Internal Use Only

North/ Latin America http://aic.lgservice.com

Europe/Africa http://eic.lgservice.com
Asia/Oceania http://biz.lgservice.com

COLOR TV
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SERVICE MANUAL
CHASSIS : CW91A

MODEL : 29FU1RL/RG
MODEL : 29FU1RL/RG-TK

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CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

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P/NO : MFL62077307
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Printed in China
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 CONTENTS

Contents ...................................................................................................................2

Safety Precautions..............................................................................................3

Specifications........................................................................................................4

Adjustment Instructions .................................................................................5

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Trouble Shooting.................................................................................................10
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Printed circuit board.........................................................................................14

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Block Diagram ......................................................................................................16

Exploded View.....................................................................................................18

SVC. Sheet..................................................................................................................

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Copyright©2010 LG Electronics.Inc. All right reserved. -2- LGE Internal Use Only
Only for training and service purposes.
 SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in
the Schematic Diagram and Replacement Parts List.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to
prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during
the servicing of a receiver whose chassis is not isolated from
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the AC power line. Use a transformer of adequate power rating
as this protects the technician from accidents resulting in
personal injury from electrical shocks.
It will also protect the receiver and it's components from being
damaged by accidental shorts of the circuitry that may be
inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown,
replace it with the specified.
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When replacing a high wattage resistor (Oxide Metal Film
Resistor, over 1W), keep the resistor 10mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Due to high vacuum and large surface area of picture tube,
extreme care should be used in handling the Picture Tube.
Do not lift the Picture tube by it's Neck.
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X-RAY Radiation
Warning:
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The source of X-RAY RADIATION in this TV receiver is the
High Voltage Section and the Picture Tube.
For continued X-RAY RADIATION protection, the
replacement tube must be the same type tube as specified in
the Replacement Parts List.
To determine the presence of high voltage, use an accurate
high impedance HV meter.
Adjust brightness, color, contrast controls to minimum.
Measure the high voltage.
The meter reading should indicate
23.5 ± 1.5KV: 14-19 inch, 26 ± 1.5KV: 19-21 inch,
29.0 ± 1.5KV: 25-29 inch, 30.0 ± 1.5KV: 32 inch
If the meter indication is out of tolerance, immediate service
and correction is required to prevent the possibility of
premature component failure.
Copyright©2010 LG Electronics.Inc. All right reserved. -3-
Only for training and service purposes.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed
metallic parts of the cabinet, such as antennas, terminals, etc.,
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to be sure the set is safe to operate without damage of
electrical shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source,
connect an electrical jumper across the two AC plug prongs.
Place the AC switch in the on position, connect one lead of
ohm-meter to the AC plug prongs tied together and touch other
ohm-meter lead in turn to each exposed metallic parts such as
antenna terminals, phone jacks, etc.
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If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1MΩ and 5.2MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
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Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
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Measure the AC voltage across the resistor using AC
voltmeter with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC
voltage measurements for each exposed metallic part. Any
voltage measured must not exceed 0.75 volt RMS which is
corresponds to 0.5mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
Leakage Current Hot Check circuit
AC Volt-meter
Good Earth Ground
such as WATER PIPE,
CONDUIT etc.
To Instrument’s 0.15uF
exposed
METALLIC PARTS
1.5 Kohm/10W
LGE Internal Use Only
 SPECIFICATIONS
Note : Specification and others are subject to change without notice for improvement.
V Scope 6) Power Voltage
This specification applies to CTV models based on chassis Market Place Band Standard input Voltage Remarks
CW91A .
Middle East/Africa LG AC110 ~240V 50/60Hz
V SPECIFIC
Testing should be done at given condition if no condition is specified
1) Ambient Temperature : 25±5°C (CST 40±5°C) V Testing and Inspection Method
2) Ambient Humidity : 65±10% 1) Performance Testing --- According to LG TV Testing Standard
3) Input Voltage : Standard input voltage (110~240V ac 50/60Hz) 2) Required Regulations
4) All BOM mentioned component should be same quality standard Market Place Compliance Remarks
as mentioned in specs./ drawing of that particular Part No. Middle East/Africa/cis Safety : CB(IEC60065)
5) Testing should be done after 20 minute heat run. EMC : CE(EN55020,EN55013)

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V General Specification
No Item
1 Receiving System
2 Available Channel
Specification Remark
PAL BG.DK.I / NTSC M(AV3.58/4.43) China / Indonesia/ Thai/ Vietnam
PAL BG.DK.I / NTSC M(AV3.58/4.43) CIS
SECAM DK
PAL NM / NTSC M(AV3.58) L.America/ Philippine/Taiwan
PAL BG,DK,I / NTSC M(AV3.58/4.43) Asia/Middle East/Africa
SECAM BG,DK,L
VHF : E2 ~ E12

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UHF : E21 ~ E69 PAL Model
CATV : S1 ~ S20
HYPER : S21 ~ S41
VHF : 2~13CH(12CH)
UHF : 14~69CH(56CH) NTSC Model
CATV : 1 ~ 125CH(113CH)
3 Input Voltage AC 220Vac 50/60Hz Asia
AC 110~240V 50/60Hz Others
4 Market Latin America, China, Indonesia

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Philippines, Taiwan, Thai, Vietnam,
Asia/Africa,CIS
5 Screen Size 29 inch Flat / Super slim
6 Aspect Ratio 4:3
7 Display Method CRT
8 Tuning System FVS PAL Model
FS NTSC
9 Operating Environment 1)Temp : 0 ~ 40 deg
2)Humidity : ~ 85 %
10 Storage Environment 3)Temp : -20 ~ 60 deg
4)Humidity : ~ 90 %

Copyright©2010 LG Electronics.Inc. All right reserved. -4- LGE Internal Use Only
Only for training and service purposes.
 ADJUSTMENT INSTRUCTIONS
1. Scope of Application
These adjustment instructions are applicable to CW91A
Chassis whether SET(0), SKD(0), or CKD(0).
2. Notes
2.1 Because this is a cold chassis, it is not necessary to use
an isolation transformer. However,operating it using a
transformer between the power supply line and chassis
input to prevent electric shock and to protect the test
instrument.
2.2 All adjustments must be done in correct sequence.
However, for better productivity, it can be changed in a pre-
permitted range.
2.3 Environment conditions: If not specified, it must be done in
following conditions.
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1) Temperature: 25°C ±5°C
2) Humidity : 65%±10%
2.4 Power supply of SET
1) NTSC
Latin America/Philippines Market:100~240V ±10%,50/60Hz
Korea Market : 220V ±10%,60Hz
Taiwan Market : 110V ±10%,60Hz
Japan Market : 100V ±10%,50/60Hz
2) PAL/SECAM
China/Indonesia/Thailand/Vietnam/CIS Market :
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100~240V ±10%, 50/60Hz
2.5 If not specified, the receiver must be operated for more
than 20 minutes prior to the adjustment.
2.6 Signal: Received the standard color signal. (65dB±1dBuV)
NTSC: LG standard signal means the digital pattern
13CH(480NC).
PAL/SECAM: LG standard signal means the digital
pattern PAL-B/Gz 05CH
2.7 If not specified, APC ON is APC CLEAR (DYNAMIC).
5223. Adjustment content
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3.1. Screen Voltage Adjustment
3.1.1.Adjustment (Use factory remote control)
(1) Input in the 75Ω cable LG standard signal
(Digital Pattern,480NC)
(2) Press IN-START KEY and ADJ KEY of SVC T/X
generate horizontal line for Screen adjust.
(3).Turn the screen volume on the FBT clockwise until the
horizontal line is visible and turn it counterclockwise until
horizontal line faintly visible.
(Exit screen voltage adjustment by press “Exit” key of SVC
T/X.)
3.2. Purity and Convergence Adjustment
3.2.1. Purity adjustment
(1). Adjustment Preparation
a. Received Red Raster Pattern for purity adjustment (51CH).
b. Demagnetize the CPT and Cabinet with a degaussing coil.
(2). Adjustment
a. Pre-adjust the static convergence(STC) with the 4 and
6-pole magnet.
b. If the horizontal Line is inline with CPT Mark,2-Pole
magnet should direct 3-9 o’clock direction.
c. If not,direct 2-Pole magnet handle toward 6-12 o’clock
Copyright©2010 LG Electronics.Inc. All right reserved.
Only for training and service purposes.
direction and adjust the Horizontal Line to fall onto the
mark opening the magnet at an angle.
d.Push the DY(deflection yoke) all the way to the CPT funnel.
e.Turn the purity magnet(2-pole magnet) so that the “green”
color portion of left side and the “blue” color portion on
the right side have equal amount of color.
G R B G R B
f.Pull the DY slowly backward and fix it when the whole
screen becomes red.
(The specified torque for fixing DY screw should be 10Kg/cm.)
G R B R
3.2.2. Convergence adjustment
(1). Necessary Instrument
a. Degaussing Coil
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b. Convergence fixing instrument(special tools)
(2). Adjustment Preparation
a. Operate the unit at the least 15 minutes before adjustment.
b. Using degaussing coil,remove the stains on CPT & Cabinet.
c. Received the Cross Hatch Pattern for Convergence (09ch).
d. Let the Contrast in normal luminance level.
(3). Static Convergence (STC) Adjustment
a. Received the Cross Hatch Pattern for Convergence (09ch).
b. Before adjusting Static Convergence(STC),adjust the
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focus first seeing to it that the WHITE color picture quality
is sharp enough.
c. Converge the RED vertical line and BLUE vertical line in
unity(same line) by changing the angle between the 2
tabs of 4-pole magnet.
d. Converge the RED horizontal and BLUE horizontal line
unity(same line) by turning the 2 tabs of the 4-pole magnet.
At this time,do not change the angle between the 2 tabs.
e. Converge the R,G,B vertical line in unity(same line) by
changing the angle between the 2 tabs of the 6-pole magnet.
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f. Converge the R,G,B horizontal line in unity(same line) by
turning the 2 tabs of the 6-pole magnet. At this time, do not
change the angle between the 2 tabs.
(4). Dynamic Convergence (DYC) Adjustment
a. Y-Axis Adjustment :Adjust convergence of Y-axis(vertical)
by moving the deflection yoke(DY) left and right.
b. X-axis Adjustment : Adjust convergence of X-axis(horizontal)
by moving the deflection yoke(DY) up and down.
3.3. White Balance Adjustment
3.3.1. Necessary Instrument
(1). Auto white balance meter (Low/High Light Pattern generator)
(2). CRT Color Analyzer, CA-100 :1 set
(3). Factory Remote control
3.3.2. Adjustment preparation : Prior to this adjustment, the
Screen Voltage adjustment should be finished.
3.3.3. Auto Adjustment
(1). Adjust using Auto White Balance Meter.
(2).Enter CPU OFF mode by press the “IN-START” &”MUTE”
key of factory remote control in turn before adjustment.
Exit CPU OFF mode by press the “MUTE” key of factory
remote control after adjustment finished.
In case there is excess RED color at screen voltage
adjustment, adjust it using “Volume -(F)”Key of factory remote
control until the RED color disappear.
-5- LGE Internal Use Only
 3.3.4. Manual Adjustment 3.5. Focus Voltage Adjustment
(1). Adjust using white balance meter and factory remote control. Adjustment must be done after operating the TV set receiver
(2). Enter white balance adjustment mode by press “IN-START” sufficiently.
key of factory remote control.
(3). Use the CHD, CHE key to choose adjustment item. 3.5.1. Adjustment Preparation
(4). Use the VOLF,VOLG Key to change item data. Received the LG standard pattern (PAL :Digital
(5). Adjustment Procedure Pattern,480NC,13CH, NTSC: Crosshatch pattern, Ch.09 )
a. Make the picture luminance 45Ft-L by change the and set the picture condition on “APC ON” (CLEAR) mode.
“CONTRAST” and “BRIGHTNESS”.
b. Adjust X data of high light with R DRIVE and Y data of high 3.5.2. Adjustment Turn the focus volume on the FBT upper
light with B DRIVE to have color temperature as shown below. direction to have the best focus vertical line and horizontal
c. Make the picture luminance 4.5Ft-L by change the line as shown below.
“CONTRAST” and “BRIGHTNESS”.
d. Adjust X data of low light with R BIAS and Y data of low light
with B BIAS to have color temperature as shown below.
e. Repeat steps a~d until both low and high light have same
reading as shown below.
3.3.5. CW91A WHITE BALANCE IIC PARAMETER

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(1) W/B auto adjust machine setting Table
NAME MAKER NOTE
VDC IC

EEPROM
Algorithm US 51CH

(2) White balance IIC Parameter (Address)

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Program Win31_wb TWB Win31_wb TWB Speed Delay [Fig 1] Cross-Hatch Pattern(NTSC:US 51CH, PAL:C-8 CH)
VCD Slave 8A Eeprom_Slave A2 1 30
3.6. SUB-BRIGHTNESS Adjustment (Do not adjust)
(R)_Amp (R)_Cut G_Amp G_Cut

Program Win31_wb TWB Win31_wb TWB Win31_wb TWB Win31_wb TWB

This adjustment must be done after the White balance
Adjustment
Sub Add 20 17 21 18

Start Bit 5 5 5 5 3.6.1. Adjustment preparation

Stop Bit 0 0 0 0
(1).NTSC
-. Received LG standard Mono scope pattern (CH14).

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Offset 0 0 0 0 -. Set the picture condition on “APC ON” (CLEAR) mode.
Polarity 1 1 0 0 (2). PAL
EPRom_S 72 6A 68 6B
-. Received PAL B/G 5CH pattern.
-. Set the picture condition on “PSM ON” (DYNAMIC) mode.
Speed/Plus 2 2 2 2
3.6.2. Adjustment
(3) Color coordinate (1). Press the “ADJ” key of the factory remote control twice to
Tolerance Range : Adjust within ±5 for each X,Y coordinate enter to “SUB-BRIGHTNESS” adjustment mode.
Latin (2). NTSC MODEL: Change the Sub-Brightness data by
ITEM EU N-EU Taiwan Philippines pressing the VOLF,VOLG KEY so that the number 1 in
America
X 288 268 267 282 266 gray scale of mono scope pattern almost disappear.
288
In the ultra slim, Do until the number “1” completely
Y 295 273 276 282
disappear. (See figure 2)
Color 9000 13000 13000 10000 13000 (3). PAL MODEL: Change the Sub-Brightness data by
Temperature pressing the VOLF,VOLG KEY so that the 1th, 2th
Black Level in gray scale of PAL B/G 05CH pattern have
(4) White Balance default setting data a little bit of difference. (See figure 3)
ITEM Range Default setting data remark
PAL NTSC

LOW BLO-R(R CUT) 0~63 32 32

LIGHT BLO-G(G CUT) 0~63 32 32

32
[figure 2] MONO SCOPE Pattern signal
BLO-B(B CUT) 0~63 32 Fixed

HIGH RG(R DRIVE) 0~63 32 32

LIGHT GG(G DRIVE) 0~63 32 32

BG(B DRIVE) 0~63 32 32 Fixed

Copyright©2010 LG Electronics.Inc. All right reserved. -6- LGE Internal Use Only
Only for training and service purposes.
 (6) EW WIDTH (Horizontal Width)
Adjust to that a digital circle pattern looks like exact circle.

1th VS 2th
BLACK LEVEL have a
little bit of difference.
(In case of VIETNAM
MODEL 2th VS 3th)
[figure 3] PAL B/G 05CH signal

3.6.3. Sub-Tint Adjustment (Do not adjust) [Figure] NTSC Digital Pattern
[Figure] PAL Digital Pattern
This adjustment has to be done only if the picture has bad (US13CH)
tint otherwise, it can be omitted if the picture has good tint.
(1). Received LG standard pattern signal (SMPTE, 2CH). (7) EW PARAB (East-west PARABOLA)
(2). Set the picture condition on “APC ON” (CLEAR) mode. Adjust so that middle portion of the outer most left and

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(3). Press the “ADJ” key of the factory remote control three
times to enter to “SUB-TINT” adjustment mode.
(4). Change the Sub-Tint data by pressing the VOLF,VOLG Key
until the upper and lower CYAN color becomes same color.
3.7. Deflection Setting Data Adjustment
These adjustment will be done by Auto Adjustment Equipment.
For manual adjustment, it is also possible by the following
right vertical line looks like parallel with vertical lines of
the CPT.
(8) EW TRAPE (East-west TRAPEZOID)
Adjust to make the length of top horizontal line same
with it of the bottom horizontal line.
(9) EW UPCOR
Adjust until symmetries upper corner of the screen.
(10) EW LOCOR
Adjust until symmetries upper corner of the screen.

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procedure.
UPCOR
3.7.1. Adjustment Preparation
(1) Deflection setting data adjustment can be done only with
remote control.
(2) Press the “INSTART” Key on the factory remote control EW PARAB
continuously to enter to Deflection Adjustment mode.
(3) Press the CHD,E Key to select adjustment item.
(4) Press the VOLF,G Key to change the data. LOCOR US 51CH

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3.7.2. Adjustment
(1) V SLOPE [Figure] Cross-Hatch Pattern (NTSC:US 51CH, PAL:C-8 CH)
Half of the picture (bottom part) changed to blank.
Adjust so that half blanked- Picture bottom line in accord (11) H BOW
with geometric vertical center of the CPT. Adjust the left and right crooked line on upper and lower side.
(2) V SHIFT (Vertical Shift) (12) H PARALL(ANGLE)
Adjust so that the horizontal center line of a digital circle pattern Adjust the vertical slope.
is in accord with geometric horizontal center of the CPT. (13) SCORRECT (S-CORRECTION)
(3) V LINEAR (Vertical Linearity) Adjust so that all distance between each Vertical lines
Adjust so that the boundary line between upper and lower are to be the same.
half is in accord with eometric horizontal center of the CPT * Pre-settled according to the CPT.
(4) V AMPLIT (Vertical Amplitude) (14) V SCROLL
Adjust so that the circle of a digital circle pattern may be * Recommend initial setting data
located within the effective screen of the CPT. (15) V ZOOM (Vertical Zoom)
* Pre-settled according to the CPT

3.8. Deflection setting Initial data ( SERVICE 2 )

Adjust : It is possible to adjust data.

Recommend : It is recommended, if necessary it is
possible to adjust.
FIX : Don’t change data.
(5) H SHIFT (Horizontal Shift)
Adjust so that the Horizontal center line of a digital circle
pattern is in accord with geometric vertical center of the CPT.

Copyright©2010 LG Electronics.Inc. All right reserved. -7- LGE Internal Use Only
Only for training and service purposes.
 3.9.3. Picture Setting SVC DATA3 ( SERVICE 4 )
29" 29" 29" 29"
ITEM Description TS FLAT Slim Remarks
Slim Slim (AK) AK2
ITEM Description Slim Flat Remarks
V SLOPE Vertical slope 17 14 19 adj.
V SHIFT Vertical shift 41 43 31 adj.
WS White stretch 1 1
V LINEAR Vertical linearity 43 37 23 adj.
BKS Black stretch 1 1
V AMPLIT Vertical amplitude 40 33 18 adj.
BSD Black stretch depth 0 0
H-SHIFT Horizontal shift 29 32 24 adj.
DSK Dynamic Skin Control 1 1
EW WIDTH EW width 48 17 28 adj.
COR Coring (Peaking) 3 3
EW PARAB Parabola adj 24 16 28 adj.
PF Peaking center freq. & delay 0 0
EW TRAPE Trapezoid adj 32 40 29 adj.
RPO Ratio pre & over shoot 3 3
EW UPCOR Upper corner adj 46 33 43 adj.
RPA Ratio pre & after shoot 1 1
EW LOCOR Lower corner adj 47 34 44 adj.
PWLDAC Peak white limiting 3 3
H BOW Horizontal Bow 38 37 42 adj.
IFOFF IF demodulator offset 45 45
H PARALL Horizontal parallelogram 26 38 26 adj.
CHSE Chroma sensitivity 1 1

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SCORRECT S correction 32 41 32 Recommend
ACL Automatic color limiting 1 1
V SCROLL Vertical Scroll 21 21 21 Recommend
BLOC Black level offset control 5 5
V ZOOM Vertical zoom 25 25 25 Recommend
TEXT-V Text V position 28 28
WBR Timing of Wide Blanking 7 7 7 Recommend
TEXT-H Text H position 5 5
WBF Timing of Wide Blanking 2 2 2 Recommend
VGUARD Vertical guard 1 0
V SYNSLI Vertical slicing level 0 0 0 Recommend
TFR Black level shift 1 1

GAMMA OSD Gamma correction 1 1

3.9. SVC Adjustment data table
OSDHPOS OSD Horizontal Position 3 3

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3.9.1. Picture Setting SVC DATA1 ( SERVICE 1 )
3.10. OPTION Adjustment data Table
CPT
ITEM Description 3.10.1. Preparation for Adjustment
(1) This decides function in accordance with model.
Flat (LPDK) Slim
Press the SVC TX adjustment button (IN-START button) at
AGC AGC take over 21 21 SVC mode, then adjust the option at OPTION 1, 2, 3, 4 mode.
RG Red Gain 32 32 (2) Mark the option adjustment data like (0,128,65,96) in BOM.
GG Green Gain 32 32
BG Blue Gain 32 32
Mark of BOM

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BLO-R Black level offset Red 32 32 PART NO. SPECIFICATION DESCRIPTION JOP EXP.
BLO-G Black level offset Green 32 32
1. EBT30431523 MAIN, CW91A CHASSIS ASSY (0,128,65,96)
BLO-B Black level offset Blue 32 32 .

CDL Cathode Drive Level 9 9 The OPTION 1 data is 90, the OPTION 2 data is 96, the
L-DLY Luminance delay time 8 8 OPTION 3 data is 4, the OPTION 4 data is 17 in this model.
RGB-BRI OSD/TEXT BRIGHTNESS 15 15
SUB-BRI OSD/TEXT BRIGHTNESS 15 15
3.10.2. Adjustment Method
(1) Input data directly by the buttons corresponded with
SCR-BRI OSD/TEXT BRIGHTNESS 30 30
OPTION 1 ?? (0~255), OPTION 2 ?? (0~255),OPTION 3 ??
3.9.2. Picture Setting SVC DATA1 ( SERVICE 3 ) (0~255), OPTION 4 ?? (0~255).
(2) Select each OPTION function by the CH UP/DOWN button
and then set up each OPTION by the VOL UP/DOWN button.
ITEM Description PAL NTSC Remarks

FMWS FM window size 2

MONO FM demodulator 1
DSG Audio in/out gain 1
AGN FM Sound output gain 0 FM Prescaler(Stereo L/R)
BPB Bypass BPF(for mono demodulator) 0
AVLE Enable AVL on EW pin 0
AMLOW AM sound output gain 0
BPB2 Bypass second BPF 1
FFI Fast filter IF-PLL 0
DCXO AVL DCXO value 1

Copyright©2010 LG Electronics.Inc. All right reserved. -8- LGE Internal Use Only
Only for training and service purposes.
 3.10.3. OPTION1 Function 3.10.6. OPTION4 Function

OPTION CODE FUNCTION REMARK OPTION CODE FUNCTION REMARK

CHASSIS 0 CW91A OSD LANG 0 ENGLISH ENGLISH

1 CW91C 1 NIGERIAN EASTASIA

2 RESERVED 2 RESERVED RESERVED

3 RESERVED 3 RESERVED RESERVED

INCH 0 29INCH 4 RESERVED RESERVED

1 21INCH 5 RESERVED RESERVED

PIP 0 WITHOUT PIP 6 RESERVED RESERVED

1 WITH PIP 7 RESERVED RESERVED

TXT LANG 0
3.10.4. OPTION2 Function 1

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2

3
OPTION CODE FUNCTION REMARK
4

5
VOL CURL 0 LOW CURVE
6
1 HIGH CURVE
7
DUAL 0 WITHOUT DUAL SAVING
TELE TEXT 0
1 WITH DUAL SAVING
1
HIDEV 0 FM NORMAL DEMODULATION

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1 FM HIGH DEVIATION DEMO- 3.11. IN STOP Mode setting
A2STEREO 0 WITHOUT A2STEREO

1 WITH A2STEREO No. ITEM Status REMARK

1 Power OFF
3.10.5. OPTION2 Function 2 Input TV
3 LAST CHANNEL 03CH

OPTION CODE FUNCTION REMARK 4 MEMORY VHF: 2~13CH

CHANNEL UHF : 14, 30. 51. 55, 63CH

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SCART 0 WITHOUT SCART CATV : 15,16,17, 55, 95CH
1 WITH SCART SOUND 30 STEPS
5
DVD 0 WITHOUT DVD
6 CSM Stamdard
1 WITH DVD
7 MUTE OFF
SAV 0 WITHOUT SIDE A/V
8 TORBO SOUND OFF
1 WITH SIDE A/V
0 6KEY 9 XD ON
4KEY
1 4KEY 10 PSM Dynamic

EYE 0 WITHOUT EYE SSM FLAT OPTION

11
1 WITH EYE
12 BOOSTER OFF
GAME 0 WITHOUTGAME MODULE
13 CHILD LOCK OFF
1 WITH GAME MODULE
14 AUTO SLEEP OFF
XWAVE 0 WITHOUT X-WAVE
1 WITH X-WAVE 15 AVL OFF

DEGAUSS 0 WITHOUT DEGAUSS 16 BALANCE 0 OPTION

1 WITH DEGAUSS EYE OFF
17
18 DEGAUSS OFF

3.12. TV/CABLE TV CHANNEL Operation Condition

1. Necessary parts and instruments

(1) Remote controller (with AIR/CABLE TV button)
2. Checking
(1) Check receiver channel operation for some abnormality
by pressing AIR/CABLE TV button continuously.

Copyright©2010 LG Electronics.Inc. All right reserved. -9- LGE Internal Use Only
Only for training and service purposes.
 TROUBLE SHOOTING
1. RF-STEREO MODEL
1) PICTURE OK / NO SOUND

Selected correct system in menu

OK
NO
Check the waveform IF of TU101 Check/ Replace TU101 or Input signal

OK
NO NO
Check the waveform at pin 64,71of Check the voltage at pin 2, 11, 18, 35,
Check/ Replace IC501

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IC501 36, 55, 61, 68, 75 of UOC-TOP QFP80

OK

NO
Check the waveform at pin 1, 64of Check the voltage at pin 25, 26 of
IC601 UOC-TOP QFP80

OK
NO

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Check the waveform at pin 63 of IC601 Check/ Replace Q601

OK

NO
Check the waveform at pin 2, 72, 76 of
Check/ Replace IC601
IC601

OK

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NO
Check the waveform at pin 71, 77 of
Check/ Replace R822, D827
IC601

2) No Raster / Sound OK(1/2)

Check the Heater voltage of

CPT(6.0~6.4 Vrms)

Check HV, Screen voltage of CPT Check R, G, B out of CPT board Check the Heater pulse of FBT T402

Check IC901,
Check FBT T402 Check 200V line of CPT Board & Check FR901, P403, Check FBT T402
P403
if no problem check and Replace P902B, FR401

Copyright©2010 LG Electronics.Inc. All right reserved. - 10 - LGE Internal Use Only

Only for training and service purposes.
 3) No Raster (2/2)

Check the B+ at D829

cathode
Normal Abnormal

OPEN
NO Check Fuse of AC line
Is the voltage each
pin voltage of IC501

OK Check/ Replace Fuse

Check the in/out of

regulator(IC823,
Check pin 20 of Check the voltage of NO
IC824, IC827)
IC501(H_Out) C832

522 Check/ Replace

IC501
tu2522 tu2522 Check/ Replace DB801
tu25
Check Q402
collector waveform Check the voltage NO
pin4 of IC810
Check/ Replace

522 tu2522 tu2522 tu25

Q402
Check/ Replace Fuse and IC810
Check T401 & each
pin voltage
Check/ Replace
IC810, IC802, Q830
Check/ Replace
T401

Check Q401collect NO
Check Fuse and Diode of secondary
waveform

522 tu2522 tu2522 tu25

Load of SMPS trans(T801)

Check/ Replace
Q401
OK
Check & Replace Check/ Replace IC501
T402

Copyright©2010 LG Electronics.Inc. All right reserved. - 11 - LGE Internal Use Only

Only for training and service purposes.
 4) No Picture/ No Sound

Is any OSD displayed?

NO

OK

OK
Check IC501 pin 8, Check receiving system in MENU OK
7, 6 (R, G, B out) & execute Auto - Program

Does the auto - Program

522 NO
tu2522 tu2522
operate properly

OK
tu25
Store on manual -program MENU

NO NO

522 tu2522 tu2522 tu25

Check the waveform Check IC501 pin 8, Check SMPS Trans Go to No sound/
pin20(H-out) 7, 6 (R, G, B out) Secondary Voltage picture OK

OK

Check pin68 Reset

Voltage

OK

522 tu2522 tu2522 tu25

NO
Check pin77, 76 Check IC12(EEPROM)
SCL, SDA & SCL, SDA, Line
OK

OK

Replace IC501

P20A (R, G, B out of P20A (R, G, B out of

IC501) IC501)

Copyright©2010 LG Electronics.Inc. All right reserved. - 12 - LGE Internal Use Only

Only for training and service purposes.
 2. AV STEREO/ MONO MODEL

Select correct system in menu

OK

OK
Check the connection of AV
equipment

AV

Does the auto - Program

Check TU101 Tuner
operate properly
OK
OK

522 tu2522
Check the waveform at
pin26, 25 of IC501
NO
tu2522 Check the voltage of pin2, 11,
18, 35, 36,55,61, 68, 75 of IC501
tu25
OK

NO
Check the waveform at
Check the signal line of SPK-N,P
pin4, 12, of IC601

522 tu2522 OK tu2522 tu25

NO
Check the waveform at
Check pin71 (mute) of IC501
pin6 of IC601

OK

522 tu2522 tu2522 tu25

NO NO
Check the waveform at Check the voltage at Check/ Replace
pin8, 9, 11, 12 of IC601 pin5, 7 of IC601 R822, D827

OK

NO
Check the connection of side
Correct the Board
AV Board P201A

OK

Replace IC601

Copyright©2010 LG Electronics.Inc. All right reserved. - 13 - LGE Internal Use Only

Only for training and service purposes.
 PRINTED CIRCUIT BOARD
MAIN

522 tu2522 tu2522 tu25

522 tu2522 tu2522 tu25

522 tu2522 tu2522 tu25

Copyright©2010 LG Electronics.Inc. All right reserved. - 14 - LGE Internal Use Only

Only for training and service purposes.
 CONTROL
Power

522LED tu2522 tu2522 tu25

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522 tu2522 tu2522 tu25

Copyright©2010 LG Electronics.Inc. All right reserved. - 15 - LGE Internal Use Only

Only for training and service purposes.
 522
522
522
PR+ PR- VOL+ VOL- OK Menu AC
INPUT
3 (100~240V)
ST- 5V SMPS
R,G,Bout IC823 IC824 11 14V
RGB 3.3V REG ST-6V REG TRANS
SPK R IK
RGB Amp
Amp EER4942
2 TDA6107AJF
TDA6107AJF STR-
(( SOUND AMP IC826 12 6.5V STR-
LA42102N SPK L 220V 5V REG W6556
4
W6556

Only for training and service purposes.

9 ST-3.3V 13 Sound Vcc
(( 7 5 6
8 2
,IK 5 1.8V(RF ST) 15 40V
,B 7
,G 75 1
6 R 8 2.5V

5V
6

21V
56 RF ST OPT 16 B+
3V 5V (115V)

S-MUTE
67 3. V )
8 5V 55
1. . 8V(AV ST Opt)
1 K (2

Copyright©2010 LG Electronics.Inc. All right reserved.

tu2522
tu2522
tu2522
35 36
EY IG 8
D 1
IR EC
D 8V 47
26
5 out 5V RK,GK,BK
2 R V A 48
L,
K V B 21
71 SP
S- F B 20
6 6 M - T
U H U
HV

T E R O 49 VER. AMP

- 16 -
65 EY F/ H
E M W 10 LA78141
D N
V Heater

Vscreen

63 T E L
EG
L, AB
R

38V
AB
N IN ou
T t 24
T AL U A
O 23
X- A L V2
T V
60 X- ,L
,R 30
BLOCK DIAGRAM

24.576Mhz H DRIVE H OUT TR 3 4

59 A 29
R V1 14V -14V
PW 28 TRANS 2SC6090
R V,
ST- 3.3V A F/
M
L,
R 3
64 D N 3
S L W T
IC12 S/ 32 5 200V
76 SC R Vo
EEPROM W O ,G u 3 1
IN t 8 28V
24C16 77 SA F
r Y ,B
2 VI ,P FB
B 34 FBT
7 ,P HV & HV 9 ABL
46 R 15 EW IC
IF 45 14
H Comp
VIF 42 IN
KIA4558 10 HEATER
13 31V Circuit TO DY
41 F

tu2522
tu2522
tu2522

5V SI 12
2 B+
33V SIF
Collector
RF ST OPT
Comp In

Scart in
SDA 1
Saw Filter

Tuner
SCL Rear_AV(1) Rear_AV(2)
(( PHONE/
PHONE/ SCART)
SCART) (( PHONE/SCART/DVD)
PHONE/SCART/DVD)
JK201 JK202

LGE Internal Use Only

tu25
tu25
tu25
 MEMO

522 tu2522 tu2522 tu25

522 tu2522 tu2522 tu25

522 tu2522 tu2522 tu25

Copyright©2010 LG Electronics.Inc. All right reserved. - 17 - LGE Internal Use Only

Only for training and service purposes.
 EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics.These
parts are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent X-RADIATION,Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

943

400

522 tu2522 tu2522 tu25

913
170 150

522 tu2522 tu2522

174 tu25
option
option 570 503
580
520

522 tu2522 tu2522 tu25

112

300
501
504 540 105

331

330
320 120

590

600

530
310

Copyright©2010 LG Electronics.Inc. All right reserved. - 18 - LGE Internal Use Only

Only for training and service purposes.
tu2522 tu2522 tu2522 tu2522

tu2522 tu2522 tu2522 tu2522

tu2522 tu2522 tu2522 tu2522

P/N:3854VA0196H
522 tu2522 tu2522 tu25

522 tu2522 tu2522 tu25

SVC. SHEET : 3854VA0196H-S

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