Air Booster 2

Operating instructions Index IT30I

Issue 01.2019
Fan assisted floor tiles for data centers
230/1/50-60
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ABOUT STULZ GMBH

Since it was founded in 1947, the STULZ company has
evolved into one of the world’s leading system suppliers of
air-conditioning technology.
Since 1974 the group has seen continual international
expansion of its air conditioning technology business, spe-
cialising in A/C for data centres and telecommunications
installations.
STULZ has ten production plants (2 in Germany, Italy, the
USA, Great Britain, Spain, 2 in China, Brazil and India) and
twenty subsidiaries (in Germany, France, Italy, Great Britain,
Belgium, Brazil, the Netherlands, New Zealand, Mexico, Aus-
tria, Poland, Spain, Singapore, China, India, Indonesia, South
Africa, Sweden, Australia and the USA).
The company also co-operates with sales and service part-
ners in over 140 other countries, and therefore boasts an STULZ SpA
Via Evangelista Torricelli n.3
international network of air-conditioning specialists.
37067 Valeggio sul Mincio VR

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Air Booster 2

Dear customer,

thank you for having chosen Air Booster 2 from STULZ.

It's the result of decades of research and design studies, with a fine search of materials and
technologies to obtain an high quality unit.

The CE mark guarantees that the STULZ products satisfy the requirements of the European
Machinery Directive for safety.

The level of quality is constantly checked at every stage, from design to production, making the
STULZ products synonymous of SAFETY, QUALITY and RELIABILITY.

For further information concerning our products and services visit our website :

www.stulz.com

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STULZ reserves the right to update the product and the relevant manual without having to update products
and manuals sold previously except under exceptional circumstances.

Contact your local STULZ partner when requesting or receiving any updates of instruction manuals or cor-
rections when which are considered to be integral parts of the manual.

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Table of contents
1..Introduction....................................................................................................................6
1.1..Symbols used in this manual..................................................................................................................... 6
1.2..Attachments.................................................................................................................................................... 6
2..Safety directions............................................................................................................7
2.1..Introduction..................................................................................................................................................... 7
2.2..General rules................................................................................................................................................... 7
2.3..Residual hazard.............................................................................................................................................. 8
2.4..Labels................................................................................................................................................................ 8
2.5..Intended and non-intended use.............................................................................................................10
3..Handling and storage...................................................................................................10
3.1..Unit receipt....................................................................................................................................................10
3.1.1.Precautions when handling the unit.............................................................................................11
3.2..Storage...........................................................................................................................................................12
4..Description ...................................................................................................................13
4.1..Coding.............................................................................................................................................................13
4.2..Component lay-out and operating principle......................................................................................13
4.3..Components..................................................................................................................................................15
4.4..Electrical components of protection and control.............................................................................15
5..I/O Controller ...............................................................................................................16
5.1..User interface...............................................................................................................................................16
5.1.1.Quick display menu (actual value display)..................................................................................17
5.1.2.Basic display and setpoint..............................................................................................................18
5.1.3.Selection menu...................................................................................................................................19
5.1.4.Lock and unlock the keypad..........................................................................................................19
5.2..Parameters ...................................................................................................................................................20
5.3..Setting the operating mode.....................................................................................................................21
5.3.1.Temperature control.........................................................................................................................22
5.4..System states...............................................................................................................................................22
5.5..Alarms..............................................................................................................................................................23
5.6..Modbus RTU datapoint.............................................................................................................................25
6..Technical data...............................................................................................................26
6.1..Application limits..........................................................................................................................................26
6.2..Technical data..............................................................................................................................................26
6.3..Drawings.........................................................................................................................................................27
7..Installation....................................................................................................................27
7.1..Adjusting the airflow direction................................................................................................................29
7.2..Electrical Connections...............................................................................................................................30
8..Start-up.........................................................................................................................31
8.1..Commissioning.............................................................................................................................................31
8.2..Checks after commissioning ..................................................................................................................31
8.3..Switching off.................................................................................................................................................32
9..Maintenance..................................................................................................................32
9.1..Safety instructions......................................................................................................................................32
9.2..Preventive maintenance schedule........................................................................................................33
9.2.1.General cleaning.................................................................................................................................33
10..Troubleshooting.........................................................................................................34
11..Uninstalling and disposal of the unit........................................................................34
12..Accessories.................................................................................................................35
12.1..Light duty grille - ACTBALDG .............................................................................................................36
12.2..Heavy duty grille - ACTBAHDG...........................................................................................................36
12.3..Installation of the grille ...........................................................................................................................37

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1. Introduction
This manual reflects the state of the art existing at the time the product is marketed and shall not be
considered unsuitable merely because it has not been updated following developments in design
and manufacturing methods. Air Booster 2 units are meant to supply a suitable flow of cold air to all
servers to ensure their reliability and optimum working conditions.
Air Boosters are a solution for server rooms whose original layout, load distribution or pressure
conditions in the raised floor have been modified, for example, by additional installations. In these
cases, Air Boosters can be used to adapt the air distribution to the new requirements.

These operating instructions are intended for the following authorized personnel:
• USER: he must know and apply the safety directions and the instructions contained in the present
manual, for correct use of the unit.
• INSTALLER: The unit must be installed that the airflow is directed to the server racks. In doing so,
ensure that installation is in compliance with local safety regulations and instructions contained in
the present manual.
• MAINTENANCE TECHNICIAN: he's a technician authorized by the manufacturer for the start-up
of the unit, technical assistance, ordinary and extraordinary maintenance, reparations.

The qualified personnel consists of professional figures authorized by the safety responsible to
do the activities listed above, due to their training, education, experiences, as well as their specific
knowledge of safety work rules and injury prevention.

INFORMATION
The manufacturer is not responsible for an misuse of the unit, as well as for non-authorized
modifications and for the inobservance of instructions on this manual. The occurring of any of
the conditions above immediately invalidates guarantee coverage for the product.
This manual must be kept by the customer and made available to the installation, commissioning,
use and maintenance personnel.

1.1. Symbols used in this manual

RISK OF INJURY FOR OPERATOR AND
DANGER POSSIBILITY OF DAMAGING THE UNIT
INFORMATION OR WARNING OF CAUTION
ATTENTION IN CARRYING OUT A PROCEDURE

INFORMATION IMPORTANT INFORMATION

1.2. Attachments
The following document is attached to this manual, as its integral part:
• Use and maintenance manual part 2, which contains the electrical drawing and the conformity
declaration UL/CE of the unit.

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2. Safety directions
These operating instructions contain basic information which is to be complied with for installation,
operation and maintenance. They must therefore be read and complied with by the fitter and the
responsible trained staff/operators before assembly and commissioning. They must be permanently
available at the place where the system is used.

2.1. Introduction
This Air Booster 2 unit has been designed and built for a professional use according to applicable
regulations. Please check the complete list of applicable regulations in the attached CE and UL
conformity declaration.

The unit is in conformity with the following CE Directives:

• EN61000-6-2 and EN61000-6-3 - Electromagnetic compatibility
• EN60335 Safety of electrical appliances

It's necessary to respect the regulations of the Country where the product is installed.

2.2. General rules

DANGER
• Works have to be carried out by competent staff only.
• Observance of regulations for accident prevention.
• Stay out of danger when lifting and setting off the unit.
• Safety devices may not be bypassed.
• Respect the corresponding EN and IEC standards for the electric connection of the unit and
observe the conditions of power supply companies.
• Switch off the voltage from the unit when working on it.

ATTENTION
• Observe the national regulations of the country where the unit will be installed.
• For transport, installation, either ordinary or extraordinary maintenance, operators and
maintenance people must wear individual protection devices (i.e. gloves, glasses, helmet,
shoes), according to the indications of safety manager and applicable regulations.
• The unit may only be used to cool according to the STULZ specification.
• Before any maintenance operation, read and follow instructions in the corresponding chapter.

INFORMATION
• Any special opening tools have to be placed in a visible location nearby the unit.

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2.3. Residual hazard

During transport and installation

Area Danger Risk Preventive measures

Under Defective lifting system of the unit Contusions, Keep away from dangerous area during handling of the unit.
the unit that causes its fall. traumas
Electrical Supply cables under voltage. Electrocution Check that the power supply of the electrical box has been
box insulated. Remain electrically insulated from the ground. Wear PPE.

During start-up and operation

Area Danger Risk Preventive measures

Near the unit Launch of tools and various hardware (nuts, Contusions, In the installation phase, be sure to remove
screws, etc.) that can accidentally fall on the traumas tools and other installation materials. Wear PPE.
fans blades.
Near the unit Aspiration and following expulsion from the Contusions, Clean installation area. Wear PPE.
fans of objects, dusts and substances present traumas,
on the installation site. inhalation of dusts
In contact with Electrical connection against regulations and Electrocution Remain electrically insulated from the ground.
the unit missing ground connection. Wear PPE.
Near the unit Short circuit; wrong dimensioning of the Electrocution, fire, Check the fixing of cables in the terminals:
(electrical box, cables or of the general breaker. forming of acid select adequately supply cables and main
supply cables) vapours switch. Wear PPE.

During maintenance

Area Danger Risk Preventive measures

Electrical box Powered line even if the switch Electrocution Check the insulation of the power supply from the
of the machine is on OFF. electrical panel. Be sure that the main switch will not be
re-activated during maintenance.
Operation of the fans Contact with moving surfaces. Cuts, abrasions, Be sure to remove power during maintenance and wait the
during maintenance bruises stop of the moving parts. Wear PPE.
Hot components Contact with hot surfaces. Burns Wear PPE

During uninstalling

Area Danger Risk Preventive measures

Electrical Powered line even if the switch Electrocution Check the insulation of the power supply from the electrical panel.
box of the machine is on OFF. Be sure that the main switch will not re-activated during maintenance

2.4. Labels

DANGER: MOVING
DANGER: HIGH VOLTAGE
COMPONENTS

LIFT THE UNIT USING

DANGER: HOT COMPONENTS
THESE HANDLES

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Technical name-plate
The unit can be correctly identified by the technical name-plate. The name-plate is located on the
external casing of the unit, on the side.

Unit type
Serial no.

Unit type
Serial no.

ATTENTION
For any assistance or information concerning the unit described in this manual, knowledge of its
serial number is essential.

Labels on the packaging of the unit, on both sides

Maximum 5
CE marked UL marked units one above
the other

Keep dry Position Fragile

Do not step Lift cart here

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2.5. Intended and non-intended use

Intended use
The Air-Booster2 is used to control airflow and is designed for indoor installation.
Any use beyond this is not deemed to be use as intended. STULZ is not liable for any damage
resulting from such misuse. The operator alone bears the risk.

INFORMATION
The use of Air Booster 2 for hotspot cooling requires that the airflow provided by the air
conditioners is sufficient for the entire room. To make this sure we recommend the use of a
raised floor pressure management.

DANGER
The units may not be used or transported in a position other than that for which they have been
designed. STULZ declines all liability deriving from failure to observe the above.

Non-intended use
The unit cannot be installed in the following areas:
• With strong heat radiation;
• With strong magnetic fields;
• With free flames;
• With fire risk;
• With inflammable products;
• With explosive atmosphere;
• With saline atmosphere;
• With aggressive atmosphere.
For any doubt, please consult the manufacturer.

3. Handling and storage

3.1. Unit receipt
STULZ products are delivered ex-works. All units have been individually inspected in all their
components and been carefully packaged before the delivery. Immediately inspect the unit upon
receipt of the goods.
• The delivery note can be found on the A/C unit when delivered.
• The shipment is make ex works, in case of shipment damages, please assert your claim towards
the carrier.
• Hidden damage, that are verified after removal the packing, must always be notified to the shipper
by registered letter within 8 days of receipt of the goods.
• Before throwing the packaging away check that it does not contain any documents or parts of the
machine.

INFORMAZIONI
When delivery is accepted, the unit is to be checked against the delivery note for completeness
and checked for external damage which is to be recorded on the consignment note in the
presence of the freight forwarder.

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If installation of the product is not required immediately or the product needs to be forwarded to
its final destination, replace it in its packing, after inspecting it, and store it in a safe place. As an
environmental concern, we recommend to recycle the packing cartons and to separate them from
any plastic.

INFORMATION
With ex-works delivery conditions, carrier is the sole responsible for any damage caused during
transport. STULZ is not responsible for damages to the goods caused by the carrier, but will do
everything in its power to assist clients on those situations.
This product cannot be returned without prior approval of STULZ. For any assistance, please
consult your local STULZ partner.

3.1.1. Precautions when handling the unit

Handle these units, when they are packaged and complete of pallet, using a fork lift. When they are
not packaged, use a hoisting machine equipped with cables or chains suited for supporting their
weight or use the handles inside the unit (the grill has to be removed to access the handles).

ATTENTION
Risk of personal injuries during materials handling
Material handling and unpacking must be done only by trained personnel with suitable individual
protection devices (i.e. gloves, glasses, helmet, shoes)

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LIFTING AND TRANSPORT

DANGER
Capacity of lifting device must be appropriate for the weight of the unit.
Load must be balanced to avoid tilting.
Avoid offhanded or rough manoeuvres.
Don’t lay other objects upon the unit.
When removing the grill take care of avoid pinching under its weight

ATTENTION
Risk of unit deformation
Don’t move the unit on rolls, or with forklift after removing the pallet, to avoid any structural
deformation.

3.2. Storage
INFORMATION
Standard packing doesn't protect the unit from rain and bad weather
Standard packing is not suitable for seafreight
Standard packing is not suitable for airfreight

If the unit is stored before the installation, comply with the following instructions:
• Don't expose to direct solar radiations;
• Store the unit with its original packaging.

Please see the ambiental condition for storage in paragraph "Application limits".

Removal of packing
• Remove packing without damaging the unit: remove the box and the pallet under the unit;
• Recover any document or component inside the packing;
• Keep original packing (pallet and protections) for future shipments.

ATTENTION
Use original packing to ship the unit to any other destination
If packing disposal is necessary, we remind to dispose different materials suitably

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4. Description
4.1. Coding

Product type
Size
Configuration
Type of control
Application
Power supply
Grille

BAF 60 F D 2 20 -LD
HD= Heavy duty
LD = Light Duty

20 = 230V/1ph/50-60 Hz

2 = For floor mounting

D = With control inside
N = No control inside (must be connected to ACTPCMP)

F = Fan + Air deflector

600x600 mm

Booster Air Fan

4.2. Component lay-out and operating principle

In conventional raised-floor systems, the cold air required to cool the servers flows in front of the
server racks via perforated plates from the raised floor. The air volume depends on the pressure in
the raised floor and the degree of perforation of the floor tile.
If this system can not deliver the airflow required by the servers to where it is needed, the floor tile
can be replaced by an Air Booster 2. The reasons for an adjustment of the air supply can be caused
for example by changes in the configuration of the rack (conversion to high density racks) or by
changes in the raised floor which lead to pressure drops which were originally not calculated.
Air Booster 2 delivers exactly the required amount of cold air to the server rack using variable-speed
EC fans. The air stream can be adjusted to two zones per server rack by means of the manually
adjustable air conduction fins. An Air Booster 2 consists of a fan module and a grille. Information
about the different grilles can be found in the chapter grilles.

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Components lay-out

Damper

Main switch
Keypad

Electrical box

Connections interface

Fan

Operating methods

Temperature control
For Air Booster 2 with their own control (type BAF60FD220), the control of the fan speed depends
on the measured temperatures. Three temperature sensors have to be installed in the high part, the
middle and in the lower part of the rack. The fan speed of the Air Booster 2 is proportional to the
average temperature of the three temperature sensors of the rack, or is proportional to the maximum
temperature detected from the sensors, according to the controller settings. According to this
working mode, the unit has to have the control inside and it works according to the basic principle
that the air delivered to the rack is directly proportional to the desired set point. The controller
ensures smooth transition of fan speed with reference to the set point. Air Booster 2 floods the cold
aisle on the front of the server rack with sufficient cold air as desired.

Pressure control (optional)

To enable the pressure control mode is an external pressure control module (option ACTPCMP)
in combination with an Air Booster 2 without own control (type BAF60FN220) required. The fan
speed is proportional to the difference between the pressure set point and the value measured by
the module and it's controlled by the accessory ACTPCMP. The server temperature management
requires constant pressure conditions in the data centre. In the best of cases, the air is conveyed
from the cold aisle exclusively by the server fans through the rack and not by a pressure difference
between cold aisle and warm aisle.
The pressure control is a pressure limitation, to protect the fans integrated in the servers against
overpressure.

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4.3. Components
Structure
These machines are built using self-supporting panels made of painted galvanised sheet metal
to guarantee good corrosion resistance (not suitable for corrosive and saline environments). The
internal components of the unit can be accessed by simply removing the upper grill.

Fan
The fan is an infinitely variable axial fan with EC drive and PP coated sheet steel blades.
The bearings of the fans are lifetime lubricated and do not need maintenance.

4.4. Electrical components of protection and control

Contactors
They control the motors by operating with auxiliary voltage. They refer to IEC947-4-1 standards.

Automatic circuit breakers

They protect against short circuits and excessive motor current. They have adjustable thermal and
magnetic triggering devices.

Main switch
A main switch is located on the top of the unit, under the grille. It's used to disconnect main power
supply to the unit. When switched off, it interrupts power supply to the unit circuits from it downstream.

Temperature probes
Three NTC temperature probes are connected to analogue inputs of electronic controller for units
with controller on board and they have to be positioned in the lower part, in the middle and in the
high part of the rack.

Temperature probe 1

Temperature probe 2

Temperature probe 3

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5. I/O Controller
Air Booster 2 of type BAF60FD220 are equipped with the controller described in the following.
In the factory setting, Air Booster 2 operates on temperature control. Once the system is in
"System ON" mode, the unit controls fan speed automatically, in dependence of the measured
temperature values. If the measured value exceeds the set point, the fan speed increase, if the
temperature difference between set point and measured value decreases, the fan speed is reduced
proportionally up to the minimum speed. For units with controller on board, the microprocessor-
based electronic board is equipped with a set of terminals which are necessary to connect the
board to the controlled devices (e.g. the fan). Software with working logic and parameter settings
are safely stored in the EEPROM so that they remain permanently in case of power failure. The
controller is housed inside the electrical box. A keypad is connected to display information about
working conditions, status of the unit and alarms, if any. The controller has an RS485 interface for
communication with a building management system. The used protocol is ModBus RTU.

Technical data of the controller:

• Power Supply: 230 Vac ±10% - 50/60 Hz
• Power consumption: 10 VA max
• Communication protocol: Modbus – RTU
• Data storage on non-volatile memory (EEPROM)
• Operating temperature: -20 ÷ 60°C
• Storage temperature: -40 ÷ 90°C
• Relative humidity < 90%

5.1. User interface

Display

Function key UP
ON/OFF
• To scroll through the parameters or
Turns the unit on and off
increase their value.
• Quick menu access

SET Function key DOWN

View / Edit the set point. • To scroll through the parameters or
It selects a parameter or decrease their value.
confirms a value.

Technical data of the user interface:

• Dimensions 75x36 mm; depth 23 mm;
• Protection rating IP20;
• Front protection rating IP65;
• Display: 3 keys, blue LED and height 14,2 mm.

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Key Combinations Meaning of combinations

Lock / Unlock the keypad. See paragraph "5.1.4. Lock and unlock the keypad".
+
• To go into programming mode.
• In parameter programming mode: Pr2 level ("Selection menu") is used to change the visibility of the
displayed parameter in level Pr1 (first menu level).
+ • If the decimal point is on while the parameter’s label is displayed, this means that the parameter is visible in
programming level Pr1 (first menu level).

Exit from programming mode.

+

Display - The values of the parameters and the operating mode are shown on the display
LED MODE MEANING LED MODE MEANING

ON The unit is in ‘System ON’ ON Cooling is requested, the unit operates according to the set parameters.

ON An alarm occurred Flashing During delay upon start-up (ton) and delay upon shutdown (toF)

ON Unit of measurement Flashing Programming

Unit of measurement
The instrument allows you to set the unit of measurement for the display and settings.

Label Description Range

°C/°F (appears on the display) Celsius, Fahrenheit °C(0) - °F(1)
Resolution (only for temperature in °C):
rES dE(0) - in(1)
decimal , integer
PMU (doesn’t appear on the display) Unit of measurement of the Pressure Bar(0) - PA(1)
b1 = probe P1 (upper temperature)
b2 = probe P2 (middle temperature)
b3 = probe P3 (lower temperature)
Lod Display probe selection by default
b4 = air pressure probe
Avr = average temperature of the enabled probes
MAu = Max temperature value of the enabled probes

5.1.1. Quick display menu (actual value display)

The quick display menu is used to display actual values of the following inputs:
1. Probe B1 value (upper temperature)
2. Probe B2 value (middle temperature)
3. Probe B3 value (lower temperature)
4. Temperature probe average value (Avr)
5. Temperature probe max value (MAu)
6. Probe B4 value (air pressure probe)
7. Analogue output value AO1 (1st Analogue Output) and AO2 (2nd Analogue Output)
8. Digital input value In1 (1st Digital Input) and In2 (2nd Digital Input)
Starting from the main screen press function key UP to enter the quick display menu, from there
follow the procedure below:
1. To go through the list, press UP and DOWN;
2. Press SET to display the corresponding value of the resource. When it's displayed the value of the
parameter in the quick display menu, it's not possible to do other operations.
3. Press SET to go back to the list.
4. Press SET + UP to go back to the main screen.

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INFORMATION
• The temperature values (B1, B2, B3) are expressed in Celsius or Fahrenheit degrees;
• The pressure value (B4) is expressed in Bar or PA;
• Flashing “Err” label indicates that there is a probe failure;
• “nu” (not used) label indicates that the probe is not enabled or that the analogue output / digital
input is not used by any function;
• A value from 0% to 100% expresses the output value of the resource, for analogue outputs
AO1 and AO2;
• “OFF” label indicates that the digital input (In1, In2) is not enabled, while “ON” indicates that the
digital input (In1, In2) is enabled.

5.1.2. Basic display and setpoint

The temperature (SPt) or pressure (SPb) setpoint is displayed according to the type of control,
temperature or pressure control. If there is no operation for at least 30 seconds, the display of the
controller returns automatically to basic display.

5.1.2.1. Controller logic and main parameters

Fan Speed

UAF %

UAF Maximum fan speed (100%)

LAF Minimum fan speed (20%)
SPt Temperature setpoint (25°C)
HL Temperature switch-off hysteresis (3°C)
LAF %
HY Temperature proportional band (10°C)
tIP Calculated temperature
SPt - HL SPt SPt + HY tIP

The factory setting and the complete parameter list is provided in chapter 5.2.

5.1.2.2. Changing the setpoint

Make sure that the keypad is not locked (see paragraph 5.1.4). To modify the setpoint, follow the
procedure below:
1. Press SET;
2. The temperature (SPt) or pressure (SPb) setpoint is displayed and °C/°F led starts to flash;
3. To change the value, press UP and DOWN keys;
4. To save new setpoint and return to the standard display, press SET or wait 30 seconds to exit the
programming.

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5.1.2.3. Changing the value of a parameter

Make sure that the keypad is not locked (see paragraph 5.1.4). To change the value of a parameter
proceed as follows:
1. To access the programming mode, hold down SET + DOWN key for few seconds (°C/°F led
flashes);
2. Select the desired parameter;
3. Press SET to display the value;
4. Change it with UP and DOWN keys;
5. Press SET to save the new value and go to the next parameter.
6. To exit, press SET + UP key when a parameter is displayed, or wait 30 seconds without pressing
any key.

INFORMATION
The new set value is saved even when you exit without pressing SET.

5.1.3. Selection menu

Via the selection menu, you can navigate to the parameters which you want to read, change or
transfer to the quick display menu.
Access to the hidden menu (Pr2)
To access to the hidden menu, proceed as follows:
1. Access to programming by pressing SET + DOWN key for 3 seconds (°C/°F led flashes);
2. When a parameter is displayed, hold down SET + DOWN key for more than 7 seconds. ‘Pr2’
message will appear immediately on the display, followed by temperature proportional band
parameter (HY). You are now in the hidden menu;
3. Select the desired parameter;
4. Press SET to display the value;
5. Change it with UP and DOWN keys;
6. Press SET to save the new value and go to the next parameter.
7. To exit, press SET + UP key when a parameter is displayed, or wait 15 seconds without pressing
any key.

INFORMATION
After 30 seconds, the new set value is saved even when you exit without pressing SET.

Move a parameter from the hidden menu on the first level and vice versa.
Each parameter in the hidden menu can be removed or entered into the first menu level (Pr1) by
pressing SET + DOWN key. If a parameter is in the first menu level (Pr1), when you are in the hidden
menu the decimal point is on.

5.1.4. Lock and unlock the keypad

To lock the keypad proceed as follows:
1. Hold down UP and DOWN keys for few seconds, until “POF” starts to flash. Press SET to finish
setting.
2. At this point, the keypad is locked. When the keypad is locked, the quick display menu is shown, but
it's not possible to make modifications. With the key SET you can switch between the display of
the actual value and the setpoint even in the locked mode.
3. If a key (not up arrow) is pressed for more than 3 seconds, “POF” appears.

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To unlock the keypad: hold down UP and DOWN keys for few seconds, until “POn” starts to flash.
Manual reset after locking alarms
If the unit is locked, press DOWN key for 3 seconds to reset the unit. It allows MANUAL UNLOCK
function (manual reset of alarms) when the unit is locked due to:
• FAN BLOCKED alarm (at least 4 events in 4 hours)
• DAMPER BLOCKED alarm
• MOTOR BLOCKED alarm
• HIGH PRESSURE alarm

5.2. Parameters
Preset
Label Description Range
value
SPt Temperature setpoint (Type 1) [LS ÷ US] 25°C
SPb Pressure setpoint (Type 2) [LSb ÷ USb] 20 Pa
LS Temperature setpoint lower limit °C [-40,0 ÷ SPt] °F [-40 ÷ SPt] 5°C
US Temperature setpoint upper limit °C [SPt ÷ 110,0] °F [SPt ÷ 230] 50°C
LSb Pressure setpoint lower limit Bar [0 ÷ SPb] PA [0 ÷ SPb] 10 Pa
USb Pressure setpoint upper limit Bar [SPb ÷ 50,0] PA [SPb ÷ 725] 80 Pa
Ctr Type of control tPr÷ PrS tPr (temperature control) ÷ PrS (pressure control) tPr
CMt Temperature control mode BAF (Air Booster Fan) ÷ BAM (Air Booster Modulator) BAF
CF Temperature unit of measurement: Celsius, Fahrenheit °C(0) - °F(1) °C
rES Resolution (only for T in °C): decimal , integer dE(0) - in(1) dE
PMU Unit of measurement of the Pressure Bar(0) - PA(1) PA
b1 = probe P1 (upper temp)
b2 = probe P2 (middle temp) / b3 = probe P3 (lower temp)
Lod Display probe selection by default Avr
Avr = average temperature of the enabled probes
MAu = Maximum temperature value of the enabled probes
b1 = probe P1 (upper temp)
b2 = probe P2 (middle temp) / b3 = probe P3 (lower temp)
tIP Calculated temperature Avr
Avr = average temperature of the enabled probes
MAu = Maximum temperature value of the enabled probes
HY Temperature proportional band °C [0,1÷ 25,5] °F [1 ÷ 45] 10°C
Int Integral time for the temperature adjustment 0 ÷ 999 (seconds) 0 sec
HL Temperature switch-off hysteresis °C [0,1÷ 25,5] 3°C
HP Pressure switch-off hysteresis Bar [0,1÷1,0] Pa [1 ÷ 10] 30 Pa
LAF Minimum speed with CMt = BAF 0 ÷ UAF 20%
UAF Maximum speed with CMt = BAF LAF ÷ 100 100%
LAM Lower operating limit with CMt = BAM 0 ÷ UAM 10%
UAM Upper operating limit with CMt = BAM LAM ÷ 100 100%
bPb Pressure proportional band Bar [0,1 ÷ 25,5] PA [1 ÷ 360] 20 Pa
Inb Pressure integral time 0 ÷ 999 (seconds) 0 sec
Lab Lower operating limit with Ctr = PrS 0÷UAb 10%
UAb Upper operating limit with Ctr = PrS LAb ÷100 100%
ton Delay upon start-up 0 to 255 seconds 0 sec
toF Delay upon shutdown 0 to 255 seconds 0 sec
ALL Low temperature alarm °C [-40,0 ÷ ALU] °F [-40 ÷ ALU] 5°C
ALU High temperature alarm °C [ALL ÷ 110,0] °F [ALL ÷ 230] 50°C
Low temperature alarm hysteresis
HLA °C [0.1 ÷ 25,5] °F [1 ÷ 45] 2°C
(differential for low temp alarm to be restored)
High temperature alarm hysteresis
HHA °C [0.1 ÷ 25,5] °F [1 ÷ 45] 2°C
(differential for high temp alarm to be restored)
ALd Temperature alarm delay (in normal mode) 0 to 255 seconds 20 sec
dAo Temperature alarm exclusion at power on 0 to 255 seconds 60 sec

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ALP High pressure alarm 0,1 ÷ 50 Bar; 0 ÷ 725 PA 300 Pa

High pressure alarm hysteresis
HPA 0,1 ÷ 25,5 Bar; 1 ÷ 360 PA 10 Pa
(differential for high pressure alarm to be restored)
dAP Pressure alarm delay (in normal mode) 0 to 255 seconds 20 sec
b1 Presence of Probe P1 (Upper temperature) n (no) - y (yes) yes
OF1 Calibration probe (ntc) P1 °C [-12,0 ÷ 12,0] °F [-21 ÷ 21] 0°C
b2 Presence of probe P2 (Middle temperature) n (no) - y (yes) yes
OF2 Calibration probe (ntc) P2 °C [-12,0 ÷ 12,0] °F [-21 ÷ 21] 0°C
b3 Presence of probe (ntc) P3 (Lower temperature) n (no) - y (yes) yes
OF3 Probe P3 calibration °C [-12,0 ÷ 12,0] °F [-21 ÷ 21] 0°C
b4 Presence of probe (mA) P4 (Air Pressure) n (no) - y (yes) no
OF4 Calibration probe P4 Bar [-12,0 ÷ 12,0] PA [-21 ÷ 21] 0 Pa
LCi Pressure probe scale start [-1,0 Bar] [-15 PA] ÷ UCi 0 Pa
UCi Pressure probe scale end LCi ÷ [50 Bar] [725 PA] 250 Pa
i1F Digital input 1 function nu(0) - OFF(1) where ‘nu’= not used nu
i1P Digital input 1 polarity OP(0) - CL(1) CL
nu = Disabled
Fan = Fan Blocked Alarm (Ctr = tPr/ CMt = BAF)
i2F Digital input 2 function Fan
dMP = Damper Blocked Alarm (Ctr = tPr/ CMt = BAM)
Mtr = Motor Blocked Alarm (Ctr = PrS)
i2P Digital input 2 polarity OP(0) - CL(1) OP
t2d Digital input 2 alarm delay 0 to 255 seconds 10 sec
AdP Analogue output percentage for damper alarm LAM ÷ UAM 20%
OPC ON-OFF key enabling no(0) - yes(1) yes
AOP Alarm output polarity OP(0) - CL(1) OP
tbA Silencing the Alarm no(0) - yes(1) no
Adr Serial Address 1 ÷ 247 1
br Baud Rate selection 96(0) - 192(1) 9600
rEL Firmware release code read only
Ptb EEPROM map identification read only

INFORMATION
Marked parameters of the list above are not used on BAF units.

5.3. Setting the operating mode

The controller can use 2 different types of input, mutually exclusive and that are selected with
parameter Ctr, Control type.
• Ctr = tPr: Temperature control, with up to 3 temperature probes, NTC 10K type at 25°C;
• Ctr = PrS: Pressure control, with an input of 4-20mA type, connected to the pressure transducer.

INFORMATION
When the control type is selected, only the sensors assigned to it are taken into account. For
example, a connected pressure probe is not considered in the temperature control mode.
The probe value is displayed only if the probe is connected. If the probe is not used and not
connected, “nu” (not used) label appears on the display.

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5.3.1. Temperature control

The parameters involved for temperature control are: SPt, LS, US.
After the selection of temperature control, select the type of application via parameter CMt.
• CMt = BAF: Air Booster Fan -> Fan Mode

Fan Mode
The parameters involved for fan mode of temperature control are: SPt, tIP, HY, int, HL, LAF, UAF.
• The control must command an electronic fan.
• The associated digital output will be K1 and it will be enabled when the controller is set to ON,
after the delay upon start-up (ton).
• The associated analogue output will be equivalent on both outputs AO1 and AO2 and will be
enabled after the delay upon start-up (ton).
• The control signal depends on the setting of temperature calculation parameter (tIP).

Proportional adjustment
SWITCH-ON:
• The analogue output will be 0 if: tIP ≤ SPt - HL + 1
• The analogue output will be at the minimum speed value (LAF) with: SPt - HL + 1≤ tIP ≤ SPt
• The analogue output will be at the maximum speed value (UAF) with: tIP ≥ SPt + HY
• The intermediate values will be calculated based on the two extreme values reported above

SWITCH-OFF:
• The analogue output will be 0 if: tIP ≤ SPt - HL
• The analogue output will be at the minimum speed value (LAF) with: SPt - HL ≤ tIP ≤ SPt
• The analogue output will be at the maximum speed value (UAF) with: tIP ≥ SPt + HY

INFORMATION
If HL=0 (temperature switch-off hysteresis equal to zero), activation and deactivation on
temperature setpoint (SPt) occurs; the minimum value for the required operation to be
attributed to parameter HL is 0,5 °C.

Adjustment PI
The analogue output will modulate between minimum (LAF) and maximum (UAF) speed value, in order
to reset the error between temperature calculation (tIP) and temperature setpoint (SPt), considering
the temperature proportional band (HY) as a proportional component and integral time for temperature
adjustment (int) for the calculation of the integral part. With an integral type of adjustment, the steady-
state system can always reach the setpoint if the load conditions are constant.

5.4. System states

The parameters involved are: ton, toF, OPC.

Switch-on adjustment delay

Upon switch-on, in “System ON” state, the controller will wait for the delay upon start-up time (ton)
before starting to regulate. This not only applies to the switch-on, but also when switching from
“System OFF” to “System Stand By” or to “System ON”.

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Shutdown adjustment delay

Upon shutdown of the controller from the keypad or remotely, therefore “System OFF” or “System
Stand By”, the controller will continue to work throughout the delay upon shut-down time (toF).
• Switch from “System ON” to “System OFF” and vice versa by pressing ON/OFF button on the
keypad.
• Switch from “System ON” to “System Stand By” and vice versa by switching the signal on the
digital input DI1, if configured as Remote Enable.

INFORMATION
The ON/OFF button on the keypad will have priority on the remote contact, therefore if the
button is pressed when in “System Stand By” it will go to “System OFF”.

System state Behaviour

System ON Normal operation of the controller
All the disabled outputs and inputs, when alarm output polarity (AoP) = oP,
System OFF
K4 alarm relay will normally remain energised
All the disabled outputs and inputs, when alarm output polarity (AoP) = oP,
System Stand-by
K4 alarm relay will normally remain energised

5.5. Alarms
• All alarms will switch K4 alarm
• The output of K4 alarm relay can be configured from parameter AoP =OP / CL
• The alarm relay only changes when the unit is in alarm state
• All alarms give an error code on the display
• The manually reset of alarms can be done from the keypad; see the procedures for each alarm
when the state changes or from Modbus.

Parameters
Alarm Enabling conditions Disabling conditions Reset Actions and display
involved
Alarm conditions occur when: Alarm is not signalled.
Ctr, ALU, Ctr = tPr (temp control) and During the alarm, “HA”
High Normal operating condition is restored
HHA, ALd, tIP > ALU. Alarm is signalled Automatic message appears on the
temperature when: tIP < ALU - HHA.
dAo, tIP if the delays have elapsed: display alternated with
dAo / ALd standard display.
Alarm conditions occur when: Alarm is not signalled.
Ctr, ALL, Ctr = tPr (temp control) and During the alarm, “LA”
Low Normal operating condition is restored
HLA, ALd, tIP < ALL. Alarm is signalled Automatic message appears on the
temperature when: tIP > ALL + HLA.
dAo, tIP if the delays have elapsed: display alternated with the
dAo / ALd standard display.

Normal operating condition is restored During the alarm, “HP”

when: message appears on the
Alarm conditions occur when:
• B4 < ALP - HPA display alternated with the
Ctr = PrS (pressure control)
High Ctr, ALP, • Press DOWN key for 3 sec standard display.
and B4 > ALP Manual
pressure HPA, dAP
Alarm is signalled if the delay The alarm is also disabled by: High pressure alarm will
dAP has elapsed. a. Instrument restart shutdown open K1 relay and bring
b. Cycle of Stand-by/Off followed by restart. An-out AO1 and AO2 to 0 V.
Automatic disabling: as soon as the dig-in
is disabled, if max 3 activations occur within With automatic reset,
4 hours. Manual disabling: it switches from “Fan” appears on the
Alarm conditions occur when:
automatic to manual if 4 activations occur display alternated with the
-- Ctr = tPr (temp control)
within 4 hours. standard display.
-- CMt = BAF
With manual reset, “Fnb”
Ctr, CMt, -- i2F = Fan Normal operating condition is restored
Automatic appears on the display
Fan blocked i2F, i2P, -- ton > t2d when:
Manual alternated with the standard
t2d, ton - Dig-in is deactivated
display.
Alarm is signalled after dig-in - Press DOWN key for 3 sec
2 alarm delay (t2d), after the - ton < t2d
Fan blocked alarm will open
digital input is activated. The alarm is also disabled by: K1 relay and bring An-out
a. Instrument restart shutdown AO1 and AO2 to 0 V.
b. Cycle of Stand-by/Off followed by restart.

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Normal operating condition is restored “Mtr” message appears on

Alarm conditions occur when:
when: the display alternated with
-- Ctr = PrS (pressure
-- Dig-in is deactivated standard display.
Motor i2F, i2P, control)
-- Press the DOWN key for 3 sec Manual
blocked t2d -- i2F = Mtr
The alarm is also disabled by: Motor blocked alarm will
Alarm is signalled if Dig-in 2 open K1 relay and bring
a. Instrument restart shutdown
(DI2) is active for a time ≥ t2d An-out AO1 and AO2 to 0 V.
b. Cycle of Stand-by/Off followed by restart.
There will be the probe alarm Fault probe alarm will bring
Faulty “Upper
if configured: b1 = y. An-out AO1 and AO2 to 0
Temperature” Ctr, tIP Automatic
Alarm is signalled after V if Ctr = tPr (temp control)
probe B1
approx 10 seconds. and tIP = b1 or Avr or MAu.
Faulty There will be the probe alarm Fault probe alarm will bring
“Middle if configured: b2 = y. An-out AO1 and AO2 to 0
Ctr, tIP Automatic
Temperature” Alarm is signalled after V if Ctr = tPr (temp control)
probe B2 approx 10 seconds. and tIP = b2 or Avr or MAu.
There will be the probe alarm Fault probe alarm will bring
Faulty “Lower
if configured: b3 = y. An-out AO1 and AO2 to 0
Temperature” Ctr, tIP Automatic
Alarm is signalled after V if Ctr = tPr (temp control)
probe B3
approx 10 seconds. and tIP = b3 or Avr or MAu.
There will be the probe alarm Fault probe alarm will bring
Faulty
if configured: b4 = y. An-out bring AO1 and
pressure Ctr Automatic
Alarm is signalled after AO2 to 0 V if Ctr = PrS
probe
approx 10 seconds. (pressure control)

Find below the table with the list of alarm messages:

Label Meaning Mode
b1 Probe B1 alarm Flashing
b2 Probe B2 alarm Alternated with temperature
b3 Probe B3 alarm Alternated with temperature
b4 Probe B4 alarm Alternated with temperature
HA High temperature alarm Alternated with temperature
LA Low temperature alarm Alternated with temperature
HP High pressure alarm, manual reset Alternated with temperature
Fan Automatically reset “Fan Blocked” alarm Alternated with temperature
Fnb Manually reset “Fan Blocked” alarm Alternated with temperature
dMP Manually reset “Damper Blocked” Alternated with temperature
Mtr Manually reset “Motor Blocked” alarm Alternated with temperature
OFF Off state from key display Only message
Stb Stand-by state from digital input 1 display Only message
noL No communication between keypad and base Only message
nu Trying to view a probe that is declared missing Only message

The activation of any alarm involves:

• The activation of the buzzer and the activation of the alarm output;
• The display of the relative notification alarm (in flashing mode), on a rotating basis together with
existing alarms alternated with displayed probe by default (Lod). If the display also shows faulty
probe alarm, the display will show the alarms on a rotating basis.

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5.6. Modbus RTU datapoint

Digital data point
Modbus - Modbus- Modbus Mapped BMS- Modbus-
Description
Address (hex) Address (Dec) range meaning Access Function
210 528 High Pressure 0/1 ok/error r 1
211 529 Fan Block 0/1 off/on r 1
212 530 Fan Block serious alarm 0/1 no alarm / alarm r 1
213 531 Damper Block 0/1 off/on r 1
214 532 Motor Block 0/1 off/on r 1
200 512 Device ON FF00 (65280) on w 5
200 512 Device OFF 0000 (0) off w 5
203 515 Keyboard LOCK FF00 (65280) locked (on) w 5
203 515 Keyboard UNLOCK 0000 (0) unlocked (off) w 5
204 516 Alarm mute FF00 (65280) muted (on) w 5

Analog data point

Modbus - Modbus-
Description Mapped meaning BMS-Access Modbus-Function
Address (hex) Address (Dec)
100 256 Probe 1 °C/°F r 3
101 257 Probe 2 °C/°F r 3
102 258 Probe 3 °C/°F r 3
103 259 Average Active Probe Value °C/°F r 3
104 260 Max active probe value °C/°F r 3
105 261 Probe 4 bar/Pa r 3
106 262 Fan speed % r 3
107 263 Damper position % r 3
110 272 Min Fan Speed % r 3
111 273 Max Fan Speed % r 3
112 274 Min Damper Value % r 3
113 275 Max Damper Value % r 3
114 276 Device On h r 3
300 768 SetPoint Temperature °C/°F rw (3)6
301 769 SetPoint Pressure bar/Pa rw (3)6

BMS-Access:
Modbus- Function:
The following parameters may have to be adjusted on the controller of the unit:
• Modbus-Address: Adr
• Baud Rate selection: br
r= read
w= write
01: Read Coil (Digital Output Registers)
02: Read Digital Input Status Function
03: Read Holding Registers
04: Read Input Registers
05: Write Single Coil
06: Write Single Holding Register

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6. Technical data
6.1. Application limits
Operation limits
Operating Temperature Min -10 °C
Max + 40 °C
Air humidity range 0-90%
Nominal power supply 230 V / 1ph / 50-60 Hz
Voltage tolerance ± 10%
Frequency tolerance ± 2%
Storage limits
Temperature Min - 20 °C
Max + 50 °C
Humidity Max 90%

INFORMATION
Other limits not specified in this table can be found in the rest of this manual

6.2. Technical data

NOTES ON TECHNICAL DATA:
* Operating at nominal fan speed
** Sound pressure level (non-binding data) obtained from sound power level according to EN ISO
9614 with a tolerance of 3 dB(A) and declared at the following conditions:
–– at 2 m distance from unit;
–– in free field;
–– with the unit positioned on a reflective base;
–– with the unit operating at nominal conditions and at full load;
–– for the standard unit (without options).

This information must be made known to all personnel operating this unit and in the proximity
thereof.

Model Air Booster2

Nominal Airflow m3/h 2880
Maximum Airflow m /h
3
5200
Power consumption* kW 0,075
Operating current (OA)* A 2
Maximum operating current (FLA) A 2,2
Raised floor overpressure* Pa 25
External sound pressure level** dB(A) 64
Weight kg 25
Height x Width x Depth mm 598 x 598 x 260

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6.3. Drawings

7. Installation
Unpack the unit taking care to not damage its exposed parts. Before discarding the packaging,
make sure no parts or documents have been left inside. Check that the supply voltage is as
designated.
The installation and handling of the units may be hazardous as they form a system with electric
components. Only skilled personnel may repair, inspect or maintain the units. The installation of
an Air Booster 2 is similar as fixing an air diffusion grill on the false floor. It's necessary a minimum
space of 150 mm under the unit to guarantee the correct operation of the fan. Please follow the
indications below.

1. Select the location of the unit on the false floor, in a position that can allow a suitable flow of cold air
to all servers;
2. Remove the floor tile where Air Booster 2 unit will be positioned;
3. Insert the unit in the false floor using the internal handles of the unit;

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Internal handles

4. Position the unit as shown in the following picture;

5. In order to make the unit walkable, install the upper grille, supplied as an accessory (ACTBAHDG
(heavy duty grille) or ACTBALDG (light duty grille)). The grille has to be place above the unit
using 4 grains that can be regulated in order to correspond with the height of the floor. For more
information please refer to chapter "Accessories".

4 x adhesive protection

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6. If the unit is equipped with control inside, mount the three sensors on predefined locations which
are at 1/3rd, 2/3rd and 3/3rd of the height of rack, as shown in the picture on paragraph
"Electrical components of protection and control". Any deviation from the specified locations of
the sensors may result into wrong behaviour of the system and an optimum air-conditioning of
the racks may not be obtained.
7. A power supply should be provided near the Air Booster 2 which will help to easily rig up the
system connections. Connect the power supply, as shown in paragraph "Electrical Connections"
and the Air Booster 2 is ready to use.
8. If the unit is without control, it's necessary to connect it to Air Booster Remote Control
(ACTPCMP). For the connection of ACTPCMP please refers to its specific manual. Note that
units without control are supplied with wiring that manages alarms and signals.

7.1. Adjusting the airflow direction

To adjust the airflow direction, according to the needs of the room, follow the procedure below:
1. Take out the grille exploiting the lifting handle provided.
2. Unlock the guide vanes by pulling the black buttons. The guide vanes are divided into two
sections which can be adjusted separately.

3. Rotate the guide vanes until the desired position of the fins is reached.

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4. Push the guide vanes back in their position so that the fins are locked in the desired position.
5. Restore the grille to its original position

7.2. Electrical Connections

DANGER
It's absolutely necessary, before making any connections, to use a suitable tester to check the
supply voltage. This must be the same as the voltage indicated on the technical data plate.
The user must furnish and install, upstream from the unit, an isolating switch with pre-fuse and
capacity as specified on the technical plate in order to be able to perform maintenance on the
unit in the absence of electricity.
The ON/OFF-key on the unit is only used for the unit stand-by. It must therefore not be
considered as a safety element to perform maintenance on the unit. Maintenance must be done
after disconnecting the power supply of the unit (see note above).
Electrical connections may only be performed by authorised technicians.
The system must be connected to an efficient earth circuit.

The unit must be electrically connected in compliance with the regulations at paragraph
"Introduction" and national regulations for technical systems.
• Check that supply voltage and frequency are compatible with those for the unit.
• Interrupt both main power and auxiliary power before working on the system.
• Select connection cables (not supplied) according to EN60204-1 Standards.
• Open the electrical box by undoing its fastening screws.
• Check that power cables are installed with a sufficient distance from alarm cables, communication
and monitoring cables.
• On the main power supply line, install an omnipolar circuit breaker, please refer to the electric
diagram on part 2 manual. Size of main switch must be determined according to the maximum
current consumption of the components.
• To make electrical connection of power supply, use cables with section suitable to the power

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absorbed by the users (check manual part 2). These cables must be compliant with current
standards.

DANGER
The inobservance of these points can provoke damages or malfunction of components and
warranty shall become forthwith void.
For use of leakage-current (FI) circuit breakers, EN 50178 5.2.11.2 must be taken into
account. Only type B pulse-current FI circuit breakers are permitted. FI circuit breakers do not
provide protection against bodily harm during operation of the unit or frequency converters.

Connections of Air Booster 2 unit

Connections for general alarm, re-

mote control, modbus management

Connection for main power supply

Connection for temperature probes

8. Start-up
8.1. Commissioning
Before performing initial start-up, install and connect the system as described in chapter
"Installation".
• Make sure that the general switch is turned off and that the system is not live.
• Check that all the power switches and control fuses in the electrical system are off.
• Check that the power cable and terminals, including the PE terminals, are correctly connected.
• Check the contactors move freely.
• Switch on the unit with the general switch.
• At this point the electronic board is powered and individual components can be enabled to check
they work properly. The main operations that can be performed during installation are described in
the controller manual.
• Press the ON-OFF button near the display to start the unit.

8.2. Checks after commissioning

• Check the current absorption of the fan and compare it with the values indicated in the technical
data.
• Check the electrical absorption of all the components.

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• Once the system is working at full power:

1. Check that no alarms have occurred;
2. Check that the fans work properly;
3. Check, while the unit is running, that the supply voltage remains within the values indicated on
the technical name-plate;
4. Check that the unit works according to the set logic.

8.3. Switching off

To switch off the unit, turn off all the power supplies.

DANGER
The ON-OFF button on the display is only used to put the unit on stand-by. It must therefore not
be considered as a safety device for switching off the unit prior to maintenance operations.

9. Maintenance
9.1. Safety instructions
Installation and intervention on units must be made in full compliance with specific national
regulations for accident prevention, with particular reference on electric and refrigerant equipment.
Failure to comply with these regulations might be dangerous to people and environment.
Before any intervention on the unit, refer to instructions on this manual, check data on the name-
plate and take any other precaution in order to guarantee optimal safety.

Safety procedures

DANGER
Cut off the power supply to the unit before making any maintenance operation. A “DO NOT
SWITCH ON” warning sign must be clearly visible. ON-OFF key on the unit is only used to put the
unit in stand-by.
Live electric components have to be switched to de-energized and checked to ensure that they
are in the de-energized state.
Some verifications must be effected with the unit in operation (measuring current, pressures,
temperatures). In such a case, the unit must only be switched on at the master switch after all
mechanical connections have been carried out. The unit must be switched off immediately after
the measuring procedure.
The electric box might be hot.
Maintenance operations may only be performed by authorised and qualified technicians.

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9.2. Preventive maintenance schedule

ATTENTION
Very little routine maintenance is necessary to keep the unit in reliable operating order and protect
its moving parts. This maintenance, however, must be performed at the prescribed maintenance
intervals. Failure to perform maintenance, in addition to affecting the unit durability and operation,
invalidates the warranty.
If the unit works in particularly dirty environment or if experience shows that a more frequent
maintenance is needed, this must be made as necessary.

Interval Operation

Every year Check that fan motor and other components do not show abnormal vibrations or show any signs of overheating.

Fan
The bearings of the fan are lifetime lubricated and do not need maintenance. Check the operation
current. An increased operation current indicates either a higher air resistance by a clogged pre-
filter or a winding short circuit in the fan motor.

Replacement of components
We recommend to replace the fans every 40, 000 operating hours (L10 life calculated at 40°C
working temperature).

9.2.1. General cleaning

The metal casing of the unit can be cleaned using a liquid detergent as long as this liquid is
compatible with: PVC, polyethylene, silicone and polyester coating. Be careful not to wet the
electrical connections inside the unit.

ATTENTION
Use of an unsuitable detergent might cause damage to the unit. Do not use either acid or caustic
substances or solvents to clean any part of the unit.

Remove dust with a vacuum cleaner. Clean the internal parts with a liquid detergent and compressed
air not greater than 4 bar, with the unit suitably earthed.

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10. Troubleshooting
Please consider the safety considerations at chapter "Safety directions". All the operations
described below have to be done by authorized and qualified personal.

Problem Possible cause Possible solution

1. The controller and the
rest of the unit don't
work
2. Controller is working
but display is not
working
3. Controller is working
but the rest of the unit
is not working
4. Component x thermic
5. Fan blocked
6. Air flow
7. LAN failure
GENERAL
Main power supply missing Restore power supply
Main switch open Close main switch
Power supply to the controller is missing Check voltage on power supply cables. Repair the
broken cable or restore the missing connection
Controller faulty Contact STULZ service
Cable between controller and display disconnected Reconnect the cable
Cable between controller and display broken Replace the cable
Display faulty Contact STULZ service
Faults blocking the unit Look for alarms on the display (see below).
Contact STULZ service
Controller faulty Contact STULZ service
ALARMS ON THE DISPLAY
Anomalous absorbed current by component x Contact STULZ service
Defective protection Contact STULZ service
Fan broken Contact STULZ service
Fan cables disconnected Contact STULZ service
Wrong configuration of controller Contact STULZ service
Fan broken Contact STULZ service
Fan cables disconnected Contact STULZ service
Wrong setting of air flow Contact STULZ service
Missing LAN cable Connect units in LAN with a suitable cable
LAN cable is not pin-to-pin Replace it with a pin-to-pin cable
Controller is damaged Contact STULZ service

11. Uninstalling and disposal of the

unit
This unit must be uninstalled by specialized and authorized persons.

DANGER
Before starting to dismantle the unit check that it has been disconnected from electric power
supply and secure it against being switched on again.

The following are the instructions for proper disposal of the unit during the various phases of its life.
For further clarification or additional information, please contact info@stulz.it.

34 EN/01.2019/IT30I © STULZ SpA – all rights reserved

 AIR BOOSTER 2

INFORMATION
To ensure proper and safe disposal activities, operator must equip themselves with the
necessary PPE including: anti-cut gloves, oil resistant gloves, heat resistant gloves, safety
footwear, safety eye-wear against liquid and gas splashes.
The context in which the unit is located may require the use of additional PPE, thus it is mandatory
to inquire with the relevant staff of the area before starting operation.

Once the materials have been separated as shown below, they should be assigned EWC codes and
then sent for disposal in accordance with the national legislation.
Disposal related to the unit purchased occurs in three stages:

1. Disposal of packaging
The packaging of the unit must be disposed of ensuring separation of the following materials:
• Paper and Cardboard
• Wood Packing – Packing materials are not chemically treated unless they are declared to be
“fumigate”
• Plastic pallets – high- density polyethylene HDPE
• Plastic Film – polyethylene PE
• Polystyrene – expanded polystyrene EPS 6

2. Disposal at the end of life of the unit

The unit must be disposed of ensuring separation of the following materials:
• Metals
• Insulation and sound-absorbing materials
• Electric and electronic components
• Cables and wiring
• Plastic Parts – Plastic parts that are important in terms of weight are the following:

Identified Substance CAS Number

acrylonitrile butadiene styrene terpolymer 9003-56-9
polystyrene homopolymer 9003-53-6
polycarbonatefrom bisphenol A 103598-77-2

12. Accessories
A grille is used in order to make the unit walkable. For the purpose of adaptation to the local
conditions, the grilles are available in two versions. The Light Duty version is more handy and the
airflow can be distributed over a larger area of the server rack front with the air conduction fins. The
Heavy Duty version is designed for a higher point load, and is preferable when the area in front of the
racks is for instance loaded by the wheels of transport trolleys.

© STULZ SpA . – all rights reserved EN/01.2019/IT30I 35

AIR BOOSTER 2

12.1. Light duty grille - ACTBALDG

Technical data
Weight 12,1 kg
Thickness 20 mm
Height adjustment 23 ÷ 44 mm
Concentrated load over 25 mm x 25 mm 1,5 kN
Width 598 mm
Height 598 mm
Threaded pins M8x30 or M8x20 (for different height regulation)
Colour RAL 7047
Material Steel
Floor grille structural class EN 13264:2001

12.2. Heavy duty grille - ACTBAHDG

Technical data
Weight 18,9 kg
Thickness 30 mm
Height adjustment 33 ÷ 44mm
Concentrated load over 25 mm x 25 mm 4,5 kN
Width 598 mm
Height 598 mm
Threaded pins M8x20
Colour RAL 7047
Material Steel
Floor grille structural class EN 13264:2001

36 EN/01.2019/IT30I © STULZ SpA – all rights reserved

 AIR BOOSTER 2

1.

12.3. Installation of the grille

The grille has to be installed above the Air Booster 2 unit, using 4 threaded pins, that can be regulated
using an hexagonal 4 mm Allen key in order to correspond with the height of the floor.
Apply 4 adhesive protection in the bottom side of the grille to protect the unit.

INFORMATION
In order to maintain the by the "guide vanes" intended air direction, the grille must be oriented so
that the bearing bars are 90° rotated to the "guide vanes". Otherwise, the supply air will rise up
vertically and not directed to the intended zones in front of the rack.

The grille has to be positioned on Air Booster 2 units as shown in the pictures below.

ACTBALDG ACTBAHDG

© STULZ SpA . – all rights reserved EN/01.2019/IT30I 37

AIR BOOSTER 2

1. Take the lifting key/keys

2. Hook the lifting key/keys to the grille (picture number 1).
3. Lift and move the grille (picture number 2).
4. Put the grille on the floor (picture number 3).

INFORMATION
Inside the packaging of the fan module, one lifting key is present.

1 - ACTBALDG 1 - ACTBAHDG

2 3

38 EN/01.2019/IT30I © STULZ SpA – all rights reserved

EN With the QR-Code you have access ES A través del código QR tienen acceso IT Con il codice QR, è possibile accedere
to the English manual in a digital form al manual Español en formato digital al manuale in Italiano in forma digitale

FR Le QR-Code vous donnes accès á la DE Mit diesem QR-Code haben Sie Zugang zu der
version digitale de la notice Française deutschen Bedienungsanleitung in digitaler Form

STULZ Top Service –

more than quick emergency assistance
Advice Maintenance Implementation Test Center Technical Climate Customized Service-Portal

For sales and support inquiries, please make a selection below to find your local contact.

STULZ COMPANY BELGIUM ITALY NEW ZEALAND SOUTH AFRICA

HEADQUARTERS
STULZ GmbH
Holsteiner Chaussee 283
22457 Hamburg
Tel. +49 40 5585-0
Fax +49 40 5585-352
products@stulz.de
STULZ SUBSIDIARIES
AUSTRALIA
STULZ Australia Pty. Ltd.
Tel. +61 (2) 96 74 47 00
Fax +61 (2) 96 74 67 22
sales@stulz.com.au
AUSTRIA
STULZ Austria GmbH
Tel. +43 (1) 615 99 81-0
Fax +43 (1) 616 02 30
info@stulz.at
STULZ Belgium BVBA
Tel. +32 (470) 29 20 20
info@stulz.be
BRAZIL
STULZ Brasil
Ar Condicionado Ltda.
Tel. +55 11 4163 4989
Fax +55 11 2389 6620
comercial@stulzbrasil.com.br
CHINA
STULZ Air Technology and
Services Shanghai Co., Ltd.
Tel. +86 (21) 3360 7133
Fax +86 (21) 3360 7138
info@stulz.cn
FRANCE
STULZ France S. A. R. L.
Tel. +33 (1) 34 80 47 70
Fax +33 (1) 34 80 47 79
info@stulz.fr
STULZ S.p.A.
Tel. +39 (045) 633 16 00
Fax +39 (045) 633 16 35
info@stulz.it
INDIA
STULZ-CHSPL (India) Pvt. Ltd.
Tel. +91 (22) 56 66 94 46
Fax +91 (22) 56 66 94 48
info@stulz.in
MEXICO
STULZ México S.A. de C.V.
Tel. +52 (55) 52 92 85 96
Fax +52 (55) 52 54 02 57
ventas@stulz.com.mx
NETHERLANDS
STULZ GROEP B. V.
Tel. +31 (20) 54 51 111
Fax +31 (20) 64 58 764
stulz@stulz.nl
STULZ New Zealand Ltd. STULZ South Africa Pty. Ltd.
Tel. +64 (9) 360 32 32 Tel. +27 (0) 11 397 2363
Fax +64 (9) 360 21 80 Fax +27 (0) 11 397 3945
sales@stulz.co.nz aftersales@stulz.co.za
POLAND
UK
STULZ Polska SP. Z O.O.
STULZ U. K. Ltd.
Tel. +48 (22) 883 30 80
Tel. +44 (1372) 74 96 66
Fax +48 (22) 824 26 78
Fax +44 (1372) 73 94 44
info@stulz.pl
sales@stulz.co.uk
SINGAPORE
STULZ Singapore Pte Ltd. USA
Tel. +65 6749 2738 STULZ AIR TECHNOLOGY
Fax +65 6749 2750 SYSTEMS (SATS) , INC.
andrew.peh@stulz.sg Tel. +1 (301) 620 20 33
Fax +1 (301) 662 54 87
SPAIN
info@stulz-ats.com
STULZ España S. A.
Tel. +34 (91) 517 83 20
Fax +34 (91) 517 83 21
info@stulz.es