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SECTION 2
5 kV to 35 kV
04/01 Section 2 - 1
United Wire & Cable
04/01 Section 2 - 2
POWER CABLE, NON-SHIELDED, 5000 VOLT
CROSS-LINKED POLYETHYLENE INSULATION (XLPE)
TYPE RW90, SINGLE CONDUCTOR, UNJACKETED
90°C CONDUCTOR TEMPERATURE
This specification covers single conductor non-shield- Conductors - The conductors consist of uncoated soft
ed power cables, Type RW90, insulated with cross- copper meeting the requirements of ASTM B-3. Unless
linked polyethylene (XLPE). All power cables manufac- otherwise specified, Class B stranding will be supplied.
tured under this specification are suitable for 2001 to The stranding meets the requirements of ASTM B-8 for
5000 volt operation. These cables comply in all respects copper conductors. Sizes 8AWG through 4AWG can
with CSA and/or ICEA Standards. be furnished in Class C, 19 strand.
Product
Code Conductor
Approximate Ampacity* Approximate
Size No. of Insulation O.D. 30°C Net Weight
06-10- AWG or MCM Strands in Mils in Inches Ambient LBS/MFT
Note: *Based on three single conductor cables in isolated conduit in air per The above data is approximate and subject to normal manufacturing
CEC, Part 1, Table 2. tolerances.
Cross-linked polyethylene (XLPE) insulated ozone Bonding Conductor - When specified, one stranded
resistant cables are recommended for use as primary uncoated bare-copper bonding conductor in one of
power and distribution circuits in manufacturing and the outer interstices (3-conductor) or one in each of
processing plants, feeders in industrial and commer- two opposite interstices (4-conductor) can be supplied.
cial distribution systems and as power circuits in Special bonding conductor requirements are available
generating plants. This cable may be used in wet or dry upon request, such as 50% of phase conductor or
locations, installed in conduit, duct, or aerially at more than the normal one ground conductor.
continuous conductor temperature of 90°C, 130°C
emergency overload, and at 250°C short circuit condi- Assembly - The assembly of multi-conductor cables
tions. These cables are suitable for direct burial. They is done by cabling together the required number of
are also suitable for all applications in which ICEA insulated, non-shielded conductors and ground wire
allows use of non-shielded cable at voltages of 2001 if specified, with a suitable left hand lay. Suitable
volts and above as covered by ICEA S-66-524, Para- fillers will be used in the interstices when required to
graph 7.5 make the cable round. A mylar tape is applied over
the entire assembly.
CONSTRUCTION DATA AND SPECIFICATIONS:
Jacket - A sunlight and ozone resistant jacket of
Conductors - The conductors consist of uncoated soft polyvinyl chloride (PVC) is extruded over the single
copper meeting the requirements of ASTM B-3. Unless and multi-conductor assembly. The jacket is applied
otherwise specified, Class B stranding will be supplied. to the dimensions as specified by CSA C22.2 No.38-
The stranding meets the requirements of ASTM B-8 for M1986 and meets the requirements of ICEA S-66-
copper conductors. 524. Polyethylene (PE), (-40°C) PVC and chlorin-
ated polyethylene (CPE) jackets are available upon
Conductor Shield - The conductor shielding consists request.
of an extruded semi-conducting layer meeting the
requirements of CSA. Tests - The finished cable will meet all test require-
ments as specified by ICEA S-66-524, and CSA
C22.2 No.38-1986.
Product
Code Conductor Approximate Ampacity* Approximate
Size No. of Insulation Jacket O.D. 30°C Net Weight
06-10- AWG or MCM Strands in Mils in Mils in Inches Ambient LBS/KFT
Note: *Based on three single conductor cables in isolated conduit in air per The above data is approximate and subject to normal manufacturing
CEC, Part 1, Table 2. tolerances.
XLPE Fillers
Copper Bonding Conductor Insulation
Copper Conductor
Extruded Conductor Shield PVC Jacket
Binder Tape
Product
Conductor
Code Overall Size AWG* Approximate Ampacity** Approximate
Size AWG No. of Insulation Jacket Copper O.D. 30°C Net Weight
06-10- or MCM Strands in Mils in Mils Ground Wire in Inches Ambient LBS/KFT
Note: * One bonding conductor sized in accordance with CSA C 22.2 No.38- The above data is approximate and subject to normal manufacturing
M1986. Other bonding conductor combinations are available. tolerances.
** Based on one three conductor cable isolated in air per CEC, Part 1, Table
2. For other installations refer to the CEC, Part 1.
DESCRIPTION:
This specification covers single and three conductor Insulation Shielding - Insulation shielding consists of
shielded power cables insulated with cross-linked a semi-conducting extruded compound or semi-
polyethylene (XLPE) and overall jacket of polyvinyl conducting tape and an uncoated copper metallic tape
chloride (PVC). All power cables manufactured under or a serving of uncoated copper wires meeting the
this specification are suitable for 5000 to 35000 volts requirements of CAN/CSA C68.3-M92 and ICEA S-66-
operation, at 100% and 133% insulation levels. These 524 (NEMA WC-7) Standards. Specially designed
cables comply with CSA and/or ICEA Standards. shielding systems are available upon request.
XLPE Insulation
Copper Conductor
Product Conductor
Code Approximate Ampacity** Approximate
Size No. of Insulation Jacket O.D. 30°C Net Weight
06-12- AWG or MCM Strands in Mils in Mils in Inches Ambient LBS/KFT
Note: *Based on three single conductor cables in isolated conduit in air per The above data is approximate and subject to normal manufacturing
CEC, Part 1, Table 2. tolerances.
Product Conductor
Code Approximate Ampacity* Approximate
Size No. of Insulation Jacket O.D. 40°C Net Weight
06-12- AWG or MCM Strands in Mils in Mils in Inches Ambient LBS/KFT
Note: *Based on three single conductor cables in free air per ICEA The above data is approximate and subject to normal manufacturing
P46-426. tolerances.
Product Conductor
Code Approximate Ampacity* Approximate
Size No. of Insulation Jacket O.D. 40°C Net Weight
06-12- AWG or MCM Strands in Mils in Mils in Inches Ambient LBS/KFT
Note: *Based on three single conductor cables in free air per ICEA The above data is approximate and subject to normal manufacturing
P46-426. tolerances.
Product Conductor
Code Approximate Ampacity* Approximate
Size No. of Insulation Jacket O.D. 40°C Net Weight
06-12- AWG or MCM Strands in Mils in Mils in Inches Ambient LBS/MFT
Note: *Based on three single conductor cables in free air per ICEA The above data is approximate and subject to normal manufacturing
P46-426. tolerances.
Extruded
Copper Ground Wire
Conductor
XLPE Binder Tape PVC Jacket
Shield
Insulation
Note: *One bonding conductor sized in accordance with CAN/CSA C68.3- The above data is approximate and subject to normal manufacturing
M92. Other bonding conductor combinations are available. tolerances.
**Based on one three conductor cable isolated in free air per ICEA P46-426
Extruded Copper
Conductor XLPE Ground Wire
Shield Insulation Binder Tape
PVC Jacket
Note: *One bonding conductor sized in accordance with The above data is approximate and subject to normal manufacturing
CAN/CSA C68.3-M92. Other bonding conductor combinations are available. tolerances.
**Based on one three conductor cable isolated in free air per ICEA
P46-426.
Semi-Conducting Filler
Insulation Shield Copper Tape Shield
Copper
Conductor
Extruded Copper
Conductor XLPE Ground Wire
Shield Insulation Binder Tape
PVC Jacket
Note: *One bonding conductor sized in accordance with CAN/CSA C68.3- The above data is approximate and subject to normal manufacturing
M92. Other bonding conductor combinations are available. tolerances.
**Based on one three conductor cable isolated in free air per ICEA
P46-246.
Extruded
Copper Ground Wire
Conductor
XLPE Binder Tape PVC Jacket
Shield
Insulation
Note: *One bonding conductor sized in accordance with CAN/CSA C68.3- The above data is approximate and subject to normal manufacturing
M92. Other bonding conductor combinations are available. tolerances.
**Based on one three conductor cable isolated in free air per ICEA
P46-426.
DESCRIPTION:
This specification covers primary underground distribu- retardant cross-linked polyethylene (TR-XLPE) is
tion power cable consisting of an inner conductor available upon request. Ethylene-propylene rubber
insulated with cross-linked polyethylene (XLPE), a (EPR) insulation conforming to ICEA S-68-516 (NEMA
layer of semi-conducting non-metallic material and an WC-8) and CAN/CSA C68.3-M92 is also available
outer conductor of helically applied copper wires. All upon request.
cables produced under this specification are suitable
for 5000 to 15000 volts operation. These cables comply
in all respects with CSA and/or ICEA Standards. Insulation Shield and Protective Covering - Di-
rectly over the insulation is extruded a layer of semi-
APPLICATION: conducting polyethylene (PE) to function as an
electrostatic shield and a protective jacket per CAN/
The cables are intended for use in underground CSA C68.3-M92 and ICEA S-66-524, Section 4-1,
distribution systems. The cables may be used in wet Table 7-2 (NEMA WC-7) .
or dry locations, installed in underground conduits or
ducts, exposed to weather, or ozone at continuous Concentric Conductor - Applied spirally over the
conductor temperature of 90°C, 130°C emergency semi-conducting layer will be a concentric neutral
overload, and 250°C short circuit conditions. They are conductor consisting of annealed uncoated copper
also suitable for direct burial use. wires meeting ASTM B-3 and ASTM B-5. The wires
are approximately evenly spaced and available as full
CONSTRUCTION DATA AND SPECIFICATIONS: neutral equal to the circular mil area of the inner
conductor or 1/3rd neutral equal to one-third the
Conductors - The conductors consist of uncoated soft circular mil area of the inner conductor . The size and
copper meeting the requirements of ASTM B-3. Unless number of the neutral wires are in accordance to ICEA
otherwise specified, Class B stranding will be supplied. S-66-524, Table 7-3 and the lay is not less than 6 nor
The stranding meets the requirements of ASTM B-8 for more than 10 times the diameter over the concentric
copper conductors. wire layer.
Conductor Shield - The conductor shielding consists Overall Jacket - Upon request, a protective sunlight
of an extruded semi-conducting layer meeting the and ozone resistant jacket of polyvinyl chloride (PVC)
requirements of and ICEA S-66-524, Section 2. is extruded over the concentric conductor. The jacket
is applied to meet the requirements of CAN/CSA
Insulation - The insulation is cross-linked polyethyl- C68.3-M92, ICEA S-66-524 (NEMA WC-7).
ene (XLPE), extruded concentrically over the conduc- Polyethylene (PE) and chlorinated polyethylene (CPE)
tor to the wall thickness as specified by CAN/CSA jackets are available upon request.
C68.3-M92 and ICEA S-66-524 (NEMA WC-7). Tree-
Tests - The finished cable will meet all test require-
ments as specified by CAN/CSA C68.3-M92 and
ICEA S-66-524 (NEMA WC-7).
Extruded
Conductor
Copper Shield Insulation Shielding and Copper
Conductor Protective Covering Concentric
Neutral
XLPE Insulation
URD UD Ampacity*
Insulation Approxi- Approxi-
Conductor Concentric Concentric 20°C Ambient
Shielding mate Net mate Net
Product Neutral Neutral
and Approxi- Weight Weight
Code Full 1/3rd
Protective mate Full 1/3
No. x Size No. x Size
Size AWG No. of Insulation Covering O.D. in Direct in Buried Neutral Neutral
AWG AWG
06-14- or MCM Strands in Mils in Mils Inches Burial Duct LBS/KFT LBS/KFT
Note: *Based on 90°C conductor temperature, 100% load factor, RHO-90 The above data is approximate and subject to normal manufacturing
per ICEA S-66-524, Appendix F. tolerances.
Extruded
Conductor PVC
Copper Shield Insulation Shielding and Copper Jacket
Conductor Protective Covering Concentric
Neutral
XLP Insulation
Concen- Concen-
Ampacity* Approxi- Approxi-
Conductor Insulation
20°C Ambient
Product Shielding tric tric mate Net mate Net
and Neutral Neutral Approxi- Weight Weight
Code PVC Full 1/3rd mate Full
Protective 1/3
Size AWG No. of Insulation Covering Jacket No. x Size No. x Size O.D. in Direct in Buried Neutral Neutral
06-14- or MCM Strands in Mils in Mils in Mils AWG AWG Inches Burial Duct LBS/MFT LBS/MFT
Note: *Based on 90°C conductor temperature, 100% load factor, RHO-90 The above data is approximate and subject to normal manufacturing
per ICEA S-66-524, Appendix F. tolerances.
Extruded
Conductor
Copper Shield Insulation Shielding and Copper
Conductor Protective Covering Concentric
Neutral
XLPE Insulation
Note: * Based on 90°C conductor temperature, 100% load factor, RHO-90 The above data is approximate and subject to normal manufacturing
per ICEA S-66-524, Appendix F. tolerances.
Note: *Based on 90°C conductor temperature, 100% load factor, RHO-90 The above data is approximate and subject to normal manufacturing
per ICEA S-66-524, Appendix F. tolerances.
Extruded
Conductor
Copper Shield Insulation Shielding and Copper
Conductor Protective Covering Concentric
Neutral
XLPE Insulation
Note: * Based on 90°C conductor temperature, 100% load factor, RHO-90 The above data is approximate and subject to normal manufacturing
per ICEA S-66-524, Appendix F. tolerances.
Note: *Based on 90°C conductor temperature, 100% load factor, RHO-90 The above data is approximate and subject to normal manufacturing
per ICEA S-66-524, Appendix F. tolerances.
Extruded
Conductor
Copper Shield Insulation Shielding and Copper
Conductor Protective Covering Concentric
Neutral
XLPE Insulation
Note: * Based on 90°C conductor temperature, 100% load factor, RHO-90 per The above data is approximate and subject to normal manufacturing
ICEA S-66-524, Appendix F. tolerances.
Note: *Based on 90°C conductor temperature, 100% load factor, RHO-90 The above data is approximate and subject to normal manufacturing
per ICEA S-66-524, Appendix F. tolerances.