NB/T 35045-2014

7. Manufacture of gates and embedded parts

7.1 Manufacture of parts and individual component

7.1.1 Factors like welding shrinkage and the chipping allowance of machining positions shall be
taken into consideration when the manufacturing technique of parts and individual component
are being formulated.
7.1.2 For parts made of steel plates or section steels, their allowable deviation of unspecified
tolerance dimension shall meet Table 7.1.2.
Table 7.1.2 Allowable deviation of parts (mm)
Allowable deviation
Principle dimensions
Cutting Planing (milling) edges
≤1000 ±2.0 ±0.5
1000~2000 ±2.5 ±1.0
2000~3150 ±2.5 ±1.5
＞3150 ±3.0 ±2.0
7.1.3 For cutting steel plates or section steels, the requirements of geometric tolerance of cut
surfaces and surface roughness are as follows:
1. If the cut surfaces of steel plates or section steels are the edges to be welded, no defects that
will impose a negative effect on the quality of welded joints are allowed; section roughness
Ra≤50μm; the straightness tolerance in longitudinal direction shall not be greater than 0.5/1000,
and shall not exceed 1.5mm; for the perpendicularity tolerance in thickness direction: it shall not
be greater than 0.5mm if the plate thickness δ≤24mm, and it shall not be greater than 1.0mm if
the plate thickness δ＞24mm. If there are a few deep cuts in part, electric welding process is
allowed to be used for repair welding, but the repair welding shall meet the requirements of this
code, and it shall be planished afterwards.
2. If the cut surfaces of steel plates or section steels are not the edges to be welded, the cut
surfaces shall be smooth, trim and burr-free; the straightness tolerance in longitudinal direction
shall not be greater than 1/2 of the value in Table 7.1.2; for the perpendicularity tolerance in
thickness direction shall not be greater than 1/10 of the thickness, and shall not be greater than
2.0mm.
7.1.4 The basic type and size of the groove of welded joints shall conform to the relevant
provision of 4.3.4 of this code, GB/T 985.1 Recommended joint preparation for gas welding
manual metal arc welding gas-shield arc welding and beam welding, GB/T 985.2 Recommended
joint preparation for submerged arc welding and GB/T 985.4 Recommended joint preparation
for welding on clad steels.
7.1.5 The parallelism and squareness tolerance between edges of steel plates shall be half of the
corresponding dimension tolerance.
7.1.6 After correction, plainness of steel plates, linearity of section steels, squareness of leg of
steel angles, squareness of I-steels and channel steel wing edges and their twists shall meet Table
7.1.6.

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 NB/T 35045-2014

Table 7.1.6 Geometric tolerance of parts ( mm)

No. Designation Sketch Tolerance
Within 1m
Plainness of steel plates and δ≤4: t≤2.0
1
flat steels δ＞4~12: t≤1.5
δ≥12: t≤1.0
Linearity of angle steels, 1/1000 of length, but not greater
2
I-steels and channel steels than 5.0

Perpendicularity of leg of
3 ≤b/100
steel angles ( )

Perpendicularity of I-steels
4 and channel steel wing ≤b/30, and ≤2.0
edges ( )

Section Section steel height

steel H
length L ≤100 ＞100
≤2000 e≤1.0 e≤1.5

0. 0.
Twists of angle steels, e= e=
000 000
5 I-steels and channel steels
(e)
＞2000
e≤2.0

7.1.7 The dimension tolerance and geometric tolerance for individual component assembly shall
meet the relevant specifications in Table 7.1.7. The components deformed after welding shall be
corrected and geometric tolerance of the corrected individual components shall meet Table 7.1.7.

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7.1.8 The deformation of parts and individual components should be corrected with mechanical
method. If the local flame heating method is adopted, the temperature of heating zones shall be
controlled in accordance with material type.

7.2 Castings and forgings

7.2.1 Castings and forgings shall be classified according to the stress condition, importance
degree and service condition:
1. ClassⅠcastings and forgings: used for bearing complex stress, shock vibration and working in
heavy load service condition. If failures or damages occur, this kind of parts will directly lead to
grave consequences, like major accidents, endangering personal safety or giving rise to system
failure.
2. ClassⅡcastings and forgings: used for bearing fixed heavy loads and minor shock vibration. If
failures or damages occur, this kind of parts will directly affect other parts and components, and
the effect can be damages or failure. Nevertheless, it will not cause major accidents or endanger
human safety, nor it will induce the system failure.
3. Class Ⅲ castings and forgings: used for bearing fixed loads while not bearing shock and
vibrating service condition. Damages of this kind of parts will merely result in local fault.
4. Class Ⅳ castings and forgings: used for the part bearing loads which are not so large,
considering no strength and with a relatively big safety coefficient.
5. ClassⅤcastings and forgings: castings and forgings other than the above mentioned 4 classes.
7.2.2 The testing items of different classes of castings and forgings are specified in Table 7.2.2.

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