Industrial Watertube Boilers Features and Specifications

Section C
INDUSTRIAL WATERTUBE BOILERS
CONTENTS
FEATURES AND BENEFITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4
Boilers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5
Flue Gas Recirculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5
PRODUCT OFFERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
Standard Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6
Optional Equipment (Partial Listing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7
DIMENSIONS AND RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7
EMISSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-32
ENGINEERING DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-34
Steam Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-34
Lower Drum (Mud Drum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-34
Drum Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-35
Furnace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-35
Convection Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-37
Casing and Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-39
Structural Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-41
Burner/Controls Information (A, BR, CN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-41
Flame Safeguard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-41
Burner/Controls Information (CT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-44
Flame Safeguard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-45
Boiler Room Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-46
Breeching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-47
SAMPLE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-55
ILLUSTRATIONS
Figure C-1. Model D Dimensions - Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-16
Figure C-2. Models DL and DLD Dimensions - Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-18
Figure C-3. Model DLDH Dimensions - Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-20
Figure C-4. Model DFE Dimensions - Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-22
Figure C-5. Model DW Dimensions - Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-24
Figure C-6. Model DLW Dimensions - Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-26
Figure C-7. General “A” Burner Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-28
C-1
Industrial Watertube Boilers
Figure C-8. General “BR” Burner Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-29
Figure C-9. General “CN” Burner Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-30
Figure C-10 General “CT” Burner Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-31
Figure C-11. Drum Internals and Steam Purifiers for 1, 3, and 7 ppm Solids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-36
Figure C-12. Drum Internals and Separator for 99.5% Dry Steam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-36
Figure C-13. D Series Boiler Tube Cut-Away . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-37
Figure C-14. Convection Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-38
Figure C-15. D Series Boiler Enclosure Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-39
Figure C-16. Series Skid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-40
Figure C-17. Support Drum in Skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-40
Figure C-18. Forced FGR System, Industrial Watertube Boiler (A, BR, CB Burners) . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-44
Figure C-19. Induced FGR System, Industrial Watertube Boiler (CT Burner) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-47
Figure C-20. Recommended Pier Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-48
Figure C-21. Right Hand Boiler Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-48
Figure C-22. Left Hand Boiler Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-48
Figure C-23. RH and LH Boiler Arrangement With Separate Stacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-49
Figure C-24. LH and RH Boiler Arrangement With Common Stack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-49
Figure C-25. Two-Boiler Arrangement With Separate Stacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-50
Figure C-26. Breeching, Top Outlet Transition Piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-51
Figure C-27. Breeching, Gas Outlet Transition (Direct to Stack) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-52
Figure C-28. Breeching, Gas Outlet Transition (Connection to horizontal breeching) . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-53
TABLES
Table C-1. Industrial Watertube Steam Boiler Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Table C-2. Standard Trim (Model D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table C-3. Standard Trim (Models DL and DLD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table C-4. Standard Trim (Model DLDH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table C-5. Standard Trim (Model DFE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Table C-6. 300 psig Steel Trim (Model D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Table C-7. 300 psig Steel Trim (Models DL and DLD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Table C-8. 300 psig Steel Trim (Model DLDH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Table C-9. 300 psig Steel Trim (Model DFE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Table C-10. Industrial Watertube Emission Data - Natural Gas (A, B, CN Burners) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Table C-11. Industrial Watertube Emission Data - No. 2 Oil (A, BR, CN Burner) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Table C-12. Industrial Watertube Emission Data - Heavy Oils (A, BR, CN Burners) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Table C-13. Industrial Watertube Emission Data - Natural Gas (CT Burner) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Table C-14. Industrial Watertube Emission Data - No. 2 Oil (CT Burner) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Table C-15. Industrial Watertube Emission Data - Heavy Oils (CT Burner) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Table C-16. Heating Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Table C-17. Maximum Heat Output (Hot Water) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Table C-18. Maximum Heat Output (Steam). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Table C-19. Burner Data (Model A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table C-20. Burner Data (Model BR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table C-21. Burner Data (Model CN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table C-22. Standard Offering (A, BR, and CN Burners) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Table C-23. Burner Data (Model CT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Table C-24. Standard Offering (Model CT Burner). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Table C-25. Industrial Watertube Boiler Stack Size Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
C-2
This section contains information on the Cleaver-Brooks “D” Series Industrial Watertube Boiler product line. The “D” Series is
named after its design. Tubes are assembled between the steam drum and mud drum forming the furnace in the shape of a D, which
provides maximum circulation and high steam quality. The “D” Series consists of five Models: D, DL, DLD, DLDH and DFE. The
models differ according to the size of their steam and mud drums, the height and width of the boiler, and capacities.
Cleaver-Brooks Industrial Watertube Boilers range from 10,000 to 150,000 lbs/hr steam. Design pressure to 1000 psig. Super heat
temperature to 750 °F. High temperature hot water boilers range from 13.4 MMBtu/hr to 62.5 MMBtu/hr output. Model designa-
tions for the high temperature hot water boilers are DW and DLW.
C-3
FEATURES AND BENEFITS 10 Gauge Double Casing:
The following features and benefits apply to Cleaver-Brooks • Provides static zone to prevent flue gas entrapment and acid-
Industrial Watertube Boiler Products. corroding of the casing.
• Allows higher furnace pressures required to minimize NOx
Boilers formations when utilizing flue gas recirculation
technologies.
Six Furnace Wall Cooling: • Rugged and suitable for outdoor installation.
• Ensures minimal refractory maintenance and extends boiler
life. Heavy Base Frame:
• Ensures proper circulation with tiles to protect furnace floor • Permits easy lifting, jacking, or skidding during initial
tubes to. installation.
• Allows placement of piers, facilitating visual underside
Tangent Tube Design, 2" Tubes on 2" Centers inspections and simplifying general housekeeping.
• Provides greater uniform heat transfer. • Provides maximum support for boiler vessel.
• Minimizes thermal stress with non-welded water-cooled,
heating surfaces. Burners
• Provides cooler furnace temperature minimizing the
formation of thermally-produced NOx emissions. High Turndown Capability:
• Reduces burner cycling.
Membrane Inner Furnace Wall, 2" Tubes on 4" Centers:
• Reduces maintenance costs.
• Eliminates by-pass of furnace gases into the convection
section. • Reduces fuel costs.
• Minimizes both CO and NOx emissions. • Is available for gas, oil or combination.
Rear Furnace Wall: Integral Forced Draft Fan:
• Maximizes heat transfer area and minimizes refractory • Eliminates need for special ducting or breeching.
maintenance with 80% wall coverage with tubes m. • Creates smaller overall package and an integral part of the
• Allows stressless pressure vessel/tube expansion because of burner windbox.
floating rear wall with positive end wall seals. • Reduces motor horsepower requirements.
• Assures proper sizing for combustion air requirements.
Convection Section Design:
• Enables easy tube removal with wide and narrow spacing Steam or Air Atomazation:
between rows of tubes.
• Provides clean, efficient firing of oil fuels.
• Eliminates abrasion of tubes from sootblower action by
locating sootblower nozzle within the wide space area of • Provides low steam consumption.
tubes. • Provides packaged air compressor with air atomized burners.
• Maximizes heat transfer with even distribution of flue gases
through the utilization of vertical baffles. Patented Fuel Oil Controller:
• Consolidates function of four valves.
Patented Drum Internals:
• Eliminates need for up to 35 separate pipe fittings.
• Eliminates, in many applications, the need for expensive
two-or-three-element feedwater control systems through use • Provides ease of maintenance and operation.
of Cleaver-Brooks’ patented system of baffles to ensure • Furnished completely piped and assembled.
stable water levels under dynamic load conditions.
C-4
Low NOx Capability: • Assures high fuel-to-steam efficiency (no loss in efficiency
over standard package).
• Guaranteed NOx levels to 10 ppm available.
• Offers synchronized FGR operation with boiler modulation.
• Provides ease of operation and installation.
• Ensurer simplified control and safe and reliable operation
• Meets or exceeds EPA air quality regulations.
with single-point-positioning of fuel, air and FGR.
Controls • Is engineered specifically for CB Boilers.

• Assures reliable, trouble-free operation with integrated
Microprocessor-Based Flame Safeguard System: safety controls.
• Provides diagnostic capability with alpha-numeric display.
Patented Dual Canister Burner Housing Design (Model A
• Is UL, FM, IRI, and CSA approved. Burner) - Extended Burner Drawer (Model BR & Model CN
• Retains last fault/lockout condition with non-volatile Burners):
memory (refer to Boiler Controls, Section 8 for more • Guarantees NOx emission control on natural gas and #2 oil-
information on optional flame safeguard systems). utilizing forced FGR system configuration.
• Improves CO performance.
Full Modulation Combustion Controls System:
• Features single-point positioning for safety, simplicity, • Maintains flame stability and combustion control.
reliability, and ease of start-up. • Assure complete mixing of flame and recirculating flue gases
• Maintains pressure or temperature setpoint automatically. for excellent NOx and CO control.
• Features built-in low-fire hold. Proven Venturi-Type Burner Design

• Enables single switch quick changeover from gas firing to • CT Burner venturi design allows for low NOx emissions
oil firing. through utilization of induced FGR.
Cleaver-Brooks Water Column: Mechanical Linkage Assembly

• Comes with five probes for high and low water alarm • Minimizes complex controls.
conditions (audio-visual alarm provided in boiler control
panel) and dual redundant low water cutoffs. • Allows for single-point-positioning to synchronize fuel, air
and FGR flow rates.
Complete Controls Package Includes:
Manual Shutoff Valve:
• All controls piped and wired.
• Allows for isolation of FGR system during maintenance
• Custom control systems (optional). periods while allowing boiler to operate and maintain load.
• All wiring conforms to NEC and industry standards.
PRODUCT OFFERING
Atomizing Air Compressor (Optional):
Cleaver-Brooks Industrial Watertube Boilers range from
• Pre-piped (A and BR Burner) or mounted in a convenient 10,000 to 150,000 lbs/hr steam. Design pressure to 1000 psig.
console (CN Burner). Super heat temperature to 750 °F.
• Automatically-controlled and interlocked through flame High temperature hot water boilers range from 13.4 to 62.5
safeguard system. MMBtu/hr output.
Flue Gas Recirculation
Integrated Boiler/Burner/FGR Control Package

• Satisfies FM/IRI requirements.
C-5
Table C-1. Industrial Watertube Steam Boiler Models
MODEL NO.
materials and equipment:
MAX OUTA
LBS/HR
(STEAM) • Inner and outer 10-gauge casing.
26 16 • Packaged burner assembly.
34 21.4 • Electric single-point positioning full modulating combustion
42 26.8 controls.
52 37.41 • Forced draft fan and motor drive.
D 60 43.92
• Sootblowers for heavy oil firing.
68 50.22
• 240 psig trim package.
76 57.17
86 65.12
• Membrane inner furnace wall.
94 72.62 • IRI requirements.
52 45.47 2. Each burner is furnished with a standard Cleaver-Brooks
60 53.31 electric positioning combustion control system designed to
68 61.47
operate in conjunction with the burner and fuel control valves
DL provided.
76 70.3
86 79.91
The system includes the following major components:
94 87.41 • Master pressure control.
68 60.15 • Limiting pressure control.
76 68.87
DLD • Electric drive motor.
86 78.14
• Control shaft and linkages.
94 85.54
60 63.4
• Gas control valve (for gas or combination burners).
68 76.3 • Fuel oil controller (for oil or combination burners).
76 85.6 • Forced draft fan control.
86 97
DLDH The combustion control system is mounted on the unit at the
94 106.2 plant and is shipped as a completely integrated system.
102 115.6
3. The boiler is built in accordance with the following require-
110 124.9 ments:
118 134.1
• American Society of Mechanical Engineers (ASME) Boiler
85 81.3 and Pressure Vessel Code, Section I, Power Boilers.
98 101.5
• American Boiler Manufacturers Association (ABMA)
DFE 110 111.5 Manual of Industry Standards.
121 121.6
• National Fire Protection Association (NFPA), 8501
132 151.7 Prevention of Furnace Explosions in Fuel Oil and Natural
A. DLDH with Economizer. Gas-Fired Single Burner Boiler Furnaces.
Table C-1 shows Models D, DL, DLD, DLDH and DFE steam • Steel Structures Painting Council (SSPC), Surface
boilers and the associated outputs. Preparation SP-l.
An FGR system can be purchased with a new boiler or retro- • National Electric Code (NEC)
fit. • National Electrical Manufacturers Association (NEMA).
Insurance Requirements: Safety equipment and combustion
Standard Equipment controls described above, which are Cleaver-Brooks standard,
1. Included with each standard packaged unit are the following can be modified to meet Factory Mutual, Military, or other
C-6
requirements. Fuel Options

Industrial Risk Insurers: Equipment is furnished in compliance • Low fire fuel change-over.
with published requirements of the Industrial Risk Insurers as • Special gas train sizes.
given in the latest IRI information “Single Burner Boiler Fur-
naces.” • Gas strainer.
Tables (C-2, C-3, C-4 and C-5) show boiler trim packages • Special fuel shut-off values.
included with standard design pressure of 260 psig. • Special oil pump sets.
Tables (C-6, C7, C-8 and C-9) show boiler trim installed at • Alternate fuel firing.
300 psig design pressure.
For information on the following options please refer to the ref-
Optional Equipment (Partial Listing) erenced section:
The following options are available: • Economizers (selected for specific job site conditions),
Section G.
Boiler Options • Optional Controls, Section D.
• Design pressure up to 1000 psig.
• Superheaters.
DIMENSIONS AND RATINGS
The following illustrations (Figures C-1 thru C-8) show dimen-
• Hinged manway covers in steam drum.
sions for the Industrial Watertube Product offering.
• Clean out ports in front and rear convection wall.
• Figure C-1. Model D Dimensions
• Multiple 12" x 24" convection side access doors.
• Figure C-2. Model DL and DLD Dimensions
• Warm up coil in lower drum.
• Figure C-3. Model DLDH Dimensions
• Platforms and ladders.
• Figure C-4. Model DFE Dimensions
• Various steam quality drum internals.
• Figure C-5. Model DW Dimensions
• Special blowdown valves.
• Figure C-6. Model DLW Dimensions
• Weatherproofing.
• Figure C-7. General “A” Burner Dimensions
• Wash drains.
• Figure C-8. General “BR” Burner Dimensions
• Rear furnace access door.
• Figure C-9. General “CN” Burner Dimensions
Burner/Control Options • Figure C-10. General “CT” Burner Dimensions

• Special motors (TEFC, high efficiency, etc.). FGR sytems for Industrial Watertube boiler applications are
custom engineered to meet specific application requirements.
• NEMA enclosures. Specific information regarding dimensions, ratings, and perfor-
• Special combustion control systems: Single-point, parallel mance data will be provided on a job-by-job basis. Contact
positioning, full metering, cross-limited systems. your local Cleaver-Brooks authorized representative for assis-
tance.
• Cleaver-Brooks oxygen trim system.
• Plant master, lead-lag, day-night controls, etc.
• Feed water control systems (one, two, or three element).
• Special burner packages.
• Special insurance or code requirements.
C-7
Table C-2. Standard Trim (Model D)
VALVES MODEL D
SERVICE QUANTITY MFG. TYPE 26 34-42 52-76 86 94

VALVE SIZES
Safety Code Kunkle 252 Code Code Code Code Code
Feed Stop 1 Velan S-2054B 1-1/2 1-1/2 2 - -
Feed Stop 1 Velan F-2054B - - - 2-1/2 2-1/2
Feed Check 1 Lunk. 624 1-1/2 1-1/2 2 2-1/2 2-1/2
Drum Blow-off Tandem 1 Set Edw. 848-849 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4
Air Vent 1 Velan S-2074B 1/2 1/2 1/2 1/2 1/2
Continuous Blowdown 1 Velan S-2074B 1 1 1 1 1
Soot Blower Control 1 Velan S-2054B 2 2 2 2 2
Soot Blower Drain 1 Velan S-2074B 3/4 3/4 3/4 3/4 3/4
Soot Blower Drain 1 Velan S-2074B - - - 3/4 3/4
FEEDWATER REGULATOR ASSEMBLY
Feedwater Regulator 1 Fisher 667 EZ 1 1 1-1/2 2 2
Regulator By-pass (Throttle) 1 Velan S-2074B 1-1/4 1-1/4 1-1/2 2 2
Regulator By-pass (Shut-off) 2 Velan S-2074B 1-1/2 1-1/2 2 - -
Regulator By-pass (Shut-off) 2 Velan S-2074B - - - 2-1/2 2-1/2
Liquid Level Control (Shut-off) 2 Velan S-2054B 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2
Control Drain 1 Velan S-2054B 3/8 3/8 3/8 3/8 3/8
WATER COLUMN ASSEMBLY
Water Column 1 C-B Steel - - - - -
Water Gauge 1 Rel. 404-RS 3/4 3/4 3/4 3/4 3/4
Gauge Cocks 3 Rel. GC-451 3/4 3/4 3/4 3/4 3/4
Column Drain 1 Velan S-2054B 3/4 3/4 3/4 3/4 3/4
Gauge Drain 1 Velan S-2054B 3/8 3/8 3/8 3/8 3/8
Hi-Low Alarm 1 Warr. Probe - - - - -

Low Water Cut-off 2 Warr. Probe - - - - -
Note: Valve manufacturers listed are for reference only. Actual manufacturer may vary.
C-8
Table C-3. Standard Trim (Models DL and DLD)
VALVES MODELS DL & DLD
SERVICE QUANTITY MFG TYPE 52 60 68 76 86 94

VALVE SIZES
Safety Code Kunkle 252 Code Code Code Code Code Code
Feed Stop 1 Velan S-2054B 2 2 - - - -
Feed Stop 1 Velan F-2054B - - 2-1/2 2-1/2 2-1/2 2-1/2
Feed Check 1 Lunk. 624 2 2 2-1/2 2-1/2 2-1/2 2-1/2
Drum Blow-off Tandem 1 Set Edw. 848-849 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4
Air Vent 1 Velan S-2074B 1/2 1/2 1/2 1/2 1/2 1/2
Continuous Blowdown 1 Velan S-2074B 1 1 1 1 1 1

Soot Blower Control 1 Velan S-2054B 2 2 2 2 2 2
Soot Blower Drain 1 Velan S-2074B 3/4 3/4 3/4 3/4 3/4 3/4
Soot Blower Drain 1 Velan S-2074B - - - 3/4 3/4 3/4
Feedwater Regulator 1 Fisher 667 EZ 1-1/2 1-1/2 2 2 2 2
Regulator By-pass (Throttle) 1 Velan S-2074B 1-1/2 1-1/2 2 2 2 2
Regulator By-pass (Shut-off) 2 Velan S-2074B 2 2 - - - -
Regulator By-pass (Shut-off) 2 Velan S-2074B - - 2-1/2 2-1/2 2-1/2 2-1/2
Liquid Level Control (Shut-off) 2 Velan S-2054B 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2
Control Drain 1 Velan S-2054B 3/8 3/8 3/8 3/8 3/8 3/8
Water Column 1 C-B Steel - - - - - -
Water Gauge 1 Rel. 404-RS 3/4 3/4 3/4 3/4 3/4 3/4
Gauge Cocks 3 Rel. GC-451 3/4 3/4 3/4 3/4 3/4 3/4
Column Drain 1 Velan S-2054B 3/4 3/4 3/4 3/4 3/4 3/4
Gauge Drain 1 Velan S-2054B 3/8 3/8 3/8 3/8 3/8 3/8
Hi-Low Alarm 1 Warr. Probe - - - - - -

Low Water Cut-off 2 Warr. Probe - - - - - -
C-9
Table C-4. Standard Trim (Model DLDH)
VALVES MODEL DLDH
SERVICE QTY MFG TYPE 60 68 76 86 94 102 110 118

VALVE SIZES
Safety Code Kunkle 252 Code Code Code Code Code Code Code Code
Feed Stop 1 Velan S-2054B - - - - - - - -
Feed Stop 1 Velan F-2054B 2-1/2 2-1/2 3 3 3 3 3 3
Feed Check 1 Lunk. 624 2-1/2 2-1/2 3 3 3 3 3 3
Drum Blow-off Tandem 1 Set Edw. 848-849 1-1/4 1-1/4 1-1/4 1-1/4 1-1/2 1-1/2 1-1/2 1-1/2
Air Vent 1 Velan S-2074B 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2
Continuous Blowdown 1 Velan S-2074B 1 1 1 1 1-1/2 1-1/2 1-1/2 1-1/2

Soot Blower Control 1 Velan S-2054B 2 2 2 2 2 2 2 2
Soot Blower Drain 1 Velan S-2074B 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4
Feedwater Regulator 1 Fisher 667 EZ 2 2 2 2 2 3 3 3
Regulator By-pass (Throttle) 1 Velan S-2074B 2 2 2-1/2 2-1/2 2-1/2 2-1/2 3 3
Regulator By-pass (Shut-off) 2 Velan S-2074B - - - - - - - -
Regulator By-pass (Shut-off) 2 Velan S-2074B 2-1/2 2-1/2 3 3 3 3 3 3
Liquid Level Control (Shut-off) 2 Velan S-2054B 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2
Control Drain 1 Velan S-2054B 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
Water Column 1 C-B Steel - - - - - - - -
Water Gauge 1 Rel. 404-RS 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4
Gauge Cocks 3 Rel. GC-451 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4
Column Drain 1 Velan S-2054B 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4
Gauge Drain 1 Velan S-2054B 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
Hi-Low Alarm 1 Warr. Probe - - - - - - - -

Low Water Cut-off 2 Warr. Probe - - - - - - - -
C-10
Table C-5. Standard Trim (Model DFE)
VALVES MODEL DFE
SERVICE QTY MFG TYPE 85 98 110 121 132

VALVE SIZES
Feed Stop 1 Velan S-2054B - - - - -
Feed Stop 1 Velan F-2054B 3 3 3 4 4
Feed Check 1 Lunk. 624 3 3 3 4 4
Air Vent 1 Velan S-2074B 1/2 1/2 1/2 1/2 1/2
Continuous Blowdown 1 Velan S-2074B 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2

Feedwater Regulator 1 Fisher 667 EZ 2 2 3 3 3
Regulator By-pass (Shut-off) 2 Velan S-2074B - - - - -
Regulator By-pass (Shut-off) 2 Velan S-2074B 3 3 3 4 4

C-11
Table C-6. 300 psig Steel Trim (Model D)
VALVES BOILER MODEL - D
SERVICE QTY MFG TYPE 26 34-42 52-76 86 94

VALVE SIZES
Feed Stop 1 Velan S-2054B 1-1/2 1-1/2 2 - -
Feed Stop 1 Velan F-1064C - - - 2-1/2 2-1/2
Feed Check 1 Edw. 838 1-1/2 1-1/2 2 - -
Feed Check 1 Lunk. 3072-C - - - 2-1/2 2-1/2
Air Vent 1 Velan S-2074B 1/2 1/2 1/2 1/2 1/2

Soot Blower Drain 1 Velan S-2074B - - - 3/4 3/4
Feedwater Regulator 1 Fisher 667 EZ 1 1 1-1/2 2 2
Regulator By-pass (Shut-off) 2 Velan S-2054B 1-1/2 1-1/2 2 - -
Regulator By-pass (Shut-off) 2 Velan F-1064C - - - 2-1/2 2-1/2

C-12
Table C-7. 300 psig Steel Trim (Models DL and DLD)
VALVES BOILER MODELS - DL AND DLD
SERVICE QTY MFG TYPE 52 60 68 76 86 94

VALVE SIZES
Safety Code Kunkle 300 Code Code Code Code Code Code
Feed Stop 1 Velan S-2054B 2 2 - - - -
Feed Stop 1 Velan F-1064C - - 2-1/2 2-1/2 2-1/2 2-1/2
Feed Check 1 Edw. 838 2 2 - - - -
Feed Check 1 Lunk. 3072-C - - 2-1/2 2-1/2 2-1/2 2-1/2
Drum Blow-off Tandem 1 Set Edw. 848-849 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4
Air Vent 1 Velan S-2074B 1/2 1/2 1/2 1/2 1/2 1/2
Continuous Blowdown 1 Velan S-2074B 1 1 1 1 1 1
Soot Blower Control 1 Velan S-2054B 2 2 2 2 2 2
Soot Blower Drain 1 Velan S-2074B 3/4 3/4 3/4 3/4 3/4 3/4
Soot Blower Drain 1 Velan S-2074B - - - 3/4 3/4 3/4
Feedwater Regulator 1 Fisher 667 EZ 1-1/2 1-1/2 2 2 2 2
Regulator By-pass (Throttle) 1 Velan S-2074B 1-1/2 1-1/2 2 2 2 2
Regulator By-pass (Shut-off) 2 Velan S-2054B 2 2 - - - -
Regulator By-pass (Shut-off) 2 Velan F-1064C - - 2-1/2 2-1/2 2-1/2 2-1/2
Liquid Level Control (Shut-off) 2 Velan S-2054B 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2
Control Drain 1 Velan S-2054B 3/8 3/8 3/8 3/8 3/8 3/8
Water Column 1 C-B Steel - - - - - -
Water Gauge 1 Rel. 404-RS 3/4 3/4 3/4 3/4 3/4 3/4
Gauge Cocks 3 Rel. GC-451 3/4 3/4 3/4 3/4 3/4 3/4
Column Drain 1 Velan S-2054B 3/4 3/4 3/4 3/4 3/4 3/4
Gauge Drain 1 Velan S-2054B 3/8 3/8 3/8 3/8 3/8 3/8
Hi-Low Alarm 1 Warr. Probe - - - - - -
Low Water Cut-off 2 Warr. Probe - - - - - -
C-13
Table C-8. 300 psig Steel Trim (Model DLDH)
VALVES BOILER MODEL - DLDH
SERVICE QTY MFG TYPE 60 68 76 86 94 102 110 118

VALVE SIZES
Safety Code Kunkle 300 Code Code Code Code Code Code Code Code
Feed Stop 1 Velan S-2054B - - - - - - - -
Feed Stop 1 Velan F-1064C 2-1/2 2-1/2 3 3 3 3 3 3
Feed Check 1 Edw. 838 - - - - - - - -
Feed Check 1 Lunk. 3072-C 2-1/2 2-1/2 3 3 3 3 3 3
Drum Blow-off Tandem 1 Set Edw. 848-849 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4
Air Vent 1 Velan S-2074B 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2
Continuous Blowdown 1 Velan S-2074B 1 1 1 1 1 1 1 1
Soot Blower Control 1 Velan S-2054B 2 2 2 2 2 2 2 2

Feedwater Regulator 1 Fisher 667 EZ 2 2 2 2 2 3 3 3
Regulator By-pass (Throttle) 1 Velan S-2074B 2 2 2-1/2 2-1/2 2-1/2 2-1/2 3 3
Regulator By-pass (Shut-off) 2 Velan S-2054B - - - - - - - -
Regulator By-pass (Shut-off) 2 Velan F-1064C 2-1/2 2-1/2 3 3 3 3 3 3
Liquid Level Control (Shut-off) 2 Velan S-2054B 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2
Control Drain 1 Velan S-2054B 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
Water Column 1 C-B Steel - - - - - - - -
Water Gauge 1 Rel. 404-RS 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4
Gauge Cocks 3 Rel. GC-451 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4
Column Drain 1 Velan S-2054B 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4
Gauge Drain 1 Velan S-2054B 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
Hi-Low Alarm 1 Warr. Probe - - - - - - - -
Low Water Cut-off 2 Warr. Probe - - - - - - - -
C-14
Table C-9. 300 psig Steel Trim (Model DFE)
VALVES MODEL DFE
SERVICE QTY MFG TYPE 85 98 110 121 132

VALVE SIZES
Feed Stop 1 Velan S-2054B - - - - -
Feed Stop 1 Velan F-2064C 3 3 3 4 4

Feed Check 1 Edw. 838 - - - - -
Feed Check 1 Lunk. 307-C 3 3 3 4 4
Air Vent 1 Velan S-2074B 1/2 1/2 1/2 1/2 1/2
Feedwater Regulator 1 Fisher 667 EZ 2 2 3 3 3
Regulator By-pass (Shut-off) 2 Velan S-2074B - - - - -
Regulator By-pass (Shut-off) 2 Velan F-1064C 3 3 3 4 4

C-15
Figure C-1. Model D Dimensions - Sheet 1 of 2
C-16
MODEL D
26 34 42 52 60 68 76 86 94
DIMENSIONS (IN.)
A. Length, Over Casing 113.75 142.75 171.75 208 237 266 295 331.25 360.25
B. Length, Over Skid 144 173 202 238 267 296 325 361.5 390.25
C. Width, Gas Outlet 15 18 27 30 30 33 36 36 42
D. Height, Gas Outlet 54 54 54 54 66 66 66 66 75
E. Front to CL Gas Outlet 12.5 14 18.5 19.875 20 22 23 23 25.875
F. Skid to CL Gas Outlet 91 91 91 91 85 85 85 85 80.5
G. Skid to CL of Sootblower FlangeA 74 74 74 74 74 74 74 74 74
H. Distance Between Sootblowers - - - - - - - - -

I. Shipping Height (±.375) 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25
J. Overall Width 127 127 127 127 127 127 127 127 127
K. Upper Drum Diameter 36 36 36 36 36 36 36 36 36
L. Lower Drum Diameter 24 24 24 24 24 24 24 24 24
M. No. of Piers/CL to CL spacing (2) 48 (2) 60 (2) 76 (2) 94 (2) 108 (3) 82 (3) 92 (3) 104 (3) 114
N. Burner Refer to Figures C-7 thru C-10 for dimensions
WEIGHTS (LBS)
Weight, DryB 35200 40700 45870 52580 57970 66330 72490 79640 85250
Weight, Filled to Oper LevelB 41900 49350 56470 65610 72970 83280 91310 100990 108550
Weight, FloodedB 44400 52540 60340 70340 78380 89380 98200 108630 116865
DRUM CONNECTION SIZES (IN.)
(1) Main Steam OutletC 4 4 6 6 6 8 8 8 8
(1) Feedwater Inlet 2 2 2 2 2 2 2.5 2.5 2.5
(2) Safety ValvesC Code Code Code Code Code Code Code Code Code
(1) Blowdown (Surface) 1 1 1 1 1 1 1 1 1
Sootblower (if applicable)A 2 2 2 2 2 2 2 2 2
(2) Water Column 1 1 1 1 1 1 1 1 1

(2) Level Control 1 1 1 1 1 1 1 1 1
(1) Chemical Feed 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
(1) Vent 1 1 1 1 1 1 1 1 1
(1) Blowdown (Mud drum) 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25
NOTES:
1. 12”x16” manhole in each end of upper and lower drum. All tubes are 2” OD.
2. Accompanying dimensions, while sufficiently accurate for layout purposes, must be confirmed for construction by certified
dimension prints.
A. Boiler Model D, 76 thru 94, may use sootblowers on front and rear. All others may use one sootblower.
B. Weights do not include burner or accessories.
C. Steam outlet number and size of safety valves are based on a 150 psig operating pressure. Steam outlet and safety valve sizes
may vary with pressure increase and the actual steam outlet. For sizes with different operating pressure, and/or non-return valves,
contact your local Cleaver-Brooks authorized representative.
Figure C-1. Model D Dimensions - Sheet 2 of 2
C-17
Figure C-2. Models DL and DLD Dimensions - Sheet 1 of 2
C-18
DL MODELS DLD MODELS

52 60 68 76 86 94 68 76 86 94
DIMENSIONS (IN.)
A. Length, Over Casing 208 237 266 295 331.25 360.25 266 295 331.25 360.25
B. Length, Over Skid 238 267 296 325 361.5 390.25 296 325 361.5 390.25
C. Width, Gas Outlet 30 33 36 42 42 42 36 42 42 42
D. Height, Gas Outlet 66 66 66 75 75 84 66 75 75 84
E. Front to CL Gas Outlet 19.875 21.5 23 26 26 25.875 23 26 26 25.875
F. Skid to CL Gas Outlet 105 105 105 100.5 100.5 96 105 100.5 100.5 96
G. Skid to CL of Sootblower 84 84 84 84 84 84 84 84 84 84
FlangeA
H. Distance Between Soot- - - - - - - - - - -
blowers
I. Shipping Height (±.375) 173.25 173.25 173.25 173.25 173.25 173.25 177 177 177 177
J. Overall Width 136.5 136.5 136.5 136.5 136.5 136.5 136.5 136.5 136.5 136.5
K. Upper Drum Diameter 36 36 36 36 36 36 42 42 42 42
L. Lower Drum Diameter 24 24 24 24 24 24 24 24 24 24
M. No. of Piers/CL to CL (2) 94 (2) 108 (3) 82 (3) 92 (3) 104 (3) 114 (3)82 (3) 92 (3) 104 (3) 114
spacing
N. Burner Refer to Figures C-7 thru C-10 for Dimensions
WEIGHTS (LBS)
Weight, DryB 62700 68200 77550 83600 91300 96800 78900 85000 93000 98600
Weight, Filled to Oper LevelB 78700 86200 96990 105220 115600 131300 98700 107000 117700 133700
Weight, FloodedB 83430 91610 103090 111830 122900 137200 107500 117800 129700 144200
(1) Main Steam OutletC 8 8 8 8 10 10 8 8 8 10
(1) Feedwater Inlet 2 2 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5
(2) Safety ValvesC Code Code Code Code Code Code Code (3) Code (3) Code (3) Code
(1) Blowdown (Surface) 1 1 1 1 1 1 1 1 1 1
Sootblower (if applicable)A 2 2 2 2 2 2 2 2 2 2
(2) Water Column 1 1 1 1 1 1 1 1 1 1

(2) Level Control 1 1 1 1 1 1 1 1 1 1
(1) Chemical Feed 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
(1) Vent 1 1 1 1 1 1 1 1 1 1
(1) Blowdown (Mud drum) 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25
NOTES:
1. 12” x 16” manhole in each end of upper and lower drum. All tubes are 2” OD.
2. Accompanying dimensions, while sufficiently accurate for layout purposes, must be confirmed for construction by certified dimension
prints.
A. Boiler Models DL and DLD, 76 thru 94, may use sootblowers on front and rear. All others may use one sootblower.
C. Steam outlet number and size of safety valves are based on 150 psig operating pressure. Steam outlet and safety valve sizes may vary
with pressure increase and actual steam outlet. For sizes with different operating pressure, and/or non-return valves, contact your local
Cleaver-Brooks authorized representative.
Figure C-2. Models DL and DLD Dimensions - Sheet 2 of 2
C-19
Figure C-3. Model DLDH Dimensions - Sheet 1 of 2
C-20
MODEL DLDH
60 68 76 86 94 102 110 118
DIMENSIONS (IN.)
A. Length, Over Casing 237 266 295 331.25 360.25 389.25 418.25 447.25
B. Length, Over Skid 267 296 325 361.5 390.25 419.25 448.25 477.25
C. Width, Gas Outlet 36 36 40 42 45 50 55 55
D. Height, Gas Outlet 66 82 82 89 90 90 90 90
E. Front to CL Gas Outlet 23 23 25 26 24.375 30 32.5 32.5
F. Skid to CL Gas Outlet 107 99 99 95.5 95 95 95 95
G. Skid to CL of Sootblower FlangeA 67.5 67.5 67.5 67.5 67.5 67.5 67.5 67.5
H. Distance Between Sootblowers 40 40 40 40 40 40 40 40

I. Shipping Height (±.375) 187 187 187 187 187 187 187 187
J. Overall Width 144 144 144 144 144 144 144 144
K. Upper Drum Diameter 42 42 42 42 42 42 42 42
L. Lower Drum Diameter 30 30 30 30 30 30 30 30
M. No. of Piers/CL to CL spacing (3) 54 (3) 82 (4) 62 (4) 70 (4) 76 (4) 87 (4) 96 (4) 105
WEIGHTS (LBS)
Weight, DryB 83500 93503 101247 108106 111666 119611 127596 135581
Weight, Filled to Oper LevelB 105400 118027 127801 138079 144330 154966 178337 176318
Weight, FloodedB 112100 125997 135925 147813 155051 166674 165642 190000
(1) Main Steam OutletC 8 8 10 10 10 10 12 12
(1) Feedwater Inlet 3 3 3 3 3 3 3 3
(2) Safety ValvesC (3) Code (3) Code (3) Code (3) Code (3) Code (3) Code (3) Code (3) Code
(1) Blowdown (Surface) 1 1 1 1 1.5 1.5 1.5 1.5
Sootblower (if applicable)A 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5
(2) Water Column 1 1 1 1 1 1 1 1

(2) Level Control 2.5 2.5 3 3 3 3 3 3
(1) Chemical Feed 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
(1) Vent 1 1 1 1 1 1 1 1
(1) Blowdown (Mud drum) 1.25 1.25 1.25 1.25 1.5 1.5 1.5 1.5
NOTES:
1. 12”x 16” manhole in each end of upper and lower drum. All tubes are 2” OD.
2. Accompanying dimensions, while sufficiently accurate for layout purposes, must be confirmed for construction by certified dimension
prints.
A. Boiler Model DLHD, 60 & 68, may use two sootblowers on rear, and Models DLDH, 76 thru 118, may use two sootblowers on front
and rear.
C. Steam outlet number and size of safety valves are based on 150 psig operating pressure. Steam outlet and safety valve sizes may
vary with pressure increase and actual steam outlet. For sizes with different operating pressure, and/or non-return valves, contact your
local Cleaver-Brooks authorized representative.
Figure C-3. Model DLDH Dimensions - Sheet 2 of 2
C-21
Figure C-4. Model DFE Dimensions - Sheet 1 of 2
C-22
MODEL DFE
85 98 110 121 132
DIMENSIONS (IN.)
A. Length, Over Casing 327 374.75 418.25 457.75 498
B. Length, Over Skid 357 404.75 448.25 487.75 528
C. Width, Gas Outlet 40 45 50 55 60
D. Height, Gas Outlet 90 90 90 90 90
E. Front to CL Gas Outlet 25 27.5 30 32.5 35
F. Skid to CL Gas Outlet 95 95 95 95 95
G. Skid to CL of Sootblower FlangeA 67.5 67.5 67.5 67.5 67.5
H. Distance Between Sootblowers 113.5 113.5 113.5 113.5 113.5

I. Shipping Height (±.375) 200.25 200.25 200.25 200.25 200.25
J. Overall Width 151.375 151.375 151.375 151.375 151.375
K. Upper Drum Diameter 48” I.D. 48” I.D. 48” I.D. 48” I.D. 48” I.D.
L. Lower Drum Diameter 30” O.D. 30” O.D 30” O.D 30” O.D 30” O.D
M. No. of Piers/CL to CL spacing (4) 72 (4) 88 (4) 104 (4) 104 (4) 120
WEIGHTS (LBS)
Weight, DryB 117,250 130,750 143,350 154,750 166,350
Weight, Filled to Oper LevelB 154,300 170,400 188,050 204,100 220,450
Weight, FloodedB 163,450 184,400 203,800 221,400 239,350
(1) Main Steam OutletC 10 10 10 12 12
(1) Feedwater Inlet 3 3 3 4 4
(2) Safety ValvesC Code Code Code Code Code
(1) Blowdown (Surface) 1.5 1.5 1.5 1.5 1.5
Sootblower (if applicable)A 2.5 2.5 2.5 2.5 2.5
(2) Water Column 1 1 1 1 1

(2) Level Control 1 1 1 1 1
(1) Chemical Feed 0.5 0.5 0.5 0.5 0.5
(1) Vent 1 1 1 1 1
(1) Blowdown (Mud drum) 1.5 1.5 1.5 1.5 1.5
NOTES:
2. Accompanying dimensions, while sufficiently accurate for layout purposes, must be confirmed
for construction by certified dimension prints.
A. Boiler Model DFE 85 thru 132, may use two sootblowers on front and rear.
C. Steam outlet number and size of safety valves are based on a 150 psig operating pressure.
Steam outlet and safety valve sizes may vary with pressure increase and actual steam outlet. For
sizes with different operating pressure, and/or non-return valves, contact your local Cleaver-
Brooks authorized representative.
Figure C-4. Model DFE Dimensions - Sheet 2 of2
C-23
Figure C-5. Model DW Dimensions - Sheet 1 of 2
C-24
MODEL DW
26 34 42 52 60 68 76 86 94
DIMENSIONS (IN.)
A. Length, Over Casing 113 142 171 207 236 265 294 330.5 359.5
B. Length, Over Skid 144 173 202 238 267 296 325 361.5 390.25
C. Width, Gas Outlet 15 18 27 30 30 33 36 36 42
D. Height, Gas Outlet 54 54 54 54 66 66 66 66 75
E. Front to CL Gas Outlet 125 14 18.5 19.875 20 22 23 23 25.875
F. Skid to CL Gas Outlet 91 91 91 91 85 85 85 85 80.5
G. Skid to CL of Sootblower FlangeA 74 74 74 74 74 74 74 74 74
H. Shipping Height (±.375) 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25
I. Overall Width 127 127 127 127 127 127 127 127 127
J. Upper Drum Diameter 36 36 36 36 36 36 36 36 36
K. Lower Drum Diameter 24 24 24 24 24 24 24 24 24
L. No. of Piers/CL to CL spacing (2) 48 (2) 60 (2) 76 (2) 94 (2) 108 (3) 82 (3) 92 (3) 104 (3) 114
M. Burner Refer to Figures C-7 thru C-10 for dimensions
WEIGHTS (LBS)
Weight, DryB 35200 40700 45870 52580 57970 66330 72490 79640 85250
Weight, FloodedB 44400 52540 60340 70340 78380 89380 98200 108630 116865

- - - - - - - - -
(1) Water Inlet/OutletC
(2) Safety/ Relief ValvesC Code Code Code Code Code Code Code Code Code
Sootblower (if applicable)A 2 2 2 2 2 2 2 2 2
(2) Water Column 1 1 1 1 1 1 1 1 1
(1) Vent 1 1 1 1 1 1 1 1 1
(1) Blowdown (lower drum) 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25
NOTES:
2. Accompanying dimensions, while sufficiently accurate for layout purposes, must be confirmed for construction by certified dimen-
sion prints.
A. Boiler Model DW, 76 thru 94, may use sootblowers on front and rear. All others may have one sootblower.
C.Water inlet/outlet size and number and size of safety/relief valve are variable, due to operating temperatures and pressures. Con-
tact your local Cleaver-Brooks authorized representative for job-specific information.
Figure C-5 Model DW Dimensions - Sheet 2 of 2
C-25
Figure C-6. Model DLW Dimensions - Sheet 1 of 2
C-26
MODEL DLW
52 60 68 76 86 94
DIMENSIONS (IN.)
A. Length, Over Casing 207 236 265 294 330.5 359.5
B. Length, Over Skid 238 267 296 325 361.5 390.25
C. Width, Gas Outlet 30 33 36 42 42 42
D. Height, Gas Outlet 66 66 66 75 75 84
E. Front to CL Gas Outlet 19.875 21.5 23 26 26 25.875
F. Skid to CL Gas Outlet 105 105 105 100.5 100.5 96
G. Skid to CL of Sootblower FlangeA 84 84 84 84 84 84
H. Shipping Height (±.375) 173.25 173.25 173.25 173.25 173.25 173.25
I. Overall Width 136.5 136.5 136.5 136.5 136.5 136.5
J. Upper Drum Diameter 36 36 36 36 36 36
K. Lower Drum Diameter 24 24 24 24 24 24
L. No. of Piers/CL to CL spacing (2) 94 (2) 108 (3) 82 (3) 92 (3) 104 (3) 114
M. Burner Refer to Figure C-7 thru C-10 for dimensions
WEIGHTS (LBS)
Weight, DryB 62700 68200 77550 83600 91300 96800
Weight, FloodedB 83430 91610 103090 111830 122900 13720

- - - - - -
(1) Water Inlet/OutletC
(2) Safety/ Relief ValvesC Code Code Code Code Code Code
Sootblower (if applicable)A 2 2 2 2 2 2
(2) Water Column 1 1 1 1 1 1
(1) Vent 1 1 1 1 1 1
(1) Blowdown (lower drum) 1.25 1.25 1.25 1.25 1.25 1.25
NOTES:
2. Accompanying dimensions, while sufficiently accurate for layout purposes, must be confirmed for
construction by certified dimension prints.
A.BoilerModelDLW,76thru94,mayusesootblowersonfrontandrear.Allothersmayhaveonesootblower.(
C. Water inlet/outlet size and number and size of safety/relief valve are variable, due to operating tem-
peratures and pressures. Contact your local Cleaver-Brooks authorized representative for job-specif-
ic information.
Figure C-6. Model DLW Dimensions - Sheet 2 of 2
C-27
BURNER STANDARD
MODEL A B C D E F G H I J
A 66 60 67 24-1/4 54 70 115-1/8 52-1/8 21-3/4 33
NOTES:
1. Fuel train shipped loose and not included in above weights.
2. Weight includes forced draft fan and drive.
sion prints.
4. All dimensions in inches.
Figure C-7. General ÒAÓ Burner Dimensions
C-28
BURNER STANDARD
BR1 51-1/2 32 73 21-1/2 54-1/2 64 126-1/2 34-1/2 22 23
BR2 53-1/4 32 73 21-1/2 54-1/2 64 126-1/2 34-1/2 22 23

BR3 53-3/4 32 73 21-1/2 54-1/2 64 126-1/2 34-1/2 22 23
NOTES:
sion prints.
Figure C-8. General ÒBRÓ Burner Dimensions
C-29
STANDARD
BURNER
CN1 56-3/4 60-1/2 80-1/4 30-1/4 52 65 140-1/2 37-1/4 21-1/2 37-1/2
CN2 58-3/4 60-1/2 80-1/4 30-1/4 52 65 140-1/2 37-1/4 21-1/2 37-1/2
CN3 58-3/4 60-1/2 80-1/4 30-1/4 52 65 140-1/2 37-1/4 21-1/2 37-1/2
CN4 58-3/4 60-1/2 80-1/4 30-1/4 52 65 140-1/2 37-1/4 21-1/2 37-1/2
CN5 61-1/4 60-1/2 80-1/4 30-1/4 52 65 140-1/2 37-1/4 21-1/2 37-1/2
CN7 65-1/4 60-1/2 82 30-1/4 52 65 142 40-3/4 21-7/8 37-1/2
CN8 71-3/4 60-1/2 82 30-1/4 52 65 142 40-3/4 21-7/8 37-1/2
NOTES:
3. Approx CN console weight: 1200 lbs (oil and gas unit) (not shown).
Approx CN console weight 500 lbs (gas unit only) (not shown).
4. Accompanying dimensions, while sufficiently accurate for layout purposes, must be confirmed for construction by certified dimension prints.
Figure C-9. General ÒCNÓ Burner Dimensions
C-30
Burner
A B C D E F G H
Model
CT-1 54 60 60 49 59 83 138 66
CT-2 54 60 60 49 59 86 138 66
CT-3 60-3/4 60 60 53-1/2 59 89 142-1/2 66
CT-4 66-3/4 60 60 58-1/4 59 95 147-1/4 66
CT-5 66-3/4 60 60 58-1/4 59 95 147-1/4 66
CT-6 66-3/4 60 60 58-1/4 59 95 147-1/4 66
CT-7 66-3/4 72 72 58-1/4 59 95 153-1/4 78
CT-8 66-3/4 72 72 58-1/4 59 95 153-1/4 78
CT-9 74 72 72 63-1/4 59 95 158-1/4 78
CT-10 74 72 72 63-1/4 59 96 158-1/4 78
CT-11 74 72 72 63-1/4 59 96 158-1/4 78
CT-12 74 72 72 63-1/4 59 100 158-1/4 78
CT-13 74 72 72 63-1/4 59 100 158-1/4 78
CT-14 74 72 72 63-1/4 59 100 158-1/4 78
CT-15 74 72 72 63-1/4 65 100 164-1/4 78
CT-16 74 72 72 63-1/4 65 100 164-1/4 78
CT-17 81-1/4 72 72 70 65 102 171 78
CT-18 81-1/4 72 72 70 65 102 171 78
CT-19 81-1/4 72 72 70 65 102 171 78
CT-20 91-1/4 72 72 76 65 102 177 78
NOTES:
1. The accompanying dimensions, while sufficiently accurate for layout purposes, must be confirmed for construction by certified dimension prints.
3. Burner Models CT-21 through CT-27 have the forced draft fan located remote from the burner/windbox assembly. Please contact your local Cleaver-Brooks
authorized representative for burner applications involving these models.
Figure C-10. General ÒCTÓ Burner Dimensions
C-31
Cleaver-Brooks Industrial Watertube Boilers are available

EMISSIONS with a standard burner package or optional flue gas recircula-
The emission data included in this section consists of uncon- tion (FGR) package.
trolled and controlled levels of nitrogen oxides (NOX) and car-
The Cleaver-Brooks FGR packages are integrated boiler/
bon monoxide (CO) for Cleaver-Brooks D, DL, DLD, DLDH
burner/control packages designed specifically for Cleaver-
and DFE Industrial Watertube Boilers equipped with Cleaver-
Brooks boilers.
Brooks Model A, BR, CN or CT burners. The following tables
include typical emission levels. Because individual boiler
performance can vary, contact your local Cleaver-Brooks
authorized representative for specific levels of perfor-
mance for your application. Emission data for natural gas,
No. 2 oil, and No. 6 oil are presented in Tables C-9 through C-
14.
Table C-10. Industrial Watertube Emission Data - Natural Gas (A, BR, CN Burners)
TYPICAL UNCONTROLLED EMISSIONS TYPICAL EMISSIONS CONTROLLED W/FGR
POLLUTANT
< 65,000 pph < 65,000 pph
CO ppm 200 200
lb/MMBtu .146 .146
NOx ppm 110 40
lb/MMBtu .13 .05
NOTE: The emission information provided is for reference only and should not be utilized for permitting purposes without the expressed
written consent of Cleaver-Brooks Division of Aqua-Chem, Inc. All information is based on 3% O2.
Table C-11. Industrial Watertube Emission Data - No. 2 Oil (A, BR, CN Burner)
POLLUTANT
< 65,000 pph < 65,000 pph
CO ppm 200 200
lb/MMBtu .155 .155
NOx ppm 185 130
lb/MMBtu .25 .17
NOTES:
1. NOx Emissions for No. 2 oil are dependent upon fue-bound nitrogen content of oil. Emission levels indicated assume a fuel bound nitrogen content
of.01% by weight.
2. The emission information provided is for reference only and should not be utilized for permitting purposes without the expressed written
consent of Cleaver-Brooks Division of Aqua-Chem, Inc. All information is based on 3% O2.
Table C-12. Industrial Watertube Emission Data - Heavy Oils (A, BR, CN Burners)
TYPICAL UNCONTROLLED EMISSIONS
POLLUTANT
< 65,000 pph
CO ppm 200
lb/MMBtu .158
NOx ppm 435
lb/MMBtu .58
NOTES:
1. NOx Emissions from heavy oils are dependent upon fuel-bound nitrogen content of oil. Emission levels indicated assume a fuel
bound nitrogen content of.4% by weight.
2. The emission information is for reference only and should not be utilized for permitting purposes without the ex-
pressed written consent of Cleaver-Brooks Division of Aqua-Chem, Inc. All information is based on 3% O2.
C-32
Table C-13. Industrial Watertube Emission Data - Natural Gas (CT Burner)

POLLUTANT
<85,000 pph 86,000-105,000 pph 106,000-150,000 pph 15,000-150,000 pph
CO ppm 200 200 200 200
lb/MMBtu .15 .15 .15 .15
NOx ppm 85 93 101 30
lb/MMBtu .10 .11 .12 .035
NOTE: The emission information provided is for reference only and should not be utilized for permitting purposes without the expressed
written consent of Cleaver-Brooks Division of Aqua-Chem, Inc. All information is based on 3% O2.
Table C-14. Industrial Watertube Emission Data - No. 2 Oil (CT Burner)
POLLUTANT
<85,000 pph 86,000-105,000 pph 106,000-150,000 pph 15,000-150,000 pph
CO ppm 200 200 200 200
lb/MMBtu .155 .155 .155 .155
NOx ppm 150 157 165 75
lb/MMBtu .20 .21 .22 .10
NOTES:
1. NOx Emissions for No. 2 oil are dependent upon fue-bound nitrogen content of oil. Emission levels indicated assume a fuel bound nitrogen content
of.01% by weight.
Table C-15. Industrial Watertube Emission Data - Heavy Oils (CT Burner)
POLLUTANT
15,000-150,000 pph 15,000-150,000 pph
CO ppm 200 200
lb/MMBtu .158 .158
NOx ppm 380 260
lb/MMBtu .51 .35
NOTES:
1. NOx Emissions from heavy oil are dependent upon fuel bound nitrogen content of oil. Emission levels indicated assume a fuel bound nitrogen con-
tent of.4% by weight.
C-33
Table C-16. Heating Surface

ENGINEERING DATA
The following engineering data will assist in selecting and FURNACE
CONV TOTAL
HEATING FURNACE
HEATING HEATING
specifying Cleaver-Brooks Industrial Watertube Boilers. MODEL NO. SURFACE SURFACE SURFACE VOLUME
(PROJ) (CU-FT)
(SQ-FT) (SQ-FT)
(SQ-FT)
Table C-16 shows heating surfaces for the IWT Boilers. Tables
C-17 and C-18 show temperature and pressure information for 26 1120 241 1361 317
selection of high temperature hot water boilers. 34 1517 302 1819 425
42 1911 369 2280 527

Steam Drum
52 2407 449 2856 654
Model D and DL boilers have 36" ID steam drums, con-
D 60 2806 511 3317 754
structed of SA-515 Grade-70 steel plate. Models DLD and
DLDH boilers have 42" ID steam drums; the DFE has a 48” 68 3206 580 3786 855
Drum constructed of SA- 515 Grade-70 steel plate. All drums 76 3595 634 4229 951
are of welded construction in strict conformance with the
86 4087 726 4313 1081
ASME Power Boiler Code. All drums are stress-relieved, and
welded seams are radiographed and hydrostatically tested at 94 4470 793 5263 1184
1-1/2 times design pressure. The drum incorporates elliptical 52 2912 518 3430 903
heads with 12" x 16" manholes on each end, and is wholly
60 3393 593 3986 1048
supported by the tubes, so no extra supporting steel is
required. All tubes are expanded into the drums. 68 3870 676 4546 1194
DL
76 4346 751 5097 1328
The steam drum has the following external connections:
86 4947 848 5795 1510
• One main steam outlet, flanged.
94 5418 923 6341 1654
• Two 12" x 16" manways.
68 3774 673 4447 1188
• One feedwater inlet.
76 4248 747 4995 1321
DLD
• Two or three safety valve flanged connections (as required). 86 4825 842 5667 1502
• One blowdown connection, screwed. 94 5284 919 6203 1645
• One soot blower connection, screwed. 60 4000 650 4650 1111
• Two water column connections, screwed. 68 4564 737 5301 1261
76 5126 818 5944 1411

• Two feedwater regulator connections, screwed.
86 5806 923 6729 1599
• One chemical feed connection, screwed. DLDH
94 6368 1004 7372 1750
• Two lifting Lugs.
102 6930 1089 8019 1900
The steam drum is fitted with an internal feed pipe, chemical
110 7495 1172 8667 2050
feed pipe, and blowdown piping. Water level control baffling is
installed to ensure that all steam released from the generating 118 8056 1253 9309 2200
tubes is released behind the baffles and not through the water 85 5707 923 6663 1750
level. Standard patented drum internals consist of steam sepa-
98 6622 1063 7685 2024
rators or dryers that are installed to ensure the steam leaving
the drum will contain not more than 1/2 of 1 percent moisture DFE 110 7461 1187 8648 2274
when boiler water concentrations are maintained in accor- 121 8223 1305 9528 2501
dance with ABMA recommendations. Special drum internals
132 9000 1416 10416 2733
for more stringent moisture content are available. See Figures
C-11 and C-12 for illustration of drum internals.
Lower Drum (Mud Drum)

The lower drum is 24" OD of SA-53 Grade-B seamless pipe,
and is of fusion-welded construction, or 30" OD of SA-515,
C-34
Table C-17. Maximum Heat Output
(Hot Water) Table C-18. Maximum Heat Output (Steam)
HOT WATER GENERATORS MAX OUT STEAM BOILER MAX OUTA

MODEL NO. MM MODEL NO. MMBTU/HR
BTU/HR (STEAM)
26 13.4 26 16
34 17.9 34 21.4
42 22.5 42 26.8
52 28.2 52 37.41
DW 60 32.7 D 60 43.92
68 37.5 68 50.22
76 41.7 76 57.17
86 47.5 86 65.12
94 51.9 94 72.62
52 33.8 52 45.47
60 39.3 60 53.31
68 44.8 68 61.47
DLW DL
76 50.3 76 70.3
86 57.1 86 79.91
94 62.5 94 87.41
68 60.15
Grade-70, welded plate (DLDH and DFE boiler). The lower
76 68.87
drum is stress relieved, seams are radiographed, and hydrostat- DLD
ically tested at 1-1/2 times design pressure. The drum incorpo- 86 78.14
rates two 12" x 16" manways - one at each end - and required 94 85.54
blow-drum connections.
60 63.4
Internally, the drum has a blowdown guide baffle to ensure 68 76.3
effective blowdown of the lower drum without disturbing
76 85.6
water circulation in the unit. The drum is supported by the
structural steel frame (skid) and has welded guide lugs that fit 86 97
DLDH
into the base frame, permitting expansion of the drum within 94 106.2
the skid, thereby eliminating potential expansion stresses.
102 115.6
Drum Enclosure 110 124.9
118 134.1
The steam drum is shop-insulated with mineral wool block
and enclosed in a welded 10-gauge steel casing. All drum 85 81.3
heads are shop-insulated and enclosed in a 10-gauge steel cas- 98 101.5
ing. No further insulation is required in the field.
DFE 110 111.5
121 121.6
Furnace
132 151.7
The furnace (combustion chamber) employs 2" OD, SA-178A
A. DLDH with economizer.
electric resistance welded tubes, arranged for maximum cover-
age of all six furnace walls. In a “D” type watertube boiler, the
furnace tubes generate more than half of the steam produced
by the boiler, although the furnace represents only about 15%
of the reported surface. Due to the high heat absorption rates
present in the furnace, “D” tubes are placed in a tangent spac-
ing arrangement to provide as much water-cooled surface as
possible. With the exception of the inner furnace wall, which is
C-35
Figure C-11. Drum Internals and Steam PuriÞers for 1, 3, and 7 ppm Solids
Figure C-12. Drum Internals and Separator for 99.5% Dry Steam
C-36
MEMBRANE
Figure C-13. D Series Boiler Tube Cut-Away
membrane construction, extended metallic surfaces are not jected to an air pressure test of 8" WC. It is considered tight if
used. See Figure C-13. air pressure drop does not exceed 2" WC in 5 minutes.
All tubes in the furnace are accessible for mechanical tube Flue Gas Outlet: One flanged rectangular flue gas outlet, sized
cleaners. No headers are employed in the boiler, and all tubes for desired flue gas velocity and arranged for field welding,
terminate in the upper and lower drums. Both floor and roof will be provided. Top gas outlet is also available on the D, DL
tubes are designed with adequate pitch to ensure drainage and and DLD models
proper circulation without swedging ends of tubes.
The six-wall furnace cooling is arranged as follows: Convection Tubes
• Front wall - Tubes closely spaced around burner.
Definition
• Tangent outer side wall - 2" tubes spaced on 2" centers. The convection section, or boiler section, of a “D” type boiler
• Membrane sealed inner wall - 2" tubes spaced on 4" centers. are those tubes to which heat is transmitted mainly by convec-
tion from the products of combustion.
• Tangent floor - 2" tubes spaced on 2" centers.
• Tangent roof - 2" tubes spaced on 2" centers. Tubes
• Rear wall - Triple row of tubes. The convection section consists of 2" OD, wall tubes. The
tubes are SA-178 electric resistance-welded construction in
• Furnace exit - Double row of screen tubes.
accordance with ASME standards.
Access: Access to furnace is through burner opening in front
wall or optional rear access door. Tube Arrangement
Observation: Two air-cooled observation ports, with Pyrex eye The tubes are arranged with longitudinal rows of tubes in alter-
shields, provided in rear wall. nate wide and narrow spacing to ensure proper and effective
arrangement of soot-blowing equipment. This arrangement
Air Pressure Test: Inner seal-welded 10-gauge casing, sub-
C-37
also allows removal of any tube without the necessity of Soot blower bearings are of the welded-type, which eliminates
removing adjacent tubes. All tubes in the boiler section are problems of misalignment associated with bolted bearings. The
expanded into the upper and lower drums. No swaged or soot blower is a valve-in-head type and arranged for manual
finned tubes are used in the convection section, thereby allow- operation by means of a chain. Purging air is piped to the soot
ing heating surface to be reported based on actual tube surface, blower from the burner windbox to provide continuous clean-
not extended metal surfaces or fins. ing of the inside of the element, and to prevent combustion
gases from leaking back to the valve mechanism in the soot
Baffling blower head. On boilers without sootblowers, wall boxes and
bearing are provided.
The convection bank is designed to eliminate the need for lon-
gitudinal baffles. A vertical steel deflector baffle is placed
Internal Cleaning
immediately in front of the flue gas outlet connection in order
to prevent any short-circuiting of flue gas at the outlet. The The internal surfaces of all tubes, both convection and furnace
boiler incorporates vertical baffles located to maintain gas types, can be mechanically cleaned using either electric or
velocities and transfer rates.(Figure C-14). pneumatic driven tube cleaners. Acid cleaning procedures are
also available.
Soot Blowers
Tube Removal
On heavy oil fired units, soot blowers are installed to provide
the operator with a means of cleaning the boiler while it is in The use of the alternate wide-and-narrow spacing of boiler
operation. The soot blower element is installed on the outside tube rows makes it possible to remove and replace individual
row of tubes, and blows an approximate 180° arc using steam tubes in the convection section without the necessity of cutting
piped from the steam drum. Where the length of the convec- and removing adjacent tubes. In other staggered convection
tion bank requires a blower in excess of 20 feet, two soot bank designs, it is often necessary to remove many good tubes
blowers are provided - one entering from the rear of the unit in order to provide physical clearance to remove a damaged
and one from the front. tube.
Inner furnace wall
Outer furnace and

convection wall
with membrane
design.
Membrane Design
The inner furnace wall separating the furnace from the convec-
tion section incorporates welded extended surfaces on each
side of the tube. After the tubes are installed the adjacent sur-
face fins are seal-welded forming a gas tight “membrane”
inner wall. Membrane construction for the outer furnace wall
and the outer convection wall is available as an option.
Figure C-14. Tubes with Membrane design for Inner furnace.
C-38
MEMBRANE
2-1/2Ó BLOCK (LOW DENSITY)
Figure C-15. D Series Boiler Enclosure Construction
Casing and Insulation • 2-1/2” low density block insulation.

• 1/4” burner front plate.
Design
2. Rear Wall:
The unit is enclosed by a double panel casing, with that por-
tion of the casing exposed to the products of combustion com- • 3", 4-way interlocking tile.
pletely seal-welded to form an air and gas tight enclosure. The • 4" Hi-temperature block insulation.
outer casing panels are skip-welded and are suitable for indoor
installation (seal-welded for outdoor optional). • 10-gauge inner seal welded casing.
The casing is supported off the structural steel frame and is not • 2-1/2” low density block insulation,
welded or attached to tubing, thereby ensuring free expansion • 1/4” outer casing.
of pressure parts within the casing enclosure.
3. Convection Section and Furnace Side Wall and Roof:
Casing and Wall Design • 10-gauge inner seal welded casing.
Construction of the boiler enclosure is as follows (Figure C- • 4-3/8” low-density mineral wool block.
15):
• 10-gauge outer steel casing.
1. Front Wall - Furnace Area:
4. Casing Finish:
• 3", 4-way interlocking tile.
• Painted with high-temperature enamel paint prior to
• 4" Hi-temperature block insulation. shipment.
• 10-gauge inner seal welded casing.
C-39
Figure C-16. Series Skid Assembly
Figure C-17. Support Drum in Skid
C-40
Furnace Floor positioning controls. A switch is provided to permit

changeover from automatic, fully-modulated firing, to continu-
Furnace floor tubes are covered with 1-1/2” square edge tile.
ous firing at any desired rate between minimum and maximum.
Control safeguards assure that the burner always returns to the
Structural Frame minimum firing position for ignition.
Models D, DL, DLD, DLDH and DFE boilers (see Figure C- For air-atomized oil-fired boilers (air atomazation is optional),
16 and C-17) are supported by a heavy structural steel frame filtered primary air for atomizing the fuel oil is provided inde-
skid assembly. The skid assembly consists of two 14" wide pendent of the combustion air by a motor-driven air compres-
flange beams running parallel to the drum. The beams are sor. The fuel oil pump may be mounted near the boiler, or at a
attached by means of heavy steel plates that form the saddle remote location.
and support for the lower drum. The skid assembly also incor-
porates 10 ga. floor plate of the boiler beneath the furnace area For burning heavy oil, the burner is equipped with a combina-
and convection section. The skid assembly is fabricated as a tion steam-electric heater, each controlled by a thermostat.
complete structure prior to assembly of the unit. This method Both heaters are installed in a single compact shell, and are
of support, using saddle plates and guide lugs, permits the mounted, piped, and wired on the burner.
lower drum to ride in the saddle plates, thus permitting expan- The thermostatic controls are set to cut out the electric heater
sion of the pressure parts in the structural frame and casing when steam is available. A metering valve permits circulation
enclosure of the boiler. Stops are provided during assembly to of hot oil to the burner at all times. An automatic purge pump
limit movement of the drum within the expected expansion system back-purges the burner drawer oil piping and nozzle
limits. upon shut-down and returns any unburned oil to the storage
To facilitate lifting and handling of the boiler, lifting lugs are tank.
welded to the upper drum. In addition, the main beams of the The FGR system used with the A, BR and CN burner and con-
skid are coped and reinforced to provide space beneath the end trols, is shown in Figure C-18.
of the beam for jacking of the unit as required during installa-
tion. Holes are provided in the main beams for use by riggers
to drag or lift the unit by its base frame. Flame Safeguard
The boiler is equipped with a fully automatic flame safeguard
Burner/Controls Information (Models A, BR, system to ensure pre-purge, proper light-off, shutdown upon
CN) flame failure, and post purge on shutdown. The system is
designed to meet Factory Mutual or Industrial Risk Insurers
Each application requires burner selection based on boiler and requirements.
overall project requirements. Tables C-19, C-20, and C-21
show the standard Cleaver-Brooks burners and associated The control system includes safety interlocks to shut down the
inputs and fuel requirements. Once the boiler has been unit in the event of any of the following, as required for the fuel
selected, the burner is matched based on the input require- or fuels being fired:
ments for the boiler. Table C-22 shows the standard offering • Flame failure.
for each burner package.
• High steam pressure.
The burner assembly is attached to the front wall of the boiler
with all components readily accessible for inspection and • Low drum water level.
maintenance. • Low atomizing pressure (oil or combination burners).
The oil burner is either low pressure air or steam atomized • Low fuel oil pressure (oil or combination burners).
ignited by gas pilot. The main gas burner is also ignited by a
gas pilot. • Low fuel oil temperature (oil or combination burners).
The gas burner is designed for a 8:1 turndown when supplied • High fuel oil temperature (oil or combination burners - IRI
with 10 psig gas pressure, turndown on oil is 6:1 when sup- only).
plied with 125 psig oil pressure. • Low fuel gas pressure (gas or combination burners).
The burner operates with full modulation through single point • High fuel gas pressure (gas or combination burners).
• Forced draft fan failure.
C-41
Table C-19. Burner Data (Model A)

GAS PRESSURE (INCHES H2O)
4” GAS LINE 4” GAS LINE OIL

W/4” GC VALVES W/4” MAXON VALVES PRESSURE
(PSIG)
MAX HP
BURNER HP
INPUT FM IRI FM IRI
MODEL (MBTU) (OIL)A (GAS)
A-1 13.8 10 10 10.5 12.3 8.9 9.1 100
A-2 16.9 15 10 15.7 18.4 13.3 13.6 100
A-3 16.6 15 10 15.0 17.6 12.6 13.0 100
A-4 18.6 15 10 18.8 22.0 15.9 16.3 100
A-5 19.7 20 15 21.0 24.7 17.7 18.2 100
A-6 22.2 25 20 26.1 30.7 22.0 22.5 100
A-7 22.9 25 20 27.8 32.7 23.4 24.0 100
A-8 26.5 30 25 36.8 43.3 31.0 31.8 100

A. Air compressor for atomizing air belt driven from FD fan motor. 25 CFM required.
Table C-20. Burner Data (Model BR)

GAS PRESSURE (INCHES H2O)
OIL
4” GAS LINE W/4” 4” GAS LINE W/4” 6” GAS LINE W/4” PRESSURE
MAX HP
BURNER HP GC VALVES MAXON VALVES MAXON VALVES (PSIG)
INPUT
FM IRI FM IRI FM IRI
BR-1 31.0 15 15 45.8 56.6 36.4 38.3 26.3 28.0 100
BR-2 36.0 20 20 60.7 74.9 48.4 50.8 34.9 37.1 100
BR-3 40.2 25 25 75.1 92.5 60.0 63.0 43.3 46.1 100
BR-4 42.4 30 30 83.0 102.1 66.4 69.7 47.9 51.0 100
A. BR Burner (if air-atomized) has separate 7.5 hp motor to drive atomizing air compressor. 35 cfm required.
Table C-21. Burner Data (Model CN)

GAS PRESSURE IN INCHES H2O
4” GAS LINE W/4” 6” GAS LINE W/4” OIL
MAXON VALVES MAXON VALVES PRESSURE
MAXIMUM (PSIG)
BURNER HP HP
INPUT FM IRI FM IRI
CN-1 46.5 20 20 61.5 65.4 39.6 43.3 100
CN-2 49.8 30 30 70.3 74.8 45.5 49.7 100
CN-3 63.5 40 40 108.8 115.5 70.4 76.9 100
CN-4 66.0 50 50 117.0 124.2 75.9 82.9 100
CN-5 77.1 60 60 134.6 142.8 87.8 95.8 125
CN-7 75.0 60 60 148.9 157.8 97.6 106.4 125
CN-8 81.3 75 75 - - 113.8 123.9 125
NOTES:
1. All horsepower requirements shown are for altitudes up to 1500 feet above sea level.
A. CN Burner (if air-atomized) has separate 15 hp motor to drive atomizing air compressor. 70 cfm required.
C-42
Table C-22. Standard Offering (A, BR, and CN Burners)

BURNER MODEL
AND SIZE
STANDARD EQUIPMENT
A BR CN
1-8 1-4 1-8
FORCED DRAFT FAN
1 x x x Fan driven by open drip-proof motor.
2 X X X Damper at FD fan outlet.
3 Type of damper:
X a. Rotary (as used on Firetube Boiler Product Line).

- X X b. Characterized Quadrant (Rotary), NOT a Butterfly Type Damper.
4 X X X Combustion air-proving switch (CAPS) mounted and wired.
ATOMIZING MEDIUM
5 X X X C-B low pressure air or steam-atomized.
6 Type of air compressor drive (if air-atomized):
X a. Belt driven from FD fan motor.

- X - b. Motor driven module mounted on burner.
- - X c. Motor driven module mounted in CN console, remote from burner (field piping and wiring required).
7 X X X Atomizing air proving switch (AAPS) mounted and wired on compressor.
CONTROLS & ELECTRICAL
8 X X X Cleaver-Brooks standard electric positioning controls.
9 X X X C-B 100 flame safeguard control with lead sulfide scanner.
10 X X X Controls remote from control enclosure have NEMA 1 housing.
11 X - - Control enclosure: controls are mounted in NEMA 1A panel, mounted on burner.
12 - X - NEMA 12 panel, mounted on burner.
13 - - X NEMA 1A compartment of CN console for Model CN-100 thru CN-600 (oil fired).
14 - - X NEMA 1A panel mounted on burner for Model CN-700 (gas-fired only).
15 X X X Steam pressure controls (HLPC, OLPC, LFPC and MPC) and 8-1/2” steam gauge all on a common manifold
assembly, shipped separate from burner (field piping and wiring required).
16 X X - Fuses and starters for FD fan motor, air compressor motor and fuel oil heater all mounted and wired on burner.
17 - - X Fuses and starters for air compressor motor and fuel oil heater all mounted and wired in CN console (field wiring
required between console and burner). Starter only for F.D. fan motor, shipped loose (field mounting and wiring
required).
18 X X X Electric current characteristics 230-460V/3-phase/60Hz.
19 X X X Control circuit transformer mounted and wired on burner.
MISCELLANEOUS:
22 X X X Turndown ratio of burner - 6:1 for oil firing, 8:1 for gas firing.
FUEL
24 X X X Gas pilot for all fuel series.
NOTE: Standard equipment listed here is included only with burner model indicated by an “X”
HLPC - High-Limit Pressure Control
OCPC - Operating Limit Pressure Control
LFPC - Low-Fire Pressure Switch
MPC - Modulating Pressure Control
C-43
FGR INLET PIPING

AND SUPPORT STEEL
(BY OTHERS)
Figure C-18. Forced FGR System, Industrial Watertube Boiler (A, BR, CB Burners)
Burner/Controls Information (Model CT) plete with structural framing, support legs, access door, and
splitter vanes and baffles for equalizing air flow distribution to
Each application requires burner selection based on boiler and the burner.
overall project requirements. Table C-23 shows the Model CT
burner selections and the associated inputs and fuel require- A forced draft fan of centrifugal-type construction, arrange-
ments. Burner selection is based upon input requirements for ment four, with downblast discharge provides combustion air
the boiler. Table C-24 shows standard non FGR offerings for for the burner system. The fan is mounted directly on top of the
the Model CT burner equipment package. windbox for applications up to 80,000 pph of steam (may be
less than 80,000 lbs/hr with certain FGR conditions). In appli-
The burner assembly is seal-welded to the front wall of the cations exceeding 80,000 pph of steam, the forced draft fan is
boiler, with all components readily accessible for inspection mounted remote from the windbox. The combustion air fan is
and maintenance. The windbox is non-insulated for ambient supplied with a variable inlet vane-type damper, inlet screen,
combustion air, and is fabricated of ASTM A-36 plate, com- and silencer to reduce fan noise to 85 dBA at a distance of
C-44
Table C-23. Burner Data (Model CT)
NOMINAL LOAD NATURAL GAS FIRING NO. 2 FUEL OIL FIRING

FD FAN MOTOR HEAT INPUT HEAT INPUT
BURNER MODEL REFERENCE
HP
LB/HR MMBTU/HR MMBTU/HR
CT-1 15,000 15 20 19
CT-2 20,000 20 26 25
CT-3 25,000 20 32 31
CT-4 29,000 25 38 37
CT-5 32,000 30 42 41
CT-6 35,000 30 46 45
CT-7 38,000 40 50 49
CT-8 42,000 40 54 52
CT-9 45,000 50 58 56
CT-10 48,000 50 62 60
CT-11 51,000 50 66 64
CT-12 54,000 60 70 68
CT-13 57,000 60 74 72
CT-14 60,000 60 78 76
CT-15 63,000 75 82 79
CT-16 66,000 75 86 83
CT-17 69,000 75 90 87
CT-18 72,000 75 94 91
CT-19 75,000 75 98 95
CT-20 79,000 100 102 99
CT-21 82,000 100 106 103
CT-22 85,000 100 110 107
CT-23 96,000 125 123 119
CT-24 105,000 125 133 129
CT-25 115,000 150 146 141
CT-26 124,000 150 157 152
CT-27 134,000 200 168 163
NOTES
-Minimum required gas supply pressure to main gas pressure regulator is 15 psig.
-Minimum required oil pump supply pressure to oil fuel train is 175 psig.
-With fuel supply pressures listed, the turndown is 10:1 on gas 8:1 on oil.
-Nominal load reference and FD fan motor hp are for non-FGR applications.
three (3) feet from the fan. The combustion air fan utilizes a ignition system.
240V or 480V, 3-phase, 60 Hz, electric motor drive. Special
The burner operates with full modulation through single-point-
voltages and frequencies are available.
positioning controls. A switch is provided to permit
The gas burner is of multi-spud injector-type design, utilizing changeover from automatic, fully modulated firing, to continu-
fuel staging within the flame envelope for reduction in thermal ous firing at any desired rate between minimum and maxi-
NOx formation. The burner is designed to provide 10:1 turn- mum. Control safeguards assure that the burner always returns
down on natural gas when supplied with constant 15 psig gas to the minimum firing position for ignition.
pressure at the inlet to the gas pressure regulator.
The oil burner is of the low-pressure, steam-atomizing type, Flame Safeguard
and is designed to provide 8:1 turndown when supplied with The burner is equipped with a fully automatic flame safeguard
constant 175 psig oil pressure at the inlet to the fuel oil train. system to ensure pre-purge, proper light-off, shutdown on
Both the gas and oil burners utilize a spark-ignited, gas-pilot flame failure, and post-purge on shutdown. The system is
designed to meet FM, IRI, and CSA requirements.
C-45
Table C-24. Standard Offering (Model CT Burner).
BURNER MODEL AND SIZE
CT CT STANDARD EQUIPMENT ON CT BURNER

1-20 21-27
FORCED DRAFT FAN
1 X X Fan driven by open drip proof motor.
2 X X Damper at FD fan inlet.
3 FD Fan Location:
X a. On windbox.
X b. Remote from burner.
4 X X Combustion air proving switch (CAPS) mounted and wired.
ATOMIZING MEDIA (OIL-FIRED UNITS)
5 X X Steam atomization standard.
CONTROLS & ELECTRICAL
6 X Cleaver-Brooks standard electric positioning controls.
7 X Cleaver-Brooks parallel positioning controls.
8 X X C-B 100 flame safeguard control with lead sulfide scanner.
9 X X Controls remote from control enclosure have NEMA 1 housing.
10 X X NEMA 12 panel, mounted on boiler.
11 X X Steam pressure controls (High Limit Pressure Control, Operating Limit Pressure Control, Low-Fire Pressure
Control and Modulating Pressure Control) and 8-1/2” steam gauge all on a common manifold assembly,
shipped separate from burner (field piping and wiring required).
12 Starter for FD fan motor.
13 X X Electric current characteristics 230-460V, 3-phase, 60-Hz.
14 X X Control circuit transformer mounted and wired on burner.
FUEL
15 X X Gas pilot for all fuel series.
NOTE: Standard equipment listed here is included only with burner model indicated by an “X”.
The control system includes safety interlocks to shut down the • Low fuel oil temperature (oil or combination gas/oil
system in the event of any of the following, as required for the burners).
fuel or fuels being fired:
• High fuel oil temperature (oil or combination gas/oil burners,
• Flame failure. IRI only).
• High steam pressure. • Low or high fuel gas pressure.
• Low drum water level. • Forced draft fan failure.
• Low atomizing steam pressure (oil or combination gas/oil In forced FGR applications, the FGR fan can be mounted on
burners). the boiler as shown in Figure C-19, mounted on a separate ped-
estal, or mounted on the floor.
• Low fuel oil pressure (oil or combination gas/oil burners).
C-46
Boiler Room Information Breeching

Figure C-20 shows the recommended pier arrangement for If more than one boiler is connected to a common stack or
industrial watertube boilers. Figures C-21, C-22, C-23, C-24, breeching, an outlet damper and damper regulator is required
and C-25 show different boiler and stack arrangements for unless otherwise noted.
industrial watertube boilers.
Refer to Figure C-26 through C-28 for breeching transition
dimensions, and to Table C-25 for stack size selection.
FGR DUCT (BY OTHERS)
(by others)
Figure C-19. Induced FGR System, Industrial Watertube Boiler (CT Burner)
C-47
Figure C-20. Pier Arrangement
Figure C-21. Right Hand Boiler Arrangement Figure C-22. Left Hand Boiler Arrangement
C-48
Figure C-23. RH and LH Boiler Arrangement With Separate Stacks
Figure C-24. LH and RH Boiler Arrangement With Common Stack
C-49
Figure C-25. Two-Boiler Arrangement With Separate Stacks
C-50
DIMENSIONS IN INCHES
BOILER MODEL
A B C
26 15 36 86-3/4
34 18 36 86-3/4
42 27 36 86-3/4
52 30 36 86-3/4
D 60 30 39 98-3/4
68 33 39 98-3/4
76 36 39 98-3/4
86 36 39 98-3/4
94 42 42 107-3/4
52 30 39 86-3/4
60 33 39 98-3/4
68 36 39 98-3/4
DL
76 42 39 107-3/4
86 42 42 107-3/4
94 42 42 116-3/4
NOTES:
1. Dimensions vary per stack size and velocity.
2. Must be shipped loose for field installation.
3. For DLD-DLDH, contact your local Cleaver-Brooks authorized representative.
Figure C-26. Breeching,; Top Outlet Transition Piece
C-51
BOILER MODEL
A B C
26 54 15 36
34 54 18 36
42 54 27 36
52 54 30 36
D 60 66 30 36
68 66 33 36
76 66 36 36
86 66 36 36
94 75 42 36
68 66 36 36
76 75 42 36
DL
86 75 42 36
94 84 42 36
NOTES
1. Dimensions vary per stack size and velocities.
Figure C-27. Breeching; Gas Outlet Transition (Direct-to-Stack)
C-52
BOILER MODEL
A B C D E
26 54 15 36 35 24
34 54 18 36 35-1/2 24
42 54 27 36 35-1/2 24
52 54 30 36 35-1/2 24
D 60 66 30 39 41-1/2 25-1/2
68 66 33 39 41-1/2 25-1/2
76 66 36 39 41-1/2 25-1/2
86 66 36 39 41-1/2 25-1/2
94 75 42 42 46 27
52 66 30 39 41-1/2 25-1/2
60 66 33 39 41-1/2 25-1/2
68 66 36 39 41-1/2 25-1/2
DL
76 75 42 39 46 25-1/2
86 75 42 42 46 27
94 84 42 42 50-1/2 27
NOTES:
1. Dimensions vary per stack size and velocity.
Figure C-28. Breeching; Gas Outlet Transition (Connection to horizontal breeching)
C-53
Table C-25. Industrial Watertube Boiler Stack Size Selection Chart
FLUE GAS FLOW TO FLUE GAS VELOCITY

STACK STACK FPM AT 560 °F
FREE AREA ELEVATION MULTIPLICATION
LBS/HR DIAMETER GAS TEMP
SQ-FT FT FACTOR
IN.*
MINIMUM MAXIMUM MINIMUM MAXIMUM
12,910 15,500 24 3.012 1840 2200 0- 500 1.0
15,510 21,200 28 4.125 1620 2200 501-1000 1.025
21,210 24,400 30 4.747 1920 2200 1001-1500 1.05
24,410 32,000 34 6.121 1710 2240 1501-2000 1.07
32,010 36,000 36 6.874 1995 2245 2001-2500 1.085
36,010 43,000 39 8.296 1860 2220 2501-3000 1.105
43,010 50,000 42 9.621 1920 2225 3001-3500 1.12
50,010 57,000 45 11.045 1940 2220 3501-4000 1.15
57,010 66,000 48 12.566 1945 2250 4501-4500 1.17
66,010 75,000 51 14.186 1990 2260 4501-5000 1.19
75,010 84,000 54 15.904 2020 2260 5001-5500 1.22
84,010 94,000 57 17.720 2030 2270 5501-6000 1.24
94,010 104,000 60 19.635 2050 2270 6001-6500 1.26
104,010 115,000 63 21.647 2060 2270 6501-7000 1.28
115,010 126,000 66 23.758 2080 2270
126,010 137,500 69 25.967 2085 2270
137,510 150,000 72 28.274 2090 2270
150,010 162,500 75 30.680 2100 2270
162,510 178,000 78 33.183 2100 2300
178,010 192,000 81 35.785 2130 2300
192,010 206,000 84 38.484 2140 2300
206,010 221,000 87 41.282 2145 2300
221,010 237,000 90 44.179 2150 2310
237,010 255,000 93 47.173 2155 2310
255,010 271,000 96 50.265 2170 2310
271,010 287,000 99 53.456 2180 2310
* Dimensions vary per stack size and flue gas velocities.
If boiler is more than 500 feet above sea level, multiply the actual gas flow to stack by factor given and select the stack diameter that corresponds to
the corrected gas flow.
Based on a 25 ft high steel stack, the following weight will apply for estimating purposes.
the above stack diameters apply, dependent upon the flue gas flow to the stack as determined from the performance sheet.
WEIGHT (LBS) WEIGHT (LBS)

STACK DIAMETER STACK DIAMETER
IN. 3/16” 1/4” IN. 3/16” 1/4”
PLATE PLATE PLATE PLATE
24 1305 1749 45 2439 3267
27 1460 1956 48 2593 3474
30 1632 2187 51 2765 3705
33 1787 2394 54 2940 3910
36 1959 2623 57 3080 4140
39 2113 2830 60 3220 4350
42 2268 3037 63 3400 4570
The stack weights shown include the base ring, clean-out door, and connection for breeching.
C-54
SAMPLE SPECIFICATIONS
The following sample specifications are provided by Cleaver-Brooks to assist you in specifying your customer’s specific needs and
application. A separate specification is provided for steam boiler packages and high temperature hot water packages.
Steam Boiler
1.0 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-51
2.0 Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-53
3.0 Economizer (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-57
4.0 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-57
5.0 Execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-59
Hot Water Generator

1.0 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-61
2.0 Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-62
3.0 Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-66
4.0 Instrumentation and Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-66
5.0 Execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-67
FGR System (A, BR and CN Burners). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-69
FGR System (CT Burner) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-70
Steam Boiler
1.0 General
1.1 Shop-Assembled Steam Boiler
This specification shall govern the construction features, materials, fabrication, inspection, and preparation for shipment of pack-
aged-type, shop-assembled, watertube steam generating equipment with burner assembly, all necessary appurtenances, controls
and auxiliary equipment mounted to the maximum practical extent, as an integral unit on a steel base so as to make a complete self-
contained assembly.
1.2 General Requirements
1.2.1 Proposal
Complete description, drawings, and material specifications and performance shall accompany each proposal.
1.2.2 Guarantee
Steam will contain not more than 1/2 of 1% moisture when boiler water concentrations are maintained in accordance with ABMA
recommendations.
The boiler manufacturer shall guarantee the steam generating capacity and thermal efficiency as stated herein, while the unit is
being fired with the primary fuel at the specified operating conditions.
Performance and efficiency tests shall be conducted immediately after completion of start-up. The manufacturer must have a repre-
sentative in attendance at the time the test is conducted.
All equipment is to be guaranteed against defective design, workmanship, or material for one year from the date of initial opera-
tion, not to exceed eighteen (18) months from shipment.
1.2.3 Standards and Codes
The following regulatory codes and standards, publication issue in effect at date of invitation for bids, form a part of this specifica-
tion. All applicable components shall be designed and constructed in accordance with these codes with additions or modifications
as required by this specification.
• American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code, Section I, Power Boilers.
• American Boiler Manufacturers Association (ABMA) Manual of Industry Standards.
C-55
• Underwriters Laboratories (UL), UL 795 Commercial-Industrial Gas-Fired Heating Equipment.

• National Fire Protection Association (NFPA), 8501 Prevention of Furnace Explosions in Fuel Oil and Natural Gas-Fired Single
Burner Boiler Furnaces.
• Steel Structures Painting Council (SSPC), Surface Preparation SP-l.
• National Electric Code (NEC)
• National Electrical Manufacturers Association (NEMA).
All equipment shall comply with the state, provincial or municipal laws and regulations governing the location where the equip-
ment is to be installed.
1.2.4 Documentation Requirements
Dimension drawing with dry and flooded weights, major component identification, and service connection location and size.
Electrical drawings including elementary ladder logic and field component interconnection diagram. Fuel train schematics.
Two (2) copies of certified ASME Manufacturer’s Data Reports on the pressure vessel.
Operating and maintenance manuals.
Recommended spare parts list.
1.2.5 Design Requirements
Design continuous capacity: _____ lb/hr.
Design pressure: _____ psig.
Operating pressure: _____ psig.
Final steam temperature: _____ °F.
Steam quality (solids): _____ ppm.
Feedwater temperature: _____ °F.
Elevation above sea level: _____ ft.
Electrical characteristics: _____ Volts, _____ phase, ____ Hz.
Primary fuel: _____, Supply pressure ______.
Standby fuel _____, Supply pressure ______.
Insurance requirements _____.
1.2.6 Manufacturer
Subject to compliance with requirements, provide watertube boiler manufactured by Cleaver-Brooks, Division of Aqua-Chem, Inc.
1.2.7 Efficiency Guarantee
Fuel-to-steam efficiency at above capacity is ____% when firing oil and ____% when firing gas.
1.2.8 Heating Surface
The unit will have the following heating surface:
Boiler heating surface: _____ sq-ft.
Water wall projected surface: _____ sq-ft.
Total heating surface: _____ sq-ft.
Furnace volume: _____ cu-ft.
C-56
2.0 Product
2.1 Packaged Watertube Boiler(s)
Boilers shall be factory-assembled, packaged, and mounted on heavy steel base frame, complete with integral forced draft burner,
burner controls, boiler trim, and refractory. Boilers shall be assembled and wired so that only water, steam, fuel, blowdown, electri-
cal, and vent connections are required.
2.2 Design Pressure
The pressure vessel shall have a design pressure of 260 psig in accordance with ASME Power Boiler Construction Code, Section 1,
and the laws of the state or province in which the equipment is to be installed. The boiler shall be registered with the National
Board of Boiler and Pressure Vessel Inspectors (Provincial Boiler Inspection Agency in Canada), and with the specific state or pro-
vincial boiler inspection department.
2.3 Drums
The boiler shall have one upper steam drum and one lower mud drum extending the full length of the boiler setting. Each drum
head shall have a 12" x 16" manhole opening with cover, yoke, and gasket. Furnish one operating set of gaskets and two complete
spare sets. Drums shall be X-rayed and stress relieved as required, and under the inspection of the Hartford Steam Boiler Inspection
and Insurance Company.
A. Steam Drum - The unit shall incorporate a steam drum of SA-515 grade 70 steel plate (70,000 psig tensile strength) welded
construction in strict conformance with the ASME Power Boiler Code. The drum will be stress-relieved, seams radiographed,
and hydrostatically tested at 1-1/2 times the design pressure.
The steam drum shall be fitted with an internal feed pipe, chemical feed pipe, and the blowdown pipe. Water level control baf-
fling is to be installed to ensure that all steam released from the generating tubes is released behind the baffles and not through
the water level. Drum internals shall consist of steam separators or dryers, which are installed to ensure that the steam leaving
the drum contains not more than 1/2 of 1% moisture when boiler water concentrations are maintained in accordance with
ABMA recommendations.
B. Lower Drum - The lower drum shall be of fusion-welded construction and will be stress-relieved, seams radiographed, and
hydrostatically tested at 1-1/2 times the design pressure. The lower drum shall be fitted with an internal blowdown guide baffle
to ensure effective blowdown of the lower drum disturbance to the water circulation in the unit.
2.3.1 Drum Connections
Provide the following openings in the drums for piping connections, all flanges shall be raised face and drilled 300 psig ANSI.
Steam outlet: _____ One (1) flanged.
Safety valves: _____ as required by ASME.
Sootblower: _____ One (1) 2" screwed.
Water Column: _____ Two (2) 1" screwed.
Feedwater Regulator: _____ Two (2) 1" screwed.
Top Vent: _____ One (1) 1" screwed.
Continuous Blowdown: _____ One (1) 1" screwed.
Chemical Feed: _____ One (1) 1/2” screwed.
Feedwater: _____ One (1) 2" screwed.
Blowdown: _____ One (1) 1-1/4” screwed.
All openings shall be properly protected from damage and weather during shipment.
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2.4.Boiler and Furnace
2.4.1. Furnace
The furnace shall employ six-wall cooling with the following:
• Front wall tubes closely spaced around the burner.
• Tangent floor, roof, and outer furnace wall.
• Triple row of rear wall tubes.
• Double row of screen tubes at furnace exit.
All tubes shall terminate in the upper and lower drums. No headers are to be used, and all heating surface in the furnace is based on
actual projected tube surface and membrane surface. All tubes shall be cleanable by mechanical tube cleaners. All tubes to be
expanded into upper and lower drums.
2.4.2 Boiler Section
The boiler convection section shall consist of 2" OD tubes SA 178A Grade A arranged in line with longitudinal rows of tubes
arranged on wide and narrow spacing to ensure proper and effective arrangement of sootblowing equipment. This arrangement
shall also permit removal of any tube without the necessity of removing adjacent tubes.
2.4.3 Tube Material
All tubes in the unit for boiler and furnace shall be 2" OD, of SA-178, Grade A, electric resistance welded construction in accor-
dance with ASME Code.
2.4.4 Superheater (Optional)
A bare tube, completely drainable superheater shall be furnished as an integral part of the boiler. All superheater elements and
headers shall be of suitable carbon and alloy steel material of a thickness required for temperature and pressure prevailing under
maximum load conditions. The superheater shall be equipped with a weld end superheater outlet connection and safety valve noz-
zle, drain, vent, thermometer, and thermocouple connections as required by the design. Safety valve, drain valve, vent valve, and
thermometer shall be included. (A steam sampling connection shall be provided by the owner in the connecting steam line). Super-
heater outlet header is equipped with a connection for the customer’s automatic start-up and shut-down vent valve size. Piping con-
tractor or others shall furnish and install an automatic controlled vent valve when superheater is subjected to low load conditions.
All super heater tube material subject to radiant furnace heat shall be constructed of alloy steel suitable for the temperatures
involved.
2.5 Boiler Enclosure
2.5.1 Casing
The boiler shall be enclosed with Cleaver-Brooks standard double panel casing with the portion of the casing exposed to the prod-
ucts of combustion completely seal welded to form an air and gas tight enclosure. The outer casing panels shall also be welded.
The casing is to be supported off the structural steel frame and shall not be welded or attached to tubing, thereby ensuring free
expansion of pressure parts within the casing enclosure.
2.5.2 Arrangement of Casing
Construction of the boiler casing enclosure shall be as follows
2.5.2.1 Front Wall - Furnace Area
• 4" high-temperature block insulation.
• 2-1/2” low density block insulation.
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2.5.2.2 Rear Wall - Furnace Area

• 2-1/2” low-density block insulation.
2.5.2.3 Convection Section - Furnace
• 4-3/8” low-density mineral wool block.
2.5.3 Furnace Floor
Furnace floor tubes shall be covered with 1-1/2” square edge tile.
2.5.4 Drum Enclosure
The steam drum shall be shop-insulated with mineral wool block and enclosed in a welded 10-gauge casing. All drum heads will
be shop-insulated and enclosed in a 10-gauge casing. No further insulation in the field shall be required.
2.5.5 Access
Access to the furnace shall be through the burner opening in the front wall, and through a separate refractory lined door on the rear
wall.
2.5.6 Observation
Two (2) air-cooled observation ports, with Pyrex eye shields, shall be provided in the rear wall.
2.5.7 Air Pressure Test
The inner seal welded 10-gauge casing shall be subject to an air pressure test of 8" WC, and shall be considered satisfactorily tight
if the air pressure drop does not exceed 2" WC in five (5) minutes.
2.5.8 Baffling
The convection section shall contain vertical baffles of 10-gauge steel to direct the flow of flue gases. The baffles shall not require
removal for tube replacement.
2.5.9 Insulation
The setting and insulation shall be so designed to ensure that a maximum average casing surface temperature of 130°F is not
exceeded under full load firing with an ambient air temperature of 80°F and with a surface air velocity of two feet per second when
burner is at maximum output. The manufacturer shall guarantee the design against overheating, warping, or burning of the casing.
2.5.10 Pressure Connection
Provide a sensing location in furnace, free of turbulence from flame, for draft control sample connection.
2.5.11 Painting
The surfaces shall be prepared per SSPC SP-l specifications and finished with rust resistant primer and a high-quality, high-temper-
ature finish coat of enamel paint.
2.6 Sootblower
Provide, at a minimum, wall box(es) and bearings for boiler being fired on natural gas and No. 2 oil. When heavy oil is specified,
provide the following:
• Sootblowers shall be steam operated, valve-in-head type, and shall be furnished complete with wall sleeves, clamps, hangers,
supports, operating chains, and other appurtenances required for a complete installation.
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• Blower elements shall be so arranged that all parts of the heating surfaces shall be cleaned of any soot deposits when rotated by
manual or automatic means.
• Elements shall be of such length, diameter, and total nozzle area that, for the operating pressure involved, there will be no
significant difference in the cleaning effect between the nozzle nearest the inlet and those farthest from the inlet of the element.
• Sootblower piping shall include a valve, chain-operated from the floor, in addition to an auxiliary steam-stop valve, and drain
connection.
• Sootblowers shall be fitted with scavenging air ports, and shall be connected by tubing to the draft fan in a manner to provide
sufficient air, for continuous scavenging of the blowers.
2.7 Boiler and Trim Accessories
Each unit shall be provided with the following trim (and quantity), which shall be designed for a minimum of 240 psig.
• Steam Pressure Gauge (1).
• Safety Valves, Consolidated/Kunkle (ASME Code).
• Feedwater Regulator, Fisher 2500 (1).
• Feedwater Regulator By-Pass, Velan S254B (1).
• Feedwater Regulator Shutoff, Velan S274B (2).
• Water Column, Cleaver-Brooks (1).
• Water Gauge, Reliance 404-RS (1).
• Feedwater Regulator Drain, Velan S274B (1).
• Gauge Cocks, Reliance No. GC-451 (3).
• Column Drain, Velan S274B (1).
• Gauge Drain, Velan S274B (1).
• Hi-Low Alarm, Warrick Probe (1).
• Low Water Cutoff, Warrick Probe (2).
• Feed Stop, Velan S254B (1).
• Feed Check, Lunkenheimer 624 (1).
• Drum Blowdown Valve, Edwards No. 848-849 (1 Set).
• Air Vent, Velan S274B (1).
• Continuous Blowdown, Velan/Vogt S2054B (1).
• Chemical Feed Stop, Edwards No. 848 (1).
• Chemical Feed Check, Edwards No. 838 (1).
• Auxiliary Low-Water Cutoff, Float Magnetrol #249 (1).
• Sootblower Shutoff, Velan S254B (1 when required).
• Sootblower Drain, Velan S274B (1 when required).
All above items, including required piping and supports, shall be assembled in the shop to assure proper fit. Drain piping shall be
extended for installation of valves at hand height.
2.8 Burner
Provide the unit with a forced-draft, register-type burner, arranged to burn natural gas complete with gas electric ignition and obser-
vation port. The burner shall be of a type that can be readily converted to oil in the future. The windbox shall be ruggedly con-
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structed and of a proven design which will assure an even supply of air to all quadrants of the burner register. The burner shall be a
standard product of the boiler manufacturer specifically designed for the boiler.
2.8.1 Forced Draft Fan
The assembly shall be attached to the windbox in such a way that will allow easy access for maintenance. An inlet screen shall be
provided, and the air volume shall be regulated by inlet vanes. The fan shall develop sufficient static pressure to ensure proper dis-
tribution of air over the entire turndown range of the burner.
2.8.2 Operating and Safety Controls
The unit shall be provided with a full complement of operating and safety controls, consisting of not less than the following items
and features, which shall be shop assembled:
• Automatic gas-electric ignition system for gas operation.
• Underwriters Laboratories listed and Factory Mutual approved microprocessor burner programming and safety controller to
automatically provide proper cycling for pre-combustion purge, ignition, start, stop, post-combustion purge and safety shutdown,
for use on gas firing and oil firing. This controller shall be a standard product of the boiler manufacturer.
• Electronic type flame failure protection as part of the program controller to provide safety shutdown on failure of either the main
flame or the pilot flame, with manual reset, flame failure and high temperature alarm, all on either oil or gas-firing.
• Separate high-pressure safety cutoff for steam and low-fire hold pressure control.
• Separate auxiliary low-water safety cutoff for water level with momentary bypass pushbutton for blowdown function.
• Blower damper to automatically proportion combustion air to firing rate.
• Air flow safety switch.
• The following gas valve trains shall be mounted on the burner windbox. All electrical devices shall be prewired to terminals within
a burner mounted box. The gas train will be made from Schedule 40 pipe. Sizes 4" and above shall be with butt-weld fittings.
• The pilot gas train shall conform to NFPA-8501 and be of the interruptible type consisting of two (2) pilot gas solenoid valves,
one (1) pilot vent valve, one (1) manual shutoff valve, and a gas pressure regulator.
• The main gas train shall conform to NFPA-8501 and consist of two (2) main gas valves with one valve having an overtravel
protection interlock, a flow control valve, a gas pressure regulator, one (1) vent valve, one (1) manual gas shutoff valve, high and
low gas pressure limit protection, and main gas valve leak-test provisions.
2.8.3 The oil burner shall be of the steam-atomizing type for fully-automatic operation. Low pressure air-atomazation is available
as an option. Air-atomizing burners shall be supplied with a self-lubricating air compressor. The entire module, a motor driven air
compressor and lubricating system, is to be mounted either on the front of the boiler or in a console that can be set adjacent to the
boiler. The burner design shall assure proper fuel-air mixture for smoke-free operation at all loads. When firing heavy oil, a positive
automatic burner oil gun purge system shall be provided to purge the oil gun on each shutdown of the burner.
2.8.4 The fuel train shall be constructed with Schedule 40 piping, and shall conform to NFPA-8501 requirements consisting of the
appropriate pressure and temperature limits (if heavy oil is used), and one (1) fuel valve with valve seal overtravel interlock. If No.
2 oil is used, a second valve is required. All electrical devices shall be prewired to terminate within a burner mounted box.
2.8.5 All controls for the boiler shall be enclosed in a suitable cabinet, with hinged door and lock, containing all necessary relays,
magnetic starters, contactors, terminal blocks, fuse blocks, fuses, transformers, switches, rheostats, and colored indicating lights.
All instruments on the panel front shall be identified by nameplate. An alarm horn shall be provided on the panel to indicate flame
failure and low water level. All wire terminations shall be numbered in accordance with the applicable wiring diagram. All wiring
shall conform with the National Electric Code.
Electronic continuity tests shall be provided on all circuits to ensure minimal start-up time.
3.0 Economizer (Optional)
NOTICE
Refer to Economizer, Section G, for specification.
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4.0 Controls
4.1 Feedwater Control Valve
Provide a single element pneumatic system consisting of a steam drum water level sensing device that controls a diaphragm-oper-
ated control valve. The control valve shall be a tight shut-off with air-to-open type. Provide means to control set point and propor-
tional band.
4.2 Feedwater - Two-Element Control (Optional)
The feedwater system shall be of the two-element control type. Drum level shall be maintained by integrating both steam flow and
water level signals to control final drum level. A master controller, steam flow element (orifice plate), pressure transducers and
drum level transducers shall be included.
4.3 Feedwater - Three-Element Control (Optional)
The feedwater system shall be of the three-element control type. Drum level shall be maintained by integrating steam flow, water
level and feedwater flow signals to control final drum level. A master controller, steam flow and water flow elements (orifice
plates), pressure transducers and drum level transducer shall be included.
4.4 Combustion Control - Single-Point
Provide a full modulating single-point electronic combustion control package consisting of the following:
• Master controller shall maintain steam pressure at boiler outlet within ± 3% of set point.
• The control shall be capable of handling load swings from a steady state condition to an increase or decrease in load equal to 20%
of the maximum rated capacity of the boiler.
• Provide a single jackshaft to regulate the flow of air and fuel(s) to the burner. The jackshaft shall be driven from an electric drive
in response to the master steam pressure controller. Provide characterizable fuel and air cams for the optimizing of combustion
fuel-to-air ratio throughout the firing range.
4.5 Combustion Control - Parallel Positioning (Optional)
Provide a combustion control system that uses the concept of controlling the fuel and air flows through separate actuators. Provide
a controller for boiler master, air flow controller, and fuel flow controller. If a multiple-boiler application, include a plant master
controller.
The combustion control system shall be configured to interface to a stand-alone burner management system. This interface shall
include interlocks for purge and low fire release.
4.6 Combustion control - Full Metering (Optional)
Provide a single-fuel-fired combustion control system that uses the concept of parallel metering of fuel(s) and air with cross-limit-
ing. For multiple boiler applications, include a plant master single-loop controller in addition to a boiler-master, fuel flow control-
ler(s), and an air flow controller.
The combustion control system shall be configured to interface to a stand-alone burner management system. This interface shall
include interlocks for purge and low-fire release.
Steam header pressure shall be controlled to within one percent of set point without excessive hunting or overshooting.
4.7 Monitoring and Recording (Optional)
4.7.1. The following items shall be recorded. Measuring devices such as orifice plate and transmitters shall also be included:
• Steam flow.
• Water flow.
• Steam pressure.
• Stack temperature.
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• Economizer outlet stack temperature.
• Feedwater temperature at economizer inlet.
• Fuel water temperature at economizer outlet.
• Fuel Flow.
• Drum Level.
• Percent Oxygen.
4.7.2 Multi-point indicator shall be provided for:
• Furnace pressure.
• Windbox pressure.
• Boiler outlet.
4.7.3 A multi-point annunciator shall be provided for the following as applicable:
• Flame failure.
• High-low gas pressure.
• High-low oil pressure.
• High-low oil temperature.
• Low atomizing media.
• Combustion air.
• Main and pilot failure.
• Drum level, High-low.
• High steam pressure.
4.7.4. The annunciator shall include alarm horn, silence and test switch.
4.8 Forced Flue Gas Recirculation - (Optional)
4.9 Induced Flue Gas Recirculation (Optional)
NOTICE
Refer to FGR specifications.
5.0 Execution
5.1 Testing
A shop hydrostatic test shall be performed at 1-1/2 times the design pressure under the inspection of the Hartford Steam Boiler
Inspection and Insurance Company.
The boiler casing shall be subjected to a shop internal air test at a minimum pressure of 8" WC, and held for five minutes without
dropping 2" WC to ensure that no leaks are present. Any detected leaks shall be corrected.
Provide electronic continuity tests on all circuits to ensure minimal start-up time.
5.2 Examination
Examine and verify size, location, and condition of concrete pads upon which boilers are to be installed. Do not proceed with
installation until unsatisfactory conditions have been corrected.
5.3 Installation
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5.3.1 General
Install boilers in accordance with manufacturer’s installation instructions, requirements of state, provincial and local code, and
requirements of the local utility company. Maintain manufacturer’s recommended clearances around and over boilers.
5.3.2 Support
Install boilers on 15" high concrete pads. Pads to be located under each boiler drum saddle.
5.3.3 Erection
Assemble boiler trim shipped loose or unassembled for shipment purposes. Follow manufacturer’s installation instructions.
5.3.4 Gas Piping
Connect gas piping to boiler, full size of boiler gas train inlet, and provide union with sufficient clearance for burner removal and
service.
5.3.5 Oil Piping
Connect oil piping to boiler, full size of inlet to burner, and provide shutoff valve and union with sufficient clearance for burner
removal and service.
5.3.6 Steam and Condensate Piping
Connect supply, return, and blowdown boiler tappings as indicated, with shutoff valve and union, or flange, at each connection.
5.3.7 Breeching
Connect breeching to boiler outlet, full size of outlet.
5.4 Cleaning
Flush and clean boilers, upon completion of installation, in accordance with manufacturer’s instructions.
5.5 Field Quality Control
5.5.1 Hydrostatically test assembled boiler and piping in accordance with applicable sections of ASME Boiler and Pressure Vessel
Code.
5.5.2 A representative of the National Board of Boiler and Pressure Vessel Inspectors (or Provincial Boiler Inspection Agency in
Canada) shall inspect boiler installation, piping connections, and observe hydrostatic testing and for certification of completed
boiler units.
5.6 Demonstrations
5.6.1 Services
After testing and inspection is complete, provide the services of an authorized factory service representative to perform start-up and
operation demonstration services.
5.6.2 Start-Up
Perform services in accordance with manufacturer’s written start-up instructions. Test controls and demonstrate compliance with
requirements. Replace or repair damaged or malfunctioning controls and equipment.
5.6.3 Maintenance and Operation Training
As part of the maintenance and operating instructions, review data in operating and maintenance manual, including preventative
maintenance schedule and procedures, and procedures for obtaining repair parts and technical assistance. Demonstrate all phases of
operation including start-up and shut-down. Schedule training with Owner, and provide at least 7-day notice to Architect/Engineer.
5.6.4 Factory-trained authorized service and parts representative shall be located within 4 hours of boiler plant.
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Hot Water Generator
1.0 General
1.1 Shop-Assembled Watertube Hot Water Generator
This specification shall govern the construction features, materials, fabrication, inspection, and preparation for shipment of pack-
aged-type, shop-assembled, watertube hot water generating equipment with burner assembly, all necessary appurtenances, con-
trols, and auxiliary equipment mounted to the maximum practical extent, as an integral unit on a steel base so as to make a
complete self-contained assembly.
1.2 General Requirements
1.2.1 Proposal
Complete description, drawings, and material specifications and performance shall accompany each proposal.
1.2.2 Guarantee
The generator manufacturer shall guarantee the Btu/hr generating capacity at the specified temperatures and pressures, and (fuel-
to-water) efficiency as stated herein, while the unit is being fired with the primary fuel at the specified operating conditions.
Performance and efficiency tests shall be conducted immediately after completion of start-up. The manufacturer must have a repre-
sentative in attendance at the time the test is conducted.
All equipment is to be guaranteed against defective design, workmanship, or material for one year from the date of initial opera-
tion, not to exceed eighteen (18) months from shipment.
1.2.3 Standards and Codes
The following regulatory codes and standards, publication issue in effect at date of invitation for bids form a part of this specifica-
tion. All applicable components shall be designed and constructed in accordance with these codes with additions or modifications
as required by this specification.
• American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code, Section I, Power Boilers.
• American Boiler Manufacturers Association (ABMA) Manual of Industry Standards.
• Underwriters Laboratories, Inc. (UL), UL 795, Commercial-Industrial Gas-Fired Heating Equipment.
• National Fire Protection Association (NFPA), 85A, Prevention of Furnace Explosions in Fuel Oil and Natural Gas-Fired Single
Burner Boiler Furnaces.
• Steel Structures Painting Council (SSPC), Surface Preparation SP-1.
• National Electric Code (NEC).
• National Electrical Manufacturers Association (NEMA).
• All equipment shall comply with the state, provincial or municipal laws and regulations governing the location where the
equipment is to be installed.
1.2.4 Documentation Requirements
• Dimension drawing with dry and flooded weights, major component identification, and service connection location and size.
• Electrical drawings including elementary ladder logic and field component interconnection diagram.
• Fuel train schematics.
• Two (2) copies of certified ASME Manufacturer’s Data Reports on the pressure vessel.
• Operating and maintenance manuals.
• Recommended spare parts list.
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1.2.5 Design Requirements

Design continuous capacity: _____ Btu/hr.
Design supply temperature: _____ °F.
Design return temperature: _____ °F.
Operating pressure: _____ psig.
Flow rate:_____ gph.
Elevation above sea level: _____ ft.
Electrical characteristics: _____ Volts, _____ phase, _____ Hz.
Primary fuel: _____, Supply pressure _____.
Standby fuel: _____, Supply pressure _____.
Insurance Requirements _____.
1.2.6 Manufacturer
Subject to compliance with requirements, provide watertube generator manufactured by Cleaver-Brooks; Division of Aqua-Chem,
Inc.
1.2.7 Efficiency Guarantee
Fuel-to-water efficiency at above capacity is ____% when firing oil and ____% when firing gas.
1.2.8 Heating Surface
The unit will have the following heating surface:
Boiler heating surface: _____ sq-ft.
Water wall projected surface: _____ sq-ft.
Total heating surface: _____ sq-ft.
Furnace volume: _____ cu-ft.
2.0 Product
2.1 Packaged Watertube Generator(s)
Generator shall be factory-assembled, packaged, mounted on heavy steel base frame, complete with integral forced draft burner,
burner controls, generator trim, and refractory. Factory-assemble and wire generators so that only water, steam, fuel, blowdown,
electrical, and vent connections are required.
2.2 Design Pressure
The pressure vessel shall have a design pressure of 260 psig in accordance with ASME Power Boiler Construction Code Section 1,
and the laws of the state or province in which the equipment is to be installed. The generator shall be registered with the National
Board of Boiler and Pressure Vessel Inspectors (or Provincial Boiler Inspection Agency in Canada), and with the specific state or
provincial boiler inspection department.
2.3 Drums
The generator shall have one upper drum and one lower mud drum extending the full length of the generator setting. The upper
drum shall be of all welded construction, and shall be complete with all necessary openings. The lower drum shall be of all welded
construction, and shall be complete with all necessary openings and internal water distribution pipe. The lower drum shall have a
flanged thermal sleeve type water inlet connection. The lower drum internals shall be of the jet inducing circulation and mixing
type. The upper drum head shall have a 12" x 16" manhole opening with plate, yoke, and gasket. Furnish one operating set of gas-
kets and two complete spare sets. Drums shall be X-rayed and stress-relieved, as required, and under the inspection of the Hartford
Steam Boiler Inspection and Insurance Company.
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2.3.1 Drum Connections

Provide the following openings in the drums for all accessories and piping connections. All flanges shall be raised faced and drilled
300 psig ANSI.
• Supply: one (1) flanged.
• Return: one (1) flanged.
• Safety relief valves: (as required by ASME) flanged.
• Water column: two (2) 1" screwed.
• Top vent: one (1) 1" screwed.
• Chemical feed: one (1) 1/2” screwed.
• Blowdown: one (1) 1-1/4” screwed.
All openings shall be properly protected from damage and weather during shipment.
2.4 Boiler and Furnace
2.4.1 Furnace
The furnace shall employ six-wall cooling with the following:
• Front wall tubes closely spaced around the burner.
• Tangent floor, roof, and outer furnace wall.
• Triple row of rear wall tubes.
• Double row of screen tubes at furnace exit.
All tubes shall terminate in the upper and lower drums. No headers are to be used, and all heating surfaces in the furnace are based
on actual projected tube surface and membrane surface. All tubes shall be cleanable by mechanical tube cleaners. All tubes to be
expanded into upper and lower drums.
2.4.2 Boiler Section
The boiler convection section shall consist of 2" OD tubes arranged in line with longitudinal rows of tubes arranged on wide and
narrow spacing to ensure proper and effective arrangement of sootblowing equipment. This arrangement shall also permit removal
of any tube without the necessity of removing adjacent tubes.
2.4.3 Tube Material
All tubes in the unit for boiler and furnace shall be 2" OD, SA-178, Grade A, electric resistance-welded construction in accordance
with ASME Code.
2.5 Boiler Enclosure
2.5.1 Casing
The boiler shall be enclosed with Cleaver-Brooks standard double-panel casing with the portion of the casing exposed to the prod-
ucts of combustion completely seal-welded to form an air and gas-tight enclosure. The outer casing panels shall also be welded.
The casing is to be supported off the structural steel frame and shall not be welded or attached to tubing, thereby ensuring free
expansion of pressure parts within the casing enclosure.
2.5.2 Arrangement of Casing
Construction of the boiler enclosure shall be as follows:
2.5.2.1 Front Wall - Furnace Area
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• 2-1/2” low density block insulation.
2.5.2.2 Rear Wall - Furnace Area
• 2-1/2” low-density block insulation.
2.5.2.3 Convection Section - Furnace
• 4-3/8” low-density mineral wool block.
2.5.3 Furnace Floor
Furnace floor tubes shall be covered with 1-1/2” square edge tile.
2.5.4 Drum Enclosure
The steam drum shall be shop-insulated with mineral wool block and enclosed in a welded 10-gauge casing. All drum heads will be
shop-insulated and enclosed in a 10-gauge casing. No further insulation in the field shall be required.
2.5.5 Access
Access to the furnace shall be through the burner opening in the front wall, and through a separate (optional) refractory lined door
on the rear wall.
2.5.6 Observation
Two (2) air-cooled observation ports, with Pyrex eye shields, shall be provided in the rear wall.
2.5.7 Air Pressure Test
The inner seal welded 10-gauge casing shall be subject to an air pressure test of 8" WC, and shall be considered satisfactorily tight
if the air pressure drop does not exceed 2" WC in five (5) minutes.
2.5.8 Baffling
The convection section shall contain vertical baffles of 10-gauge steel to direct the flow of flue gases. The baffles shall not require
removal for tube replacement.
2.5.9 Insulation
The setting and insulation shall be so designed to ensure that a maximum casing surface temperature of 130°F is not exceeded
under full load firing with an ambient air temperature of 80°F and with a surface air velocity of two feet per second when burner is
at maximum output. The manufacturer shall guarantee the design against overheating, warping, or burning of the casing.
2.5.10 Pressure Connection
Provide a sensing location in furnace, free of turbulence from flame, for draft control sample connection.
2.5.11 Painting
The surfaces shall be prepared per SSPC SP-l specifications and finished with rust resistant primer and a high-quality, high-temper-
ature finish coat of enamel paint.
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2.6 Sootblower
Provide, at a minimum, wallbox and bearings for natural gas and No. 2 oil fired units. If a heavy oil is specified, then provide a
pneumatic sootblowing system including lances and controller for automatic operation upon operator initiation. If owner does not
have plant air available, the contractor is to supply an appropriately sized air compressor/receiver.
2.7 Generator and Trim Accessories
Each unit shall be provided with the following trim, designed for a minimum of 240 psig:
• Drum pressure gauge (1).
• Safety valves, Consolidated/Kunkle (ASME Code).
• Water column, Cleaver-Brooks (1).
• Water gauge, Reliance 404-RS (1).
• Gauge cocks, Reliance no. GC-451 (3).
• Column drain, Velan S274B (1).
• Gauge drain, Velan S274B (1).
• Low water cutoff, Warrick probe (2).
• Drum blow-off valve, Edwards No. 848-849 (1 Set).
• Air vent, Velan S274B (1).
• Continuous blow-off, Velan/Vogt (1).
All above items, including required piping and supports, shall be assembled in the shop to assure proper fit. Drain piping shall be
extended for installation of valves at hand height.
2.8 Burner
Provide a forced-draft, register-type burner arranged to burn the specified fuels complete with gas electric ignition, observation
port. The windbox shall be ruggedly constructed, and of a proven design that will assure an even supply of air to all quadrants of
the burner register. The burner shall be a standard product of the generator manufacturer, specifically designed for the generator.
2.8.1 Forced Draft Fan
Assembly shall be attached to the windbox in such a way that will allow easy access for maintenance. An inlet screen shall be pro-
vided, and air volume regulated by inlet vanes. The fan shall develop sufficient static pressure to insure proper distribution of air
over the entire turndown range of the burner.
2.8.2 Operating and Safety Controls
The unit shall be provided with a full complement of operating and safety controls consisting of not less than the following items
and features which shall be shop assembled:
• Automatic gas-electric ignition system for gas operation.
• Underwriters Laboratories listed, and Factory Mutual approved microprocessor burner programming and safety controller to
automatically provide proper cycling for pre-combustion purge, ignition, start, stop, post-combustion purge, and safety shutdown
for the fuels as specified. This controller shall be a standard product of the generator manufacturer.
• Electronic-type flame failure protection as part of the program controller to provide safety shutdown on failure of either the main
flame or the pilot flame, with manual reset, flame failure and high temperature alarm, all on either oil or gas-firing.
• Separate high-pressure safety cutoff and low fire hold pressure control.
• A mounted 8-1/2” diameter pressure gauge for drum pressure.
• Blower damper to automatically proportion combustion air to firing rate.
• Air flow safety switch.
C-69
2.8.3 If natural gas is specified, then the following is to be provided:

• Main manual gas shutoff valve with square head and wrench handle.
• Gas pressure regulators for both pilot and main gas.
• Gas control valve to regulate gas flow.
• Gas safety shutoff valves to conform to Underwriters Laboratories and the specified site insurance carrier requirements, consisting
of main shutoff valve(s). As a minimum, one valve shall be with a proof-of-closure switch.
• Two (2) pilot gas solenoid valves, pilot vent valve, and manual stop cock.
2.8.4 If oil is specified, provide the following:
• Main shutoff valve (two required for light oil).
• Integral fuel oil metering controller with pressure gauges and temperature gauges if heavy oil.
• Components to be Factory Mutual and Underwriters Laboratories’ approved. The configuration, along with safety interlocks,
shall be in accordance with the specified site insurance requirements.
• If heavy oil, a reverse oil-purge pump shall be supplied to evacuate the oil gun on burner shutdown.
2.8.5 All controls for the generator shall be enclosed in a suitable cabinet, with hinged door and lock, and containing all necessary
relays, magnetic starters (if provided), conductors, terminal blocks, fuse blocks, fuses, transformers, switches, rheostats and col-
ored indicating lights. All instruments on the panel front shall be identified by nameplate. Provide, on the panel, an alarm horn to
indicate flame failure and low-water level. All wire terminations shall be numbered in accordance with the applicable wiring dia-
gram. All wiring shall be done in conformity with the National Electric Code.
2.8.6 Two (2) 6" diameter pressure gauges and two (2) 5" diameter thermometers to be field-installed into the supply and return
lines.
2.8.7 Provide an interlock to the burner operation for low water circulation. This shall include an orifice plate and differential pres-
sure transmitter to be field-installed. The contractor shall supply appropriate flanges. The generator manufacturer to supply a three-
valve manifold assembly for the transmitter.
3.0 Tests
A shop hydrostatic test shall be performed at 1-1/2 times the design pressure under the inspection of the Hartford Steam Boiler
Inspection and Insurance Company.
The generator casing shall be subjected to a shop internal air test at a minimum pressure of 8" WC and held for five minutes with-
out dropping 2" WC to insure that no leaks are present. Any detected leaks shall be corrected.
Provide electronic continuity tests on all circuits to ensure minimal start-up time.
4.0 Instrumentation and Control

4.1 System Instrumentation (Optional)
Provide a freestanding panel piped, pre-wired with a finish coat of paint complete with the following:
• Four (4) pen recorder for water flow, water supply temperature, water return temperature, and stack temperature.
• Draft gauges, illuminated vertical scales for windbox pressure, furnace pressure and boiler outlet pressure.
• Temperature indicators, digital readouts for return water temperature, supply water temperature and stack temperature.
• Annunciator, first-out indication, silence and reset buttons, per Instrument Society of America (ISA) standard F3M-3-14.
• Canopy light.
4.2 Combustion Control - Single Point
Provide a full modulating single point electronic positioning combustion control consisting of the following:
C-70
• Master regulator to maintain temperature at generator outlet within ± 3% of control setpoint.

• Control shall be capable of swings from a steady state condition to an increase or decrease in load equal to thirty (30)% of the
maximum rated capacity of the generator.
• Single jackshaft to regulate the flow of air and fuel to the burner. The jackshaft shall be driven from an electric drive in response
to the master regulator. Provide characterizable fuel and air cams for the optimizing of combustion fuel-to-air ratio throughout
the firing range.
5.0 Execution
5.1 Examination
Examine and verify size, location, and condition of concrete pads upon which the generators are to be installed. Do not proceed
with installation until unsatisfactory conditions have been corrected.
5.2 Installation
5.2.1 General
Install generators in accordance with manufacturer’s installation instructions, requirements of state, provincial and local code, and
requirements of local utility company. Maintain manufacturer’s recommended clearances around and over generators.
5.2.2 Support
Install generators on 15" high concrete pads.
5.2.3 Erection
Assemble generators trim shipped loose or unassembled for shipment purposes. Follow the manufacturer’s installation instructions.
5.2.4 Gas Piping
Connect gas piping to the generators, full size of generator gas train inlet, provide union with sufficient clearance for burner
5.2.5 Oil Piping
Connect oil piping to the generators, full size of inlet to burner, provide shutoff valve and union with sufficient clearance for burner
5.2.6 Connect supply and return piping.
5.2.7 Breeching
Connect breeching to generator outlet, full size of outlet.
5.3 Cleaning
Flush and clean generators upon completion of installation, in accordance with manufacturer’s instructions.
5.4 Field Quality Control
Hydrostatically test-assembled generator and piping in accordance with applicable sections of ASME Boiler and Pressure Vessel
Code.
Arrange with National Board of Boiler and Pressure Vessel Inspectors (or Provincial Boiler Inspection Agency in Canada) for
inspection of generator installation, piping connections, observation of hydrostatic testing, and for certification of completed gener-
ator units.
5.5 Demonstrations
5.5.1 Services
After testing and inspection is complete, provide the services of an authorized factory service representative to perform start-up and
operation demonstration services.
C-71
5.5.2 Start-Up
Perform services in accordance with manufacturer’s written start-up instructions. Test controls and demonstrate compliance with
requirements. Replace or repair damaged or malfunctioning controls and equipment.
5.5.3 Maintenance and Operation Training
As a part of the maintenance and operating instructions, review data in operating and maintenance manual, including preventative
maintenance schedule and procedures, and procedures for obtaining repair parts and technical assistance. Demonstrate all phases of
operation including start-up and shut-down.
Schedule training with the owner, and provide at least 7-day notice to the Architect/Engineer.
C-72
Flue Gas Recirculation (A, BR, and CN Burners)

1.0 Each boiler shall be furnished with a Cleaver-Brooks Flue Gas Recirculation (FGR) system capable of reducing the boiler NOx
emissions to 40 ppm, corrected to 3% oxygen in the boiler flue gases when firing natural gas and 125 ppm corrected to 3% oxygen
when firing #2 oil and/or #6 oil with a maximum fuel bound nitrogen content of.01 percent.
2.0 In forced FGR systems, the Flue Gas Recirculation fan motor, and belt drive shall be mounted on a steel base. The motor shall
be a __________ hp, open drip proof (TEFC optional). The bearings shall be high temperature type capable of handling tempera-
tures up to 550 °F. The fan shall be shipped loose. The motor starter and overloads shall be provided. (Optional placement of motor
starter.)
3.0 Flue Gas Recirculation control valve, __________ inch diameter, shall be of the butterfly type to provide proportional control
of fuel/air/FGR throughout the firing range of the boiler. The control valve is actuated through direct mechanical linkage by an
assembly attached to the jackshaft. (Pre-fit, shipped loose or mounted.)
4.0 Manual shutoff valve, *____________ inch diameter, shall be of the butterfly type to provide for isolation of the FGR system
during maintenance periods while allowing the boiler to operate. The valve shall include an open and closed limit switch to bypass
the interlocks and prevent the fan from energizing. (Pre-fit, shipped loose.)
5.0 Option (select A or B)
A. Single fuel boilers: The control valve mechanical linkage assembly shall consist of a variable cam to provide a proper flue
gas rate control throughout the firing range of the boiler. The mechanical linkage assembly on the fan housing, shall also
include a linkage to the jackshaft and a linkage arm that connects to the control valve.
B. Dual fuel boilers: The control valve mechanical linkage assembly shall consist of two variable cams, each providing inde-
pendent control of the recirculated flue gas. These cams provide for proper flue gas control, respective to the fuel being used,
throughout the firing range. A limit switch shall be used to distinguish the proper cam-to-fuel selection. The linkage assembly
shall also include a linkage to the jackshaft and have a linkage arm that connects to the control valve.
6.0 Dual canister burner housing, for Model A burner, shall be designed to allow for the mixing of the burner combustion air and
the recirculated flue gases. The dual canister housing shall consist of two separate housing chambers to provide for independent
introduction of gaseous fuel and recirculated flue gas to the combustion process. (Mounted.)
7.0 Extended burner drawer, for Model BR and Model CN Burners, shall be designed to allow for mixing of the combustion air,
recirculated flue gas and burner gases. Here the flue gas is introduced as a premix to cool the combustion temperature. (Mounted.)
8.0 Differential pressure interlock switch shall be installed across the Flue Gas Recirculation fan to ensure proper direction of flue
gas flow. The switch shall operate such that it will prevent the Flue Gas Recirculation system and boiler from operating upon open-
ing of the switch. (Shipped loose.)
9.0 Minimum flue gas temperature switch, located in boiler stack, shall prevent the boiler from modulating until the boiler has
reached operational temperature. (Shipped loose.)
10.0 Miscellaneous timers and relays shall be provided to allow automatic operation of the boiler and FGR system, including a
timer to keep the recirculation fan operational for a period of up to ten minutes after the boiler has been shutdown to allow for
proper cooling of recirculation fan. (Mounted.)
11.0 All of the above equipment shall be designed and furnished by the boiler/burner manufacturer. Shipped loose items are to be
field-erected by others under the supervision of the boiler/burner manufacturer.
12.0 The installing contractor shall furnish and install all required duct work, insulation, and supports as required by safety codes
or the customer unless specified otherwise.
13.0 After normal boiler start-up has been completed, the FGR system shall be placed into operation and calibrated for required
performance. Any testing of emissions shall follow, and the cost of these tests shall be borne by the owner.
C-73
Notes
C-74

Industrial Watertube Boilers Features and Specifications

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Industrial Watertube Boilers Features and Specifications

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Section C

INDUSTRIAL WATERTUBE BOILERS

FEATURES AND BENEFITS 10 Gauge Double Casing:

Rear Furnace Wall: Integral Forced Draft Fan:

Controls • Is engineered specifically for CB Boilers.

• Features built-in low-fire hold. Proven Venturi-Type Burner Design

Cleaver-Brooks Water Column: Mechanical Linkage Assembly

Flue Gas Recirculation

Integrated Boiler/Burner/FGR Control Package

Table C-1. Industrial Watertube Steam Boiler Models

requirements. Fuel Options

Burner/Control Options • Figure C-10. General “CT” Burner Dimensions

Table C-2. Standard Trim (Model D)

SERVICE QUANTITY MFG. TYPE 26 34-42 52-76 86 94

Safety Code Kunkle 252 Code Code Code Code Code

Feed Stop 1 Velan S-2054B 1-1/2 1-1/2 2 - -

Feed Stop 1 Velan F-2054B - - - 2-1/2 2-1/2

Feed Check 1 Lunk. 624 1-1/2 1-1/2 2 2-1/2 2-1/2

Air Vent 1 Velan S-2074B 1/2 1/2 1/2 1/2 1/2

Continuous Blowdown 1 Velan S-2074B 1 1 1 1 1

Soot Blower Control 1 Velan S-2054B 2 2 2 2 2

FEEDWATER REGULATOR ASSEMBLY

Feedwater Regulator 1 Fisher 667 EZ 1 1 1-1/2 2 2

Regulator By-pass (Throttle) 1 Velan S-2074B 1-1/4 1-1/4 1-1/2 2 2

Regulator By-pass (Shut-off) 2 Velan S-2074B 1-1/2 1-1/2 2 - -

Regulator By-pass (Shut-off) 2 Velan S-2074B - - - 2-1/2 2-1/2

Control Drain 1 Velan S-2054B 3/8 3/8 3/8 3/8 3/8

WATER COLUMN ASSEMBLY

Water Column 1 C-B Steel - - - - -

Water Gauge 1 Rel. 404-RS 3/4 3/4 3/4 3/4 3/4

Gauge Cocks 3 Rel. GC-451 3/4 3/4 3/4 3/4 3/4

Column Drain 1 Velan S-2054B 3/4 3/4 3/4 3/4 3/4

Gauge Drain 1 Velan S-2054B 3/8 3/8 3/8 3/8 3/8

Hi-Low Alarm 1 Warr. Probe - - - - -

Table C-3. Standard Trim (Models DL and DLD)

VALVES MODELS DL & DLD

SERVICE QUANTITY MFG TYPE 52 60 68 76 86 94

Feed Stop 1 Velan S-2054B 2 2 - - - -

Feed Stop 1 Velan F-2054B - - 2-1/2 2-1/2 2-1/2 2-1/2

Feed Check 1 Lunk. 624 2 2 2-1/2 2-1/2 2-1/2 2-1/2

Continuous Blowdown 1 Velan S-2074B 1 1 1 1 1 1

Soot Blower Drain 1 Velan S-2074B - - - 3/4 3/4 3/4

FEEDWATER REGULATOR ASSEMBLY

Feedwater Regulator 1 Fisher 667 EZ 1-1/2 1-1/2 2 2 2 2

Regulator By-pass (Throttle) 1 Velan S-2074B 1-1/2 1-1/2 2 2 2 2

Regulator By-pass (Shut-off) 2 Velan S-2074B 2 2 - - - -

Regulator By-pass (Shut-off) 2 Velan S-2074B - - 2-1/2 2-1/2 2-1/2 2-1/2

WATER COLUMN ASSEMBLY

Water Column 1 C-B Steel - - - - - -

Hi-Low Alarm 1 Warr. Probe - - - - - -

Table C-4. Standard Trim (Model DLDH)

VALVES MODEL DLDH

SERVICE QTY MFG TYPE 60 68 76 86 94 102 110 118

Feed Stop 1 Velan S-2054B - - - - - - - -

Feed Stop 1 Velan F-2054B 2-1/2 2-1/2 3 3 3 3 3 3

Feed Check 1 Lunk. 624 2-1/2 2-1/2 3 3 3 3 3 3

Continuous Blowdown 1 Velan S-2074B 1 1 1 1 1-1/2 1-1/2 1-1/2 1-1/2

FEEDWATER REGULATOR ASSEMBLY

Feedwater Regulator 1 Fisher 667 EZ 2 2 2 2 2 3 3 3

Regulator By-pass (Throttle) 1 Velan S-2074B 2 2 2-1/2 2-1/2 2-1/2 2-1/2 3 3

Regulator By-pass (Shut-off) 2 Velan S-2074B - - - - - - - -

Regulator By-pass (Shut-off) 2 Velan S-2074B 2-1/2 2-1/2 3 3 3 3 3 3