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Astm D1527 (1999)
Astm D1527 (1999)
1
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D 1527
3.2.2 hydrostatic design stress—the estimated maximum TABLE 1 Outside Diameters and Tolerances for ABS Plastic
tensile stress the material is capable of withstanding continu- Pipe Schedules 40 and 80, in.
ously with a high degree of certainty that failure of the pipe
Tolerances
will not occur. This stress is circumferential when internal
hydrostatic water pressure is applied. For Max and Min Diameter (Out-
of-Roundness)
3.2.3 pressure rating (PR)—the estimated maximum water Average
Nominal
Outside For Average Schedule 40 Schedule 40
pressure the pipe is capable of withstanding continuously with Pipe Size
Diameter sizes 31⁄2 in. and sizes 3 in. and
Diameter
a high degree of certainty that failure of the pipe will not occur. over, Schedule less, Schedule
3.2.4 relation between dimensions, hydrostatic design 80 sizes 8 in. 80 sizes 6 in.
and over and less
stress, and pressure rating—the following expression is used
⁄
18 0.405 60.004 60.015 60.008
in this specification to relate dimensions, hydrostatic design ⁄
14 0.540 60.004 60.015 60.008
stress, and pressure rating: 3⁄8 0.675 60.004 60.015 60.008
1⁄2 0.840 60.004 60.015 60.008
2 S/P5 ~ DO /t! –1 (1) 3⁄4 1.050 60.004 60.015 60.010
1 1.315 60.005 60.015 60.010
where: 11⁄4 1.660 60.005 60.015 60.012
S 5 hydrostatic design stress, psi (or MPa), 11⁄2 1.900 60.006 60.030 60.012
P 5 pressure rating, psi (or MPa), 2 2.375 60.006 60.030 60.012
21⁄2 2.875 60.007 60.030 60.015
DO 5 average outside diameter, in. (or mm), and 3 3.500 60.008 60.030 60.015
t 5 minimum wall thickness, in. (or mm). 31⁄2 4.000 60.008 60.050 60.015
4 4.500 60.009 60.050 60.015
5 5.563 60.010 60.050 60.030
3.2.5 standard thermoplastic pipe materials designation 6 6.625 60.011 60.050 60.035
code—the pipe materials designation code shall consist of the 8 8.625 60.015 60.075 60.045
abbreviation ABS for the type of plastic, followed by the 10 10.750 60.015 60.075 60.050
12 12.750 60.015 60.075 60.060
ASTM type and grade (see Table X1.1) and the hydrostatic
design stress in units of 100 psi with any decimal figures
dropped. When the design stress code contains less than two TABLE 2 Wall Thicknesses and Tolerances for ABS Plastic Pipe
figures, a cipher shall be used before the number. Thus a Schedules 40 and 80, in.
complete material code shall consist of three letters and four
Wall ThicknessA
figures for ABS plastic pipe materials (see 6.3). Nominal
Pipe Schedule 40 Schedule 80
4. Pipe Classification Size
Min Tolerance Min Tolerance
4.1 General—This specification covers ABS pipe, produced ⁄
18 0.068 +0.020 0.095 +0.020
1⁄4 0.088 +0.020 0.119 +0.020
by single extrusion or simultaneous multiple coextrusion from 3⁄8 0.091 +0.020 0.126 +0.020
three ABS plastic pipe materials in Schedule 40 and 80 sizes. 1⁄2 0.109 +0.020 0.147 +0.020
Pipe produced by simultaneous multiple coextrusion shall be 3⁄4 0.113 +0.020 0.154 +0.020
1 0.133 +0.020 0.179 +0.021
classified “CoeX.” 11⁄4 0.140 +0.020 0.191 +0.023
11⁄2 0.145 +0.020 0.200 +0.024
5. Requirements 2 0.154 +0.020 0.218 +0.026
21⁄2 0.203 +0.024 0.276 +0.033
5.1 Workmanship—The pipe shall be homogeneous 3 0.216 +0.026 0.300 +0.036
throughout and free of visible cracks, holes, foreign inclusions, 31⁄2 0.226 +0.027 0.318 +0.038
or other defects. The pipe shall be as uniform as commercially 4 0.237 +0.028 0.337 +0.040
5 0.258 +0.031 0.375 +0.045
practicable in color, opacity, density, and other physical prop- 6 0.280 +0.034 0.432 +0.052
erties. 8 0.322 +0.039 0.500 +0.060
5.2 Dimensions and Tolerances: 10 0.365 +0.044 0.593 +0.071
12 0.406 +0.049 0.687 +0.082
5.2.1 Outside Diameters—The outside diameters and toler-
A
The minimum is the lowest wall thickness of the pipe at any cross section. The
ances shall be as shown in Table 1 when measured in maximum permitted wall thickness, at any cross section, is the minimum wall
accordance with 7.4 and 7.4.1. thickness plus the stated tolerance. All tolerances are on the plus side of the
5.2.2 Wall Thickness—The wall thicknesses and tolerances minimum requirement.
shall be as shown in Table 2 when measured in accordance
with 7.4 and 7.4.2. uniform, it shall not be possible to separate any two layers with
5.2.3 Thickness of Outer Layer—For pipe produced by a probe or point of a knife blade so that the layers separate
simultaneous multiple coextrusion, that is, pipe containing two clearly at any point, nor shall separation of bond occur,
or more concentric layers, the outer layer shall be at least 0.020 between layers, during testing performed under the require-
in. (0.50 mm) thick. ments of this specification.
5.2.4 Wall Thickness Range—The wall thickness range shall 5.4 Sustained Pressure—The pipe shall not fail, balloon,
be within 12 % when measured in accordance with 7.4 and burst, or weep as defined in Test Method D 1598 at the test
7.4.3. pressures given in Table 3 and Table 4 when tested in
5.3 Bond—For pipe produced by simultaneous multiple accordance with 7.5.
coextrusion, the bond between the layers shall be strong and 5.5 Burst Pressure—The minimum burst pressures for ABS
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D 1527
TABLE 3 Sustained Pressure Test-Conditions for Water at 73°F TABLE 4 Sustained Pressure Test Conditions for Water at 73°F
(23°C) for ABS Plastic Pipe, Schedule 40 (23°C) for ABS Plastic Pipe, Schedule 80
plastic pipe shall be as given in Table 5 and Table 6, when 6.4 Compound—The ABS plastic extrusion compound shall
determined in accordance with 7.6. meet the requirements of ABS Classes 42222, 20643, or 30444
as described in Specification D 3965. For pipe produced by
6. Materials
simultaneous multiple coextrusion, all layers shall be of the
6.1 General—ABS plastics used to make pipe meeting the same formulation.
requirements of this specification are categorized by means of 6.5 Rework Material—The manufacturers shall use only
two criteria, namely (1) short-term strength tests and (2) their own clean rework pipe material and the pipe produced
long-term strength tests. shall meet all the requirements of this specification.
6.2 Basic Materials—This specification covers ABS pipe
made from three ABS plastics as defined in Specification 7. Test Methods
D 3965, in which the requirements are based on short-term 7.1 Conditioning—Condition the test specimens at 73 6
tests. These are ABS Classes 42222, 20643, and 30444. 3.6°F (23 6 2°C) and 50 6 5 % relative humidity for not less
6.3 Hydrostatic Design Stresses—This specification covers than 40 h prior to test in accordance with Procedure A of
ABS pipe made from three ABS plastics as defined by four Practice D 618 for those tests where conditioning is required.
hydrostatic design stresses developed on the basis of long-term 7.2 Test Conditions— Conduct test in the Standard Labora-
tests (see X1.3). tory Atmosphere of 23 6 2°C and 50 6 5 % relative humidity,
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D 1527
TABLE 5 Burst Pressure Requirements for Water at 73°F (23°C) TABLE 6 Burst Pressure Requirements for Water at 73°F (23°C)
for ABS Plastic Pipe, Schedule 40 for ABS Plastic Pipe, Schedule 80
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D 1527
The wall thickness range shall not exceed 12 % for any cross the pipe in such a manner that they remain legible (easily read)
section measured. after installation and inspection.
7.5 Sustained Pressure Test— Select the test specimens at 9.2 Content of Marking—Marking on the pipe shall include
random. Test individually with water at the internal pressures the following, spaced at intervals of not more than 5 ft (1.5 m).
given in Table 3 and Table 4, six specimens of pipe, each 9.2.1 Nominal pipe size (for example, 2 in).
specimen at least ten times the nominal diameter in length, but
9.2.2 Type of plastic pipe material in accordance with the
not less than 10 in. (250 mm) or more than 3 ft (1 m) between
end closures and bearing the permanent marking on the pipe. designation code prescribed in 3.2.4 (for example, ABS1210).
Maintain the specimens at the pressure indicated for a period of 9.2.3 Schedule 40 or 80, whichever is applicable, and the
1000 h. Hold the pressure as closely as possible, but within6 pressure rating in pounds per square inch for water at 73°F
10 psi (0.07 MPa). Condition the specimens at the test (23°C), shown as the number followed by psi (for example,
temperature of 23°C to within 62°C. Test in accordance with 125 psi). When the indicated pressure rating is lower than that
Test Method D 1598, except maintain the pressure at the values calculated in accordance with 3.2.4 (see Appendix), this shall
given in Table 3 and Table 4 for 1000 h. Evidence of failure of be indicated by placing a star after the pressure rating.
the pipe shall be as defined in Test Method D 1598. 9.2.4 This designation “ASTM D 1527,” with which the
7.6 Burst Pressure— Determine the minimum burst pres- pipe complies.
sure with at least five specimens in accordance with Test 9.2.5 Manufacturer’s name (or trade mark) and code (Note
Method D 1599. The time of testing each specimen shall be 1).
between 60 and 70 s. 9.2.6 Pipe intended for the transport of potable water shall
8. Retest and Rejection also include the seal or mark of the laboratory making the
evaluation for this purpose, spaced at intervals specified by the
8.1 If the results of any test(s) do not meet the requirements laboratory.
of this specification, the test(s) shall be conducted again only
9.2.7 Pipe produced by simultaneous multiple coextrusion
by agreement between the purchaser and the seller. Under such
shall be marked “CoeX” in accordance with 4.1.
agreement, minimum requirements shall not be lowered,
changed, or modified, nor shall specification limits be changed.
10. Quality Assurance
If upon retest, failure occurs, the quantity of product repre-
sented by the test(s) does not meet the requirements of this 10.1 When the product is marked with this designation,
specification. D 1527, the manufacturer affirms that the product was manu-
factured, inspected, sampled, and tested in accordance with this
9. Marking specification and has been found to meet the requirements of
9.1 Quality of Marking— The markings shall be applied to this specification.
SUPPLEMENTARY REQUIREMENTS
GOVERNMENT/MILITARY PROCUREMENT
These requirements apply only to Federal/Military procurement, not domestic sales or transfers.
S1. Responsibility for Inspection—Unless otherwise speci- S2.1 Packaging—Unless otherwise specified in the con-
fied in the contract or purchase order, the producer is respon- tract, the materials shall be packaged in accordance with the
sible for the performance of all inspection and test require- supplier’s standard practice in a manner ensuring arrival at
ments specified herein. The producer may use his own or any destination in satisfactory condition and which will be accept-
other suitable facilities for the performance of the inspection able to the carrier at lowest rates. Containers and packing shall
and test requirements specified herein, unless the purchaser comply with Uniform Freight Classification rules or National
disapproves. The purchaser shall have the right to perform any Motor Freight Classification rules.
of the inspections and tests set forth in this specification where
such inspections are deemed necessary to ensure that material S2.2 Marking—Marking for shipment shall be in accor-
conforms to prescribed requirements. dance with Fed. Std. No. 123 for civil agencies and MIL-STD-
129 for military agencies.
NOTE S1—In U.S. Federal contracts, the contractor is responsible for
inspection NOTE S2—The inclusion of U.S. Government procurement require-
S2. Packaging and Marking for U.S. Government Procure- ments should not be construed as an indication that the U.S. Government
ment: uses or endorses the products described in this document.
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D 1527
ADDITIONAL SUPPLEMENTARY REQUIREMENTS
This requirement applies whenever a Regulatory Authority or user calls for product to be used to
convey or to be in contact with potable water.
S3. Potable Water Requirement—Products intended for the health effects portion of Standard No. 14 by an acceptable
contact with potable water shall be evaluated, tested, and certifying organization when required by the regulatory author-
certified for conformance with ANSI/NSF Standard No. 61 or ity having jurisdiction.
APPENDIX
(Nonmandatory Information)
X1.1 The hydrostatic design stresses recommended by the X1.2.4 Type 1, Grade 3, with a hydrostatic design stress of
Plastics Pipe Institute are used to pressure rate ABS plastic 1600 psi (11.0 MPa) for water at 73°F (23°C), designated as
pipe. These hydrostatic design stresses are 800 psi (5.5 ABS1316.
MPa),1000 psi (6.9 MPa), 1250 psi (8.6 MPa), and 1600 psi X1.3 Information regarding the method of test and other
(11.0 MPa) for water at 73°F (23°C). These hydrostatic design criteria used in developing these hydrostatic design stresses
stresses apply only to pipe meeting all the requirements of this may be obtained from the Plastics Pipe Institute, a division of
specification. The Society of the Plastics Industry, 355 Lexington Ave., New
York, NY 10017 (Note X1.1). These hydrostatic design stresses
X1.2 Four ABS pipe materials are included based on the
may not be suitable for materials that show a wide departure
requirements of Specification D 3965 and the PPI-
from a straight-line plot of log stress versus log time to failure.
recommended hydrostatic design stresses as follows: (see
All the data available to date on ABS pipe materials made in
Table X1.1)
the United States exhibit a straight-line plot under these
X1.2.1 Type 1, Grade 2, with a hydrostatic design stress of plotting conditions.
800 psi (5.5 MPa) for water at 73°F (23°C), designated as
ABS1208. NOTE X1.1—Refer also to Test Method D 2837.
X1.2.2 Type 1, Grade 2, with a hydrostatic design stress of X1.4 The pipe is rated for use with water at 73°F (23°C) at
1000 psi (6.9 MPa) for water at 73°F (23°C), designated as the maximum internal pressures shown in Table X1.2 and
ABS1210. Table X1.3. Lower pressure ratings than those calculated in
X1.2.3 Type 2, Grade 1, with a hydrostatic design stress of accordance with 3.2.4 may be recommended, at the option of
1250 psi (8.6 MPa) for water at 73°F (23°C), designated as the pipe manufacturer, in which case the SDR shall be included
ABS2112. in the marking. Experience of the industry indicates that ABS
plastic pipe meeting the requirements of this standard gives
TABLE X1.1 Type and Grade Designations
satisfactory service under normal conditions for a long period
at these pressure ratings. The sustained pressure requirements
Cell 1 Cell 2 Cell 3 Cell 4 Cell 5 Material (5.4) are related to these ratings through the slopes of the
Designation strength-time plots of these materials in pipe form.
2 0 2 1 1 Type 1, Grade 1 X1.5 The hydrostatic design stresses recommended by the
4 2 2 2 2 Type 1, Grade 2
2 0 6 4 3 Type 1, Grade 3 Plastics Pipe Institute are based on tests made in pipe varying
3 0 4 4 4 Type 2, Grade 1 in size from 1⁄2to 2 in.
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D 1527
TABLE X1.2 Water Pressure Ratings at 73°F (23°C) for Schedule
40 ABS Plastic Pipe
Inch-pound Units
Pressure Ratings, psiA
Nominal Pipe
Size, in. ABS ABS ABS ABS
1208B 1210B 1316B 2112B
⁄
18 320 400 650 500
⁄
14 310 390 620 490
⁄
38 250 310 500 390
1⁄2 240 300 480 370
3⁄4 190 240 390 300
1 180 220 360 280
11⁄4 150 180 290 230
11⁄2 130 170 260 210
2 110 140 220 170
21⁄2 120 150 240 190
3 100 130 210 160
31⁄2 90 120 190 150
4 90 110 180 140
5 80 100 160 120
6 70 90 140 110
8 60 80 120 100
10 60 70 110 90
12 50 70 110 80
SI Units
Pressure Ratings, MPaA
Nominal Pipe
Size, in. ABS ABS ABS ABS
1208B 1210B 1316B 2112B
⁄
18 2.21 2.76 4.48 3.45
⁄
14 2.14 2.69 4.27 3.38
3⁄8 1.72 2.14 3.45 2.69
1⁄2 1.65 2.07 3.31 2.55
3⁄4 1.31 1.65 2.69 2.07
1 1.24 1.52 2.48 1.93
11⁄4 1.03 1.24 2.00 1.59
11⁄2 0.90 1.17 1.79 1.45
2 0.76 0.97 1.52 1.17
21⁄2 0.83 1.03 1.65 1.31
3 0.69 0.90 1.45 1.10
31⁄2 0.62 0.83 1.31 1.03
4 0.62 0.76 1.24 0.97
5 0.55 0.69 1.10 0.83
6 0.48 0.62 0.97 0.76
8 0.41 0.55 0.83 0.69
10 0.41 0.48 0.76 0.62
12 0.34 0.48 0.76 0.55
A
These pressure ratings are for unthreaded pipe. The industry does not
recommend threading ABS plastic pipe in Schedule 40 dimensions. All pressure
ratings are calculated from hydrostatic design stresses based on test data
obtained in tests made on 1⁄2 to 2-in. pipe.
B
See 3.2.4 and Appendix for code designation.
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TABLE X1.3 Water Pressure Ratings at 73°F (23°C) for Schedule 80 ABS Plastic Pipe
Inch-PoundUnits
Pressure Ratings, psi
Nominal
Pipe Size, ABS1208 ABS1210 ABS1316 ABS2112
in.
Unthreaded Threaded Unthreaded Threaded Unthreaded Threaded Unthreaded Threaded
⁄
18 ... ... ... ... 980 490 ... ...
1⁄4 ... ... ... ... 900 450 ... ...
3⁄8 ... ... ... ... 730 370 ... ...
1⁄2 340 170 420 210 680 340 530 260
3⁄4 280 140 340 170 550 280 430 210
1 250 130 320 160 500 250 390 200
11⁄4 210 100 260 130 420 210 330 160
11⁄2 190 90 240 120 380 190 290 150
2 160 80 200 100 320 160 250 130
21⁄2 170 80 210 110 340 170 270 130
3 150 70 190 90 300 150 230 120
31⁄2 140 70 170 90 280 140 220 110
4 130 60 160 80 260 130 200 100
5 120 60 140 70 230 120 180 90
6 110 60 140 70 220 110 170 90
8 100 50 120 60 200 100 150 80
10 90 50 120 60 190 90 150 70
12 90 50 110 60 180 90 140 70
SI Units
Pressure Ratings, MPa
Nominal Pipe
ABS1208 ABS1210 ABS1316 ABS2112
Size, in.
Unthreaded Threaded Unthreaded Threaded Unthreaded Threaded Unthreaded Threaded
⁄
18 ... ... ... ... 6.76 3.38 ... ...
1⁄4 ... ... ... ... 6.21 3.10 ... ...
3⁄8 ... ... ... ... 5.03 2.51 ... ...
1⁄2 2.34 1.17 2.90 1.45 4.69 2.34 3.65 1.82
3⁄4 1.93 0.97 2.34 1.17 3.79 1.90 2.96 1.48
1 1.72 0.86 2.21 1.10 3.45 1.72 2.69 1.34
11⁄4 1.45 0.72 1.79 0.90 2.90 1.45 2.28 1.14
11⁄2 1.31 0.65 1.65 0.83 2.62 1.31 2.00 1.00
2 1.10 0.55 1.38 0.69 2.21 1.10 1.72 0.86
21⁄2 1.17 0.58 1.45 0.72 2.34 1.17 1.86 0.93
3 1.03 0.52 1.31 0.65 2.07 1.03 1.59 0.80
31⁄2 0.97 0.48 1.17 0.58 1.93 0.97 1.52 0.76
4 0.90 0.45 1.10 0.55 1.79 0.90 1.38 0.69
5 0.83 0.41 0.97 0.48 1.59 0.80 1.24 0.62
6 0.76 0.38 0.97 0.48 1.52 0.76 1.17 0.58
8 0.69 0.34 0.83 0.41 1.38 0.69 1.03 0.52
10 0.62 0.31 0.83 0.41 1.31 0.65 1.03 0.52
12 0.62 0.31 0.76 0.38 1.24 0.62 0.97 0.48
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