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Education Center
Welding References
The ABC’s of Arc
Welding
1-1. Calculation of the welding consumables consumption
Fundamentals of CO2
Arc Welding The consumption of welding consumables needed for welding a fillet weld with a leg length of(cm) can
approximately be calculated by the following formula.
Welding of Medium /
Textbooks of Welding
*1 The reinforcement factor is 1.2 for calculation for the fillet weld shown in thefigure below.
ℓ
Covered
Solid wire Flux−cored
Covered
Solid wire Flux−cored
electrode wire electrode wire
mm
3 0.08 0.05 0.05 0.08 0.05 0.05
4 0.14 0.08 0.09 0.14 0.09 0.09
5 0.22 0.13 0.14 0.22 0.13 0.14
6 0.31 0.18 0.18 0.32 0.19 0.20
7 0.42 0.25 0.26 0.43 0.25 0.27
8 0.55 0.32 0.34 0.56 0.33 0.35
9 0.70 0.41 0.43 0.71 0.42 0.44
10 0.86 0.50 0.53 0.88 0.51 0.54
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11 1.04 0.60 0.64 1.06 0.62 0.65
12 1.24 0.72 0.76 1.26 0.73 0.77
13 1.45 0.84 0.89 1.48 0.86 0.91
14 1.69 0.98 1.03 1.72 1.00 1.05
15 1.93 1.12 1.18 1.97 1.14 1.21
The reinforcement cross sectional area is assumed to be 20% of the fillet weld metal cross sectional area
Butt welding
The estimated welding consumables consumption data for single−V groove butt welding joints are shown in the
following.
The estimation data in the following pages have been calculated for single−V groove with a range of plate
thicknesses (6~22mm), groove angles, root gaps,and root face sizes.
θ b(mm)/ 0 1 2 3 4
θ b(mm)/ 0 1 2 3 4
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4.0 0.69 0.55 0.51 0.44 0.38 4.0 0.40 0.34 0.29 0.25 0.22
90 0 0.51 0.36 0.24 0.13 0.06 90 0 0.29 0.21 0.14 0.07 0.04
1.0 0.60 0.44 0.31 0.22 0.15 1.0 0.35 0.25 0.18 0.13 0.08
1.5 0.64 0.49 0.36 0.25 0.18 1.5 0.37 0.28 0.21 0.15 0.11
2.0 0.67 0.53 0.40 0.29 0.24 2..0 0.39 0.31 0.23 0.17 0.14
2.5 0.73 0.56 0.44 0.35 0.27 2.5 0.42 0.33 0.25 0.20 0.16
3.0 0.76 0.62 0.49 0.38 0.31 3.0 0.44 0.36 0.28 0.22 0.17
4.0 0.85 0.69 0.56 0.47 0.40 4.0 0.49 0.40 0.33 0.27 0.23
Estimation of the welding consumables consumption (kg/m)
Plate For covered electrode Plate For solid wire
thick.
thick.
θ b(mm)/ 0 1 2 3 4 θ b(mm)/ 0 1 2 3 4
(mm)
(°)
c(mm)
(mm)
(°)
c(mm)
9 45 0 0.47 0.38 0.29 0.22 0.15 9 45 0 0.27 0.22 0.17 0.13 0.08
1.0 0.60 0.51 0.42 0.35 0.27 1.0 0.35 0.29 0.24 0.20 0.16
1.5 0.67 0.56 0.47 0.40 0.35 1.5 0.39 0.33 0.27 0.23 0.20
2.0 0.72 0.64 0.55 0.47 0.40 2.0 0.42 0.37 0.32 0.27 0.23
2.5 0.80 0.69 0.60 0.53 0.47 2.5 0.46 0.40 0.35 0.31 0.27
3.0 0.85 0.76 0.67 0.60 0.53 3.0 0.49 0.44 0.39 0.35 0.31
4.0 0.98 0.89 0.80 0.73 0.65 4.0 0.57 0.52 0.46 0.42 0.38
50 0 0.54 0.42 0.33 0.24 0.16 50 0 0.32 0.24 0.19 0.14 0.09
1.0 0.67 0.55 0.45 0.36 0.29 1.0 0.39 0.32 0.26 0.21 0.17
1.5 0.73 0.62 0.51 0.44 0.36 1.5 0.42 0.36 0.29 0.25 0.21
2.0 0.80 0.67 0.58 0.49 0.42 2.0 0.46 0.39 0.34 0.28 0.24
2.5 0.85 0.75 0.63 0.56 0.49 2.5 0.49 0.43 0.37 0.33 0.28
3.0 0.93 0.80 0.71 0.62 0.55 3.0 0.54 0.46 0.41 0.36 0.32
4.0 1.05 0.93 0.84 0.75 0.67 4.0 0.61 0.54 0.48 0.43 0.39
60 0 0.67 0.53 0.40 0.29 0.20 60 0 0.39 0.30 0.23 0.17 0.12
1.0 0.80 0.65 0.53 0.42 0.33 1.0 0.46 0.38 0.30 0.24 0.19
1.5 0.85 0.71 0.60 0.49 0.40 1.5 0.49 0.41 0.35 0.28 0.23
2.0 0.93 0.78 0.65 0.55 0.45 2.0 0.54 0.45 0.38 0.32 0.26
2.5 0.98 0.84 0.73 0.62 0.53 2.5 0.57 0.48 0.42 0.36 0.30
3.0 1.05 0.91 0.78 0.67 0.58 3.0 0.61 0.53 0.45 0.39 0.34
4.0 1.12 1.04 0.91 0.80 0.71 4.0 0.68 0.61 0.53 0.46 0.41
70 0 0.80 0.64 0.49 0.34 0.25 70 0 0.46 0.37 0.28 0.21 0.15
1.0 0.93 0.76 0.62 0.49 0.38 1.0 0.54 0.44 0.36 0.28 0.22
1.5 1.00 0.84 0.67 0.55 0.44 1.5 0.58 0.48 0.39 0.32 0.25
2.0 1.05 0.89 0.74 0.62 0.51 2.0 0.61 0.52 0.43 0.36 0.29
2.5 1.13 0.96 0.80 0.67 0.56 2.5 0.65 0.56 0.46 0.39 0.33
3.0 1.18 1.02 0.87 0.75 0.64 3.0 0.68 0.59 0.50 0.43 0.37
4.0 1.31 1.15 1.00 0.87 0.76 4.0 0.75 0.66 0.58 0.50 0.44
90 0 1.15 0.91 0.69 0.51 0.36 90 0 0.66 0.53 0.40 0.29 0.21
1.0 1.27 1.04 0.82 0.61 0.49 1.0 0.74 0.60 0.47 0.37 0.28
1.5 1.35 1.11 0.89 0.71 0.55 1.5 0.78 0.64 0.52 0.41 0.32
2.0 1.40 1.14 0.95 0.76 0.62 2..0 0.81 0.67 0.55 0.44 0.36
2.5 1.47 1.24 1.02 0.84 0.67 2.5 0.85 0.72 0.59 0.48 0.39
3.0 1.53 1.29 1.07 0.89 0.75 3.0 0.88 0.75 0.62 0.52 0.43
4.0 1.65 1.42 1.20 1.02 0.87 4.0 0.96 0.82 0.69 0.59 0.50
Estimation of the welding consumables consumption (kg/m)
Plate For covered electrode Plate For solid wire
thick.
θ b(mm)/ 0 1 2 3 4 thick.
θ b(mm)/ 0 1 2 3 4
(mm)
(°)
c(mm)
(mm)
(°)
c(mm)
12 45 0 0.85 0.71 0.58 0.47 0.38 12 45 0 0.49 0.41 0.34 0.27 0.22
1.0 1.02 0.89 0.76 0.65 0.55 1.0 0.59 0.51 0.44 0.38 0.32
1.5 1.11 0.96 0.84 0.73 0.64 1.5 0.64 0.56 0.48 0.42 0.37
2.0 1.18 1.05 0.93 0.82 0.71 2.0 0.68 0.61 0.54 0.47 0.41
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2.5 1.27 1.15 1.02 0.91 0.80 2.5 0.74 0.66 0.59 0.53 0.46
3.0 1.36 1.22 1.09 0.98 0.91 3.0 0.79 0.71 0.63 0.57 0.52
4.0 1.53 1.40 1.27 1.16 1.05 4.0 0.88 0.81 0.74 0.67 0.61
50 0 0.95 0.80 0.65 0.54 0.42 50 0 0.55 0.46 0.38 0.32 0.24
1.0 1.13 0.96 0.84 0.71 0.60 1.0 0.65 0.56 0.48 0.41 0.35
1.5 1.20 1.05 0.91 0.80 0.67 1.5 0.69 0.61 0.53 0.46 0.39
2.0 1.29 1.14 1.00 0.87 0.76 2.0 0.75 0.66 0.58 0.50 0.44
2.5 1.38 1.22 1.09 0.96 0.85 2.5 0.80 0.71 0.63 0.56 0.49
3.0 1.47 1.31 1.18 1.05 0.93 3.0 0.85 0.76 0.68 0.61 0.54
4.0 1.64 1.53 1.35 1.22 1.11 4.0 0.95 0.88 0.78 0.71 0.64
60 0 1.18 1.00 0.82 0.67 0.53 60 0 0.68 0.58 0.47 0.37 0.30
1.0 1.35 1.16 0.98 0.84 0.62 1.0 0.78 0.67 0.57 0.48 0.40
1.5 1.44 1.25 1.07 0.93 0.78 1.5 0.83 0.73 0.62 0.53 0.45
2.0 1.53 1.33 1.16 1.00 0.87 2.0 0.88 0.77 0.67 0.58 0.50
2.5 1.60 1.42 1.24 1.09 0.95 2.5 0.93 0.82 0.72 0.63 0.55
3.0 1.69 1.51 1.33 1.18 1.04 3.0 0.98 0.87 0.77 0.68 0.60
4.0 1.85 1.67 1.51 1.34 1.20 4.0 1.07 0.97 0.87 0.78 0.69
70 0 1.44 1.20 1.00 0.80 0.64 70 0 0.83 0.69 0.58 0.46 0.37
1.0 1.60 1.35 1.16 0.98 0.80 1.0 0.93 0.79 0.67 0.57 0.46
1.5 1.69 1.45 1.25 1.05 0.89 1.5 1.02 0.89 0.77 0.66 0.57
2.0 1.76 1.55 1.33 1.15 0.98 2.0 1.07 0.95 0.82 0.72 0.61
2.5 1.85 1.64 1.42 1.24 1.05 2.5 1.13 0.99 0.87 0.76 0.66
3.0 1.95 1.71 1.51 1.31 1.15 3.0 1.22 1.09 0.97 0.86 0.76
4.0 2.11 1.89 1.67 1.49 1.31 4.0 1.52 1.39 1.26 1.16 1.06
90 0 2.04 1.71 1.42 1.15 0.91 90 0 1.18 0.99 0.82 0.66 0.53
1.0 2.22 1.89 1.58 1.33 1.07 1.0 1.28 1.09 0.92 0.77 0.62
1.5 2.29 1.96 1.67 1.40 1.16 1.5 1.33 1.14 0.97 0.81 0.67
2.0 2.38 2.05 1.76 1.49 1.13 2..0 1.38 1.19 1.02 0.86 0.73
2.5 2.47 2.14 1.84 1.58 1.33 2.5 1.43 1.24 1.06 0.92 0.77
3.0 2.54 2.24 1.93 1.65 1.42 3.0 1.47 1.29 1.12 0.96 0.82
4.0 2.73 2.40 2.09 1.84 1.56 4.0 1.58 1.39 1.11 1.06 0.92
Estimation of the welding consumables consumption (kg/m)
Plate For covered electrode Plate For solid wire
thick.
θ b(mm)/ 0 1 2 3 4 thick.
θ b(mm)/ 0 1 2 3 4
(mm)
(°)
c(mm)
(mm)
(°)
c(mm)
16 45 0 1.15 1.33 1.15 1.00 0.85 16 45 0 0.87 0.77 0.66 0.58 0.49
1.0 1.73 1.54 1.38 1.22 1.07 1.0 1.00 0.85 0.80 0.71 0.62
1.5 1.84 1.65 1.49 1.33 1.18 1.5 1.06 0.96 0.86 0.77 0.68
2.0 1.96 1.78 1.60 1.45 1.31 2.0 1.14 1.03 0.93 0.84 0.76
2.5 2.07 1.89 1.73 1.56 1.42 2.5 1.20 1.09 1.00 0.91 0.82
3.0 2.18 2.00 1.84 1.67 1.53 3.0 1.26 1.16 1.06 0.97 0.88
4.0 2.42 2.24 2.05 1.91 1.75 4.0 1.40 1.29 1.19 1.11 1.01
50 0 1.69 1.49 1.29 1.13 0.95 50 0 0.98 0.86 0.75 0.65 0.55
1.0 1.93 1.71 1.53 1.35 1.18 1.0 1.12 0.99 0.88 0.78 0.68
1.5 2.04 1.84 1.62 1.45 1.29 1.5 1.18 1.06 0.95 0.84 0.75
2.0 2.15 1.95 1.75 1.56 1.40 2.0 1.24 1.13 1.01 0.91 0.81
2.5 2.25 2.05 1.87 1.69 1.53 2.5 1.31 1.19 1.08 0.98 0.88
3.0 2.38 2.16 1.98 1.80 1.64 3.0 1.38 1.25 1.15 1.04 0.95
4.0 2.60 2.40 2.20 2.02 1.85 4.0 1.51 1.39 1.27 1.17 1.07
60 0 2.09 1.84 1.60 1.38 1.18 60 0 1.21 1.06 0.93 0.80 0.68
1.0 2.33 2.07 1.84 1.62 1.40 1.0 1.35 1.20 106 0.94 0.81
1.5 2.44 2.00 1.95 1.73 1.53 1.5 1.41 1.26 1.13 1.00 0.88
2.0 2.55 2.29 2.05 1.84 1.64 2.0 1.47 1.33 1.19 1.06 0.95
2.5 2.67 2.42 2.18 1.95 1.75 2.5 1.55 1.40 1.26 1.13 1.01
3.0 2.78 2.53 2.29 2.07 1.85 3.0 1.61 1.46 1.33 1.20 1.07
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4.0 3.00 2.75 2.51 2.29 2.09 4.0 1.74 1.59 1.45 1.33 1.21
70 0 2.55 2.31 1.95 1.67 1.44 70 0 1.47 1.29 1.13 0.97 0.83
1.0 2.76 2.45 2.18 1.91 1.65 1.0 1.60 1.42 1.26 1.11 0.96
1.5 2.89 2.58 2.29 2.02 1.76 1.5 1.67 1.49 1.33 1.17 1.02
2.0 3.00 2.68 2.40 2.13 1.89 2.0 1.74 1.56 1.39 1.23 1.09
2.5 3.11 2.80 2.51 2.25 2.00 2.5 1.80 1.62 1.45 1.31 1.16
3.0 3.22 2.91 2.64 2.30 2.11 3.0 1.86 1.68 1.53 1.37 1.22
4.0 3.45 3.15 2.85 2.58 2.35 4.0 2.00 1.82 1.65 1.49 1.36
90 0 3.64 3.20 2.78 2.38 2.04 90 0 2.11 1.82 1.61 1.39 1.18
1.0 3.85 3.42 3.00 2.62 2.27 1.0 2.23 1.98 1.74 1.52 1.32
1.5 3.96 3.53 3.13 2.75 2.38 1.5 2.29 2.04 1.81 1.59 1.38
2.0 4.09 3.65 3.24 2.85 2.49 2..0 2.37 2.12 1.87 1.65 1.44
2.5 4.20 3.76 3.35 2.96 2.62 2.5 2.43 2.18 1.94 1.72 1.52
3.0 4.31 3.87 3.45 3.07 2.73 3.0 2.49 2.24 2.00 1.78 1.58
4.0 4.55 4.09 3.69 3.31 2.95 4.0 2.63 2.37 2.14 1.92 1.71
Estimation of the welding consumables consumption (kg/m)
Plate For covered electrode Plate For solid wire
thick.
θ b(mm)/ 0 1 2 3 4 thick.
θ b(mm)/ 0 1 2 3 4
(mm)
(mm)
(°) c(mm)
(°) c(mm)
19 45 0 2.13 1.19 1.69 1.51 1.15 19 45 0 1.23 1.11 0.98 0.87 0.77
1.0 2.40 2.18 1.96 1.78 1.60 1.0 1.39 1.26 1.14 1.03 0.93
1.5 2.53 2.31 2.11 1.91 1.73 1.5 1.46 1.34 1.22 1.11 1.00
2.0 2.65 2.44 2.24 2.04 1.85 2.0 1.54 1.41 1.29 1.18 1.07
2.5 2.80 2.60 2.36 2.18 2.00 2.5 1.62 1.49 1.37 1.26 1.16
3.0 2.93 2.71 2.51 2.31 2.13 3.0 1.69 1.57 1.45 1.34 1.23
4.0 3.20 2.95 2.78 2.58 2.46 4.0 1.85 1.73 1.61 1.49 1.39
50 0 2.38 2.15 1.91 1.69 1.49 50 0 1.38 1.24 1.11 0.98 0.86
1.0 2.65 2.42 2.18 1.96 1.76 1.0 1.54 1.40 1.26 1.14 1.02
1.5 2.80 2.55 2.31 2.09 1.89 1.5 1.62 1.47 1.34 1.21 1.09
2.0 2.93 2.69 2.45 2.24 2.04 2.0 1.69 1.56 1.42 1.29 1.18
2.5 3.05 2.82 2.58 2.36 2.16 2.5 1.77 1.63 1.49 1.37 1.25
3.0 3.20 2.95 2.75 2.51 2.29 3.0 1.85 1.70 1.58 1.45 1.33
4.0 3.47 3.22 2.98 2.76 2.56 4.0 2.01 1.86 1.73 1.60 1.48
60 0 2.96 2.65 2.36 2.09 1.83 60 0 1.72 1.54 1.37 1.21 1.06
1.0 3.22 2.93 2.64 2.36 2.11 1.0 1.86 1.69 1.53 1.37 1.22
1.5 2.36 3.05 2.76 2.51 2.25 1.5 1.95 1.77 1.62 1.45 1.31
2.0 3.49 3.20 2.91 2.64 2.38 2.0 2.02 1.85 1.68 1.53 1.38
2.5 3.64 3.33 3.04 2.76 2.51 2.5 2.11 1.93 1.76 1.60 1.45
3.0 3.76 3.45 3.36 2.91 2.65 3.0 2.18 2.00 1.95 1.68 1.54
4.0 4.04 3.73 3.44 3.08 2.93 4.0 2.34 2.16 1.99 1.84 1.69
70 0 3.58 3.22 2.87 2.55 2.24 70 0 2.07 1.86 1.66 1.47 1.29
1.0 3.85 3.49 3.14 2.28 2.51 1.0 2.23 2.02 1.82 1.63 1.45
1.5 3.98 3.62 3.27 2.95 2.64 1.5 2.31 2.09 1.89 1.71 1.53
2.0 4.13 3.76 3.42 3.09 2.78 2.0 2.39 2.18. 1.98 1.79 1.61
2.5 4.25 3.89 3.55 3.22 2.91 2.5 2.46 2.25 2.05 1.86 1.68
3.0 4.40 4.02 3.67 3.35 3.04 3.0 2.55 2.33 2.13 1.94 1.76
4.0 4.65 4.29 3.95 3.62 3.31 4.0 2.69 2.48 2.28 2.09 1.92
90 0 5.13 4.60 1.09 3.64 3.20 90 0 2.97 2.66 2.37 2.11 1.85
1.0 5.38 4.87 4.36 3.91 3.45 1.0 3.12 2.82 2.53 2.26 2.00
1.5 5.53 5.00 4.51 4.04 3.60 1.5 3.20 2.89 2.61 2.34 2.08
2.0 5.65 5.13 4.64 4.16 3.73 2..0 3.27 2.97 2.68 2.41 2.16
2.5 5.80 5.23 4.78 4.31 3.87 2.5 3.36 3.05 2.77 2.49 2.24
3.0 5.93 5.40 4.91 4.44 4.00 3.0 3.43 3.13 2.84 2.57 2.32
4.0 6.20 5.67 5.18 4.71 4.27 4.0 3.59 3.28 3.00 2.73 2.47
Estimation of the welding consumables consumption (kg/m)
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Plate For covered electrode Plate For solid wire
thick. θ b(mm)/ 0 1 2 3 4 thick. θ b(mm)/ 0 1 2 3 4
(mm)
(°)
c(mm)
(mm)
(°)
c(mm)
22 45 0 2.84 2.60 2.35 2.12 1.91 22 45 0 1.64 1.51 1.36 1.23 1.11
1.0 3.16 2.91 2.65 2.44 2.22 1.0 1.83 1.68 1.54 1.41 1.28
1.5 3.31 3.05 2.82 2.58 2.36 1.5 1.92 1.77 1.63 1.49 1.37
2.0 3.47 3.22 2.98 2.75 2.53 2.0 2.01 1.86 1.73 1.59 1.46
2.5 3.62 3.38 3.13 2.91 2.69 2.5 2.09 1.95 1.81 1.68 1.56
3.0 3.78 3.53 3.29 3.05 2.84 3.0 2.19 2.04 1.91 1.77 1.64
4.0 4.09 3.84 3.60 3.36 3.14 4.0 2.37 2.22 2.08 1.95 1.82
50 0 3.20 2.91 2.65 2.38 2.15 50 0 1.85 1.68 1.53 1.38 1.24
1.0 3.51 3.24 2.96 2.71 2.45 1.0 2.03 1.87 1.72 1.57 1.42
1.5 3.67 3.27 3.11 2.85 2.62 1.5 2.13 1.89 1.80 1.65 1.52
2.0 3.82 3.55 3.27 3.02 2.85 2.0 2.21 2.05 1.86 1.75 1.60
2.5 3.98 3.69 3.42 3.16 2.93 2.5 2.30 2.14 1.98 1.83 1.69
3.0 4.14 3.85 3.58 3.33 3.07 3.0 2.40 2.23 2.07 1.93 1.79
4.0 4.45 4.16 3.89 3.64 3.40 4.0 2.58 2.41 2.25 2.11 1.97
60 0 3.96 3.62 3.27 2.96 2.65 60 0 2.29 2.09 1.89 1.72 1.54
1.0 4.24 3.93 3.58 3.27 2.98 1.0 2.45 2.27 2.07 1.89 1.72
1.5 4.44 4.07 3.74 3.42 3.13 1.5 2.57 2.36 2.17 1.98 1.81
2.0 4.58 4.24 3.91 3.58 3.27 2.0 2.65 2.45 2.26 2.07 1.89
2.5 4.75 4.40 4.05 3.75 3.44 2.5 2.75 2.55 3.35 2.17 1.99
3.0 4.89 4.55 4.22 3.89 3.58 3.0 2.83 2.63 2.44 2.25 2.07
4.0 5.22 4.85 4.53 4.20 3.91 4.0 3.02 2.81 2.62 2.43 2.26
70 0 4.80 4.38 3.98 3.58 3.22 70 0 2.38 2.54 2.31 2.07 1.86
1.0 5.13 4.69 4.29 3.89 3.53 1.0 2.97 2.72 2.48 2.25 2.04
1.5 5.27 4.85 4.44 4.05 3.69 1.5 3.05 2.81 2.57 2.35 2.14
2.0 5.44 5.00 4.60 4.22 3.84 2.0 3.15 2.89 2.66 2.44 2.22
2.5 5.58 5.16 4.75 4.36 4.00 2.5 3.23 2.99 2.75 2.53 2.32
3.0 5.74 5.31 4.91 4.53 4.15 3.0 3.33 3.07 2.84 2.62 2.40
4.0 6.05 5.64 5.22 4.84 4.47 4.0 3.51 3.26 3.02 2.80 2.59
90 0 6.87 6.25 5.67 5.13 4.60 90 0 3.98 3.62 3.28 2.97 2.66
1.0 7.18 6.56 5.98 5.44 4.91 1.0 4.16 3.81 3.46 3.15 2.84
1.5 7.33 6.73 6.15 5.58 5.07 1.5 4.24 3.89 3.56 3.23 2.94
2.0 7.49 6.87 6.29 5.74 5.22 2..0 4.34 3.98 3.64 3.33 3.02
2.5 7.67 7.04 6.45 5.91 5.38 2.5 4.44 4.07 3.74 3.42 3.12
3.0 7.80 7.20 6.62 6.05 5.53 3.0 4.52 4.17 3.83 3.51 3.20
4.0 8.11 7.51 6.93 6.36 5.84 4.0 4.69 4.35 4.01 3.68 3.38
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