Professional Documents
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TECHNICAL SPECIFICATIONS
SW: GEODTU16
Ref:SP820GEO.DOC
First Issue: 23.02.10 MB
Revision 19 of 18.10.13 MB
INDEX
1. INTRODUCTION 9
1.1 CHANGES FROM MICROSMART II 10
1/334
Ref: SP820GEO
(GEODTU16_00)
Rev. 19 of 18.10.13
1. INTRODUCTION
Purpose of this document is to describe a custom designed of the Chiller control system based on
Turbocor compressors.
Notes
TBD means To Be Determined and TBC means To Be Confirmed.
Texts colors meaning:
1. full mechanical compatibility with MICROSMART II (same dimension, same mounting hole
distance and same connector position);
2. added 2 channels for compressor current measurement for standard XXX/5 TA current
transformers, with 0…5 A AC; an external current transformer not referred to Earth is
mandatory; this allows using more convenient standard current transformer instead of
expensive dedicated current transducers (4-20 mA or 0..5 VDC);
3. less heat production on DIGITAL INPUT circuit,
resistors for 230 Vac digital inputs have been redisigned and power dissipation is
approximately one half than previous on SB2;
4. serial interface to user board has been modified in order to reduce the possibility of damage
on varistors or driver due to wrong operation;
5. improuved serial communication architecture for IO expanding; COM 3 for EEV has been
separated by Modbus serial line that is now completely independent (HW and SW);
MODBUS serial was previously shared with EEV serial; MODBUS serial it is currently used
with Power analyzer, but it may be now also used to interface separate IO modules for IO
expanding;
6. added a IS port on MODBUS serial, to install an opto-isolated external adapter (IS-
ISOPRD);
7. new microprocessor, faster and with more memory than previous; internal flash memory for
program storage has been increased from 256 kBytes (on SB2) to 512 kBytes;
more space for programs, feature, and alarm messages;
8. enhanced power suppliers with one switching channel added on +24 Vdc and +5Vdc
(instead of linear technology); switching technology grants lower power consumption, heat
dissipation and minimized PCB space; moreover, power supply for +12 Vdc has been
removed for space reduction, and relays on S10 are supplied with 24 Vdc;
9. EEPROM for setup storage has been increased from 2 kBytes to 8 kBytes; more setup if
needed and more alarm history available (TBD);
10. internal flash available as option for software remote upgrading and/or data storage for
alarms and trends (TBD);
11. as an option microprocessor family has a compatible version that support CAN
communication (using an optionally electronic board);
12. compatibility with the new PING! gateway that allows OnBoard connection via Ethernet, for
INTRANET or ETHERNET connection (refer to PING! documentation for details).
2. RELATED DOCUMENTS
SHS10 (S10 hardware manual)
SHSB6 (SB6 harware manual)
SP640PE (OB1 technical specification)
SP719ZAM (ZAMPMH technical specification)
SP831PE (SB6 I/O Expansion board technical specification)
SP864PE (ETH technical specific)
SP874GEO (PEMS protocol for Ethernet connections)
SP877GEO (System architecture using ETH board)
TB001GEO (GEODTU: protocols and datapoints details)
3. HARDWARE
The proposed solution uses a custom hardware development for Mother/Compressor boards.
The advantage of this solution is that each board will completely manage up to two compressors
resulting in money saving in the 2, 4 or 6 compressors architectures.
In the odd compressors configurations, instead, a small overhead must be sustained since the
board is fully equipped.
To BMS To PE Remote
Monitoring
System
Modem /
GSM Modem
IS485
User C COM2 E
O E EEV Board (OB1)
Interface M V (PemsAddr=1,2)
1 Main Board
CP1-2 I/O Exp.Board#1
HWKEY COM3 (PemsAddr=3..11)
ETH
BOARD
I/O Exp.Board#9
(PemsAddr=3..11)
Panel PC
or CP1-TURBOCOR BMCC
(ModbusAddr=1)
PEMS
master
CP2-TURBOCOR BMCC
(ModbusAddr=2)
C Slave E
O E EEV Board (OB1)
M Board V (PemsAddr=1,2)
1 CP5-6
I/O Exp.Board#1
COM3 (PemsAddr=3..11)
I/O Exp.Board#9
(PemsAddr=3..11)
CP1-TURBOCOR BMCC
(ModbusAddr=1)
CP2-TURBOCOR BMCC
(ModbusAddr=2)
Chiller Unit
code: S10;
dimensions mm. 291x137;
Power supply: 24 Vac ±10% 50/60Hz, 20 VA protected by 5x20mm fuse 1.6AT;
Microprocessor Renesas R5F3650MNFB;
Temperature range 0÷70°C
Relative Humidity: 90%.
10 bit A/D converter on-board;
18 DIG-OUT relays;
4 ANALOG-OUT
20 DIG-IN alarms 24 VAC;
14 ANALOG-IN
serial interface for User board / Slave board connection (485)
serial interface option for Remote Monitoring System / micro programming (With 485 / 232
adapter)
serial interface for EEV board connection (485)
serial interface for Turbocors and Power line analyzer (485)
serial interface for Hardware Key (SPI)
On/Off
Set Menu
GEOCLIMA
Th 01/01/03 12:00
LWT 46.2 RWT 48.3 °F
Esc
SP:40.0°F COOL: 75%
code: CO3;
dimensions 200x70 , "no case";
Temperature range 0÷60°C (extended temperature range LCD);
20x4 characters LCD back illuminated display for status and alarms;
on-board 6 buttons keyboard:
SET: to enter in set mode and change the setup parameters values
UP: to scroll up or increase values
DOWN: to scroll down or decrease values
ESC: alarm reset or menu quit key;
ON/OFF: to start/stop the controller;
MENU: to access on the menu;
On/Off Set
GEOCLIMA
Th 01/01/03 12:00
LWT 46.2 RWT 48.3 °F
SP:40.0°F COOL: 75%
Esc Menu
3.3 CONNECTION
3.3.1 I/O CHANNELS
On the next paragraphs are reported all the I/O channels used by controller.
Each S10 board (Master or Slave) can control until 2 compressors/circuits:
if a channel is refered to the first compressor in the board, then it is marked with (CP1);
if a channel is refered to the first circuits in the board, then it is marked with (CIRC1)
if a channel is refered to the second compressor in the board, then it is marked with (CP2);
if a channel is refered to the second circuits in the board, then it is marked with (CIRC2).
Two type of I/O channels are available:
I/O dynamic channels:
I/O “logic” channels can be dynamically mapped by related “Mapping parameters” in the I/O
“physical” channels of following boards:
o S10 boards (internal channels)
o OB1 boards (EEV board – EXP#10 board)
o I/O Expansion Boards (EXP#1..9 boards)
I/O static channels:
the I/O “logic” channels are statically mapped (i.e. no mapping parameters are available) in
the I/O “physical” channels of following boards:
o S10 boards (internal channels)
o OB1 boards (EEV board – EXP#10 board)
o Turbocors BMCC (BMCC-DTU#1,2)
o Power Line Analizer (PLA).
The configuration of each I/O Expansion Boards (EXP#1..10 board) is made with the related setup
parameters described at par. 5.7.12.
HW SW
Silk Logic Type Pin Channel Description
ID Index
AC Common X68-1
A1..A20
Notes
1) S10 digital inputs voltage range depending on the board and its functional revision. Please refer to the
Hardware Specification document (SHS10) of the used board for the correct voltage range.
HW SW
Silk Logic Type Pin Channel Description
ID (1)(2) Index
S1 ANI0 mA X49-1 (+) Anin1 Analog Input #1
X49-2 (-)
S2 ANI1 mA X44-1 (+) Anin2 Analog Input #2
X44-2 (-)
X44-3 (sh)
O1 ANI2 mA X45-1 (+) Anin3 Analog Input #3
X45-2 (-)
O2 ANI3 mA X40-1 (+) Anin4 Analog Input #4
X40-2 (-)
X40-3 (sh)
D1 ANI4 mA X47-1 (+) Anin5 Analog Input #5
X47-2 (-)
X47-3 (sh)
D2 ANI5 mA X42-1 (+) Anin6 Analog Input #6
X42-2 (-)
TIN ANI6 PTC X41-1 (+) Anin7 Analog Input #7
X41-2 (-)
X41-3 (sh)
TOUT ANI7 PTC X46-1 (+) Anin8 Analog Input #8
X46-2 (-)
X46-3 (sh)
TAE ANI8 PTC X69-1 (+) Anin9 Analog Input #9
X69-2 (-)
ST1 ANI9 PTC / X48-1 (+) Anin10 Analog Input #10
0-24Vdc X48-2 (-)
(1)
ST2 ANI10 PTC / X43-1 (+) Anin11 Analog Input #11
0-24Vdc X43-2 (-)
(1)
RH ANI11 PTC / X71-1 (+) Anin12 Analog Input #12
mA (2) X71-2 (-)
CP1 ANI12 0-5A X72-1 Anin13 Analog Input #13
X72-2
CP2 ANI13 0-5A X73-1 Anin14 Analog Input #14
X73-2
Notes
1) To configure this channel as PTC or 0-24Vdc see par.4.2.
2) To configure this channel as PTC or mA see par.4.2.
3) For more hardware details on S10 board please refer to the Hardware Specification document (SHS10).
HW SW
Silk Logic Type Pin Channel Description
ID Index
AO1 + AO1 0-10Vdc X58-1 (+) Anout1 Analog Output #1
- X58-2 (-)
AO2 + AO2 0-10Vdc X59-1 (+) Anout2 Analog Output #2
- X59-2 (-)
AO3 + AO3 0-10Vdc X60-1 (+) Anout3 Analog Output #3
- X60-2 (-)
AO4 + AO4 0-10Vdc X61-1 (+) Anout4 Analog Output #4
- X61-2 (-)
Notes
1) For more hardware details on S10 board please refer to the Hardware Specification document (SHS10).
SW HW
MNEM Description Logic Silk
LED_RUN Running OFF: board not supplied or sw not running. H1
Led BLINK: sw running correctly
LED_COM1 COM1 communication OFF: no communication with COM1. H2
Led BLINK: communication with COM1 in act.
Notes
1) During HKEY programming (see par. 7.1) the leds blink is locked.
HW SW
Silk Logic Type Pin Channel Description
ID Index
A1 Free- X8 pin 1 (+) Digin1 Digital Input #1
contact X8 pin 2 (-)
DI2
A2 Free- X8 pin 3 (+) Digin2 Digital Input #2
contact X8 pin 4 (-)
A3 Free- X28 pin 1 (+) Digin3 Digital Input #3
contact X28 pin 2 (-)
DI1
A4 Free- X28 pin 3 (+) Digin4 Digital Input #4
contact X28 pin 4 (-)
A5 Free- X10 pin 1 (+) Digin5 Digital Input #5
contact X10 pin 2 (-)
DI4
A6 Free- X10 pin 3 (+) Digin6 Digital Input #6
contact X10 pin 4 (-)
A7 Free- X29 pin 1 (+) Digin7 Digital Input #7
contact X29 pin 2 (-)
DI3
A8 Free- X29 pin 3 (+) Digin8 Digital Input #8
contact X29 pin 4 (-)
A9 VAC X9 pin 1 Digin9 Digital Input #9
Input (1) X9 pin 2
ACIN
A10 VAC X9 pin 3 Digin10 Digital Input #10
Input (1) X9 pin 4
A11 Free- X12 pin 1 (+) Digin11 Digital Input #11
contact X12 pin 2 (-)
DI6
A12 Free- X12 pin 3 (+) Digin12 Digital Input #12
contact X12 pin 4 (-)
A13 Free- X33 pin 1 (+) Digin13 Digital Input #13
contact X33 pin 2 (-)
DI5
A14 Free- X33 pin 3 (+) Digin14 Digital Input #14
contact X33 pin 4 (-)
T1 T1 Free- X4 pin 1 (+) Digin15 Digital Input #15
contact (2) X4 pin 2 (-) (Analog Input T1 configured as Free Contact)
T2 T2 Free- X4 pin 3 (+) Digin16 Digital Input #16
contact (2) X4 pin 4 (-) (Analog Input T2 configured as Free Contact)
T3 T3 Free- X4 pin 11 (+) Digin17 Digital Input #17
contact (2) X4 pin 12 (-) (Analog Input T3 configured as Free Contact)
T4 T4 Free- X4 pin 3 (+) Digin18 Digital Input #18
contact (2) X4 pin 4 (-) (Analog Input T4 configured as Free Contact)
Notes
1) SB6 digital inputs voltage range depending on the board and its functional revision. Please refer to the
Hardware Specification document (SHSB6) of the used board for the correct voltage range.
2) For more details as to configure this channel as Free-Contact, see SP831PE.doc.
HW SW
Silk Logic Type Pin Channel Description
ID Index
K1 NO (1) X32 pin 4 Digout1 Digital Output #1
K2 NO (1) X32 pin 1 Digout2 Digital Output #2
DO1 Comm. X32 pin 2
K1-K2-K3
K3 NO (1) X32 pin 3 Digout3 Digital Output #3
K4 NO (1) X26 pin 4 Digout4 Digital Output #4
K5 NO (1) X26 pin 1 Digout5 Digital Output #5
DO2 Comm. X26 pin 2
K4-K5-K6
K6 NO (1) X26 pin 3 Digout6 Digital Output #6
K7 NO (1) X34 pin 4 Digout7 Digital Output #7
K8 NO (1) X34 pin 1 Digout8 Digital Output #8
DO3 Comm. X34 pin 2
K7-K8-K9
K9 NO (1) X34 pin 3 Digout9 Digital Output #9
K10 NO (1) X35 pin 1 Digout10 Digital Output #10
Comm. X35 pin 2
K10
DO4
K11 NO (1) X35 pin 3 Digout11 Digital Output #11
Comm. X35 pin 4
K11
R12 NA K12 NO (1) X31 pin 2 Digout12 Digital Output #12
R12 C Comm. X31 pin 4
K12
R13 NA K13 NO (1) X31 pin 1 Digout13 Digital Output #13
R13 C Comm. X31 pin 3
K13
R14 NA K14 NO (1) X30 pin 1 Digout14 Digital Output #14
R14 NC NC (2) X30 pin 2
R14 C Comm. X30 pin 3
K14
R14 C Comm. X30 pin 4
K14
DO3 LO1 DC out X11 pin 1(+) Digout15 Digital Output #15
GND X11 pin 2 (-)
LO2 DC out X11 pin 3 (+) Digout16 Digital Output #16
GND X11 pin 4 (-)
Notes
1) NO = Normally Open
2) NC = Normally Close
HW SW
Silk Logic Type Pin Channel Description
ID Index
T1 T1 PTC / X4 pin 1 (+) Anin1 Analog Input #1
PT1000 X4 pin 2 (-)
(3)
T2 T2 PTC / X4 pin 3 (+) Anin2 Analog Input #2
PT1000 X4 pin 4 (-)
(3)
T3 T3 PTC / X4 pin 11 (+) Anin3 Analog Input #3
PT1000 (3) X4 pin 12 (-)
T4 T4 PTC / X4 pin 13 (+) Anin4 Analog Input #4
PT1000 (3) X4 pin 14 (-)
T5 T5 PTC / X4 pin 15 (+) Anin5 Analog Input #5
PT1000 (3) X4 pin 16 (-)
AN I/O2 T6 PTC / X17 pin 1 (+) Anin6 Analog Input #6
PT1000 X17 pin 3 (-)
(1) (3)
P5 mA X17 pin 1 (+) Anin11 Analog Input #11
(2) X17 pin 3 (-)
P1 P1 mA X4 pin 5 (+) Anin7 Analog Input #7
X4 pin 6 (-)
P2 P2 mA X4 pin 7 (+) Anin8 Analog Input #8
X4 pin 8 (-)
P3 P3 mA X4 pin 9 (+) Anin9 Analog Input #9
X4 pin 10 (-)
AN I/O1 P4 mA X13 pin 1 (+) Anin10 Analog Input #10
X13 pin 3 (-)
Notes
3) To use this channel as Temperature Sensor (PTC or PT1000), close jumpers X25, X27 in 1-2 position.
4) To use this channel as 4-20mA close jumpers X25, X27 in 2-3 position.
5) To configure this channel as PTC or PT1000 see SP831PE.doc..
6) To configure this channel as Free Contact see SP831PE.doc.
HW SW
Silk Logic Type Pin Channel Description
ID Index
AN I/O1 AO1 VDC X13 pin 2 (+) Anout1 Analog Output #1
X13 pin 4 (-)
AN I/O2 AO2 VDC X17 pin 2 (+) Anout2 Analog Output #2
X17 pin 4 (-)
Jumpers setting
User board CO4 should have line terminated (i.e. TU1 and TD1 jumpers closed, TL1 open);
Last board (Master-Board in 2 compressor units, Slave#1-Board in 4 compressor units,
Slave#2-Board in 6 compressor units and Slave#3-Board in 8 compressor units) should
have line terminated (i.e. TU1 and TD1 jumpers closed);
All other boards should have jumpers TU1, TD1 and TL1 open.
WARNING
The restart of the board is required to change effectively the working mode, after that dipswitch
configuration is changed.
Notes
When a channel is configured as Free Contact then the probe alarm is always bypassed.
Jumpers setting
The right working of User Interface required the following settings on S10 boards:
Connections:
o EEV (X54) connector of S10 board connect to X9 or X10 connector of EEV board by
telephone cable;
EEV board (OB1) jumpers setting:
o TD1, TU1: close
o TL1. open
o JU1: open
EEV board (OB1) setup setting:
o Valve#1 address= 1
o Valve#2 address= 2
EEV board (OB1) dip switches setting (Ref. SW1):
o SW1= On-Off-On-Off
S10 hardware setting:
o TD2, TU2: close
o TL2. open
S10 setup settings:
o ME01=2 to enabled serial communication
o ME20...ME27 must be set according to the used valve:
For the latest information on OB1 board see Project Engineering document Sp640pe.doc.
Connections:
o AO1 connector of S10 board connect to V1 connector of EEV board;
o AO2 connector of S10 board connect to V2 connector of EEV board;
EEV board jumpers setting:
o TD1, TU1: close
o TL1: open
o JU1: open
EEV board Dip switches setting (Ref. SW1):
o dip switch #1 OFF and dip switch #2 OFF to enable analog communication
o dip switch #3 and dip switch #4 are set according to the used valve:
WARNING
EEV board connection by analog line is possible only when OB1ZAM board is used (i.e the
connection with OB1KEN is not possible!).
For the latest information on OB1 board see Project Engineering document Sp640pe.doc.
Following table resume all the parameters that are read/write in Turbocor using Modbus protocol.
Be sure that the conducting area around boards support holes (on main, auxiliary and user
boards) are very well grounded to the mounting plates through conducting studs, screws
and spacers.
Low voltage lines like transducers, serial lines, board power supply must be wired far from
high voltage lines like power and auxiliary;
Connecting shield to ground minimize shield length (max 10/15 mm).
5. SOFTWARE
5.1 OPERATIONS
5.1.1 Configuration
The mother board, provided with the relevant user interface, can control up to two compressors. In
a 2+ compressors chiller, the mother board will be serially connected with the slave compressor
boards (one per two compressors).
All the interactions with the machine are made through the master board (M.B.) user interface
(U.I.).
Involved parameters:
MP02: Only Pumps mode activaction (i.e. pumps manual control mode ).
WARNING
Before to enabled/disable Only Pumps Mode (i.e. modify MP02) is raccomanded that the logical
state of machine must be “SYSTEM OFF”.
Notes
If the machine is put in OFF state by <On/Off> key then it’s showed “MACHINE OFF” also if locked
from Remote;
If the machine is put in ON state by <On/Off> key then:
- it’s showed “LOCK:REMOTE OFF” if locked from Remote;
- it’s showed “STARTING/COOLING..” if not locked from Remote.
To toggle the unit status from Off to On and from On to Off the ON/OFF key should be normally
used.
Involved parameters:
MM16: Number of time blocks scheduling (0=time block scheduling disabled)
MM17: Time in hours/10 for starting machine in time block#1.
MM18: Time in hours/10 for stopping machine in time block#1.
MM19: Time in hours/10 for starting machine in time block#2.
MM20: Time in hours/10 for stopping machine in time block#2.
MM21: Time in hours/10 for starting machine in time block#3.
MM22: Time in hours/10 for stopping machine in time block#3.
CONTROLLER ACTUATOR
(Local / Remote / (Step / Stepless Physical
Manual control) control) devices
-
Cooling Demand
(0÷100%)
error
Actual temperature
read by controller
Notes
a) If Remote set point is selected (see cases with MT07=3,4,5) and the remote sensor (REM_SP
probe) go in alarm (see par.5.5.1.1.4), then the set point for Temperature Control is set to the
value of first set point (MT10).
b) If Heating mode is selected then the set point parameters are different (see par. 5.2.2.2).
Involved parameters:
MT29: Reset ratio for Return Temperature Reset.
MT30: Reset limit for Return Temperature Reset.
MT26: Nominal Delta T of Unit or Chiller Range.
MM10: Set point correction manager:
0= no set point correction;
1= Return Temperature Reset (RTR).
Notes:
RWT – LWT = 0 => Unit Load = 0% => SPcorr = SP + RL;
RWT – LWT CR => Unit Load = 100% => SPcorr = SP.
SPcorr
(°F)
RWT
54
CR
44
SPcorr
(°F)
54
RWT
CR
SPcorr
(°F)
RWT
54
CR
49
LWT & Set point
44
Involved parameters:
MM10: Set point correction manager:
0= no set point correction;
2= Ambient Temperature Set Point correction (ATC).
MT31: Maximum temperature correction for Ambient Temperature and Analog Input Set point
correction functions.
MT32: Ambient temperature value for zero correction in Ambient Temperature Set point correction
function.
MT33: Ambient temperature value for max correction in Ambient Temperature Set point correction
function.
EXAMPLE
SPcorr
(°F)
54 SP + CORRmax
CORRmax
44 SP
68 86
TA (°F)
(TAmin) (TAmax)
Involved parameters:
MM10: Set point correction manager:
0= no set point correction;
3= Analog Input Set Point correction (AIC).
MT31: Maximum temperature correction for Ambient Temperature and Analog Input Set point
correction functions.
IM13: Analog Input for Set Point Correction (AI_COR) channel, min. value.
IM14: Analog Input for Set Point Correction (AI_COR) channel, max. value.
44 SP
AI_COR (%)
0 100
Involved parameters:
MT01: Remote Control:
0=NO;
1=YES;
2=YES with local control when communication error with Remote Controller.
MT02: Cooling value when Remote Control enabled (-1=chiller locked).
REMARK
In the open loop mode control all the timing are used as the normal control.
3= compressor hours equalization enabled and Two Barrels sequence is used with first half
of cp in barrel#1 and the second half of cp in barrel#2 (i.e. the control try to equalize the
number of cp in the two barrels);
4= compressor hours equalization enabled and Two Barrels sequence is used with odd cp
(1,3,5) in barrel#1 and even cp (2,4,6) in barrel#2 (i.e. the control try to equalize the
number of cp in the two barrels);
Nr of Cp Cp in Barrel#1 Cp in Barrel#2
1 1 -
2 1 2
3 1,3 2
4 1,3 2,4
5 1,3,5 2,4
6 1,3,5 2,4,6
According to all parameters the software will control the System using a PID like control
algorithm to maintain Tc to the desired Set Point. The algorithm also takes care of the running
hours of any compressor, the minimum interval between two insertions of the same
compressor, the minimum time between any compressor startup and the alarm status.
Involved parameters:
MC01: Number of compressors
MC07: Timeout before to switch on a new compressor (0=unlimited timeout)
MC08: Compressor hours equalization: 0=no; 1=yes; 2=no with 2 barrel sequence
MC09: Minimum capacity for compressor switch off (i.e Minimum nominal power).
MC10: Minimum capacity for compressor switch on.
MC11: Capacity for compressor startup.
MC12: Maximum available power for each compressor.
MC61: Capacity for compressor startup when “High RWT Limitation” is activated.
(0 = at compressor startup used always MC11)
Master side
The compressors demand capacity is changed with following logic:
At the minimum capacity the compressor works at MC09%.
At the maximum capacity the compressor works at MC12% (NOTE: this value is the effective
demand required to Turbocor when the control require 100%).
Compressors demand capacity is increased with following logic:
o First compressor is switched on when Cooling Demand >= MC10/MC01 %.
o A new compressor is switched on when the cooling demand go over to a multiple of
MC10/MC01% (example: if MC10=30% and MC01=3 then the second cp is inserted when
Cooling >= 20% and the third cp is inserted when Cooling >= 30%).
Following steps are executed:
The demand of each compressor switched on, is forced to the minimum capacity for cp
switch on (MC10%);
The counting of timeout (MC07) is started;
The new compressor is effectively switched in one following condition (OR logic):
- the actual capacity (ACTi) of all compressor switched go below MC10+5%;
- the timeout (MC07) is elapsed
(NOTE: When MC07=0 then the timeout to switch on a new compressor is illimited!)
o If a power increase is required then:
it is increased the demand capacity of the less used compressor that not reaches the
maximum power (<100%);
demand capacity is increased until is reached the maximum value (i.e. 100%).
Compressors demand capacity is decreased with following logic:
o The demand capacity of each cp switched on (one at time) is decreased until is reached the
minumum capacity for cp switch on (MC10).
o When all cp switched on are at the minumum capacity for cp switch on (MC10), then is
decreased the capacity of the two more used cp (one at time) until is reached the minumum
capacity for cp switch off (MC09);
o When two cp switched on are at the minumum capacity for cp switch off (MC09) then it’s
switched off the more used one.
o The last compressor is switched off when the cooling demand reach the 0%.
When a compressor starts, in slave side, is required a demand capacity of MC11% (MC61% if
“High RWT Limitation” is active with MC61>0). For more details see below the Slave side
description logic.
If one compressor trips and another is needed, or during transition when direct jump to 100% of
compressor power is required, then direct jump to 100% is allowed (always after startup at
MC10 %).
MT15 is the minimum time between the switch on of 2 compressors;
MT16 is the minimum time between the switch off of 2 compressors;
If hour equalization is request (MC08=1) we have to consider the following rules:
Notes
The yellow cells are some temporary transitions required to increase the capacity.
Slave side
The compressors capacity is effectively changed (in slave side) with following logic:
The compressor status is controlled considering the functions described in par.5.3.1.
When a compressor starts it is required the startup capacity (MC11% or MC61% if “High RWT
Limitation” is active with MC61>0) until the compressor is in “CM-ON” logical state. This state is
maintened until one of following conditions is satisfied (OR logic):
o Compressor minimum time on (MC05 seconds after cp startup) is not elapsed;
o Compressor speed is below the surge speed (value passed from Turbocor via serial line);
o Equalization Solenoid is activated. This condition is checked only when Equalization
Solonoid control is enabled (see par.5.3.4).
To move from the minimum to the maximum capacity are needed MC17 seconds of actuation.
To move from the maximum to the minimum capacity are needed MC21 seconds of actuation.
When the compressor demand is increased then:
o The capacity can change with a minimum step of MC14 tenth of second of actuation;
o The capacity can change with a maximum step of MC15 tenth of second of actuation;
o After a step there is always a pause, TOFF (MC16 from setup).
When the compressor demand is decreased then:
o The capacity can change with a minimum step of MC18 tenth of second of actuation;
o The capacity can change with a maximum step of MC19 tenth of second of actuation;
o After a step there is always a pause, TOFF (MC20 from setup).
Involved parameters:
MC01: Number of compressors
MC07: Timeout before to switch on a new compressor (0=unlimited timeout)
MC08: Compressor hours equalization: 0=no; 1=yes; 2=no with 2 barrel sequence
MC09: Minimum capacity for compressor switch off (i.e Minimum nominal power).
MC10: Minimum capacity for compressor switch on.
MC11: Capacity for compressor startup.
MC12: Maximum available power for each compressor.
MC57: Switch off all the cp when a new cp is inserted in parallel logic and switch on capacity is not
reached.
MC61: Capacity for compressor startup when “High RWT Limitation” is activated.
(0 = at compressor startup used always MC11)
Master side
The compressors demand capacity is changed with following logic:
At the minimum capacity the compressor works at MC09%.
At the maximum capacity the compressor works at MC12% (NOTE: this value is the effective
demand required to Turbocor when the control require 100%).
Compressors demand capacity is increased with following logic:
o If all compressors are switched off, then N compressors will be switched on in parallel
mode when demand capacity go over to a multiple (N) of MC10/MC01% (example: if
MC10=30% and MC01=3 then, if cooling demand = 22%[>30/3*2], then 2 cp will be
switched on).
o If at least one compressor is already switched on, then a new compressor will be switched
on when the cooling demand go over to a multiple of the maximum power (i.e. all the
compressors already switched on have demand =100%). Following procedure is executed:
The demand of each compressor switched on, is forced to the minimum capacity for cp
switch on (MC10%);
The counting of timeout (MC07) is started;
If the actual capacity of all compressor switched on go below MC10+5%, then the new
compressor is switched on;
If the actual actual of all compressors switched on not go below MC10+5% and the
timeout (MC07) is elapsed then:
- If MC02=13 and ME39>0 then, to decrease the Pressure Ratio (PR=DPa/SPa), the
EEV opening is increased by EEV extra opening algorithm (see par.5.4.3.7):
If the actual power of all compressor switched on go below MC10+5%, then
the new compressor is switched on;
If the actual power of all compressors switched on not go below
MC10+5%and the the timeout (MC07) is elapsed then:
If MC57=YES the all the compressors are switched off and then re-
switched on in parallel mode;
If MC57=NO then the new compressor is however switched on;
- If MC02=14 or ME39=0 then:
If MC57=YES the all the compressors are switched off and then re-
switched on in parallel mode;
If MC57=NO then the new compressor is however switched on.
o If a power increase is required then:
demand capacity is increased, in parallel mode, in all the compressors switched on;
demand capacity is increased until is reached the maximum value (i.e. 100%).
Compressors demand capacity is decreased with following logic:
Notes
The yellow cells are some temporary transitions required to increase the capacity.
WARNING
If the compressors are in parallel on 2 circuits (MC02=14) then the parallel actuator logic should be
revised.
Slave side
The compressors capacity is effectively changed (in slave side) with following logic:
The compressor status is controlled considering the functions described in par.5.3.1.
When a compressor starts it is required the startup capacity (MC11% or MC61% if “High RWT
Limitation” is active with MC61>0) until the compressor is in “CM-ON” logical state. This state is
maintened until one of following conditions is satisfied (OR logic):
o Compressor minimum time on (MC05 seconds after cp startup) is not elapsed;
o Compressor speed is below the surge speed (value passed from Turbocor via serial line);
o Equalization Solenoid is activated. This condition is checked only when Equalization
Solonoid control is enabled (see par. 5.3.5).
To move from the minimum to the maximum capacity are needed MC17 seconds of actuation.
To move from the maximum to the minimum capacity are needed MC21 seconds of actuation.
When the compressor demand is increased then:
o The capacity can change with a minimum step of MC14 tenth of second of actuation;
o The capacity can change with a maximum step of MC15 tenth of second of actuation;
o After a step there is always a pause, TOFF (MC16 from setup).
When the compressor demand is decreased then:
o The capacity can change with a minimum step of MC18 tenth of second of actuation;
o The capacity can change with a maximum step of MC19 tenth of second of actuation;
o After a step there is always a pause, TOFF (MC20 from setup).
Involved parameters:
MC01: Number of compressors
MC07: Timeout before to switch on a new compressor (0=unlimited timeout)
MC08: Compressor hours equalization: 0=no; 1=yes; 2=no with 2 barrel sequence
MC09: Minimum power for compressor switch off (i.e Minimum nominal power).
MC10: Minimum power for compressor switch on.
MC11: Power for compressor startup.
MC12: Maximum available power for each compressor.
MC61: Capacity for compressor startup when “High RWT Limitation” is activated.
(0 = at compressor startup used always MC11)
Master side
The compressors demand capacity is changed with following logic:
At the minimum capacity the compressor works at MC09%.
At the maximum capacity the compressor works at MC12% (NOTE: this value is the effective
demand required to Turbocor when the control require 100%).
The demand capacity is increased with following logic:
o All the compressors of first circuit (the less used if MC08=1) are switched on when:
the cooling demand go above MC12 %, if only 1 circuit is used (MC02=15);
the cooling demand go above (MC12 / 2) % if 2 circuits are used (MC02=16).
o Demand capacity is increased, in parallel mode, in all the compressors of the first circuit
until is reached 100%;
o If 2 circuits are managed (MC02=16) then all the compressors of second circuit are
switched on when cooling demand go above 50+(MC12 / 2)%;
o Demand capacity is increased, in parallel mode, in all the compressors of the second circuit
until is reached 100%.
The demand capacity is decreased with following logic:
o If 2 circuits are managed (MC02=16) then demand capacity is decreased, in parallel mode,
in all the compressors of the second circuit until is reached the minimum value (MC09 %).
o All the compressors of second circuit (the more used if MC08=1) are switched off when the
cooling demand go below 50%;
o Demand capacity is decreased, in parallel mode, in all the compressors of the first circuit
until is reached the minimum value (MC09 %).
o All the compressors of first circuit (the more used if MC08=1) are switched off when the
cooling demand reaches 0%;
When a compressor starts, in slave side, is required a demand capacity of MC11% (MC61% if
“High RWT Limitation” is active with MC61>0). For more details see below the Slave side
description logic.
If a compressor of the circuit trips or is locked then all the others compressors of the circuit are
switched off.
MT15 is the minimum time for the insertion of new circuit (all the compressors of the circuit);
MT16 is the minimum time between the switch off of the compressors of 2 different circuits;
If hour equalization is request (MC08=1) then will be switched on the compressors of the circuit
less used one (note: the less used circuit is selected regading the running time of first
compressor on the circuit);
Two barrel sequence, selected when MC08=2, is not managed.
If Heat Recovery mode is activated (i.e MH01=3 and digital input HC_SEL is ON) then:
o MH15 is the minimum power for compressor switch off (instead of MC09);
o MH16 is the minimum power for compressor switch on (instead of MC10);
Slave side
The compressors capacity is effectively changed (in slave side) with following logic:
The compressor status is controlled considering the functions described in par.5.3.1.
When a compressor starts it is required the startup capacity (MC11% or MC61% if “High RWT
Limitation” is active with MC61>0) until the compressor is in “CM-ON” logical state. This state is
maintened until one of following conditions is satisfied (OR logic):
o Compressor minimum time on (MC05 seconds after cp startup) is not elapsed;
o Compressor speed is below the surge speed (value passed from Turbocor via serial line);
o Equalization Solenoid is activated. This condition is checked only when Equalization
Solonoid control is enabled (see par.5.3.4).
To move from the minimum to the maximum capacity are needed MC17 seconds of actuation.
To move from the maximum to the minimum capacity are needed MC21 seconds of actuation.
When the compressor demand is increased then:
o The capacity can change with a minimum step of MC14 tenth of second of actuation;
o The capacity can change with a maximum step of MC15 tenth of second of actuation;
o After a step there is always a pause, TOFF (MC16 from setup).
When the compressor demand is decreased then:
o The capacity can change with a minimum step of MC18 tenth of second of actuation;
o The capacity can change with a maximum step of MC19 tenth of second of actuation;
o After a step there is always a pause, TOFF (MC20 from setup).
Involved parameters:
MC01: Number of compressors
MC07: Timeout before to switch on a new compressor (0=unlimited timeout)
MC08: Compressor hours equalization: 0=no; 1=yes; 2=no with 2 barrel sequence
MC09: Minimum capacity for compressor switch off (i.e Minimum nominal power).
MC10: Minimum capacity for compressor switch on.
MC11: Capacity for compressor startup.
MC12: Maximum available power for each compressor.
MC54: Speed percentage used for compressor switch on, in hybrid control
MC55: Speed percentage used for compressor switch off, in hybrid control.
MC56: Minimum time between the exit of a cp from CM-ON status and the switch off of a cp, in
hybrid control.
MC58: Maximum time used for compressor switch on when demand at 100%, in hybrid control.
MC61: Capacity for compressor startup when “High RWT Limitation” is activated.
(0 = at compressor startup used always MC11)
MT15: Minimum time for stages increase on the compressors control.
MT16: Minimum time for stages decrease on the compressors control.
Master side
The compressors demand capacity is changed with following logic:
At the minimum capacity the compressor works at MC09%.
At the maximum capacity the compressor works at MC12% (NOTE: this value is the effective
demand required to Turbocor when the control require 100%).
The control monitor in each compressor already switched on the actual speed percentage
(SPD_PERCi) to decide when switch on/off a new cp:
SPD_PERCi = (SPDi – SPD_MINi) / (SPD_MAXi - SPD_MINi) * 100
SPDi = actual speed of i-esimo cp
SPD_MINi = estimated minimum speed (surge speed) of i-esimo cp
SPD_MAXi = estimated maximum speed (choke speed) of i-esimo cp
Compressors demand capacity is increased with following logic:
o The first compressor is switched on when Cooling Demand >= MC10/MC01 %.
o A new compressor is switched on when all conditions are satisfied (OR logic):
- the actual speed percentage of a cp already switched on (SPD_PERCi) >= MC54;
- the compressors demand is at maximum value (i.e. 100%) for at least MC58 sec.
When this condition is satisfied, then following steps are executed:
The demand of each compressor switched on, is forced to MC10%;
The counting of timeout (MC07) is started;
If the actual capacity (ACTi) of all compressor switched on go below MC10+5%, then
the new compressor is switched on;
If the actual capacity (ACTi) of all compressors switched on not go below MC10+5%
and the timeout (MC07) is elapsed then:
- If ME39>0 and MC02=19 and then, to decrease the Pressure Ratio (PR=DPa/SPa),
the EEV opening is increased by EEV extra opening algorithm (see par.5.4.3.7):
the new compressor is switched on
If the actual power of all compressor switched on go below MC10+5%, then
the new compressor is switched on;
If the actual power of all compressors switched on not go below MC10+5%
and the timeout (MC07) is elapsed then the new compressor is however
switched on.
Notes
1) The yellow cells are some temporary transitions required to increase the capacity.
2) In this example a new cp is always switched on when the cp already switched on have reached
100%. In the real case a new cp is switched on when the actual speed percentage of a cp already
switched on (SPD_PERCi) >= MC54 or the compressors demand is at 100% for at least MC58
seconds.
Slave side
The compressors capacity is effectively changed (in slave side) with following logic:
The compressor status is controlled considering the functions described in par.5.3.1.
When a compressor starts it is required the startup capacity (MC11% or MC61% if “High RWT
Limitation” is active with MC61>0) until the compressor is in “CM-ON” logical state. This state is
maintened until one of following conditions is satisfied (OR logic):
o Compressor minimum time on (MC05 seconds after cp startup) is not elapsed;
o Compressor speed is below the surge speed (value passed from Turbocor via serial line);
o Equalization Solenoid is activated. This condition is checked only when Equalization
Solonoid control is enabled (see par.5.3.4).
To move from the minimum to the maximum capacity are needed MC17 seconds of actuation.
To move from the maximum to the minimum capacity are needed MC21 seconds of actuation.
When the compressor demand is increased then:
o The capacity can change with a minimum step of MC14 tenth of second of actuation;
o The capacity can change with a maximum step of MC15 tenth of second of actuation;
o After a step there is always a pause, TOFF (MC16 from setup).
When the compressor demand is decreased then:
o The capacity can change with a minimum step of MC18 tenth of second of actuation;
o The capacity can change with a maximum step of MC19 tenth of second of actuation;
o After a step there is always a pause, TOFF (MC20 from setup).
Notes
When MT23<0 (i.e. also Antifreeze Limitation is activated) then the differential value effectively
used is =-MT23 (i.e. a positive value is always used).
Involved Parameters:
MT26: Nominal Delta T of Unit or Chiller Range.
MT27: Chiller range percentage used in Forcing Cp Off for Low RWT.
(0= Forcing Cp Off for Low RWT disabled)
Involved parameters:
MT17: Set point for Pull Down control (0 = pull down control disabled);
MT18: Differential for Pull Down control;
MT19: Demand correction for Pull Down control;
If PDR > MT17 then Pull Down control is activated and the ACTUAL power of unit is computed.
If Pull Down control is activated then:
a) If PDR > MT17, then the Demand (U) is decreased every 1 minute with following algorithm:
U = ACTUAL – Ucorri
Ucorri = Ucorri-1 + MT19 (Ucorr0 = 0, Ucorr_max = 100%)
On the main screen the value of demand blinks.
b) If MT17-MT18 < PDR < MT17 then the demand is blocked at the last value of the point a).
On the main screen the value of demand blink.
c) If PDR < MT17-MT18 then the Pull Down control is deactivated and the demand used is the
one computed from Control Tc.
d) The Pull Down control is deactivated also when the demand computed from Tc Control go
below the value computed by Pull Down control.
e) If Pull Down control is enabled then the demand effectively required is the minimum value
between the value computed from Pull Down control and the value computed by
temperature control
PDR
MT17-MT18
Time
Uafl (%)
100
SetP-|MT23| SetP Tc
o The effective cooling demand is the minimum value between value computed by Tc control
(Utc) and the value computed by antifreeze limitation control (Uafl):
Uafl (%)
100
o The effective cooling demand is the minimum value between value computed by Tc control
(Utc) and the value computed by antifreeze limitation control (Uafl):
Involved Parameters:
MT24: Temperature value for High RWT Alarm.
MT25: Differential temperature used for “High RWT Limitation” function (0=High RWT Limitation
disabled).
MC11: Capacity for compressor startup.
MC61: Capacity for compressor startup when “High RWT Limitation” is activated.
(0 = at compressor startup used always MC11)
Involved Parameters:
MC01: Number of compressors
MT26: Nominal Delta T of Unit or Chiller Range.
MT28: Enable Low RWT Limitation in Cooling mode.
NrCpMax
4
3
2
1
Involved Parameters:
MH22: Temperature used for “Low RWT Limitation” function in Heating mode.
MH23: Differential temperature used for “Low RWT Limitation” function in Heating mode.
(0=Low RWT Limitation disabled).
Involved parameters:
MH03: Set point for Temperature Control in Heat mode
MH04: Second set point for Temperature Control in Heat mode.
MH05: Proportional Band for Temperature Control in Heat mode
MH06: Integral Time for Temperature Control in Heat mode (0=integral effect disabled)
difference that:
first setpoint is MH03 (instead of MT10);
second setpoint is MH04 (instead of MT11).
o MH05 is the proportional band;
o MH06 is the integral time.
o Derivative effect is disabled.
The control logic is reversed, i.e. staging increased when the temperature decreases.
EOT
Reversing
Valve
DP
Condenser
M
CP SP
Evaporator
TIN TOUT
Involved parameters:
MH07: Set point for FAN control in Heat mode.
MH08: Prop. Band for FAN control in Heat mode.
MH09: Integral Time for FAN control in Heat mode.
HEAT COOL
100 100
0 0
Set Point SP DP
Set Point
Involved parameters:
MH10: Suction Pressure value for to start defrosting in Heat mode.
(NOTE: defrosting managed only when MH01=1)
MH11: Discharge Pressure value for to stop defrosting in Heat mode.
(NOTE: defrosting managed only when MH01=1)
MH12: Delay time before start defrosting.
MH13: Timeout for stop defrosting.
MH14: Minimum time between 2 defrosting.
OET
DP
Condenser
M
CP SP
Evaporator
TIN TOUT
TAE
DP
Condenser
M
CP SP
Evaporator
TIN TOUT
Involved parameters:
MC02: Compressor type:
10=Turbocor;
11=Turbocor with all cp in parallel on 1 circuit;
12=Turbocorwith all cp in parallel on 2 circuits (first half on 1st circuit, second half on 2nd
circuit).
13=Turbocor with all cp in parallel on 1 circuit and new algorithm;
14=Turbocor with all cp in parallel on 2 circuits (first half on 1st circuit, second half on 2nd
circuit) and new algorithm;
15=Turbocor with all cp in true parallel on 1 circuit;
16=Turbocor with all cp in true parallel on 2 circuits (first half on 1st circuit, second half on
2nd circuit).
MH20: Enable an ST probe for each cp when machine in heating mode and cp in parallel on 1 or 2
circuits.
Involved parameters:
MH24: EEV algorithm selection in heating mode:
-1= same control used in cooling mode
0 = old algorithm;
1 = new algorithm;
2 = new algorithm without “EEV in oscillation” warning;
3 = control on evaporator liquid level with new algorithm (i.e. flooded evaporator selected);
4 = control based on the linear relation with compressor capacity;
5 = new algorithm on discharge superheat without “EEV in oscillation” warning.
6 = control on condenser liquid level with new algorithm.
ME02: EEV algorithm selection:
0 = old algorithm;
1 = new algorithm;
2 = new algorithm without “EEV in oscillation” warning;
3 = control on evaporator liquid level with new algorithm (i.e. flooded evaporator selected);
4 = control based on the linear relation with compressor capacity;
5 = new algorithm on discharge superheat without “EEV in oscillation” warning;
6 = control on condenser liquid level with new algorithm.
SPLIT units have the same characteristics of a normal chiller with the difference that Evaporator is
not present; therefore, the following devices are not present:
Probe for Temperature Control (LWT, RWT)
Antifreeze probes (LWT, RWT)
EEV (EEV control should be disabled by setting ME01=0)
Involved parameters:
MT37: Minimum demand used for compressors switch off in Split unit.
Cp Demand
Capacity (%)
100
Involved parameters:
MT34: Set point for compressors control in Split Unit with control on Suction Pressure.
MT35: Prop. Band for compressors control in Split Unit with control on Suction Pressure.
MT36: Integral Time for compressors control in Split Unit with control on Suction Pressure.
MT37: Minimum demand used for compressors switch off in Split unit.
Cp Demand
Capacity (%)
100
Involved parameters:
MT37: Minimum demand used for compressors switch off in Split unit.
Cooling
Demand
(%)
100
Involved parameters:
MT37: Minimum demand used for compressors switch off in Split unit.
Free Cooling
Status
ON
OFF
Involved parameters:
MF01: Free Cooling manual control:
0= manual control disabled ;
1= forced ON;
2= forced OFF.
Notes
In the normal conditions this function must be disabled (i.e. MF01=0).
Free cooling
valve opening
100%
0%
FAN speed
100%
50%
0%
Involved Parameters:
MF01: Free Cooling control:
0= disabled;
1= forced ON;
2= forced OFF;
3= enabled (normal control).
MF11: Dry Cooler manager:
0 = no dry cooler;
1 = dry cooler enabled with FAN control on Outlet Dry Cooler temperature in chiller mode;
2 = dry cooler enabled with FAN control on Discharge Pressure in chiller mode.
MF12: Set Dry Cooler temperature in chiller mode (i.e. digital input SETP_SEL is OFF).
MF13: Differential Dry Cooler temperature in chiller mode (i.e. digital input SETP_SEL is OFF).
MF06: Set point offset for FAN control when Free Cooling activated.
MF07: Differential for FAN control when Free Cooling activated.
If MF11=1 the FANS speed of all compressors is controlled by Outlet Dry Cooler Temperature
(ODT):
o The fans go to minimum speed when ODT = MF12-MF13;
o The fans go to maximum speed when ODT = MF12;
o Fan speed value is showed on the Free Cooling screen.
FAN speed
100%
50%
0%
If MF11=2 then the FANS speed is controlled in standard mode by means of Discharge
Pressure (DP) of each compressor.
All the compressors are switched off with pump down procedure.
Free Cooling valve (if used) is controlled like in standard Free Cooling control (see Cap.
5.2.4.1.2).
FANS speed control is made like in standard Free Cooling control (see Cap. 5.2.4.1.3) with the
difference that the control is made on the Outlet Dry Cooler temperature (ODT) instead of the
temperature controlled (TC):
o If SP is reference temperature for Free Cooling control, then minimum speed of fans
at the temperature SP-MF06.
o If SP is reference temperature for Free Cooling control, then maximum speed of fan
at the temperature SP -(MF06-MF07);
o Fan speed value is showed on the Free Cooling screen.
FAN speed
100%
50%
0%
Involved Parameters:
MF01: Free Cooling control:
0= disabled;
1= forced ON;
2= forced OFF;
3= enabled (normal control).
ML01: Free Cooling with Liquid Pumps enable.
ML02: Ambient Temperature (TAE) for Free Cooling with Liquid Pumps activaction.
ML03: TAE differential for Free Cooling with Liquid Pumps deactivaction.
ML04: Cooling percentage for Free Cooling with Liquid Pumps activaction.
ML05: Cooling differential for Free Cooling with Liquid Pumps deactivaction.
ML06: Delay time used for Free Cooling with Liquid Pumps control.
ML07: Cooling percentage for Liquid Pumps restart when Free Cooling with Liquid Pumps is
activated.
ML08: Compressor capacity for Liquid Pumps restart when Free Cooling with Liquid Pumps is
deactivated (i.e. cooling mode).
ML09: EEV opening when for Free Cooling with Liquid Pumps activated.
ML10: Delay time after Bypass Solenoid (BPS) activaction/deactivaction in Free Cooling with
Liquid Pumps.
ML11: EEV increasing opening in LPU starting procedure when Free Cooling with Liquid Pumps
activated.
ML12: Wait time in LPU starting procedure when Free Cooling with Liquid Pumps activated.
ML13: Number of LPU on/off executed in the LPU starting cycle when Free Cooling with Liquid
Pumps activated.
ML14: LPU On time used in the LPU starting cycle when Free Cooling with Liquid Pumps
activated.
ML15: LPU Off time used in the LPU starting cycle when Free Cooling with Liquid Pumps
activated.
ML16: Maximum number of LPU starting cycle when Free Cooling with Liquid Pumps activated.
ML17: Liquid Pump Differential Pressure (LPD) used to enter in LPU fixed ON state.
ML18: Liquid Pump Differential Pressure (LPD) used to exit from LPU fixed ON state.
ML19: EEV start increase opening when LPU is fixed on and Free Cooling with Liquid Pumps is
activated.
ML20: EEV maximum opening when LPU is fixed on and Free Cooling with Liquid Pumps is
activated.
ML21: FAN speed when LPU is fixed on and Free Cooling with Liquid Pumps is activated
(0= FAN control with linear interpolation).
ML22: EEV proportional band used when LPU is fixed on and Free Cooling with Liquid Pumps is
activated.
o FC_HYBRID
Devices status:
Device Status Notes
CPs Temp. Control
BPS ON If atleast a cp switched on in the circuit
OFF If all CPs off in the circuit
LPU ON If atleast a cp switched on in the circuit
LPA control If all CPs off in the circuit
logic (see par. 5.2.4.3.2)
EEV Liquid level / If atleast a cp switched on in the circuit
supH control (see par. 5.4.3)
LPA control If all CPs off in the circuit
logic (see par. 5.2.4.3.2)
FAN Discharge If atleast a cp switched on in the circuit
Press. control (see par. 5.4.2)
LPA control If all CPs off in the circuit
logic (see par. 5.2.4.3.2)
o FC_ON
Devices status:
Device Status Notes
CPs OFF In all circuits
BPS OFF In all circuits
LPU LPA control In all circuits
logic (see par. 5.2.4.3.2)
EEV LPA control In all circuits
logic (see par. 5.2.4.3.2)
FAN LPA control In all circuits
logic (see par. 5.2.4.3.2)
Following graph resumed the logic of control when TAE<ML02 (i.e TAE condition always satisfied).
System
Status
FC_OFF
(CP)
FC_HYBRID
(CP + LPA)
FC_ON
(LPA)
FC_OFF
(i.e. Cooling mode)
CP= temp. control
BPS= ON (in all circuits)
LPU= ON if at least a cp on in circ
OFF (if all cp off in circuit)
EEV= Liquid level / supH control
FAN= Discharge Press. control
TAE<ML02 TAE>ML02+ML03
AND OR
COOL<ML04+ML05-5 COOL>=ML04+ML05
for ML06 sec for ML06 sec
FC_HYBRID
CP= temp. control
TAE<ML02 TAE<ML02
AND AND
COOL<ML04 COOL>=ML04+5
for ML06 sec for ML06 sec
FC_ON
CP= OFF
BPS=OFF (in all circuits)
LPU= special control (see below)
EEV= special control (see below)
FAN= special control (see below)
o LPA_START
Devices status:
Device Status Notes
CPs OFF
BPS OFF
LPU OFF
EEV ML09%
FAN 0%
o LPA_CTR
Devices status:
Device Status Notes
CPs OFF
BPS OFF
LPU LPA-ON control See below fro more details.
logic On the Free Cooling screen is showed the status
“RDY”.
EEV LPA-ON control See below fro more details.
logic
FAN LPA-ON control See below fro more details.
logic
o LPA_STOP
Devices status:
Device Status Notes
CPs OFF
BPS ON
LPU OFF
EEV Liquid level / See par. 5.4.3
supH control
FAN 0%
When LPA_STATUS=LPA_CTR (see above) the LPU, EEV and FAN are controlled with a
special logic manged with a state logic machine.
LPU control status (LPU_STATUS) is controlled with following logic:
o LPU_OFF
Devices status:
Device Status Notes
LPU OFF
EEV ML09%
FAN 0%
o LPU_STARTING
Devices status:
Device Status Notes
LPU OFF
EEV ML09+ML11%
FAN 100%
o LPU_ON_OFF_CYCLE
Devices status:
Device Status Notes
LPU OFF/ON cycle LPU is controlled executing until a maximum of ML16
LPU starting cycle where every starting cycle have
ML13 on/off:
- ML14 is the time that LPU is ON;
- ML15 is the time that LPU is OFF;
- LPU starting cycle starts always from OFF status;
- LPU starting cycle finish always with ON status.
EEV ML09%
FAN 100%
o LPU_ON
Devices status:
Device Status Notes
LPU ON
EEV Special control EEV is controlled in each circuit with following logic:
If LPD<=ML17 then EEV=ML09+ML19%;
If LPD>=ML17+ML22 then EEV=ML20%;
If ML17<LPD<ML17+ML22 then EEV is computed
using linear interpolation.
(see graphs below)
FAN Special control FANs are controlled in each circuit with following logic:
If ML21>0 then:
o If COOLING=0% then FAN speed = 0%;
o If COOLING>0% then FAN speed =
ML21%;
If ML21=0 then:
o If COOLING=0% then FAN speed is 0%;
o If COOLING>=ML04+ML05% then FAN
speed = 100%;
o If 0<COOLING<ML04+ML05% then FAN
speed is computed using linear
interpolation.
(see graphs below)
FAN
Speed
100
ML09+ML19
Below are reported the flowcharts that resume the logic of control.
LPA_OFF
LPA_START LPA_STOP
FC_STATUS=FC_OFF
Wait ML10 sec OR
AT LEAST A CP ON IN CIRCUIT
LPA_CTR
CP= OFF
BPS=OFF
LPU= special control (see below)
EEV= special control (see below)
FAN= special control (see below)
LPA_CTR
NO
LPU_STARTING
LPU= OFF
EEV= ML09+ML11%
FAN= 100%
ML12 sec elapsed
YES
LPU_ONOFF_CYCLE
LPU= ON/OFF
(Nr_OnOff = ML13 LPD > ML17 NrLpuStarting
ON_Time = ML14 < ML16
NO NO
OFF_Time = ML15)
EEV= ML09%
FAN= 100%
YES
YES
LPU_ON
LPD < ML18
NO LPU= ON (fixed)
EEV= Linear control
(Eev_Min = ML09+ML19
Eev_Max = ML20
LPD_Band = ML22)
FAN= ML21% (or lin-ctr)
Involved Parameters:
MM10: TAE/RH probes manager for auxiliary functions:
6 = Ambient Temperature (TA) and Forcing Pumps On for Antifreeze Limitation.
MP05: TAE value for Anti-freeze limitation activation.
MP06: Differential temp. for Anti-freeze limitation deactivation.
Involved parameters:
MP07: Internal Pump controlled with inverter:
0= disabled;
1= enabled with control on Evap. Flow;
2= enabled with control on RWT.
MP08: Internal Pump minimum voltage for inverter demand = 0%.
MP09: Internal Pump maximum voltage for inverter demand = 100%.
MP10: Setpoint used for Inverter Pump control by Evap. Flow Rate.
MP11: Proportional Band used Inverter Pump control by Evap. Flow Rate.
MP12: Integral Time used for Inverter Pump control by Evap. Flow Rate.
MP13: Setpoint used for Inverter Pump control by RWT.
MP14: Proportional Band used Inverter Pump control by RWT.
MP15: Integral Time used for Inverter Pump control by RWT.
Involved parameters:
MX01: External Pump controlled with inverter:
0= disabled;
1= enabled with control on Cooling;
2= enabled with control on RWT.
MX02: External Pump minimum voltage for inverter demand = 0%.
MX03: External Pump maximum voltage for inverter demand = 100%
MX04: Setpoint used for External Pump controlled by inverter.
MX05: Proportional Band used for External Pump controlled by inverter.
MX06: Integral Time used for External Pump controlled by inverter.
Involved parameters:
MV06: Nominal Pressure Drop of Evaporators.
MV07: Nominal Flow Rate of Evaporators.
MH25: Nominal Flow Rate of Evaporators in heating mode.
When the machine working in heat mode (see par. 5.2.2) then the nominal flow rate is specified
by setup parameter MH25 instead of MV07.
The value of actual flow rate in each evaporator is showed on the Evaporators screens.
Involved parameters:
MM10: Set point correction manager:
0 = no set point correction;
1 = Return Temperature Reset (RR);
2 = Ambient Temperature Set Point correction (AT);
3 = Analog Input Set Point correction (AI);
4 = Inlet/Outlet Condenser Temperatures visualization (CT).
B109: Board 1, configuration for probe RH (0=PTC, 1=4÷20mA)
Involved parameters:
MN06: Condenser Water Pressure option enabled
MN09: Nominal Pressure Drop of Condenser
MN10: Nominal Flow Rate of Condenser
MH26: Nominal Flow Rate of Condenser in heating mode.
Involved parameters:
MN01: Evaporative Condenser control:
0=disabled;
1=enabled.
MN02: Offset pressure for Adiabatic Pump activaction.
MN03: Differential pressure for Adiabatic Pump deactivaction.
MN04: Setpoint for Evap.Condenser Heaters activaction.
MN05: Differential for Evap.Condenser Heaters deactivaction.
MD03: Set point for Discharge Pressure control.
(NOTE: used when SETP_DP_SEL digital input is ON)
MD04: Second Set point for Discharge Pressure control.
(NOTE: used when SETP_DP_SEL digital input is OFF)
Involved parameters:
MA01: Evap System management:
0= Evap System disabled;
1= Evap System with pump;
2= Evap System without pump.
MA02: Ambient Temperature (TAE) value for Evap System activaction.
MA03: TAE differential for Evap System deactivaction.
MA04: Delay time for Evap System activaction/deactivaction
MA05: Discharge Press (DP) value for Evap System Sprayer activaction.
MA06: DP differential for Evap System Sprayer deactivaction.
MA07: Evap System Sprayer ON time.
MA08: Evap System Sprayer OFF time (0= Sprayer always ON).
MA09: Relative Humidity (RH) value for Evap System activaction (0= RH sensor disabled)
MA10: RH differential for Evap System deactivaction
Involved Parameters:
MM11: HGBS digital output manager for auxiliary functions:
0 = auxiliary functions disabled;
1 = Pulsed HGBS (period = 2*MM12);
2 = Cooler Heater Wrapped (CHW);
3 = Units Lead Lag (ULL).
MM14: Rotation time for the Units Lead Lag:
=0 then Slave Unit;
>0 then Master Unit.
L1
L2
7C 7O A12 AC
AC A13 7O 7C
L1
L2
Slave Unit is in standby (relay R7, 7O-7C, of Master Board is not energized);
Slave Unit lead lag status:
On the first screen on Slave Unit is showed the status “LOCK: REMOTE OFF”.
2. If Master Unit is on and Slave Unit in standby and the connector R7 of Master Board – Master
Unit is disconnected then digital input A12 of Master Board – Slave Unit is not energized and so
Slave Unit is forced to On status.
SLAVE UNIT: ON
This operation allows to check if some alarms is present in the Slave Unit.
When the connector R7 of Master Board – Master Unit is re-connected then digital input A12 of
Master Board – Slave Unit is energized and so Slave Unit is forced to standby status.
3. If Master Unit is on and Slave Unit in standby and an ALARM is present in Master Unit (i.e. FL
digital input not energized for at least MV02 seconds) then the Slave Unit should be switched on.
Master Unit lead lag status:
SLAVE UNIT: ON
EEV
Gnd
COM3
-
+
COM1
Note:
o connector 1-2 = Unit current – phase 1;
o connector 3-4 = Unit current – phase 2;
o connector 5-6 = Unit current – phase 3;
o connector 19 (A) = RS485 Tx/Rx+;
o connector 20 (B) = RS485 Tx/Rx-.
Requirements:
o USB/RS485 converter (ex. ICPCON 7561) or RS232/RS485 converter connected to PC;
o ESAManager.exe sw installed to PC (Project Engineering can supply this sw).
Configuration procedure:
1. Connect the PLA to USB(RS232)/RS485 converter:
o Pin 19 (A) of PLA to “Data+” of RS-485 ports of USB(RS232)/RS485 converter;
o Pin 20 (B) of PLA to “Data-” of RS-485 ports of USB(RS232)/RS485 converter.
2. Connect the USB(RS232)/RS485 converter to PC.
3. Power-up the PLA.
4. Lunch the ESAManager.exe sw on the PC and execute the following settings:
o Select the PLA model “E2002”.
o Communication settings -> Serial Port configuration:
Porta = select the one associated to USB(RS232)/RS485 converter (ex. COM2);
Data Bits = 8;
Parity = None;
Stop Bits = 1;
Flow Control = None.
o Communication settings -> Baud rate and Terminal NR configuration:
Terminal number = 1 (try 2..32 if the communication not works);
Baud rate = 19200 (try 9600 if the communication not works).
o Communication settings -> Baud rate and Terminal NR settings:
Terminal number = 3;
Baud rate = 19200;
o Wattmetro settings -> T/A and T/V settings:
Primary Current T/A = according to used TA (ex. For TA 100 / 5, set =100);
Secondary Current T/A = according to used TA (ex. For TA 100 / 5, set =5);
Primary Voltage T/V = leave the default value (= 300);
Secondary Voltage T/V = leave the default value (= 300).
5. Disconnect the PLA to USB(RS232)/RS485 converter.
6. Connect PLA to S10 board.
Involved parameters:
MM23: Glycol percentage used for COP computation:
0= no glycol (i.e. pure water);
101= no COP visualization.
MM24: Glycol type:
0= Ethylene glycol;
1= Propylene glycol.
MV01: Barrel type:
0= one barrel;
1= two barrels in parallel;
2= two barrels in series.
The values of COP, CoolingCapacity and UnitPower are showed on Chiller Performance
screen.
WARNING
The COP value is an estimation only and its value is influenced from:
o The right reading of Water Flow (see par. 5.2.6.2.2);
o The tolerance of temperature and pressure probes;
o The right setting of glycol percentage (MM23);
o The right setting of glycol type (MM24).
o The right setting for Unit Power Consumption evaluation (see par. 5.2.12.3).
Involved parameters:
MM23: Glycol percentage used for COP computation:
0= no glycol (i.e. pure water);
101= no COP visualization.
MM24: Glycol type:
0= Ethylene glycol;
1= Propylene glycol.
MV01: Barrel type:
0= one barrel;
1= two barrels in parallel;
2= two barrels in series.
Note
The value of CoolingCapacity is set to 0kW when LWT<Tfreezing where Tfreezing is computed
using a polynomial based on MM23.
Involved parameters:
MD27: Number of fans installed in each circuit
MD28: Fan nominal power, referred to each fan
MD29: Fan type: 0= EC (i.e. Fan with Electronic Control); 1= AC (i.e. Fans with Triac Control).
MK01: Power Line Analyzer manager:
0= disabled;
1= enabled with phase missing/wrong alarm;
2= enabled with phase missing alarm;
3= enabled without phase missing/wrong alarm.
WARNING
The Power Consumption of Fans is an estimation only and its value is influenced from:
o The right setting of the number of installed Fans (MD27);
o The right setting of the nominal power of each Fan (MD28);
o The right setting of Fan type (MD29).
Involved parameters:
MM25: Enable the probes redundancy:
0 = disabled;
1 = enabled on proble LWT, RWT, ST;
2 = enabled on proble LWT, RWT.
Involved parameters:
MM26: Enable the warnings indication by digital output.
Involved parameters:
MM27: Enabled the Liquid Level Transducer.
IM54: Liquid Level Transducer (LLT) channel, min. value.
IM55: Liquid Level Transducer (LLT) channel, max. value.
Involved parameters:
MM28: Enabled the Auxiliary Pressure Transducer.
IM57: Auxiliary Pressure Transducer (APT) channel, min. value.
IM58: Auxiliary Pressure Transducer (APT) channel, max. value.
Involved parameters:
MM29: Unit check enable
MM30: Number of commissioning checks (0 = no checks required in commissioning phase)
MM31: Number of checking checks (0 = no checks required in checking phase)
MM32: Number of days (after commissioning phase) for checking checks
MM33: Number of maintenance checks (0 = no checks required in maintenance phase)
MM34: Number of days (after checking phase) for maintenance checks
UC01..UC20: Unit check #01..20 (commissioning phase)
UC21..UC40: Unit check #21..40 (checking phase)
UC41..UC60: Unit check #41..60 (maintenance phase)
REMARKS
A) The computation of days is made considering the date and time of real time clock
integrated on S10 board.
B) To restart the function is required to disable the function (MM29=NO) and then re-enable it
(MM29=YES).
point.
NOTES
1. When Turbocor compressor is used then is recommended to disable the pump down
procedure (MR21=0).
Involved parameters:
MR20: Pump down pressure
MR21: Maximum pump down time (0= pump down disabled)
MR22: Number of multiple pump down allowed within 1 hour (0= no multiple pump down allowed)
NOTES
1. Multiple pump downs are executed only if machine is switched on.
2. Multiple pump downs are not executed after that the compressor is switched off for an
alarm condition.
3. When Turbocor compressor is used then is recommended to disable the multiple pump
down (MR22=0).
If MC22<>0 then its possible to lock a compressor by a digital input or a dip switch (Ref. S2) or a
lock compressor setup parameters (MC23..MC30).
Involved Parameters:
MR12: Adaptive Control – If DP > this parameter (0 = disabled) then the compressor capacity is
decreased until the lower value MR15 (i.e. capacity will be >= MR15).
MR13: Differential used for Adaptive Control on DP.
MR14: Minimum time used in Adaptive Control, Low Pressure limitation and Motor Current
limitation and unit voltage limitation functions.
MR15: Min Cp power when the adaptive control mode is active.
MR16: Power compressor correction when adaptive control mode is active.
DP
MR12
MR12-MR13
Time
Involved Parameters:
MC02: Compressor type:
10=Turbocor;
11=Turbocor with all cp in parallel on 1 circuit;
12=Turbocorwith all cp in parallel on 2 circuits (first half on 1st circuit, second half on 2nd
circuit).
13=Turbocor with all cp in parallel on 1 circuit and new algorithm;
14=Turbocor with all cp in parallel on 2 circuits (first half on 1st circuit, second half on 2nd
circuit) and new algorithm
MR14: Minimum time used in Adaptive Control, Low Pressure limitation and Motor Current
limitation and unit voltage limitation functions.
MR16: Power compressor correction when adaptive control mode is active.
MR18: Value of the Discharge Temperature for Adaptive Control on DT.
MR19: Differential of the Discharge Temperature for Adaptive Control on DT
(0 = Adaptive Control on DT disabled).
MR18
Cp capacity blocked (c)
MR18-MR19
Time
Involved Parameters:
MR04: Value of suction pressure for low suction pressure alarm.
MR14: Minimum time used in Adaptive Control, Low Pressure limitation and Motor Current
limitation and unit voltage limitation functions.
MR10: Power compressor correction when low pressure limitation is active (0 = low pressure
limitation disabled).
MR11: Differential pressure for low pressure limitation.
MR04
Low Suction Pressure alarm
Time
Involved Parameters:
MR14: Minimum time used in Adaptive Control, Low Pressure limitation and Motor Current
limitation and unit voltage limitation functions.
MK10: Threshold for motor current limitation.
MK11: Power compressor correction when motor current limitation is active
(0 = motor current limitation disabled).
Iperc
(%)
Cp Capacity decrease(c)
MK10
Cp Capacity blocked (d)
100
Time
Involved Parameters:
MR14: Minimum time used in adaptive control, low pressure limitation, motor current limitation and
unit voltage limitation functions.
MK14: Threshold for Under voltage alarm.
MK16: Differential Voltage for Unit Voltage limitation function (0 = unit voltage limitation disabled).
MK17: Power compressor correction when Unit Voltage limitation is active..
Vuxy
(V)
MK14+MK16
Cp Capacity decrease(b)
MK14
Time
5.3.2.6 Compressor switch off for maximum time without capacity decrease
This function allows to switch off a cp when is active Adaptive Control on DP or Low Pressure
Limitation and the cp have not decreased its capacity after a prefixed time.
Involved parameters:
MR17: Maximum time for Adaptive Control or Low Pressure Limitation without cp capity
decreasing: after this time a cp in the circuit is switched off (0=function disabled);
Involved parameters:
MR14: Minimum time used in Adaptive Control, Low Pressure limitation and Motor Current
limitation and unit voltage limitation functions.
MC40: Speed range percentage used for Surge Speed Limitation function.
(0=Surge Speed Limitation disabled)
MC41: Power compressor correction used in Surge Speed Limitation function.
Notes
The function is activated after compressor startup when “CM-ON” status is not more present.
Involved Parameters:
MC02: Compressor type
MD01: Number of fans per circuit
MC31: Economizer and Liquid Injection logic manager
MC32: Economizer and Liquid Injection port minimum time on and off
Each transition of the economizer (ECO port) and liquid injection solenoids (Liq. Inj. on ECO or
Liq. Inj. on Suction port or Liq. Inj. On Discharge Temperature) will have a minimum delay from
the previous one, given by the MC32 parameter in seconds.
< MC33-MC34;
o Each transition (OFF to ON or viceversa) will have a minimum delay from the previous
one, given by the MC32 parameter in seconds.
Notes
If the Economizer must be activated when the compressor is switched on, then connect it to liquid
solenoid digital output (SOL1 or SOL2) and set MC31<>1,2,3,4,5 (liquid solenoid enabled).
This table resumes control logic of liquid injection (either on Economizer port logic either on
Suction Line port logic) for R22, R407c, R404a, R1270 and R1234ze.
This table resumes control logic of economizer and liquid injection, (either on Economizer port
either on Suction port) for R134a
Remark:
when Cp is Off, ECO and all Liquid Injection solenoids are Off;
For R134a, the grey area can be not allowed by the settings of Adaptive Control parameters,
MR12, MR15, or, if DP > 295 PSI by the High Pressure Alarms settings of MR06 setup
parameter.
WARNING
The tables for the gas R407c, R404a, R1270 and R1234ze should be reviewed!
Involved parameters:
MC45: Suction Heater manager:
0= disabled (NO);
1= ON when Cp ON (CPON);
2= ON when Cp OFF (CPOFF);
3= always ON (ALW).
Involved parameters:
MC42: Equalization Solenoids manager:
0= disabled (NO);
1= only in Cooling (CO), controlled by Cp Speed;
2= only in Heating (HE), controlled by Cp Speed;
3= always (ALW), controlled by Cp Speed;
4= only in Cooling (CO), controlled by IGV opening;
5= only in Heating (HE), controlled by IGV opening;
6= always (ALW), controlled by IGV opening.
MC43: Turbocor speed (rpm x 100) used for Equalization-Solenoid / Load Balance Valve
deactivaction.
MC44: IGV opening used for Equalization-Solenoid / Load Balance Valve deactivaction.
Involved parameters:
MC43: Turbocor speed (rpm x 100) used for Equalization-Solenoid / Load Balance Valve
deactivaction.
MC44: IGV opening used for Equalization-Solenoid / Load Balance Valve deactivaction.
MC46: Load Balance control:
0= disabled (NO);
1= only in Cooling (CO), controlled by Cp Speed at cp startup;
2= only in Heating (HE), controlled by Cp Speed at cp startup;
3= always (ALW), controlled by Cp Speed at cp startup;
4= only in Cooling (CO), controlled by IGV opening at cp startup;
5= only in Heating (HE), controlled by IGV opening at cp startup;
6= always (ALW), controlled by IGV opening at cp startup.
MC47: Load Balance Valve opening during compressor startup.
MC48: Suction Pressure (SP) setpoint used for Load Balance Valve control
MC49: Proportiona Band used for Load Balance Valve control
MC50: Cp demand capacity used for Load Balance Valve control when cp is in “ON” logical state.
(0= LBV not controlled in “ON” cp state; 90= LBV always controlled in “ON” cp state)
MC51: Load Balance Superheat value used to control Load Balance Injection Solenoid
(0= Load Balance Injection Solenoid disabled)
MC52: Delay time used to control Load Balance Injection Solenoid
LBV (%)
100
MC48-MC49 MC48 SP
If CP_DEM > MC50+10% the LBV control is deactivated and then LBV=0%.
If MC50=90% then LBV control is always activated.
If MC50=0% then LBV control is always dectivated.
Load Balance Injection Solenoid (LBI) is controlled with following logic:
o LBI control is enabled when MC51>0 and it is activated every time that compressor is
switched on (“ON” or CM-ON” logical state);
o LBI is controlled in base to the value of Load Balance Superheat (LBSH) with following
logic:
LBI is activated when LBSH > MC51 for at least MC52 seconds;
LBI is deactivated when LBSH < MC51-2.0°C for at least MC52 seconds;
Load Balance Superheat (LBSH) is computed as the differences between Suction
Temperature passed from Turbocor (STtcor) and Evaporating Temperature (calculated from
Suction Pressure (SP), prefixed the gas type):
LBSH = STtcor – Teq(SP)
Following informations are showed on Third Compressors screens:
LBV opening value;
LBI status;
LBSH value.
Involved parameters:
MC53: Turbocor “Fast Start” mode manager:
0= disabled (i.e. registers are not write);
1= Fast Start mode activated (i.e. registers 48813, 41814 set = 1);
2= Fast Start mode deactivated (i.e. registers 48813, 41814 set = 0).
WARNING
When MC53 is changed then it is required to restart the machine (cicle of power) for the correct
setting in the Turbocor!!
Involved Parameters:
MD01: Number of fan per circuit
MD02: Enable Proportional Fan Speed Control
MD03: Set point for Discharge Pressure control.
(NOTE: used when digital input SETP_DP_SEL is ON)
MD04: Second Set point for Discharge Pressure control.
(NOTE: used when digital input SETP_DP_SEL is OFF)
MD05: Prop. Band for Discharge Pressure Control.
(NOTE: if the value is <0 then the fans are controlled with negative logic, i.e. fans speed
increase when DP decrease and vice versa).
MD06: Integral Time for Discharge Pressure Control
MD07: Enable Fan hours equalization
MD08: Max voltage for 100% fan speed. (i.e. if fan 100% output will be equal to MD08)
MD10: Enable PI control on Discharge Pressure only when Evaporator Liquid Level (ELL) is below
the setpoint (ME11%) used in flooded evaporator control (used only when ME02=3).
MD09: Forcing fans to max speed during compressors CM-ON.
MD65: Min voltage for 0% fan speed (i.e. if fan 0% output will be equal to MD65).
MD66: Second max voltage for 100% fan speed (101= second max voltage disabled).
o The min voltage for 0% fan speed is setting by setup parameter MD65 (i.e. if fan 0% output
will be equal to MD65);
o The max voltage for 100% fan speed is selected with following logic:
if MD66=101 then the value is setting by:
- setup parameter MD08 (i.e. if fan 100% then output will be equal to MD08);
if MD66<101 then the value is setting by:
- setup parameter MD08 (i.e. if fan 100% then output will be equal to MD08) if
digitainput MAX2_FAN=OFF;
- setup parameter MD66 (i.e. if fan 100% then output will be equal to MD66) if
digitainput MAX2_FAN=ON;
o A fixed hysteresis of 5% near the 0% is used.
The Fans control is managed with following logic:
o Fans always starts MC60 seconds before compressor (see par.5.3.1.1) and the required
speed is fixed to 100/MD01%;
o After 20 seconds the PI control is activated (together the compressor);
o If MD09=YES then the fans are forced to the maximum speed when a new cp of the circuit
is switched on. Maximum speed is maintened until the cp is in CM-ON state (i.e. wait that
cp minimum time on (MC05 seconds) is elapsed and the compressor reaches the minimum
speed (surge).
o Fans control is switched off (i.e. all fans are switched off) when the output of controller
reaches zero or after the compressor minimum OFF time (MC04).
If MD10=YES and the Evaporator Liquid Level (ELL) control is enabled (ME02=3), then the PI
control is enabled only when ELL< setpoint (ME11 or MH19, see par. 5.2.6.3).
PI control uses the following parameters:
o Set point is selected by digital input SETP_DP_SEL:
If SETP_DP_SEL is ON then the first set point (MD03) is used;
If SETP_DP_SEL is OFF then the second set point (MD04) is used.
NOTE: the effective setpoint can be changed from “Dynamic setpoint on DP control”
function (see par. 5.4.2.4).
o Proportional band is specified by setup parameter MD05:
If MD05>=0 then the fans are controlled with positive logic (i.e. fans speed increase
when DP increase and vice versa).
if MD05<0 then the fans are controlled with negative logic (i.e. fans speed increase
when DP decrease and vice versa).
o Integral time is specified by setup parameter MD06.
75
All information contained in this document is property of Project
Engineering S.r.l. and can't be disclosed without written authorization. 151/334
50
Ref: SP820GEO
(GEODTU16_00)
Rev. 19 of 18.10.13
Involved Parameters:
MD11: Number of ventilating circuits in the unit.
(NOTE: ventilating circuit management is disabled when MD11 >= MC01)
MD12: Ventilating circuits associated to compressor#1.
MD13: Ventilating circuits associated to compressor#2.
MD14: Ventilating circuits associated to compressor#3.
MD15: Ventilating circuits associated to compressor#4.
MD16: Ventilating circuits associated to compressor#5.
MD17: Ventilating circuits associated to compressor#6.
MD18: Ventilating circuits associated to compressor#7.
MD19: Ventilating circuits associated to compressor#8.
(Example: if MD12 = 7 then CP#1 is associated to VC#1 and VC#2 and VC#3)
The fan speed of each ventilating circuit is the maximum value between the fan speeds
computed by the compressors associated to the ventilating circuit.
The fan speed of each ventilating circuit is available on the fan analog/digital output of all
compressors associated to the ventilating circuit.
Involved parameters:
MD20: Fan Speed Optimization management:
0= disabled;
1= enabled – mode 1.
MD21: Delay Time used for Fan Speed Optimization
MD22: Ambient Temp. value used for the Fan Speed Optimization activation.
MD23: Circuit demand capacity used for the Fan Speed Optimization activation.
MD24: Circuit demand capacity used for the Max Fan Speed Optimization.
MD25: Max Fan Demand at Start Optimisation.
MD26: Max Fan Demand at End Optimisation.
Max Fan
Speed (%)
100
MD23
MD24
When the out of PID to control Fan Speed is = MAX_FAN_SPEED then the value of Fan
speed showed on first compressors screen start to blink every 1 seconds (see par.
5.6.1.18).
Involved parameters:
MD20: Fan Speed Optimization management:
0= disabled;
2= enabled – mode 2.
MD21: Delay Time used for Fan Speed Optimization
MD22: Ambient Temp. value used for the Fan Speed Optimization activation.
MD23: Circuit demand capacity used for the Fan Speed Optimization activation.
MD25: Max Fan Demand at Start Optimisation.
MD26: Max Fan Demand at End Optimisation.
MD27: Number of fans installed in each circuit
MD28: Fan nominal power, referred to each fan
MD29: Fan type: 0= EC (i.e. Fan with Electronic Control); 1= AC (i.e. Fans with Triac Control).
MD30: Wait time for fan speed optimization (mode 2) activaction after that the last cp in the circuit
was exit from “CM-ON state.
MD31: Fan speed increse/decrease used in fan speed optimization (mode 2).
MD32: Fan speed optimization check time.
MD33: Fan speed optimization logic selection:
0= based on COP;
1= based on Circuit Power Consumption.
When the function is activated then the value of Fan speed showed on first compressors
screen start to blink every 1 seconds (see par. 5.6.1.18).
REMARK
Circuit effect on COP (EFF_COPi) has no physical meaning and it is only used internally in
the controller to control the fans speed.
Fan speed optimization based on COP (MD33=0) can be used only when only 1
compressor is used or when the compressors are in parallel in one circuit.
Involved parameters:
MD34: Fan speed limitation:
0= disabled;
1= enabled by time period;
2= enabled by time period and noise level sensor.
MD35: Number of time periods used for Fan speed limitation.
MD36: Start hour of time period #1 for fan speed limitation.
MD37: Start minutes of time period #1 for fan speed limitation.
MD38: End hour of time period #1 for fan speed limitation.
MD39: End minutes of time period #1 for fan speed limitation.
MD40: Maximum fan speed in time period #1.
MD42: Start hour of time period #2 for fan speed limitation.
MD43: Start minutes of time period #2 for fan speed limitation.
MD44: End hour of time period #2 for fan speed limitation.
MD45: End minutes of time period #2 for fan speed limitation.
MD46: Maximum fan speed in time period #2.
MD48: Start hour of time period #3 for fan speed limitation.
MD49: Start minutes of time period #3 for fan speed limitation.
MD50: End hour of time period #3 for fan speed limitation.
MD51: End minutes of time period #3 for fan speed limitation.
MD52: Maximum fan speed in time period #3.
MD54: Start hour of time period #4 for fan speed limitation.
MD55: Start minutes of time period #4 for fan speed limitation.
MD56: End hour of time period #4 for fan speed limitation.
MD57: End minutes of time period #4 for fan speed limitation.
MD58: Maximum fan speed in time period #4.
100
0.2% / sec
50
Time (sec)
5.4.2.3.2 Fan speed limitation by time periods and noise level sensor
This option allows to limit the fans speed in prefixed time periods of the day, considering the noise
level of machine read by a phonometer.
Involved parameters:
MD34: Fan speed limitation:
0= disabled;
1= enabled by time period;
2= enabled by time period and noise level sensor.
MD35: Number of time periods used for Fan speed limitation.
MD36: Start hour of time period #1 for fan speed limitation.
MD37: Start minutes of time period #1 for fan speed limitation.
MD38: End hour of time period #1 for fan speed limitation.
MD39: End minutes of time period #1 for fan speed limitation.
MD41: Maximum noise level in time period #1.
MD42: Start hour of time period #2 for fan speed limitation.
MD43: Start minutes of time period #2 for fan speed limitation.
MD44: End hour of time period #2 for fan speed limitation.
MD45: End minutes of time period #2 for fan speed limitation.
MD47: Maximum noise level in time period #2.
MD48: Start hour of time period #3 for fan speed limitation.
MD49: Start minutes of time period #3 for fan speed limitation.
MD50: End hour of time period #3 for fan speed limitation.
MD51: End minutes of time period #3 for fan speed limitation.
MD53: Maximum noise level in time period #3.
MD54: Start hour of time period #4 for fan speed limitation.
MD55: Start minutes of time period #4 for fan speed limitation.
MD56: End hour of time period #4 for fan speed limitation.
MD57: End minutes of time period #4 for fan speed limitation.
MD59: Maximum noise level in time period #4.
MD60: Maximum noise level to limit the fan speed in fan speed limitation by Noise Level sensor
MD61: Noise level band for fan speed limitation by Noise Level sensor
MD62: Max speed increse/decrease used in fan speed limitation by Noise Level sensor
MD63: Check time for fan speed limitation by Noise Level sensor
MD64: Minimum value of max speed used in fan speed limitation by Noise Level sensor
IM51: Noise Level (NL) channel, min. value.
IM52: Noise Level (NL) channel, max. value.
Noise Level
(dB)
MAX_NL
MAX_FAN_SPEED locked
MAX_NL-MD61
Time
o The value of NL is the average value computed in the interval of MD63 seconds.
o The function is disabled when the probe NL goes in alarm (see par. 5.5.1.1.20).
When the value of maximum fan speed is changed (i.e. a transition from a time period to
another is executed) then:
o the increase/decrease of max value is make using a fixed rate of 0.2% / sec;
o if the new value is lower of the previous one then, on the transition period, the
decrease of max value is locked when the Adaptive Control on Discharge Pressure
is activated (see par. 5.3.2.1).
MAX_FAN_SPEED
(%)
100
0.2% / sec
50
Time (sec)
Following values are showed on Noise Performance screen:
o Noise Level (NL);
o Actual maximum Noise Level (Max);
o Noise Average Level (Avg);
o Noise Peak Level (Peak);
o Max Fan Speed.
REMARK
To avoid an high Noise Level when the first compressor of a circuit is started, it’s
recommended to disabled the pre-ventilation (i.e. MC60=0).
Involved parameters:
MC62: Minimum value of Pressure Ratio
(1.0 = disable the dynamic setpoint on Discharge Pressure Control)
MR12: Adaptive Control – If DP > this parameter (0 = disabled) then the compressor capacity is
decreased until the lower value MR15 (i.e. capacity will be >= MR15).
MD03: Set point for Discharge Pressure control.
(NOTE: used when digital input SETP_DP_SEL is ON)
MD04: Second Set point for Discharge Pressure control.
(NOTE: used when digital input SETP_DP_SEL is OFF)
SPa = SP + 1.0bar
NOTES
This function working correctly only with sw version GEODTU13.01 (or later).
Involved Parameters:
MD67: Fans speed in manual control mode (101 = Fans manual control disabled)
The superheating value (TSUP) is the difference between Suction Temperature (ST) and
Evaporating Temperature (calculated from Suction Pressure).
The parameters of the PID control are stored in EEPROM:
ME02: EEV algorithm selection:
0 = old algorithm;
1 = new algorithm;
2 = new algorithm without “EEV in oscillation” warning;
3 = control on evaporator liquid level with new algorithm (i.e. flooded evaporator
selected);
4 = control based on the linear relation with compressor capacity;
5 = new algorithm on discharge superheat without “EEV in oscillation” warning;
6= control on condenser liquid level with new algorithm.
ME04: Set Point for superheating control
ME05: Proportional Band for EEV control
ME06: Integral time for EEV control
ME07: EEV Derivative Time (0= derivative effect disabled)
ME08: MOP - Maximum Operating Pressure (Maximum value of Suction Pressure allowed)
ME14: EEV preset value when compressor starts.
ME15: EEV preset value when compressor is at max power.
ME16: EEV preset time after compressor switch on.
ME03 EEV board Battery Winding Alarm (1) T1/T2 probes (1)
0 NG5 No No No
1 NG5DIS No No Yes
2 OB1 No Yes Yes
3 OB1 Yes Yes Yes
Notes
1) This option is available only if the selected board is connected to S10 by serial line (ME01=2)
If ME02=0 then the standard EEV algorithm is used (for details see par. 5.4.3.3.1).
Following assumptions are made:
o If parallel compressors are enabled (MC02=11..16,19,20) then the suction superheat
(TSUP) used for EEV control is the minimum value between the TSUP values of
compressors switched on in the circuit;
o MOP control is based on the maximum value of suction pressure (SP) between the
compressors switched on in the circuit;
If ME02=1 then the new EEV algorithm is used (for details see par. 5.4.3.3.1).
Following assumptions are made:
o If parallel compressors are enabled (MC02=11..16,19,20) then the suction superheat
(TSUP) used for EEV control is the minimum value between the TSUP values of
compressors switched on in the circuit;
o MOP control is based on the maximum value of suction pressure (SP) between the
compressors switched on in the circuit;
If ME02=2 then the new EEV algorithm is used but EEV In Oscillation Warning is disabled
(for details see par. 5.4.3.3.1). Following assumptions are made:
o If parallel compressors are enabled (MC02=11..16,19,20) then the suction superheat
(TSUP) used for EEV control is the minimum value between the TSUP values of
compressors switched on in the circuit;
o MOP control is based on the maximum value of suction pressure (SP) between the
compressors switched on in the circuit;
If ME02=3 then control on evaporator liquid level in the circuit (for details see par. 5.4.3.3.2).
If ME02=4 then control based on the linear relation with compressor capacity (for details see
par. 5.4.3.3.3).
If ME02=5 then the new algorithm on Discharge Superheat is used, without EEV In Oscillation
Warning (for details see par. 5.4.3.3.4). Following assumptions are made:
o If parallel compressors are enabled (MC02=11..16,19,20) then the discharge superheat
(DSH) used for EEV control is the minimum value between the DSH values of
compressors switched on in the circuit;
o MOP control is disabled.
If ME02=6 then control on condenser liquid level in the circuit (for details see par. 5.4.3.3.5).
If Hating mode is activated (see par. 5.2.2.1) and MH24>=0 then the kind of algorithm is
selected by setup parameter MH24 with the same selection logic of ME02 (see par. 5.2.2.6).
TSUP = ST – Teq[SP]
TSUP
Rough Zone (High)
ME04+ME10
Normal Zone (High)
ME04+ME09
Enhanced Zone (High)
ME04
Enhanced Zone (Low)
ME04-ME09
ME04-ME10
Rough Zone (Low)
ME18
DSUP = DT – Teq[DP]
EEV control works with different speeds in base to the zone where Discharge Superheat
working, delimited by setup parameters ME09, ME10:
o If ME09 < |TSUP - ME04| < ME10 => Normal zone => Normal speed
o If |TSUP - ME04| > ME10 => Rough zone High speed
o If |TSUP - ME04| < ME09 => Enhanced zone: Low speed
DSUP
Rough Zone (High)
ME04+ME10
Normal Zone (High)
ME04+ME09
Enhanced Zone (High)
ME04
Enhanced Zone (Low)
ME04-ME09
ME04-ME10
Rough Zone (Low)
Involved parameters:
MC02: Compressor type:
10=Turbocor;
11=Turbocor with all cp in parallel on 1 circuit;
12=Turbocorwith all cp in parallel on 2;
13=Turbocor with all cp in parallel on 1 circuit and new algorithm;
14=Turbocor with all cp in parallel on 2 circuits and new algorithm.
ME39: Percentage value used for EEV extra opening (0=EEV extra opening disabled)
ME50: Enable EEV extra opening when a new compressor starts
Involved parameters:
ME40: Setpoint percentage used for EEV extra closing (0=EEV extra opening disabled)
ME41: Maxium setpoint percentage used for EEV extra closing.
ME42: Delay Time used for EEV extra closing
ME43: SCR Temp. used for EEV extra closing activaction.
ME44: Cavity Temp. used for EEV extra closing activaction.
ME45: Inverter Temp. used for EEV extra closing activaction.
ME46: Differential Temp. used for EEV extra closing deactivaction.
ME18: EEV minimum opening.
ME19: EEV maximum opening
ME47: EEV minimum opening decrease when “EEV extra closing” is activated
(0= EEV min open decrease disabled)
ME48: EEV maximum opening decrease when “EEV extra closing” is activated
(0= EEV max open decrease disabled)
Involved parameters:
MH21: Second EEV valve in heat mode.
Involved parameters:
ME49: Second Evaporator/Condenser Liquid Level probe in the first circuit
Involved Parameters:
MC02: Compressor type:
10=Turbocor;
11=Turbocor with all cp in parallel on 1 circuit;
12=Turbocorwith all cp in parallel on 2 circuits (first half on 1st circuit, second half on 2nd
circuit).
13=Turbocor with all cp in parallel on 1 circuit and new algorithm;
14=Turbocor with all cp in parallel on 2 circuits (first half on 1st circuit, second half on 2nd
circuit) and new algorithm
Involved Parameters:
MR24: Enable the subcooled liquid temperature monitoring.
NOTE
Subcooled Liquid Temperature probe must be installed in the liquid line before the EEV valve.
5.5 ALARMS
Alarms are handled only if the controller is in ‘on’ status. In case of system failure, the controller
displays on the U.I. LCD the relevant error messages complete with the faulty circuit number. Once
the alarm condition has been reset, the error message disappears automatically or, in some
particular cases, remains until the ESC key is pressed (as shown in the display).
When an alarm is present the General Alarm Indication relay (ALL) is activated.
If manufacturer setup MC31=7 and fans number MD012 then, when a compressor alarm is
present, the related ALL_CPx (x=1,2) digital output is activated.
If a compressor alarm (warning) or a circuit alarm (warning) is present then the related single
compressor alarm CPx_ALARM (x=1,2) digital output is activated.
Notes
1) The alarm is bypassed in Split Unit (MV01>=3).
2) If Probes redundancy is enabled (see par.5.2.13) then the compressors are halted only when
LWT and LWT2 probes are together in alarm.
Notes
1) The alarm is bypassed in Split Unit (MV01>=3).
2) If Probes redundancy is enabled (see par.5.2.13) then the compressors are halted only when
RWT and RWT2 probes are together in alarm.
Notes
1) The alarm is bypassed in one of following condition (OR logic):
- Free Cooling is disabled (MF01=0);
- Free Cooling with Dry Cooler is enabled (MF11>0);
- Free Cooling with Liquid Pump is enabled (ML01=YES).
If Heat Pump in water/water machine is enabled (MH01=2,3) and OET probe go in underflow
(short circuit) or overflow condition (open circuit) then:
Message: "ALARM MASTER OET TR. OUT OF RANGE";
Switch on the general alarm indication relay;
Compressors are halted without pump down procedure;
Automatic reset 10 seconds after the end of the alarm condition.
Notes
1) The alarm is bypassed in Split Unit (MV01>=3).
Notes
1) The alarm is bypassed in Split Unit (MV01>=3).
Notes
1) The alarm is bypassed when the Fan Speed Limitation by Noise Level sensor is disabled
(MD34<>2).
Notes
1) The alarm is bypassed when the Liquid Level Transducer is disabled (MM27=NO).
Notes
1) The alarm is bypassed when the Auxiliary Pressure Transducer is disabled (MM27=NO).
Notes
1) This alarm is disabled for the first 6 hours after the machine start.
2) The alarm is bypassed when MT21=0 or in SPLIT units with MV01=3,4,5.
3) The value of Set_Tc is assigned with the logic described on par. 5.2.1.1.1.2.
Notes
1) To disable the alarm set MT24 to its maximum value (i.e. MT24=212°F).
2) The alarm is bypassed when heating mode is selected (i.e Heat Pump / Heat Recovery not
activated) or the SPLIT units are used (MV01>=3).
Notes
1) The alarm is bypassed when MS11=MS10.
2) PEMS-SMS requests are stopped by the Gateway if one of following conditions are satisfied
(OR logic):
- IMSI-SIM code is not correct;
- not any response from GSM modem (modem not connected to Gateway) for at least 5
minute;
- GSM signal level < GSM signal level alarm (see Gateway settings) for at least 25 minutes.
Notes
1) The alarm not active General alarm Relay and it is not registered on alarm history.
2) The alarm is bypassed when MS11=MS10.
3) GSM signal level value is showed on the fourth row of screen alarm:
o if GSM signal level = -1 then any response from modem (i.e. modem not connected /
without power supply);
o if GSM signal level = -2 then the response from modem is not correct (i.e. modem not
compatible with software or serial errors).
Notes
1) The alarm is disabled when MT40=0.
2) The alarm is bypassed when heating mode is selected (i.e Heat Pump / Heat Recovery not
activated) or the SPLIT units are used (MV01>=3).
Notes
1) If MV02 > 99 then alarm is bypassed on the first MV02/100 seconds after machine switch on
and the delay time for alarm indication is MV02%100 (%=rest of division) (example: if
MV02=1005 then alarm is bypassed for 10 seconds after machine switch on and the delay time
for alarm indication is 5 seconds).
2) If MP01=4,5,6,8 then the alarm is bypassed when the pumps are switched off.
3) If pumps rotation with new logic is used (MP01=7,8) then the delay time of alarm is twice
respect to normal logic (2*YY seconds with MV02=XXYY) (For more details see also
par.5.2.5.1.1).
Notes
1) If MV02 > 99 (i.e. XXYY) then the alarm is bypassed on the first XX seconds after machine
switch on and the delay time for alarm indication is YY seconds (example: if MV02=1005 then
alarm is bypassed for 10 seconds after machine switch on and the delay time for alarm
indication is 5 seconds).
2) The alarm is bypassed when MV05=0.
3) The alarm related to evaporator#1 is enabled when one or two barrels are used (MV01=0,1,2)
and the Evaporator water pressure monitoring is enabled (MV03=YES).
4) The alarm related to evaporator#2 is enabled when two barrels are used (MV01=1,2) and the
Evaporator water pressure monitoring is enabled (MV03=YES).
5) The evaporator water pressures are read by the channels IWPn and OWPn (x=1,2): if a probe
go to alarm condition then Evaporators Drop alarm is automatically activated.
Notes
1) If MV02 > 99 (i.e. XXYY) then the alarm is bypassed on the first XX seconds after machine
switch on and the delay time for alarm indication is YY seconds (example: if MV02=1005 then
alarm is bypassed for 10 seconds after machine switch on and the delay time for alarm
indication is 5 seconds).
2) Lower condition on the differential pressure value is bypassed when MV04=0.
3) The alarm related to evaporator#1 is enabled when one or two barrels are used (MV01=0,1,2)
and the Evaporator water pressure monitoring is enabled (MV03=YES).
4) The alarm related to evaporator#2 is enabled when two barrels are used (MV01=1,2) and the
Evaporator water pressure monitoring is enabled (MV03=YES).
5) The evaporator water pressures are read by the channels IWPn and OWPn (x=1,2): if a probe
go to alarm condition then Evaporators Drop alarm is automatically activated.
6) If the pumps are switched on together the compressors (i.e. MP01=4,5,6,8) then the alarm is
checked only when the pumps are switched on.
7) If pumps rotation with new logic is used (MP01=7,8) then the delay time of alarm is twice
respect to normal logic (2*YY seconds with MV02=XXYY) (For more details see also
par.5.2.5.1.1).
Notes
1) If MV02 > 99 (i.e. XXYY) then the warning is bypassed on the first XX seconds after machine
switch on and the delay time for alarm indication is YY seconds (example: if MV02=1005 then
alarm is bypassed for 10 seconds after machine switch on and the delay time for alarm
indication is 5 seconds).
2) The warning is bypassed when MV05=0 or the Warnings indication function is disabled
(MM26=NO).
3) The warning related to evaporator#1 is enabled when one or two barrels are used
(MV01=0,1,2) and the Evaporator water pressure monitoring is enabled (MV03=YES).
4) The warning related to evaporator#2 is enabled when two barrels are used (MV01=1,2) and the
Evaporator water pressure monitoring is enabled (MV03=YES).
5) The evaporator water pressures are read by the channels IWPn and OWPn (x=1,2): if a probe
go to alarm condition then Evaporators Drop warning is automatically activated.
Notes
1) If MV02 > 99 (i.e. XXYY) then the alarm is bypassed on the first XX seconds after machine
switch on and the delay time for alarm indication is YY seconds (example: if MV02=1005 then
alarm is bypassed for 10 seconds after machine switch on and the delay time for alarm
indication is 5 seconds).
2) The warning is bypassed when MV04=0 or the Warnings indication function is disabled
(MM26=NO).
3) The warning related to evaporator#1 is enabled when one or two barrels are used
(MV01=0,1,2) and the Evaporator water pressure monitoring is enabled (MV03=YES).
4) The warning related to evaporator#2 is enabled when two barrels are used (MV01=1,2) and the
Evaporator water pressure monitoring is enabled (MV03=YES).
5) The evaporator water pressures are read by the channels IWPn and OWPn (x=1,2): if a probe
go to alarm condition then Evaporators Drop warning is automatically activated.
6) If the pumps are switched on together the compressors (i.e. MP01=4,5,6,8) then the alarm is
checked only when the pumps are switched on.
Notes
1) The alarm is checked only when Adiabatic Pump or Heaters are switched on.
Notes
1) If MV02 > 99 (i.e. XXYY) then the alarm is bypassed on the first XX seconds after machine
switch on and the delay time for alarm indication is YY seconds (example: if MV02=1005 then
alarm is bypassed for 10 seconds after machine switch on and the delay time for alarm
indication is 5 seconds).
2) The alarm is bypassed in one of folloing condition (OR logic):
- MN08=0;
- the Condenser water pressure monitoring is disabled (MN06=NO).
3) The condenser water pressures are read by the channels ICP and OCP: if a probe go to alarm
condition then Condenser Drop alarm is automatically activated.
Notes
1) If MV02 > 99 (i.e. XXYY) then the alarm is bypassed on the first XX seconds after machine
switch on and the delay time for alarm indication is YY seconds (example: if MV02=1005 then
alarm is bypassed for 10 seconds after machine switch on and the delay time for alarm
indication is 5 seconds).
2) The alarm is bypassed in one of folloing condition (OR logic):
- MN07=0;
- the Condenser water pressure monitoring is disabled (MN06=NO).
3) If the pumps are switched on together the compressors (i.e. MP01=4,5,6,8) then the alarm is
checked only when the pumps are switched on.
Notes
1) If MV02 > 99 (i.e. XXYY) then the alarm is bypassed on the first XX seconds after machine
switch on and the delay time for alarm indication is YY seconds (example: if MV02=1005 then
alarm is bypassed for 10 seconds after machine switch on and the delay time for alarm
indication is 5 seconds).
2) The alarm is bypassed in one of folloing condition (OR logic):
- MN08=0;
Notes
1) If MV02 > 99 (i.e. XXYY) then the alarm is bypassed on the first XX seconds after machine
switch on and the delay time for alarm indication is YY seconds (example: if MV02=1005 then
alarm is bypassed for 10 seconds after machine switch on and the delay time for alarm
indication is 5 seconds).
2) The alarm is bypassed in one of folloing condition (OR logic):
- MN07=0;
- the Condenser water pressure monitoring is disabled (MN06=NO);
- the Warnings indication function is disabled (MM26=NO).
3) If the pumps are switched on together the compressors (i.e. MP01=4,5,6,8) then the alarm is
checked only when the pumps are switched on.
Notes
1) The alarm is managed only if machine is switched ON.
2) The alarm is bypassed during machine starting procedure (see par. 5.1.3).
Notes
1) The alarm is managed only if machine is switched ON.
2) The alarm is bypassed during machine starting procedure (see par. 5.1.3).
Notes
1) The alarm is automatically activated when the communication with Power Line Analyzer is lost.
2) The alarm is bypassed when MK01=0,3.
Notes
1) The alarm is bypassed when the CBx (x=1,2) digital inputs are not mapped (DI03,DI04=0).
Notes
1) The alarm is bypassed when the HPx (x=1,2) digital inputs are not mapped (DI07,DI08=0).
Notes
1) The alarm is bypassed in one of following conditions (OR logic):
- MC37=0;
- AUXn_AL (n=1,2) digital inputs are not mapped (DI13,DI14 =0).
2) The description of Aux alarm message is specified by manufacturer setup parameter MC38.
3) On the Alarm History are reported the first 16 chars of manufacturer setup parameter MC38.
4) If MC37 < 0 then the alarm is bypass during Counting Minimum On of compressor and the
delay time used is the module of the value (es. If MC37=-15 then the delay time used is 15
sec).
Notes
1) The alarm is bypassed when MR05=0.
2) The alarm is bypassed until the end of compressor minimum on time and during pump-down.
3) The alarm check is in OR with the alarm condition passed from Turbocor via serial line.
Notes
1) The alarm is bypassed when MR06=0.
2) The alarm check is in OR with the alarm condition passed from Turbocor via serial line.
Notes
1) The alarm check is in OR with the alarm condition passed from Turbocor via serial line.
2) The alarm condition above, checked in S10 board, is bypassed when MK12=0 (i.e. only alarm
condition passed from Turbocor is checked).
3) Motor Current percentage is computed respect to the nominal current specified for each
compressor by setup parameters MK02..MK07.
Notes
1) The alarm is checked only if Two barrels is enabled (MV01=1,2) and one or two compressors
are used (MC01=1,2).
It follows a table with Turbocor fault conditions and the relative message description.
Notes
(1) Compressor power down and restart is required to reset this alarm.
(2) If any (or a combination of) the alarms listed below occurs more than 3 times within 30 minutes, a “Lock
Out Fault” occurs:
o Inverter temperature fault
o Discharge pressure fault
o 3 Phase Over-Current fault
o Shaft Cavity temperature fault
o SCR temperature fault
(For more details see the latest Turbocor documentation)
(3) Alarm managed also in S10 in OR condition with Turbocor flag alarm.
(4) The fault codes related to Bearing or Motor alarm are showed on the fourth row of Alarm History (see
par.5.7.6).
(5) Bearing/Motor alarm have a particular logic. For more details see par.5.5.2.10.5.
(6) If Turbocor Fast Start procedure is enabled (MC53>0) then all the alarms are bypassed on the first 10
seconds after the compressor starting but only the first time after machine power up.
It follows a table with Turbocor warning conditions and the relative message description on the
compressors screens.
Notes
1) The alarm is bypassed when the TURx_AL (x=1,2) digital inputs are not mapped (DI01,DI02
=0).
2) If Turbocor Fast Start procedure is enabled (MC53>0) then the alarm is bypassed on the first
10 seconds after the compressor starting but only the first time after machine power up.
3) This alarm is required for right identification of Turbocor fault condition also when a new alarm
passed via serial line is not managed in the controller.
Notes
1) For the right visualization of “AUTORESTART” message is required that MC39>0 and MR02>0
whith MC39<=MR02.
2) When the alarm is showed in “AUTORESTART” mode then it is NOT registered in Alarm
History and NOT notified via SMS protocol and NOT passed via PEMS protocol on COM2.
WARNING
“AUTORESTART” mode (MC39>0) masks Bearing/Motor alarms on the alarm history and on the
SMS notification, so it is mandatory to enable this function for a short time and however under the
supervision and responsability of a authorized technician, to avoid the possibility to damage the
compressor.
If active, it is required to check the parameter (T31..T38) to know the total number of Bearing/Motor
alarms masked as AUTORESTART.
If an I/O Expansion Board#x (x=1..9) is enabled (E0x01>0) and the communication is lost then:
Message: ” COMPRESSOR N.X EXP. BOARDx COM.ERR”;
The action related to this alarm is copied from the ones of alarms specified with the code
on setup parameters E0x10..E0x12 (for more details see par.5.7.12);
Automatic reset 10 seconds after the end of the alarm condition.
Notes
1) The alarm is bypassed when EEV control is disabled (ME01=0).
2) If Probes redundancy is enebaled (see par.5.2.13) then the compressors related to the
circuit#1 are halted only when ST1 and ST2 probes are together in alarm.
Notes
1) The alarm is bypassed when Free Cooling with Liquid Pumps is disabled (ML01=NO).
Notes
1) The alarm is bypassed when Free Cooling with Liquid Pumps is disabled (ML01=NO).
Notes
1) The alarm is bypassed when EEV control is disabled (ME01=0).
Notes
1) The alarm is bypassed when Subcooled Liquid Temperature monitoring is disabled
(MR24=NO).
Notes
1) The alarm is bypassed until the end of compressor minimum on time and during pump-down.
2) To disable the alarm set the value of setup parameter MR07 at his minimum value (-40°F=-
40°C).
Notes
1) The alarm is bypassed when the FPx (x=1,2) digital inputs are not mapped (DI09,DO10=0).
Notes
1) The alarm is bypassed the first 60 sec after machine startup.
2) If in OB1 is installed sw PE_EEV06.00 or later, then the alarm is activated also when:
- It is executed the valve closing reset at board startup;
- It is executed the valve closing with the battery (if present) when power supply is low.
Notes
1) The alarm is bypassed if EEV is disabled (ME01=0).
Notes
1) The alarm is bypassed during the compressor counting minimum on.
2) The alarm is disabled if ME38=0 or if EEV is disabled (ME01=0).
Notes
1) The alarm is bypassed during the compressor counting minimum on.
2) The alarm is disabled if ME38=0 or if EEV is disabled (ME01=0).
Notes
1) The alarm is bypassed when ML01=NO.
The screen showed on LCD displays can be selected with <UP>/<DOWN> keys.
Below is reported the screens description.
WAIT
ALARM
POWER OFF
Sw Ver: ZAM2CHXX.YY Software version
WAIT 180sec TO START If automatic restart is enabled (MM06>0)
GEOGLIMA
wd dd/mm/yy hh:mm wd: weekday (Su…Sa);
dd/mm/yy: actual date
hh:mm: actual time
LWT 24.5 RWT 31.5 °F LWT= Leaving Water Temp.(1)
SCT: xx.x°F RWT= Returning Water Temp.(1) (6)
SCT= Split Controlled Temp. (7)
SP:40.0°F SYSTEM OFF SP= Set point used for temp. control (1)
SP:40.0°F STARTING STARTING= starting procedure in act (see par.5.1.3)
SP:40.0°F STOPPING STOPPING= stopping procedure in act (see par.5.1.4)
SP:40.0°F COOL:XXX% COOL= cooling demand percentage (2)
SP:40.0°F HEAT:XXX% HEAT= heating demand percentage (2)
REM CTR COOL:XXX% REM CTR= Remote control enabled (see par.5.2.1.1.2.1)
SP:40.0°F EMERG:XXX% Machine working in emergency mode (see par.5.1.7)
LOCK:REMOTE OFF Machine locked by digital input (3) or by remote (4)
OPEN LOOP CRT XXX% Open Loop control enabled (see par.5.2.1.1.3)
OPEN LOOP SET XXX% Open Loop control Demand setting(see par.5.2.1.1.3)
ONLY PUMPS MODE Only Pumps Mode activated (see par.5.1.5)
PUMPS ON FOR AF-LIM Forcing Pumps On for Antifreeze Limitation activated (5)
Notes
1) If SPLIT unit is used (MV01>2) then value is substitute with “----“.
2) If heat recovery with cooling priority is enabled, then the cooling value is alternated with “REC “ string
every 2 seconds).
3) The machine is locked by EXEN digital input (see par.5.1.6).
4) The machine is locked by remote controller (see par.5.2.1.1.2.1).
5) This string is alternated with machine status when “Forcing Pump On for Antifreeze Limitation” function
is activated (see par.5.2.5.1.3).
6) RWT value blinks every 1 seconds when “Forcing Cp Off for Low RWT” is activated (see par.5.2.1.3.3).
7) Split Controlled Temp. (SCT) is showed only when Split with Cooling Demand by Split Controlled Temp.
is enabled (see par. 5.2.3.4).
8) This value are not showed when SPLIT unit is used (MV01>2).
CONTROL ON XXX LWT= Leaving Water Temp (if MT01=0 and MT06=0)
(XXX= LWT/RWT/ RWT= Returning Water Temp (if MT01=0 and MT06=1)
OET/REM/ OET= Outlet Evap. Temp (if MT01=0 and heat recovery
AIN/SP/EXT/SCT) is active [MH01=3, see par.5.2.2.4.1]);
REM= Remote Setpoint (if MT01>0)
RT: xxxxxh HGBS:YYY RT= Machine running time
(YYY= NO/ON/OFF) HGBS= status of HGBS digital output
alternated with EPU= External pumps demand
TAE:xx.x°F EPU:xxx% (showed only when MX01>0)
TAE= External Air Temperature
(showed only when MD20>0)
STAGE:xx CP:x LEAD:x STAGE: number of cp stage (0..16);
alternated with CP= number of cp on (0..6);
STAGE:xx CP:x NMAX:x LEAD= index of unloaded cp (0..6);
NMAX= maximum number of cp can be switched on
(1..6) (1)
EV1T:xx.x EV2T:xx.xF EVnT= Evaporators temperatures
Alternated wih (showed only if MV01=1,2)
TA: xx.x°F ULIM:xxx% TA= Ambient Temperature (2)
Or ULIM= Upper Demand Limit by analog input (3)
OET:xx.x°F ULIM:xxx% OET= Outlet Evaporator Temp. (6)
Or
AI_COR: xxx% AI_COR= Analog Input for Setpoint Correction probe (4)
Or
OCT:xx.x ICT:xx.x °F OCT= Outlet Cond. Temp. (5)
ICT= Inlet Cond. Temp. (5)
Notes
1) This information is showed only when “Low RWT Limitation – Cooling Mode” is enabled (see
par.5.2.1.3.7).
2) TA is showed only when MM10=2,5,6.
3) ULIM is showed only when MT04=0 with: MT07<3 and MF01=0 and MF11=0 and MM10<>3,4.
4) AI_COR is showed only when MM10=3.
5) This informations are showed only when MM10=4.
6) OET is showed only when MH01=2,3.
Notes
1) This information is showed only when “Liquid Level Transducer” is enabled (MM27=YES).
2) This information is showed only when “Auxiliary Pressure Transducer” is enabled (MM28=YES).
If free cooling control is enabled (MF01>0) with dry-cooler management (MF11<>0) we show other
information about free cooling control with dry-cooler (see par. 5.2.4.2):
EVAP. CONDENSER
SET:XX.XPSI APU:YYY SET= Setpoint for Adiabatic Pump activ.
(YYY=ON/OFF/NO) APU= Stauts of Adiabatic Pump
(“NO” is showed when the setup config. is not right)
SET:XX.X°F HEA:YYY SET= Setpoint for Heaters activ.
(YYY=ON/OFF/NO) HEA= Stauts of Heaters
(“NO” is showed when the setup config. is not right)
CHILLER PERFORMANCE
COOL CAPACITY:xx.xkW COOL CAPACITY= Cooling Capacity
POWER CONS*: xx.xkW POWER CONS = Unit Power Consumption
POWER CONS* = Cp+Fans Power Consumption (1)
COP*:XX.X COP = Cooling_Capacity / Unit_Power_Consumption
COP*= Cooling_Capacity / (Cp+Fans)_Power_Cons (1)
Notes
1) This value is showed when Power Line Analyzer is disabled (MK01=0).
NOISE PERFORMANCE
NL: xx.x Max: yy.ydB NL = Noise Level
Max = Maximum Noise Level allowed in actual time
period
(“---“ when Noise Level is not now limited)
Avg:mm.m Peak:nn.ndB Avg = average value of Noise Level in the last
observation interval
Peak = peak value of Noise Level in the last observation
interval
MAX FAN SPEED: XXX% Actual value of maximum fan speed
dd/mm/yy hh:mm A 3
ALARM/EVENT DESCR.
dd/mm/yy hh:mm A 4
ALARM/EVENT DESCR.
dd/mm/yy hh:mm A 5
ALARM/EVENT DESCR.
dd/mm/yy hh:mm A 6
ALARM/EVENT DESCR.
dd/mm/yy hh:mm A 7
ALARM/EVENT DESCR.
dd/mm/yy hh:mm A 8
ALARM/EVENT DESCR.
dd/mm/yy hh:mm A 9
ALARM/EVENT DESCR.
dd/mm/yy hh:mm A10
ALARM/EVENT DESCR.
To clear the alarm history press together DOWN and ESC key when the controller is in “OFF”
status.
WARNING
When a software update is executed and one or more compressor/circuit alarms are added to the
new version, then it is raccomanded to reset the alarm history otherwise the old alarm descriptions
should be not correct (i.e. software update can corrupt the old alarm descriptions).
Notes
1) If the analog inputs S1/2, D1/2 are configured as free contact then the values of SP,DP are substitute
with the string “---“.
2) If MM04=3,4 then the values of DP and SP are showed in pressure and temperature with 2 seconds of
alternation.
3) If compressor screen is showed and <SET> key is pressed then the alternation of the rows is locked for
2 minutes. To restart the alternation of the rows before the 2 minutes re-press <SET> key.
4) Evaporator/Condenser Liquid Level (ELL) value is showed when EEV board is connected to S10 via
serial line (ME01=2) and control on evaporator liquid level is enabled (ME02=3) (see par. 5.4.3.3.2) or
control on Condenser liquid level is enabled (ME02=6) (see par. 5.4.3.3.5).
5) Discharge Superhat (DSH) value is showed when EEV board is connected to S10 via serial line
(ME01=2) and flooded evaporator is not used (ME02<>3).
6) EEV opening value is alternated with the string “INCR” every 2 seconds when EEV extra opening
algorithm (see par.5.4.3.7) is activated.
7) This information is showed only when one of following conditions are satisfied (OR logic):
o Equalizzazion solenoids are enabled (MC42>0);
o Suction Heater is enabled (MC45>0);
o Free Cooling with Liquid Pumps is enabled (ML01=YES).
8) This information is showed only when EEV control is enabled (ME01=1,2).
9) “MAN” string is showed when the EEV manual control function is activated.
10) Liquid Solenoid status is showed only when ECONOMIZER AND LIQUID INJECTION Control is
disabled (MC31=0).
11) Economizer and Liquid Injection solenoids status is showed when ECONOMIZER AND LIQUID
INJECTION Control is enabled (MC31>0). Status “-“ is showed when the function is disabled.
12) This information is showed only when Free Cooling with Liquid Pumps is enabled (ML01=YES).
13) The value of Fan Speed/Status blinks every 1 second in one of following conditions:
- Fan Speed Optimization Mode 1 is activated and the out of PID is upper limited (see par.5.4.2.2.1);
- Fan Speed Optimization Mode 2 is activated (see par.5.4.2.2.2).
14) “MAN” string is alternate with Fans speed/status when the FANS manual control function is activated.
Notes
1) If compressor screen is showed and <SET> key is pressed then the alternation of the rows is locked for
2 minutes. To restart the alternation of the rows before the 2 minutes re-press <SET> key.
2) The value of Spd blinks every 1 seconds when Surge Speed Limitation is activated (see par.5.3.2.7).
Notes
1) This information is showed only when Load Balance control is activated (MC46>0). For more details see
par. 5.3.6.
2) This information is showed only when Subcooled Liquid Temp. monitoring is enabled (MR24=YES). For
more details see par. 5.4.7.
ALARM (1)
MASTER If the alarm is related to Machine
Or
COMPRESSOR N.X If the alarm is related to Compressor X (X=1..6)
Description
Press <ESC> to reset Showed only if the alarm gets off and it needs manual
reset
Notes
1) This information is not showed when Bearing/Motor is not occurred more than MC39 times in 90 min
(see par.5.5.2.10.5).
If a setup parameter is changed (by user or TelePE) then this event is notified on the alarm history
and the description of alarm/event shows:
This is a table of what is displayed in case of alarm or in alarm history display and the related
Alarm Code.
GEOGLIMA
wd dd/mm/yy hh:mm wd: weekday (Su…Sa);
dd/mm/yy: actual date
hh:mm: actual time
SP XX.X LWT XX.X °F SP= Set point used for temp. control (1)(6)
alternated with LWT= Leaving Water Temp.(1)
SYSTEM OFF
STARTING STARTING= starting procedure in act (see par.5.1.3)
STOPPING STOPPING= stopping procedure in act (see par.5.1.4)
COOL:XXX% COOL= cooling demand percentage (2)
HEAT:XXX% HEAT= heating demand percentage (2)
EMERG:XXX% Machine working in emergency mode (see par.5.1.7)
LOCK:REMOTE OFF Machine locked by digital input (3) or by remote (4)
OPEN LOOP CRT XXX% Open Loop control enabled (see par.5.2.1.1.3)
OPEN LOOP SET XXX% Open Loop control Demand setting(see par.5.2.1.1.3)
ONLY PUMPS MODE Only Pumps Mode activated (see par.5.1.5)
PUMPS ON FOR AF-LIM Forcing Pumps On for Antifreeze Limitation activated (5)
CAP XX.X PWR XX.XkW CAP= Cooling capacity (see par. 5.2.12)
PWR= Unit Power Consumption (see par. 5.2.12)
Notes
1) If SPLIT unit is used (MV01>2) then value is substitute with “----“.
2) If heat recovery with cooling priority is enabled, then the cooling value is alternated with “REC “ string
every 2 seconds).
3) The machine is locked by EXEN digital input (see par.5.1.6).
4) The machine is locked by remote controller (see par.5.2.1.1.2.1).
5) This string is alternated with machine status when “Forcing Pump On for Antifreeze Limitation” function
is activated (see par.5.2.5.1.3).
6) If Remote control is enabled (see par.5.2.1.1.2.1) then the value of setpoint is substitute with “REM-
CTR“.
Notes
1) If compressor screen is showed and <SET> key is pressed then the alternation of the rows is locked for
2 minutes. To restart the alternation of the rows before the 2 minutes re-press <SET> key.
2) The value of Spd blinks every 1 seconds when Surge Speed Limitation is activated (see par.5.3.2.7).
Notes
1) This information is showed only when EEV control is enabled (ME01=1,2).
2) If MM04=3,4 then the values of DP and SP are showed in pressure and temperature with 2 seconds of
alternation.
MACHINE PARAMETERS
LBV1:xxx% LBV2:xxx% LBV1= Load Balance Valve 1 opening (1)
alternated with LBV2= Load Balance Valve 2 opening (1)
LLT:xxx% APT:xx.xPSI LLT= Liquid Level Transducer (2)
APT= Auxiliary Pressure Transducer (6)
ELL1:xxx% ELL2:xxx% ELL1= Evaporator/Condenser Liquid Level 1 (3)
alternated with ELL2= Evaporator/Condenser Liquid Level 2 (3)
SS1:xx.x SS2:xx.x °C SS1= Suction Superheat 1 (4)
(SS1 = ST1 – Temp[SP1])
SS2= Suction Superheat 2 (4)
(SS2 = ST2 – Temp[SP2])
COP:xx.x CTR ON XXXX COP = Cooling_Capacity / Unit_Power_Consumption
(XXX= LWT/RWT/ = Cooling_Capacity / (Cp+Fans)_Power_Cons (5)
OET/REM/ LWT= Leaving Water Temp (if MT01=0 and MT06=0)
AIN/SP/EXT/SCT) RWT= Returning Water Temp (if MT01=0 and MT06=1)
OET= Outlet Evap. Temp (if MT01=0 and heat recovery is
active [MH01=3, see par.5.2.2.4.1]);
REM= Remote Setpoint (if MT01>0)
Notes
1) This information is showed only when Load Balance control is activated (MC46>0). For more details see
par. 5.3.6.
2) This information is showed only when “Liquid Level Transducer is enabled (MM27=YES).
3) Evaporator/Condenser Liquid Level (ELL) value is showed when EEV board is connected to S10 via
serial line (ME01=2) and control on evaporator liquid level is enabled (ME02=3) (see par. 5.4.3.3.2) or
control on Condenser liquid level is enabled (ME02=6) (see par. 5.4.3.3.5).
4) This information is showed only when EEV control is enabled (ME01=1,2).
5) This value is showed when Power Line Analyzer is disabled (MK01=0).
6) This information is showed only when “Auxiliary Pressure Transducer is enabled (MM28=YES).
CONDENSER PARAMETERS
ICP:XX.X OCP:XX.XPSI ICP= Intlet Condenser Pressure (water side) (1)
OCP= Outlet Condenser Pressure (water side) (1)
ICT:xx.x OCT:xx.x °F ICT= Inlet Cond. Temp. (2)
OCT= Outlet Cond. Temp. (2)
COND.FLUX: XX.Xmc/h Condenser Water Flow Rate (1) (see par.5.2.7.1.3)
Notes
1) This informations are showed only when Condenser Water Pressure reading is enabled (MN06=YES).
2) This informations are showed only when Condenser Water Temperature reading is enabled (MM10=4).
EVAPORAT. PARAMETERS
IWP:XX.X OWP:XX.XPSI IWP= Intlet Water Pressure on Evap#1 (1)
OWP= Outlet Water Pressure on Evap#1 (1)
RWT:xx.x LWT:xx.x °F RWT= Returning Water Temp. (2)
LWT= Leaving Water Temp. (2)
EVAP.FLUX: XX.Xmc/h Evaporator#1 Water Flow Rate (1) (see cap.5.2.6.2.2)
Notes
1) This informations are showed only when Evaporator Water Pressure reading is enabled (MV03=YES).
2) This informations are not showed if SPLIT unit is used (MV01>2).
All parameters are stored in a menu structure with different level of password access.
WARNING
In multi-boards system, if one or more setup parameters are changed then restart the system for
update parameters change.
MENU
USER
SETUP
MANUFACTURER
SETUP
I/O
SETUP
ALARM
HISTORY
HW
KEY
TIMER
SETUP
TIME
AND
DATE
INTERFACE
CHECKLIST
User setup
Service setup
Manufacturer setup
I/O setup
Alarm history
Hardware Key
Timer setup
Time and date
Interface
To enter into every single setup menu to change some parameters, you have to press the SET
key. To store a modified parameter, you have to press the SET key, but if you press the ESC key,
you’ll come back to the previous menu with no storing.
MAIN MENU
Please select the
Menu program
USER SETUP
If the parameter “ Upper demand limit” has to be changed, the desired menu will have to be
selected and then the SET key have to be pressed.
In this case will appear:
USER SETUP
Insert Password
Modify 0
By pressing the UP/DOWN ARROW key a password have to be entered; if the entered password
is correct and the SET key is pressed, then it will be shown:
USER SETUP S 1
SET POINT FOR
TEMPERATURE CONTROL
40 °F
By pressing the UP/DOWN ARROW key it’s possible to scroll the different parameters. If “Upper
demand limit” is the third parameter so it’s sufficient to press twice the UP ARROW key to obtain
the following screen:
USER SETUP S 3
UPPER DEMAND LIMIT
(100=DISABLED)
100 %
To change the value that’s indicated at the bottom line of the screen, the SET key has to be
pressed and the value will start to blink.
To set a different value the UP/DOWN ARROW key have to be pressed. If, for example, a value of
98% has to be set, the DOWN ARROW key will have to be pressed twice and the following screen
will appear:
USER SETUP S 3
UPPER DEMAND LIMIT
(100=DISABLED)
Modify 98 %
To store the new value the SET key has to be pressed. If the ESC key is pressed, the new value
isn’t stored and the screen will be the following:
USER SETUP S 3
UPPER DEMAND LIMIT
(100=DISABLED)
100 %
By pressing the ESC key the “USER MENU” will appear again.
MAIN MENU
Please select the
Menu program
USER SETUP
MAIN MENU
Please select the
Menu program
USER SETUP
If the string parameter “CALL NUMBER 1 FOR ALARM NOTIFICATION” has to be changed, the
desired menu will have to be selected (by pressing the UP/DOWN ARROW) and then the SET key
have to be pressed.
In this case will appear:
MANUFACTURER SETUP
Insert Password
Modify 0
By pressing the UP/DOWN ARROW key a password have to be entered; if the entered password
is correct and the SET key is pressed, then it will be shown:
MANUFACTURER M 1
USER PASSWRD
By pressing the UP/DOWN ARROW key it’s possible to scroll the different parameters. In this case
press the UP ARROW key until it is reach the parameters and to obtain the following screen:
MANUFACTURER M101
CALL NUMBER 1 FOR
ALARM NOTIFICATION
+3934011223344
To change the string that’s indicated at the bottom line of the screen, the SET key has to be
pressed and the first character of the string will start to blink.
To change first character the UP/DOWN ARROW key have to be pressed. If, for example, the
character “-“ has to be set, the UP ARROW key will have to be pressed twice and the following
screen will appear:
MANUFACTURER M101
CALL NUMBER 1 FOR
ALARM NOTIFICATION
-3934011223344
To store the new value the SET or ON/OFF key has to be pressed. If the ESC key is pressed, the
new value isn’t stored and the screen will be the following:
MANUFACTURER M101
CALL NUMBER 1 FOR
ALARM NOTIFICATION
+3934011223344
If the ON/OFF key is pressed, the second character of the string will start to blink.
To change this character the UP/DOWN ARROW key have to be pressed. To store the new value
the SET or ON/OFF key has to be pressed.
If the ON/OFF key is pressed twice, the fourth character of the string will start to blink.
To change this character the UP/DOWN ARROW key have to be pressed. If, for example, the
character “5“ has to be set, the UP ARROW key will have to be pressed twice and the following
screen will appear:
MANUFACTURER M101
CALL NUMBER 1 FOR
ALARM NOTIFICATION
-3954011223344
MAIN MENU
Please select the
Menu program
MANUFACTURER SETUP
The second and the third line of the display are on the “LCD Display Description” column of the
following list of parameters.
The first line of the display shows the type of setup menu, “USER SETUP” in this case, on the
corner there is the IdCode of the parameter with:
- x = subgroup code
- yy = subgroup index
The furth line shows the current value of the displayed parameter.
Use the UP/DOWN ARROW keys to scroll all the parameters. To go back to the previous menu
you have to press the ESC key.
Notes
Russian language is available only using
user graphic UG2.
MM16 Number of time blocks scheduling NUMBER OF TIME BLOCK 0 3 0
(0=time block scheduling disabled) SCHEDULING(0=NO)
MM17 Time in hours/10 for starting machine in TIME FOR STARTING 0 239 0 Hours
time block#1 MACHINE IN BLOCK#1 /10
(ex. 80=8h and 0m=0x6m)
(used if MM16>=1).
MM18 Time in hours/10 for stopping machine in TIME FOR STOPPING 0 239 1 Hours
time block#1 MACHINE IN BLOCK#1 /10
(ex. 117=11h and 42m=7x6m)
(used if MM16>=1).
MM19 Time in hours/10 for starting machine in TIME FOR STARTING 0 239 0 Hours
time block#2 MACHINE IN BLOCK#2 /10
(ex. 145=14h and 30m=5x6m)
(used if MM16>=2).
MM20 Time in hours/10 for stopping machine in TIME FOR STOPPING 0 239 1 Hours
time block#2 MACHINE IN BLOCK#2 /10
(ex. 186=18h and 36m=6x6m)
(used if MM16>=2).
Notes
Used only when MT38=1,2.
MT10 Set point for Temperature Control SET POINT FOR 32 90 40 °F
TEMPERATURE CONTROL
MT11 Second set point for Temperature Control SET POINT II FOR 32 90 40 °F
TEMPERATURE CONTROL
HEATING CONTROL GROUP (MHxx)
MH03 Set point for Temperature Control in Heat SET POINT FOR TEMP 32 140 40 °F
mode. CONTROL – HEAT MODE
MH04 Second set point for Temperature Control SET POINT II TEMP 32 140 40 °F
in Heat mode. CONTROL – HEAT MODE
EXTERNAL PUMPS CONTROL GROUP (MXxx)
MX01 External Pump controlled with inverter: EXT.PUMP WITH INV: 0 2 0
0= disabled; 0=NO 1=COOL 2=RWT
1= enabled with control on Cooling;
2= enabled with control on RWT.
MX02 External Pump minimum voltage for EXT.PUMP 0 100 0 %
inverter demand = 0%. MINIMUM VOLTAGE
(used if MX01>0)
MX03 External Pump maximum voltage for EXT.PUMP 0 100 100 %
inverter demand = 100%. MAXIMUM VOLTAGE
(used if MX01>0)
MX04 Setpoint used for External Pump SETPOINT FOR -60 90 40 °F
controlled by inverter. EXT.PUMP CONTROL
(used if MX01=2)
MX05 Proportional Band used for External PROP.BAND FOR 0.0 54.0 7.0 °F
Pump controlled by inverter. EXT.PUMP CONTROL
(used if MX01=2)
MX06 Integral Time used for External Pump INTEGRAL TIME FOR 0 999 0 sec
controlled by inverter. EXT.PUMP CONTROL
(used if MX01=2)
After typing the correct password, the display will show the following mask:
MANUFACTURER Mxyy
XXXX
XXXX
CURRENT VALUE
The second and the third line of the display are on the “LCD Display Description” column of the
following list of parameters.
The first line of the display shows the type of setup menu, “MANUFACTURER” in this case, on the
corner there is the IdCode of the parameter with:
- x = subgroup code
- yy = subgroup index
The fourth line shows the current value of the displayed parameter.
Use the UP/DOWN ARROW keys to scroll all the parameters. To go back the previous menu you
have to press the ESC key.
Subgruop Description
Code
MMxx Machine Parameters Group
MTxx Unit-Capacity / Temperature Control Group
MCxx Compressors Control Group
MRxx Refrigerating Circuits Control Group
MDxx Discharge Press. Control Group
MExx Eev Control Group
MFxx Free Cooling Control Group
MLxx Lpa Control Group
MAxx Evap System Control Group
MHxx Heating Control Group
MPxx Pumps Control Group
MXxx External Pumps Control Group
MKxx Power Control Group
MVxx Evaporator Control Group
MNxx Condenser Control Group
MSxx Remote Monitoring Group
MWxx Passwords Group
List parameters in MANUFACTURER SETUP (NOTE: °F = °C x 1.8 + 32; PSI = Bar x 14.5):
Notes
Russian language is available only
using user graphic UG2.
MM02. Brand name to show on LCD BRAND NAME:0=ZA 1=CO 0 9 0
(3) 0 = ZAMIL AIR CONDITIONERS 2=CL 3=GE 4=YI 5=RH
1 = COOLINE AIR CONDITIONERS
2 = CLASSIC AIR CONDITIONERS
3 = GEOCLIMA AIR CONDITIONERS
4 = YORK INTERNATIONAL
5 = RHOSS S.P.A.
6 = PROJECT ENGINEERING
7 = ********************
8 = VNIIKHOLODMASH
9 = ВНИИХОЛОДМАШ
Notes
o For the right visualization of brand
name selected with MM02=9, is
required CO3CIR user o UG2
graphic user.
o When are selected brand names
with MM02=8,9 then on user
CO3/CO4 are showed CUSTOM#1
screens (see par. 5.6.2).
MM03. Temperature Measuring Unit for TEMPERATURE MU SHOW: 0 1 0
(2) visualization: 0=°F 1=°C
0= °F,
1= °C.
MM04. Pressure Measuring Unit for PRESS. MU SHOW: 0=P 0 4 0
(2) visualization: 1=B 2=TEMP 3=PT 4=BT
0=PSI (P),
1=Bar (B);
2=TEMPERATURE (T),
3=PSI/TEMP. (PT),
4=Bar/TEMP. (BT) )
Notes
Pressure/Temperature alternation
(MM04=3,4) is showed in compressors
screen only.
MM05. Insert set up default INSERT NO YES NO
SETUP DEFAULT
MM06. Autorestart wait time. AUTORESTART 1 360 180 sec
WAIT TIME
Notes
During machine autorestart it is not
possible to bypass this wait time by
pressing <ON/OFF> key.
Notes
When parameter =2 then it is possible
the debug of software also if the
Turbocors are not connected.
MM08. Enable notification of setup parameters NOTIFICATION SETUP NO YES NO
changes on Alarm History. PARAMETERS CHANGES
MM09. Software filter used on all S10 analog FILTER FOR S10 0 240 0
channels (0= no filter). ANALOG CHANNELS
Notes
This filter is used for all analog inputs of
all S10 boards (Master or Slaves).
MM10. TAE/RH probes manager for auxiliary TAE/RH USE:0=NO 1=RR 0 6 0
functions: 2=AT 3=AI 4=CT 56=TA
0 = not used;
1 = Return Temperature Reset (RR);
2 = Ambient Temperature Set Point
correction (AT);
3 = Analog Input Set Point correction
(AI);
4 = Inlet/Outlet Condenser
Temperatures visualization (CT);
5 = Ambient Temperature (TA);
6 = Ambient Temperature (TA) and
Forcing Pumps On for Antifreeze
Limitation.
MM11. HGBS digital output manager for HGBS MANAGER: 0=NO 0 3 0
auxiliary functions: 1=PHGB 2=CHW 3=ULL
0 = auxiliary functions disabled;
1 = Pulsed HGBS (period = 2*MM12);
2 = Cooler Heater Wrapped (CHW);
3 = Units Lead Lag (ULL).
Notes
HGBS auxiliary functions are available
when HGBS not used in compressor
control (i.e. MC03=8)
MM12. Switching time of HGBS valve in pulsed SWITCH TIME - HGBS 0 255 10 Sec
mode (used only when MM11=1) VALVE – PULSED MODE
MM13. Set point for Cooler Heater Wrapped SET POINT FOR COOLER -60 90 39 °F
control. HEATER CONTROL
Notes
Cooler Heater Wrapped control is
enabled when MM11=2 and Unit OFF.
MM14. Rotation time for the Units Lead Lag: ROTATION TIME - UNIT 0 240 0 hour
(2) =0 then Slave Unit; LEAD LAG(0=SLAVE)
>0 then Master Unit.
Notes
Units Lead Lag function is enabled if
MH01=0 and MM11=3.
MM15. Activation of the “Machine Fatal Error” ENABLE MACHINE FATAL NO YES NO
(3) alarm. ERROR ALARM
MM16. Number of time blocks scheduling NUMBER OF TIME BLOCK 0 3 0
(1,2) (0=time blocks scheduling disabled) SCHEDULING(0=NO)
Notes
For the right computation of COP is
required that Evaporator Water
Pressures tranducers are enabled
(MV03=YES).
MM24. Glycol type: GLYCOL TYPE: 0 1 0
0= Ethylene glycol; 0=ETHYL. 1=PROPYL.
1= Propylene glycol.
MM25. Enable the probes redundancy: PROBES REDUNDANCY: 0 2 0
0 = disabled; 0=NO 1=YES 2=NO-ST
1 = enabled on proble LWT, RWT, ST;
2 = enabled on proble LWT, RWT.
MM26. Enable the warnings indication by digital WARNINGS INDICATION NO YES NO
output. BY DIGITAL OUTPUT
MM27. Enabled the Liquid Level Transducer. LIQUID LEVEL NO YES NO
TRANSDUCER
MM28. Enable the Auxiliary Pressure AUXILIARY PRESSURE NO YES NO
Transducer. TRANSDUCER
MM29. Unit check enable UNIT CHECK ENABLE NO YES NO
Notes
Used only when MT38=1,2.
MT05. Maximum demand in emergency mode MAX DEMAND EMERGENCY 0 33 101 %
(2) (101= Emergency mode disabled). MODE (101=DISABLED)
MT06. Temperature controlled: TEMP. CONTROLLED: 0 1 0
(2) 0= LWT; 0=LWT 1=RWT
1= RWT.
MT07. Set point manager for Temperature SP SEL: 0=S1 1=S1/S2 0 5 0
(2) Control: 2=S2/S1 3=RM 45=S/RM
0= first set point is used (S1);
1= set point selected by digital input
SETP_SEL:
First set point (S1) when
SETP_SEL is ON;
Second set point (S2) when
SETP_SEL is OFF;
2= set point selected by digital input
SETP_SEL:
First set point (S1) when
SETP_SEL is OFF;
Second set point (S2) when
SETP_SEL is ON;
3= Remote set point is used (RM);
4= set point selected by digital input
SETP_SEL:
First set point (S1) when
SETP_SEL is ON;
Remote set point (RM) when
SETP_SEL is OFF;
5= set point selected by digital input
SETP_SEL:
First set point (S1) when
SETP_SEL is OFF;
Remote set point (RM) when
SETP_SEL is ON.
MT08. Minimum set point for the user changes MIN SETPOINT FOR -60.0 90.0 39.0 °F
(2) of Temperature Control set point TEMPERATURE CONTROL
MT09. Maximum set point for Temperature MAX SETPOINT FOR -60.0 90.0 43.0 °F
(2) Control TEMPERATURE CONTROL
MT10. Set point for Temperature Control SET POINT FOR -60.0 90.0 40.0 °F
(2) TEMPERATURE CONTROL
MT11. Second set point for Temperature SET POINT II FOR -60.0 90.0 42.0 °F
(2) Control TEMPERATURE CONTROL
Notes
This parameter is used in Cooling mode
only (i.e. disabled in heating mode).
MT15. Minimum time for stages increase on MINIMUM TIME FOR 0 600 30 sec
the compressors control. STAGES INCREASE
MT16. Minimum time for stages decrease on MINIMUM TIME FOR 0 240 30 sec
the compressors control. STAGES DECREASE
MT17. Set point for Pull Down control SET POINT FOR PULL 0.0 20.0 0.0 °F
(0= pull down control disabled) DOWN CONTROL (0=NO)
MT18. Differential for Pull Down control DIFFERENTIAL FOR 0.0 2.0 0.5 °F
PULL DOWN CONTROL
MT19. Demand correction for Pull Down control DEMAND CORRECTION 0 100 5 %
FOR PULL DOWN CONTR.
MT20. Differential for High Temperature Alarm DIFFERENT. FOR HIGH 1 60 20 °F
(2) TEMPERATURE ALARM
MT21. Delay before temperature alarm DELAY BEFORE 0 109 5 min
(2) (0= High Temperature Alarm bypassed) TEMPERATURE ALARM
MT22. Temperature value for anti freeze alarm TEMP. VALUE FOR -60 90 39 °F
ANTI FREEZE ALARM
MT23. Differential for forcing compressors DIFF. FOR FORCING CP -50 50.0 0.0 °F
OFF: OFF (0=NO <0=AF-LIM)
>0 = Forcing Cp Off enabled;
<0 = Forcing Cp Off and Antifreeze
limitation enabled;
0=disabled.
MT24. Temperature value for High RWT Alarm. TEMPERATURE VALUE 0 212 90 °F
FOR HIGH RWT ALARM
MT25. Differential temperature used for “High DIFF.TEMP.FOR 0 90 0 °F
RWT Limitation” function HIGH RWT LIMIT(0=NO)
(0=High RWT Limitation disabled).
Notes
This differential is referred respect to the
temperature used for High RWT alarm
(MT24).
MT26. Nominal Delta T of Unit or Chiller CHILLER RANGE 0.0 50.0 9.0 °F
Range.
MT27. Chiller range percentage used in RANGE PERC.– FORCING 0 90 0 %
Forcing Cp Off for Low RWT. CP OFF LOW RWT(0=NO)
(0= Forcing Cp Off for Low RWT
disabled)
MT28. Enable Low RWT Limitation in Cooling ENABLE LOW RWT LIMIT NO YES NO
mode. COOLING MODE
MT29. Reset ratio for Return Temperature RESET RATIO FOR 0 100 0 %
Reset RETURN TEMPER. RESET
Notes
Return Temperature Reset enabled
when MM10=1.
MT30. Reset limit for Return Temperature RESET LIMIT FOR 0 50 5 °F
Reset. RETURN TEMPER. RESET
Notes
Two barrels sequence, selected when
MC08=2,3,4, is not available when the
compressors are controlled in True
Parallel Mode (MC02=15,16).
Notes
This value must be always <= MC12.
This value must be always < MC10.
MC10. Minimum capacity for compressor MIN CAPACITY FOR 1 100 40 %
switch on. CP SWITCH ON
Notes
This value must be always <= MC12.
MC11. Capacity for compressor startup. CAPACITY FOR CP 1 100 50 %
STARTUP
Notes
This value must be always <= MC12.
MC12. Maximum available capacity for each MAX AVAILAB.CAPACITY 1 100 100 %
compressor. FOR EACH CP
MC13. Maximum nominal power of each MAX NOMINAL POWER 86 250 86 KW
compressors. FOR EACH COMPRESSOR
Notes
- for Turbocor TT300 set 86KW;
- for Turbocor TT400 set 120KW.
Not more used for compressors capacity
control purpose, from GEODTU07.00.
MC14. Minimum time ON for stepless control MIN TIME ON FOR 1 255 5 0.1
when power is increased. STEPLESS CTR–PWR INC Sec
MC15. Maximum time ON for stepless control MAX TIME ON FOR 1 255 10 0.1
when power is increased. STEPLESS CTR–PWR INC Sec
MC16. Time OFF for stepless control TIME OFF FOR 1 255 10 0.1
when power is increased. STEPLESS CTR–PWR INC Sec
MC17. Total time nominally needed to move TIME TO MOVE POWER 0 255 10 Sec
from minimum power to maximum FROM MIN-MAX IN STP
power.
MC18. Minimum time ON for stepless control MIN TIME ON FOR 1 255 5 0.1
when power is decreased. STEPLESS CTR–PWR DEC Sec
MC19. Maximum time ON for stepless control MAX TIME ON FOR 1 255 10 0.1
when power is decreased. STEPLESS CTR–PWR DEC Sec
MC20. Time OFF for stepless control TIME OFF FOR 1 255 10 0.1
when power is decreased. STEPLESS CTR–PWR DEC Sec
MC21. Total time nominally needed to move TIME TO MOVE POWER 0 255 10 Sec
from maximum power to minimum FROM MAX-MIN IN STP
power.
MC22. Lock compressors manager: LOCK CP:0=NO 1=LCK 0 2 0
0 = lock compressors disabled; IF OFF 2=LCK IF ON
1 = lock compressor when Dipswitch
OFF or digital input is OFF or lock
compressor setup parameter
enabled;
2 = lock compressor when Dipswitch
OFF or digital input is ON or lock
compressor setup parameter
enabled.
MC23. Maximum capacity for compressor 1 MAX CAPACITY CP1 0 101 100 %
(2) (0= cp1 locked by setup parameter, only (0=LOCKED 101=REST.)
if MC22<>0;
101= cp1 restart (i.e. relay CP open for
60 seconds) ).
Notes
Configuration 6(=5) and 8(=4) are
leaved for compatibility with old sw
version.
MC32. Minimum time on and off for Economizer MIN TIME ON/OFF FOR 0 255 30 Sec
and Liquid Injection ports. ECO-LIQUID INJ PORT
MC33. Compressor capacity (demand) for CP CAPACITY FOR 1 100 100 %
Economizer switch on. ECONOMIZER SWT ON
(used if MC31=1..9)
MC34. Differential compressor capacity DIFF.CP CAPACITY FOR 1 50 10 %
(demand) for Economizer switch off. ECONOMIZER SWT OFF
(used if MC31=1..9)
Notes
This parameter must be set always
<=MC33.
MC35. Value of the Discharge Temperature for VALUE OF DT FOR 0 302 203 °F
liquid injection activation. LIQUID INJECTION
MC36. Differential of the Discharge DIFFERENTIAL OF DT 0 100 9 °F
Temperature for liquid injection FOR LIQUID INJECTION
deactivation.
MC37. Delay time for Auxiliary Alarm DELAY TIME AUXILIARY -300 300 5 sec
(0=no auxiliary alarm) ALARM (0=NO AUX AL)
Notes
If <0 then the alarm is bypass during
Counting Minimum On and the delay
time used is the module of the value.
MC38. String used for description of Auxiliary AUXILIARY ALARM String
Alarm message. STRING 20
Notes
For the right working set always
MC39<=MR02.
MC40. Speed range percentage used for Surge PERC.USED FOR SURGE 0 50 0 %
Speed Limitation function. SPEED LIMIT.(0=NO)
(0=Surge Speed Limitation disabled)
MC41. Power compressor correction used in POWER CP CORRECTION 0 50 10 %
Surge Speed Limitation function. SURGE SPEED LIMIT.
MC42. Equalization Solenoids manager: EQUALIZ.SOL.: 0=NO 0 6 0
0= disabled (NO); 14=CO 25=HE 36=ALW
1= only in Cooling (CO), controlled by
Cp Speed;
2= only in Heating (HE), controlled by
Cp Speed;;
3= always (ALW), controlled by Cp
Speed;
4= only in Cooling (CO), controlled by
IGV opening;
5= only in Heating (HE), controlled by
IGV opening;
6= always (ALW), controlled by IGV
opening.
MC43. Turbocor speed (rpm x 100) used for TCOR SPEED (RPMx100) 0 500 180
Equalization-Solenoid / Load Balance EQUAL-SOL/LBV DEACT.
Valve deactivaction.
(used only when MC42=1,2,3 or
MC46=1,2,3)
MC44. IGV opening used for Equalization- IGV OPENING FOR 1 110 110 %
Solenoid / Load Balance Valve EQUAL-SOL/LBV DEACT.
deactivaction.
(used only when MC42=4,5,6 or
MC46=4,5,6)
MC45. Suction Heater manager: SUCTION HEATER:0=NO 0 3 0
0= disabled (NO); 1=CPON 2=CPOFF 3=ALW
1= ON when Cp ON (CPON);
2= ON when Cp OFF (CPOFF);
3= always ON (ALW).
Notes
Suction heaters are manged only when
MC31<>1..5).
MC46. Load Balance control: LOAD BALANCE: 0=NO 0 6 0
0= disabled (NO); 14=CO 25=HE 36=ALW
1= only in Cooling (CO), controlled by
Cp Speed at cp startup;
2= only in Heating (HE), controlled by
Cp Speed at cp startup;
3= always (ALW), controlled by Cp
Speed at cp startup;
4= only in Cooling (CO), controlled by
IGV opening at cp startup;
5= only in Heating (HE), controlled by
IGV opening at cp startup;
6= always (ALW), controlled by IGV
opening at cp startup.
Note
When MC53 is set =1,2, then it is
required to restart the machine (cicle of
power)!!
MC54. Speed percentage used for compressor SPEED PERC. FOR CP 1 100 70 %
switch on, in hybrid control. SWT ON - HYBRID CTR
(used only when MC02=18,19,20)
MC55. Speed percentage used for compressor SPEED PERC. FOR CP 1 100 30 %
switch off, in hybrid control. SWT OFF - HYBRID CTR
(used only when MC02=18,19,20)
MC56. Minimum time between the exit of a cp MIN TIME CP CM-ON 0 240 60 sec
from CM-ON status and the switch off of EXIT AND CP SWT OFF
a cp, in hybrid control.
(used only when MC02=18,19,20)
MC57. Switch off all the cp when a new cp is SWT OFF ALL CP FOR NO YES NO
inserted in parallel logic and switch on NEW CP INS.-PAR.CTR
capacity is not reached.
(used only when MC02=13,14,17)
MC58. Maximum time used for compressor MAX TIME FOR CP 1 900 300 sec
switch on when demand at 100%, in SWT ON - HYBRID CTR
hybrid control.
(used only when MC02=18,19,20)
MC59. Delay time for compressors switch on DELAY TIME CP ON 15 300 15 sec
after machine starting. AFTER MACHINE START
MC60. Delay time compressor starting after DELAY TIME CP START 0 240 20 sec
fans starting. AFTER FANS START
Notes
Set this parameter =0 to avoid the pre-
ventilation before the start of first
compressor in a circuit.
Notes
This value must be always <= MC12.
MC62. Minimum value of Pressure Ratio MIN PRESSURE RATIO 1.0 2.0 1.0
(1.0 = disable the dynamic setpoint on (1.0=NO DSET DP CTR)
Discharge Pressure Control, see
par.5.4.2.4)
REFRIGERATING CIRCUITS CONTROL GROUP (MRxx)
MR01. Used gas: GAS:0=407 1=22 2=134 0 5 2
0= R407C, 3=404 4=1270 5=1234
1= R22,
2= R134A,
3= R404A,
4= R1270;
5= HFO 1234 ZE.
MR02. Number of automatic reset alarms MAX NUMBER OF 0 20 0
(2) allowed in 90 minutes (0=disabled). AUTORESET ALARMS
Note
The list of automatic reset alarm is
reported at par.5.5.4.
MR03. Delay time before automatic reset of an DELAY TIME BEFORE 0 255 90 sec
(2) alarm allowed in 90 minutes. AUTORESET ALARM
MR04. Value of suction pressure for low SP VALUE OF SP FOR 0.0 290 55 PSI
(2) alarm managed in S10. LOW SP ALARM
MR05. Delay time for suction pressure alarm DELAY TIME FOR 0 240 0 sec
(2) managed in S10 SP ALARM (0=NO)
(0= SP alarm disabled).
MR06. Value of discharge pressure for high DP VALUE OF DP FOR 0 435 377 PSI
(2) alarm managed in S10. HIGH DP ALARM (0=NO)
(0= High DP alarm disabled).
MR07. Temperature value for low suction TEMP. VALUE FOR LOW -40 140 -40 °F
temperature alarm SUCTION TEMP. ALARM
MR08. Value of the Discharge Temperature for VALUE OF DT FOR 0 302 212 °F
High Discharge Temperature alarm. HIGH DT ALARM
MR09. Delay before indication of High DELAY TIME FOR 0 240 0 sec
Discharge Temperature alarm HIGH DT ALARM
(0 = High DT alarm disabled)
MR10. Power compressor correction when low POWER CP CORRECTION 0 20 0 %
pressure limitation is active FOR LP LIMIT. (0=NO)
(0= Low pressure limitation disabled).
MR11. Differential pressure for low pressure DIFFERENTIAL FOR 0 255 30 PSI
limitation. LP LIMITATION
MR12. Value of DP used for Adaptive Control: if VALUE OF DP FOR 0 580 0 PSI
(2) DP > this parameter then the ADAPT. CONTROL(0=NO)
compressor capacity is decreased until
the lower value MR15 (i.e. capacity will
be >= MR15)
(0= Adaptive Control disabled)
MR13. Differential used for Adaptive Control on DIFFERENTIAL FOR 0 255 30 PSI
DP. THE ADAPTIVE CONTROL
MR14. Minimum time used in adaptive control, MIN TIME FOR ADAPT-C 0 255 60 sec
low pressure limitation, motor current LP-LIM MC-LIM UV-LIM
limitation and unit voltage limitation
functions.
Notes
Not set this parameter below the
minimum compressor capacity
(MC09/MC12*100%).
MR16. Power compressor correction when POWER CP CORRECTION 0 20 5 %
adaptive control is active. FOR ADAPT. CONTROL
MR17. Maximum time for Adaptive Control or MAX TIME ADAPT-C LP- 0 250 0 sec
Low Pressure Limitation without cp LIM WITHOUT PWR DEC
capity decreasing: after this time a cp in
the circuit is switched off
(0= function disabled)
Notes
This function is managed only when the
cp are in parallel on 1 or 2 circuits
(MC02>10).
MR18. Value of the Discharge Temperature for VALUE OF DT FOR 0 302 203 °F
Adaptive Control on DT. ADAPT. CTR ON DT
MR19. Differential of the Discharge DIFFERENTIAL OF DT 0 100 0 °F
Temperature for Adaptive Control on FOR ADAPT. CTR ON DT
DT.
(0= Adaptive Control on DT disabled)
MR20. Pump down pressure PUMP DOWN PRESSURE 0.0 145 25 PSI
(2)
MR21. Maximum pump down time MAXIMUM PUMP DOWN 0 240 0 Sec
(2) (0= pump down disabled) TIME(0=NO PUMP DOWN)
Notes
For Turbocor compressors it’s
recommended to disable pump down.
MR22. Number of multiple pump down allowed NR MULTI PUMP DOWN 0 12 0
(2) within 1 hour (0= no multiple pump down IN 1H(0=NO PD-MUL)
allowed).
Notes
For Turbocor compressors it’s
recommended to disable multiple pump
down.
MR23. Fluid Solenoid control FLUID SOLENOID NO YES NO
CONTROL
MR24. Enable the subcooled liquid temperature SUBCOOLED LIQUID NO YES NO
monitoring. TEMP. MONITORING
DISCHARGE PRESS. CONTROL GROUP (MDxx)
MD01. Number of fan per circuit NUMBER OF FAN 1 4 1
PER CIRCUIT
MD02. Enable Proportional Fan Speed Control PROPORTIONAL FAN NO YES NO
SPEED CONTROL
MD03. Set point for Discharge Pressure SET POINT FOR 0 365 150 PSI
(2) control. DP CONTROL
Notes
Used when digital input SETP_DP_SEL
is ON.
Notes
Used when digital input SETP_DP_SEL
is OFF.
MD05. Prop. Band for Discharge Pressure PROP. BAND FOR -290 290 87 PSI
(2) Control. DP CONTROL(<0 LOG-)
Notes
If the value is <0 then the fans are
controlled with negative logic (i.e. fans
speed increase when DP decrease and
vice versa).
MD06. Integral Time for Discharge Pressure INTEGRAL TIME FOR 0 999 0 Sec
(2) Control DP CONTROL
MD07. Enable Fan hours equalization ENABLE FAN HOURS NO YES NO
EQUALISATION
MD08. Max voltage for 100% fan speed MAX VOLTAGE % FOR 0 100 100 %
(i.e. if fan 100% output will be equal to 100% FAN SPEED
MD08).
Notes
Set this parameter always > MD65.
MD09. Forcing fans at max speed during FORCING FANS TO MAX NO YES NO
compressors CM-ON. SPEED IN CM-ON
MD10. Enable PI control on Discharge ENABLE PI-CONTROL NO YES NO
Pressure only when Evaporator Liquid ON DP WHEN ELL<SETP
Level (ELL) is below the setpoint (ME11
or MH19) used in flooded evaporator
control.
(used only when ME02=3).
MD11. Number of ventilating circuits in the unit. NUMBER OF 1 8 8
VENTILATING CIRCUITS
Notes
Ventilating circuit management is
disabled when MD11>=MC01.
MD12. Ventilating circuits associated to VENTILATING CIRCUITS 1 255 1
compressor#1. ASSOCIATED TO CP1
Notes
Binary format is used:
1 = Cp1 on Cv1;
2 = Cp1 on Cv2;
3 = Cp1 on Cv1 and Cv2;
4 = Cp1 on Cv3;
….
128 = Cp1 on Cv8
129 = Cp1 on Cv1 and Cv8
MD13. Ventilating circuits associated to VENTILATING CIRCUITS 1 255 2
compressor#2. ASSOCIATED TO CP2
Notes
Binary format is used:
1 = Cp1 on Cv1;
2 = Cp1 on Cv2;
3 = Cp1 on Cv1 and Cv2;
4 = Cp1 on Cv3;
….
128 = Cp1 on Cv8
129 = Cp1 on Cv1 and Cv8
Notes
Binary format is used:
1 = Cp1 on Cv1;
2 = Cp1 on Cv2;
3 = Cp1 on Cv1 and Cv2;
4 = Cp1 on Cv3;
….
128 = Cp1 on Cv8
129 = Cp1 on Cv1 and Cv8
MD15. Ventilating circuits associated to VENTILATING CIRCUITS 1 255 8
compressor#4. ASSOCIATED TO CP4
Notes
Binary format is used:
1 = Cp1 on Cv1;
2 = Cp1 on Cv2;
3 = Cp1 on Cv1 and Cv2;
4 = Cp1 on Cv3;
….
128 = Cp1 on Cv8
129 = Cp1 on Cv1 and Cv8
MD16. Ventilating circuits associated to VENTILATING CIRCUITS 1 255 16
compressor#5. ASSOCIATED TO CP5
Notes
Binary format is used:
1 = Cp1 on Cv1;
2 = Cp1 on Cv2;
3 = Cp1 on Cv1 and Cv2;
4 = Cp1 on Cv3;
….
128 = Cp1 on Cv8
129 = Cp1 on Cv1 and Cv8
MD17. Ventilating circuits associated to VENTILATING CIRCUITS 1 255 32
compressor#6. ASSOCIATED TO CP6
Notes
Binary format is used:
1 = Cp1 on Cv1;
2 = Cp1 on Cv2;
3 = Cp1 on Cv1 and Cv2;
4 = Cp1 on Cv3;
….
128 = Cp1 on Cv8
129 = Cp1 on Cv1 and Cv8
Notes
Binary format is used:
1 = Cp1 on Cv1;
2 = Cp1 on Cv2;
3 = Cp1 on Cv1 and Cv2;
4 = Cp1 on Cv3;
….
128 = Cp1 on Cv8
129 = Cp1 on Cv1 and Cv8
Notes
Binary format is used:
1 = Cp1 on Cv1;
2 = Cp1 on Cv2;
3 = Cp1 on Cv1 and Cv2;
4 = Cp1 on Cv3;
….
128 = Cp1 on Cv8
129 = Cp1 on Cv1 and Cv8
Notes
Set always MD24<MD23!!
MD25. Max Fan Demand at Start Optimisation. MAX FAN DEMAND AT 1 100 80 %
(used only when MD20=1) START OPTIMISATION
MD26. Max Fan Demand at End Optimisation. MAX FAN DEMAND AT 1 100 40 %
(used only when MD20>0) END OPTIMISATION
Notes
Set always MD26<MD25!!
MD27. Number of fans installed in each circuit. NR OF FANS INSTALLED 1 50 1
IN EACH CIRCUIT
MD28. Fan nominal power, referred to each fan FAN NOMINAL POWER 0.0 30.0 1.0 kW
Warning
Fan speed optimization based on COP
(=0) can be used only when only 1
compressor is used or when the
compressors are in parallel in one
circuit.
MD34. Fan speed limitation: FAN SPEED LIMIT:0=NO 0 2 0
0= disabled; 1=TIME 2=TIME+NL
1= enabled by time period;
2= enabled by time period and noise
level sensor.
MD35. Number of time periods used for Fan NR TIME PERIODS FOR 1 4 2
speed limitation. FAN SPEED LIMIT.
MD36. Start hour of time period #1 for fan START HOUR PERIOD #1 0 23 0 hours
speed limitation FAN SPEED LIMIT.
MD37. Start minutes of time period #1 for fan START MIN. PERIOD #1 0 59 0 min
speed limitation. FAN SPEED LIMIT.
MD38. End hour of time period #1 for fan speed END HOUR PERIOD #1 0 23 3 hours
limitation. FAN SPEED LIMIT.
MD39. End minutes of time period #1 for fan END MIN. PERIOD #1 0 59 59 min
speed limitation. FAN SPEED LIMIT.
MD40. Maximum fan speed in time period #1. MAX FAN SPEED 20 100 100 %
(used only when MD34=1) TIME PERIOD #1
MD41. Maximum noise level in time period #1. MAX NOISE LEVEL 1 130 80 dB
(used only when MD34=2) TIME PERIOD #1
Notes
Set this parameter always < MD60.
MD42. Start hour of time period #2 for fan START HOUR PERIOD #2 0 23 4 hours
speed limitation. FAN SPEED LIMIT.
MD43. Start minutes of time period #2 for fan START MIN. PERIOD #2 0 59 0 min
speed limitation. FAN SPEED LIMIT.
MD44. End hour of time period #2 for fan speed END HOUR PERIOD #2 0 3 7 hours
limitation. FAN SPEED LIMIT.
MD45. End minutes of time period #2 for fan END MIN. PERIOD #2 0 59 59 min
speed limitation. FAN SPEED LIMIT.
MD46. Maximum fan speed in time period #2. MAX FAN SPEED 20 100 100 %
(used only when MD34=1) TIME PERIOD #2
MD47. Maximum noise level in time period #2. MAX NOISE LEVEL 1 130 80 dB
(used only when MD34=2) TIME PERIOD #2
Notes
Set this parameter always < MD60
MD48. Start hour of time period #3 for fan START HOUR PERIOD #3 0 23 0 hours
speed limitation FAN SPEED LIMIT.
Notes
Set this parameter always < MD60
MD54. Start hour of time period #4 for fan START HOUR PERIOD #4 0 23 4 hours
speed limitation FAN SPEED LIMIT.
MD55. Start minutes of time period #4 for fan START MIN. PERIOD #4 0 59 0 min
speed limitation. FAN SPEED LIMIT.
MD56. End hour of time period #4 for fan speed END HOUR PERIOD #4 0 23 7 hours
limitation. FAN SPEED LIMIT.
MD57. End minutes of time period #4 for fan END MIN. PERIOD #4 0 59 59 min
speed limitation. FAN SPEED LIMIT.
MD58. Maximum fan speed in time period #4. MAX FAN SPEED 20 100 100 %
(used only when MD34=1) TIME PERIOD #4
MD59. Maximum noise level in time period #4. MAX NOISE LEVEL 1 130 80 dB
(used only when MD34=2) TIME PERIOD #4
Notes
Set this parameter always < MD60
MD60. Maximum allowed noise level to limit the MAX ALLOWED NOISE 1 130 80 dB
fan speed in fan speed limitation by FAN SPEED LIM. BY NL
Noise Level sensor.
(used only when MD34=2)
MD61. Noise level band for fan speed limitation NOISE LEVEL BAND 0 200 10 dB
by Noise Level sensor. FAN SPEED LIM. BY NL
(used only when MD34=2)
MD62. Max speed increse/decrease used in fan MAX SPEED INC/DEC 1 50 5 %
speed limitation by Noise Level sensor. FAN SPEED LIM. BY NL
(used only when MD34=2)
MD63. Check time for fan speed limitation by CHECK TIME FOR 1 240 60 sec
Noise Level sensor. FAN SPEED LIM. BY NL
(used only when MD34=2)
MD64. Minimum value of max speed used in MIN VAL OF MAX SPEED 1 100 40 %
fan speed limitation by Noise Level FAN SPEED LIM. BY NL
sensor.
(used only when MD34=2)
MD65. Min voltage for 0% fan speed MIN VOLTAGE % FOR 0 100 0 %
(i.e. if fan 0% output will be equal to 0% FAN SPEED
MD65).
Notes
Set this parameter always < MD08.
MD66. Second max voltage for 100% fan speed SECOND MAX VOLTAGE % 0 101 101 %
(i.e. if fan 100% then output will be equal FOR 100% FAN SPEED
to MD66 when digital input MAX2_FAN
is activated).
(101= second max voltage disabled)
Notes
Set this parameter always > MD65.
WARNING
All EEV parameters are critical
ME02. EEV mode selection: EEV MODE:0=SH 12=SHN 0 6 3
0= control on superheat with old 3=EL 4=LN 5=DSH 6=CL
algorithm (SH);
1= control on superheat with new
algorithm (SHN);
2= control on superheat with new
algorithm without “EEV in oscillation”
warning (SHN);
3= control on evaporator liquid level with
new algorithm (i.e. flooded evaporator
selected) (EL);
4= control based on the linear relation
with compressor capacity (LN)
(WARNING: this control is available
only if parallel compressors are not
used (MC02=10)).
5= new algorithm on discharge
superheat without “EEV in oscillation”
warning;
6= control on condenser liquid level with
new algorithm (CL).
Notes
When evaporator liquid level control is
used (ME02=3) or condenser liquid level
control is used (ME02=6) then it’s
required to select NG5DIS/OB1 board
(ME03>0).
ME03. EEV board selection: EEV BOARD: 0=NG5 0 3 0
0 = NG5 (no battery); 1=NG5DIS 2-3=OB1
1 = NG5DIS (no battery);
2 = OB1 (no battery);
3 = OB1 (battery).
ME04. EEV Super Heat set point value EEV SUPER HEAT 0 40 10 °F
SET POINT VALUE
ME05. EEV Proportional Band EEV PROPORTIONAL 0 999 400 °F
BAND
ME06. EEV Integral Time EEV INTEGRAL TIME 0 999 30 Sec
(0= integral effect disabled)
ME07. EEV Derivative Time EEV DERIVATIVE TIME 0 999 0 Sec
(0= derivative effect disabled)
Notes
This parameter is used only when
ME02=0,1,2,5.
ME08. Max operative suction pressure MAX OPERATIVE 0 999 100 PSI
SUCTION PRESSURE
ME09. Max error for EEV enhanced control MAX ERROR FOR EEV 0 10 3 °F
ENHANCED CONTROL
Notes
0100= dynamic update starting value,
101200= static EEV starting value.
ME15. EEV preset value when compressor is al EEV PRESET VALUE 0 100 20 %
max power. WHEN CP AT MAX PWR
Notes
Used only when EEV linear control is
selected (ME02=5).
ME16. EEV preset time after compressor EEV PRESET TIME 0 999 15 sec
(2) switch on. AFTER CP SWITCH ON
Notes
ME16 should be set always < MC05.
ME17. Turbocor minimum speed (rpm x 1000) TUR MIN SPEED(x1000) 0 50 15
required for EEV control activation. FOR EEV CTR ACTIV.
(0= EEV control activated without to wait
Turbocor minimum speed)
ME18. EEV minimum opening. EEV MINIMUM 0 100 0 %
OPENING
ME19. EEV maximum opening. EEV MAXIMUM 0 100 100 %
OPENING
ME20. EEV valve type on circuit 1 EEV1: 0-2=SP 3-5=AL 0 16 0
For details on the valve type selection, 6710-12=DA 891314=CA
see table at par.4.4.1.
Notes
This valve type selection is active if
ME01=2 and:
NG5 Dipswitch “SW1”= Off-On-Off-Off
or OB1 Dipswitch “SW1”= On-Off-On-
Off)
ME21. EEV valve type on circuit 2 EEV2: 0-2=SP 3-5=AL 0 16 0
For details on the valve type selection, 6710-12=DA 891314=CA
see table at par.4.4.1.
Notes
This valve type selection is active if
ME01=2 and:
NG5 Dipswitch “SW1”= Off-On-Off-Off
or OB1 Dipswitch “SW1”= On-Off-On-
Off)
Notes
This valve type selection is active if
ME01=2 and:
NG5 Dipswitch “SW1”= Off-On-Off-Off
or OB1 Dipswitch “SW1”= On-Off-On-
Off)
ME23. EEV valve type on circuit 4 EEV4: 0-2=SP 3-5=AL 0 16 0
For details on the valve type selection, 6710-12=DA 891314=CA
see table at par.4.4.1.
Notes
This valve type selection is active if
ME01=2 and:
NG5 Dipswitch “SW1”= Off-On-Off-Off
or OB1 Dipswitch “SW1”= On-Off-On-
Off)
ME24. EEV valve type on circuit 5 EEV5: 0-2=SP 3-5=AL 0 16 0
For details on the valve type selection, 6710-12=DA 891314=CA
see table at par.4.4.1.
Notes
This valve type selection is active if
ME01=2 and:
NG5 Dipswitch “SW1”= Off-On-Off-Off
or OB1 Dipswitch “SW1”= On-Off-On-
Off)
ME25. EEV valve type on circuit 6 EEV6: 0-2=SP 3-5=AL 0 16 0
For details on the valve type selection, 6710-12=DA 891314=CA
see table at par.4.4.1.
Notes
This valve type selection is active if
ME01=2 and:
NG5 Dipswitch “SW1”= Off-On-Off-Off
or OB1 Dipswitch “SW1”= On-Off-On-
Off)
ME26. EEV valve type on circuit 7 EEV7: 0-2=SP 3-5=AL 0 16 0
For details on the valve type selection, 6710-12=DA 891314=CA
see table at par.4.4.1.
Notes
This valve type selection is active if
ME01=2 and:
NG5 Dipswitch “SW1”= Off-On-Off-Off
or OB1 Dipswitch “SW1”= On-Off-On-
Off)
Notes
This valve type selection is active if
ME01=2 and:
NG5 Dipswitch “SW1”= Off-On-Off-Off
or OB1 Dipswitch “SW1”= On-Off-On-
Off)
Notes
When “EEV extra closing” is activated
then the effective EEV minimum
opening is computed as:
EEVmin= ME18 – (ME47 / N)
(N= nr. of Cp on in the circuit)
ME48. EEV maximum opening decrease when EEV MAX OPEN DECR. 0 50 0 %
“EEV extra closing” is activated IN EEV EXTRA CLOSING
(0= EEV max open decrease disabled)
Notes
When “EEV extra closing” is activated
then the effective EEV maximum
opening is computed as:
EEVmax= ME19 – (ME48 / N)
(N= nr. of Cp on in the circuit)
ME49. Second Evaporator/Condenser Liquid SECOND ELL PROBE NO YES NO
Level probe in the first circuit. IN CIRCUIT#1
ME50. Enable EEV extra opening when a new EEV EXTRA OPENING NO YES NO
compressor starts. WHEN A NEW CP STARTS
Notes
Used only when MC02=13,19.
FREE COOLING CONTROL GROUP (MFxx)
MF01. Free Cooling control: FREE COOL CTR: 0=NO 0 3 0
(2) 0= disabled; 1=F-ON 2=F-OFF 3=ON
1= forced ON;
2= forced OFF;
3= enabled (normal control).
MF02. TFC–TAE required for Free Cooling TFC-TAE REQUIRED FOR -100 100 4 °F
(2) control. FREE COOLING CONTROL
MF03. Differential for Free Cooling control DIFFERENTIAL FOR -100 100 3 °F
(2) FREE COOLING CONTROL
MF04. Set point offset for Free Cooling valve. SETP OFFSET FOR -100 100 8 °F
(2) FREE COOLING VALVE
MF05. Differential for Free Cooling valve DIFFERENTIAL FOR -100 100 4 °F
(2) FREE COOLING VALVE
MF06. Set point offset for FAN control when SETP OFFSET FOR FAN -100 100 4 °F
(2) Free Cooling activated CRT IN FREE COOLING
MF07. Differential for FAN control when Free DIFFERENTIAL FOR FAN -100 100 0 °F
(2) Cooling activated CRT IN FREE COOLING
MF08. Fan speed control cause when Free FAN SPEED CRT CAUSE 0 1 0
(2) Cooling on and one or more IN FC: 0=CP 1=FC
compressors switched on:
0=Fan speed control on discharge
pressure of circuit (i.e. CP priority);
1=Fan speed control on regulation water
temperature (i.e. FC priority).
Notes
This parameter must be set
respecting the condition:
ML04+ML05<=100.
Set ML05=5 to work without LPA
hybrid control (i.e. LPA mode or
COOL mode only).
ML06. Delay time used for Free Cooling with DELAY TIME USED FOR 1 240 20 sec
Liquid Pumps control. F.C. LIQUID PUMP CTR
(used if ML01=YES)
ML07. Cooling percentage for Liquid Pumps COOLING % FOR 1 30 10 %
restart when Free Cooling with Liquid LIQUID PUMP RESTART
Pumps is activated.
(used if ML01=YES)
ML08. Compressor capacity for Liquid Pumps MIN CP CAPACITY FOR 1 100 20 %
restart when Free Cooling with Liquid LIQUID PUMP START
Pumps is deactivated (i.e. cooling
mode).
(used if ML01=YES)
Notes
This value must be always < ML17.
ML19. EEV start increase opening when LPU EEV START INCREASE 0 60 5 %
is fixed on and Free Cooling with Liquid WHEN LPU FIXED ON
Pumps is activated.
(used if ML01=YES)
ML20. EEV maximum opening when LPU is EEV MAX OPENING 1 100 100 %
fixed on and Free Cooling with Liquid WHEN LPU FIXED ON
Pumps is activated.
(used if ML01=YES)
Notes
This value must be always <= ME19.
ML21. FAN speed when LPU is fixed on and FAN SPEED WHEN LPU 0 100 100 %
Free Cooling with Liquid Pumps is FIXED ON (0=LIN.CTR)
activated (0= FAN control with linear
interpolation).
(used if ML01=YES)
ML22. LPD band used for EEV control when LPD BAND FOR EEV CTR 1 250 29 PSI
LPU is fixed on and Free Cooling with WHEN LPU FIXED ON
Liquid Pumps is activated.
(used if ML01=YES)
EVAP SYSTEM CONTROL GROUP (MAxx)
Notes
Defrosting is managed only when
MH01=1.
Notes
Defrosting is managed only when
MH01=1.
MH12. Delay time before start defrosting. DELAY TIME BEFORE 0 240 20 sec
START DEFROSTING
MH13. Timeout for stop defrosting. TIMEOUT FOR STOP 0 105 10 min
DEFROSTING
MH14. Minimum time between 2 defrosting. MINIMUM TIME BETWEEN 0 105 30 min
2 DEFROSTING
MH15. Minimum capacity for compressor MIN CAPACITY FOR CP 1 100 20 %
switch off (i.e Minimum nominal power), SWITCH OFF-HEAT REC.
used in heat recovery mode.
Notes
Used only in heating recovery mode
(MH01=3,4).
MH16. Minimum capacity for compressor MIN CAPACITY FOR CP 1 100 40 %
switch on, used in heat recovery mode. SWITCH ON-HEAT REC.
Notes
Used only in heating recovery mode
(MH01=3,4).
MH17. Capacity for compressor startup, used CAPACITY FOR CP 1 100 50 %
in heat recovery mode. STARTUP - HEAT REC.
Notes
Used only in heating recovery mode
(MH01=3,4).
MH18. Maximum available capacity for each MAX AVAILAB.CAPACITY 1 100 100 %
compressor, used in heat recovery FOR EACH CP-HEAT REC.
mode.
Notes
Used only in heating recovery mode
(MH01=3,4).
MH19. EEV set point value for liquid level EEV SET POINT-LIQUID 0 100 50 %
(2) control if flooded evaporator is selected LEVEL CTR-HEAT REC.
(i.e. ME02=3) and heat recovery mode
is activated (MH01=3,4).
MH20. Enable an ST probe for each cp when ENABLE ST PROBE FOR NO YES NO
machine in heating mode and cp in EACH CP IN HEAT MODE
parallel on 1 or 2 circuits.
(used if MC02>10)
MH21. Second EEV valve in heat pump mode. SECOND EEV VALVE NO YES NO
IN HEAT PUMP MODE
Notes
This option is available only when heat
pump is enabled (MH01=1,2) and the cp
are in parallel on 1 circuit
(MC02=11,13,15)
MH22. Temperature used for “Low RWT TEMP. FOR LOW RWT 0 212 90 °F
Limitation” function in Heating mode. LIMIT – HEATING MODE
MH23. Differential temperature used for “Low DIFF. FOR LOW RWT 0 90 0 °F
RWT Limitation” function in Heating LIMIT-HEATING(0=NO)
mode.
(0=Low RWT Limitation in Heating mode
disabled).
Notes
When evaporator liquid level control is
used (MH24=3) or condenser liquid level
control is used (MH24=6) then it’s
required to select NG5DIS/OB1 board
(ME03>0).
MH25. Nominal Flow Rate of Evaporators in NOMINAL FLOW RATE 1 600 100 mc/h
heating mode. OF EVAP.IN HEAT MODE
(in cubic meter for hours).
MH26. Nominal Flow Rate of Condenser in NOMINAL FLOW RATE 1 600 100 mc/h
heating mode. OF COND.IN HEAT MODE
(in cubic meter for hours).
PUMPS CONTROL GROUP (MPxx)
Notes
Under voltage alarm managed only if
MK01>0.
MK15. Threshold for Over voltage alarm THRESHOLD-OVER 0 500 410 Volt
(0=over voltage alarm disabled) VOLTAGE ALARM (0=NO)
Notes
Over voltage alarm managed only if
MK01>0.
MK16. Differential Voltage for Unit Voltage DIFF.VOLTAGE FOR 0 100 20 Volt
limitation function UNIT VOLT.LIM.(0=NO)
(0 = unit voltage limitation disabled)
Notes
Unit voltage limitation function is
managed only if MK01>0.
MK17. Power compressor correction when Unit POWER CP CORRECTION 0 20 5 %
Voltage limitation is active. FOR UNIT VOLT.LIM.
EVAPORATOR CONTROL GROUP (MVxx)
MV01. Barrel type: BARRELS:0=1 1=2-PAR 0 6 0
0= one barrel; 2=2-SER 3-6=SPLIT
1= two barrels in parallel;
2= two barrels in series;
3= no barrel (SLIT UNIT) – Cp control
by Analog Input;
4= no barrel (SLIT UNIT) – Cp control
by Suction Pressure (SP);
5= no barrel (SLIT UNIT) – Cooling
demand by Analog Input;
6= no barrel (SLIT UNIT) – Cooling
demand by Split Controlled
Temperature (SCT).
MV02. Delay time before indication of Flow DELAY TIME ALARMS: 0 9099 10 Sec
Switch alarm or Hi/Lo Evaporator Water FLOW SWT/PRESS.DROP
drop or Hi/Lo Condenser Water drop.
Notes
If > 99 then °3 and 4° decimal digits are
the bypass time of alarm after machine
switch on. (i.e. MV02=YYXX with XX:
delay time before indication, YY=bypass
time)
Notes
This value is relative to Discharge
Pressure setpoint (MD03 or MD04).
MN03. Differential pressure for Adiabatic Pump DIFF. FOR ADIABATIC 0 145 29 PSI
deactivaction. PUMP DEACTIV.
Notes
This value is relative to Discharge
Pressure setpoint (MD03 or MD04).
MN04. Setpoint for Evap.Condenser Heaters SETP FOR EVAP.COND. -60.0 90.0 32.0 °F
activaction. HEATERS ACTIV.
MN05. Differential for Evap.Condenser Heaters DIFF. FOR EVAP.COND. 0.0 36.0 7.0 °F
deactivaction. HEATERS DEACTIV.
MN06. Condenser Water Pressure option CONDENSER WATER NO YES NO
enabled. PRESSURE ENABLE
MN07. Lower differential pressure for LOW DIFF.PRESSURE 0 250 30 KPa
Condenser Drop alarm. FOR COND.DROP (0=NO)
(0= lower condition disabled)
MN08. Higher differential pressure for HIGH DIFF.PRESSURE 0 250 50 KPa
Condenser Drop alarm. FOR COND.DROP (0=NO)
(0= higher condition disabled)
MN09. Nominal Pressure Drop of Condenser. NOMINAL PRESS.DROP 1 250 60 KPA
OF CONDENSER
MN10. Nominal Flow Rate of Condenser NOMINAL FLOW RATE 1 600 100 mc/h
(in cubic meter for hours). OF CONDENSER
REMOTE MONITORING GROUP (MSxx)
MS01. Remote assistance address REMOTE ASSISTANCE 1 240 1
(2) ADDRESS
MS02. Host protocol selection: HOST PROTOCOL: 0 2 0
0 = PEMS protocol; 0=PE 1=SMS 2=PE-SMS
1 = SMS protocol (S10 -> Modem);
2 = PEMS with SMS protocol
(S10 –> Gateway –> Modem).
Notes
To extract the serial number of inserted
SIM and store it, press <SET> key and
then <MENU> key.
MS09. GSM signal level for low signal alarm. GSM SIGNAL LEVEL FOR 0 31 10
LOW SIGNAL ALARM
MS10. Manufacturer password to disable SIM MANUFACTURER PASSW. 0 999 56
(3,4) NOT READY alarm. SIM NOT READY ALARM
MS11. Service password to disable SIM NOT SERVICE PASSWORD 0 999 56
(2,4) READY alarm. SIM NOT READY ALARM
(if =MS10 then SIM NOT READY alarm
is bypassed)
Notes
1) Parameter showed also in USER SETUP
2) Parameter showed also in SERVICE SETUP
3) If the notification of setup parameters changes is enabled (MM08=YES) then the parameter change is not
notified on ALARM HISTORY and no notification SMS send by SMS protocol.
4) If the notification of setup parameters changes is enabled (MM08=YES) then the new value is not showed on
ALARM HISTORY and on the notification SMS send by SMS protocol.
5) Parameter not saved in EEPROM and not notified on Alarm History (if MM08=YES) when changed.
The second and the third line of the display are on the “LCD Display Description” column of the list
of parameters.
The first line of the display shows the type of setup menu, “SERVICE SETUP” in this case, on the
corner there is the IdCode of the parameter with:
- x = subgroup code
- yy = subgroup index
The fourth line shows the current value of the displayed parameter.
Use the UP/DOWN ARROW keys to scroll all the parameters. To go back the previous menu you
have to press the ESC key.
List parameters in MANUFACTURER SETUP (NOTE: °F = °C x 1.8 + 32; PSI = Bar x 14.5):
Notes
Russian language is available only
using user graphic UG2.
MM03 Temperature Measuring Unit for TEMPERATURE MU SHOW: 0 1 0
visualization: 0=°F 1=°C
0= °F,
1= °C.
MM04 Pressure Measuring Unit for PRESS. MU SHOW: 0=P 0 4 0
visualization: 1=B 2=TEMP 3=PT 4=BT
0=PSI (P),
1=Bar (B);
2=TEMPERATURE (T),
3=PSI/TEMP. (PT),
4=Bar/TEMP. (BT) )
Notes
Pressure/Temperature alternation
(MM04=3,4) is showed in compressors
screen only.
Notes
Units Lead Lag function is enabled if
MH01=0 and MM11=3.
MM16 Number of time blocks scheduling NUMBER OF TIME BLOCK 0 3 0
(0=time block scheduling disabled) SCHEDULING(0=NO)
MM17 Time in hours/10 for starting machine in TIME FOR STARTING 0 239 0 Hours
time block#1 MACHINE IN BLOCK#1 /10
(ex. 80=8h and 0m=0x6m)
(used if MM16>=1).
MM18 Time in hours/10 for stopping machine TIME FOR STOPPING 0 239 1 Hours
in time block#1 MACHINE IN BLOCK#1 /10
(ex. 117=11h and 42m=7x6m)
(used if MM16>=1).
MM19 Time in hours/10 for starting machine in TIME FOR STARTING 0 239 0 Hours
time block#2 MACHINE IN BLOCK#2 /10
(ex. 145=14h and 30m=5x6m)
(used if MM16>=2).
MM20 Time in hours/10 for stopping machine TIME FOR STOPPING 0 239 1 Hours
in time block#2 MACHINE IN BLOCK#2 /10
(ex. 186=18h and 36m=6x6m)
(used if MM16>=2).
MM21 Time in hours/10 for starting machine in TIME FOR STARTING 0 239 0 Hours
time block#3 MACHINE IN BLOCK#3 /10
(ex. 204=20h and 24m=4x6m)
(used if MM16>=3).
MM22 Time in hours/10 for stopping machine TIME FOR STOPPING 0 239 1 Hours
in time block#3 MACHINE IN BLOCK#3 /10
(ex. 238=23h and 48m=8x6m)
(used if MM16>=3).
UNIT-CAPACITY / TEMPERATURE CONTROL GROUP (MTxx)
MT01 Remote Control: REMOTE CONTROL: 0=NO 0 2 0
0=NO; 1=YES 2=YES+LOCAL
1=YES;
2=YES with local control when
communication error with Remote
Controller.
MT02 Cooling value when Remote Control COOLING VALUE REMOTE -1.0 100.0 0.0 %
(5) enabled (-1=chiller locked). CONTROL(-1=LOCKED)
MT03 Demand percentage in Open Loop OPEN LOOP START 0 100 0 %
Control at startup DEMAND (0=DISABLED)
(0= open loop control disabled).
MT04 Upper demand limit value of unit power UPPER DEMAND LIMIT 0 100 100 %
(100= no upper demand limit) VALUE (100=NO)
Notes
Used only when MT38=1,2.
MT05 Maximum demand in emergency mode MAX DEMAND EMERGENCY 0 33 101 %
(101= Emergency mode disabled). MODE (101=DISABLED)
MT06 Temperature controlled: TEMP. CONTROLLED: 0 1 0
0= LWT; 0=LWT 1=RWT
1= RWT.
Notes
This parameter is used in Cooling mode
only (i.e. disabled in heating mode).
MT20 Differential for High Temperature Alarm DIFFERENT. FOR HIGH 1 60 20 °F
TEMPERATURE ALARM
MT21 Delay before temperature alarm DELAY BEFORE 0 109 5 min
(0= High Temperature Alarm bypassed) TEMPERATURE ALARM
COMPRESSORS CONTROL GROUP (MCxx)
MC23 Maximum capacity for compressor 1 MAX CAPACITY CP1 0 101 100 %
(0= cp1 locked by setup parameter, only (0=LOCKED
if MC22<>0; 101=RESTART)
101= cp1 restart (i.e. relay CP open for
60 seconds) ).
Note
The list of automatic reset alarm is
reported at par.5.5.4.
MR03 Delay time before automatic reset of an DELAY TIME BEFORE 0 255 90 sec
alarm allowed in 90 minutes. AUTORESET ALARM
MR04 Value of suction pressure for low SP VALUE OF SP FOR 0.0 290 55 PSI
alarm managed in S10. LOW SP ALARM
MR05 Delay time for suction pressure alarm DELAY TIME FOR 0 240 0 sec
managed in S10. SP ALARM (0=NO)
(0= SP alarm disabled).
MR06 Value of discharge pressure for high DP VALUE OF DP FOR 0 435 377 PSI
alarm managed in S10. HIGH DP ALARM (0=NO)
(0= High DP alarm disabled).
MR12 Value of DP used for Adaptive Control: if VALUE OF DP FOR 0 580 0 PSI
DP > this parameter then the ADAPT. CONTROL(0=NO)
compressor capacity is decreased until
the lower value MR15 (i.e. capacity will
be >= MR15)
(0= Adaptive Control disabled)
MR20 Pump down pressure PUMP DOWN PRESSURE 0.0 145 25 PSI
Notes
For Turbocor compressors it’s
recommended to disable pump down.
MR22 Number of multiple pump down allowed NR MULTI PUMP DOWN 0 12 0
within 1 hour (0= no multiple pump down IN 1H(0=NO PD-MUL)
allowed).
Notes
For Turbocor compressors it’s
recommended to disable multiple pump
down.
DISCHARGE PRESS. CONTROL GROUP (MDxx)
MD03 Set point for Discharge Pressure SET POINT FOR 0 365 150 PSI
control. DP CONTROL
Notes
Used when digital input SETP_DP_SEL
is ON.
MD04 Second Set point for Discharge SET POINT II FOR 0 365 150 PSI
Pressure control. DP CONTROL
Notes
Used when digital input SETP_DP_SEL
is OFF.
MD05 Prop. Band for Discharge Pressure PROP. BAND FOR -290 290 87 PSI
Control. DP CONTROL(<0 LOG-)
Notes
If the value is <0 then the fans are
controlled with negative logic (i.e. fans
speed increase when DP decrease and
vice versa).
MD06 Integral Time for Discharge Pressure INTEGRAL TIME FOR 0 999 0 Sec
Control DP CONTROL
EEV CONTROL GROUP (MExx)
ME11 EEV set point value for liquid level EEV SET POINT FOR 0 100 50 %
control if flooded evaporator is selected LIQUID LEVEL CTR
(i.e. ME02=3).
ME12 EEV Proportional Band used for liquid EEV PROP. BAND FOR 0 999 400 °F
level control if flooded evaporator is LIQUID LEVEL CTR
selected (i.e. ME02=3).
ME13 EEV Integral Time used for liquid level EEV INTEGRAL TIME 0 999 30 Sec
control if flooded evaporator is selected FOR LIQUID LEVEL CTR
(i.e. ME02=3).
ME16 EEV preset time after compressor EEV PRESET TIME 0 999 15 sec
switch on. AFTER CP SWITCH ON
Notes
ME16 should be set always < MC05.
FREE COOLING CONTROL GROUP (MFxx)
MF01 Free Cooling control: FREE COOL CTR: 0=NO 0 3 0
0= disabled; 1=F-ON 2=F-OFF 3=ON
1= forced ON;
2= forced OFF;
3= enabled (normal control).
MF02 TFC–TAE required for Free Cooling TFC-TAE REQUIRED FOR -100 100 4 °F
control. FREE COOLING CONTROL
Notes
1) If the notification of setup parameters changes is enabled (MM08=YES) then the new value is not showed on
ALARM HISTORY and on the notification SMS send by SMS protocol.
2) Parameter not saved in EEPROM and not notified on Alarm History (if MM08=YES) when changed.
After typing the correct password, the display will show the following mask
The second and the third line of the display are on the “LCD Display Description” column of the
following list of parameters.
The first line of the display shows the type of setup menu, “I/O SETUP” in this case, on the corner
there is the IdCode of the parameter.
The fourth line shows the current value of the displayed parameter.
Use the UP/DOWN ARROW keys to scroll all the parameters.
Subgruop Description
Code
IMxx I/O Parameters – Machine Group
I1xx I/O Parameters – Cp/Circuit#1 Group
I2xx I/O Parameters – Cp/Circuit#2 Group
I3xx I/O Parameters – Cp/Circuit#3 Group
I4xx I/O Parameters – Cp/Circuit#4 Group
I5xx I/O Parameters – Cp/Circuit#5 Group
I6xx I/O Parameters – Cp/Circuit#6 Group
B1xx I/O Parameters – S10 Board#1 Group (Master Board)
B2xx I/O Parameters – S10 Board#2 Group (Slave#1 Board)
B3xx I/O Parameters – S10 Board#3 Group (Slave#2 Board)
In the following figure there is the screen of the menu in the case of ALARM presence:
In the following figure there is the screen of the menu in the case of Setup Parameter change
notification:
ALARM HISTORY Axx
dd/mm/yy hh:mm
MOD YXXX: value U
BY:Id-Code
By pressing the UP/DOWN ARROW keys you can screen one at a time the occurred alarms and
their description. To go back to the previous menu you have to press the ESC key.
As the “HW KEY PROGRAMMING” is selected, the manufacturer or service passwords are
requested to get access to this menu.
Warning
HW KEY menu is available only when ETH board is not connected to S10 board (see par. 6.1.1.1).
For details about the use of the HW KEY see chapter 7.1.
After typing the correct password, the display will show the following mask
The second and the third line of the display are on the “LCD Display Description” column of the
following list of parameters.
The first line of the display shows the type of setup menu, “TIMER SETUP” in this case, on the
corner there is the IdCode of the parameter.
The fourth line shows the current value of the displayed parameter.
Use the UP/DOWN ARROW keys to scroll all the parameters. To go back to the previous menu
you have to press the ESC key.
To reset the timer value:
- press SET key;
- press MENU key;
- press SET key.
WARNING
To avoid data lost is raccomanded that following procedure must be executed before a machine
power-down:
o Switch ON the machine by ON/OFF key (only if machine is OFF);
o Switch OFF the machine by ON/OFF key;
o Wait until “SYSTEM OFF” status is showed on the main screen;
o Execute machine power-down.
This procedure allows to save in permanent storage (eeprom) all the timers and counters.
As the TIME AND DATE is selected, the manufacturer or service password is requested to get
access to this menu.
After typing the correct password, the display will show (for example) the following mask:
Cod. Description
INTERFACE Ryy
XXXX
XXXX
CURRENT VALUE
The second and the third line of the display are on the “LCD Display Description” column of the
following list of parameters.
The first line of the display shows the type of setup menu, “INTERFACE” in this case, on the corner
there is the IdCode of the parameter.
The fourth line shows the current value of the displayed parameter.
Use the UP/DOWN ARROW keys to scroll all the parameters. To go back to the previous menu
you have to press the ESC key.
CHECKLIST Ryy
XXXX
XXXX
CURRENT VALUE
The second and the third line of the display are on the “LCD Display Description” column of the
following list of parameters.
The first line of the display shows the type of setup menu, “UNIT CHECK” in this case, on the
corner there is the IdCode of the parameter.
The fourth line shows the current value of the displayed parameter.
Use the UP/DOWN ARROW keys to scroll all the parameters. To go back to the previous menu
you have to press the ESC key.
Notes
1) The actions associated to each unit check are defined by the manufacturer.
Subgroup Description
Code
E01xx Expansion Board#1 Configuration
E02xx Expansion Board#2 Configuration
E03xx Expansion Board#3 Configuration
E04xx Expansion Board#4 Configuration
E05xx Expansion Board#5 Configuration
E06xx Expansion Board#6 Configuration
E07xx Expansion Board#7 Configuration
E08xx Expansion Board#8 Configuration
E09xx Expansion Board#9 Configuration
E10xx Expansion Board#10 (OB1) Configuration
DIxx Digital Inputs Mapping
DOxx Digital Outputs Mapping
AIxx Analog Inputs Mapping
AOxx Analog Outputs Mapping
The value (XXYY) of parameters used for I/O mapping (DIxx, DOxx, AIxx, AOxx) is codified
with following logic:
o XX = Board Index
0: S10
1..9: I/O Expansion Boards #1..9
10: OB1
o YY = Channel Index in the board (see “Channel Index” in the tables of par. 3.3.2)
Examples:
DI07=109 => digital input mapped on digital-input#9 of I/O Expansion#1 board
DO03=15 => digital output mapped on digital-output#15 of S10 board
AI04=1003 => analog input mapped on analog-input#3 of OB1 board
AO04=302 => analog output mapped on analog-output#2 of I/O Expansion#3 board
When a parameter used for I/O mapping (DIxx, DOxx, AIxx, AOxx) is set =0 then none
“physical” channel is assigned to the “logical” channel related to the parameter:
o To Digital Input “logic” channel is assigned the status “ON”;
o To Analog Input “logic” channel is assigned the value 999999.
For the parameters used to specify the actions to do when the communication with a board is
lost (E0x10..E0x12, x=1..9) set the following value:
o 0 to specify that no action must be executed;
o >0 to specify the code of alarm where to copy the actions to do; see the value reported
in “ALARM CODE” column in the table of par. 5.6.1.21.
WARNING
It is recommended to restart the machine (cicle of power) after that at least one of following
parameter is changed. When the I/O mapping is changed, infact, the status of some physical
analog/digital outputs can to remain at the previous state if they are not mapped to a logical I/O.
Following table resume the logic to hide the setup parameters not used.
UNIT LEAD LAG STATUS HEINHEIT SCHALTUNG STATO ROTAZ. UNITA UNITE PERMUTATION ПЕРЕКЛЮЧЕНИЕ БЛОКА
MASTER UNIT:XXXXXXX MASTER HEINH: XXXXXX UNITA MASTER: XXXXXX MAITRE UNITE: XXXXXX ЗАД. БЛОК: XXXXXXX
(XXXXXXX=ON/STANDBY/ (XXXXXX=EIN/STANDBY/ (XXXXXX=ON/STANDBY/ (XXXXXX=ON/STANDBY/ (XXXXXX=ВКЛ./РЕЗЕРВ/
ALARM/OFF) ALARM/AUS) ALLARME/OFF) ALARME/OFF) АВ.СИГ./ВЫКЛ.)
SLAVE UNIT: SLAVE HEINH: UNITA SLAVE: ESCLAV UNITE: XXXXXX ИСП. МОДУЛЬ: XXXXXXX
(XXXXXXX=ON/STANDBY/ (XXXXXX=EIN/STANDBY/ (XXXXXX=ON/STANDBY/ (XXXXXX=ON/STANDBY/ (XXXXXX=ВКЛ./РЕЗЕРВ/
ALARM/FATAL) ALARM/FATAL) ALLARME/FATALE) ALARME/ FATAL) АВ.СИГ./FATAL)
H TO NEXT SWT: 8H UMSCHALTZEIT: 8H TEMPO ROTAZIONE: 8H HEURE DE PERMUT: 8H ВРЕМЯ ПЕРЕКЛЮЧ.: 8Ч
DEMAND: 0 0 0 SOLLW: 0 0 0 DEMAND: 0 0 0 DEMAND: 0 0 0 ТРЕБ.: 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
ACTUAL: 0 0 0 ISTW: 0 0 0 ACTUAL: 0 0 0 ACTIF: 0 0 0 ФАКТ: 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
FREE COOLING: XXXXX F. KUEHLUNG: XXXXX FREE COOLING: XXXXX FREE COOLING: XXXXX ОТКР. ОХЛАЖД.:XXXXX
(XXXXX = ON/OFF/ (XXXXX = EIN/AUS/ (XXXXX = ON/OFF/ (XXXXX = ON/OFF/ (XXXXX = ВКЛ/ВЫК/
F-ON/F-OFF) G-EIN/G-AUS) F-ON/F-OFF) F-ON/F-OFF) H-ВКЛ/H-ВЫК)
YY-PRIORITY TCRT=ZZZ YY-BETRIEB TCRT=ZZZ YY-PRIORIT. TCRT=ZZZ YY-PRIORITE TCRT=ZZZ YY-ПРИОРИТ. TCRT=ZZZ
(YY= CP/FC (YY= VD/FK (YY= CP/FC (YY= CP/FC (YY= KM/FK
ZZZ= RWT/TC) ZZZ= WRT/TC) ZZZ= RWT/TC) ZZZ= TSE/TC) ZZZ= Ts1/TC)
LPU=XXX BPS=XXX LPU=XXX BPS=XXX LPU=XXX BPS=XXX LPU=XXX BPS=XXX LPU=XXX BPS=XXX
(XXX= ON/ OFF/ RDY) (XXX= EIN/ AUS/ RDY) (XXX= ON/ OFF/ RDY) (XXX= ON/ OFF/ RDY) (XXX= ВКЛ/ ВЫК/ RDY)
TFC TAE °F TFC TAE °F TFC TAE °F TFC TAE °F TFC TAE °F
ODT IDT °F ODT IDT °F ODT IDT °F ODT IDT °F ODT IDT °F
VALVE: % FAN: % VENT.: % LUEF: % VALVE: % FAN: % VANNE: % VEN: % КЛАПА: % ВЕН: %
COOL: % FAN: % COOL: % LUEF: % COOL: % FAN: % COOL: % VEN: % ОХЛ: % ВЕН: %
PUMPS AVAILABLE: N PUMPE VORHANDEN: N POMPE DISPONIB.: N POMPES DISPON.: N НАСОС ДОСУТПЕН: N
(N = 0/1/2) (N = 0/1/2) (N = 0/1/2) (N = 0/1/2) (N = 0/1/2)
PUMP1:XXX PUMP2:XXX PUMP1:XXX PUMP2:XXX POMP1:XXX POMP2:XXX POMP1:XXX POMP2:XXX НАС.1:XXX НАС.2:XXX
(XXX= ON/OFF/NO) (XXX= AUS/EIN/NEIN) (XXX= ON/OFF/NO) (XXX= ON/OFF/NON) (XXX= ВЫК./ВК./НЕТ)
RT1 XXXXX RT2 XXXXXH RT1 XXXXX RT2 XXXXXH RT1 XXXXX RT2 XXXXXH RT1 XXXXX RT2 XXXXXH НА1 XXXXX НА2 XXXXXЧ
CHANGEOVER TIME:xxxH UMSCHALTZEIT: xxxH TEMPO ROTAZIONE:xxxH HEURE DE PERMUT.: H ВРЕМЯ ПЕРЕКЛЮЧ.:xxxЧ
IPU=xxx% IPU=xxx% IPU=xxx% IPU=xxx% IPU=xxx%
EVAP. WATER PRESS.#n VERDAMPFERWASSERDR#n PRESS. ACQUA EVAP.#n PRESS. EAU EVAPOR.#n ПАРАМЕТРЫ ХН #n
IWP:xx.x OWP:xx.xKPa IWP:xx.x OWP:xx.xKPa IWP:xx.x OWP:xx.xKPa IWP:xx.x OWP:xx.xKPa Ps1:xx.x Ps2:xx.xкПa
IWP-OWP: xx.xKPa IWP-OWP: xx.xKPa IWP-OWP: xx.xKPa IWP-OWP: xx.xKPa Ps1-Ps2: xxx.x кПа
FLUX: XX.Xmc/h FLUB: XX.Xmc/h PORTATA: XX.Xmc/h FLUX: XX.Xmc/h РАСХОД: XXX.X м3/ч
LPD:xxx HPD:xxx KPa LPD:xxx HPD:xxx KPa LPD:xxx HPD:xxx KPa LPD:xxx HPD:xxx KPa НПД:XXX ВПД:XXX кПа
COND. WATER PRESS. COND. WATER PRESS. PRESS. ACQUA COND. PRESS. EAU CONDENS. ПАРАМЕТРЫ ОХЛ.В.
ICP:xx.x OCP:xx.xKPa ICP:xx.x OCP:xx.xKPa ICP:xx.x OCP:xx.xKPa ICP:xx.x OCP:xx.xKPa Pw1:xx.x Pw2:xx.xкПа
ICP-OCP: xx.xKPa ICP-OCP: xx.xKPa ICP-OCP: xx.xKPa ICP-OCP: xx.xKPa Pw1-Pw2: xxx.x кПа
FLUX: XX.Xmc/h FLUB: XX.Xmc/h PORTATA: XX.Xmc/h FLUX: XX.Xmc/h РАСХОД: XXX.x м3/ч
LPD:xxx HPD:xxx KPa LPD:xxx HPD:xxx KPa LPD:xxx HPD:xxx KPa LPD:xxx HPD:xxx KPa НПД:XXX ВПД:XXX кПа
EVAP. CONDENSER CONDENSATOR VERDAMP. CONDENSATORE EVAP. CONDENSATEUR EVAP. КОНДЕНСАТОР ИСПАРИТ
SET:xx.xPSI APU:XXX SET:xx.xPSI APU:XXX SET:xx.xPSI APU:XXX SET: xx.xPSI APU:XXX SET:xx.xPSI APU:XXX
(XXX = ON/OFF/NO) (XXX = AUS/EIN/NEI) (XXX = ON/OFF/NO) (XXX=ON/OFF/NON) (XXX=ВЫК./ВК./НЕТ)
SET:xx.x°F HEA:XXX SET:xx.x°F HEA:XXX SET:xx.x°F HEA:XXX SET: xx.x°F HEA:XXX SET:xx.x°F HEA:XXX
(XXX = ON/OFF/NO) (XXX = AUS/EIN/NEI) (XXX = ON/OFF/NO) (XXX=ON/OFF/NON) (XXX=ВЫК./ВК./НЕТ)
EVAP SYSTEM: XXX EVAP SYSTEM: XXX EVAP SYSTEM: XXX EVAP SYSTEM: XXX ИСПАРИТ СИСТ: ХХХ
(XXX= ON/OFF) (XXX= AUS/EIN) (XXX= ON/OFF) (XXX= ON/OFF) (XXX= ВЫК./ВК.)
TAE:xx.x°C RH:xx.x% TAE:xx.x°C RH:xx.x% TAE:xx.x°C RH:xx.x% TAE:xx.x°C RH:xx.x% TAE:xx.x°C RH:xx.x%
ES_MOT:YYY ES_MOT:YYY ES_MOT:YYY ES_MOT:YYY ES_MOT:YYY
(YYY= ON/OFF) (YYY= AUS/EIN) (YYY= ON/OFF) (YYY= ON/OFF) (YYY= ВЫК./ВК.)
ES_SPR:XXXXXX ES_SPR:XXXXXX ES_SPR:XXXXXX ES_SPR:XXXXXX ES_SPR:XXXXXX
(X=0,1) (X=0,1) (X=0,1) (X=0,1) (X=0,1)
CHILLER PERFORMANCE CHILLER PERFORMANCE PRESTAZIONI CHILLER CHILLER PERFORMANCE ОСНОВНЫЕ ПАРАМЕТРЫ
COOL CAPACITY:xx.xkW COOL CAPACITY:xx.xkW POTENZA FRIGO:xx.xkW COOL CAPACITY:xx.xkW Qx: xxxкВт
POWER CONS*: xx.xkW POWER CONS*: xx.xkW POTENZA CONS*:xx.xkW POWER CONS*: xx.xkW Nэл*: xx.xкВт
COP*:xx.x COP*:xx.x COP*:xx.x COP*:xx.x КПД*:xx.x
NOISE PERFORMANCE NOISE PERFORMANCE PRESTAZ. ACUSTICHE NOISE PERFORMANCE NOISE PERFORMANCE
NL: xx.x SET: yy.ydB NL: xx.x SET: yy.ydB NL: xx.x SET: yy.ydB NL: xx.x SET: yy.ydB NL: xx.x SET: yy.ydB
AVG:mm.m PEAK:nn.ndB AVG:mm.m PEAK:nn.ndB AVG:mm.m PEAK:nn.ndB AVG:mm.m PEAK:nn.ndB AVG:mm.m PEAK:nn.ndB
MAX FAN SPEED: XXX% MAX FAN SPEED: XXX% VELOC.VENT MAX: XXX% MAX FAN SPEED: XXX% MAX FAN SPEED: XXX%
dd/mm/yy hh:mm A 1 dd/mm/yy hh:mm A 1 dd/mm/yy hh:mm A 1 dd/mm/yy hh:mm A 1 дд/мм/гг чч:мм A 1
DESCRIPTION OF ALARM ALARMBESCHREIBUNG DESCRIZINE ALLARME ALARME DESCRIPTION ОПИСАНИЕ АВАРИЙНОГО
СИГНАЛА
dd/mm/yy hh:mm A 2 dd/mm/yy hh:mm A 2 dd/mm/yy hh:mm A 2 dd/mm/yy hh:mm A 2 дд/мм/гг чч:мм A 2
DESCRIPTION OF ALARM ALARMBESCHREIBUNG DESCRIZINE ALLARME ALARME DESCRIPTION ОПИСАНИЕ АВАРИЙНОГО
СИГНАЛА
dd/mm/yy hh:mm A 3 dd/mm/yy hh:mm A 3 dd/mm/yy hh:mm A 3 dd/mm/yy hh:mm A 3 дд/мм/гг чч:мм A 3
DESCRIPTION OF ALARM ALARMBESCHREIBUNG DESCRIZINE ALLARME ALARME DESCRIPTION ОПИСАНИЕ АВАРИЙНОГО
СИГНАЛА
dd/mm/yy hh:mm A 4 dd/mm/yy hh:mm A 4 dd/mm/yy hh:mm A 4 dd/mm/yy hh:mm A 4 дд/мм/гг чч:мм A 4
DESCRIPTION OF ALARM ALARMBESCHREIBUNG DESCRIZINE ALLARME ALARME DESCRIPTION ОПИСАНИЕ АВАРИЙНОГО
СИГНАЛА
dd/mm/yy hh:mm A 5 dd/mm/yy hh:mm A 5 dd/mm/yy hh:mm A 5 dd/mm/yy hh:mm A 5 дд/мм/гг чч:мм A 5
DESCRIPTION OF ALARM ALARMBESCHREIBUNG DESCRIZINE ALLARME ALARME DESCRIPTION ОПИСАНИЕ АВАРИЙНОГО
СИГНАЛА
dd/mm/yy hh:mm A 6 dd/mm/yy hh:mm A 6 dd/mm/yy hh:mm A 6 dd/mm/yy hh:mm A 6 дд/мм/гг чч:мм A 6
DESCRIPTION OF ALARM ALARMBESCHREIBUNG DESCRIZINE ALLARME ALARME DESCRIPTION ОПИСАНИЕ АВАРИЙНОГО
СИГНАЛА
dd/mm/yy hh:mm A 7 dd/mm/yy hh:mm A 7 dd/mm/yy hh:mm A 7 dd/mm/yy hh:mm A 7 дд/мм/гг чч:мм A 7
DESCRIPTION OF ALARM ALARMBESCHREIBUNG DESCRIZINE ALLARME ALARME DESCRIPTION ОПИСАНИЕ АВАРИЙНОГО
СИГНАЛА
dd/mm/yy hh:mm A 8 dd/mm/yy hh:mm A 8 dd/mm/yy hh:mm A 8 dd/mm/yy hh:mm A 8 дд/мм/гг чч:мм A 8
DESCRIPTION OF ALARM ALARMBESCHREIBUNG DESCRIZINE ALLARME ALARME DESCRIPTION ОПИСАНИЕ АВАРИЙНОГО
СИГНАЛА
dd/mm/yy hh:mm A 9 dd/mm/yy hh:mm A 9 dd/mm/yy hh:mm A 9 dd/mm/yy hh:mm A 9 дд/мм/гг чч:мм A 9
DESCRIPTION OF ALARM ALARMBESCHREIBUNG DESCRIZINE ALLARME ALARME DESCRIPTION ОПИСАНИЕ АВАРИЙНОГО
СИГНАЛА
dd/mm/yy hh:mm A10 dd/mm/yy hh:mm A10 dd/mm/yy hh:mm A10 dd/mm/yy hh:mm A10 дд/мм/гг чч:мм A10
DESCRIPTION OF ALARM ALARMBESCHREIBUNG DESCRIZINE ALLARME ALARME DESCRIPTION ОПИСАНИЕ АВАРИЙНОГО
СИГНАЛА
CPn XXXXXXX EEV:xxx% CPn XXXXXXX EEV:xxx% CPn XXXXXXX EEV:xxx% CPn XXXXXXX EEV:xxx% КМn XXXXXXX ЭРВ:xxx%
(XXXXXXX= (XXXXXXX= (XXXXXXX= (XXXXXXX= (XXXXXXX=
ON/ CM-ON/ EIN/ MZ-EIN/ ON/ CM-ON/ ON/ SQ-DEM/ ВКЛ/ КМ-ВКЛ/
CM-OFF / OFF/ MZ-AUS/ AUF/ CM-OFF/ OFF/ SQ-ARR/ OFF/ КМ-ВЫКЛ/ ВЫКЛ/
ALARM/ LOCKED/ ALARM/ LOCKED/ ALLARME/ LOCKED/ ALARME/ BLOCC./ ТРЕВОГА/ БЛОК./
STANDBY/ FATAL/ STANDBY/ FATAL/ STANDBY/ FATAL/ STANDBY/ FATAL/ ОЖИД./ АВАРИЯ/
PD-OUT/ PD-MUL/ PD-OUT/ PD-MUL/ PD-OUT/ PD-MUL/ PD-OUT/ PD-MUL/ ОТКАЧКА /МН.ОТК./
ADPT-C/ START/ ADPT-C/ START/ ADPT-C/ AVVIO/ ADPT-C/ START/ АДАПТ-К/ СТАРТ/
LP-LIM/ MC-LIM/ SD-LIM/ BS-LIM/ LP-LIM/ MC-LIM/ BP-LIM/ MC-LIM/ Pв-LIM/ ТОК-LIM/
DT-LIM/ PW-LCK/ DT-LIM/ PW-LCK DT-LIM/ PW-LCK / DT-LIM/ PW-LCK/ Tн-LIM/ ПИТ-LCK/
HDP-TCR/ LSP-CAV/ HDP-TCR/ LSP-CAV/ HDP-TCR/ LSP-CAV/ HDP-TCR/ LSP-CAV/ TUR-вPн/ нPв-Тпл/
CUR-SCR/ HDT-INV/ CUR-SCR/ HDT-INV/ CUR-SCR/ HDT-INV/ CUR-SCR/ HDT-INV/ CUR-вып/ HDT-инв/
HW-LIM/ LW-LIM) HW-LIM/ LW-LIM) HW-LIM/ LW-LIM) HW-LIM/ LW-LIM) Ts1-LIM/ LW-LIM)
DT:xx.x DSH:xx.x °F DT:xx.x DSH:xx.x °F DT:xx.x DSH:xx.x °F DT:xx.x DSH:xx.x °F DT:xx.x DSH:xx.x °F
DT: xx.x°F ELL:xx.x% DT: xx.x°F ELL:xx.x% DT: xx.x°F ELL:xx.x% DT: xx.x°F ELL:xx.x% DT: xx.x°F ELL:xx.x%
ST:xx.x TSUP:xx.x °F ST:xx.x TSUP:xx.x °F ST:xx.x TSUP:xx.x °F TA:xx.x SURC:xx.x °F ST:xx.x TSUP xx.x °F
SP:xx.x DP:xx.x PSI SP:xx.x DP:xx.x PSI SP:xx.x DP:xx.x PSI AS:xx.x RE:xx.x PSI SP:xx.x DP:xx.x PSI
DT: xx.x°F ELL:xxx% DT: xx.x°F ELL:xxx% DT: xx.x°F ELL:xxx% DT: xx.x°F ELL:xxx% DT: xx.x°F ELL:xxx%
DT: xx.x DSH: xx.x°F DT: xx.x DSH: xx.x°F DT: xx.x DSH: xx.x°F DT: xx.x DSH: xx.x°F DT: xx.x DSH: xx.x°F
SL:000 xxx% FAN:0000 SL:000 xxx% VEN:0000 SL:000 xxx% VEN:0000 SL:000 xxx% VEN:0000 SL:000 xxx% ВЕН:0000
EH:00 xxx% FAN:0000 EH:00 xxx% FAN:0000 EH:00 xxx% FAN:0000 EH:00 xxx% FAN:0000 EH:00 xxx% ВЕН:0000
XXXA = XXX% OF NOM. XXXA = XXX% VON NEN. XXXA = XXX% DEL NOM. XXXA = XXX% DU NOM. XXXA = XXX% ОТ НОМ.
CPn XXXXXXX IGV:xxx% CPn XXXXXXX IGV:xxx% CPn XXXXXXX IGV:xxx% CPn XXXXXXX IGV:xxx% КМn XXXXXXX НЛА xxx%
Spd:xxxxx Min:xxxxx Spd:xxxxx Min:xxxxx Spd:xxxxx Min:xxxxx Spd:xxxxx Min:xxxxx ОБ. xxxxx МИН xxxxx
Spd:xxxxx Max:xxxxx Spd:xxxxx Max:xxxxx Spd:xxxxx Max:xxxxx Spd:xxxxx Max:xxxxx ОБ. xxxxx МАКС xxxxx
DEM:xx.x ACT:yy.y kW SOL:xx.x IST:yy.y kW RIC:xx.x ATT:yy.y KW DEM:xx.x ACT:yy.y kW ЗАП:xx.x РЕА:yy.yкВт
CAV:xx.x SCR=xx.x°F CAV:xx.x SCR=xx.x°F CAV:xx.x SCR=xx.x°F CAV:xx.x SCR=xx.x°F CAV:xx.x SCR=xx.x°F
CUR:xx.xA IVT=xx.x°F CUR:xx.xA IVT=xx.x°F CUR:xx.xA IVT=xx.x°F CUR:xx.xA IVT=xx.x°F CUR:xx.xA IVT=xx.x°F
CPn XXXXXXX LBV:xxx% CPn XXXXXXX LBV:xxx% CPn XXXXXXX LBV:xxx% CPn XXXXXXX LBV:xxx% КМn XXXXXXX LBV:xxx%
LBSH:xx.x°F LBI:XXX LBSH:xx.x°F LBI:XXX LBSH:xx.x°F LBI:XXX LBSH:xx.x°F LBI:XXX LBSH:xx.x°F LBI:XXX
(XXX = ON/OFF) (XXX = AUS/EIN) (XXX = ON/OFF) (XXX=ON/OFF) (XXX=ВЫК./ВК.)
SLT: xx.x°F SLT: xx.x°F SLT: xx.x°F SLT: xx.x°F SLT: xx.x°F
5.8.3 ALARMS
NO ALARM RECORDING KEINE ALARMAUFZEICH. NESSUN ALLARME PAS D’ALARME RACCOR. НЕТ АВАРИЙ В ПАМЯТИ
CP/CIRCUIT ALARMS
6. MONITORING SYSTEMS
Chiller unit
Chiller RS
controller IS232 PC
232
SB6 with
RS232
OnBoard
cable
For the possible architectures with this solution, refer to the document SP877GEO.
Protocol: MODBUS-RTU
Baud Rate: 9600 bps
Data Bits: 8
Parity: N
Stop Bits: 1
Flow control none
An example:
Request function code : 0x01 (read coil status)
Error message function code: 0x81
CHILLER#1 Modbus GW
(Master Board) COM4 COM1
Modbus
COM2 IS485 (485) (232/485) Supervision
System
COM2
(232)
CHILLER#N PC
(Master Board) with
COM2 IS485 OnBoard
software
Notes
For details on Modbus Gateway configuration see the Sp673pe.doc Project Engineering technical
specific.
Site
GSM and
Chiller unit #1 Telephone net
Chiller Modem
controller IS485 Alarm history
SB2 Trends recording
Modem Real Time RS232
GSM Controllers
PC
configuration
RS232 Remote
Chiller unit #2 Real time graphs monitoring
GATEWAY software
Chiller
controller IS485
SB2
RS485
cable
Chiller unit #8
Chiller
controller IS485
SB2
GSM and
Chiller unit Telephone net
maintenance
Chiller
controller IS232 Modem Alarm
SB6 GSM messages
Mobile
RS232
cable
Site
GSM and
Chiller unit #1 Telephone net
maintenance
Chiller
controller IS485 Alarm
SB2 messages
Mobile
Modem
GSM
RS232
Chiller unit #2
GATEWAY
Chiller
controller IS485 Alarm
SB2 messages
RS485
cable
Chiller unit #8
Chiller
controller IS485
SB2
Machine Cn (n=1..8)
Sw version Compressor index
Global Machine status Detailed Compr. status
[OFF / ON / ALARM / LOCKED] (see par.5.6.1.18.1)
String#1 Chiller Setpoint Actual Capacity
[°F / °C] [%]
String#2 LWT Demand Capacity
[°F / °C] [%]
String#3 RWT SP
[°F / °C] [PSI / BAR]
String#4 Cooling DP
[%] [PSI / BAR]
String#5 Free Cooling status Evaporator Liquid Level
[OFF / F-OFF / ON / F-ON / NA] (if ME02=3,6 or MH24=3,6)
[%]
DT (if ME02<>3,6 and MH24<>3,6)
[°F / °C]
String#6 Free Cooling Valve opening Superheat
[% / NA] [°F / °C]
String#7 Free Cooling Fan Speed EEV opening
[% / NA] [%]
String#8 Number of Pumps On Fan Speed
[0 / 1 / 2] [%]
Other information about SMS protocol are on the following Project Engineering document:
Sp608zam.doc
storing in the HKEY the program and all the setup parameters from the BOARD;
programming the BOARD from a HKEY;
The hardware key may be used to update software and to program several boards in a short time.
In order to do that, it is necessary to store the new software version on the hardware key and then
to program the controllers.
1. Insert the HKEY in the connector called SPI (between the PRG and SLAVE connectors);
2. Press the MENU key;
3. Scroll the menus by the UP/DOWN keys until “HW KEY PROGRAMMING” is displayed and
then press SET key;
4. Enter the required password which is the same of the MANUFACTURER SETUP menu;
5. The next screen will be displayed:
HW KEY PROGRAMMING
Please select the
Board number
1
Select the Board number 1 (master board) by the UP/DOWN keys and then press SET key;
6. The next screen will be displayed:
HW KEY PROGRAMMING#1
Sw BOARD=GEODTUxx.xx
Sw HKEY =GEODTUyy.yy
This screen gives information about the software versions stored into the devices:
The second line displays the software version currently installed on the BOARD;
The third line displays the software version stored into the HKEY.
If an error occurs during HKEY programming (program code), on the third line will be displayed
the string “ERROR PRG”.
HW KEY PROGRAMMING#1
Sw BOARD=GEODTUxx.xx
Sw HKEY =ERROR PRG
If the HKEY has no software stored in it, the next screen will be displayed and only the next
four pages will be accessible.
HW KEY PROGRAMMING#1
Sw BOARD=GEODTUxx.xx
HKEY is NEW
If no HKEY is connected, the next screen will be displayed and it will be impossible to enter in
the next pages.
HW KEY PROGRAMMING#1
Sw BOARD=GEODTUxx.xx
No Comm with HKEY
If the HKEY is not compatible, the next screen will be displayed and only the next four pages
will be accessible.
HW KEY PROGRAMMING#1
Sw BOARD=GEODTUxx.xx
HKEY data not comp.
7. Press the UP ARROW key and the next screen will be displayed.
HW KEY PROGRAMMING#1
Setup HK=GEODTUxx.xx
Chk Setup HK= nnnn
Chk Setup MC= mmmm
If an error occurs during HKEY programming (setup parameter), on the second line will be
displayed the string “ERROR PRG”.
HW KEY PROGRAMMING#1
Setup HK=ERROR PRG
Chk Setup HK= nnnn
Chk Setup MC= mmmm
If the HKEY has no software stored in it, the next screen will be displayed and only the next
three pages will be accessible.
HW KEY PROGRAMMING#1
HKEY is NEW
If the HKEY is not compatible, the next screen will be displayed and only the next three pages
will be accessible.
HW KEY PROGRAMMING#1
HKEY data not comp.
8. Press the UP ARROW key and the next screen will be displayed.
HW KEY PROGRAMMING#1
From BOARD to HKEY
Only Setup Parameter
NO
To store all the setup parameters into the HKEY it is necessary to set “YES”.
When the fourth line shows “NO” again, it will mean the data transfer is finished. The data
transfer can take up to 15 seconds.
9. Press the UP ARROW key and the next screen will be displayed.
HW KEY PROGRAMMING#1
From BOARD to HKEY
Only Program Code
NO
To store only the code of the program into the HKEY it is necessary to set “YES”.
When the fourth line is again “NO”, it will mean that the data transfer is finished. The data
transfer can take up to 30 seconds.
10. Press the UP ARROW key and the next screen will be displayed.
HW KEY PROGRAMMING#1
From BOARD to HKEY
Setup + Program Code
NO
To store all the setup parameters and the program into the HKEY it is necessary to set “YES”.
When the fourth line is again “NO”, it will mean that the data transfer is finished. The data
transfer can take up to 45 seconds.
11. Press the UP ARROW key and the next screen will be displayed.
HW KEY PROGRAMMING#1
From HKEY to BOARD!!
Only Setup Parameter
NO
To store only the setup parameters into the BOARD by the HKEY it is necessary to set “YES”.
The data transfer can take up to 15 seconds.
12. Press the UP ARROW key and the next screen will be displayed.
HW KEY PROGRAMMING#1
From HKEY to BOARD!!
Only Program Code
NO
To store only the code of the program into the BOARD by the HKEY it is necessary to set
“YES”. At the end of the data transfer the microcontroller will reset itself automatically. The data
transfer can take up to 30 seconds.
13. Press the UP ARROW key and the next screen will be displayed.
HW KEY PROGRAMMING#1
From HKEY to BOARD!!
Setup + Program Code
NO
To store all the setup parameters and the program code into the BOARD by the HKEY it is
necessary to set “YES”. At the end of the data transfer the microcontroller will reset itself
automatically. The data transfer can take up to 45 seconds.
REMARK
During the data transfer the HKEY must be inserted and the board must be powered (a loss of
power supply during programming of BOARD may need standard programming from PC).
If during the data transfer from board to HKEY (setup parameter / program code) or from HKEY to
board (only setup parameter) an error occurs, on the screen will be displayed automatically the first
page.
1. Insert the HKEY in the connector called SPI of the slave board to programming;
2. Press the MENU key;
3. Scroll the menus by the UP/DOWN keys until “HW KEY PROGRAMMING” is displayed and
then press SET key;
4. Enter the required password which is the same of the MANUFACTURER SETUP menu;
5. The next screen will be displayed:
HW KEY PROGRAMMING
Please select the
Board number
1
Select the number of slave Board to programming (i.e. 2,3,4) by the UP/DOWN keys and then
press SET key;
HW KEY PROGRAMMING#n
Sw BOARD=GEODTUxx.xx
Sw HKEY =GEODTUyy.yy
This screen gives information about the software versions stored into selected slave board:
On the first line #n is number of the selected board;
The second line displays the software version currently installed on the slave board;
The third line displays the software version stored into the HKEY installed on the slave
board.
If an error occurs during HKEY programming (program code), on the third line will be displayed
the string “ERROR PRG”.
HW KEY PROGRAMMING#n
Sw BOARD=GEODTUxx.xx
Sw HKEY =ERROR PRG
If the HKEY has no software stored in it, the next screen will be displayed and it will be
impossible to enter in the next page.
HW KEY PROGRAMMING#n
Sw BOARD=GEODTUxx.xx
HKEY is NEW
If no HKEY is connected, the next screen will be displayed and it will be impossible to enter in
the next page.
HW KEY PROGRAMMING#n
Sw BOARD=GEODTUxx.xx
No Comm with HKEY
If the HKEY is not compatible, the next screen will be displayed and it will be impossible to enter
in the next page.
HW KEY PROGRAMMING#n
Sw BOARD=GEODTUxx.xx
HKEY data not comp.
7. Press the UP ARROW key and the next screen will be displayed.
HW KEY PROGRAMMING#n
From HKEY to BOARD!!
Only Program Code
NO
To store only the code of the program into the BOARD by the HKEY it is necessary to set
“YES”. At the end of the data transfer the microcontroller will reset itself automatically. The data
transfer can take up to 30 seconds.
8. Repeat the step 1…7 for all the Slave boards used.
9. When all the Slave boards are programmed is raccomanded to restart the machine.
NOTES
A) To update the sw using this modality, following conditions should be satisfied:
- to select board number #2 (slave#1) on the first HKEY screen, the numbers of compressors
selected must be more than 2 (MC01>2);
- to select board number #3 (slave#2) on the first HKEY screen, the numbers of compressors
selected must be more than 4 (MC01>4);
- to select board number #4 (slave#3) on the first HKEY screen, the numbers of compressors
selected must be more than 6 (MC01>6);
- slave board to programming, should be connected via serial line to master board;
- the HKEY already programmed with desired sw, must be insterted on the board that you
want programming (i.e. if you want updating the sw on board#3, then first insert the HKEY
on the board#3 and then, on the HKEY menu, select board number #3);
- after selecting the board number on HKEY menu and confirm with <SET> key, on the next
screen, you can see the vers. sw on BOARD and HKEY (if correctly inserted).
B) It’s raccomanded first update the sw on the slave boards (if present) and finally update the sw
on the master board.
7.2 PROGRAMMING BY PC
Refer to the document SHS10 for details about programming by PC.
8. TESTING FEATURES
Some testing features are embedded in the software in order to allow a manual control of the
board hardware.
To access the test mode and to change the kind of test it is used the dip switches (Ref. S1) on the
NG3 board.
1) RELAY ROTATION
all relay will switch on and off with 1 second delay one after the other;
analog output will swing from 0 to 10 V one after the other;
2) ALL RELAY ON
all digital output relay are energized;
analog output are at 10 V
3) INPUT -> OUTPUT
digital input are copied on relay output (e.g. if A1 input is energized then Relay 1
contact O1C1 will be closed and so on);
4) ANALOG INPUT
The screen shows the values of Analog Input channels;
The values are shown in the following order:
o second row: S1, D1, O1, ST1
o third row: S2, D2, O2, ST2
o fourth row: TAE, RH, TOUT, TIN
5) RTC TEST
The screen shows the actual parameters of Real Time Clock (RTC)
6) HW KEY TEST
The screen displays the information about the communication with HKEY external
module
7) USER TEST
All led are switched on, display shows “8.8.8.” and every pixel of LCD display is black;
8) USER SPECIAL CHARACTERS VISUALIZATION – FIRST PAGE
The special characters are shown in the following order:
o second row: codes 0xA0 … 0xAF
o third row: codes 0xB0 … 0xBF
o fourth row: codes 0xC0 … 0xCF
9) USER SPECIAL CHARACTERS VISUALIZATION – SECOND PAGE
The special characters are shown in the following order:
o second row: codes 0xD0 … 0xDF
o third row: codes 0xE0 … 0xEF
o fourth row: codes 0xF0 … 0xFF
10) MODEM GSM TEST
The screen displays some information about the communication Modem GSM:
o The communication with modem GSM is enabled if MS02=1;
the board will act as a master with address #1, and the user interface is active, but the unit can not
be switched on.
During software test mode all Eeprom parameter can be changed. The analog input values are
shown with no final calibration, so temperatures are measured in ohm (like output of PTC probe)
and pressures are measured in 0-100% from the 4÷20mA of the input range.
9. DEBUGGING FEATURES
Pump is enebled.
Update description of Heat Recovery – Heating Priority and Heat Recovery – Cooling
Priority: now some functions are available also when Heat Recovery is enebled.
Update description of MODBUS COMMUNICATION: update description of datapoint with
pems-address 71 in Read coil status (0x01).
Rev. 3 of 28.01.11 MB – GEODTU02
Update description of setup parameter MR01: added the management of R1234ze gas.
Update description of Liquid Injection logic: added the descriptions related to R1234ze gas.
Rev. 4 of 05.04.11 MB – GEODTU03
Update description of ANALOG INPUT: added new channels used in SPLIT Units.
Update description of ANALOG OUTPUT: added new channels for Load Balance control and
Internal Pumps controlled by Inverter.
Update description of DIGITAL OUTPUT: added new channels for Load Balance control.
Update description of Turbocor connection:
- added new channel STtcor ;
- added new parameter for Turbocor “Fast Start” mode activaction.
Update description of Machine starting: changed wait time from 85 to 15 seconds.
Update description of COP evaluation: function available only when SPLIT Units are disabled.
Added description of SPLIT UNIT.
Added description of Internal Pump Controlled By Inverter.
Added description of LOAD BALANCE control.
Added description of TURBOCOR FAST START mode.
Added description of Fan Speed Optimization.
Added description of EXTC Probe alarm.
Added description of SCT Probe alarm.
Update description of TAE Probe alarm.
Added description of EXT_DEM Probe alarm.
Added setup parameters: MT34..MT37, MC46..MC53, MD20..MD26, MP07..MP15.
Added I/O mapping parameters: AI28..AI31, AO07..AO09, DO44, DO45.
Changed minimum value of MM06 (autorestart time) from 180 to 1 seconds.
Changed maximum value of MS01 (host address) from 48 to 240.
Changed description and logic related to setup parameters: ME01, MF01.
Update description of Main screen.
Update description of Second screen.
Update description of Pumps screen.
Update description of First Compressors screens: added a new note when Fan speed/status
start to blink.
Added description of Third Compressors screens.
Update description of Hide not used setup parameters.
Update description of MULTI LANGUAGE DATA DISPLAY:
- added new screens description;
- update some description in Russian language.
Update description of HARDWARE TEST MODE: added new pages with the visualization of
special characters showed in cirillic user interface.
Rev. 5 of 07.04.11 MB – GEODTU03.01 (or later subversion)
Update description of TURBOCOR FAST START mode.
Update description of Turbocor Faults and Turbocor Fault Status alarm: added a new
bypass condition when Turbocor Fast Start mode is enabled.
Update description of setup parameter MC53.
Rev. 6 of 12.12.11 MB – GEODTU04
Update description of ANALOG INPUT.
Update description of DIGITAL OUTPUT: added new digital output (FC_STS) to replicate the
free cooling status.
Update description of FREE COOLING control: added management of new digital output
(FC_STS) to replicate the free cooling status.
Added description of EEV Algorithm selection in Heating mode.
Update description of EEV Algorithm selection: added new option that allows to select a
different algorithm when Heating mode is activated.
Update description of FLOODED EVAPORATOR management.
Update description of EEV In Oscillation Warning.
Update description of Hide not used setup parameters.
Update description of SMS protocol details.
Added setup parameters: MH24, DO46.
Rev. 7 of 26.01.12 MB – GEODTU05
Update description of Evaporators Water Flow Rate, Heat Pump Mode and Heat Recovery
Mode: when the machine working in heating mode then the nominal flow rate of evaporatos is
specified by setup parameter MH25.
Added setup parameter MH25.
Update description of High Evaporators Drop alarm and Low Evaporators Drop : now the
alarms are checked also when less then 3 compreesors are used (i.e. MC01=1,2).
Update description of Hide not used setup parameters.
Rev. 8 of 01.02.12 MB – GEODTU06
Update description of DIGITAL INPUT: added ULIM_EN channel.
Update description of Upper demand limit on temperature control: added new option that
allows to enable the demand limit only when a digital input is activated.
Added setup parameters: MT38, DI30.
Changed description of setup parameter: MT04.
Update description of MULTI LANGUAGE DATA DISPLAY: changed description of setup
parameter MT04.
Rev. 9 of 08.05.12 MB – GEODTU07
Changed figure in SYSTEM ARCHITECTURE.
Added references in RELATED DOCUMENTS.
Update description of ANALOG INPUT.
Update description of Turbocor connection: now the actual capacity (%) is read in Turbocor
via modbus and not more computed using the actual power (kW).
Update description of Standard Actuator: aligned with sw the description of control logic used
to decrease the capacity.
Update description of Parallel Actuator: this control logic can be used also when the cp are
not in parallel.
Added description of Hybrid Actuator.
Update description of Standard Actuator, Parallel Actuator, True Parallel Actuator: revised
the description considering that setup parameters related to compressors capacity
(MC09..MC12, MH15..MH18) are now in% instead of kW.
Update description of EEV “Like PID” based on Linear Control: changed some description
considering that now the parameters related to compressors capacity are in % instead of kW.
Added description of Fan Speed Optimization – Mode 2.
Update description of COP evaluation:
- the computation of Cooling Capacity is moved in new paragraph COOLING CAPACITY
evaluation;
- the computation of Unit Power Consumption is moved in new paragraph UNIT POWER
CONSUMPTION evaluation.
Added description of PROBES REDUNDANCY management.
Update description of LWT Probe alarm, RWT Probe alarm, ST Probe alarm: added a note
that explain when the compressors are halted if PROBES REDUNDANCY management is
enebaled.
Added description of LWT2 Probe alarm.
Added description of RWT2 Probe alarm.
Added description of ST2 Probe alarm.
Added description of WARNINGS INDICATION BY DIGITAL OUTPUT.
Added description of High Evaporators Drop warning.
Added description of Low Evaporators Drop warning.
Added description of Condenser Water Pressures.
- ModBus-Profibus interfacing.
Update description of MULTI LANGUAGE DATA DISPLAY: