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WARNING: Installation, disassembly, repair and maintenance

must be performed only by qualified personnel. 6016-60C Pneumatic Actuation Kit for
All gas MUST be evacuated from the system before starting
repairs. the 6010 & 6016
Installation, usage and maintenance of this product must be in Emergency Shut-Off Valves
compliance with all Engineered Controls International, Inc.
instructions as well as requirements and provisions of NFPA Installation and Operations
#54, NFPA #58, DOT, ANSI, all applicable federal, state, provin-
cial and local standards, codes, regulations and laws.
Inspection and maintenance on a periodic basis is essential.
Be sure all instructions are read and understood before instal-
lation, operation and maintenance. These instructions must be
passed along to the end user of the product.
CAUTION: Contact or inhalation of liquid propane, ammonia
and their vapors can cause serious injury or death! NH3 and LP-
Gas must be released outdoors in air currents that will insure
dispersion to prevent exposure to people and livestock. LP-
Gas must be kept far enough from any open flame or other
source of ignition to prevent fire or explosion! LP-Gas is
heavier than air and may not disperse or evaporate rapidly if
released in still air. Assembly
Disassembly 4. Apply Loctite 271® thread locking compound** to 3/8”-16 slot-
ted pan head screw and secure into the top threaded hole on
NOTE: Before installing actuator kit to valve body cycle handle the 6010 or 6016 ESV body mount. (See 4A)
fully open and then close to insure the flapper in the valve is in the
5. Apply Loctite 271® thread locking compound** to the 3/8-16
fully closed position.
socket head cap screw removed in step 1 and set aside.
See Figure 1
6. Apply Loctite 271® thread locking compound** to the 1/4-28
1. Remove Thermal Latch Assembly. Retain the 3/8”-16 socket set screw threads (6A), insert the set screw into the shaft and
head cap screw for reassembly. tighten.
2. Loosen 5/16” hex nut, grab the spring with the vice grip or 7. Assemble drive bracket assembly on to shaft, apply Loctite
pliers and lift, then remove the hex nut and spring roller 271® thread locking compound** to the three #10-32 hex head
assembly from the handle, release the spring. bolt threads removed from lever in step 3 and secure to drive
3. Remove the lever by removing and retaining the three #10-32 bracket. Note the position of the 5/16 hole (8A) in drive bracket.
hex head bolts, remove and retain the 1/4-28 hex head bolt 8. Using vise grips or pliers, grab the free end to the return spring
for reassembly. and rotate counterclockwise to clear through hole (8A) in drive

Figure 1
Pneumatic Actuation Kit
Thermal Latch Assembly***

Flapper shown in Roller*** (8B)


closed position Roller Spring
Assembly
3/8-16 Socket Head Cap Screw***
6010 ESV #10-32 Hex Head Bolt***(3)
or 1/4-28 Hex Head Bolt***
6016 ESV
Actuator Bracket Assembly*

(4A)
5/16 Hex Nut***
Pan Head Screw*

Actuator Bracket
Yoke
(9A)
Actuator Bracket
Shaft (9B) Yoke Roller (9E)
Set Screw* (6A) Actuator Bracket
Yoke Pin (2)
Return Spring Arm
5/16 Hex Nut*** (9D)
Lock Washer*
Roller*** (8B)
* These items form the 6016-60C Kit, 3/8-16 Socket Head
Drive Bracket Assembly*
recommended for most repairs. Cap Screw***
** Must be ordered separately from (8A)
Engineered Controls International Inc. Drive Pin*** (9C) 1/4-28 Hex Head Bolt***
***These items are from the 6010 or 6016 5/16 Hex Head Bolt* #10-32 Hex Head Bolt***(3)
Emergency Shut-Off Valve Assembly.
bracket assembly. Insert 5/16” hex bolt into the hole (8A), (8A) and between the yoke pins. Note the notch in the drive
install roller and 5/16 hex nut. Slowly release the return spring pin (9C) must be facing out & centered in drive bracket.
until it rests on the roller (8B). Tighten retaining nut until se- d. Install 1/4”-28 bolt removed in step 3 into drive bracket
cure on roller assembly (8B). assembly hole (9D). Tighten securely against drive pin notch.
9. Install actuator assembly as follows: 10. Insure that there is approx. 1/16” clearance between the drive
a. Place large oval hole (9A) in mounting bracket over the pin (9C) and the rear yoke roller (9E). It may be necessary to
slotted pan head screw installed in step 4. move the mounting bracket upward or downward to maintain
b. Take the 3/8”-16 socket head cap screw from step 5 and clearance. Once this is complete tighten 3/8”-16 (9B) socket
lockwasher and insert into bracket hole (9B) and install into head screw securely into body.
body. Do not tighten completely into body. 11. Cycle actuator open/close to check for proper operation.
c. Insert drive pin (9C) through the drive bracket assembly

NOTICE
LP-Gas is extremely flammable and explosive. Failure to install parts exactly as described arising out of any cause whatsoever shall in no event exceed the purchase price of the
in the instructions could result in a product that will not perform satisfactorily. Even if parts products or parts in respect of which such cause arises, whether such cause be based
are correctly installed, the product might fail to perform satisfactorily if other parts are on theories of contract, negligence, strict liability, tort or otherwise.
worn, corroded or dirty. Improper repair can cause leaks and malfunction, which could Engineered Controls International, Inc. shall not be liable for incidental, consequential or
result in bodily injury and property damage. Any such use or installation of parts must punitive damages or other losses. Engineered Controls International, Inc. shall not be
ONLY be done by experienced and trained personnel using accepted governmental liable for, and buyer assumes liability for, all personal injury and property damage
and industrial safety procedures. connected with the handling, transportation, possession, further manufacture, other use
Most Engineered Controls International, Inc. products are listed with Underwriters or resale of products, whether used alone or in combination with any other products or
Laboratories as manufactured. If repaired, the continued validity of the UL listing is material.
contingent upon proper inspection to determine what needs repairing, proper repair using If Engineered Controls International, Inc. furnishes technical advice to buyer, whether or
Engineered Controls International, Inc. parts and procedures, and proper testing for not at buyer's request, with respect to application, further manufacture or other use of the
leakage and performance following repairs and installation. products and parts, Engineered Controls International, Inc. shall not be liable for such
Engineered Controls International, Inc. assumes no responsibility or liability for perform- technical advice and buyer assumes all risks of such advice and the results thereof.
ance of products repaired in the field. It must be clearly understood that the person or NOTE: Some states do not allow the exclusion or limitation of incidental or consequential
organization repairing the product assumes total responsibility for performance of the damages, so the above limitation or exclusion may not apply to you. This warranty gives
product. you specific legal rights, and you may have other rights that vary from State to State. The
portions of this limited warranty and limitation of liability shall be considered severable and
LIMITED WARRANTY AND LIMITATION OF LIABILITY all portions which are not disallowed by applicable law shall remain in full force and effect.
Limited Warranty WARNING
Engineered Controls International, Inc. warrants products and repair kits manufactured by All Engineered Controls International, Inc. products are mechanical devices that will
it to be free from defects in materials and workmanship under normal use and service for eventually become inoperative due to wear, corrosion and aging of components made of
a period of 12 months from the date of installation or operation or 18 months from the date materials such as rubber, etc. The environment and conditions of use will determine the
of shipment from the factory, whichever is earlier. If within thirty days after buyer's safe service life of these products. Periodic inspection and maintenance are essential to
discovery of what buyer believes is a defect, buyer notifies Engineered Controls Interna- avoid serious injury and property damage.
tional, Inc. thereof in writing, Engineered Controls International, Inc., at its option, and
Many Engineered Controls International, Inc. products are manufactured components
within forty-five days, will repair, replace F.O.B. point of manufacture, or refund the
which are incorporated by others on or in other products or systems used for storage,
purchase price of that part or product found by it to be defective. Failure of buyer to give
transport, transfer and otherwise for use of toxic, flammable and dangerous liquids and
such written notice within thirty days shall be deemed an absolute and unconditional
gases. Such substances must be handled by experienced and trained personnel only,
waiver of any and all claims of buyer arising out of such defect..
using accepted governmental and industrial safety procedures.
This warranty does not extend to any product or part that is not installed and used
NOTICE TO USERS OF PRODUCTS
in accordance with Engineered Controls International, Inc.'s printed instructions, all
applicable state and local regulations, and all applicable national standards, such The Limited Warranty stated above is a factory warranty to the first purchasers of
as those promulgated by NFPA, DOT and ANSI. This warranty does not extend to Engineered Controls International, Inc. products. Since most users have purchased these
any product or part that has been damaged by accident, misuse, abuse or neglect, products from Engineered Controls International, Inc. distributors, the user must within
nor does it extend to any product or part which has been modified, altered, or thirty (30) days after the user's discovery of what user believes is a defect, notify in writing
repaired in the field. the distributor from whom he purchased the product/parts. The distributor may or may
not at the distributor's option, choose to submit the product/parts to Engineered Controls
Except as expressly set forth above, and subject to the limitation of liability below,
International, Inc., pursuant to its Limited Warranty. Failure by buyer to give such written
Engineered Controls International, Inc. makes NO OTHER WARRANTY, EXPRESS
notice within thirty (30) days shall be deemed an absolute and unconditional waiver of
OR IMPLIED, INCLUDING, BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF
buyer's claim for such defects. Acceptance of any alleged defective product/parts by
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, with respect
Engineered Controls International, Inc.'s distributor for replacement or repairs under the
to its products and parts, whether used alone or in combination with others.
terms of Engineered Controls International, Inc.'s Limited Warranty in no way obligates
Engineered Controls International, Inc. disclaims all warranties not stated herein.
Engineered Controls International, Inc. to the terms of the above warranty.
Limitation of Liability Because of a policy of continuous product improvement, Engineered Controls Interna-
Engineered Controls International, Inc.'s total liability for any and all losses and damages tional, Inc. reserves the right to change designs, materials or specifications without notice.

Printed in U.S.A. 04-0107-0509


Engineered Controls Instruction Sheet 6016-302
® International, Inc.
100 RegO Drive PO Box 247 Elon, NC 27244 USA Phone (336) 449-7707 Fax (336) 449-6594 www.regoproducts.com

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