JULY 2018

(TAP HOLE NO.1 MAIN HYDRAULIC PUMP - 160kW)

JINDAL STEEL & POWER LIMITED,ANGUL,ODISHA
 INCOMING FROM MCC-2
INCOMINGFEEDER
FROM MCC
NO.- MUDGUN
11F1 1&4
2R - 3.5C X 300 Sq.mm XLPE AL CABLE
I/C 1
10A, 3P
415/RT3/110/
RT3 V AC, R Y B
PT x1 x2 x1 x2 x1 x2
L1
I>

x1 x2 4 PE
3Ph/3Ph-Y-Y,
-Q1 -Q2 CL:1,50VA M1,MCB
L2 MOTOR PROTECTION VOLTAGE MODULE
x1 x2 MOULDED CASE
CIRCUIT BREAKER ANALOG
-Q3 -Q4 CIRCUIT BREAKER 4-6.3A,3P VOLTMETER
MOTOR PROTECTION MOTOR PROTECTION
L3 400A,3P
I> VSS V
CIRCUIT BREAKER CIRCUIT BREAKER
x1 x2 0-500V
4-6.3A,3P I> 4-6.3A,3P I> x1 AT(4-20mA DC)
2
DUAL O/P
CT7 AT A LCS FIELD AMMETER
0-400A
400/5A,CL-1,15VA
CURRENT TRANSFORMER x2
x1
2 ANALOG
AMMETER (PANEL)
CT1-CT3 ASS A
2 2 400/5A,CL-1,5VA 0-400A
CURRENT TRANSFORMER x2
TR2 TR1 BUSBAR SIZE : 1R x60x10mm - RYB Phase
AUX CONTROL TRANSFORMER CONTROL TRANSFORMER
415/240V AC 415/110V AC
500VA 500VA
C1
2 2 400A
LINE
CONTACTOR
-M2 1 -M3 1
10A,DP 10A,DP 1
MCB MCB -SF1-SF3 JULY 2018
SEMICONDUCTOR C3
FUSE 800A 2
400A
DOL BYPASS
CONTACTOR
M4 M5 M6 M7 M8 M9 M10 M11 M12 UMC100
SS
1 1 1 1 1 1 1 1 1 x1
SOFT STARTER
6A,DP 6A,DP 6A,DP 6A,DP 6A,DP 6A,DP 6A,DP 6A,DP 6A,DP 160KW 2
MCB MCB MCB MCB MCB MCB MCB MCB MCB PSTX370-600-70 CT4-CT6
WITH INBUILT BYPASS 400/5A,CL5P10,10VA
CURRENT TRANSFORMER x2
C2
400A
PANEL

PANEL

PANEL

PANEL

PANEL

PANEL

FOR

SUPPLY FOR
MOTOR
SPACE HEATER

TEMPERATURE SCANNER
CONTROL SUPPLY
SOCKET
COOLING FAN-1

COOLING FAN-2

POWER SUPPLY UNIT

ILLUMINATION LAMP

SPACE HEATER & THERMOSTAT

OUTPUT
CONTACTOR
O/G 1
3+PE
M
3~ APPLICATION : MUDGAN HYDRAULIC PUMP MOTOR
160KW MOTOR
2R - 3.5C X 300 Sq.mm XLPE AL CABLE
JINDAL STEEL & POWER LIMITED,ANGUL,ODISHA
 JULY 2018
(TAP HOLE NO.1 MAIN HYDRAULIC PUMP - 160kW)
JINDAL STEEL & POWER LIMITED,ANGUL,ODISHA
LEGEND NO's :
SL No MCP TAG No's MCP TAG DETAILS MOTOR RATING QUANTITY AREA
01 YN3B424018-GDEA TAPHOLE NO.1 MAIN HYDRAULIC PUMP 160KW 160KW 01 BLAST FURNACE
02 YN3B424018-GDEB TAPHOLE NO.4 MAIN HYDRAULIC PUMP 160KW 160KW 01 BLAST FURNACE
03 YN3B424018-GDEC TAPHOLE NO.2 MAIN HYDRAULIC PUMP 160KW 160KW 01 BLAST FURNACE
04 YN3B424018-GDED TAPHOLE NO.3 MAIN HYDRAULIC PUMP 160KW 160KW 01 BLAST FURNACE
JULY 2018
JINDAL STEEL & POWER LIMITED,ANGUL,ODISHA
 GENERAL NOTES :-
1) PANEL:MANUFACTURED OUT 0F 2MM THICK CRCA SHEET FOR LOAD BEARING MEMEBERS.
18) AMBIENT TEMP : 50 DEG C & RATED PEAK WITHSTAND CURRENT 105kA.
& 1.6 MM THICK SHEET STEEL FOR DOORS & PARTITIONS,ALL FRONT ARE HINGED &
REAR DOORS SHALL BE HINGED COVER DOOR AT ONE SIDE & SCREWED 19) AUX SUPPLY & CONTROL SUPPLY : 110V AC & 240V AC
AT OTHER END , 3MM UNDRILLED CRCA FOR REMOVABLE GLAND PLATE. 20) OPERATING HEIGHT SHALL BE MINIMUM : 300MM ; MAXIMUM : 1900MM.
2) ISMC : 75x40x6MM MS CHANNEL AT THE BOTTOM THROUGH OUT. 21) EARTHING PROVISION SHALL BE PROVIDED FOR ALL ELECTRONIC COMPONENTS.
3) POWDER COATING : A. PAINT SHADE RAL-7035 BOTH INSIDE & OUTSIDE. 22) ALL HINGED DOORS SHALL BE EARTHED WITH A GREEN COLOUR CU WIRE.
B. BOTTOM CHANNEL PAINTED BLACK WITH 60MM MICRON THICK. 23) 6MM KEY LOCK ARRANGEMENT FOR PANEL DOOR.
4) DEGREE OF PROTECTION : IP-52,INDOOR TYPE PROVIDED WITH COOLING FAN & LOUVERS.
5) BUS BARS : E91E AS PER IS-5082-1981 ALUMINIUM , RYB COLOURS HEAT SHRINKABLE PVC SLEEVED & BLACK FOR NEUTRAL .
60X10MM-1 RUN FOR PHASE WORKED OUT AT A CURRENT DENSITY OF 1.0A/SQ.MM.
60X5MM-1 RUN FOR NEUTRAL WORKED OUT AT A CURRENT DENSITY OF 1.0A/SQ.MM.
PHASE TO PHASE CLEARENCE :26MM,PHASE TO EARTH CLEARENCE:19 MM,PHASE TO EARTH & EARTH TO NEUTRAL SHALL BE 19MM
EARTH BUS : 50X6 MM AL WITH BOLTED JOINTS WITH TOOTH SPRING WASHERS FOR GOOD EARTH CONTINUITY EXTENDED ON BOTH SIDES.
1.5 SQ.MM 1100V GRADE BLACK FLEXIBLE CU. WIRE FOR CONTROL CKT. &
2.5 SQ.MM 1100V GRADE R,Y,B COLOURED CU. WIRE FOR CT. CKT.
ALL WIRES USED ARE OF POLYCAB MAKE ONLY.
6) BUS BAR INSULATOR : EPOXY MOULDED POWER MAT MAKE OR FRP SHEET. JULY 2018
7) GASKETS ARE OF NEOPRENE RUBBER BLACK COLOUR.
8) MAIN ISOLATING HANDLE OF MCCB WILL BE PROVIDED WITH DOOR INTERLOCK WITH DEFEAT & PADLOCKING FACILITY IN OFF POSITION.
9) SUITABLE ADJUSTMENT IN COMPONENT LAYOUT CAN BE MADE MANUFACTURING TO HAVE SUITABILITY IN CABLE
TERMINATION AS PER POINT NO. 5 & 8 ABOVE.
10) PVC TROUGH SHALL BE PROVIDED FOR INTERNAL CONTROL CABLING & ROUTING OF FIELD CONTROL CABLING. TROUGH SHALL HAVE
REMOVABLE COVER AVOIDING SHARP BENDS. EACH GROUP SHALL BE ADEQUATLY SUPPORTED ALONG ITS RUN TO PREVENT SAGGING & STRAIN ON THE TERMINATION.
11) ALL POWER CONNECTIONS SHALL BE THROUGH BUSBARS ONLY.
12) DANGER BOARD AN FRONT & REAR SIDES IN ENGLISH,HINDI & LOCAL LANGUAGE.
13) NAME PLATES : ANODISED AL. BLACK COLOUR WITH WHITE LETTER EMBOSSED.
MAIN NAME PLATE LETTER SIZE : 22 MM Min.
LEGEND NAME PLATE LETTER SIZE : 5 MM Min.
14) BUSBAR JOINTS & TAP OFF POINTS WILL BE SHROUDED & BOLTED ( ZINC COATED BOLTS WITH PLAIN & SPRING WASHER WITH LOCKNUTS) .
ANTI-OXIDE GREASE FOR ALL BUS CONNECTIONS .
15) POLLUTION DEGREE 3 AS PER IS-13947.
16) PANEL HEAT LOAD : 700W
17) APPROX WEIGHT OF STAND ALONE SOFT STARTER PANEL: 800Kg's
JINDAL STEEL & POWER LIMITED,ANGUL,ODISHA
 LIFTING LUGS
LEFT VIEW FRONT VIEW REAR VIEW
160KW SOFT STARTER PANEL
16 R Y B H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 H11 H12 H13
L1 L2 L3
COOLING FAN COOLING FAN
RECOMENDED MIN CLEARANCE:
MSS1 MSS2
V
V
A
A
PB1 PB2 PB3 PB4 PB5
FROM WALL:-
FRONT : 1500MM
VSS E-STP ASS
REAR : 1000MM
LOUVERS WITH FAN LOUVERS WITH FAN
SIDE : 1000MM
ALL LOUVERS SHALL BE BACKED WITH M.S WIRE MESH
SOFT STARTER DISPLAY 4 NO OF LIFTING LUGS ARE PROVIDED.
OFF
Q1
DOOR DIMENSIONS MENTIONED.
ON FRONT DOOR SWING : 120 Deg
INCOMER
MCCB ,400A
HEAT SINK ARE CAPABLE OF GETTING RID OF HEAT
IN SOFT STARTER GENERATED BY CURRENT DURING
LOUV ERS WITH MESH
LOUV ERS WITH MESH STARTING OR CONTINUOUS RUNNING
ACCORDING TO ITS STARTING CAPACITY.
JULY 2018
BOTTOM VIEW WITH GLAND PLATE DETAILS
3mm THICK
GLAND PLATE
340X240mm 3mm THICK
GLAND PLATE
500X360mm
3mm THICK
GLAND PLATE
190X240mm
JINDAL STEEL & POWER LIMITED,ANGUL,ODISHA
RIGHT SIDE VIEW INTERNAL VIEW LEFT SIDE VIEW
DLS PL
B Y R Q2-4 M CB
K1 K1A K2 K3 K4 K5 K6
C3 C1 300A
400A 400A
VOLTAGE

PS UMC100
SF1-3
SF1-3
CT1 CT3
CT2
CT4 CT6
CT5
SS
Q1
400A,MCCB
Q1
400A,MCCB
SS
N R Y B
FROM CTTB1 CTTB2
INCOMER C2 300A
400A TO
MOTOR
JULY 2018
EARTH BUS 50 x 6 MM AL
TR1 PT
BOTTOM VIEW WITH GLAND PLATE DETAILS
NOTE: THE CLEARENCE BETWEEN COMPONENTS ARE INDICATING
AND MAY CHANGE MARGINALLY DURING ASSEMBLY.
ALL METERS (ELECTRONIC TYPE) & RELAYS SHALL BE ISOLATED
FROM CUBICLE BODY & AND CONNECTED TO EARTH.
JINDAL STEEL & POWER LIMITED,ANGUL,ODISHA
LEGENDS
SR.NO. TAGS DESCRIPTIONS SR.NO. TAGS DESCRIPTIONS
01 R R PHASE ON INDICATING LAMP (RED) 22 L1 MAIN MCCB ON MODE(RED)
02 Y Y PHASE ON INDICATING LAMP (YELLOW) 23 L2 MAIN MCCB OFF MODE(GREEN)
03 B B PHASE ON INDICATING LAMP (BLUE) 24 L3 MAIN MCCB TRIP MODE(AMBER)
04 H1 MOTOR ON IN SS MODE(RED) 25 SS SOFT STARTER
05 H2 MOTOR ON IN DOL MODE INDICATING LAMP (RED) 26 C1-C3 POWER CONTACTORS
06 H3 MOTOR OFF INDICATING LAMP (GREEN) 27 EMPR UMC-100
07 H4 MOTOR TRIP IN SS MODE INDICATING LAMP (AMBER) 28 CTTB DISCONNECTING TERMINAL BLOCKS
08 H5 MOTOR TRIP IN DOL INDICATING LAMP (AMBER) 29 CT1-CT7 CURRENT TRANSFORMERS
09 A AMMETER 30 TR & PT CONTROL,AUX & POTENTIAL TRANSFORMER
10 V VOLT METER 31 Q2 & Q3 MOTOR PROTECTION CIRCUIT BREAKER
11 ASS AMMETER SELECTOR SWITCH 32 M1-M9 MINIATURE CIRCUIT BREAKER
12 VSS VOLT METER SELECTOR SWITCH 33 K1-K7,K11-13 AUX CONTACTORS
13 PB1 START PUSH BUTTON GREEN 34 SF1-3 SEMI-CONDUCTOR FUSES WITH BASES JULY 2018
14 PB2 STOP PUSH BUTTON RED 35 X.. TERMINAL BLOCKS
15 E-STOP EMERGENCY STOP PUSH BUTTON (RED) 36 PL PANEL ILLUMINATION LAMP
16 MSS1&2 MODE SELECTOR SWITCH 37 CF1 COOLING FAN
17 Q1 INCOMER MOULDED CASE CIRCUIT BREAKER 38 SH & TH SPACE HEATER & THERMOSTAT
18 H6 CONTROL ON IND. LAMP (BLUE) DLS DOOR LIMIT SWITCH
39
19 PB3 DOL TEST PUSH BUTTON (BLUE) 40 PS1 POWER SUPPLY
20 PB4 SS TEST PUSH BUTTON (BLUE) 41 PS UTILITY SOCKET
21 PB5 RESET PUSH BUTTON (YELLOW)
JINDAL STEEL & POWER LIMITED,ANGUL,ODISHA
 JULY 2018
(TAP HOLE NO.1 MAIN HYDRAULIC PUMP - 160kW)
JINDAL STEEL & POWER LIMITED,ANGUL,ODISHA
 400A,415V +/- 10%, 50Hz +/-5%, 3 PHASE, 4 WIRE, 50KA FOR 1 SEC ,1R x60x10mm - RYB Phase /1R x 60 x5mm - N , AL
2R1 2Y1 2R3 2Y3
2 4 6 2 4 6 2 4 6
Q2 Q3 Q3 2 4 6 11 14 21 24 96 98
MPCB MPCB MPCB -Q1
4-6.3A,3P 4-6.3A,3P 4-6.3A,3P
I> I> I> I> I> I> I> I> I> MCCB 12 22 95
MOTOR DUTY /4.1.C /4.5.C
1 3 5 1 3 5 1 3 5
400A,3P I> I> I>
(TM RELEASE) 1 3 5
415/RT3/110/ 2R2 2Y2 2R4 2Y4
PE PE

RT3 V AC,
3Ph/3Ph-Y-Y, CURRENT TRANSFORMER
CL:1,50VA
400/5A.CL-1,5VA
1 3 5
M1 1 2 1 2
CURRENT TRANSFORMER -CT1-CT3
10A,3P TR2 TR1 400/5A.CL-1,15VA
2 4 6
L1
VOLTAGE MODULE

AUX CONTROL CONTROL -CT7

L3

E13
TRANSFORMER TRANSFORMER S2 S1
415/240V AC,500VA 415/110V AC,500VA
E33
3 4 3 4 L2
L2

2R1 2N1 1R1 1N1

S2 S1 S2 S1
L3
L1

E53 1 3 1 3 11
S2 S1
M2 M3 AT
4-20mA DC
2 4 2 4 12 DUAL O/P
10A,DP 10A,DP JULY 2018
TBXP 46 47
x1 MCB 2R2 2N2
MCB 1R2 1N2
R x1 x1
N R Y B x2 x1 H6 H7 CTTB
OFF RY Y x2 x2
RN BLUE BLUE
x2
YN YB
P2 N2
x1 A x2
x1 CTTB
BN BR B LCS AMMETER
x2 0-400A
V1 M10 1 M11 1
M12 M10 1M11 1M12

6.5.C / P2

6.5.C / N2
V2 1 1
E
x1 x2
V 6A,DP
2 2 2 6A,DP
2 2 2
VOLTMETER ASS R Y B
AMMETER SELECTOR
0-500V SWITCH

/
4.5.C /300

4.5.C /301
A A1
240V CONTROL SUPPLY 110V CONTROL SUPPLY x1 x2
DISTRIBUTION TERMINALS A
N DISTRIBUTION TERMINALS
L1 L2 L3
N AMMETER
0-400A
I/C 1 2 3 4
(PANEL)
INCOMING SUPPLY
3PHASE,4WIRE AC MAIN
415V,+/-10%,50Hz +/-5%
FROM MCC - MUDGUN 1 & 4, 2 & 3
JINDAL STEEL & POWER LIMITED,ANGUL,ODISHA
 400A,415V +/- 10%, 50Hz +/- 5%, 3 PHASE, 4 WIRE, 50KA FOR 1 SEC ,1R x60x10mm - RYB Phase , AL
L1
L2
240V UPS. SUPPLY
L3 FROM VOLTAGE MODULE 1.5 C CUSTOMER SCOPE

FROM VOLTAGE MODULE 1.5 C

3R1 3Y1 3B1
C1 1 3 5

UMC.A5 5.4 C

UMC.A7 5.4 C
TBXU 1 TBXU 2
LINE
CONTACTOR 2 4 6
400A 3R2 3Y2 3B2 3R6 3Y6 3B6
M13
6A,DP
MCB
SF1-SF3 402 403
800A C3 1 3 5
SEMI COND.FUSE 3R3 3Y3 3B3
DOL BYPASS PS1
CONTACTOR 2 4 6
240/24V DC
SS,160KW 400A 2.5A
SOFT STARTER 300 325
PSTX370-600-70
0V 24V
CTTB2
D11
A5 A6 A7 A8 A9 A10 A11
Ca Cb DOC DO0 DO1 DO2 DO2 DO2
1L1 B1 3L2 B2 5L3 B3
D31
READY 24V DC JULY 2018
BC 1 3 5 Aux. Supply
MOTOR ON
BUILT IN
BYPASS 2 4 6 FAULT
CONTACTOR D51
Strom: STROM A
-CT4-CT6 S1
S1 S1 UMC100-FBP Adresse: ADRESSE
CURRENT
TRANSFORMER
2T1 4T2 6T3 S2 S2
400/5A.CL.5P10,10VA S2 Profibus
3R5 3Y5 3B5
Prozessor DI0 DI1 DI2 DI3 DI4 DI5
D71
A13 A14 A15 A16 A17 A18
C2 1 3 5
O/P E
CONTACTOR 2 4 6
400A
3R7 3Y7 3B7
O/G 1 2 3
PE POWER CONSUMPTION FOR NUMERICAL RELAY : 10VA
U1 V1 W1 PE
M
M1
3
160KW MUDGUN HYDRAULIC PUMP MOTOR
JINDAL STEEL & POWER LIMITED,ANGUL,ODISHA
 13 13 13
K1 K2 K1A
400 14 14 14 LIST OF H/W SIGNALS EXCHANGE BETWEEN SS
LIST OF SIGNAL EXCHANGE BETWEEN SS PANEL REMOTE LCS
START START START 240V UPS. SUPPLY DRIVES & DCS:
DRIVES & DCS THROUGH PROFIBUS DP:
402
CUSTOMER SCOPE 1. CONTROL SUPPLY ON
1. LOCAL/REMOTE/PANEL SELECTION 23
2. LOCAL/REMOTE/PANEL SELECTION
2. START FROM DCS C1
24 3. NORMAL/TEST SELECTION
3. STOP FROM DCS 4-20mA DC SIGNAL FOR
3 LINE TBXU 3 4 TBXU
MOTOR CURRENT TBX1 1 CONTACTOR 4. SOFTSTARTER/DOL SELECTION
4. EME-STOP FROM DCS
403
(TO DCS) PB5 LCP RESET
SS RESET 4
3 5. EME-STOP FROM LCS
5. SS READY TBX2 2 PE M14
1
TBX 17 18 TBX 401 6A,DP
6. MAIN MCCB ON
6. SS FAULT 404 405
2 4
7. MCCB TRIP (MAIN)
7. SS HEALTHY
1L1 3L2 5L3 25 26 27 29 30 20 21 19 18 16 15 13 14 22 2 1 8. I/P CONTACTOR STATUS
PTC AUX.
9. O/P CONTACTOR STATUS

START
GND

GND
STOP
IN1

IN0
10. DOL CONTACTOR ON
VC
AO

VN

SUPPLY
VP

PT100 100-250V AC
11. START FROM DCS COMMAND
12. MOTOR RUNNING IN DOL/SS JULY 2018
13. SS TRIP / FAULT
SOFT STARTER MODULE-PSTX370-600-70 14. MPR TRIPPED
PROFIBUS PORT
15. ANALOG OUTPUT FOR MOTOR CURRENT
K6 K5 K4 16. SS READY
2T1 4T2 6T3
12 11 10 9 8 7 6 5 4

K6-12

K6-11

K4-6

K4-5
SS TRIP SS RUN
K4-RUN CONTACT
K5-TOP OF RAMP CONTACT
K6-EVENT CONTACT
JINDAL STEEL & POWER LIMITED,ANGUL,ODISHA
 1.3.B/ 300 300
300 300
313A
TBX19 11
1
REMOTE
MSS2 Q1
STOP 14
MCCB
SS MODE A2 DOL MODE ON
TBX20 A1
302
315 317 313 1
TBX7 31 MSS3
305 K5 NORMAL
13 31
LCS E-STOP+STOP
K3 A1
A2 TEST
K3 32
TBX3
21 K6 DOL TRIP
TBX8 SS TRIP 14 SS TRIP 32
313B
22 305A
303 11
306
LCS 316 318 Q1
1 K5 21
MCCB 12
L EMG OFF
MSS1 STOP
DOL TRIP
PANEL 2 22 314
R 306A PANEL LOCAL REMOTE
P 304
MCCB 95
TRIP 307 307 307
96 98 13 13 13 23 63 43 33 53 53
K1A K1 K2 K1A K1 K2
K11 K12 K13
14 14 14 24 64 44 34 54 54 PB3
DOL TEST
13
307A 307B 307C
TBX4 TBX5 TBX6 14 PB4
306B
SS TEST
300A 300B 300C 13 JULY 2018
319
1 TBX15
DCS PERMISSIVE 316A
PB1 FOR LOCAL OPERATION TBX21 14
PANEL 2 TBX16 53
STOP K7
307D
54 START/STOP
PB2 307E FROM PLC
PANEL
START 3 43
K1 C2 11
4 44 TBX22
307F 311
TBX9 53 12
K1A C3 21
LCS START
308 320
54 22
TBX10
310
K2 21 K1 21 C1 31
22 22 32
316B
309 312
321
A1 A1 A1 A1 A1 A1 A1 A1
A1 A1 A1
K11 K12 K13 K6 K1 K7 K1A K2 C3
A2 A2 A2 A2 A2 A2 A2 A2 C2 C1
A2 A2 A2
301
1.3.B/ 301 O/P CONTACTOR LINE CONTACTOR DOL CONTACTOR
301
PANEL LCS REMOTE SS READY LCS START REMOTE START
PANEL START LCS ENABLED TBXP23 TBXP24 7.5.B/
13 14
3.3.C/ 13 14 4.2.B/ 11 12 3.3.C/ 23 24 21 22 4.3.B/
21 22 4.2.B/ 31 32 31 32 5.3.C/
4.4.B/ 21 22 41 42 7.5.C/
4.4.C/ 13 14 4.4.C/ 13 14 4.4.C/ 13 14 4.4.C/ 13 14 3.3.C/ 13 14 4.4.C/ 13 14 3.3.C/ 13 14 7.5.B/ TBXP19 31 32 6.2.C/ 11 12
4.3.C/ 43 44 51 52 5.3.C/
TBXP20 TBXP21 63 64 5.3.C/
5.4.C/ 23 24 5.4.C/ 23 24 5.4.C/ 23 24 5.2.C/ 23 24 4.3.B/ 21 22 21 22 4.3.C/ 23 24 4.2.C/ 53 54 7.1.C/ TBXP17 TBXP22
43 44 TBXP18 43 44 73 74 7.5.B/
33 34 33 34 33 34 31 32 4.4.B/ 43 44 31 32 4.2.C/ 33 34 7.2.C/ TBXP15 6 TBXP16
63 64
7.5.C/ 43 44 43 44 43 44 4.2.C/ 53 54 7.3.C/ 43 7.3.C/ 43 44
43 44 TBXP11 44
TBXP1 TBXP2 7.5.C/ TBXP4 7.5.C/ TBXP6 TBXP8 4.3.C/ 63 64 TBXP12 TBXP13 TBXP14
TBXP3 TBXP5 7.4.C/ 4.4.B/ 53 54
TBXP7 7.4.C/ 73 4.4.B/ 53 54
TBXP9 74
TBXP10
JINDAL STEEL & POWER LIMITED,ANGUL,ODISHA
 1.3.B/ 300
SS TRIP SS RUN
CONTACT DOL TRIP
3.4.B/ K6-11 3.3.B/ K4-5 2.2.C/
23 23 24 / UMC.A5 13 51 63 21 13 13 23 13 43 43
K11 K12 K13 K4 C3 C3 K4 K3 K5 K6 K7 K3 K5
24 24 24 14 52 64 22 14 14 24 14 44 44
3.4.B/ K6-12 3.3.B/ K4-6
2.2.C/
/ UMC.A8 330
31
C3
32
322 323
324 325 326 327 328 329 330A 331 332 333 334 335
21
C2
22
JULY 2018
TBX11 TBX13
LCS LCS
A1 A1 x1 x1 x1 A1 x1 x1 x1 x1 x1 x1
K3 K4 H8 H9 H10 K5 H1 H2 H3 H4 H5 H11
A2 A2 RED x2 RED x2 RED x2 A2 RED x2 RED x2 GREEN x2 AMBER x2 AMBER x2 RED x2
PANEL MODE LOCAL MODE REMOTE MODE MOTOR ON MOTOR ON MOTOR OFF SS TRIP DOL TRIP FEEDER READY TBX12 TBX14
ON ON ON IN SS IN DOL
1.3.B/ 301
SS TRIP/FAULT SS RUN DOL TRIP LOCAL ENABLE MOTOR TRIP
5.2.C/ 13 14 5.3.C/ 13 INDICATION TO LCS INDICATION TO LCS
14 13 14 5.2.C/
4.4.C/ 21 22 5.3.C/ 21 22 21 22 4.4.C/
4.3.C/ 31 32 31 32 31 32 4.2.C/
4.1.C/ 43 44
TBXP27 43 TBXP28 TBXP29 43 44 TBXP30
TBXP25 53 54 TBXP26 44 7.4.B/
7.4.B/ 7.3.B/
7.5.B/ 53 54
JINDAL STEEL & POWER LIMITED,ANGUL,ODISHA
 240V AC P2
AUX. SUPPLY
FROM TRANSFORMER
N2
3 3
1 1
1 3 1 3 1
1 3 3 M8 M9
M4 M5 M7 4 4
2 4 2 4 M6 2 6A,DP 2 6A,DP 2
6A,DP 6A,DP 6A,DP
6A,DP 2 4 4
342
11
336 N2 337 N2 338 N2 339 N2 C1
12
340 343
42
C3
13
44
-TH JULY 2018
11 0-80 Deg'C 14
344
-DLS THEMOSTAT N2
DOOR LIMI 12
SWITCH 341 N2
TBX25
334
240V AC x1
TO MOTOR
x1 L -SOC1 HEATER
15/5A, 230V
1 1 SUPPLY SOCKET -SH x1
x2
PL 240VAC,80W
M M PANEL
-CF -CF PANEL LAMP
SPACE HEATER x2
240VAC 1~ 240VAC 1~ 11 WATT x2 TBX26
45-60 WATT 2 45-60 WATT 2
335
PANEL MOTOR
COOLING FAN COOLING FAN PANEL LAMP SPACE HEATER SPACE HEATER
JINDAL STEEL & POWER LIMITED,ANGUL,ODISHA
 43 43 43 43 73 43 43 63 43
K11 K12 K13 K6 K1 K7 K1A K2 C2
/4.5.B 44 /4.5.B 44 /4.5.B 44 /4.5.B 44 /4.4.B 74 /4.4.B 44 /4.4.B 44 /4.4.B 64 /4.3.B 44
TBXP 1 TBXP 2 TBXP 3 TBXP 4 TBXP 5 TBXP 6 TBXP 7 TBXP 8 TBXP 9 TBXP 10 TBXP 11 TBXP 12 TBXP 13 TBXP 14 TBXP 15 TBXP 16 TBXP 17 TBXP 18
PANEL MODE LCS MODE REMOTE MODE SOFT STARTER PANEL START F/B LCS ENABLED LCS START F/B REMOTE START F/B O/P CONTACTOR ON
READY TO LCS
1 1 22
MSS2 MSS3
31 41 43 13 53 43 43
A2 A2 21 24
C2 C3 C1 C3 K3 K4 K5 A1 A1
/4.3.B 32 /4.2.B 42 /4.3.B 44 /4.2.B 14 /5.5.B 54 /5.5.B 44 /5.4.B 44
TBXP 19 TBXP 20 TBXP 21 TBXP 22 TBXP 23 TBXP 24 TBXP 25 TBXP 26 TBXP 27 TBXP 28 TBXP 29 TBXP 30 TBXP 31 TBXP 32 TBXP 33 TBXP 34 TBXP 35 TBXP 36 TBXP 37 TBXP 38 TBXP 39
MOTOR OFF LINE CONT ON DOL CONT ON SS TRIP/FAULT SS RUN DOL TRIP SS/DOL MODE SELECTION NORMAL/TEST MODE SELECTION MAIN MCCB ON / OFF
JULY 2018
TO DCS
11
M3
/1.3.C 12 K4 C3 LOCAL ENABLE MOTOR TRIP LCS
/5.5.B /4.2.B A INDICATION INDICATION
1 START PB 3 STOP PB 3 RESET PB 3
EMG
TBXP 40 TBXP 41 TBXP 42 TBXP 43 2 4 4 4
STOP
CONTROL SUPPLY MOTOR RUNNING
ON IN DOL/SS
TBXP
TBX TBX TBXP TBX TBX
07 08 44 45 09 10 46 47 11 12 13 14
SOFT STARTER PANEL
JINDAL STEEL & POWER LIMITED,ANGUL,ODISHA
 LCP-TB X-110V AC TB XP TB XP
MOTOR TERMINALS WIRING NO. WIRING NO. WIRING NO.
WIRING NO. 400 1 K11-23 1 C1-13 23
LCP
PANEL MODE DOL CONTACTOR ON
3R7 1 401 2 RESET K11-24 2 C1-14 24
BUS BAR TERMINALS 300 3 K12-23 3 K3-53 25
3Y7 2
FOR O/G LCS MODE SOFT STARTER TRIP/FAULT
3B7 3 300A 4 PANEL/LCS/REMOTE K12-24 4 K3-54 26
MODE
300B 5 K13-23 5 K4-43 27
REMOTE MODE SOFT STARTER RUN
300C 6 K13-24 6 K4-44 28
302 7 K6-73 7 K5-43 29
MAINS TERMINALS SOFT STARTER READY DOL TRIP
303 8 LCS E-STOP+STOP K6-74 8 K5-43 30
WIRING NO.
307F 9 K1-73 9 PANEL START MSS2-1 31 COMMON
L1 1 LCS
FEEDBACK
BUS BAR TERMINALS 310 10 START K1-74 10 MSS2-A1 32 SOFT STARTER MODE SELECTED
L2 2 FOR INCOMING SUPPLY
415V AC,3PAHSE 334 11 K7-43 11 MSS2-A2 33 DOL MODE SELECTED
L3 3 4WIRE,50Hz LCS ENABLE
LCS ENABLED
301 12 INDICATION TO LCS K7-44 12 MSS3-1 34 COMMON
N 4
335 13 K1A-43 13 MSS3-A1 35 NORMAL MODE SELECTED
MOTOR TRIP
INDICATION TO LCS LCS START FEEDBACK
301 14 K1A-44 14 MSS3-A2 36 TEST MODE SELECTED
JULY 2018
307B 15 K2-63 15 REMOTE START Q1-22 37 COMMON
240V UPS TERMINALS DCS PERMISSIVE FOR
FEEDBACK
307E 16 LOCAL OPERATION K2-64 16 Q1-21 38 MAIN MCCB OFF
TBXU
404 17 C2-43 17 Q1-24 39 MAIN MCCB ON
O/P CONTACTOR ON
ANALOG O/P
405 18 C2-44 18 M3-11 40
TO UMC

2.1.C/ 1 CONTROL SUPPLY ON

240V UPS SUPPLY
300 19 C2-31 19 M3-12 41
(BY JSPL)
2.1.C/ 2 MOTOR OFF
REMOTE STOP(DO)
302 20 C2-32 20 42
3.3.C/ 3 MOTOR RUNNING IN DOL/SS
TO SS

307C 21 C1-43 21 43
START/STOP FROM
3.3.C/ 4 LINE CONTACTOR ON
PLC/DCS(DO)
310 22 C1-44 22 44
EMERGENCY STOP TO DCS
45
240V AC TERMINALS
46
** BUSBAR LINKS SHALL BE PROVIDED FOR 250A AND ABOVE TRANSDUCER O/P TO LCS
FOR BOTH INCOMING AND OUTGOING CONNECTIONS 47
** 20% SPARE TERMINALS SHALL BE PROVIDED FOR EACH VOLTAGE GRADE. 6.2.B/ 1
** ALL TERMINALS SHALL BE SCREWLESS PLUGIN TYPE WITH DIFFERENT MOTOR SPACE HEATER
COLOURS FOR EASY IDENTIFICATIONS, ANALOG INPUT 6.2.B/ 2
SHALL BE SEPARATELY IDENTIFIED.
** MINIMUM RATING OF CONTROL TERMINAL SHALL BE 10A.
** TERMINAL BLOCKS SHALL BE PROVIDED WITH MARKING LABELS
& WITH DIFFERENT COLOURS FOR EASY IDENTIFICATIONS.
** TERMINALS OF DIFFERENT VOLTAGE SHOULD BE SEPERATED BY SUITABLE INSULATION MATERIAL
JINDAL STEEL & POWER LIMITED,ANGUL,ODISHA
 JULY 2018
(TAP HOLE NO.1 MAIN HYDRAULIC PUMP - 160kW)
JINDAL STEEL & POWER LIMITED,ANGUL,ODISHA
SL.NO. LEGENDS DESCRIPTION RATING TYPE NO. MAKE QTY REMARK
1 MOULDED CASE CIRCUIT BREAKER 400A,50KA,3P,MOTOR DUTY T5S400 FF 3P PR221 DS-I ABB 1
Q1
2 EXT.ROTARY HANDLE T4-T5 1
3 R INDICATION LAMP-RED 110V AC,LED TYPE L&T/ABB 1
4 Y INDICATION LAMP-YELLOW 110V AC,LED TYPE L&T/ABB 1
5 B INDICATION LAMP-BLUE 110V AC,LED TYPE L&T/ABB 1
6 CTTB CT SHORTING TERMINALS CDTTU ELMEX/CONNECTWELL 16
7 V ANALOG VOLT METER 0-500V ,96X96 MM SIZE S96, ANALOG AE/MECO 1
8 A ANALOG AMMETER 0-400A,96X96 MM SIZE S96, ANALOG AE/MECO 1
9 VSS VOLT METER SELECTOR SWITCH 10A ,7 POSITION KAYCEE / SALZAR 1
10 ASS AMMETER SELECTOR SWITCH 10A KAYCEE / SALZAR 1
11 CT1-CT3 CURRENT TRANSFORMER-RESIN CAST 400/5A,CLASS -1 , 5VA, KAPPA / PRAGATI 3
13 Q2,Q3,Q4 MOTOR PROTECTION CIRCUIT BREAKER 50KA MS116- 4-6.3A, 3P ABB 3
14 SS SOFT STARTER HEAVY DUTY 160KW PSTX370-600-70 ABB 1 JULY 2018
15 UMC MOTOR PROTECTION RELAY 24 V DC UMC100 ABB 1
K3,K5,K6K7, K11
16 CONTROL CONTACTOR COIL 110 V AC N22E WITH AUX CONTACTS ABB 8
K1A,K11,K12,K13
17 K1,K2 ,K4 CONTROL CONTACTOR COIL 110 V AC N40E WITH AUX CONTACTS ABB 3
18 SF1-SF3 SEMI CONDUCTOR FUSE WITH BASE 800A 170M6812D(DIN TYPE) EATON 3
19 C1-C3 POWER CONTACTOR 400A,AC 23A AF400-30 WITH AUX CONTACTS ABB 3
20 PTR POTENTIAL TRANSFORMER 415/rt3/110/rt3, 50VA, CL:1 KAPPA/PRAGATI/INSTRANS 1
21 CT4-CT6 CURRENT TRANSFORMER-RESIN CAST 400/5A,CLASS -5P10 , 10VA KAPPA/PRAGATI/INSTRANS 3
"PRIMARY-415V AC,+/- 10% WITH +/- 2.5 & 5%
22 TR1 CONTROL TRANSFORMER SINGLE PHASE Pri.side 500VA KAPPA/PRAGATI/INSTRANS 1 TAPPINGS AT PRIMARY
SECONDARY-110V AC "
23 CT7 CURRENT TRANSFORMER-RESIN CAST 400/5A,CLASS -1 , 15VA, KAPPA/PRAGATI/INSTRANS 1
24 FA SINGLE PHASE ANALOG AMMETER 0-400A,96X96 MM SIZE S96, ANALOG AE/MECO 1
23 MSS1,MSS2 SELECTOR SWITCH 2POLE,2WAY WITH OFF 2NO+2NC 2P,2W,10A KAYCEE / SALZAR 3
JINDAL STEEL & POWER LIMITED,ANGUL,ODISHA
SL.NO. LEGENDS DESCRIPTION RATING TYPE NO. MAKE QTY REMARKS
24 CF1 COOLING FAN WITH FINGER GARD 6'',230V AC,45-60W(approx) REXNORD 2
25 H1,H8-H12 INDICATION LAMP-RED 110V AC,LED TYPE L&T/ABB 6
26 H2 INDICATION LAMP-RED 110V AC,LED TYPE L&T/ABB 1
27 H4 INDICATION LAMP -AMBER 110V AC,LED TYPE L&T/ABB 1
28 H5,H13 INDICATION LAMP -AMBER 110V AC,LED TYPE L&T/ABB 2
29 PB3,PB4 PUSH BUTTON 1NO,BLUE L&T/ABB 2
30 PB1 PUSH BUTTON 1NO,GREEN L&T/ABB 1
31 PB2 PUSH BUTTON 1NC,RED L&T/ABB 1
32 M MINIATURE CIRCUIT BREAKER(C-CURVE) 10A, 3P & DP ABB 3
33 M4-13 MINIATURE CIRCUIT BREAKER(C-CURVE) 6A, DP ABB 10
34 PL PANEL LAMP 240 AC,11WATT PHILIPS 1
35 PS UTILITY SOCKET 2P+E, 10A,230V AC ANCHOR 1
36 TH THERMOSTAT 30 -85 DEG.CELLS GIRISH 1
37 SH PANEL SPACE HEATER 240V AC, 80W KSI/ENCORE 1
JULY 2018
38 DLS DOOR LIMIT SWITCH 10A BCH 1
39 X..... TERMINALS 4Sq MM ELMEX/CONNECTWELL AS REQD
40 H3 INDICATION LAMP -GREEN 110V AC,LED TYPE L&T/ABB 1
41 PS1 POWER SUPPLY 240VAC / 24VDC , 2.5A ABB 1
42
L&T/ABB
H6 & H7 INDICATION LAMP -BLUE 240V &110V AC,LED TYPE 2
43 PB5 PUSH BUTTON 1NO,YELLOW L&T/ABB 1
44 L1 INDICATION LAMP -RED 110V AC,LED TYPE L&T/ABB 1
45 L2 INDICATION LAMP -GREEN 110V AC,LED TYPE L&T/ABB 1
46 L3 INDICATION LAMP -AMBER 110V AC,LED TYPE L&T/ABB 1
"PRIMARY-415V AC,+/- 10% WITH +/- 2.5 & 5%
47 TR2 AUX CONTROL TRANSFORMER SINGLE PHASE Pri.side 500VA KAPPA/PRAGATI/INSTRANS 1 TAPPINGS AT PRIMARY
SECONDARY-240V AC "
48 AT AMMETER TRANSDUCER 4-20mA, DUAL OUTPUT AE 1
JINDAL STEEL & POWER LIMITED,ANGUL,ODISHA