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Re NR 70860001
Re NR 70860001
RENR7086
A580 GN Wiper Motor - K907 BU Swing Brake Cancel Sol
9 Abnormal update. 32 27 9 CONN 5 F-10 23
A581 GN Wiper Control (Rev) L968 OR E/P Control PS Valve - 3 ¹ At room temperature unless otherwise noted.
10 Abnormal rate of change. CONN 6 G-10 23
A582 PU Wiper Control (Stop) L969 WH E/P Control PS Valve + 19
11 Failure mode not identifiable. CONN 7 G-10 23
A584 BU Front Window Limit Switch to Wiper Cont. L972 BU Low Idle Switch
12 Bad device or component. CONN 8 Electronic Technician I-9 23
A586 OR Wiper Switch. To Wiper Cont L973 GN Fine Swing Control Relay to Sol Valve
13 Out of calibration. A588 GN Hyd Lock Sol. Relay to Hyd Lock Sol. L983 WH Injector Common 1 & 2 CONN 9 E-6 H
14 Parameter failures. C537 GN A/C Photo Sensor + Sig L984 OR Injector Common 3 & 4 CONN 10 H-6 H
15 Parameter failures. C538 OR A/C Photo Sensor - Sig L985 YL Injector Common 5 & 6 CONN 11 H-6 H
16 Parameter not available. C560 OR Not Used M906 BU Squeeze Pressure Sensor CONN 12 H-6 H
17 Module not responding. C566 PK Not Used T967 YL Pump Discharge Pressure Sensor 2 CONN 13 A-5 13
18 Sensor supply fault. CONN 14 E-5,F-5 H
19 Condition not met. CONN 15 A-6 E
CONN 16 B-4 26
20 Parameter failures.
CONN 17 B-4 26
¹The FMI is a diagnostic code that indicates what type of failure has occurred. CONN 18 D-4 A
CONN 19 E-4 G
CONN 20 E-4 G
CONN 21 E-4 G
8
CONN 22 I-3 C
10 I-3
7 CONN 23 C
A
CONN 24 H-3 H
Off Machine Switch Specification
CONN 25 H-3 H Part No. Function Actuate Deactuate Contact Position
C CONN 26 H-3 H 154-0498 ACL Switch 635 ± 58 mm H²O - Normally Open
31 17 28
13 G-3
F CONN 27 H ATCH Boom Down Pressure Switch
23 29 G B
14 2
16
32 1 24 CONN 28 G-3 H
4 11 ATCH Hammer Pressure Switch
12 26 18 CONN 29 C-2 28
25 E 30
6 CONN 30 C-2 H ATCH Str Pressure Switch 490 ± 49 kPa 290 kPa MIN
22 D
CONN 31 F-1 G 167-3466 ATCH Aux Hydraulic Pressure Switch (71.07 ± 7.11 psi) (42.06 psi) Normally Open
21 5 20
19 15 3 27 9 H ATCH Medium Line Pressure Switch
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the Joystick Pressure Switch
component. See the Component Location Chart. Travel Left Pressure Switch
Related Electrical Service Manuals Travel Right Pressure Switch
Title Form Number
Alternator: 185-5294 SENR4130
Electric Starting Motor: 104-7040
Consist: Bosch JE Series - 106-8556 SENR3859
Consist: Delco-Remy 37 MT - 6V-5720 SENR3581
Engine/Pump Control: 211-5654 RENR3814
Machine Harness Connector And Component Locations
12 11 10 9 8 7 6 5 4 3 2 1
RELAY PANEL L63 OPERATOR STATION
BACKUP RESISTOR
120-YL 120-YL
CONN 22 Z E E E475-PK-18 3
7Y-8242
D 646-RD-18 120-YL 235-BK-18 5 4
D D
A770-PK-18 169-PK-18 DIODE 646-RD-18 24V MEMORY 1 120-YL X A E472-GN-18 1 E472-GN-18 1 +12V ATCH 235-BK-16 235-BK-16 5 ATCH LOWER
L60 121-1022 L63 JOYSTICK WIPER MOTOR
169-PK-18 169-PK-18 A623-BU-18 24V IN 2 120-YL 1 120-YL E474-OR-18 2 E474-OR-18 3 PWM+ 235-BK-18 235-BK-18 235-BK-18 2
A588-GN ATCH 12V 10A GND 3 200-BK 2 200-BK K844-GY-18 4 K844-GY-18 5 SWITCH 1 177-7712 E472-GN-18 235-BK-18 E472-GN-18 1 167-7079
CONVERTER L63 A +
147-PU 12V OUT 5 135-BU 5 135-BU K848-WH-18 6 K848-WH-18 6 SWITCH 2 E474-OR-18 ATCH LEFT 6
159-1549 6
J726-YL
322-GY GND 210-BK 6 210-BK 3 235-BK-18 4 COMMON K844-GY-18 FOOT PEDAL Z 576-PK-18 3 S +1
L52 L52 MOTOR
607-PK 12V MEMORY 4 3 179-BU 235-BK-18 2 GND K848-WH-18 535-BU 1
ET CONN Y L15 -
616-BU 4 200-BK 235-BK-18 575-YL-18 4
308-YL A BOOM LAMP RELAY 5A 7 C569-YL 235-BK-18 235-BK-18 235-BK-18 2 200-BK-18 2
893-GN-18 D 161-3128 5A 179-BU 179-BU 8 229-BK E472-GN-18 E472-GN-18 1
L53 L53 D HORN SW
892-BR-18 E 149-RD 645-RD-18 10A 179-BU 9 E472-GN-18 E472-GN-18 5
114-RD
115-RD
149-RD
191-WH
FINE SWING CONN 23 128-2134
L52
235-BK-18 B 149-RD 10A 179-BU 10 E472-GN-18 4
FUEL PUMP
I
C569-YL
I C 149-RD 616-BU 10A 188-WH-16 179-BU 11 200-BK 200-BK-18 2 200-BK-18 E476-PU-18 3 235-BK-18
229-BK
210-BK
135-BU
D WIPER/WASHER
308-YL 4 IN F D 10A 118-GY ATCH 12V 10A 200-BK 12 200-BK-18 1 320-RD-18 ATCH RIGHT 6 235-BK-18
114-RD
115-RD
149-RD
TIMER CHASSIS LAMP CONVERTER A E E
200-BK 2 GND G 10A 160-PU C569-YL FOOT PEDAL Z 235-BK-18 235-BK-18
110-RD 1 +B RELAY H 5A 169-PK-18
BACKUP/MONITOR CONT 159-1549 229-BK CONN 13 CONSOLE(LH) 235-BK-18
SEAT HEATER
L61
189-RD 3 OUT 163-6703 J CHASSIS LAMP RELAY 5A 123-WH-18
D 161-3128 LOWER WIPER/WASHER Y A A
CONN 8
L53
10A 152-BU 320-RD-18
CIGAR LIGHTER
12V 10A X 2
L27
229-BK 160-PU A623-BU-18 10A 129-BU 154-RD A RD-18 235-BK-18 2
L60
SW PANEL/RADIO L17 L17
306-GN 160-PU 5A 113-OR-18 200-BK 151-GN B WH-18 K849-YL-18 1
K848-WH-18
K844-GY-18
E474-OR-18
E472-GN-18
E476-PU-18
E475-PK-18
K843-GN-18
E473-GY-18
E472-GN-18
235-BK-16
ATT SOL L15
191-WH
306-GN 306-GN 160-PU 607-PK 10A 147-PU 200-BK 189-RD C BK-18 ATCH
D 12V 10A CONVERTOR 1
184-RD 10A 120-YL 200-BK E HAMMER PRESS. SW
L54 12V 10A CONVERTOR 2 NEUTRAL START
105-RD 10A 179-BU 200-BK-18 167-3466
DIODE A/C GROUND STRAP LIMIT SW A
130-RD-14 15A 124-GN-14 200-BK-14
DIODE 121-1022 QUICK COUPLER 7G-1060 163-6785 A
607-PK 607-PK 5A 150-OR-18 200-BK-14 235-BK-18 2
121-1022 D PRODUCT LINK PRODUCT LINK
J726-YL
L15
10A 106-RD 607-PK 10A 200-BK-14 H473-BR-18 1 235-BK-18 2
ENG CONT CAB FAN
D 306-GN 15A 130-RD-14 CAB LAMP RELAY 5A 166-BR A 235-BK L62 K852-GN-18 1
HORN AUX CKT CHASSIS L62 L62 ATCH STR PRESS.SW
200-BK 10A 114-RD 161-3128 10A 180-GN ATCH
TIMER RELAY PLATFORM L80 L80 L80 167-3466
D D 10A 110-RD 115-RD 646-RD-18 AUX HYD PRESS. SW
CAB LAMP L61 L61
L80
B A
L17
308-YL 229-BK 10A 115-RD 115-RD 615-YL 200-BK-18 167-3466
L61
KEY SW A
308-YL 200-BK 2 200-BK 10A 105-RD 115-RD 615-YL 308-YL 11 576-PK-18
BOOM LAMP D L62 L62 L15 L15 L15 A
308-YL 200-BK 1 306-GN 10A 149-RD 615-YL 129-BU 8 535-BU 235-BK-18 2
D E/P CONT L26
166-BR
L54
L62
308-YL 200-BK 10A 184-RD 152-BU 6 179-BU 575-YL-18 K851-BU-18 1 235-BK-18 2
ATCH V CONT
15A C987-RD-14 SS 150-OR-18 123-WH-18 9 120-YL 235-BK-18 235-BK-18 ATCH MEDIUM H475-BU-18 1
RR DOME LAMP/MEMORY
112-PU-6 109-RD-8 304-WH-8 10A 103-RD 124-GN-14 A770-PK-18 2 320-RD-18 307-OR 235-BK-18 235-BK-18 H473-BR-18 LINE PRESS. SW TRAVEL LEFT PRESS. SW
SS RR PP A/C BLOWER L57 HORN RELAY L17
109-RD-6 15A 175-RD-14 179-BU 645-RD-18 3 154-RD 235-BK-18 235-BK-18 K851-BU-18 167-3466 167-3466
AUX CKT 161-3128 L51
CONN 12
112-PU-6
NN 10A 168-RD 114-RD 320-RD-18 120-YL 615-YL 4 151-GN 235-BK-18 235-BK-18 K849-YL-18
MAIN RELAY START RELAY L16 A
114-RD 191-WH 320-RD-18 1 189-RD 169-PK-18 D K852-GN-18
165-4026 125-1302 ATCH HAMMER
L53
114-RD 322-GY 113-OR-18 151-GN 12 169-PK-18 169-PK-18 235-BK-18 235-BK-18 2 308-YL 1 H475-BU-18 235-BK-18 2
J726-YL
DD
106-RD
101-RD-4 D 129-BU 154-RD 10 A770-PK-18 H476-WH-18 H476-WH-18 1 L80 954-GN 2 FOOT SW. H474-GN-18 H474-GN-18 1
L34 L34 138-4653
L52
FF EE 152-BU 105-RD 7 307-OR H473-BR-18 JOYSTIC PRESS. SW T TRAVEL RIGHT PRESS. SW
101-RD-4 80A 109-RD-4 HYD LOCK SOL RELAY 123-WH-18 189-RD 5 105-RD K851-BU-18 167-3466 167-3466
FF L35 L35 L16 L16
161-3128 B A 150-OR-18 K849-YL-18
ALT BREAKER 151-GN 200-BK-18 F716-WH 4 166-BR K852-GN-18
171-2210 L36
118-GY 1 H475-BU-18 CONN 24 E472-GN-18 1 +12V
L54 L54 L54
189-RD A588-GN 615-YL 3 123-WH-18 H474-GN-18 1 E472-GN-18 L14 E473-GY-18 3 PWM+
L52 L52 L52 D L61 L14
H
150-OR-18 2 CONN 11 615-YL 2 E473-GY-18 K843-GN-18 5 SWITCH 1 H
L36
L53 L53 L53
L51
5 118-GY 3 K843-GN-18 K847-PU-18 6 SWITCH 2
L25
L60
L57
L27
189-RD 189-RD 6 646-RD-18 4 K847-PU-18 235-BK-18 4 COMMON
L26
189-RD B A 113-OR-18 CONN 25 Z F 235-BK-18 2 GND
307-OR 5 129-BU 12 235-BK-18 F
NEUTRAL START RELAY 175-RD-14 1 152-BU 200-BK-18 11 200-BK-18 200-BK-18 200-BK-18 F ATCH JOYSTICK
161-3128 103-RD 8 103-RD 169-PK-18 8 607-PK 200-BK-18 ATCH 200-BK-18 L. CHASSIS IND UNIT 235-BK-18 177-7711
168-RD SEAT WITH 163-6702
L25
154-RD 200-BK-18 FUEL PUMP 607-PK 7 645-RD-18 A770-PK-18 A770-PK-18 5 L972-BU-18 2 607-PK +B 235-BK-18 235-BK-18
L57 L57 L34 SEAT HEATER
188-6121 166-BR 12 191-WH 150-OR-18 150-OR-18 1 A755-PK-18 A537-PK-18 1 L972-BU-18 235-BK-18
307-OR 306-GN COOLANT ATCH WTR 124-GN-14 3 615-YL 105-RD 105-RD 2 A756-BU-18 F 164-0505 A755-PK-18 2 S1 235-BK-18
SIGNAL
GROUND
SIGNAL
D LEVEL SW SEPARATOR C 179-BU 4 308-YL 308-YL 307-OR 307-OR 307-OR 3 A757-GY-18 A756-BU-18 3 S2 F
L50
235-BK-18 096-0744 LEVEL SNSR MOTOR
120-YL 2 CONN 10 124-GN-14 308-YL 307-OR 308-YL 4 A758-BR-18 A757-GY-18 4 S3 235-BK-18
+B
180-GN
200-BK 178-2345 191-WH 6 175-RD-14 607-PK 7 F773-OR-18 A758-BR-18 5 S4 L972-BU-18
200-BK-18 113-OR-18 10 607-PK 607-PK L972-BU-18 6 F774-WH-18 235-BK-18 1 COM
L62
2 1 ONE TOUCH LOW IDLE SW
200-BK-18 169-PK-18 9 607-PK 607-PK A755-PK-18 10 169-PK-18 998-BR-18 F774-WH-18 6
646-RD-18 11 A756-BU-18 9 M736-BU-18 F F773-OR-18 F THROTTLE POS SW 128-2134
4
2
1
3
BACKUP GOV SW 3F
F 106-0107
200-BK 229-BK-18 229-BK-18
B
A757-GY-18 A CONN 26 163-6711
BACKUP
235-BK-14 A758-BR-18 1 998-BR-18 235-BK-18
1
2
200-BK-14
175-RD-14
124-GN-14
L18 L18
D B F EPR VALVE SW
L35
F773-OR-18 2 F889-WH-18 235-BK-18 235-BK-18
607-PK
G976-BU-18
235-BK-18
L50 L50 FUEL PUMP RELAY L26 F 163-6710
F774-WH-18 A CONN 27 169-PK-18 235-BK-18
147-PU
161-3128 1 2
M736-BU-18 5 A537-PK-18 K906-GN-18
A893-OR-16
L49 L49 3 R
A278-BK
H705-BR-18 229-BK-18 K907-BU-18 6 K907-BU-18 K907-BU-18 K906-GN-18
L53
L54
L60
L50
L52
L51 L51
180-GN B CAB L969-WH-18 11 A770-PK-18 A770-PK-18
4 5 L13 308-YL
C OFF
L18
188-WH-16 A893-OR-16 L968-OR-18 8 L969-WH-18 A768-BU-18 326-RD F
D ATCH SPEAKER (R) 6 S ON
L24
511-BR-18 A769-GY-18 9 L968-OR-18 L969-WH-18 307-OR 780-PU-18
L27
235-BK-14
235-BK-18
235-BK-18
412-BU-18
6T-7695 7 B ST F
512-GN-18 A768-BU-18 3 A769-GY-18 M736-BU-18 105-RD 150-OR-18
C987-RD-14
A770-PK-18
130-RD-14
892-BR-18
893-GN-18
235-BK-14
169-PK-18
646-RD-18
8
J726-YL
304-WH-8
109-RD-6
109-RD-4
101-RD-4
A588-GN
151-GN
105-RD
184-RD
147-PU
322-GY
607-PK
616-BU
151-GN
106-RD
L51
ATCH 10 308-YL 235-BK-18
A893-OR-18
H705-BR-18
998-BR-18
320-RD-18
645-RD-18
MOTOR L13 10 11
CONN 2 L58
578-BU LOWER 7 326-RD A769-GY-18
154-RD
189-RD
607-PK
615-YL
118-GY
PRODUCT F889-WH-18
WASHER 12 F
LINK BK-00 A 511-BR-18 A537-PK-18 12 307-OR L968-OR-18
L51
L23
L57
L49
L D CC 7T-8890 235-BK 2 WH-18 ATCH QUICK
L49
D D PP NN EE DD D BK-00 512-GN-18 4 105-RD
JJ 200-BK-18 F716-WH 1 RD-18 508-PU-18 A F COUPLER SW
10
11
4
3
12
C
6
2
5
4
3
5
6
L13
A
2
B
L51
B L59 6T-7695
200-BK-18 2 780-PU-18 150-OR-18
H705-BR-18
A893-OR-18
B Z B G
175-RD-14
320-RD-18
645-RD-18
150-OR-18
124-GN-14
113-OR-18
123-WH-18
235-BK-14
615-YL-16
191-WH-16
G S
B B B G A F 780-PU-18
308-YL
103-RD
154-RD
189-RD
607-PK
615-YL
118-GY
307-OR
166-BR
179-BU
120-YL
129-BU
152-BU
235-BK
235-BK
L59 L58
168-RD
180-GN
L49
CONN 3 L49 B WASHER CONN 28
403-GR-18
893-YL-18
892-BR-18
200-BK
L76
L59
200-BK
MOTOR
121-1023
CONN 5
GROUND STRAP DISCONNECT SW.
L51
506-PU-18 7T-8890 308-YL 1 166-BR CONSOLE(RH)
304-WH-8
109-RD-4
101-RD-4
101-RD-4
G
130-RD-14
892-BR-18
893-GN-18
235-BK-14
646-RD-18
169-PK-18
CONN 4
C
A
B
304-WH-8
109-RD-4
101-RD-4
F716-WH
ATCH
A588-GN
L58
180-GN 135-BU-14
147-PU
607-PK
105-RD
184-RD
322-GY
616-BU
151-GN
G976-BU-18
A893-OR-18
412-BU-18
506-PU-18
D D 12V 10A SOCKET ATCH
210-BK-14 615-YL 615-YL 615-YL 615-YL
147-PU
578-BU
200-BK
T D
430-BU-18 117-2311 G 615-YL 200-BK 200-BK CAB LAMP
11
10
12
7
8
5
6
9
2
1
L38
1
2
12
10
11
(NOTE C) G Y Y 167-3441
RELAY PANEL G976-BU-18
7
9
1
4
2
6
5
3
412-BU-18 103-RD DOME LAMP
308-YL
B B ATCH 135-BU-14
506-PU-18 200-BK 200-BK 176-1986
166-BR
L46 12V 10A SOCKET 210-BK-14 G
L56 200-BK 200-BK
117-2311
CONN 6 CONN 7 G
L59
L86
L38
L76 12V 10A SOCKET G CAB WINDOW
229-BK-14 200-BK-18
117-2311 LIMIT SW
L62
L24
L35
L18
L26
L27
G A584-BU-18
L23
L25
(NOTE C) 117-6306
L85 L85
L76
L36
L46
L62
L56 L7 L7
308-YL
308-YL 308-YL
L85 L36 MONITOR CONN 31
H705-BR-18
A893-OR-18
A770-PK-18
130-RD-14
893-GN-18
892-BR-18
235-BK-14
646-RD-18
169-PK-18
113-OR-18
124-GN-14
175-RD-14
150-OR-18
320-RD-18
645-RD-18
123-WH-18
L62
101-RD-4
109-RD-4
304-WH-8
A278-BK
195-8867 N
A588-GN
F716-WH
403-GN-18
L36
N G
607-PK
616-BU
322-GY
184-RD
120-YL
179-BU
607-PK
103-RD
307-OR
118-GY
189-RD
105-RD
154-RD
151-GN
615-YL
152-BU
129-BU
308-YL
191-WH
166-BR
615-YL
166-BR
200-BK A G GND 2 201-BK-18 2 201-BK-18
2 229-BK-14 G ACC 3 169-PK-18 3 169-PK-18
L7
L27 CIGAR L7
1 C569-YL-14 129-BU LIGHT 7 607-PK 7 607-PK
21 210-BK-14 200-BK LIGHTER CDL + 5 893-GN-18 5 893-GN-18
20 135-BU-14 1 410-WH-18 9W-0335 CDL - 6 892-BR-18 6 892-BR-18
L6
200-BK-14 200-BK-14 14 200-BK-14 2 235-BK-18 +B 1 103-RD 1 103-RD
169-PK-18
L44
L41
L36
SERVICE
F716-WH
607-PK
+ -
6 ACTION ALARM G METER 8 8 535-BU
L36 L36 G
A278-BK 7 132-1829 6T-7337
B A CONN 21
235-BK-14 18 8 200-BK-18
235-BK-18
410-WH-18
403-GN-18
A893-OR-18 37 CONN 14 9 535-BU 152-BU
129-BU
L41 L41 L41
F 184-RD
L40
23 18 191-WH G G F
403-GN-18 403-GN-18 892-BR-18 24 5
L85 L85 L85 L85 ATCH UNDER
893-GN-18 34 4 MOTOR
147-PU F889-WH-18 35 15 307-OR WIPER CONT WINDOW LIMIT SW
L11 L11 155-7042 G 129-6466 G
L38
L26
147-PU 147-PU L973-GN 38 200-BK 16 310-PU
L44 L44
L46
M736-BU-18 45 308-YL A537-PK-18 3 L973-GN WIPER CUT 3 A584-BU-18 A579-OR
403-GN-18 33 K851-BU-18 576-PK-18 19 123-WH-18 W. CCW 1 A579-OR A580-BR
L46 L46
K907-BU-18 31 H473-BR-18 535-BU 17 576-PK-18 W. CW 2 A580-BR A581-GN
308-YL
147-PU
L62
L969-WH-18 5 K849-YL-18 575-YL-18 10 607-PK-18 REV 13 A581-GN A582-PU
L40
ENG CONT 893-GN-18 L968-OR-18 6 K852-GN-18 307-OR 11 607-PK-18 607-PK STOP 12 A582-PU 200-BK
157-3165 B L35
892-BR-18 H466-BU-18 4 H476-WH-18 235-BK-18 13 607-PK 607-PK INT(6) 4 A586-OR-18
L47 WIPER
1 403-GN-18 H465-GN-18 3 H475-BU-18 169-PK-18 INT(3) 9 590-GY-18
235-BK-18
430-BU-18
L24
L25
167-7083
L45
L11
7 L973-GN 893-GN-18 893-GN-18 893-GN-18 K849-YL-18 12 A756-BU-18 123-WH-18 13 169-PK-18 410-WH-18 GND 10 200-BK C538-OR-18
10 154-0498 403-GN-18 892-BR-18 892-BR-18 K851-BU-18 13 A757-GY-18 615-YL 16 166-BR 129-BU WA+ 5 506-PU-18 Y/W C537-GN-18 L5
L12 G
11 M736-BU-18 892-BR-18 892-BR-18 892-BR-18 K852-GN-18 14 A758-BR-18 118-GY 15 615-YL 615-YL 403-GN-18
L30 L25 G
12 K907-BU-18 H473-BR-18 10 F773-OR-18 646-RD-18 12 118-GY 506-PU-18
F889-WH-18
F889-WH-18
403-GN-18
403-GN-18
403-GN-18
B B
L973-GN
L973-GN
13 L969-WH-18 H476-WH-18 9 F774-WH-18 113-OR-18 7 H466-BU-18 645-RD-18 A586-OR-18 4 W. INT(6)
L18
L76
L6
17 H467-WH-18 A755-PK-18 48 L968-OR-18 645-RD-18 11 M734-BR-18 200-BK 200-BK 645-RD-18 2 L. BOOM
L44 ENG/PUMP CONT
18 410-WH-18 A756-BU-18 44 A769-GY-18 191-WH 10 646-RD-18 200-BK-18 200-BK-18 200-BK-18 20 GND
L76
L12
J2 211-5654 J1
L39
20 A757-GY-18 43 A768-BU-18 201-BK-18 8 H467-WH-18 3
235-BK-14
235-BK-18
200-BK-18
200-BK-14
201-BK-18
21 17 OPTION V SW(2) 49 A758-BR-18 42 K906-GN-18 H466-BU-18 5 575-YL-18 12
200-BK
200-BK
200-BK
200-BK
SHARED WITH TDC CAL 24 K907-BU-18 4 SWING BK CANCEL SOL SW RETURN 6 M741-GY-18 30 H465-GN-18 4 113-OR-18 113-OR-18 13
200-BK
L38
SHARED WITH TDC CAL 25 L969-WH-18 7 PS CONT PRV 44 M742-PU-18 29 780-PU-18 M741-GY-18 17 113-OR-18 15
F889-WH-18
K849-YL-18
403-GN-18
CONN 20
L973-GN
26 L968-OR-18 19 PRV RETURN(1) 34 M734-BR-18 36 998-BR-18 M742-PU-18 18 16
L10 L10
NOT AVAILABLE-USED ON J2 27 H466-BU-18 14 AEC MODE IND 35 308-YL 22 F889-WH-18 M734-BR-18 3 586-BR 118-GY 11 TRAVEL MODE IND 2
954-GN
L10
29 H465-GN-18 24 TRAVEL ALM CANCEL IND 15 E480-WH-18 20 H466-BU-18 H467-WH-18 6 A537-PK-18 G H466-BU-18 19 AEC MODE IND
K849-YL-18
L55
L9
30 H467-WH-18 15 TRAVEL MODE IND 3 578-BU 19 H465-GN-18 410-WH-18 CAB H465-GN-18 18 ALARM CANCEL IND
JJ A G
E 31
P
410-WH-18 23 ACTION ALARM 25 506-PU-18 15 M741-GY-18 893-GN-18 2 410-WH-18 M741-GY-18 8 ALARM CANCEL SW E
32 2 G850-BU-18 M736-BU-18 47 BKUP SW 24 E554-PK-18 16 M742-PU-18 892-BR-18 7 129-BU M742-PU-18 7 AEC MODE SW
BK-00
RD-00
BK-00
RD-00
L81
34 HH L973-GN 6 FREE SWING AIR HEATER CONTROLLER 4 F774-WH-18 21 H467-WH-18 578-BU 3 506-PU-18 646-RD-18 1 L. CHASSIS
GG L28 L11
L5
35 RD-00 RD-00 101-RD-4 AIH F889-WH-18 44 GOV COMMAND 37 T A769-GY-18 49 410-WH-18 506-PU-18 8 645-RD-18 A537-PK-28 H467-WH-18 10 TRAVEL MODE IND 1
235-BK-14
235-BK-18
CC BB AA B L10
36 763-BU-18 2 TRAVEL SP CHG SOL 36 A768-BU-18 41 893-GN-18 403-GN-18 12 235-BK-18 586-BR 113-OR-18 9 +B
NEG POS NEG POS NEG POS NEG POS
5
3
1
37 788-YL-18 16 SP SNSR(-) 27 K906-GN-18 40 892-BR-18 10 893-GN-18 575-YL-18
2
HEATER RELAY
607-PK-18
123-WH-18
576-PK-18
SWITCH PANEL
L973-GN
38 209-5582 A762-PU-18 25 SP SNSR(+) 26 780-PU-18 53 310-PU L973-GN 9 892-BR-18
191-WH
307-OR
310-PU
K849-YL-18
K851-BU-18
K852-GN-18
CONN 9
892-BR-18
893-GN-18
L8 163-6701
L46
184-RD
ATCH BATTERY BATTERY L48 L69
40 M737-WH-18 8 FLOW LIMIT PRESS PRV OPTION SW 8 235-BK-18 50 506-PU-18 5 535-BU
L48
3T-5760 3T-5760
L39
L47
41 M738-OR-18 9 PRIM NFC PRESS PRV AUTO LUB FAILURE 5 52 403-GN-18 4 578-BU
191-WH
191-WH
191-WH
42 ALT 321-BR-18 13 TRAVEL ALM SPL FLTR PLUGGED 52 28 L973-GN 11 103-RD 103-RD 893-GN-18
L23
43 109-RD-4 + R 403-GN-18 M739-YL-18 20 PRV RETURN(2) F SEC FLTR PLUGGED 51 Z 25 103-RD 103-RD 892-BR-18
B B L8 L8 L6
44 495-GN-18 30 FUEL LEVEL F PRIM FLTR PLUGGED 38 26 103-RD
ALTERNATOR
5
3
1
45 K904-GN-18 37 PUMP DISCH (1) PRESS SNSR CAPSULE FLTR PLUGGED 42 487-OR-18 27 152-BU
2
185-5294 B L39 CONN 19
L44
L45
46 200-BK-4 491-PK-18 39 HYD OIL TEMP SNSR HYD. OIL LEVEL SW 32 496-WH-18 B 54 586-BR 535-BU 535-BU
L24
47 T967-YL-18 45 PUMP DISCH (2) PRESS SNSR ENG OIL PRESS SW 41 405-GY-18 1 E554-PK-18 578-BU 535-BU
184-RD
184-RD
49 46 O.L.W.D PRESS SNSR ENG OIL LEVEL SW 40 C468-BU-18 39
K850-BR-18
K852-GN-18
K851-BU-18
K849-YL-18
K849-YL-18
K849-YL-18
K851-BU-18
K851-BU-18
K852-GN-18
K852-GN-18
L62
893-GN-18
892-BR-18
892-BR-18
892-BR-18
893-GN-18
893-GN-18
50 36 GOV FDBK GND 14 235-BK
A/C CLUTCH B
L76
51 3 GND 2 235-BK
54 SOL 2 200-BK-18 780-PU-18 780-PU-18 26 OPTION V SW(1) 50 535-BU-18 535-BU
55 113-3499 1 E554-PK-18 780-PU-18 11 OPTION CONT PRV(1) 54 535-BU-18
L28
56 12 OPTION CONT PRV(2) +B 13 184-RD
L69
57 B 21 PRV RETURN(3) +B 1 184-RD L5
58 ENG OIL 2 235-BK-18 10 FAN MOT CONT PRV ACL PLUGGED 48 430-BU-18
L38
RENR7086
LEVEL SW
USER DEFINED SHUTDOWN 59 F716-WH
111-4759
1 C468-BU-18 22 PRV RETURN(4) WTR SEPARATOR LEVEL SW 47 G976-BU-18
L24 CAB W
60 40 SNSR RETURN COOL. LEVEL SW 31 412-BU-18
A537-PK-18
607-PK-18
607-PK-18
200-BK-18
200-BK-18
607-PK-18
607-PK-18
200-BK-18
200-BK-18
607-PK-18
607-PK-18
200-BK-18
200-BK-18
607-PK-18
607-PK-18
123-WH-18
200-BK-18
200-BK-18
607-PK-18
607-PK-18
535-BU-18
200-BK-18
200-BK-18
607-PK-18
535-BU-18
575-YL-18
576-PK-18
200-BK-18
200-BK-18
L973-GN
L55
191-WH
307-OR
310-PU
586-BR
191-WH
578-BU
C537-GN-18
C538-OR-18
64 ENG SPEED B 5 HEATER RLY/STARTER RLY CAT DATA LINK(-) 43 892-BR-18 892-BR-18 IGN 113-OR-18
E554-PK-14
175-RD-14
124-GN-14
200-BK-14
200-BK-14
L48
L44
L45
L39
L47
L33
L46
67 PICKUP WH-18 1 788-YL-18 18 CAT DATA LINK(+) 33 893-GN-18 893-GN-18 12V 592-BU-18
607-PK
L55 189-5746 L31 L31
-B 61 229-BK-14 BK-18 2 A762-PU-18 31 ANLG SNSR RETURN ATCH STEM 1 SWING CANCEL 28 K849-YL-18 K849-YL-18 MEM A513-RD-18
-B 63 229-BK-14 229-BK-14 29 COOL TEMP SNSR ATCH STEM 3 SWING CANCEL 45 K851-BU-18 K851-BU-18 GND 200-BK-18
B
L29
H705-BR-18
-B 65 229-BK-14 304-WH-8 52 +12V SPLY ATCH STEM 4 SWING CANCEL 46 K852-GN-18 K852-GN-18 ATCH G G G G G G
C468-BU-18
F889-WH-18
A762-PU-18
M740-PK-18
M737-WH-18
M738-OR-18
M739-YL-18
K904-GN-18
T967-YL-18
F774-WH-18
F773-OR-18
E554-PK-18
K906-GN-18
A768-BU-18
A769-GY-18
130-RD-14
235-BK-18
506-PU-18
487-OR-18
496-WH-18
405-GY-18
893-GN-18
892-BR-18
403-GN-18
763-BU-18
788-YL-18
321-BR-18
495-GN-18
491-PK-18
780-PU-18
998-BR-18
G S CONN 18
101-RD-4
109-RD-4
304-WH-8
G
A588-GN
L973-GN
616-BU
322-GY
308-YL
147-PU
578-BU
200-BK
CONVERTER
B NOTE C NOTE C
+B 52 130-RD-14 130-RD-14 101-RD-4 48 OPTION PWM IN(1) TRAVEL STR PRESS SW 53 H473-BR-18
D AA
134-1346 W ABBREV COLOR D
5
4
2
6
1
+B 53 130-RD-14 MTR BAT RD-00 34 JOYSTICK PRESS SW 29 H476-WH-18 W
GG L82
68 RD-00 33 TRAVEL LEFT PRESS SW 30 H475-BU-18 4 7 103-RD RD RED
A762-PU-18
C468-BU-18
E554-PK-18
788-YL-18
403-GN-18
101-RD-4
304-WH-8
109-RD-4
R/L
69 130-RD-14 43 TRAVEL RIGHT PRESS SW 39 H474-GN-18 A513-RD-18 113-OR-18 WH WHITE
BR
CONV(MEM) 5 1
B
B
MOTOR
FUEL PUMP RELAY 19 H705-BR-18 49 ONE TOUCH LO IDEL SW 11 L972-BU-18 CONV(OUT) 6 592-BU-18 6 607-PK
OR ORANGE
235-BK-18
200-BK-18
235-BK-14
235-BK-16
235-BK-14
235-BK-18
200-BK-18
L29 L29
200-BK-4
STARTER
A278-BK
L33
THROTTLE BACKUP (ACCEL) 22 F773-OR-18 41 THRT POS 4 20 A758-BR-18 780-PU-18 511-BR-18 511-BR-18
RH SPKR(+) 8 10 BK BLACK
A762-PU-18
C468-BU-18
E554-PK-18
F774-WH-18
F773-OR-18
F889-WH-18
K906-GN-18
M740-PK-18
A768-BU-18
A769-GY-18
K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
788-YL-18
403-GN-18
893-GN-18
892-BR-18
405-GY-18
130-RD-14
998-BR-18
763-BU-18
780-PU-18
496-WH-18
487-OR-18
491-PK-18
495-GN-18
321-BR-18
235-BK-18
506-PU-18
101-RD-4
304-WH-8
109-RD-4
GROUND STRAP
A588-GN
L973-GN
THROTTLE BACKUP (DECEL) 23 F774-WH-18 42 TRAVEL ALM CANCEL SW 22 M741-GY-18 E554-PK-18 200-BK-18 9 C560-OR-18
308-YL
200-BK
616-BU
322-GY
607-PK
147-PU
578-BU
GND 3
128-8886 SW PANEL GY GRAY
L43
LOW OIL PRESSURE OUTPUT 28 405-GN-18 53 AEC MODE SW 12 M742-PU-18 F773-OR-18 4 C566-PK-18
12 VDC RADIO
THROTTLE 66 F889-WH-18 38 TRAVEL MODE SW 21 M734-BR-18
L33 L33
F774-WH-18
L28 173-6532
2 200-BK-18 ATCH FINE ATCH LOWER ATCH LOWER A/C HEATER PU PURPLE
A/C UNIT SWING CONT SW WASHER SW WIPER SW 168-4605
IGNITION KEY SW 70 308-YL
Z T B
27 KEY SW ON 23 308-YL A769-GY-18
168-4604 G 163-6722 163-6719 163-6718
BR BROWN
L42
229-BK-14 B A768-BU-18
ENG CONT GND STRAP 200-BK K906-GN-18 GN GREEN
L33 BU BLUE
L43
L42
L21
998-BR-18
L37
L62
L69
L81
506-PU-18
OPERATOR STATION
CONN 30
L55
L82
L76
200-BK
200-BK
M740-PK-18
K906-GN-18
A769-GY-18
A768-BU-18
M739-YL-18
M737-WH-18
M738-OR-18
T967-YL-18
K904-GN-18
763-BU-18
235-BK-18
780-PU-18
487-OR-18
496-WH-18
321-BR-18
495-GN-18
491-PK-18
235-BK-18
R INJECTOR SPEED SOL B ATCH SEPARATE SENSOR L67 L67 CONN 29
A588-GN
L973-GN
13 L985-YL-18 1 1 763-BU-18 GROUND BK-18 B 235-BK-18 K904-GN-18
200-BK
147-PU
607-PK
322-GY
616-BU
SOL 5 121-1491 SWING VALVE SOL 000-0000 ATCH CIRCUIT NOT CONNECTED
L22
4 P R A705-BU-18 2 1 K906-GN-18 K855-PK-18 T967-YL-18 200-BK
B BRAKE SOL 111-9916 L4 BOOM LAMP
INJECTOR 6 55 A706-GY-18 6 2 235-BK-18 K867-YL-18 M738-OR-18 616-BU
INJECTOR COMMON 5&6 46 L985-YL-18 L985-YL-18 8 A704-GN-18
R
1 INJECTOR HYD LOCK 1 A588-GN 121-1491 Z M737-WH-18
L3
153-2521 ELECTRICAL CONNECTION
L4
SOL 4 SOL
5 L985-YL-18 7 L984-OR-18 2
121-1491
2 200-BK-18 1 K855-PK-18 M739-YL-18
J TO MACHINE STRUCTURE
INJECTOR 5 54 A705-BU-18 5 2 K867-YL-18 491-PK-18
R INJECTOR K INTERNAL ELECTRICAL
L67
INJECTOR 4 39 A704-GN-18 4 L984-OR-18 1 495-GN-18
C INJECTOR COMMON 3&4 45 L984-OR-18 L984-OR-18 10 A703-BR-18 2 SOL 3 321-BR-18 CONNECTION TO SURFACE C
L76 L76 L76
6 L984-OR-18 9 496-WH-18 OF COMPONENT
200-BK
200-BK
R M
INJECTOR 3 38 A703-BR-18 3 A702-PU-18 1 INJECTOR L4 487-OR-18 FINE SWING SOL 322-GY HORN
INJECTOR 2 37 A702-PU-18 2 L983-WH-18 2 SOL 2 780-PU-18 107-7056 200-BK 7T-0970
INJECTOR COMMON 1&2 44 L983-WH-18 L983-WH-18 12 A768-BU-18
CONNECTOR
R INJECTOR
7 L983-WH-18 11 L983-WH-18 1 A769-GY-18 322-GY
INJECTOR 1 36 A701-GY-18 1 A701-GY-18 2 SOL 1 L973-GN L973-GN 1 322-GY HORN GOLD TERMINAL
17 S G ATCH 200-BK 2 200-BK 7T-0970
47 G826-BR-18 Z VALVE CONT 211-5568 Z B 200-BK ATCH WIRE, CABLE,
OIL PRESSURE SENSOR +5V 41 G826-BR-18 G826-BR-18
P
A OR +5V ENG OIL PRESSURE 4 +B 1 C987-RD-14 M COMPONENT
ENG OIL PRESSURE 24 C990-YL-18 C990-YL-18 C WH SENSOR SIGNAL SENSOR 5 +B 13 C987-RD-14 C987-RD-14 L67 235-BK-18 235-BK-18
L76
CIRCUIT GROUPING
OIL PRESSURE SENSOR RTN 42 G827-BU-18 G827-BU-18 B BK SENSOR COMMON 194-6725 6 INTER LOCK 53 151-GN 151-GN 235-BK-18 235-BK-18
L#
L81
19
P
11 KEY SW 23 308-YL 308-YL M740-PK-18 DESIGNATION
29 G827-BU-18 B YL SENSOR COMMON FUEL PRESSURE 15 4 308-YL K906-GN-18
K867-YL-18
K855-PK-18
E469-YL-18
235-BK-18
L22
FUEL PRESSURE 16 C991-PK-18 C991-PK-18 C GN SENSOR SIGNAL SENSOR 17 STEM1 EXTEND SW 9 763-BU-18
308-YL
L2
L69
L3
L1
20 21 STEM2 EXTEND SW 19 200-BK-18 200-BK-18 200-BK
L74
ENG PRESS SENSOR RTN 3 G829-GN-18 G829-GN-18 B YL SENSOR COMMON 194-6722 34 5 E474-OR-18 308-YL 308-YL
L3 RR 183-1012 H-10
B 228-0365 A-2
33 G829-GN-18 G829-GN-18
P
42 6
L71
E473-GY-18 308-YL 235-BK-18
L2 C 197-4328 A-4 SS 163-6780 I-7
1 G829-GN-18 B BK SENSOR COMMON INJ ACTUATION 43 7 E476-PU-18 147-PU
INJ ACTUATION PRESSURE 27 G849-BR-18 G849-BR-18 C WH SENSOR SIGNAL PRESS. SNSR 44 8 E475-PK-18 K867-YL-18 Z
L3 D 214-0049 G-8
67 G828-WH-18 A OR +5V 194-6726
L74
K858-YL-18 9 ATCH STEM3 CONT PRV(A) 16 E472-GN-18 K855-PK-18 235-BK-18 B GROUND ATCH SQUEEZE E 170-6959 I-3
53
L73
K857-WH-18 18 ATCH STEM2 CONT PRV(A) 51 235-BK-16 E469-YL-18 308-YL A +B PRESS SENSOR F 186-4624 G-1
G 198-5959 D-1
K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
A768-BU-18
A769-GY-18
491-PK-18
496-WH-18
495-GN-18
321-BR-18
780-PU-18
487-OR-18
235-BK-18
P L65 157-8182
SIGNAL
L73
43 G829-GN-18 B YL SENSOR COMMON TURBO OUTLET K856-PU-18 28 ATCH STEM1 CONT PRV(A) 52 M906-BU-18 M906-BU-18 C
J 186-4617 C-1
147-PU
TURBO OUTLET PRESSURE 40 R746-PK-18 R746-PK-18 C GN SENSOR SIGNAL PRESSURE SENSOR K868-BR-18 39 SOL GND2 17
L66
K877-BU-18
CABLE AS.
50 G828-WH-18 A OR +5V 194-6723 K862-GY-18 19 ATCH STEM3 CONT PRV(B) 18 K864-PK-18
K 186-4618 C-1 NOTE A
51 K861-GN-18 29 ATCH STEM2 CONT PRV(B) 26 K870-GN-18 Z L 170-6828 G-1 AA 204-1788 D-10
ATCH RELIEF M 163-6750 C-2
235-BK-18
235-BK-18
235-BK-18
235-BK-16
52 ATCH STEM 4 L74
K860-BU-18 8 ATCH STEM1 CONT PRV(B) 27 K865-PU-18 235-BK-18 2 CHECK SOL2 N 163-6810 F-1 BB 116-0080 E-11
25 ENG OIL TEMP CONT SOL(B) K859-BR-18 30 ATCH STEM4 CONT PRV(A) GND 2 235-BK-14 K866-WH-18 K877-BU-18 1 165-9560
B B CC 197-4435 G-9
P 111-9916 Z P 195-7336 A-12 B
B OIL TEMP 34 F441-GN-18 F441-GN-18 1 GN SENSOR SIGNAL PASSIVE SENSOR K869-BU-18 40 SOL GND3 GND 14 235-BK-14 K876-BR-18
CONN 16 DD 197-4353 H-9
11
12
CONN 17
10
R 153-8920 C-11
3
4
2
Z
8
6
5
7
3
1
2
ENG TEMP SENSOR RTN 18 G833-PK-18 G833-PK-18 2 YL SENSOR COMMON 191-6587 K863-OR-18 1 K863-OR-18 10 ATCH STEM4 CONT PRV(B) RS422 RX+ 3 235-BK-14
4
ATCH STEM 4 Z
ATCH EE 197-4302 H-9
56 G833-PK-18 G833-PK-18 K869-BU-18 2
CONT SOL(A)
E470-BR-18 35 NEG CONT PRESS SNSR1 RS422 RX- 15 K864-PK-18 1 RELIEF SOL1 C C T 183-1020 H-2 NOTE D FF 197-4304 H-9
COOLANT TEMP
57
32 995-BU-18 995-BU-18
P
1 GN SENSOR SIGNAL
COOLANT TEMP 111-9916
1
2
K859-BR-18
K869-BU-18
L73
E471-BU-18
K853-GY-18
45
47
NEG CONT PRESS SNSR2
PUMP1 F1 F CONT PRV
RS422 TX+
RS422 TX-
24
25
K870-GN-18
K870-GN-18
K870-GN-18 2 112-0090 U 183-0998 A-6 GG 197-4326 D-10 NOTE D
L65
W 167-3527 D-4
L73
SENSOR
60 G833-PK-18 2 YL SENSOR COMMON Z K854-OR-18 48 PUMP2 F1 F CONT PRV SNSR GND 28 HH 116-0080 E-12 NOTE D
69
130-9811
K862-GY-18 1 K867-YL-18 52 ATCH STEM1 NEUTRAL 31 X 192-4748 I-5 NOTE C JJ 186-4634 G-9 NOTE D
A768-BU-18
A769-GY-18
K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
235-BK-18
780-PU-18
487-OR-18
491-PK-18
496-WH-18
495-GN-18
235-BK-18
321-BR-18
P INTAKE AIR TEMP
INTAKE AIR TEMP 35 G853-OR-18 G853-OR-18 1 GN SENSOR SIGNAL K869-BU-18 2 ATCH STEM 3 Z K867-YL-18 53 ATCH STEM2 NEUTRAL 32 Y 167-3456 G-1
147-PU
SENSOR CONT SOL(A)
64 G833-PK-18 2 YL SENSOR COMMON 1 K858-YL-18 K867-YL-18 38 PRV RETURN(1) RS232 RX 34 Z 186-4637 I-1
E470-BR-18
E471-BU-18
K853-GY-18
K854-OR-18
K867-YL-18
235-BK-18
TOP CAM S/T - 49 E963-BK-18 E963-BK-18 A GN S/T - K867-YL-18 51 ATCH STEM3 NEUTRAL 41 K870-GN-18 RELIEF SOL2
SP/TMG SNSR(HI) 111-9916
TOP CAM S/T + 48 E964-WH-18 E964-WH-18 B YL S/T + M906-BU-18 16 STEM1(SQUEEZE) PRESS SNSR ATCH STEM4 NEUTRAL 42 K865-PU-18 1 165-9560
169-3300
66 K869-BU-18 K869-BU-18 E469-YL-18 25 TOOL PRESS SNSR RS232 GND 44
P DUAL CAM L19
BOTTOM CAM S/T - 59 E965-BU-18 E965-BU-18 A GN S/T - K869-BU-18 K869-BU-18 K855-PK-18 7 SEPARATE VALVE PRV MASK ENABLE 54 B
SP/TMG SNSR(LOW) Z
BOTTOM CAM S/T + 58 E966-YL-18 E966-YL-18 B YL S/T + K869-BU-18 K866-WH-18 1 1WAY/2WAY CONT SOL 29 200-BK CHASSIS
169-3300 ATCH STEM 2 ATCH 1WAY/2WAY
2
L78
TIMING CAL PROBE + 22 G856-WH-18 G856-WH-18 1 GN TCD + K877-BU-18 3 RLF CHK V2 36 K866-WH-18 1 153-2523
SENSOR 111-9916 Z 165-9560
TIMING CAL PROBE - 23 G857-YL-18 G857-YL-18 2 YL TCD - K864-PK-18 12 ATCH1 RLF PRV 37
6V-2197 Z
70 K861-GN-18 1 K865-PU-18 22 ATCH2 RLF PRV 38 ATCH RELIEF
235-BK-18
235-BK-18
P IAP CONTROL Z
IAP CONTROL VALVE 61 G854-PK-18 G854-PK-18 1 GN IAPCV K868-BR-18 2 K870-GN-18 41 SOL GND4 39 K876-BR-18 1
WIRE GROUP COLOR DESCRIPTIONS
L65
235-BK-18
235-BK-18
235-BK-18
L20
WHEN THE KEY SWITCH IS ON. SCHEMATIC NO. 183-1009 HE00
L65
L72 CHASSIS
A 308-YL 308-YL K867-YL-18 K868-BR-18 K868-BR-18 A769-GY-18
L71
STARTING CIRCUIT.
L81
12 11 10 9 8 7 6 5 4 3 2 1