ~ 30 FXN
Page 10-38
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 9/39
10
Page 10-39
SMGB0032-rev1 - 06/2006
Servicing
9/40 SERVICING
��WARNING RAS-14~16FSN
Ras – 16 FSN
1. Identify the terminal Numbers with the mark band
Numbers when you are reassembling. If you connect the Electrical Box
terminals incorrectly, a malfunction or a damage of the
electrical components will occur.
2. If you replace the control PCB, set all the DIP switches at
the same position as the original position that the DIP
switches had. Otherwise, a malfunction may occur.
RAS-16~22FSN/FXN
Ras – 20 FSN/16-20 FXN
Sub-Electrical Box
Electrical Box
RAS-24~32FSN/FXN
Ras – 24 / 30 FSN/FXN
Removing
Electrical Box
Cover
Electrical Box
Electrical Box
Screws
Hole of Electrical
Box Cover
Page 10-40
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 9/41
� NOTES:
1. Do not touch the electrical components of the PCB.
2. Do not apply a great force to the PCB. RAS-5FSN
RAS-5 FSN
RAS-8,10,12,18,20,22FSN/FXN; 16FSN
RAS-8,10,20FSN PCB Mounting Plate
� NOTES:
1. Do not touch the electrical components of the PCB.
2. Do not apply a great force to the PCB.
RAS-8, 10,2012,
RAS-8, 10, 18, 20, 22FSN(E)/FXN(E)
FSN(E)/FXN(E);
RAS-16FXN
16 FXN; 20 FSN/FXN
� NOTES:
1. Do not touch the electrical components of the PCB.
2. Do not apply a great force to the PCB.
(*) The
(*) The 14/16
16 HPHP machines
machines havehave 6 holes,
6 holes andand
the the
20 –20~32HP
30 HP RAS-14, 16FSN
RAS-16, 24, 30 FSN;
machines have
machines 8 holes.
have 8 holes. RAS-24~32FSN/FXN
24-30 FXN
10
Page 10-41
SMGB0032-rev1 - 06/2006
Servicing
9/42 SERVICING
RAS-5 FSN
Removing the ISPM (RAS-5FSN)
Half open the PCB mounting plate and loosen the U, V
terminal (Inverter Secondary Part) by using a Phillips
screwdriver (30cm). Loosen other terminals after fixing the
PCB mounting plate.
Page 10-42
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 9/43
Noise Filter
for FAHM
Terminal Board
Mounting Plate
Hook
Noise Filter
10
Page 10-43
SMGB0032-rev1 - 06/2006
Servicing
9/44 SERVICING
� NOTES:
1. Identify the terminal Nos. with the mark band Nos. when
you are reassembling. If you connect the terminals
incorrectly, a malfunction or a damage of the electrical
components will occur.
2. When you are remounting the plate, do not clamp the
electrical wires between a mounted electrical component
and the plates or the electrical parts.
3. When you are attaching the ISPM, spread silicon grease
over the rear surface. Silicon grease is provided as
a spare part (P24773).
� NOTE: FANM
� NOTES:
os os
1. Identify the terminal N . with the mark band N . when
you are reassembling. If you connect the terminals
incorrectly, a malfunction or a damage of the electrical Fixing Screw (M4)
components will occur. 2 Locations
Page 10-44
SMGB0032-rev1 - 06/2006
Servicing
10.4. RCI
4-Way Cassette
10.4.1. REMOVING THE LONG LIFE FILTER
1. The long life filter is located inside of the air intake grille. Knob
Detach the filter after opening the air intake grille. By pushing
the knob in the arrow mark direction, the air intake grille can
be opened.
2. The filter can be removed from the air intake grille by
supporting the lower side of the air intake grille and filter, and
unhooking it from the extrusion part.
Push knob
Chain
Long life
filter
Hook
Electrical
10.4.3. REMOVING THE ELECTRICAL BOX COVER
box cover
By opening the air intake grille, the electrical box can be seen.
Remove two (2) screws fixing the electrical box cover and
remove the cover.
10
Screws
Page 10-45
SMGB0032-rev1 - 06/2006
Servicing
2. Remove the air intake grille from the optional air panel. Main PCB
3. Remove the four Panel (4) corners pockets as below. Insert
slotted screwdriver or coin into the 3 slots in each corner
pocket and unhook the hook of corner pocket. CN17-Connector for Louver Motor
4. Remove four (4) screws of the optional air panel and hook it
by using the hinge to the hook of the drain pan as shown in
the figure.
Remove the optional air panel from the unit.
Panel Corner Hinge
Hook
3 sockets
Fixing Screw
10.4.5. REMOVING THE FAN RUNNER AND FAN
(Electrical Box)
MOTOR Wire Clamp
PCB
1. Remove the air intake grille according to the item "Removing
the Air Intake Grille".
2. Drawing Electrical box:
– Disconnect the thermistors (THM2), drain motor
connector (PCN6) and float switch connector (CN14)
from the PCB.
– Loosen screw of the wire clamp and remove the wire
clamp.
– Remove 3 fixing screws of the electrical box and hang
the electrical box.
Fixing Screw for Electrical Box
(PCB)
Drain Pump Motor Float Switch Discharge Thermistor
Connector (PCN6) Connector (CN14) Connector (THM2)
Page 10-46
SMGB0032-rev1 - 06/2006
Servicing
Runner
Flat Washer
Motor
Cap Nut
PCB
10
PCB Holder Electrical
PCB (Power Source)
Box
Page 10-47
SMGB0032-rev1 - 06/2006
Servicing
Drain-Up Mechanism
Drain Hose Location of Hose Band
Fixing Base
Drain-Up
Float Switch Mechanism
Page 10-48
SMGB0032-rev1 - 06/2006
Servicing
WARNING: TURN OFF all the main switches and disconnect the power supply from the unit.
10.4.11.REMOVING THE THERMISTOR FOR LIQUID
PIPE AND GAS PIPE (Up-close view of Thermistor Installation)
1. Remove the optional air panel according to the item Fixing Plate of
"Removing the Optional Air Panel". thermistor
Butyl Sheet
Expansion Valve
NOTE:
Do not hold the motor part when loosening the lock nut by
spanner. The base of the drive part may turn idle and be
10
broken.
Page 10-49
SMGB0032-rev1 - 06/2006
Servicing
6. Turn the lock nut by a few turn, and the drive part is separated
from the screw and can be removed. Fig. 1 Expansion Valve
7. Prepare the new drive part for replacement (service part) with
the position of the driver (drive screw) already adjusted.
Pulse Motor
NOTE: Gear Drive Part
During replacement work, pay attention to the separation
part and prevent the dust, foreign particle, etc. from Output Shaft
entering into the separation part. (The exposed part by
separation is the mechanical part of the valve.) Lock Nut
Bellows
Do not hurt the junction part of the valve with the tools. Valve
8. Put the drive part onto the valve body, hold them with their
axes matching and attach the lock nut to the screw part of the
valve body. Valve Part
9. Tighten the lock nut with spanner after tightening lightly by Valve Body
hand.
The tightening torque shall be within the range of 12 Nm (120
kg-cm) to 15 Nm (150 kg-cm). Valve Sheet
Automatic
louver
motor
Panel
Screw
Page 10-50
SMGB0032-rev1 - 06/2006
Servicing
10/48 SERVICING
� WARNING: TURN OFF all the main switches
10
Screws
Page 10-51
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/49
� WARNING: TURN OFF all the main switches
1. Open the intake air grille and disconnect the connector for Connector for Auto Swing Motor
the auto louver (Air Panel Side)
Electrical Box
Fixing Plate
Indoor Unit
Fixing Plate
Indication
“PIPE SIDE”
Long Screw
Air Panel
Long Screw
(Q’ty 4)
4. Remove the optional air panel after unhooking the hinge Long screw
onto the hooks at the two positions by rotating the optional
air panel in the arrow mark direction.
Long screw
Page 10-52
SMGB0032-rev1 - 06/2006
Servicing
10/50 SERVICING
� WARNING: TURN OFF all the main switches
10.5.5. REMOVING THE FAN RUNNER AND FAN
MOTOR
1. Remove the intake air grille according to “1. Removing Air
Filter and Intake Air Grille.” Float Switch Connector
(CN14)
2. Drawing Electrical Box
Electrical Box
– Remove the electrical box cover, and remove the Fixing Screw
discharge air thermistor (THM2), the drain pump
connector (PCN6), the float switch connector (CN14), the Drain Pump Connector
Fan Motor Connector (PCN6)
connector for auto louver (CN17) and connector for fan (CN201)
motor (PCN203, CN201) from the PCB.
– Remove three screws fixing the electrical box and
suspend the electrical box. Electrical Box
Fan Motor Connector
(CN203) Fixing Screw
� NOTE:
Fix the fan runner with a tightening torque of
approximately 4 Nm when reassembling.
Vibration absorber
rubber (3 parts)
Fan motor
Nut (3 parts)
Fan runner
10
Washer
Nut
Tightening torque 4 Nm
Bell-Mouth
when reassembling
Screw (3 parts)
Page 10-53
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/51
� WARNING: TURN OFF all the main switches
10.5.7. REMOVING THE PRINTED CIRCUIT BOARD
(PCB)
1. Remove the air intake grille according to the "Removing the
Air Intake Grille". Power
transformer
2. Remove the electrical box cover according to the item Holder
"Removing the Electrical Box Cover". PCB
3. Disconnect the all wiring connectors of the PCBs.
PCB for control
4. Remove the six holders fixing the PCB for control, four (4) Electrical Box
holders fixing the PCB for power source and four holders
fixing the PCB for the noise filter using long-nose pliers.
� NOTE:
– Do not touch electrical components on the PCBs
– If big force is applied to the PCB, it will be faulty. Electrical Box PCB for power
source
– Pay attention to the connector’s position on PCB when
reassembling. If assembled at the incorrect position, PCB
will be faulty.
Page 10-54
SMGB0032-rev1 - 06/2006
Servicing
10/52 SERVICING
� WARNING: TURN OFF all the main switches
Drain-Up
Mechanism
Screws
Hose
� NOTE:
When reassembling, insert the drain hose fully to the end
of the drain pump.
10
Page 10-55
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/53
� WARNING: TURN OFF all the main switches
� NOTE:
When reassembling, ensure to fit the hook with the notch
and screw up.
3. Loosen the resin nut of the float switch and remove the float
switch from the fixing plate. Drain Pan
Notch
� NOTE:
When reassembling, the tightening torque for the resin
nut shall be within the range of 0.3 Nm – 0.4 Nm.
If the tightening torque is hither than this, the resin nut
will be damaged.
Page 10-56
SMGB0032-rev1 - 06/2006
Servicing
10/54 SERVICING
� WARNING: TURN OFF all the main switches
Assemblyr
� NOTE:
Do not hold the motor part when loosening the lock nut
by spanners. The base of the drive part may turn idle and
be broken.
8. Turn the lock nut by a few turn, and the drive part is
separated from the screw and can be removed.
9. Prepare the new drive part for replacement (servicing part)
with the position of the driver (drive screw) already adjusted.
� NOTE:
During replacement work, pay attention to the separation Butyl sheet
part and prevent the dust, foreign particle, etc. from Thermistor Thermistor
holder holder Butyl sheet
entering into the separation part. (The exposed part by
Liquid pipe Gas pipe
separation is the mechanical part of the valve.)
thermistor
10
Do not damage the junction part of the valve with the thermistor
tools.
10. Put the drive part onto the valve body, hold them with
their axes matching and attach the lock nut to the screw
part of the valve body.
11. Tighten the lock nut with spanner after tightening lightly
by hand.
The tightening torque must be within the range of:
12 Nm – 15 Nm.
Page 10-57
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/55
� WARNING: TURN OFF all the main switches
� NOTE:
Do not apply strong forces such as the rotating torque
Pulse Motor
and the bending load to the motor by holding the motor
by hand when tightening the lock nut.
The direction of the eccentric part of the motor is Drive Part
assembled as the eccentric part of the valve body, the Gear
alteration of this direction do not affect the open/close
function of the valve.
Therefore, the adjustment of the direction of the motor Output Shaft
part is not required if the position of the motor is moved
toward the rotating direction after replacement as shown Lock Nut
in the right figure. Bellows
Expansion Valve
Page 10-58
SMGB0032-rev1 - 06/2006
Servicing
10/56 SERVICING
� WARNING: TURN OFF all the main switches
AS Motor
AS motor
Setscrew
Stopper
Louver
10
Page 10-59
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/57
� WARNING: TURN OFF all the main switches
10.6. RCD
2-way cassette
3. You can remove the air inlet grille by releasing the chain of Long Life
Long Life Filter
Filter Hinges
Hinges
the air inlet grille, lifting the chain upwards, and then Lower Part
Part of
of Filter
Filter
Lower
drawing the chain towards you.
Knob
Knob
Air Intake
Air Intake Grille
Grille
ElectricalBox
Electrical Box
PCB 2 PCB 2
(AC Chopper Model)
PCN4 TB
CN7
CN4
PCB PCB
Hinge
Hook
Screws
Screw x 2
(M6x30, Only for P-G46)
Page 10-60
SMGB0032-rev1 - 06/2006
Servicing
10/58 SERVICING
� WARNING: TURN OFF all the main switches
Screw
Screw Hinge
Hinge Hinge
Hinge
Electrical
Electrical
Box
Box
Bell-Mouth Bell-Mouth
Bell-Mouth Bell-Mouth
Fixing Screw Fixing Screw
Bell-Mouth
10
Page 10-61
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/59
� WARNING: TURN OFF all the main switches
4. Remove the fan runner and the fan motor
Remove the fan runner after removing the cap nut and
the washer that fixes the fan runner.
– Disconnect the ground wire for the fan motor.
– Remove the four nuts that fix the fan motor and remove
the fan motor.
(When you are reassembling, the required tightening
torque for the cap nut is approximately 8N-m (80kg-cm). Nut
Nut
* Qty of the Fan Runner and the Fan Motor: Fan
Fan Motor
Motor
Each 1 (RCD-1.5 to 3.0FSN)
Each 2 (RCD-4.0 to 5.0FSN) Earth
Earth
Runner
Runner
Flat
Flat Washer
Washer
Cap
Cap Nut
Nut
� NOTE:
Do not touch the electrical components on the PCB.
PCB
PCB
If you apply a great force to the PCB, the PCB will
become faulty.
Electrical Box
Electrical BoxCover
Cover Expanded
ExpandedPart
Part
of
of Holder
Holder
Page 10-62
SMGB0032-rev1 - 06/2006
Servicing
10/60 SERVICING
� WARNING: TURN OFF all the main switches
10
Page 10-63
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/61
� WARNING: TURN OFF all the main switches
Enforced Plate
Drain Pan
Support Plate
Page 10-64
SMGB0032-rev1 - 06/2006
Servicing
10/62 SERVICING
� WARNING: TURN OFF all the main switches
Holder
Holder Thermistor forfor
Thermistor Liquid PipePipe
Liquid
� NOTE:
Do not hold the motor part when you are loosening the
lock nut by means of a spanner. The base of the drive
part may turn idle and may break.
6. Turn the lock nut by a few turns. Then, the drive part
separates from the screw and you can remove the drive
10
part.
7. Prepare the new drive part for replacement (service part)
with the position of the driver (drive screw) already adjusted.
� NOTE:
During the replacement work, pay attention to the
separation part and prevent the dust, the foreign particles
and others from entering the separation part. (The part
that is exposed by the separation is the mechanical part
of the valve.) Do not damage the junction part of the
valve with the tools.
8. Put the drive part onto the valve body, hold the drive part
and the valve body with their axes matching and attach the
lock nut to the screw part of the valve body.
Page 10-65
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/63
� WARNING: TURN OFF all the main switches
9. Tighten the lock nut with a spanner after tightening lightly
by hand. The tightening torque should be within the range of
12Nm (120kg-cm) to 15Nm (150kg-cm).
Pulse Motor
Pulse Motor
� NOTE: Gear
Drive Part
Drive Part
Do not apply great forces, such as the rotating torque Gear
Insulation
Insulation
3. Remove the two screws that fix the C panel assembly and
Screws
Screws
remove the C panel assembly from the optional air panel.
C
C Cover
Cover
Assembly
Assembly
Motor
Motor
Assembly
Assembly
Optional
Optional
Air
AirPanel
Panel
4. Remove the two screws that fix the motor assembly and Screws
Screws
Connector
Connector
remove the two stoppers by lifting the motor assembly
upwards (to the arrow direction) by hand. Motor Assembly
Motor Assembly
You can remove the stopper by pulling the stopper. You can
remove the motor assembly by removing the connector at Stopper
Stopper
the same time.
5. Remove one screw that fixes the crank and cut the plastic Plastic
PlasticTie
Tie
tie that fixes the motor cord.
Motor
Remove the motor after removing the two fixing screws. MotorAssembly
Motor Assembly Motor
Motor
Motor Screw
Screw
Screw
Screw
Crank
Crank
Page 10-66
SMGB0032-rev1 - 06/2006
Servicing
RPI-2.0~6.0 FSN1E
10.7.1. REMOVING THE ELECTRICAL BOX AND
ELECTRICAL PARTS
1. Remove Electrical Box cover, for accessing the electrical
components. Electrical box
cover location
Electrical Box
Fixing Screw
P.C.B.
Fixing Screw
Capacitor
Fixing Screw
Transformer
Fixing Screw
Terminal Board
NOTE:
10
To disconnect this component properly from the PCB,
see the Electrical Wiring Diagram chapter of this
Nylon Band
Manual.
1. Remove the screws that fix the Back Cover.
Thermistor
The thermistor is located as shown in the detail
Page 10-67
SMGB0032-rev1 - 06/2006
Servicing
NOTE:
To disconnect this component properly from the PCB,
see the Electrical Wiring Diagram chapter of this
Manual. Outlet Termistor
1. The thermistor is located on the outlet side as shown in
the detail.
Thermistor
Gas
Thermistor liquid
Page 10-68
SMGB0032-rev1 - 06/2006
Servicing
Fixing Brackets
Fan Casing
NOTE:
To disconnect this component properly from the PCB,
see the Electrical Wiring Diagram chapter of this
Manual
1. Perform steps 1 and 2 from point 10.7.4 of this chapter.
2. Take out the Drain Pump from the Drain Pump support by Drain pump
removing the bolts.
3. After installing the new Draing Pump seal properly the
Draing Pipe joints.
Service
Cover
NOTE:
If a new Drain Pump has been installed, is necessary
to take out the Electrical Box from the unit for wiring
the Drain Pump to the PCB.
See point 10.7.1 of this chapter to remove electrical
box from the unit. 10
Page 10-69
SMGB0032-rev1 - 06/2006
Servicing
Float Switch
Air filter
Page 10-70
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/69
� WARNING: TURN OFF all the main switches
10.8. RPC
Ceiling type
Side panel
Hook at the upper
part of the side panel
(2 Nos)
�
Hook at the upper
part of the side panel
(2 Nos)
10.8.3. REMOVING THE DISCHARGE AIR GRILLE Fixing screw
M4 screw
1. Remove the side panel according to the section "Removing
10
the Side Panel". Do not hold this
louver
2. Remove the crank assembly that is mounted on the right-
side shaft of the air deflector.
Connector
Page 10-71
SMGB0032-rev1 - 06/2006
Servicing
10/70 SERVICING
� WARNING: TURN OFF all the main switches
3. Pull out the deflector including the bearing after removing Fixing screw
the four fixing screws at the right and the left.
Air deflection
Wiring panel
Lower
Electrical frame
box
� NOTE:
During this work, support the electrical box by hand and
make sure not to drop the electrical box.
5. Remove the casing (1) by pressing the hook part at the
four positions towards the inner side. (1)
Hook
Casing
Page 10-72
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/71
� WARNING: TURN OFF all the main switches
6. Loosen the screws by means of a hexagon wrench.
Motor
To
loosen
Allen key
Coupling
7. After removing the fixing band, remove the fan motor by
sliding the fan motor backwards. Pay attention not to drop Fixing band
the fan motor.
Fixing screw
Casing
Bearing
Air filter
10
the Side Panel".
2. Separate the casing into two pieces according to the
section "Removing the Fan Motor".
Loosen the screw for the coupling by means of a hexagon
wrench.
3. Remove the M8 screw that fixes the bearing, according
to the section "Removing the Bearing".
4. Remove the coupling after removing the shaft and the turbo
fan assembly.
Page 10-73
SMGB0032-rev1 - 06/2006
Servicing
10/72 SERVICING
� WARNING: TURN OFF all the main switches
� NOTE:
When you are assembling, tighten the two screws (A)
with a torque of 0.8Nm (8kg-cm) and one screw (B) with
a torque of 0.4 Nm (4kg-cm) by means of a torque
wrench.
Lower panel
3. Remove the drain pan after disconnecting the drain hose. Stay
4. Remove the thermistors for the liquid pipe and the gas pipe.
Side panel
Thermistor for
the gas pipe
Heat
exchanger
Thermistor for
the liquid pipe
Page 10-74
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/73
� WARNING: TURN OFF all the main switches
� NOTE:
During this work, support the electrical box and make
sure not to drop the electrical box. Panel
� NOTE:
Do not touch the electrical components. Do not apply a
great force to the PCB. If you apply a great force, the
PCB will become faulty. PCB
Expanded
part of holder
PCB
10.9. RPK-1.5/2
1. Pull up the right side and the left side of the air inlet grille as
shown in the figure.
10
2. Pull down the air filter after lifting the grille and remove the
air filter from the hinge.
Page 10-75
SMGB0032-rev1 - 06/2006
part of holder
Servicing
PCB
10.9. RPK-1.5/2
1. Pull up the right side and the left side of the air inlet grille as
shown in the figure.
2. Pull down the air filter after lifting the grille and remove the
air filter from the hinge.
10/74 SERVICING
� WARNING: TURN OFF all the main switches
� NOTE:
If there is a gap between the front panel and the air No gap
outlet, the gap may cause an air leakage and dew may
appear at the front panel. Then, the dew may drop.
9. After attaching the front panel, tighten the three screws
at the lower part of the air outlet and cover the three screws
with the bushes.
Page 10-76
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/75
� WARNING: TURN OFF all the main switches
Louver (Gray)
Louver (White)
10
4. Removing the Thermistor for the Gas Pipe
Remove the piping insulation material that protects the Expansion valve Plastic tie
thermistor for the gas pipe, by cutting the plastic tie and the Gas pipe Thermistor for the gas pipe
surrounding tapes. Then, remove the thermistor from the Piping insulation material
holder.
Thermistor holder
Lead wire of the thermistor
Page 10-77
SMGB0032-rev1 - 06/2006
Servicing
10/76 SERVICING
� WARNING: TURN OFF all the main switches
5. Removing the thermistor for the discharge air Vertical louver
Remove the thermistor for the discharge air from the holder
of the vertical louver and the hook at the right side of the air
outlet.
Transmisor for
the discharge air Holder
Vertical louver
Transmisor for
the discharge air
Holder
120 mm Hook
Plastic tie
Screw Screw
Connector for the fan motor
4. Remove the lead wires for the expansion valve, the fan
motor, the thermistors for the liquid pipe and the gas pipe,
the AS Motor (X 2) and the remote control switch from the
connectors. Also, remove ground wires (x2) of the heat
exchanger.
5. Remove the thermistor for the discharge air from the holder
that is fixed at the vertical louver of the air outlet.
6. Draw out the electrical box toward the front side after
removing the two screws that fix the electrical box.
7. For attaching the electrical box, set the electrical box,
connect the connectors and perform in reverse order the
procedure for removing the electrical box.
Page 10-78
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/77
� WARNING: TURN OFF all the main switches
� NOTE:
Make sure that the hooks (A), (B) and (C) are hooked
correctly.
Draw the drain
pan toward the
front side
5. Detach the hook that holds the left side of the heat Screw
exchanger and remove one screw that fixes the heat
exchanger.
Detach the
hook
Screw
Page 10-79
SMGB0032-rev1 - 06/2006
Servicing
10/78 SERVICING
� WARNING: TURN OFF all the main switches
7. Lift up the heat exchanger. Draw out the rear piping of the
heat exchanger from the square hole by pulling the upper Unit body
part of the heat exchanger forward, and then remove the Square hole
heat exchanger.
8. For attaching the heat exchanger, perform in reverse order
the procedure for removing the heat exchanger.
Pull the upper part of the
heat exchanger forward
� NOTE:
After attaching the heat exchanger, make sure that the
hooks and the screws at the right side and the left side of Heat exchanger
the heat exchanger are correctly attached.
Knob
Bearings (inside)
Hook
Hook
3. Remove the motor holders 1 and 2 that fix the fan motor. In Motor holder 2
order to remove the motor holder, insert the screwdriver at Fan motor
the hook part as shown in the figure.
Motor holder 1
4. After removing the motor holder 1, loosen one screw (1) that
fixes the motor shaft and the fan.
Screwdriver
Hook
5. Draw the fan leftward while you are lifting up the bearing Fan motor
Lift up the fan and draw
side of the fan slightly. Then, the fan and the fan motor are the fan leftward
removed.
Page 10-80
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/79
� WARNING: TURN OFF all the main switches
6. For attaching the fan motor and the fan, perform in reverse Partition
8mm Partition plate
order the procedure for removing the fan motor and the fan. plate
Fan motor
7. Fix the fan at the position with a 8mm clearance between Bearing
the left end (bearing side) of the fan and the partition plate.
8. Fix the fan motor with the outlet of the lead wire at the
position as shown below.
Fan motor
� NOTE:
Do not hold the motor part when you are loosening the
lock nut by means of a spanner. The base of the drive
part may turn idle and may break.
Turn the lock nut by a few turns. Then, the drive part
separates from the screw and you can remove the drive
part. Remove the butyl
Prepare the new drive part for replacement (service part) sheet
with the position of the driver (drive screw) already adjusted. Remove the butyl
sheet
� NOTE: Lead wire of
expansion valve
During replacement work, pay attention to the separation
part and prevent the dust, the foreign particles and others
from entering the separation part. (The part that is
10
exposed by the separation is the mechanical part of the
valve).
Do not damage the junction part of the valve with the
tools.
Put the drive part onto the valve body, hold the drive part
and the valve body with their axes matching and attach the
lock nut to the screw part of the valve body. Tighten the lock
nut with a spanner after tightening lightly by hand.
The tightening torque should be within the range of
12Nm(120kg-cm) ~ 15Nm (150kg-cm).
Page 10-81
SMGB0032-rev1 - 06/2006
Servicing
10/80 SERVICING
� WARNING: TURN OFF all the main switches
� NOTE:
Do not apply great forces, such as the rotating torque
and the bending load, to the motor by holding the motor
by hand when you are tightening the lock nut.
Although the direction of the eccentric part of the motor is Pulse Motor
Pulse Motor
assembled with the eccentric part of the motor directed
Drive Part
toward the counterdirection of the fittings for piping at the Drive Part
GearGear
valve body, the alteration of this direction does not affect
the open/close function of the valve. Output Shaft
Output Shaft
Therefore, the adjustment of the direction of the motor
LockLock
NutNut Adjustment of direction is not required.
part is not required if the position of the motor is moved Bellows
Bellows
Adjustment of direction
toward the rotating direction after the replacement, as is not required
Valve
Valve
shown in the figure.
Valve
Valve Valve Part
Valve Part
However, make sure that the direction of the motor for Valvebody
Body Sheet
sheet
Valve
the coil of the electronic expansion valve does not touch
other piping and the side plate of the electrical box.
5. Attach the removed butyl sheet to the electronic expansion
valve again.
Fig. 1 Expansion Valve Fig. 2 Direction of Drive Part
6. After finishing the replacement, attach the electronic
expansion valve by performing in reverse order the
procedure for removing the electronic expansion valve.
Page 10-82
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/81
� WARNING: TURN OFF all the main switches
10.10. RPK-2.5~4.0
� NOTE:
In order to remove the filter, you need to change
the louver position using one of the following remote
control switches: PC-P1HE and PC-RLH3A. SET TEMP.
FAN HIGH SWING
LOUVER ON/OFF TIMER
COOL MED
1. Press the "��" switch. "��" (Up & Down Panel Operation) HEAT LOW
ADDS RN HR
NO FUNCTION UNIT
DEFROST
will be displayed in the Liquid Crystal Display. DRY A/C SERVICE
ABNML FILTER
+ CENTRAL
AUTO VENT H.STRG T. RUN CHECK
2. When you are operating multiple indoor units by means of a RUN / STOP TEMP.
2
remote control switch, press the TEMP. (Temperature
Setting) switch and set the address that you need to open.
MODE FAN SPEED ON/OFF TIMER RESET
louver at a horizontal position. If you press the "∇" when the 1 TIME
� In case of PC-LH3A
1. Face the transmitter toward the receiver of the indoor unit
and press the RESET switch.
AUTO Hi
H E AT Me
DRY °C Lo
COOL TIMER
2. Change the louver angle to the horizontal position. If you FA N ON OFF
press the RESET switch when the louver angle is horizontal MODE
RUN/STOP
FAN
position, the louver will be moved at the closing position.
RESET TEMP. LOUVER
1 2 CANCEL SET
3. Pull the air filter downward from the air filter grille.
AirIntake
Air IntakeGrille
Grille
10
4. Press the “Reset” switch on the remote control switch Air Filter
Air Filter
after cleaning the air filter
Catch
Catch
10/82 SERVICING
� WARNING: TURN OFF all the main switches
Release Catch
Release Catch Remove Screw.
Remove Screw
2. Release the lower left side catch of the right side cover.
Pull the right cover slighty and release the catch.
Right
Right Side Cover
Side Cover
Lift upward.
Lift upward
Push
Push
Catch
Catch
3. Remove the lower side of the right side cover, and release Catch
Catch
the upper side catch.
Catch
Catch Liftupward
Lift upward.
Square
Square
Hole
Hole Right
Right
Side Cover
Side Cover
Page 10-84
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/83
� WARNING: TURN OFF all the main switches
Thermistor
liquid pipe and remove the thermistor from holder.
Thermistor
LeadWire
Lead Wire
ButylSheet
Butyl Sheet
Thermistor Lead
Thermistor Lead
Wire
Expansion
Expansion
Wire
Valve
Valve
Gas Pipe
Gas Pipe
Thermistor
Thermistor
Lead Wire
Lead Wire
PlasticTie
Plastic Tie
35mm
35mm
25mm
25mm
10
Aluminum
Aluminum
Tape
Tape
Piping
Piping
Cover
Cover
Page 10-85
SMGB0032-rev1 - 06/2006
Servicing
10/84 SERVICING
� WARNING: TURN OFF all the main switches
4. Remove the right side cover according to the section Heat Exchanger
Heat Exchanger
“Removing right side cover”, and remove the suction air
grille. Pulltoward
Pull toward
Screw FrontSide
Front Side
5. Pull the cover of the discharge air lower side toward the Screw
front side, and remove it. (4(4pcs.)
pcs.)
6. Remove 4 screws fixing the drain pan toward the lower side
and remove it.
B
DrainPan
Drain Pan
A
Putty
Putty Catch
Catch
Catch
Catch
DrainPan
Drain Pan DrainPan
Drain Pan
Viewfrom
View from
A A Viewfrom
View from
B B
Page 10-86
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/85
� WARNING: TURN OFF all the main switches
� ATTENTION: Upper
Upper Catch
Catch
Make sure that there are two different length of screws.
(A) M4x8
(B) M4x10
(A)Fixed
(A) FixedScrew
Screw
(Truss-Headed
(Truss-Headed
and8mm
and 8mmLength)
Length)
forElectrical
for ElectricalBox
Box
(B)Fixed
(B) Fixed Screw
Screw (Truss-Headed
(Truss-Headed and and
10mm
10mm Length)
Length) for for Electrical
Electrical Box Box
10
Page 10-87
SMGB0032-rev1 - 06/2006
Servicing
10/86 SERVICING
� WARNING: TURN OFF all the main switches
FixingStay
Fixing Stay
2 2
M4 Truss
M4 Truss Head
HeadScrew
Screw
Catch
Catch (Left and
(Left andRight
Rightside)
side)
Fixing Stay33
Fixing Stay (Length:12mm)
(Length: 12mm)
Upper
Upper
Cover
Cover
(b) Pull
(b) Pull toward
toward M4 Truss
M4 Truss
Front Side.
Front Side HeadScrew
Head Screw
(Length:12mm)
(Length: 12mm)
(a)(a) Liftupup
Lift
HeatExchanger
Heat Exchanger
Page 10-88
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/87
� WARNING: TURN OFF all the main switches
3. Loose one screw fixing the motor shaft and the fan.
Release
Release
Loosen
Loosen Screw.
Screw Cover Catch.
Cover Catch
4. Remove three screws fixing the fan motor plate and remove
the fan motor.
Fixing
Fixing
Plate
Plate
Screw
Screw
(3 pcs.)
(3 pcs.)
5. Remove the two screws fixing the fan motor and the fan, Fan
Fan Screw
Screw
perform the reverse procedures for removing. (2 pcs.)
(2 pcs.)
Bearing
Bearing
Partition
Partition
PartitionPlate
Plate
6. Fix the fan at the position with 9.5mm clerance between the
left end (Bearing side) of the fan and partition plate.
Partition
9.5mm
9.5mm Plate
Plate
Bearing
Bearing FanMotor
Fan Motor
Fan
Fan
10
7. Fix the fan motor with the oulet of lead wire at the position at 50°o
50
as shown below.
Motor LeadWire
Motor Lead Wire
Fan Motor
Fan Motor
Page 10-89
SMGB0032-rev1 - 06/2006
Servicing
10/88 SERVICING
� WARNING: TURN OFF all the main switches
Screw
Screw
Release
Side Catch
3. Detach the hook (A) of left side cover. Release Catch
Suction Air Grille
Upper Suction Air Grille
4. There are the hook (B) at the left side cover will be Upper Side.
removed.
A Catch
A Catch
B Catch
B Catch
(3 parts)
(3 parts)
Pull toward
Pull toward
Left Side
Left Side.
Left Side Cover
Left Side Cover
Screw(4(4
Screw pcs.)
pcs.)
Page 10-90
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/89
� WARNING: TURN OFF all the main switches
10
Page 10-91
SMGB0032-rev1 - 06/2006
Servicing
10/90 SERVICING
� WARNING: TURN OFF all the main switches
� NOTE:
Do not apply great forces, such as the rotating torque
and the bending load, to the motor by holding the motor
by hand when you are tightening the lock nut. Pulse Motor
Although the direction of the eccentric part of the motor is Pulse Motor
assembled with the eccentric part of the motor directed Drive Part
Gear Drive Part
toward the counterdirection of the fittings for piping at the Gear
valve body, the alteration of this direction does not affect
the open/close function of the valve. Output Shaft
Output Shaft
Therefore, the adjustment of the direction of the motor
Lock
LockNut
Nut
part is not required if the position of the motor is moved Bellows Adjustment of direction
Adjustment is not required.
of direction is not required
Bellows
toward the rotating direction after the replacement, as
Valve
shown in the Figure 2. Valve
Valve
However, make sure that the direction of the motor for Valve Valve Part
Valve Body Sheet Valve Part
Valve Body Sheet
the coil of the electronic expansion valve does not touch
other piping and the side plate of the electrical box.
7. Attach the removed butyl sheet to the electronic expansion
valve again.
Fig. 1 Expansion Valve Fig. 2 Direction of Drive Part
8. After finishing the replacement, attach the electronic
Fig. 1 Expansion Valve Fig. 2 Direction of Drive Part
expansion valve by performing in reverse order the
procedure for removing the electronic expansion valve.
2. Hold up the air filter and remove the nails, then pull down
the air filter.
Page 10-92
SMGB0032-rev1 - 06/2006
valve again.
Fig. 1 Expansion Valve Fig. 2 Direction of Drive Part
Servicing
8. After finishing the replacement, attach the electronic
Fig. 1 Expansion Valve Fig. 2 Direction of Drive Part
expansion valve by performing in reverse order the
procedure for removing the electronic expansion valve.
10/90 SERVICING
� WARNING: TURN OFF all the main switches
� NOTE:
10.11. RPK 1.5FSN1M
Do not apply great forces, such as the rotating torque
Wall type
and the bending load, to the motor by holding the motor
by hand when you are tightening the lock nut. Pulse Motor
Although the direction of the eccentric Pulse Motor
10.11.1. REMOVING THE AIR FILTERpart of the motor is
assembled with the eccentric part of the motor directed Drive Part
1. Pull up the right side and the left side of the flat panel as Gear Drive Part
toward the counterdirection of the fittings for piping at the Gear
shown in the figure.
valve body, the alteration of this direction does not affect
the open/close function of the valve. Output Shaft
Output Shaft
Therefore, the adjustment of the direction of the motor
Lock
LockNut
Nut
part is not required if the position of the motor is moved Bellows Adjustment of direction
Adjustment is not required.
of direction is not required
Bellows
toward the rotating direction after the replacement, as
Valve
shown in the Figure 2. Valve
Valve
However, make sure that the direction of the motor for Valve Valve Part
Valve Body Sheet Valve Part
Valve Body Sheet
the coil of the electronic expansion valve does not touch
other piping and the side plate of the electrical box.
7. Attach the removed butyl sheet to the electronic expansion
2. valve
Hold up again.
the air filter and remove the nails, then pull down
Fig. 1 Expansion Valve Fig. 2 Direction of Drive Part
8. the
Afterairfinishing
filter. the replacement, attach the electronic
Fig. 1 Expansion Valve Fig. 2 Direction of Drive Part
expansion valve by performing in reverse order the
procedure for removing the electronic expansion valve.
2. Hold up the air filter and remove the nails, then pull down
10
the air filter.
Page 10-93
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/91
� WARNING: TURN OFF all the main switches
Front Panel
7. Put in the bearing part of right and left arm of the flat panel
along the step of the body correctly.
Then close the flat panel. Bearing part
Hole
Stop
Page 10-94
SMGB0032-rev1 - 06/2006
Servicing
10/92 SERVICING
� WARNING: TURN OFF all the main switches
10.11.3. REMOVING THE ELECTRICAL BOX PANEL
1. Remove the front panel according to the section "Removing Fixed screw for Fixed screw for electrical box
front panel". earth wiring
2. Remove the cover of the electrical Box Panel
3. Remove the cover of terminal board, power supply wiring,
transmission wiring and remote control wiring.
4. Remove the thermistor for liquid pipe in PCB, thermistor for
gas pipe, thermistor for discharge and suction air, connector
for fan motor, earth wiring and connector for expansion
valve.
5. Remove the three fixed screws for electrical box.
10
Screw fixing AS Motor
Page 10-95
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/93
� WARNING: TURN OFF all the main switches
10.11.5. REMOVING THE THERMISTORS FOR
LIQUID PIPE, GAS PIPE, DISCHARGE AIR
AND SUCTION AIR
1. Remove the front panel according to the section "Removing Thermistor for discharge air Thermistor for defrosting
front panel".
2. Remove the electrical box panel panel according to the
section "Removing electrical box panel"
3. Removing the thermistor for defrosting:
– Remove the butyl sheet that protects the thermistor for
deforsting and release the thermistor from the holder.
– Regarding installation of the Thermistor for defrosting, fix
the thermistor with the holder and protect the thermistor
with butyl sheet.
– After installing the thermistor, fix the expansion valve and
thermistor for defrosting and gas pipe with a band and
cover piping area with butyl sheet.
4. Removing the thermistor for the Gas Pipe:
– Remove the butyl sheet that protects the thermistor for
the gas pipe. Then remove the thermistor from the holder Thermistor for Discharge air Thermistor for Gas pipe
10/94 SERVICING
� WARNING: TURN OFF all the main switches
10.11.6. REMOVING THE DRAIN PAN
1. Remove the front panel according to the section "Removing
front panel".
2. Remove the electrical box panel panel according to the
section "Removing electrical box panel"
3. Remove two screws fixing the drain pan C� � B
4. Release three nails fixing the drain pan and remove the A
drain pan from the body.
5. Regarding installation of the drain pan, perform it in reverse Drain pan
center pillar
order the procedure for the removing.
� NOTE:
Confirm if the 3 nails fix the drain pan correctly. Drain pan Move the nail to
nail fixed the arrow
direction and
� remove drain pan
center pillar
Release to the
� arrow direction
10
Page 10-97
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/95
� WARNING: TURN OFF all the main switches
4. Remove two nails in the inside of piping cover at backside Piping cover front side
of the indoor unit and remove piping cover.
5. Remove a screw fixing rigth side of heat exchanger.
6. Remove a screw fixing left side of heat exchanger and
remove the catch.
7. Pull up heat exchanger obliquely-direction and pull out heat Notched part of body
exchanger tail tube from the notched part of the body, and
the remove the heat exchanger. Body
� NOTE:
Confirm that no gap exist between heat exchanger and
the motor holder. Gap may cause a problem of dew
spark
�
Heat exchanger
Page 10-98
SMGB0032-rev1 - 06/2006
Servicing
10/96 SERVICING
� WARNING: TURN OFF all the main switches
Fan
Fan Motor
Hold up fan
and pull it
Bearing
7. Fix the fan at the position where the gap between right side
fan motor and the body is 6 ~ 7 mm
10
Body
6~7 mm
8. Fix the fan motor with the outlet of lead wire at the position 45°
at as shown.
Location of fan
motor lead wire
Page 10-99
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/97
� WARNING: TURN OFF all the main switches
� NOTE:
Do not hold the motor part when you are loosening the
lock nut by means of a spanner. The base of the drive
Pulse Motor
part may turn idle and may break.
5. Turn the lock nut by a few turns. Then, the drive part
separates from the screw and you can remove the drive Drive Part
part. Gear
� NOTE:
Do not apply great forces, such as the rotating torque Adjustment of direction is not required.
and the bending load, to the motor by holding the motor (However, pay attention not to touch the pipes
by hand when you are tightening the lock nut. or the drain pan.)
Although the direction of the eccentric part of the motor is
assembled with the eccentric part of the motor directed
toward the counterdirection of the fittings for piping at the
valve body, the alteration of this direction does not affect
the open/close function of the valve.
Therefore, the adjustment of the direction of the motor
part is not required if the position of the motor is moved
toward the rotating direction after the replacement, as
shown beside.
However, make sure that the direction of the motor for
the coil of the electronic expansion valve does not touch Direction of Drive Part
other piping and the side plate of the electrical box.
8. Attach the removed butyl sheet to the electronic expansion
valve again.
9. After finishing the replacement, attach the electronic
expansion valve by performing in reverse order the
procedure for removing the electronic expansion valve.
Page 10-100
SMGB0032-rev1 - 06/2006
Servicing
10/98 SERVICING
� WARNING: TURN OFF all the main switches
10.11.10. REMOVING THE PRINTED CIRCUIT
BOARD
1. Remove the electrical box panel panel according to the
section "Removing electrical box panel" Receiver wiring connector
2. Remove service board wiring connector of control PCB,
sensor wiring connector and earth line.
3. Remove sensor fixing cover
Service board
wiring connector Earth line fixed
screw
Service board
Sensor fixed
Sensor fixed
cover screw
cover
Sensor board
Control PCB
Spacer
Spacer
10
Page 10-101
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/99
� WARNING: TURN OFF all the main switches
7. Leave power source printed board unresolved after
removing space lock of power source printed board
(Removing the spacer totally is not required).
Spacer
Side cover
lock
Side cover
Power source
printed board
Page 10-102
SMGB0032-rev1 - 06/2006
Servicing
10/100 SERVICING
� WARNING: TURN OFF all the main switches
10.12. RPF
Floor Type
Knob
Page 10-103
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/101
� WARNING: TURN OFF all the main switches
10.12.4. REMOVING THE FRONT PANEL
1. Remove the air filter according to the section "Removing the
Air Filter".
2. Remove the front panel from the slit after removing the four
fixing screws at the lower part and pulling out the front panel Front
downwards. panel
Screw
Screw
5. Disconnect the wiring connector for the fan motor. Remove Connector
the wiring assembly and the connector.
Wiring
assembly
6. Remove the casing (1) by pressing the hook part at the (1)
four positions towards the inner side.
Hook
Casing
7. Loosen the screws by means of a hexagon wrench.
Motor
To loosen Hexagon
wrench
Page 10-104
SMGB0032-rev1 - 06/2006
Servicing
10/102 SERVICING
� WARNING: TURN OFF all the main switches
8. After removing the fixing plate, remove the fan motor by
sliding the fan motor backwards. Pay attention not to drop
the fan motor.
Band
Fixing screw
Screw
Screw
10
hook at the rear side of the electrical box.
7. Four holders support the PCB. Pull out the PCB from the
PCB hole by pushing the expanded part of the holder by
means of long-nose pliers and by putting a finger near
the hole of the PCB.
� NOTES:
1. Do not touch the electrical components. Do not apply a
great force to the PCB. If you apply a great force, the
PCB will become faulty.
Rear side Front side
2. When you are reassembling, make sure that each of the unit of the unit
terminal is correctly connected. Refer to the wire marks
and the terminal codes. If you connect the terminals
incorrectly, a malfunction or a damage of the electrical Expanded part of
components will occur. holder
Page 10-105
PCB (low voltage)
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/103
� WARNING: TURN OFF all the main switches
10.13. RPFI
Floor-Concealed Type
Air filter
Front lower
panel
Page 10-106
SMGB0032-rev1 - 06/2006
Servicing
10/104 SERVICING
� WARNING: TURN OFF all the main switches
3. Remove the front upper panel after removing the
eleven fixing screws.
Screw
Front upper
panel
10
Page 10-107
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/105
� WARNING: TURN OFF all the main switches
5 Hose for water pan Select a hose according to the site requirements
6 Bucket 2 for 5 liters
7 Phillips screwdriver 1
8 Nipper 1
9 Adjustable wrench 1
10 Megohm tester 500V
11 Cleaning agent Select a neutral-type cleaning agent
12 Spray To spray the cleaning water
13 Tape with adhesive To fix the vinyl sheet in order to protect the room from the cleaning water
14 Rope 1m, 4 Pieces
15 Vinyl sheet Select a vinyl sheet with 0.5mm thickness
16 Gloves
Page 10-108
SMGB0032-rev1 - 06/2006
Servicing
10/106 SERVICING
� WARNING: TURN OFF all the main switches
No. Remarks
17 Cleaning water collector
− In-the-ceiling type
− 2-way cassette
− Wall type
− Ceiling type
Bar
Insert the
bar
Inner side of Ø120 hole should be covered with felt sheet in order to insert the spray nozzle.
18 Cleaning water collector kit
− 4-way cassette
10
Tent
With
Handing panel magnets Continuously
With
Elastic support B
Sheet A Sheet B Sheet C Sheet D
string
Support A
With magnets
Motor
band
Page 10-109
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/107
� WARNING: TURN OFF all the main switches
1. Attach a vinyl sheet around the heat exchanger so that the Motor panel
cleaning water will not be splashed over the insulation
surface and the drain-up pump. Fix the vinyl sheet on the
side plate of the heat exchanger by means of a tape with
adhesive. Seal the gap between the vinyl sheets by means
of a tape with adhesive.
� NOTE:
Put a vinyl sheet here
Wear gloves to avoid any injury by the fins of the heat in order to protect the
exchanger. Water collector insulation sheet from
In addition to the magnets, fix the motor panel by means the splashed cleaning
of a tape with adhesive Attach the water water.
collector to the heat
Motor band exchanger.
Magnet Magnet
Magic tape
Page 10-110
SMGB0032-rev1 - 06/2006
Servicing
10/108 SERVICING
� WARNING: TURN OFF all the main switches
2. Scratch off the dust on the inner surface of the heat
exchanger downwards by means of a brush. Collect all the
dust in a bucket or a carton box.
Suspension bracket
Bucket 10
4. Put approximately 15 liters of the cleaning agent for the
aluminium fins in a supply tank.
Page 10-111
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/109
� WARNING: TURN OFF all the main switches
5. Insert the spray nozzle through the hole of the cleaning
water collector. Operate the water pump and clean the dust
on the heat exchanger. After cleaning, spray the clean water
in order to remove the cleaning water.
Adjust the pressure of the water pump in order not to
damage the fins.
� NOTE:
If the cleaning water stays, the fins will be corroded. Cleaning spray
Adjust the pressure of the pump at 2.5 to 5.0 kg/cm² in
order not to damage the fins.
Bucket
� NOTE:
If the cleaning water collector is removed, wipe off the
drops from the indoor unit.
Drain pan
Cleaning
water
collector
Page 10-112
SMGB0032-rev1 - 06/2006
Servicing
10/110 SERVICING
� WARNING: TURN OFF all the main switches
7. Check the insulation of the drain pump with a megohm-
meter. Make sure that the insulation is greater than 1 MΩ
when 500V is applied.
8. Connect the wiring as the wiring was connected before.
9. Neutralization Treatment after the Cleaning
The cleaning agent that is specified in the section 10.14.1 is
neutral-type. However, the cleaning water after the use may
not be neutral. Collect all the cleaning water and make the
necessary neutralization treatment for the cleaning water.
10
surface and the drain-up pump. Fix the vinyl sheet on the
side plate of the heat exchanger by means of a tape with
adhesive.
Seal the gap between the vinyl sheets by means of a tape
with adhesive.
� NOTE:
It is recommended that gloves be used during this work
in order to avoid any injury.
Put a vinyl sheet in order to avoid the splashed cleaning
water.
Page 10-113
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/111
� WARNING: TURN OFF all the main switches
6. Suspend the cleaning water collector from the indoor unit.
Indoor unit
– Connect a rope to the suspension bracket of the indoor
unit and put the rope downwards.
– Insert the support bar into the hole of the cleaning water
collector. Support
– Suspend the cleaning water collector with the rope from bar
the indoor unit. Rope
Suspension bracket
– Connect a hose to the boss for the cleaning water
collector and put the other end in a bucket. Cleaning
7. Spraying the Cleaning Water water collector
Spray the cleaning water over the fins of the heat
exchanger.
Boss
Hose
Bucket
� NOTE:
If the cleaning water stays, the fins will be corroded. Spray
Adjust the pressure of the pump at 2.5 to 5.0 kg/cm²
in order not to damage the fins.
Hose
Bucket
Pump
9. After you finish the cleaning and the dropping water stops,
attach the fan assembly and the drain pan.
10. Check the insulation of the drain-up pump with a megohm-
meter. Make sure that the insulation is greater than 1 MΩ
when 500V is applied.
11. Connect the wiring as the wiring was connected before.
Mount the air distribution chamber and the optional air panel
12. Neutralization Treatment after the Cleaning
The cleaning agent that is specified in the section 10.14.1 is
neutral-type. However, the cleaning water after the use may
not be neutral. Collect all the cleaning water and make the
necessary neutralization treatment for the cleaning water.
Page 10-114
SMGB0032-rev1 - 06/2006
Servicing
10/112 SERVICING
� WARNING: TURN OFF all the main switches
10
2. Disconnect the drain hose from the field-supplied pipe.
Heat exchanger
3. Cover the rear side of the heat exchanger with a vinyl sheet
after removing the front side partition and the drain pan. Cover the
After covering the rear side, remount the front side partition heat
exchanger
and the drain pan.
with vinyl
sheet
Front side
partition
Drain pan
Page 10-115
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/113
� WARNING: TURN OFF all the main switches
4. By lifting the drain hose, put the end of the hose in a bucket.
Bucket
Drain hose
Bucket
� NOTES:
If the cleaning water stays, the fins will be corroded.
Adjust the pressure of the pump at 2.5 to 5.0 kg/cm² in
order not to damage the fins.
Page 10-116
SMGB0032-rev1 - 06/2006
Servicing
10/114 SERVICING
� WARNING: TURN OFF all the main switches
8. After checking that no power is supplied, connect the drain
pipe and remove the insulation tape for the wiring
connectors. Then, mount the front panel correctly.
9. Check the insulation of the terminal board in the electrical
box. If the insulation is greater than 1MΩ by a 500 Megohm-
meter, the insulation is normal.
10. Neutralization Treatment after the Cleaning
The cleaning agent that is specified in the section 10.14.1 is
neutral-type. However, the cleaning water after the use may
not be neutral. Collect all the cleaning water and make the
necessary neutralization treatment for the cleaning water.
7. Remove the fixing plate for the fan after removing the two
screws at the left-side partition and one screw at the right-
side partition.
8. Attach the drain pan and the lower panel according to the
procedures in reverse order in the section 4. 10
Page 10-117
SMGB0032-rev1 - 06/2006
Servicing
SERVICING 10/115
� WARNING: TURN OFF all the main switches
9. Cover all the components (except the drain pan) with a vinyl
sheet in order to avoid the splashed cleaning water.
10. Spray the cleaning water over the fins from the rear side of
the heat exchanger. If the heat exchanger is heavily
covered with the dust, use a brush in order to wipe off the
dust.
11. Cleaning with the Clean Water
– Operate the pump and clean the heat exchanger with the
clean water completely.
– Adjust the pressure of the pump in order not to damage
the fins.
� NOTES:
Wear the gloves in order to avoid any injury during this
work due to the sharp edges of the fins.
If the cleaning water stays, the fins will be corroded.
Adjust the pressure of the pump at 2.5 to 5.0 kg/cm² in
order not to damage the fins.
Pay attention to the drain pan not to overflow.
12. Check the insulation of the terminal board with a megohm-
meter. Make sure that the insulation is greater than 1 MΩ
when 500V is applied.
13. Make sure that the water can flow smoothly after pouring
the water on the drain pan.
14. Neutralization Treatment after the Cleaning
The cleaning agent that is specified in the section 10.14.1 is
neutral-type. However, the cleaning water after the use may
not be neutral.
Collect all the cleaning water and make the necessary
neutralization treatment for the cleaning water.
Page 10-118
SMGB0032-rev1 - 06/2006
Main partts
CONTENTS
11
Page 11-1
SMGB0032-rev1 - 06/2006
Main parts
10/2 MAIN PARTS
11.1.
10.1. INVERTER
INVERTER
24~32HP
24 and 30HP
Page 11-2
SMGB0032-rev1 - 06/2006
Main partts
MAIN PARTS 10/3
Protection Function
Overcurrent Protection for
Inverter (1)
(3)
Rated Current x 150%
(4)
Rated Current x 105%
11
Page 11-3
SMGB0032-rev1 - 06/2006
Main parts
10/4 MAIN PARTS
11.1.2.
10.1.2. SPECIFICATIONS
SPECIFICATIONS OF
OF INVERTER
INVERTER FSVNE
FSVNE
Applicable Model RAS-3FSVNE, RAS-4/5FSVNE
Applicable Power Source 1 Phase, 220V, 240V 50Hz/220V 60 Hz
Input Voltage 180 ~ 264 VAC
Input Current RAS-3FSVNE: 25A; RAS-4/5HVRNE:32A (at Rated current 220/240V 50Hz)
Control Method Vector Control
Range Output Frequency 20 to 115Hz
Accuracy of Frequency 0.01Hz at Applicable Frequency Range
Controlled Frequency 1Hz
Output / Characteristics
Page 11-4
SMGB0032-rev1 - 06/2006
Main partts
MAIN PARTS 10/5
11.1.3.
10.1.3. INVERTER
INVERTER TIME
TIME CHART
Frequency
Instruction
Output Voltage
Soft Start-Stop
(Frequency) The changing speed
depends on the outer
setting.
Failure Signal
Output
Activation of
Protection Device Transmit Protection
10sec. Error 30sec. Activation
Overload Signal
Activation Recovery
Charged Indication
(Red LED5 on PCB5
or LED2 on PCB2)
11
Page 11-5
SMGB0032-rev1 - 06/2006
Main parts
10/6 MAIN PARTS
11.1.4. PROTECTIVE
10.1.4. PROTECTIVE FUNCTION
FUNCTION
1. Excessive High or Low Voltage for Inverter 4. Protection of Transistor Module and ISPM
a) Level of Detection a) Level of Detection
- When the voltage of direct current is greater than When some of the output terminals between “U” and
(A) V, abnormalities are detected. “V”, “V” and “W”, “W” and “U” of transistor module or
- When the voltage of direct current is smaller than ISPM are short-circuited, an abnormality is detected.
(B) V, abnormalities are detected. When the running current of transistor module or
ISPM reaches (Maximum Rated Current x 105%),
380 - 415V, 50Hz an abnormality is detected.
Power Supply 220V, 60Hz
380V, 60Hz
When an internal temperature is measured by
(A) 750 440 internal thermistor of transistor module or ISPM,
an abnormality is detected.
(B) 350 194 When the control voltage of transistor module or
ISPM decreases, an abnormality is detected.
b) Function b) Function
When abnormalities are detected, the inverter When abnormalities are detected, the inverter
compressor is stopped and transmit the signal code compressor is stopped and the signal code of
of stoppage cause to PCB1. stoppage cause is transmitted to PCB1.
c) Cancellation of Protection Function c) Cancellation of Protection Function
Transmission for signal code of stoppage cause is Transmission for signal code of stoppage cause is
cancelled when a stopping order is given or main canceled when a stopping order is issued or main
power source is cut off. power source is cut off.
2. Abnormality of Current Sensor 5. Fin Temperature Increase (Only for 24 and 30HP)
a) Level of Detection a) Level of Detection
When current of the inverter compressor decreases When the temperature of internal thermistor exceeds
lower than 0.5A during the inverter compressor more than 100oC, an abnormality is detected.
frequency between 15Hz and 18Hz, an abnormality is b) Function
detected.
When abnormalities are detected, the inverter
b) Function compressor is stopped and the signal code of
When abnormalities are detected, the inverter stoppage cause is transmitted to PCB1.
compressor is stopped, and transmit the signal code c) Cancellation of Protection Function
of stoppage cause to PCB1.
Transmission for signal code of stoppage cause is
c) Cancellation of Protection Function canceled when a stopping order is issued or main
Transmission for signal code of stoppage cause is power source is cut off.
cancelled when a stopping order is issued or main 6. Earth Detection
power source is cut off.
a) Level of Detection
3. Overcurrent Protection for Inverter
When the starting current of the compressor reaches
a) Level of Detection 80% of the overcurrent protection value, an
When the current detected by current sensor reaches abnormality is detected.
150% of the rated current, overcurrent is detected. b) Function
(Instantaneous Overcurrent)
When abnormalities are detected, the inverter
When the current detected by current sensor compressor is stopped and the signal code of
exceeds 105% of the rated current continuously stoppage cause is transmitted to PCB1.
for 30 seconds or for 3.5 minutes in total during
a 10 minutes period, overcurrent is detected. c) Cancellation of Protection Function
(Electric Thermal Relay) Transmission for signal code of stoppage cause is
b) Function canceled when a stopping order is issued or main
power source is cut off.
When abnormalities are detected, the inverter
compressor is stopped and transmit the signal code
of stoppage cause to PCB1.
c) Cancellation of Protection Function
Transmission for signal code of stoppage cause is
canceled by stopping order is issued or main power
source is cut off.
Page 11-6
SMGB0032-rev1 - 06/2006
Main partts MAIN PARTS 10/7
11.2.
10.2. THERMISTOR
THERMISTOR
Thermistor for
the evaporating
temperature
(THM10, THM11
Thermistor for the and THM15)
outdoor ambient
temperature
(THM7)
11
Page 11-7
SMGB0032-rev1 - 06/2006
10/8 MAIN PARTS
Main parts
11.2.1.
10.2.1. RESISTANCE
RESISTANCEVALUE
VALUEOF THE
THERMISTOR
OF THE THERMISTOR
Page 11-8
SMGB0032-rev1 - 06/2006
Main partts
MAIN PARTS 10/9
� Thermistor for the room temperature control � Thermistor for the control of the discharge air
(thermistor for the inlet air temperature of the temperature (Thermistor for the discharge air
indoor unit, THM1) temperature of the indoor unit, THM2)
The thermistor for the inlet air temperature (THM1) controls The thermistor for the discharge air temperature (THM2)
the room temperature. The remote control switch displays the prevents the cold blow during the heating process. The
selected temperatures by means of figures. Set the room resistance values of the thermistor are shown in Fig. 10.4.
temperature so that the room temperature does not become
too cool or too hot. It is recommended to set the room � Thermistor for the liquid pipe temperature of the
temperature in the following ranges. indoor heat exchanger
Economical cooling mode: 27°C to 29°C
Economical heating mode: 18°C to 20°C When the temperature of the indoor heat exchanger
The resistance values of the thermistor are shown in Fig. 10.4. decreases to 0°C or a lower temperature for 3 minutes, the
thermostat automatically turns off. When the temperature
of the indoor heat exchanger increases to 16°C or a higher
temperature, the thermostat turns on.
Resistance value of thermistor (k�)
�
The purpose of this function is to prevent frosting on the
indoor heat exchanger during the cooling process and the
dry operation.
The resistance values of the thermistor are shown in Fig. 10.4.
� CAUTION:
The thermo-off valve of the thermistor for the inlet
air temperature of the indoor unit is set at a higher
temperature than the temperature displayed on the
remote control switch by 4°C (the maximum inlet
air temperature is 34°C). The suction air temperature
during the heating process has a tendency to become
higher than the temperature of the occupied zone in
order to provide a more efficient heating operation.
11
Page 11-9
SMGB0032-rev1 - 06/2006
Main parts
10/10 MAIN PARTS
11.3.
10.3. ELECTRONIC EXPANSION
ELECTRONIC EXPANSION VALVE
VALVE
11.3.1.
10.3.1. ELECTRONIC
ELECTRONIC EXPANSION
EXPANSION VALVE
VALVEFOR
FORTHE
THEOUTDOOR
OUTDOORUNIT
UNIT
Micro-computer
Pulse signal
Pulse motor
2-Phase permanent magnetic pulse motor
Control 0 to 500 pulse by 1 pulse
Needle
Items Specifications
For the main cycle of:
Applicable to the models RAS-5FSN, RAS-8FSN(E)/FXN(E), RAS-10FSN(E)/FXN(E), RAS-16FSN/FXN,
RAS-20FSN/FXN, RAS-24FSN/FXN, RAS-30FSN/FXN
Type EKV (10.0USRT) series
Refrigerant R410A
Working temperature range -30°C � 65°C (Operation time of the coil: less than 50%)
Mounting direction Drive shaft in vertical direction within an angle of 45° as maximum
Flow direction Reversible
Drive method 4-Phase canned motor method
Rated voltage DC12V�1.8V
83PPS (Pulse width at ON: 36mm sec, OFF: 60mm sec)
Drive condition
1,2 Phase excitation
Coil resistance (each phase) 46� � 10% (at 20°C)
ON
OFF
Wiring
Wiring diagram, Drive circuit diagram
and activation mode Drive
circuit
Activation
Page 11-10
SMGB0032-rev1 - 06/2006
Main partts MAIN PARTS 10/11
11.3.2.
10.3.2. ELECTRONIC
ELECTRONIC EXPANSION
EXPANSION VALVE
VALVEFOR
FORTHE
THEINDOOR
INDOORUNIT
UNIT
Micro-computer
Output Shaft
Items Specifications
Type EDM type
Refrigerant R410A
Working temperature range -30°C � 70°C (with coils which are not electrified)
Mounting direction Drive shaft in vertical direction, motor upside and 90° in four direction
Flow direction Reversible
Drive method 4-Phase pulse motor
Voltage rate DC12V�1.2V
100� � 250PPS (Pulse width over 3mm)
Drive condition
2 Phase excitation
Coil resistance (each phase) 150� � 10% (at 20°C)
Procedu
re
Phase
Wiring
Wiring diagram, drive circuit Valve diagram
and activation mode activation
Close Open
Drive
circuit
Activation mode
11
Page 11-11
SMGB0032-rev1 - 06/2006
Main parts
10/12 MAIN PARTS
11.4.
10.4. PRESSURE SENSOR
PRESSURE SENSOR
Page 11-12
SMGB0032-rev1 - 06/2006
Main partts
MAIN PARTS 10/13
11.5.
10.5. AUTO LOUVERMECHANISM
AUTO LOUVER MECHANISM
11.5.1. RCI
10.5.1. RCI (4-WAY
(4-WAY CASSETTE
CASSETTE TYPE)
TYPE)
1. Auto-Louver Operation
The louvers of the optional air panel with auto-louver
swing simultaneously by four drive motor.
The parts of the auto-louver mechanism are shown below.
The motor (1) is installed to the louver directly.
The louver (2) is operated by rotating the motor.
Four pieces of the motor (1) are installed to the unit and
rotated simultaneously.
No. Part Name No. Part Name
1 Motor 3 Bearing
2 Louver 4 Stopper AS
(4) Stopper AS
(1)
(1)
(3) Bearing AS
2. Auto-Louver Stoppage
� 0 (zero) Reset
The AS stopper of the
louver (2) touches the steel
plate stopper, and the louver (1) Motor
is reset to the 0 position. (4) Motor
�
The power supply for the
motor (1) is turned OFF when
the louver is at the setting
position. Steele Plate
Stopper
�
The louver is stopped at the
(2) Louver
11
setting position.
Page 11-13
SMGB0032-rev1 - 06/2006
Main parts
11.5.2. RCD
10.5.2. RCD (2-WAY
(2-WAY CASSETTE
CASSETTE TYPE)
TYPE)
1. Auto-Louver Operation
The louvers of the optional air panel with auto-louver
swing simultaneously by a drive motor. The parts of the
auto-louver mechanism are shown below.
(1) Sttoper
Louver Arm
Bearing Bearing Arm
Shaft B
Sttoper
AS Motor Assembly Sttoper
Crank Arm
Sttoper
Louver
Bearing Bearing Arm Shaft A
2. Auto-Louver Stoppage
�
The crank (2) touches the (3) Arm
�
(5) Arm Shaft B
(3) Arm
The power supply for the
motor (1) is turned OFF when
(7) Fixing Plate
the louver is at the setting for Motor (1) Motor
position.
Motor Shaft
Stopper
�
(2) Crank
The louver (6) is stopped at (3) Arm
Page 11-14
SMGB0032-rev1 - 06/2006
Main partts
MAIN PARTS 10/15
2. Auto-Louver Stoppage
�
The rack (3) touches the stopper of the (3) Rack
cover (6), and the louver is reset to the (6) Louver (1) AS Motor
0 position.
�
(2) Pinion
The power supply for AS motor (1) is
turned OFF when the louver is at the
setting position. Stopper (5) Cover
�
The louver (4) is stopped at the setting
position.
11
Page 11-15
SMGB0032-rev1 - 06/2006
Main parts
10/16 MAIN PARTS
11.6.
10.6. SCROLL COMPRESSOR
SCROLL COMPRESSOR
11.6.1.
10.6.1. RELIABLE
RELIABLE MECHANISM
MECHANISM FOR
FOR LOW
LOW VIBRATION
VIBRATION AND
AND LOW
LOW SOUND
SOUND
1. The rotating direction is definite.
2. The pressure inside of the chamber is high pressure, and the surface temperature of the chamber is 60 °C to 110 °C.
1. The gas is inhaled from the inlet port at the outer frame of the fixed scroll
2. The gas inside of the compression space is compressed toward the center
of the scroll.
3. The compression space is minimum at the center of the scroll, and the gas
compressed at the maximum is discharged from the outlet port of at the
center of the scroll.
Gas
Rotating Scroll
Compression
Space
Suction procedure
Fixed Scroll Discharge Process
Compression Process
Page 11-16
SMGB0032-rev1 - 06/2006
Field work instruction
CONTENTS
12
Page 12-1
SMGB0032-rev1 - 06/2006
Field work instruction
12.1.
11.1. CHECKING THEPOWER
CHECKING THE POWER SOURCE
SOURCE AND
AND THE
THE WIRING
WIRING CONNECTION
CONNECTION
Indoor Unit
Transformmer
12 V
220 V or
12.2.
11.2. BURNT-OUT COMPRESSOR
BURNT-OUT COMPRESSOR DUE
DUE TOTO
ANAN INSUFFICIENT
INSUFFICIENT REFRIGERANT
REFRIGERANT CHARGE
CHARGE
Page 12-2
SMGB0032-rev1 - 06/2006
Field work instruction
FIELD WORK INSTRUCTION 11/3
12.3.
11.3. INSUFFICIENT COOLING
INSUFFICIENT COOLING PERFORMANCE
PERFORMANCE WHEN
WHEN A LONG
A LONG PIPING
PIPING IS APPLIED
IS APPLIED
� Question and answer for the field work
Example 2: Insufficient cooling performance when a long piping is applied
Phenomenon Sufficient cooling was not available for an indoor unit that was located at the farthest position.
Cause If the location of an outdoor unit is 20 meters lower than the location of the indoor units, resetting
of the DIP switch DSW3 is required.
However, no setting was performed. Therefore, the largest discharge pressure was not increased.
This resulted in an insufficient cooling performance for the indoor unit.
I.U
Insufficient
cooling
O.U
DSW3
12.4.
11.4. ABNORMALLY HIGHOPERATION
ABNORMALLY HIGH OPERATION SOUND
SOUND (IN-THE-CEILING
(IN-THE-CEILING TYPETYPE INDOOR
INDOOR UNIT) UNIT)
� Question and answer for the field work
Example 3: Abnormally high operation sound (in-the-ceiling type indoor unit)
Phenomenon The operation sound at the "HIGH" speed was abnormally high.
Cause The indoor units were installed without the ducts. Since there scarcely was any external static pressure, an
abnormally big air volume was supplied. This resulted in a higher air speed through the heat exchanger.
A. Filter
Countermeasure In order to reduce the airflow rate, a plate that is used as a damper at the discharge gas side
was added.
Remarks Note that the running current is increased when no external pressure is given to the indoor unit.
12
This results in an overheating.
Page 12-3
SMGB0032-rev1 - 06/2006
Field work instruction
11/4 FIELD WORK INSTRUCTION
12.5
11.5. ALARM CODE"31"
ALARM CODE “31”
� Question and answer for the field work
Example 4: Alarm code "31"
Phenomenon Alarm code "31" sometimes occurred and the system stopped.
The combination of the indoor units and the outdoor unit was the following.
Cause
Power
ON
source
ON OFF ON ON ON
I.U. I.U. I.U.
O.U.
This system was used in a tenant building. One of tenant's customers turned off the main switch for
the indoor unit while other indoor units are running. This results in a different setting of the total indoor
unit capacity in the same refrigerant cycle.
Countermeasure All the main switches for the indoor units were always ON.
12.6
11.6. NOT COOLINGWELL
NOT COOLING WELL DUE
DUE TOTO INSUFFICIENT
INSUFFICIENT INSTALLATION
INSTALLATION SPACE
SPACE FOROUTDOOR
FOR THE THE
OUTDOOR UNIT
UNIT
� Question and answer for the field work
Example 5: Not cooling well due to insufficient installation space for the outdoor unit
Phenomenon The cooling process was well performed through the intermediate season. However, the cooling process
was not adequately available when the outdoor temperature was higher than 35°C.
Cause Since the outdoor units were installed without a sufficient installation space, the hot discharge air from
other outdoor units circulated. In this case, although the outdoor temperature was 35°C, the actual
suction air temperature was nearly 50°C and the protection system against the excessively high suction
pressure was activated. Then, the frequency of the compressor was decreased and the cooling capacity
was also decreased accordingly. Since the outdoor units were installed in-line back to back with a
distance of 600mm between the backs, the hot discharge air from other outdoor units circulated.
Min. 300mm
Fence
Min. 300mm
Countermeasure To protect the unit from a short circuit, fences were mounted at the discharge air side as shown below.
Page 12-4
SMGB0032-rev1 - 06/2006
Field work instruction
FIELD WORK INSTRUCTION 11/5
12.7
11.7. ATTENTION FORSET-FREE
ATTENTION FOR SET-FREE FXN(E)
FXN(E) SERIES
SERIES
The SET-FREE FXN(E) series has been designed for the � Simultaneous COOL/HEAT Operation
system to provide simultaneous cooling and heating
� Phenomenon
operations during intermediate seasons and the refrigerant
cycle is controlled according to heat balance of cooling and During the simultaneous cooling and heating operation,
heating. Therefore, pay attention to the followings for the the capacity comparatively decreases when compared
selection of installing sites and the installation work. with the capacity whilst operating all the indoor units at
As especially, this SET-FREE FXN(E) series is operated by the same mode.
mixed refrigerant R410A (FXN(E)), special attention is The capacity decrease mentioned above should be
required. Follow the items below. taken into consideration when in actual operation,
especially for the small capacity units (0.8 to 1.5HP).
� The SET-FREE FXN(E) series is for general office
building air conditioning. Therefore, it is recommended Cooling
that different air conditioning systems be selected in a
All Indoor Units in
place where systems are utilized for (i) machine rooms Cooling Operation /
or computer rooms, providing big heat load and (ii) Mainly Cooling Operation
thermostatic chamber, requiring precise temperature
control.
� By operating this unit with other cooling/heating
� Countermeasure
Perform the heat load calculation with the decreased
capacity as shown in the graph in page 11-7.
Do not install the unit in such a place where temperature
difference among rooms is big and the heat load when
cooling and heating is excessively big during
simultaneous COOL/HEAT operation.
12
Page 12-5
SMGB0032-rev1 - 06/2006
Field work instruction
� Example
In case that the mainly cooling operation is changed to
the mainly heating operation especially when the big
capacity indoor unit (ex.: 5HP) is stopped at cooling
operation or thermo-OFF, the outdoor heat exchanger is CH Unit
changed from condenser to evaporator functions and Outdoor Unit
CH Unit
the cooling capacity of other indoor units in continuous Outdoor Unit
cooling operation is excessively decreased.
CH Unit
Horizontal
CH Unit
5HP Cooling Unit systems be applied for cooling and heating, or the
Thermo ON /OFF
starting up is performed in only cooling or heating
operation mode, and change over the operation mode to
Approx. 10min. the simultaneous COOL/HEAT mode when 10 to
20 minutes have passed after starting up operation.
Capacity
Page 12-6
SMGB0032-rev1 - 06/2006
Field work instruction
FIELD WORK INSTRUCTION 11/7
� Example
* In Case of Start-Up in Simultaneous COOL/HEAT * In Case of Start-Up in Cooling Operation Mode (and
Operation Mode Changeover to Simultaneous COOL/HEAT Operation
Mode Afterward)
Cooling
Capacity
Heating Cooling
Capacity
Heating
ON
ON
10 to 20min.
Cooling Heating
CH Unit
CH Unit
Outdoor Outdoor
Unit Unit
12
Page 12-7
SMGB0032-rev1 - 06/2006
Field work instruction
11/8 FIELD WORK INSTRUCTION
12.8
11.8. GUIDELINE FORSELECTING
GUIDELINE FOR SELECTING THE
THE DRAIN
DRAIN PIPE
PIPE FORFOR
THE THE INDOOR
INDOOR UNIT UNIT
� Method for selecting the drain pipe diameter
1. Calculation of the Drain Flow Volume
� NOTE:
VP20 and VP25: Not Applicable to the Common Pipe
Calculate that the drain flow volume is approximately VP30, VP40 and VP50: Applicable to the Common Pipe
3 (I/hr) per 1HP of the nominal capacity of the indoor unit.
For Example: Table B. Permissible drain flow volume of the vertical vinyl
Common drain pipe for four 2HP indoor units pipe
and four 2.5HP indoor units. Inner diameter
JIS symbol Permissible flow volume (I/hr]
Total horsepower 4 � 2HP + 4 � (mm)
of the indoor unit 2.5 HP=18HP VP20 20 220
18HP� 3 (l/hr � HP) = VP25 25 410
Total drain flow volume
54 (l/hr) VP30 31 730
VP40 40 1400
2. Select the drain pipe from the Table A and the Table B VP50 51 2760
Horizontal common pipe VP65 67 5710
VP30 for above Example
with the slope 1/50
VP75 77 8280
Horizontal common pipe
VP30 for above Example
with the slope 1/100
Vertical common pipe VP30 for above Example � NOTE:
VP20, VP25 and VP30: Not applicable to the
Table A. Permissible drain flow volume of the horizontal common pipe
vinyl pipe VP40, VP50, VP65 and VP75: Applicable to the
common pipe
Inner diameter Permissible flow volume (I/hr]
JIS symbol
(mm) Slope=1/50 Slope=1/100
>100mm
Pitch of 1/25 ~ 1/100
VP20 20 39 27
VP25 25 70 50
VP30 31 125 88
VP40 40 247 175
VP50 51 472 334 Common drain piping Connecting pipe should
(horizontal) be downward
Common drain piping
(vertical)
12.9 CAUTION
11.9. CAUTIONWITH
WITHTHE
THE REFRIGERANT
REFRIGERANT LEAKAGE
LEAKAGE
Page 12-8
SMGB0032-rev1 - 06/2006
Field work instruction
FIELD WORK INSTRUCTION 11/9
12.9.3.
11.9.3. COUNTERMEASURE
COUNTERMEASURE FOR
FOR THE
THE
System A System B
Refrigerant: 30kg
Refrigerant: 35kg
REFRIGERANT
REFRIGERANT LEAKAGE
LEAKAGE ACCORDING
ACCORDING
TO
TO THE
THE KHK
KHK STANDARD
STANDARD
Height 2.5m
According to the KHK standards, you should arrange the
E D C B A
facility as follows so that the refrigerant concentration will
be bellow 0.3 kg/m³. Floor Floor Floor
Floor 200m² Floor 60m²
1. Provide a shutterless opening that will allow the fresh air 20m² 40m² 40m²
to circulate into the room.
2. Provide a doorless opening with a size of 0.15% or more Gas leak detector
to the floor area. Opening: 0.06m²
Ventilator 2m³/min
3. Provide a ventilator, which must be linked with a gas
leak detector, with a ventilating capacity of 0.5m³/min or
more per Japanese Refrigeration Ton (=compressor Room R (kg) V (m³) C (kg/m³) Countermeasure
displacement m³/h/8.5 of the air conditioning system
which uses the refrigerant). A 30 150 0.2 -
B 65 500 0.13 -
O.U. model ton O.U. model ton C 35 100 0.35 -
D 35 100 0.35 -
RAS-5FSN 2.27
C+D 35 200 0.175 -
RAS-8FSN(E)/ FXN(E) 3.76
E 35 50 0.7 2m³/min
RAS-10FSN(E)/ FXN(E) 4.04
RAS-16FSN/ FXN 5.81
RAS-20FSN/ FXN 7.58
RAS-24FSN/ FXN 10.15
RAS-30FSN/ FXN 12.12
12.10 MAINTENANCEWORK
11.10. MAINTENANCE WORK
� For the indoor unit and the outdoor unit 6. Control device and protection device
1. Fan and fan motor � Setting: Do not readjust the setting in the field unless
the setting is maintained at a point that is different
� Lubrication: All the fan motors are prelubricated and from the point that is listed in the section "7.6.
sealed at the factory. Therefore, no lubrication SAFETY AND CONTROL DEVICE SETTING"
maintenance is required. of "TC".
� Sound and vibration: Check for abnormal sounds
and vibrations. � For the indoor unit
� Rotation: Check the clockwise rotation and the
rotating speed. 1. Air filter
� Insulation: Check the electrical insulation resistance. � Cleaning: Check for any accumulated dirt and any
2. Heat exchanger accumulated dust. Remove the dirt and the dust.
� Clog: Inspect the heat exchanger at regular intervals 2. Drain pan, drain-up mechanism and drain pipe
and remove any accumulated dirt and any � Drain line: Check and clean the condensate
accumulated dust from the heat exchanger. drain pipe at least twice a year.
You should also remove from the outdoor units other � Drain-up mechanism: Check the activation
obstacles, such as the growing grass and the pieces of the drain-up mechanism.
of paper, which might restrict the airflow. 3. Float switch
3. Piping connection � Activation: Check the activation of the float switch.
� Leakage: Check for the refrigerant leakage at the
piping connection. � For the outdoor unit
4. Cabinet
1. Compressor
� Stain and Lubrication: Check for any stain and any
� Sound and vibration: Check for abnormal sounds
lubrication. Remove the stain and the lubrication.
and vibrations.
� Fixing Screw: Check for any loosened screw or any
� Activation: Check that the voltage drop of the power
lost screw. Fix the loosened screws and the lost
supply line is within 15% at the start and within 2%
screws. Insulation Material: Check for any peeled
during the operation.
thermal insulator on the cabinet. Repair the thermal
insulator. 2. Reverse valve
5. Electrical equipment � Activation: Check for any abnormal activation sound.
� Activation: Check for an abnormal activation of the 3. Strainer
magnetic contactor, the auxiliary relay, the PCB and � Clog: Check that there is no temperature difference
12
others. between both ends.
Line condition: Pay attention to the working voltage, 4. Ground wire
the working amperage and the working phase � Ground line: Check for the continuity to earth.
balance. Check for any faulty contact that is caused
by the loosened terminal connections, the oxidized 5. Oil heater
contacts, the foreign matter, and other items. Check � Activation: You should activate the oil heater at least
the electrical insulation resistance. twelve hours before the start-up by turning ON the
main switch.
Page 12-9
SMGB0032-rev1 - 06/2006
11/10FieldFIELD
work instruction
WORK INSTRUCTION
12.11 SERVICEAND
11.11. SERVICE ANDMAINTENANCE
MAINTENANCE RECORD
RECORD
No. Check item Action Judgement No. Check item Action Judgement
1 Is the service area 20 Check for a leakage in
Yes No
sufficient? the electronic expansion ditto Good Not good
2 Is there a short circuit of valve.
Yes No
the discharged air? 21 Check for a leakage in
ditto Good Not good
3 Any heat influence? Yes No the piping.
4 Is the ground wire 22 Check the direction of By viewing the
Yes No Good Not good
connected? the fans. airflow volume
5 Refrigerant piping Good Not good 23 Voltage among each Higher than
Good Not good
phase AC220V
6 Fixing the units Good Not good
24 Vibration and sound Check the fan,
7 Is there any damage on
the compressor,
the outer surface or the Yes No Good Not good
the piping, and
internal surface?
others.
8 Checking the screw and Tighten if Not
Tightened 25 Activation of each Check the
the bolts loosened. tightened
operation mode activation of the
9 Tightening the Terminal Tighten all the COOL switch,
Screws terminal screws Not the HEAT
Tightened Good Not good
with a Phillips tightened switch, the
screwdriver. STOP switch
10 Are the compressor Push all the Not and the TEMP
Pushed
terminals tightly fixed? terminals. pushed switch.
11 Insulation resistance Measure the 26 High-pressure cut-out Check the
insulation switch actual activation Good Not good
resistance with value.
an insulation 27 Check the activation of Check the
resistance meter. the drain-up activation during
Good Not good Good Not good
Comp. and fan mechanism. the cooling
motor: greater process.
than 3M�
28 Air inlet temperature of
Others: greater (°C)DB (°C)WB
the indoor unit DB/WB
than 3M�
12 Does the drain water Check the smooth 29 Air outlet temperature of
(°C)DB (°C)WB
flow smoothly? flow by pouring Good Not good the indoor unit DB/WB
some water. 30 Air inlet temperature of
(°C)DB (°C)WB
13 Check for a leakage in Check for any the outdoor unit DB/WB
Good Not good 31 Air outlet temperature of
the compressor. leakage. (°C)DB (°C)WB
14 Check for a leakage in the outdoor unit DB/WB
the outdoor heat ditto Good Not good 32 High-pressure switch kg/cm²G
exchanger. 33 Low-pressure switch kg/cm²G
15 Check for a leakage in 34 Operating voltage V
the indoor heat ditto Good Not good
exchanger. 35 Operating current A
16 Check for a leakage in 36 Instructions to the client
ditto Good Not good Done Not yet
the 4-way valve. for cleaning the air filter
17 Check for a leakage in 37 Instructions to the client
ditto Good Not good about the cleaning Done Not yet
the check valve.
method
18 Check for a leakage in
ditto Good Not good 38 Instructions to the client
the accumulator. Done Not yet
about the operation
19 Check for a leakage in
ditto Good Not good
the strainer.
Page 12-10
SMGB0032-rev1 - 06/2006
� Data sheet for checking by means of the 7-segment display
Outdoor unit model (Serial No. ) RAS- (Serial No. ) RAS- (Serial No. ) RAS- (Serial No. ) RAS- (Serial No. ) RAS- (Serial No. )
1. Operation mode
2. Start time of the test run
3. Start time of the data collection
4. Read-out data from the 7-segment display
12.11
12.12.1
Protection control code
PSH1 PSH 2 PSH 3 PSH 4 PSH 5 PSH 6 DCFan FAN1 PSH1 PSH 2 PSH 3 PSH 4 PSH 5 PSH 6 DCFan FAN1 PSH1 PSH 2 PSH 3 PSH 4 PSH 5 PSH 6 DCFan FAN1 PSH1 PSH 2 PSH 3 PSH 4 PSH 5 PSH 6 DCFan FAN1 PSH1 PSH 2 PSH 3 PSH 4 PSH 5 PSH 6 DCFan FAN1
Page 12-11
Field work instruction
AND
Expansion valve opening 1~6 of the outdoor unit oE1~6, B oE1 oE2 oE3 oE4 oE5 oE6 oEB oE1 oE2 oE3 oE4 oE5 oE6 oEB oE1 oE2 oE3 oE4 oE5 oE6 oEB oE1 oE2 oE3 oE4 oE5 oE6 oEB oE1 oE2 oE3 oE4 oE5 oE6 oEB
Temperature on the top of the compressor No.1~No.6 Td1~6 Td1 Td2 Td3 Td4 Td5 Td6
Td1 Td2 Td3 Td4 Td5 Td6 Td1 Td2 Td3 Td4 Td5 Td6 Td1 Td2 Td3 Td4 Td5 Td6 Td1 Td2 Td3 Td4 Td5 Td6
MAINTENANCE
SMGB0032-rev1 - 06/2006
TE1 TE2 TE1 TE2 TE1 TE2 TE1 TE2 TE1 TE2
RECORD
Outdoor temperature To
BYBY
RECORD
Liquid pipe (freeze) temperature of the heat exchanger of the indoor unit TLn
THE
Gas pipe temperature of the heat exchanger of the indoor unit TGn
MEANS
Restricted control for prevention of the temperature increase of the inverter fan C14
Restricted control for prevention of discharge gas temperature increase C15
Restricted control for prevention of TdSH decrease C16
7-SEGMENT
Total accumulated hours of the compressors No.1~No.6 UJ1~6 UJ1 UJ2 UJ3 UJ4 UJ5 UJ6 UJ1 UJ2 UJ3 UJ4 UJ5 UJ6 UJ1 UJ2 UJ3 UJ4 UJ5 UJ6 UJ1 UJ2 UJ3 UJ4 UJ5 UJ6 UJ1 UJ2 UJ3 UJ4 UJ5 UJ6
DISPLAY
12
Field work instruction
11/12 FIELD WORK INSTRUCTION
12.12.2
11.12.2.PUMP-DOWN
PUMP-DOWNMETHOD
METHODFOR REPLACING
FOR THE
REPLACING COMPRESSOR
THE COMPRESSOR
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SMGB0032-rev1 - 06/2006
Field work instruction
Check for a leakage of the check valve on the � When you stop the compressor for replacing:
discharge gas side: � You can check the leakage of the check valve
� DSW4-4 (Enforced stoppage of the compressor) by means of the Ps variation because the SVA
� ON, so that the compressor will not run opens so that the discharge gas side of the
although the running command is sent from the inverter compressor can connect to the low-
remote control switch. pressure side.
� Check that variation of Ps on the outdoor unit � 0.03 Mpa / 2 minutes is within the permissible
PCB is 17 seconds. Make sure that the Ps limits for the check valve on the discharge gas
increase is within 0.03 Mpa in two minutes side.
after the Ps increase at the stoppage (during � The leakage of the check valve may cause an
10 approximately five minutes). Also make sure incorrect brazing, due to the gas pressure at the
that Pd>Ps. brazing of the discharge piping.
� If the compressor-replacing mode is performed
again, set the DSW4-4 to OFF and keep the
0.03MPa DSW4-4 at the OFF side during ten minutes.
Ps
or smaller
Then, start according to the procedure No6.
2 Min
Time
Collect the refrigerant by means of the refrigerant � The discharge of the refrigerant in the
collection: atmosphere is strictly forbidden. Make sure that
� Perform either A or B, depending the refrigerant is collected by the collector.
on the process 10. � Keep a note of the quantity of the collected
A: The leak rate at the process 10 is within the refrigerant.
11
specification � Collect the refrigerant only at
the low-pressure side.
B: The leak rate at the process 10 is greater than
the specification � Collect all the refrigerant of
the outdoor unit side by means of the machine.
� Make sure that there is no pressure increase of
the low-pressure sides after collecting the
After collecting the refrigerant, remove the change refrigerant.
hose (collector side) of the low-pressure side, so that � Make sure that the refrigerant cycle is the
12
the low-pressure side of the refrigerant cycle will be atmosphere pressure. Otherwise, problems such
the atmosphere pressure. as the blowing of gas and the suction of the
cutting material) may occur when you are
removing the compressors.
13 Turn OFF the main switch of the outdoor unit.
Perform the replacement of the compressor and the Make sure that you follow the instructions.
14 change of the refrigerant oil according to the section
"Replacing the Compressor".
If you collect the refrigerant only on the low-pressure
Perform the vacuum from the check joint of side (A in 11). You cannot perform the vacuum of the
15
the low-pressure side. refrigerant from the check joint of the high-pressure
side.
Open the liquid stop valve and the gas stop valve
16
completely when you finish the vacuum.
Make sure that the power is turned OFF and attach the
following items: the power supply wire, the thermistor,
17
the crankcase heater, the 63H wiring, the panel and
the nut).
Set the DSW back to the original setting. Make sure
18 that all the wirings to the compressor are connected
correctly.
If the replacement of the compressor takes more than
two hours, an additional change of the refrigerant is
12
Recharge the refrigerant that is collected in the
19 process by the stop valve of the liquid side during the necessary.
cooling at the TEST RUN mode. Additional Change =
(Replacing Time – 2 hours) x 0.5kg.
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SMGB0032-rev1 - 06/2006
Field work instruction
11/14 FIELD WORK INSTRUCTION
12.12.3.
11.12.3. CHECK
CHECKDATA
DATASHEET
SHEETOF
OFTHE
THEOUTDOOR
OUTDOORUNIT
UNIT(SET-FREE FSN(E)/FXN(E)
(SET-FREE SERIES)
FSN(E)/FXN(E) SERIES)
Client: Date:
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SMGB0032-rev1 - 06/2006
Field work instruction
12
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SMGB0032-rev1 - 06/2006
Field work instruction
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SMGB0032-rev1 - 06/2006
HITACHI is participating in the EUROVENT Certification Programme.
Products are as specified in the EUROVENT Directory of Certified
Products.