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To cite this article: Sang-Moon Lee & Kwang-Yong Kim (2014) A Parametric Study of the
Thermal-Hydraulic Performance of a Zigzag Printed Circuit Heat Exchanger, Heat Transfer
Engineering, 35:13, 1192-1200, DOI: 10.1080/01457632.2013.870004
The effects of geometric parameters on the performance of a printed circuit heat exchanger have been analyzed using three-
dimensional Reynolds-averaged Navier–Stokes equations. The shear stress transport model is used for accurate prediction of
the turbulent flows. The numerical solutions are validated in comparison with the available experimental data, and different
lengths of the calculation domain have been tested to determine the optimum length of the domain. The effects of two design
parameters, namely, the channel angle and the semi-ellipse aspect ratio of the cold channel, on the heat transfer and friction
performance in the cold channel have been evaluated. The results indicate that the effectiveness of the heat exchanger is
maximized when the cold channel angle is similar to the hot channel angle.
1192
S.-M. LEE AND K.-Y. KIM 1193
NUMERICAL ANALYSIS
Parameter Value
where pin and pout are the static pressures at the inlet and outlet,
respectively, of the calculation domain of the zigzag PCHE
channel. Further, ρavg and vavg are the averaged CO2 density and
the averaged CO2 velocity in the channels, respectively.
The effectiveness of the zigzag PCHE channel is defined as
follows [5]:
Th,in − Th,out
η= . (2)
Th,in − Tc,in
where Th,in , Th,out , and Tc,in are the temperatures at the inlet
and outlet of the hot channel and the inlet of the cold channel,
respectively.
The effects of two geometric parameters, namely, the cold
channel angle (θc ) and the semi-ellipse aspect ratio of the cold
channel (αc ), as shown in Figures 3 and 4, on the PCHE’s
performance are also evaluated. The semi-ellipse aspect ratio of
the cold channel is defined as
wc
αc = . (3)
2h c
Figure 11 Pressure distribution inside the cold channels (0.2hc away from the
flat wall).
Figure 9 Velocity vector field in the cold channels (0.2hc away from the flat
wall).
served in the figure that the effectiveness tends to peak at a cold
channel angle of 110◦ and decreases as the cold channel angle
RESULTS AND DISCUSSION increases beyond that value. This indicates that the maximum
effectiveness occurs when the cold channel angle is similar to
Three-dimensional numerical analysis was first carried out the hot channel angle of 115◦ . Figure 13 [15] shows the effect
for the reference case of the PCHE. Figure 9 shows the velocity of the cold channel angle on the heat flux averaged over the
vector field in the cold channels located midway (0.47L – 0.53L) cold channel wall. It is found that the heat flux is maximized
in the calculation domain. This pattern of the vector field is at 130◦ . The reason for this phenomenon can be found through
repeated over two bending parts. It can be observed that flow the velocity vector field in the cold channels of the PCHE in
separation zones occur near the bending parts of the channels. Figure 14 and the heat flux distribution on the cold channel wall
The heat flux distribution on the flat wall of the cold channel is in Figure 15 [15]. As shown in these figures, the overall heat
shown in Figure 10. It is seen from Figures 9 and 10 that high flux is increased by the reduction in the separation zone with an
heat flux occurs in the region of high flow velocity. That is, it increase in the cold channel angle from 90◦ to 130◦ . However,
can be inferred that the overall heat flux will increase with a further increase in the cold channel angle decreases the overall
reduction in the separation zone and an increase in the region heat flux. With increase in the angle the separation zone angle is
of high velocity. On the other hand, Figure 11 shows the static decreasing, which leads to maximum mixing at 130◦ , and then
pressure distribution in the cold channels of the PCHE. It can any further increase in angle leads to reduction in mixing or less
be seen that high pressure gradients due to high pressure loss turbulent regime.
are found near the bending parts. Figure 16 shows the variation of the nondimensional pressure
When testing each parameter, the rest of the parameters were drop, f , with the cold channel angle. This figure clearly shows
fixed at the values listed in Table 1. In the case of the aspect that the nondimensional pressure drop decreases monotonically
ratio, the cross-sectional area of the channel was fixed. with the cold channel angle, which results from a contraction
in the separation zone near the bending parts of the channel,
as shown in Figure 14. Figure 17 shows the effect of the cold
Effect of the Cold Channel Angle
Figure 12 Effect of the cold channel angle on the effectiveness of the zigzag
Figure 10 Heat flux distribution on the flat wall of the cold channel. PCHE.
Figure 13 Effect of the cold channel angle on the heat flux of the cold channel.
Figure 15 Heat flux distribution on the flat wall of the cold channel: (a) 90◦ ;
(b) 130◦ ; and (c) 150◦ .
Figure 14 Velocity vector field in the cold channels (0.2hc away from the flat Figure 16 Effect of the cold channel angle on the nondimensional pressure
wall): (a) 90◦ ; (b) 130◦ ; and (c) 150◦ . drop of the cold channel.
Figure 17 Effect of the cold channel angle on the pressure distribution. Figure 19 Effect of the semi-ellipse aspect ratio of the cold channel on the
heat flux [15].
Figure 18 Effect of the semi-ellipse aspect ratio of the cold channel on the Figure 20 Velocity contours in the cold channels (0.2hc away from the flat
effectiveness of the PCHE [15]. wall).
Greek Symbols
α semi-ellipse aspect ratio of the channel
η effectiveness
θ channel angle
Figure 21 Effect of the semi-ellipse aspect ratio of the cold channel on the
ρ density
nondimensional pressure drop [15].
Subscripts
CONCLUSIONS
avg average
The pressure losses in the PCHE channels and the heat trans- c cold channel
fer performance are important determinants of the efficiency of h hot channel
the gas turbine cycle. A parametric study has been performed in inlet
regarding the effectiveness and pressure drop in the zigzag chan- out outlet
nels of a PCHE by using three-dimensional RANS analysis in
relation to two geometrical parameters: the cold channel angle
and the semi-ellipse aspect ratio of the cold channel. Different REFERENCES
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Sang-Moon Lee received his bachelor’s and mas-
bomachinery Models for High Temperature Gas-Cooled ter’s degrees in 2008 and 2010, respectively, at Inha
Reactors, 12th International Symposium on Trans- University, Korea. He is a Ph.D. student at the
port Phenomena and Dynamics of Rotating Machinery Computational Fluids Engineering Laboratory, Inha
(ISROMAC12), Honolulu, HI, ISROMAC12-2008-20224, University. Numerical analysis and optimization for
2008. printed circuit heat exchanger for high-temperature
gas-cooled reactors have been his major research in-
[10] CFX-11.0 Solver Theory, Ansys, Inc., Canonsburg, PA, terests. Currently, he is working on design optimiza-
2006. tion of a printed circuit heat exchanger using surro-
[11] Patankar, S. V., Numerical Heat Transfer and Fluid gate models.
Flow, pp. 113–137, Hemisphere, Washington, DC,
1980. Kwang-Yong Kim received his B.S. degree from
[12] Ferziger, J. H., and Peric, M., Computational Methods for Seoul National University in 1978, and his M.S. and
Ph.D. degrees from the Korea Advanced Institute of
Fluid Dynamics, Springer, Berlin, Germany, pp. 176–190,
Science and Technology (KAIST), Korea, in 1981
1980. and 1987, respectively. He is currently an Inha Fellow
[13] Menter, F. R., Two-Equation Eddy-Viscosity Turbulence Professor in the School of Mechanical Engineering
Models for Engineering Applications, AIAA Journal, vol. of Inha University, Incheon, Korea. Professor Kim is
32, no. 8, pp. 1598–1605, 1994. also the current editor-in-chief of the International
Journal of Fluid Machinery and Systems (IJFMS),
[14] Bardina, J. E., Huang, P. G., and Coakley, T., Turbu-
and the president of the Korean Fluid Machinery As-
lence Modeling Validation, 28th AIAA Fluid Dynamics sociation (KFMA). He is also a fellow of the American Society of Mechanical
Conference, Snow Village, CO, AIAA Paper 1997–2121, Engineers (ASME) and an associate fellow of the American Institute of Aero-
1997. nautics and Astronautics (AIAA).