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Food Sci. Technol. Res.

, 19 (5), 795 – 804, 2013

Detecting Surface Cracks on Dates Using Color Imaging Technique

S. Al-Rahbi1, A. Manickavasagan1, R. Al-Yahyai2, L. Khriji3 and P. Alahakoon1

1
Department of Soils, Water and Agricultural Engineering, Sultan Qaboos University, PO 34, Al-Khoud, PC 123 Sultanate of Oman
2
Department of Crop Sciences, Sultan Qaboos University, PO 34, Al-Khoud, PC 123 Sultanate of Oman
3
Department Electrical and Computer Engineering, Sultan Qaboos University, PO 34, Al-Khoud, PC 123 Sultanate of Oman

Received March 16, 2013; Accepted June 26, 2013

Surface or external qualities of fresh and dried fruits are the important factors in determining the
consumer acceptability. An automated and objective method to detect the surface defects on fruits would
be highly beneficial in handling and processing facilities. The objective of this study was to determine the
efficiency of a computer vision system with RGB color camera to detect the surface cracks on dates. Three
grades of dates (no-crack dates, low-crack dates and high-crack dates) were obtained from two commer-
cial dates processing factories in Oman. After the confirmation of grade standards by a dates-quality-
expert, the samples were imaged individually using a color camera (105 dates in each grade). Eleven
features were extracted from each image and used in classification models. Red, hue and value intensities
of three grades of dates were significantly different from each other. In a three classes model, the classifi-
cation accuracy was 62%, 58% and 78% for high-crack, low-crack and no-crack dates, respectively using
linear discriminant analysis (LDA). LDA yielded a classification accuracy of 88% and 75% for the dates
with-crack and without-crack, respectively in a two classes model. In pairwise discrimination, the highest
classification (96%) was achieved between high-crack and no-crack dates, and the lowest accuracy (59%)
was between low-crack and high-crack dates.

Keywords: image processing, dates, surface crack, color imaging

Introduction Date palm is one of the oldest plants in the world and its
Guaranteed quality assurance is required to improve the fruit is marked as subsistence and nutritious food in most of
marketability of fresh and dried fruits in domestic and inter- the desert areas especially GCC countries i). In Oman, the
national markets. In handling facilities, most of the surface date palm trees represent about 82% of the total fruit crop
qualities of fruits are determined by human graders. Manual and occupy around 49% of the total agricultural land (Al-
inspection or grading of fruits is a highly subjective method, Yahyai and Al-Khanjari, 2008). Oman produces an average
and the accuracy is determined by various factors such as of 268,011 tonnes per year and it is ranked as the eighth larg-
lighting condition, experience and skill level of the graders, est date producer in the world ii). Although the production is
mental stress of the graders and so on. Image processing high, the annual export from Oman is less than 10,000 tones
or computer vision technique is becoming popular for the (Al-Rawahi et al., 2005). This low export could be due to
objective measurement of various internal and external at- the poor quality of the processed and packaged dates (Al-
tributes of food products. In this method, the image of the Marshudi, 2002). Date quality is based on color, size and ab-
object is acquired by a camera and analyzed by a computer sence of defects or damages (Ait-Oubahou and Yahia, 1999).
and other devices in order to obtain useful information. Du According to CODEX standard, the allowance of defects in
and Sun (2006) mentioned that computer vision technique dates is ranging from 1 to 7% by count, depending on the
can help to improve the production efficiency and reduce the type of the defect. In USA Standards for dates, the “absence
production cost. of defects” criteria weighs 30 points in a 100 points quality
score sheet (Kader and Hussein, 2009).
*To whom correspondence should be addressed. ‘Crack’ is one type of surface defects which appear as
E-mail: manick@squ.edu.om minute breaks in the cuticle and epidermal cells. These
796 S. Al-Rahbi et al.

cracks form in transverse, longitudinal or irregular direc- detect surface defects of oranges and mandarins with 94.2%
tions around the fruit and their abundance and shape differ classification accuracy. Blasco et al. (2007) tested the effect
in various verities (Zaid, 2002). The highly cracked dates of NIR, ultraviolet and florescence details along with the vis-
will have hard and dry skin which consequently will reduce ible information for the detections of surface defects in citrus
the quality and the commercial value of the dates (Qanawi, fruits. Addition of NIR information to color images improved
2005). Palevsky et al. (2004) reported that sometimes, the the detection of anthracnose defect from 86% to 95%. Simi-
cracked dates are not even preferred by birds. The reasons larly detection efficiency of green mold was increased from
for these cracks on dates may be due to the old world date 65% to 95% while adding florescence information to RGB
mite (Qanawi, 2005) or wet weather (Zaid, 2002). Old world information. The surface blemishes on oranges, peaches and
date mite or Goubar mite (Oligonychus afrasiaticus) causes apples were determined at an accuracy of 86% using RGB
the most significant damage to the date (Knihinicki and images by Blasco et al. (2003). NIR imaging technique was
Flechtmann, 1999), because it cuts the skin and feeds from successfully used to detect the surface defects of rotating
the fruit, causing a stiff surface with some cracks (Qanawi, apple (Pink Lady variety) with 92% accuracy (Bennedsen
2005). The second probable reason for crack formation on et al., 2005). Although computer vision technique has been
dates is high humidity caused by wet weather coupled with tested and used for various surface defects identification in
rain (Zaid, 2002). fresh fruits, the research on dried fruits is limited.
At present, in date processing industries and handling
facilities the dates with cracks are identified and removed by Materials and Methods
manual inspection method, which is laborious, inconsistent, Sample collection ‘Khalas’ and ‘Naeem’ varieties of
less efficient and expensive. Besides, there is no standard dates are most commonly affected with cracks (Personal
method to estimate the extent of spread of these cracks on Communication with Mr. Yaqoub Al-Siabi, Owner and Man-
dates, or their percentage cover. ager of Samail Date Factory, Oman). As ‘Khalas’ variety is
Hence, there is a necessity to develop an objective meth- one of the most commercially produced dates, this variety
od to estimate the amount of cracks present on a date fruit, was selected and tested in this study. Date samples of ‘Kha-
which could be used as a detection tool in handling, process- las’ variety were collected from Samail Dates Factory in Al-
ing and packaging facilities. Dakiliah Region and Bright Sun Dates Factory in Al-Batinah
Therefore, the objective of this study was to determine Region of Sultanate of Oman. The samples received from
the efficiency of a computer vision system with RGB color these two factories were mixed together. Three grades of
camera to detect the surface cracks on dates. dates (high-crack, low-crack and no-crack) were extracted
Although computer vision techniques are used for de- from the conglomerated samples. The graded samples were
termination of qualities such as varietal purity, color and confirmed by a date-quality- expert. A total of 315 dates (105
maturity in dates (Thomas et al., 2012; Lee et al., 2008), no dates in each grade) were used for imaging and further analy-
published work is available for detection of surface cracks. sis. Fig. 1 shows the images of date sample in each grade.
However, this technique has been used to discriminate sur- Image acquisition The images of the date samples were
face defects in other fruits. Aleixos et al. (2002) used RGB captured using a color camera (model: EOS 550D, Canon
and monochrome camera along with an infrared filter to INC., Japan) with a resolution of 5184 × 3456 pixels. The
identify surface defects in citrus. The developed system was camera was calibrated by customizing the white balance us-
able to correctly classify 93% of lemon samples, and 94% of ing a gray card (model: Digital Gray Kard XL, DGK Color
mandarin samples. Blasco et al. (2009) identified 11 types Tools, USA) with 18% reflectance (Valous et al., 2009; Pe-
of external defects on citrus fruit with a success accuracy of dreschi et al., 2006). The camera was located at 15 cm above
86% using visible, florescent and NIR imaging. A multivari- the sample platform.
ate color image analysis was used by Lopez et al. (2010) to Two fluorescent lights of 36W power (model: Dulux L,

Fig. 1. Images of date samples.


Detecting Crack on Dates Using Color Imaging 797

OSRAM, Italy) was used to illuminate the samples. The Table 1. Features extracted from the segmented date images.
lights were maintained to be parallel to the sample platform.
Feature Description
This orientation reduced the reflection of light on the sample
surface without losing the needed details of cracks. Gray-Intensity mean intensity of grayscale image
Red-Intensity mean intensity of red component
A cardboard box was used to cover the whole setup
Green-Intensity mean intensity of green component
including the camera and the lights, to avoid any back scat- Blue-Intensity mean intensity of blue component
tering effect (Mendoza and Aguilera, 2004). The inner side Hue-Intensity mean intensity of hue component, which is
of the box was covered with black paper to reduce the re- the dominant wavelength on the color
(Solomon and Breckon, 2010)
flectance (Mendoza and Aguilera, 2004) and the ceiling was
Saturation-Intensity mean intensity of saturation component,
covered with white paper to scatter the light and minimize which is the color purity
the shadow effects (Al-Ohali, 2011). A white background (Solomon and Breckon, 2010)
was used to provide higher contrast between the background Value-Intensity mean intensity of value component, which
is the color brightness
and the date sample. The camera was connected to the USB (Solomon and Breckon, 2010)
port of a computer (Hewlett-Packard, Pentium(R) Dual-Core Crack_Area_threshold area extracted by threshold
CPU 2.30 GHz) which contained remote shooting software Crack_Area_mask area extracted by combining HSV masks
Crack_Area_threshold% percentage of the area extracted by thresh-
EOS Utility (version 2.8.1.0, Canon INC, Japan) through old over the total area of the object (dates)
which digital images were acquired. The images were stored Crack_Area_mask% percentage of the area extracted by com-
as JPEG format and each image contained one date sample. bining HSV masks over the total area of
the object (dates)
The sample was manually oriented so that the side with the
highest cracked region was facing the camera.
Image analysis The acquired images were analyzed threshold method b. HSV mask method.
using Matlab software (version 7.6.0.324, Mathwork INC., a)Threshold method In this method a threshold value
USA). The object was segmented from the background us- was used to separate the crack area from date surface. Five
ing Otsu threshold method. Since the color of the cracks was random images were selected from each grade (high-crack
different from the color of the normal date skin, mainly color and low-crack), and converted into its HSV-format. Then,
based features were extracted. The extracted features and the intensity of the Value component for the crack region
their descriptions are given in Table 1. The HSV components was measured using data cursor tool in Matlab. The obtained
were normalized (0 to 1) automatically while converting mean intensity of Value component for crack region was 0.45.
RGB to HSV format in Matlab. Then this value was used as threshold value to separate the
Apart from color features, the crack area (number of pix- crack area from the surface of all the dates images. Finally,
els occupied by cracks) and the percentage of crack area on the crack area was calculated by counting the pixels covering
the surface of dates would be beneficial in classifying dates the foreground area in the thresholded image. The operation-
according to the amount of cracks. Therefore crack area and al procedures in this method are shown in Fig. 2.
percentage of crack area were calculated using 2 methods: a. b)HSV mask method In this method, intensity range of

Fig. 2. Calculating crack area using threshold method.


798 S. Al-Rahbi et al.

Hue, Saturation and Value components were used to separate In both methods, the percentage crack area was calcu-
the crack area from date surface. Five random images were lated as:
selected from each grade (high-crack and low-crack) and
Percentage crack area = (number of pixels occupied by cracks
converted into its HSV-format. Then, the intensity range of
/ total number of pixels occupied by the date sample) × 100
Hue, Saturation and Value components for the crack region
was measured using data cursor tool in Matlab. The obtained Classification model Linear Discriminant Analysis
values for Hue, Saturation and Value components were 0.03 (LDA) was used as classification model using SPSS software
− 0.07, 0.49 − 0.60 and 0.45 − 0.65, respectively. These val- (version 20, IBM). Two types of classification models were
ues were used as mask to separate the crack area from the used in this study:
surface of all the dates images in each component. Then, a) Linear Discriminant Analysis (LDA): In this analysis, all
the three masks were combined with “&” logical operator the extracted features were used for the classification.
and used to separate the final crack area. Finally, the crack b) Stepwise LDA: In stepwise analysis, only selected fea-
area was calculated by counting the pixels covering the fore- tures (based on their contribution to classification) were
ground area of the yielded mask. The operational procedures used for the classification.
in this method are shown in Fig. 3. For the both procedures, the classification accuracy was ob-

Fig. 3. Calculating crack area using HSV masks method.


Detecting Crack on Dates Using Color Imaging 799

tained by a leave-one-out cross validation method (Manicka- intensity with cracks and therefore reported as crack area in
vasagan et al., 2008). threshold images (Fig. 5). In some date samples, the nature
of date surface was glossy, which made it highly reflective
Results and Discussion and giving rise to brighter areas similar to cracks. Table 3
Feature extraction explains the crack area and percentage of cracks on dates.
a)Color features The extracted color features of three Although the crack area percentage in no-crack dates was
grades of dates are shown in Table 2. The red, hue and value expected to be zero, it was calculated as 8.24% due to edge
intensities of three grades were significantly different from and delamination effects.
each other. But there is no difference in gray and green in- HSV mask method This approach eliminated some
tensities of low-crack and no-crack dates. The saturation in- of the problems such as edges, high reflection areas, faced
tensity of high-crack and low-crack dates was similar. There in threshold method. However, the skin delamination was
was no difference in Blue-Intensity between three grades of still considered as cracks in this method (Figs. 6 and 7).
dates. The crack area percentage for the no-crack dates has been
b)Crack area features reduced to 2.62 because of the elimination of the edge and
Threshold method The representative images of date high reflection effects. Fig. 8 explains the interference of
samples in each grade after applying threshold algorithm delamination with cracks in no-crack dates. The crack area
are shown in Fig. 4. In all images, the effect of edge was calculated using mask method was 0.2% and 15.5%, for the
also treated as the crack area. While attempting to eliminate no-crack dates without and with delamination, respectively.
this edge effect using average filter, many crack area details Thus, the skin delamination was the most difficult challenge
were eliminated. In addition to the edge effect, the color of in detecting cracks area.
the delaminated section on date’s surface had similar color Classification models The extracted features were used

Table 2. Color features of three grades of dates (n = 105 in each grade).

Grade
Feature
high-crack low-crack no-crack
Gray-Intensity 77.01a* ± 12.24** 73.17b ± 11.25 70.67b ± 13.79
Red-Intensity 101.95a ± 15.55 98.22b ± 15.13 93.77c ± 17.31
Green-Intensity 68.26a ± 11.85 64.00b ± 10.65 61.75b ± 13.62
Blue-Intensity 55.56a ± 6.83 54.19a ± 6.57 55.98a ± 11.68
Hue-Intensity 0.18a ± 0.10 0.23b ± 0.14 0.38c ± 0.17
Saturation-Intensity 0.44a ± 0.05 0.45a ± 0.06 0.42b ± 0.06
Value-Intensity 0.40a ±0.06 0.39b ± 0.06 0.37c ± 0.07

* values with same letters in a row are not significantly different (α = 0.05).
** standard deviation.

Fig. 4. Crack area extracted from images of three grades using threshold method.
800 S. Al-Rahbi et al.

Fig. 5. Challenges in recognizing cracks area while using threshold method.

Table 3. Crack area on three grades of dates (n = 105 in each grade).

Grade
Feature
high-crack low-crack no-crack
Crack_Area_threshold 675807a* ± 228092** 464912b ± 178090 258669c ± 106853
Crack_Area_mask 296906a ± 140824 191983b ± 121203 83143c ± 80670
Crack_Area_threshold% 16.25a ± 4.83 12.37b ± 4.18 8.24c ± 3.16
Crack_Area_mask% 7.09a ± 3.05 5.09b ± 3.02 2.62c ± 2.33

*values with same letters in a row are not significantly different (α = 0.05).
**standard deviation.

Fig. 6. Crack area extracted from images of three grades using HSV mask method.
Detecting Crack on Dates Using Color Imaging 801

Fig. 7. Challenges in recognizing cracks area while using HSV mask method.

Fig. 8. Cracks area extracted by HSV mask method in dates without crack.

to discriminant the date images using three different classifi- classification and vice versa (Hupse and Karssemeijer, 2010).
cation approaches: The features directly related to crack area contributed more
i) Three classes model (high-crack, low-crack and no-crack) in classification (top 4) than color intensities. Among R, G, B
ii) Two classes model (with-crack and without-crack) color values, Green component ranked top in term of contri-
iii) Pairwise classification bution to classification. This may be depending on the nature
of defect and variety of dates. For example, Wulfsohn et al.
i) Three classes model The contribution of each feature (1989) reported that Green component was the most effec-
in the classification of dates based on surface cracks is given tive color component in detecting defective dates in Zahidi
in Table 4. The lowest value of Wilks’ lambda indicates the variety and Red component in Majhul variety.
lowest error and the highest contribution of the feature in The classification results obtained from the LDA and
802 S. Al-Rahbi et al.

Table 4. Ranking of features on the basis of their level Table 6. Ranking of features on the basis of their level
of contribution to classification in three classes model. of contribution to classification in two classes model.

Rank Feature Wilks’ Lambda Rank Feature Wilks’ Lambda


1 Crack_Area_threshold 0.520 1 Crack_Area_threshold 0.643
2 Crack_Area_threshold% 0.611 2 Crack_Area_threshold% 0.702
3 Crack_Area_mask 0.640 3 Crack_Area_mask 0.727
4 Crack_Area_mask% 0.702 4 Hue-Intensity 0.739
5 Hue-Intensity 0.718 5 Crack_Area_mask% 0.762
6 Saturation-Intensity 0.947 6 Saturation-Intensity 0.948
7 Green-Intensity 0.952 7 Value-Intensity 0.967
8 Gray-Intensity 0.958 8 Red-Intensity 0.967
9 Value -Intensity 0.958 9 Green-Intensity 0.972
10 Red-Intensity 0.958 10 Gray-Intensity 0.973
11 Blue-Intensity 0.989 11 Blue-Intensity 0.995

Table 5. Classification accuracies (%) of dates in three classes Table 7. Classification accuracies (%) of dates in two classes
model. model.

To To Overall
From Overall From
high-crack low-crack no-crack with-crack without-crack %

high-crack 61.9 36.2 1.9 with-crack 88.1 11.9


LDA 83.8%
LDA low-crack 19.0 58.1 22.9 66.0 without-crack 24.8 75.2
no-crack 1.0 21.0 78.1
Stepwise with-crack 89.5 10.5
84.4%
high-crack 63.8 34.3 1.9 LDA without-crack 25.7 74.3
Stepwise
low-crack 18.1 60.0 21.9 67.3
LDA
no-crack 0.0 21.9 78.1

Stepwise LDA with leave-one-out validation method are


presented in Table 5.The maximum misclassification was
from high-crack to low-crack (34 to 36%) and the minimum
misclassification was from no-crack to high-crack (0 to 1%).
The overall classification accuracy of LDA was 66%.
The stepwise LDA took four steps and one feature was
added in each step. Crack_Area_threshold, Hue-Intensity, Satu-
ration-Intensity and Crack_Area_threshold% were entered in the
stepwise analysis. While using the Stepwise LDA, the over-
all classification accuracy has slightly improved to 67.3%.
ii) Two classes model In this approach, the images of
high-crack and low-crack dates were mixed together and
treated as dates with-crack. The cracked dates were discrimi-
nated against dates without-crack. The ranking of features
based on contribution for classification in this approach is
given in Table 6. In both approaches (3 classes model and 2 Fig. 9. Classification accuracies during pairwise classification.
classes model), same features were ranked in the top 5 based
on their contribution to classification. However the Wilks’ lamination might have been misclassified as dates with-crack.
Lambda values were increased in the two classes model. The stepwise LDA performed in five steps and Crack_
The classification accuracies in two classes model are pre- Area_ threshold, Hue-Intensity, Saturation-Intensity, Crack_
sented in Table 7. The overall classification accuracy yielded Area_ threshold% and Green-Intensity were entered into the
by LDA was 83.8%. The classification accuracy of with-crack analysis. The used features in the stepwise classification of
class (88.1%) was higher than accuracy of without-crack the two approaches were the same, but Green Intensity was
class (75.2%). Images of dates without-crack but with de- added in the second approach. The overall classification ac-
Detecting Crack on Dates Using Color Imaging 803

curacy of stepwise LDA was 84.4%. defects in images of rotating apples. Comp. Electron. Agric., 48,
iii) Pairwise classification In this approach, two grades 92 -102.
were discriminated at a time and the classification accura- Blasco, J., Aleixos, N., Gómez, J. and Molto, E. (2009). Recogni-
cies obtained are given in Fig. 9. The highest classification tion and classification of external skin damage in citrus fruits
accuracy (95.7%) was obtained between high-crack and no- using multispectral data and morphological features. Biosystems
crack dates. The maximum misclassification (41.0%) was Eng., 103, 137 -145.
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