C3 Hydrohammer .V. EV 6 ova00s User's manual 6-34 — Te Document no: C-34( 163 and upjUMIGS USER’S MANUAL. FOR CONTROL BOX C-34 Serial numbers 1163 and up HC Hyoronammer BPO box 25,2960 AA Kinde The Hatianas 7eeo10202. Fan ¥31 76.1090c3 Hydrohammer B.V. & v.6 ov2006 User's manual C-34 Dosmerk ne CATS ard up NCB PREFACE ‘This manual provides the instructions for safe installation and operation of the portable Control box C-34. No maintenance is required other than keeping the equipment clean, Operation shall be performed by qualified personnel only Qualified means that the persons know how to operate the control box and where to look for the respective details in this manual to ensure proper functioning Normally, during first commissioning, the user(s) willbe instructed accordingly by IHC HYDROHANMER Intended use The Control box C-34 is solely intended for use as control system for HYOROHAMMER hydraulic piling hammers in non hazardous area This manual must be used in combination with the user's manual of the selected Hydrohammer® and hydraulic power pack. References to other documentation, figures etc. are indicated in italics Read this manual carefully before actually working with the unit. ‘Special application: for use in combination with the Hydrohammer® RockBREAKER, see par. 4.7. ‘An optional Piling recorder P-32 and Printer P-31 can be supplied to record piling data, Also a remote control unit 8-34 can be supplied as an option see par. 4.5 If problems occur for which no solution can be found in this manual, please contact IHC HYDROHAMMER, Repairs to the C-34 may only be carried out by IHC HYDROHANMER maintenance personnel or other Persons, recognised by IC HYDROHANINER as qualified. GUARANTEE/LIABILITY The terms for guarantee and liability as specified in the general conditions of INC (October 1991) shall apply, unless otherwise mentioned in this manual or agreed between IHC and the customer in writing ‘SAFETY PRECAUTIONS IHC HYDROHAMMER points out that the execution of the safety precautions as specified below and abidance with the safety rules can only be the fll responsibilty ofthe user. IHC HYDROHAMMER therefore, denies any claim which should arise from failure to execute the necessary safety precautions or negligence of the rules as laid down by user's management or safety officer. + Tum the applicable power supply’ switch (depending on the installation arrangement see fig. 1) in Position off (0) prior to start maintenance work on the power pack or hammer, or before disconnecting cables ‘+ Keep the contro! box C-34 always diy and clean, ‘+ Do not expose the EPROM DS in the C-34 box to ultraviolet light, to prevent possible erasing of the program ‘The Header WARNING is used where failure to observe the instruction could result in injury to the opérator or exposed persons. ‘The header CAUTION is used where failure to observe the instruction could result in damage to the ‘equipment, os0e Fax +9.73 do10v04(9 vers nmer a. CONTENTS: Title page Preface Guarantee / liability, Safety precautions. 1 INTRODUCTION... = 2. TECHNICAL SPECIFICATIONS AND DATA, 3. LAYOUT AND FUNCTIONS C-34 4 OPERATION. 4.4. General 42 Normal operating procedure 43 Automatic stops. 44 Restart after trip. 45 Use of the remote control unit 8-34 48 Uso of G24 with 2 P-220 powerpack. 4.7 Use of the rock breaker. 5 ADJUSTMENTS. 5.1. Fixed parameters 5.2 Adjustable parameters 6 TROUBLE SHOOTING Tables Table 1 Trip codes. Table Il Mass of ram weight and energy of Hydrohammers Table Ill Default settings. Table IV Trouble shooting Table V_ Other symptoms. List of figures Fig. 1A Arrangement with A-34 engine panel. 1B Arrangement with A-32 engine panel 4 Arrangement with C-20 engine panel 1D Arrangement with L-32 air control box. Cable connections. Layout inner side of C-34 Remote control unit 8-34, ‘Mounting plate with printer connector. Internal terminal blocks. Fig. Exchangeable front plate... Noonen Operating controls and indicators on control box C-34 REV. 6 0172006 User's manual C-34 ‘Document ro, C-34(1163 ad upJUNGB Page 10 10 10 4 ‘ATTACHMENTS The attached electrical drawings are only available in the English language for diagnostic purposes by qualified persons oniy. ForC-34: |-408 series Connection diagrams ForB-34: 107 series Connection diagrams SHC Hydrohammer BV. P.0 80425, 2609 (Sk, Tho Netherands 3 7a 6910304(9 veetenmer av 4 INTRODUCTION ‘The actual piling operation is controlled {rom the portable Control box C-34. ‘The control box C-34 contains the piling program (Eprom DS) and the instruments, for: + tead-out of rpm and total blow counter + read-out of trip codes + setting changes to the piling program. ‘The location of the contro! box C-34 with a cable length of 15 m (or 1,5 m) is ‘customer's option: ~ outside + in the cabin of the crane - in the power pack or = inside the C-64 control unt ‘The various options for installation of the C-34 are shown in fig. 1A/BICID. REMARKS, ‘The engine panels A-34, A-32 and A-20 are part of the several power packs of different generations. The air control box L-32/VB is mounted ina separate control cabin in case of underwater operation of the Hydrohammer® IHC Hycronammer B.V. P.O REV 6 0172008 User’s manual C-34 Document no, C347 163 ard upjUMiG Fig. 1A: Arrangement with A-34 engine panel = = ‘nae! began! Fig. 1C: Arrangement with A-20 engine panel 8, 2860 AA Kinder, The Newwrancs. Phone #21.78 910202 Fax +31.78 6010004 4Cc Hydrohammer B.V. REV.6 0172006 User’s manual C-34 ‘Dosument no, C-34(1165 and up/UNGS 2 TECHNICAL SPECIFICATIONS AND DATA Portable control box C-34. Protection class ‘Temperature range: Dimensions 1x b x h (without handle) Weight Materials box door ‘mounting plate front plate (exchangeable) Fuse (see fig. 4) FIA) Available as an option: Remote control unit 8-34 IHC Code no 8668 07 20, ips operational between -10 and + 40 °C 300 60 x200 mm 5g stee! plate, 1,38 mm steel plate, 1.25 mm, steel plate, 2’mm Plastic, available with text in the English, Dutch, French or German language) .-86 60 90 20 86 66 07 40 aT Neo TalnlelaleICE| ees a Fig. 2: Cable connections Cable connection (Corresponding eabies IHe'Partnio: Male connector (8p) Connection to Ping recorder / Printer set P-31/32 U=15m 88 600325 connate 3 at ae L=1,5m, 86 60 03 26 REMARK: Connector with mounting plate to be removed when 6-34 is used (see par. 4.5) Male connector (24 p). L=15m. Letm Female connector (16 p) Connection to engine panel A-35, A-34 or A-20 (or indirect with A-32) 86 6002 01 86 60.02.02 ‘Connection to Hydrohammer® Control cable length and type depends on hammer application SHC Hyeronammer BV. P.O 00x25, 2 960 RA Kndard, The Ne Fax +3178 6010004c3 Hydrohammer 2.V. REV. 6 01/2005 User’s manual C34 ‘Document no. C-34(1183 and upjUMGB 3 LAYOUT AND FUNCTIONS C-34 Operating controls indicators 1 Display wih 6 characters 2 Display with 4 charactors Bat Keys: EM en BA ‘The (yolow) LED *noxt tothe selected parameter comes fog REMARK: tun selector site S7, Inside the box. to postion 0 before using the keys 4 Koy Hd 5 Tip (6d LED") Unis (yotow LEDS *) 7. Sensor signaling A,B, C and D (yelow LEDs") ‘81 Push button Emergency Stop 2. Selector entsy RPM / Flow vw te posions: a SS Selector svtch PUMP 1 Diesel engine win the postions: 1 2 3 4 Selector switch withthe ppsitons PILING. EXTRACT 8, Selector omten wit the postions RESET © stor 0 START 1 56 Selector switch Back Preseure withthe postions: OFF on Rt Petentiometer ENERGY with aca of 0-10 * LED = Light Emitting Diode Fig. IHC HysrotammerB.V.°.0 box 28,20 Function ‘Seo fr deal fig. 4 For restout order of prety of the ip codes = Deerergy Piling Increase / docreate of sting or Setecing harmer ype tale Readout on dsl # of any ofthe selected parameters: Velocity “Soke - Blows -rpm. Blow counter Cap pressure ‘Working pressure ‘Rock baking: Bypass of permissive Star coraton (sensors Aen) a feracion, se par. 47 Exclusive use to Reset the Blow Count parameter when selected with keys El and Read out vibe on slay 4 LUghters curing an active tp (ip code Binks when a delayed tip is active. ‘Selectod uit ahtens ($7 n poston 'F'}0= Met T. Ingato he status of the four sonsr signa: ‘n= sensor “sees steel of be ram weight) or Sensors not connected (asi the case for © ‘20d D wit) use ofan samme). fff = sensor coos not "soe" ston, Both And 8 mst be on ta beable to taping operation. During ile cng. A and B scr alenating on and of when the ram passes NOTE: Sensors C and’ are ony used in SG-hammers, ‘Te sensors ae also used fr the calculation o the ram veloc. Fr an immediate stop of engire and ping process ‘Tip 01 aopoare onthe slay. Make a quarter turn toe ght to RESET. ‘CAUTION: use the emergency stop for emergency case ONLY. visible on display 2, Non-retic tbs: ‘Switch i spring loaded to postion 0. ‘wth P75 P-460C/0;P-8001;P-16008 vain P.250 470 750. (ee also par 42 punt 3) Reducing engine rom Reducing the pump few Maintaining engine rpm Mabtarng the pump tow Ineressing engine rom Increasing te pump tow wh P-250 410, 7501 wh 8-175 -40c10;P-8001;P-16008 imum cumber of pump heads connected. ide Bara pup heads connected Auto (folows start sto ofharame) ‘Maximum numberof pump heads connecte, Ful spe0d Pllng Extracting (ving upwards) + activating punches of extvacon cap Positon RESET is eping Icaded to poston STOP. ‘To reset tip and dspiay information tus. ‘To stop be png operation, with P-175, P4650, P-2008 and P-16008 see par 42 point 7 To sar the ping process. See alsa pa. 47 when using he rock breaker Backpressure valve (7D) open, slencd nt activated, na back pressure, TD closed (ctoncidacivated = 50 bar back pression return Ins). To tthe requred evel of energy tobe supple by the hammer NOTE: the near scale is NOT proportional tothe developed energy, but carves at reference ‘orpostion oft : Operating controls and indicators on control box C-34, AA Ko erands Phono +31.78.691 2 Faxs31 78.601ct Hydrohammer BV. Operating controls indicators x2, x4 x1, X8 see par. 48 (Ct: Total Blows counter. Fi: Fuse DS: Eprom 'STSELECTOR switch ‘wi 16 postions. o "Readout "sap press 2 Workpress. Function be LED string, | Winer cornetting REV.6 0172006 User’s manual C-34 Document io 6-34(1783 and upjUMGB Ietrmal terminal Blocks, see par 45 ‘when Using B34 Ietemal termina Books, se par 48 24 to a power pack with A-20. engine Panel (96 fig 10) Indicates the TOTAL uber of bows an Ean NOT be reset fo Ampere } ee Sofware fr i = pli. “reek breaking a Readout | seting visible on dspay 2 69 ‘See ays Sab for slecton and readout ofthe parameters (9.3) 100 bar (default seting) (Range of optional pressure sensorin power pack) 40 bar default seting) (Range of optional pressure senso in power pack), 3 Spare (Reser) Spore - (esere) 8 :Mammer ype Harner type (See fable) 8 timaxier ths (Rangetormax iting tina ofram weight) 7 Nelms 2 ms Oday timetac) ® “B|msf| ms (dayne bac) ry td ms (Delay mete extracting) ® “6ims? {© ms (Delay ime bd. extraction) a ‘WImsp_ 7 ms (Step/tp tine exracton) c "elmsy 18 ms 0 Pllng: Time delay Rafter sonsr B ,defaut sating 0 © Roux breaking: Energy tation o 70k fr chisoh, se par. 47 0 "Pulsesiey* | Pusesre tom tackometer (depending on engine ype) For power packs with continuous variable pump: stings‘ or fow instead of rem e “Program| Application = pling ‘= rock breaking 2=C-4 '3'= Demo co unis! Unis ‘9 = mati a) += nen meme (Ribs) Toggle switches for valves [A= Main roe vaive, P= pressure ve, R= reun vavo wih the postons: LED of Avave a Automatic ‘Soe also par 46 ie Handal (Hand) ) LED to the ight ofthe wich i on 1: LED (Green) LUphtons when 24V power suply is connected 0 O34 4; Layout inner side of C-34 IHC Hydrobammer BY. P.0'00%25, 2960 AR Kinder The Neerance Prone 494.7OGG0002 Fax +94 72 7(EQ Peotanmer a 4 OPERATION 44° General The start and control of the piling operation is controled from the portable control box C-34. Ensure that the cables are installed in accordance with the selected arrangement (see fig. 1, B, C of D). 4.2 Normal operating procedure ‘Assumed is that the preparations for operating the power pack and hammer have been cartied ‘out correctly, as described in their users manuals. The normal start procedure is as follows 1 Turn on the power supply switch on the A-34 or other panel (see fig. 1). Displays and LEDs (see. fig. 3) of the C-34 ighten Display 2 (fig. 3) indicate: ‘C-34' 2 Check the switch positions on the cover of the C-4 (see fig. 3) ‘© EMERGENCY STOP (S1) not locked (Moke a quater tun to the right to Reser.) ‘+ RESETISTOPISTART ($5) in position STOP. If the right display shows a trip code, S5 eed to be turned fo the RESET position If the trip code returns, the source of trouble need to be corrected fist. ‘+ ENERGY (R1) in position ‘', 2" of 3 ‘= Stin position as required 3 Check the positions /settings inside the C-34, see fig, 5) ‘+ Valve switches A, P and R in position ‘A’. + SELECTOR (S7) in position ‘5’ (Hammer type). The last selected hammer type is shown in the display. if hammer to be used does not correspond with displayed hammer type, adjustment must be made as follows: + Press key BI o © following the sequence of table Il until the required hammer type is shown in the left display. © Enter the selected hammer type in the Eprom by tuming S7 in another position. Adjust the required settings with S7 as far as they deviate from the default values listed in table Ill «This is particularly required to adjust the number of pulses for correct ‘speed pick-up of the diesel-engine in use: IHC Hyerohammer BV. P.0 box 26.2 REV 6 017006 _User’s manual C-34 Document no. C-24(1168 and up)UMGB. Setting: 160-P-250 Pens, Volo TO ST0/71A Pars Voivo TAD S206 250 Do1 Volvo TAD 72:VE 250 D-eeres — Yova TAD 72:VE P40 ove TO 1216. 80 0 Volvo TAD 1261 GE P-TSOLP-1600W Vivo TD 1630, P750W/P-1500W Cummins KTA 19 800. P-16008 () Voto TADIS#IGE of Soho Ky ‘CAUTION: ‘change the setting of D (pulse) only with the ‘engine running. + Both SensorLEDs A and 8 (fig. 3/7) must light, indicating that the hammer is correctly placed on the pil + Tum $7 in positon‘! (Re«0.0u7) and select RPM with the keys Ml or M4 for display reading + Adjust the speed with 2 between 1200 and 1500 rpm. Compare the reading withthe rpm shown on the engine panel A-34 CAUTION: Only when using the power pack (1) (see table above) with variable pump plunger stroke, $3 switch Position 1 & 3 {or test purposes and warming up Position 2: at start of hammer, the engine rpm is ‘automaticaly raised to 1800 and the stroke adjuster moves to the last used position, 4 Turn S4 in position START to start piling operation. 5 Reach the required blow rate by matching rpm ($2) and pump capacity ($2). 6 Adjust the required level of energy with Energy switch Rt 7 Piling operation can be stopped at any time by switching $5 to position stop. CAUTION: Only when using the following hhydr. power pack types: P-175; P-460CID, P-800L and P-1600B the swash plate (for stroke adjustment) ‘swings to the minimum position and after 15 ‘seconds the engine rpm drops to idle speed. NOTE: The user will soon get the feeling for the optimal settings for steps 5 and 6 for a particular soll resistance and type of pile.ct Hydrohammer BV. REV.6 01/2006 User's manual C34 Documeni no. 6-34 768 and upjUMGB 4.3 Automatic stops ‘A number of malfunctions or faulty actions will ‘The various trip codes are listed on the front automatically stop pile driving with or without plate of C-34 with a short description. A full delay and in some cases the engine is stopped. description is given in table | In these cases, the red trip LED (see fig. 3) is on or ig blinking and the trip code appears in the ‘Always RESET with 85, having solved the trouble display (see fig. 3). ‘which has caused the trip, (see par. 4.4). Trip, | Short desertion | Full description possibi caueos or | Emergency top ‘The emergency stop bston S1 has been pressed. Engine and ling cperation stop immectatay. 02 | Pingeract Poston of $4 has been changed prior ting SS in poston STOP, 03 | Ramtwo ign (Only for S-hanmmor: The ram weight ses oo fr Signal ight A biks while signal ight remains on. Reduce Energy (ig. 7) or increase cap pressure. 0% | Ramtootow “Te rm weight loners too far, Pe penetrates to fast (00 much energy) cr hemes hangs ln erane (hammer ot crrecton ple). 05. | Energy teoigh During pling the measured impact eneray of te ram weight has exceeded the tip value (= 108% of max eneray, ee tae I) during ve consecutive Blows. For ‘acon, the ip veloc for al ecracion hammer ypes s 2075 0s | Power faire 24V ‘Suppiywatage is ess than 20,8 V. (100 ms day, System stops NOTE: during start of engine, supply wotage wil shot crop beow 208 V. or | Onpressuretoorign | The nycrauic a presture, measured nthe pomer pack, 00 high Bing Cperaton stops ate 4 seconds dey (contact X16) on wring dagram ‘Too mach alo harm cap pressure is igh. os | itor cogges ‘Too high a press. op arotssucton or retum titer. Ping aperation stop ate delay (of 60 seconds (contact XA). Cc Max temperature or rinimur ol level has been reaches. pling operation stops ater 2 6 6 2 24 IHC Hyerohammer BL. P.O box 26, 2060 AA Kinder, The Netherton Hydrauc ol levettemp Tat witch of son wave Engine alam Hammer not corect on ple ter too high Overcad oP valve Ovedoad of Rave Hammertow Rem intop ‘System faire delay of60 eoconcs (contact x1A.4), ‘Seton vatve's nat uly open (some power packs have limit switch insta), engine Sops media Engine tps on ow ube ol pressure or high cols temperature Engine anc pling operation stop immediatly (contac x17) oth sensors A and 8 do ntsc” te am weight ia baton pesion. Piling operation cannot be started eter evel inthe stove has isn to Fgh deg underwater png ‘The pling operation is siopped when te signal ofthe "water electrodes in the sieves Is present for more than to seconds. ‘Shortcut or dtacive scloneid oP valve Reps and allow for cooling down fr 60s. ‘Shortcut or defective sclanald of vale. Repair and alow fr cooing down or 608 Fock breakor has reached is max pentraton dept, Rock breaking stops, activated Dy it etch on leader guide Oniy for SC-hammers. Willoscur whan stating, wile sensor C'ses' ste! (ram weight intop) REMARK: thistrip has priovty over tip 11 ‘This ip can oly oes when etching onthe power supply ‘vero has been detects by the ultin check oe ajuable parameters Table I: Trip codes, 202 Fax +31.78 6910504 9Cc Hydrohammer B.V. 44 Restart after trip Procedure is as follows: + Tuin $8 in position sto». = Solve the problem (see table IV trouble shooting) = Turn $5 to position RESET (spring loaded); the trip LED 5 on the front (see fig. 3) will go off and the trip code disappears from display 2. ~ Check for correct positions and settings of the C-34 (see par. 4.2 item 3 and 4), since changes may have been made during corrective action, Restart by switching $5 to position starr. 4.5. Use of the remote control ut To use the 8-34 proceed as follows: B34 ig. 6: Mintng. plate with printer connector ‘= Loosen the mounting plate (with integral printer connector (fg.6/1) ‘+ Open C-34. Pull the 5 poles terminal block XS from the print board (see fig. 7) and remove it together with the mounting plate from the C-34. Pull the 20 poles terminal block X4 from its socket and press it gently in the terminal strip X3 next to it (as in fact the parking position), ‘© Guide both connectors of the B-34 through the opening of the removed mounting plate land connect them to the terminal strips X4 and x8. ‘+ Install the mounting plate of the B-34 cable. Use the same screws from fig 6/1 * Close door of the C-34. SHC Hyerohammer Bx. P.0 60425, 10 lather, REV.6 012008 User’s manual C-34 ‘Dosument ro, C-34(1183 ad up)UNGS 4.8 Use of C-34 with a P-220 power pack ‘The C-20 control box of a P-220 power pack has the opposite polarity of the C-34 and also the emergency stop circuit differs (Normally Open). ‘To enable the use of the C-34 in combination with the A-20 engine panel of a P-220 power pack, the 12 poles terminal block X8 (see fig.7) must be relocated in the terminal strip X7 (ust above X8) in an over 180 ° tured position. ‘The other yellow LED of valve A will now lighten. ® Fig. 7: Internal terminal blocks 47 Use ofthe rock broaker ‘The Eprom of the C-34 is already suitable for use of a Hydrohammer” ROCK BREAKER. It gives. ‘the possibility to limit the energy level in order to prevent damage tothe chisel $e imi set as follows = Open C-34 to reach selector S7 (see fig. 4) © Tuim'S7 tothe postion ©. () and set the value °70" kJ with the Wo M2 key. = After that tum’ S7 10" the. postion ‘E (Program) and set“ withthe Bor RE key In case the rock breaker is resting on the chisel housing as result of too deep @ penetration, sensors A and B do not “see the ram weight, thus preventing start of operation. To ‘overcome this, proceed as follows: = try to pull the rock breaker free with the cylinders or the crane, if not successful ~ put S4 in position EXTRACT = press both keys Bl and BA for at least three seconds while tuming $5 in position START. = while extracting, pull also the chisel out of the soil with help ofthe cylinders or crane. Fox 451.78 6010906Cc Hydrohammer BV. 5 ADJUSTMENTS REV.6 012006 User's manual C-34 ‘Document no. C-34(7185 and upjUMGB ‘The user can choose from 28 types of hammer with the selector switch S7 in position ‘5! Select the hammer ype fom the table I below using the keys Bd ‘Table Il lists the fixed parameters of each hammer. ‘Table lists the parameters which can be adjusted by the user. 5.1 Fixed parameters ana Bl on the front of C-34. Hammer Mass Energyé | Energy Et type (ko) (rd) (te) (caleulatea | (Trip loved value) S30 100 0 2 895 soo 35 7 $40 2175 “0 2 545 7200 45 $60 ey o os S170 3800 m0 1% 3.60 500 0 95 S20 6200 ‘0 ‘7 S150 7580 10 19 200 ‘o100 200 22 200 12600 220 27 s-400 22000 “00 a $00 2000 sao 0 00 200 600 65 750 rego 790 735 S20 cs00 ‘00 smn $1800 7000 ‘co 1608 2000 ‘s700 200 28 sco 1700 » a sca 2500 Py 2 sco ‘900 so = sceo ‘000 0 o $075 70 75 0 sc%0 700 0 6 sono 7900 110 " sc-150 11000 180 19 80-200 12800 x0 22 sc-260 17800 250 5 NOTE: ‘The trip values during pling are set 6% above the max. calculated energy from table I. In case of extracting, the trip velocity forall extraction hammer types is 2.0 m/sec See also Table | trip code 05 “Energy too high’. Table Il: Mass of ram weight and energy of Hydrohammers IHC Hycronammer BY. P.0 bow 26 2960 AA Kinder, The 902 Fax «81.78 6910Cc Hydrohammer B.V. Rev. 01/006 User's manual C-24 i ~ ‘Docuert no. C-54(1763 ane up)UNGB 5.2 Adjustable parameters ‘The parameters which can be adjusted by the user are listed in the table below. Their values are stored in the C-34 software (EPROM DS) and can be changed by means of the selector switch S7 (see fig. 4). ‘The switch position is given in brackets under its corresponding function in the header of the table. REMARKS: ‘+ Achanged value is only stored in the EPROM afer turing S7 in another position, + During piling, a changed value becomes active immediately, with the exception of ttmax, for which ‘switch $5 must be turned again in position START. ‘The column ‘display-code' shows the actual appearance of the selected hammer type on display 2 (fig. 3) + {4 and t6 are only applicable for extraction + t8 has two different functions: piling and rock breaking Hammer | aipiay Stare ps) My fe peer ode ‘ype Puss | prosram [Unie co) fon fee fer jem fe fee fro fee fie $30 0 a la S40 o @ |@ sis 8 @ |@ 580 o a |e so ” e |e 300 2 @ |2 Sim 20 = |e Sa 60 fo | ao 5200 200 | a0 Sam 200 |e 5400 rr fo | a0 Soo 00 |e S90 = so | oo Sa0a wots |i |e 82300 2300 ia | te ‘se able 20 wo fe fro [o | paree ojo sca0 coo 2 sew0 Go a eo @ Geo 2 es, @ 0 sc200 ceo ry ST Range cap ‘00 oe Range we rr Table Ill: Default sottings timax Maximum iting time. Adjustable range is €7 Stopitip. time (R-closed after stop during 0-9.9 s. In the full right position of R1 (end of extraction). Adjustable range 0-9.9 s in 0,1 s-steps. scale = 10), the timer t1 is set at its maximum value. ‘8 Delay time R to close after B sensor during pile driving, Adjustable range 0-999 me. {2 Delay time R to open after P closes during pile driving. Adjustablo range is 0-999 ms (t.d.c). Pulse Number of pulses per engine revolution, generated by the speed pick-up. {3 Delay time P to open after R closes during pile For use of P-460: set at ‘0° with I or BU for fow driving, Adjustable range is 0-999 ms (b.d.). reading {4 Delay time R to open after P closes during "Program" Set at intended application extraction. Adjustable range is 0-999 ms (Ld.c) ling, 1" = rock breaking {6 Delay time P to open after R closes during pile Units” set at required unit driving. Adjustable range Is 0.999 ms (odo). IHC Hycrohammer BV, P.0 bow 26, 2060 AA Kinde The Neteranes 2C3 Hydrohammer B.V. TROUBLE SHOOTING REV.6 01/2006 User's manual C-34 ‘Dosument no C-34(1763 and upjUMGB Generally, malfunctions in the control box will have an effect on the Hydrohammer®. Possible cause Remedy 11_Hydrohammer® does not star while power pack ‘in operation. Power supply switch on A-34, A-32 or A-20 in positon ff (0) ‘Atip code Is indicated on display ‘2 Turn switch in positon (I), both windows (fig. Jaret it ‘check main fuse F4 (fg. 8) Conect cause of tip (see table I) and restart (see par. 44). ‘Any ofthe suitches P, A and R is notin position © Put elevant switch in poston A ‘Alutoratic) LED A or B or both are not aight LED A or B or both remain of, while hammer i on pile. No pressure builtup in the system Polarity switching connector in wrong terminal block (X7 oF XB) ]d. Hammer not corecton pile, is [© Ram weight can not reach lowest postion, check sleeve- adapter fing for corect instalation { - Putswitches P and A in position H: pressure must be 350 bar Itnot = check fuse Ft (fg. 4), = check cable and connector ofthe main valve, if OK = replace solencid of main valve, if pressure is zero: =P valves stuck in open positon if pressure remains 90 bar = main valve A" on hycraulic manifold malfunctioning, 1g. SeetabieV ‘No data display during pling operation. LED A remains alight '@ = Check cable connection of hammer with A-34, A-32 or 4.20 (fg. 1) = Check Sensor on the hammer. = Check contra box C-34 Hydrohamme? skes inegulaiy Pressure valve malfunctioning {strong pressure fuctuations notcesbie). Return valve maifunetioning, ‘2 Tum switch P to positon H (fig 4: pressure must be 90 bar, if not check cable connection of pressure valve, itoK = Solenoid or plot valve defective: replace valve cover assembly Tum switch R to positon H (fig. 4: pressure must be 90 bar not = check cable connection of pressure valve, toK = solenoid or plot valve detective: replace valve cover assombly Ram weight remains in top LED 8 or A and B remain alight Hammer will eventually tip on too high ol pressure (tip 7). check connection of contol cable sensor ots ampitier malfunctioning Table IV: IHC Hyerohammer B.V.P.0 20% 26, 2960 AA Kind ‘Trouble shooting C-34 The Methesnds, Phan 413 81.78 6910202 Fex-+3178 6910304Cc Hydrohammer B.V. : EV. 6 012008 User's manual C-34 Docent C16 UUM Other symptoms. The following symptoms may arise i polarity switching connector is placed in wrong terminal block (X7 of XB) Power pack does not start and no trip indication on display 2 Power pack starts while emergency stop is pressed (tio 01) but pling operation ie blocked by tp Of oer pac sa eral ulin opment pone esersane neioeace SS en tach Soper peri becars b ‘See matrix below for correct position of polarity switching connector C34 from serial no. 1163 (po side sch instal) P60 x7 220 250 P-460 x8 P-750L Table V: Other symptoms Hp Impact eneray ick fbe Velocity mis, rs) 1 Emergency top 10 Engine aac ‘Stroke m 1 Puingatrect 11 Hummer not eortest on pile Blowsnnin © Ramtoonigh 42 Watertoo hgh om Flow 0) 14 Ram too lowe 14 Overland Pete {5 Energytoohigh 45 Overload Reale 6 Power falure 20 48 Hammer low 8 oipressure too high 22 Ram intop. 0 Fiter clogged 24 System feluro 9 Hyaraute on ‘vee Engine Fiow Je hata. Fullspees emergency tp \ pump / ingest Reset Stop Start Back press Eneray sp o» es oe 4 on on TIT C3 GB EXCHANGEABLE FRONT PLRTE-bap Fig. 8: Exchangeable front plate (plastic, avaitable with text in the English, Dutch, French or German language) “IHC Hydrohemmer BL. F.0'b0% 26, 500 AA Kinder, Tha Natherianos Phone +347 “4 910902 Fax +31 78 6510208