EPM-ITP-CC-

Doc No 004
SAFCO/IBB MOBILE COATING
Rev. No. 00
UNIT POJECT
ITP FOR Architectural Works Date 25th Jun, 2020
Page 1 of 8

IBB MCUP & MODIFICATION OF K-12 BUILDING

PROJECT NO. : SP-173100119

INSPECTION AND TEST PLAN

FOR
Architectural Works

A 25 Jun, 2020 Issue for Approval MSH NCC

Rev
Date Description Original By Checked By Approved By Checked By Approved By
.

No Part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from SABIC or NCC
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TABLE OF CONTENTS

1.0 ITP for Architectural Works .......................................................................................................3

2.0 Checklist-Material Receiving Inspection.....................................................................................5
3.0 Checklist-CMU Installation..........................................................................................................6
4.0 Checklist for Window Installation ............................................................................................. 10
5.0 Checklist-Painting....................................................................................................................... 12
6.0 Checklist for Gypsum Board Partition Installation .................................................................14
7.0 Checklist-for Surface preparation…………………………..………………………….………17
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1.0 ITP for Architectural Works

Print Name Signature Name of Doc No: EPM-ITP-CC-004
INSPECTION AND TEST PLAN (ITP) FOR COMPANY
Prepared By: (1) Georgy Mathew MSH Revision: 00
CMU INSTALLATION Approved By: (2) Date: 25 Jun, 2020
COMPANY App: Page:
Discipline: CIVIL/ARCHITECTURAL PROJECT: IBB MCU PROJECT & MODIFICATION OF K-12 BUILDING
Inspection Level :
Location: (3) IBB/SAFCO
Table No:
Criticality Level : Item Name (3): Tag No (3):

Inspection Responsibility
Sr. Acceptance Verifying Sub-
B Inspection Activity Characteristic Verified (4) Reference Document (5)
No Criteria (6) Document (7) Contractor CONTRACTOR COMPANY
/Vendor

1 U/G concrete Waterproofing

Type of material conformance

1.1 Material Receiving Inspection IFC DRAWINGS SES-B51-S01 CV-MRI-1 I W W
to Specification and Drawing

Surface Preparation for protective coating

1.2 SES-B51-S01 CV-002-1
on concrete.

2 CMU Installation

SES A03-
2.1 Masonry Block Material Approved Document ASTM C-90//SOW E01,ASTM C-90 Approved Document I W A

Type of material conformance SES-C02-S01 SES A03-

2.2 Material Receiving Inspection CV-MRI-1 I W W
to Specification and Drawing Drawing E01,ASTM C-90

2.3 Concrete Hollow Block Installation Conformance to Drawing SES-C02-S01 IFC Drawings CV-002-2 I W A
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Inspection Responsibility
Sr. Acceptance Verifying Sub-
Inspection Activity Characteristic Verified (4) Reference Document (5)
No Criteria (6) Document (7) Contractor CONTRACTOR COMPANY
/Vendor

Installation of Windows & Window

3
Frames

SES A05-S01, A05-

3.1 Material Approval Approved Document IFC DRAWINGS Approved Document I W A
S02,A06-S01

Type of material conformance SES A05-S01, A05-

3.2 Material Receiving Inspection IFC DRAWINGS CV-MRI-1 I W W
to Specification and Drawing S02,A06-S01

SES A05-S01, A05-

3.3 Window Installation IFC DRAWINGS CV-002-3 I W A
S02,A06-S01

4.1 Painting

4.1 Material Approval Approved Document IFC DRAWINGS SES A01-S02 Approved Document I W A

Type of material conformance SES-C02-S01

4.2 Surface Preparation SES T01-S01 CV-MRI-1 I W W
to Specification and Drawing Drawing

Primer/Intermidiate/Final Coating
4.3 SES T01-S01 CV-002-4 I W A
application

5.1 Installation of Dry Wall Partition

5.1 Material Approval Approved Document IFC DRAWINGS ASTM C 1396 Approved Document I W A

Type of material conformance SES A05-S01, A05-

5.2 Material Receiving Inspection IFC DRAWINGS CV-MRI-1 I W W
to Specification and Drawing S02,A06-S01

5.3 Gypsum Board Partition Installation IFC DRAWINGS SES AO1-FO1-02 CV-002-5 I W A
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Page 5 of 20

Legend

(1) ‘Prepared by’ should be the name, signature and COMPANY’s name for the Vendor’s/Sub contractor’s representative.
(2) ‘Approved by’ should be the name, signature and COMPANY’s name for the CONTRACTOR’s representative.
(3) ‘Location’, ‘Item Name’ and ‘Tag Number’ shall be used if applicable.
(4) ‘Characteristics Verified’ are the parameters checked during the inspection activity.
(5) ‘Reference Document’ is the Project Specification / Code / Standard / Drawing, Procedure etc. on the basis of which inspection shall be conducted.
(6) ‘Acceptance Criteria’ is the tolerance, reading, value or an outcome derived from reference documents.
(7) ‘Verifying Document’ is the record generated during inspection & Testing using approved forms / checklists.
(8) ‘Inspection Responsibility’ is the role of Vendor / Sub contractor, CONTRACTOR and COMPANY for each inspection step. Inspection responsibility shall be ‘I’ for Inspection, ‘R’ for review, ‘A’ for approval, ‘S’ for
Surveillance, “W’ for 100% Witness, ‘SW’ for random witness and ‘H’ for hold.
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2.0 Checklist-Material Receiving Inspection
CV-MRI-1
MATERIAL RECEIVING INSPECTION Record No
Date
IBB MCU PROJECT & MODIFICATION OF K-12 Disciplin
Project No. Civil Area No
BUILDING e
1 Material Type

2 Supplier

3 Purpose & Service

For further details, as per attached (Mention associated report no.)

□ Quality certificate/3rd Party Report

Inspection
Contents □ Test certificate/3rd Party Report
4
□ Catalogue
□ Specification
□ Sample

□ Satisfied
5 Visual Inspection
□ Unsatisfied

6 Remarks

Submitted by:
Review and approval Status:
□ (A) Approved without comments.
□ (B) Approved with comments.
□ (C) Disapproved.
Comments:

Subcontractor NCC PMT

Name

Signature

Date
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3.0 Checklist- CMU Installation
CV-002-2
Page 1 of 4
Reco
CMU INSTALLATION CHECKLIST rd
No
Date
Area
Project No SP-173100119
No.
Drawin
Location Description IBB/SAFCO
g No.
Ite Sub cont. NCC
Description of Check
m Acce Rejec Acce Reje
CMU material is approved in accordance with ASTM C-90
Nom. Width = Face Shell Thk.=Min. Equiv. Web Thk (Ave. 3
In.(mm) in(mm) Units)=in/linear ft.
3(76.2)&4(102) 3/4(19) 2&5/8(136)

6(152) 1(25) 2&1/4(188)

8(203) 1&1/4(32) 2&1/4(188)

10(254) 1&1/8(35), 1&1/4(32) 2&1/2(209)

12(305)& < 1&1/2(38), 1&1/4(32) 2&1/2(209)

Conditions Compressive Strength=Min.
01
Average of 3 Units 1900(13.1)

Individual Unit 1700(11.7)

  Water Absorption= Max. lb/cu.ft.

13(208)

Average of 3 Units 15(240)

18(288)

Conditions Compressive Strength=Min.

Overall dimensions(width, height, length)are within +/-1/8 inch(3.2mm) tolerance

02
from specified dimensions
03 All units are sound and free of cracks
Exposed CMU face does not show chips or cracks and other imperfections when
04
viewed under diffused lighting from a distance not less than 20 ft.(6.1M)
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CV-002-2
Page 2 of 4

CMU INSTALLATION CHECKLIST Record

No

Date

Project No SP-173100119 Area No.

Drawing
Location Description IBB/SAFCO
No.
05 Masonry block insulation requirements shall be as per SOW
The foundations are constructed with tolerances conforming to the requirements of ACI
06
117
07 The reinforcing dowels are in position and in accordance with IFC drawings
The foundations are free of any laitance, loose aggregates or any foreign debris that
08
may affect the bonding of the mortar and the foundations
Reinforcements shall be clean of mud , oil or any material that will prevent bonding
09
with grout or mortar
10 Reinforcements shall be placed in grout space prior to grouting
11
Grout spaces shall be free of mortar droppings, debris, loose aggregates, and any
material deleterious to masonry grout
12
Grouts shall conform to ASTM C 476, Grout shall attain a compressive strength
of 2000psi(13.79 Mpa)at 28 days
13
Grout frequency of sampling and age of sample to be tested are according to
SOW, at least three specimen shall be tested for each specified age
14 Mortar is not allowed to be used after 2 hours from time of initial mixing

15 Mortar temperature is maintained between 4.4 and 48.9˚C

Unless otherwise specified, mortar bed and head joint shall be 9.5 mm(3/8in)
16`
think, except for foundation.
Webs are full mortared in all courses of piers columns and pilasters, in the
17 starting course of the foundations when necessay to confine grout or loose fill
insulations.
18 Vertical cells to be grouted shall aligned and unobstructed
Embedded conduits, pipes, and sleeves shall be compaible with the masonry
19
material and shall not be spaced 3 pipe diameters closer together
No pipes or conduits shall be embedded in masonry when is contains liquid or
20 gas with temperature higher than 66˚C(150deg.F), pipe pressure is more than
55 psi(379 kpa), or pipe containing water or liquids subject to freezing
No aluminium material shall be embedded in masonry unless it is effectively
21
coated or covered to prevent aluminium-cement chemical reactions
Control joints and expansion joints are in accordance with the latest IFC
22
Drawings following the requirements of SES A03-E01 4.1.3& 4.2

CMU INSTALLATION CHECKLIST CV-002-2

Page 3 of 4
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Record
No
Date

Project No SP-173100119 Area No.

Drawing
Location Description IBB/SAFCO
No.
23 Control Joints width is 19 mm

24 Expansion Joints width is 25 mm

25 Spacing of control Joints shall not be more than 18 meters

26 CMU walls are anchored to the floor and the roof

Maximum Horizontal & Vertical Unsupported Length for Cavity
Type Wall Thickness (mm) Unsupported
Length(mm)
W/O Insulation 250 3600
W Insulation 300 3600
W/O Insulation 300 4500
CMU walls not designed to resist vertical or lateral load is isolated from
27
structure carrying and imparting loads
Isolated Masonry Wall Minimum Horizontal Rf. Requirement
CMU Thickness Minimum Max. Spacing
>100 mm 2-W1.7(MW11) 406mm
100 mmv& less 12-W1.7(MW11) 406mm
101 mmv& less 2-No.4.7(12mm dia.)) 1219mm
Isolated Masonry wall vertical minimum reinforcement is No.4(12mm dia),
28
spaced at every 1219 mm and 406 mm from end of the masonry wall
Minimum masonry shear wall Horizontal Reinforcement Requirement:
29 Joint reinforcement =Minimum 2-W1.7(MW11)at every 406mm
Bond beam shall be provided with minimum reinforcement equivalent to 0.2
30
sq.in(129 sq.mm) of cross sectional area at every 3050 mm
Horizontal reinforcement shall also be provided at the top and bottom of wall
opening and shall extend not less than 24in.(610mm) No.4 bar diameters from
31
both edges of the opening continuously at structurally connected roof and
floor levels and within 16 in.(406mm) of the top of the walls
Minimum masonry shear wall Vertical Reinforcement Requirement

CV-002-2
Page 4 of 4

CMU INSTALLATION CHECKLIST Record

No
Date
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Project No SP-173100119 Area No.

Drawing
Location Description IBB/SAFCO
No.
32 CMU walls are anchored to the floor and the roof
Min. vertical reinforcement of 0.2 sq.in.(129 sq.mm) of cross sectional area
33
shall be provided at corners within 16in.(406mm)
Min. vertical reinforcement of 0.2 sq.in.(129 sq.mm) of cross sectional area
34
shall be provided within 8in.(203mm)at each side of any movement joints
Min. vertical reinforcement of 0.2 sq.in.(129 sq.mm) of cross sectional area
35 shall be provided within 8in.(203mm)at end walls at a maximum spacing of 10
ft(3050mm)
36 Intersecting walls shall be in accordance ith ACI 530-99 1.9.4
Reinforcement and other metal accessories are in accordance with Table C-6 f
37
ACI 530
38 Masonry shear wall connectors are provided. Maximum spacing =1220mm
Variation in plumbness =+/-1/4 in(6.4mm) in 10 ft(3050mm),+/-3/8in(9.5mm)
39
in 20 ft(6010mm),+/-1/2 in(13mm) maximum
Variation in level =+/-1/4 in(6.4mm) in 10 ft(3050mm),+/-1/2in(13mm)
40
maximum
True to line variation =+/-1/4 in(6.4mm) in 10 ft(3050mm),+/-3/8in(9.5mm) in
41
20 ft(6010mm),+/-1/2 in(13mm) maximum
NOTES :

Sub contractor NCC PMT

Name

Signature

Date

4.0 Checklist- Window Installation

CV-002-3
Page 2 of 2
Reco
WINDOW INSTALLTION CHECKLIST rd
No
Date
Area
Project No SP-173100119
No.
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Drawin
Location Description IBB/SAFCO
g No.
Sub cont. NCC
Item Description of Check
Acce Rejec Acce Reje
01 Latest IFC drawings are approved

Materials including accessories are approved in accordance with the specification

02 mentioned in the scope of works and as per SES A05 S01 & S02, SES A06-S01
for glass and glazing requirements

Steel window frames shall comply with NFPA 80. Windows shall be listed and
03 labeled by SABIC approved inspection and testing agency in accordance with
NFPA 257 test requirements
Fire rated window assembly shall comply with NFPA 80. Windows shall be
04 listed and labeled by SABIC approved inspection and testing agency in
accordance with NFPA 257 test requirements

05 Openings and level are in accordance with the drawings

Aluminum surface shall be coated when in contact with other metals or dissimilar
06
material e.g. concrete/masonry
Components shall be installed to drain water passing through joints, condensation
07
and moisture occurring or migrating with the system to the exterior

08 Water shed members shall be provided with above side hinge ventilators

Framing components shall be installed plumb and true to alignment with

09
established lines and grades without warp or rack of framing members

Sill shall be set with a bed of sealant or with gaskets as indicated in the drawing
10
for a weather tight construction
Allowable glass scratches
Smaller than 50 mm Allowed in any area
11 Allowed only in areas 75 mm of an
50 mm or longer
edge/not allowed in primary vision area
Large clusters of scratches Not allowed
Allowable glass pinholes
12 At a viewing distance of 1800 mm, pinholes greater than 1.6mm diameter shall
not be allowed
CV-002-3
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WINDOW INSTALLTION CHECKLIST rd
No
Date
Area
Project No SP-173100119
No.
Drawin
Location Description IBB/SAFCO
g No.
Large clusters or small spacing of smaller pinholes shall not be allowed in any
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area through which a person would normally look
When viewed against a bright uniform background at a distance of 3000mm or
more, color reflectance and transmission may vary slight and be considered
acceptable
NOTES :

Sub contractor NCC PMT

Name

Signature

Date

5.0 Checklist- Painting Works

CV-002-4
Page 1 of 2
Reco
PAINTING CHECKLIST rd
No
Date
Area
Project No SP-173100119
No.
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Drawin
Location Description IBB/SAFCO
g No.
Sub cont. NCC
Item Description of Check
Acce Rejec Acce Reje
01 Latest IFC drawings are approved

Materials including accessories are approved in accordance with the specification

02 mentioned in the scope of works and as per SES A01 S01 S02-5.12 & SES –
PCS-T01-S01 10.3

03 1st, 2nd & final coat paint record shall be in accordance with SES-PCS 101-S01 4

Solvent- thinned paint shall be applied when temperature of surface to be painted

04 & surrounding air temperatures are between 10-40 c. Unless otherwise permitted
by instructions
Water based paint shall applied when temperature of surfaces to be painted &
05 surrounding air temperature are between 10 & 45C. Unless otherwise permitted
be instructions
Paint shall not be applied when relative humidity exceeds 85 percent, or when
06
surfaces are wet, unless otherwise specified by instructions
Paint material shall be in unopened, factory-sealed containers for storage, and
07
with identification labels describing contents
Safety colors for example, piping and equipment shall be in accordance with
08
OSHA 29 CFR 1910 regulations for marking physical hazards

Previously Painted Surface

Where concrete, concrete block, gypsum wall board & wood surface are exposed,
09 surface contamination shall be removed & surfaces shall be primed with primer
recommended by finish coating manufacturer
Small area of previously painted finish shall be tested with new finish paint in the
presence of SABIC/IBB. If previously painted surface dissolves or new finish.
10
Coating of previously painted surface shall not be continued until test area is
approved by SABIC
Application
11
Application of coatings shall be by brush, roller, paint mitt(glove) or spray& in
12 accordance with manufacturer’s recommendations/Sabic Standards

CV-002-3
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Reco
PAINTING CHECKLIST rd
No
Date
Area
Project No SP-173100119
No.
Drawin
Location Description IBB/SAFCO
g No.
Drying time shall not be less than manufacturer’s recommendations
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The priming coat shall cover the entire surface profile of the steel surface. Each
coat shall be applied as uniformly as possibly & without leaving any areas
uncovered
All materials shall be evenly applied to form continuous , unbroken coatings

Stains by brush shall be applied in a uniform manner , allowing no contrasting

color or shading on adjacent surfaces

Proper ventilation shall be maintained in area of work

Field Quality Control & Remedial Work

The dry film thickness (DFT)) shall be field tested with a magnetic gage(for
steel). The testing method shall be in accordance with SSPC PA2
Precautions shall be taken to protect adjacent coated areas from damage caused
by local abrasive blasting
Defects in any paint coat which may lead to a reduction in the protection
provided by the coat, or which have a significant effect on appearance shall be
repaired prior to application of the next coat
NOTES :

Sub contractor NCC PMT

Name

Signature

Date

6.0 Checklist- Gypsum Board Partition Installation

CV-002-5
Page 1 of 3
Reco
GYPSUM BOARD PARTITION INSTALLATION CHECKLIST rd
No
Date
Area
Project No SP-173100119
No.
Drawin
Location Description IBB/SAFCO
g No.
Sub cont. NCC
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Item Description of Check Acce Rejec Acce Reje

Latest IFC drawings are approved

Appropriate Gypsum Board material is used. (Example:

Waterproof Gypsum Board for Toilets, Kitchen/Tea rooms,
Ordinary for general use., etc.)

Gypsum board thickness is generally 19 mm unless otherwise

specified.
All gypsum board materials specified shall comply to the
requirements of ASTM C 1396

Allowable thickness variation shall be +/-0.4 mm

Allowable width variation shall be 3 mm
End squareness variation shall be +/-3 mm in the fulll width of
the board
For water resistant Gypsum Boards, the specimen shall have
an average water ASTM C 1396 Certificate absorption of not
more than 5 % weight after 2 hours of immersion.
For water resistant Gypsum Boards, the specimens shall have
an average surface water absorption of not more than 1.6gg
afer 2 hours elapsed

Type X Gypsum Board (Special Fire Rated) shall be tested in

accordance with test method E 119

Metal studs, runners and other framing members shall be

manufactured from steel having minimum thickness of 0.455
mm (0.0179in) before protective coating and shall have a
minimum protective coating conforming to ASTM A 653-G40.
Minimum base metal thickness shall be 95% of the design
thickness.

CV-002-5
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Reco
GYPSUM BOARD PARTITION INSTALLATION CHECKLIST rd
No
Date
Area
Project No SP-173100119
No.
Drawin
Location Description IBB/SAFCO
g No.

Minimum section properties of the studs shall conform to

Table 2 of ASTM C645
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Metal studs minimum lip dimension is 5/16 in (5mm)

Runners shall be aligned accurately at the floor and ceiling. It

shall be anchored approximately 2 in. (50mm) from runner
ends and 24 in. (610mm) on center. It shall also be anchored
on all corners.

Studs maximum height shall not be more than what are

shown in Table 3&4 of ASTM C 754

Studs shall engage with the floor and ceiling /roof runner. The
gap between runners and stud shall not be more than 1/4 in.
(6mm)
Studs shall engage with the floor and ceiling /roof runner. The
gap between runners and stud shall not be more than 1/4 in.
(6mm)

Studs maximum vertical spacing shall be 400 mm o.c.,

horizontal shall have a maximum spacing of 600 mm o.c.

NOTES :

Sub contractor NCC PMT

Name

Signature

Date

CV-002-5
Page 3 of 3
Reco
GYPSUM BOARD PARTITION INSTALLATION CHECKLIST rd
No
Date
Area
Project No SP-173100119
No.
Drawin
Location Description IBB/SAFCO
g No.
Vertical studs shall be extended above the ceiling line in
accordance with figure 1,2& 3 of SSA01,F01-02
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Chase wall partitions shall be according to Section 5.4 of

ASTM C754
The surfaces of Gypsum Boards Shall be true and free of
imperfections that would render it unfit for use with or
without decorations
NOTES :

Sub contractor NCC PMT

Name

Signature

Date

7.0 Checklist- Concrete Surface Preparation

CV-002-1
Page 1 of 2
Reco
CONCRETE SURFACE PREPARATION CHECKLIST rd
No
Date
Area
Project No SP-173100119
No.
Drawin
Location Description IBB/SAFCO
g No.
Sub cont. NCC
Item Description of Check
Acce Rejec Acce Reje
01 Self-priming high solid glass flake epoxy coating system for immersion service
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All concrete surfaces shall be sound, clean, dry & free from loose flaking
02
material, efflorescence, laitance, curing compounds, dust, oil, grease etc

03 Best surface preparation would be with abrasive seep blasting

High pressure fresh water wash shall be carried out with a fan jet lance providing
04 nozzle pressure of approximately 3000 psi (207 bar/210kg/sq.cm) with sufficient
volume of water
All blowholes, pinholes, shall be treated with an epoxy mortar- two packs or
05
three pack. Ensure to abrade the surface again prior to application of paint system
Power tool with lightly power disc needle gun is advised for areas less than 0.1
06
sq.m
All sharp dimension changes such as fillets shall be filled with the coating
manufacturer’s recommended patching compound to obtain a smooth contour.
07
The minimum throat dimensions of shell to bottom fillet in storage tank shall be
25 mm
08 Surface profile is 65-100 microns

Solvent free epoxy amine cured coating system for concrete sea water
immersion service

All concrete surfaces shall be sound, clean, dry and free from loose flaking
09
material, efflorescence, laitance, curing compounds, dust, oil, grease, etc.
NOTES :

Sub contractor NCC PMT

Name

Signature

Date

CV-002-1
Page 2 of 2
Reco
CONCRETE SURFACE PREPARATION CHECKLIST rd
No
Date
Area
Project No SP-173100119
No.
Drawin
Location Description IBB/SAFCO
g No.
Sub cont. NCC
Item Description of Check
Acce Rejec Acce Reje
All blowholes, pinholes, shall be treated with an epoxy mortar- two packs or
10
three pack. Ensure to abrade the surface again prior to application of paint system
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Surface shall be treated with amine cured epoxy sealer as per manufacturer’s
11 recommendation

Epoxy Coating System for concrete floor (Old/New)/ One pack moisture
Cured Polyurethane Coating system for above ground Concrete
Foundations/ Structures

New concrete /Old Concrete floors shall be removed of oil, grease, wax with
12
suitable degreaser with manual tool(if too dense/ thick)

Wash the surface with high pressure freshwater if necessary and allow to dry and
13
ensure moisture is less
Prepare the floor surface by grinding with a diamond disc grinding machine to
14 get the required profile as well for removing curing compound, laitance,
efflorescence, etc.

15 Remove any dust generated by using industrial heavy duty vaccum cleaner

Any holes or cracks (should be V-Cut) or any imperfections shall be filled with
16
compatible or appropriate sealer as per manufacturer’s recommendation
NOTES :

Sub contractor NCC PMT

Name

Signature

Date