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https://doi.org/10.1007/s40997-017-0108-y
RESEARCH PAPER
Received: 18 January 2016 / Accepted: 24 August 2017 / Published online: 5 September 2017
Shiraz University 2017
Abstract The research performed in this paper is con- terms of intensity and spectrum has been a strategic issue
ducted to predict the hydro-acoustics of the ship propeller for warships and military designers over the years. The
by Reynolds-averaged Navier–Stokes solver in various generated sound can be heard for hundreds of meters below
skew and rake angles. Those angles may cause changes in the surface and may be detected by sonar. In the design
pressure fluctuations and have effect on the propeller noise process, for marine propellers specifically to reach lowest
level. The two-step Ffowcs Williams and Hawkings noise possible (Carlton 2013). Conventional procedures to
equations are used to calculate hydrodynamic pressure and study the propeller unsteady force are the lifting surface
its performance as well as sound pressure level (SPL) at and the panel methods. Kerwin and Lee (1978) applied the
various points around the propeller. Comparison of the unsteady vortex lattice technique to formulate the unsteady
numerical results shows good agreement with the previous propeller. Hoshino (1993) employed the panel method to
works. Based on these results, propellers skew and rake simulate unsteady flow on propeller. These methods do not
angles have effect on the noise sources. Many results for account for viscous effects, such as the boundary layer and
the pressure distribution, hydrodynamic performance and separation flow and usually repair results with empirical
SPL at different rake and skew angles are presented and treatments. To overcome the deficiency of potential
discussed. methods, RANS model has been successfully employed for
marine propellers. Funeno (2002) studied unsteady flow
Keywords Skew and rake angles Pressure distribution around a high-skewed propeller in non-uniform inflow. Hu
Sound pressure level Hydrodynamic performance et al. (2009) applied RANS model to simulate the test case,
DTMB 4119, the propeller worked on non-uniform inflow
conditions. Li and Yang (2009) investigated numerical
1 Introduction prediction of flow around a propeller. Numerical simula-
tion of tonal and broadband hydrodynamic noises of non-
Various factors including environmental and structural cavitating underwater propeller was carried out by Kher-
factors play an important role in the generation of under- admand et al. (2014). The FW-H model was used to find
water noise. Ship’s propeller creates noise from its work spectral distributions of flow noise for different advance
behind the ship to make the thrust overcome the resistance coefficients. Seol et al. (2005) presented a numerical study
at designed speed. Noise generated by the propellers in on the non-cavitating and blade sheet cavitation noises of
the underwater propeller. The noise is predicted using time-
domain acoustic analogy and Ffowcs Williams–Hawkings
& Hassan Ghassemi formulation for far-field acoustics, while the flow field is
gasemi@aut.ac.ir
analyzed with potential-based panel method. Park et al.
1
Department of Marine Engineering, Malekashtar University (2009) numerically analyzed the tip vortex cavitation
of Technology, Shahinshahr, Iran behavior and sound generation. In their work, they used
2
Department of Maritime Engineering, Amirkabir University hybrid method which integrates RANS solver and dissi-
of Technology, Tehran, Iran pation vortex model for flow field. Seol et al. (2002) used
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76 Iran J Sci Technol Trans Mech Eng (2019) 43:75–85
boundary element method (BEM) to predict the non-cavi- post-processing calculation of the data are performed with
tation noise of a ducted propeller in various operating the commercial software ANSYS 14.0.
conditions and configurations. The flow field is analyzed
with potential-based panel method, and then, the time-de-
pendent pressure data are used as the input for Ffowcs 2 Governing Equation
Williams–Hawkings formulation to predict the far-field
acoustics. Wang et al. (2006) carried out an extensive and In the hydrodynamic analysis of the flow, the flow field can
precise study in 2006 on the effects of the propeller’s be predicted by solving the continuity and momentum
trailing edge on the radiated noise. In this study, using equations.
numerical simulations, optimization of the trailing edge oq d
geometry was investigated. Jang et al. (2014) analyzed þ ðqui Þ ¼ 0 ð1Þ
ot dxj
blade passing frequency (BPF) noise of a propeller com-
prised of the thickness and loading noises on non-cavitat- o d d dp
ðqui Þ þ qui uj ¼ sij þ qgi pui uj ð2Þ
ing marine propeller. Numerical methods for prediction of ot dxj dxj dxi
the propeller BPF noise have been developed by using
where ui are velocity components of water, q is density, P
Ffowcs Williams–Hawkings (FW-H) equation.
is pressure, s is the shear stress tensor, and pui uj is Rey-
Generally, there are two main sources of noise; one is
nolds stress tensor.
due to mechanical elements like engine, and second one is
The problem of estimating the distribution of Reynolds
due to hydrodynamic source, i.e., by the propeller (Malcom
stress throughout the flow field has been the subject of
1997). Research is needed on the noise sources in order to
numerous investigations. The k - e model is the most
reduce the noise and increase performance quality by
frequently used model in present-day engineering compu-
making minimal changes in the vessels elements.
tations. In k - e, model one solves two separate modeled
Propeller noise usually includes a series of periodic parts
transport equations, one for turbulent kinetic energy and
or tones at blade rate and its multiples. These periodic
the other for its dissipation rate. The modeled equations for
unsteady forces impose discrete tonal noise at the blade
k and e are as described below:
passing frequency (BPF) and turbulence interaction with
blade and vortex shedding at the trailing edge, and the tips Dk o lt ok
q ¼ lþ þ Gj þ Gb qe Ym ð3Þ
impose broadband noise spectrum. A small-scale part of Dt oxi rk oxi
turbulent eddies in the wake causes unsteady blade forces.
De o lt oe e
Besides, the boundary layer separation and blades vortex q ¼ lþ þ C1e ðGk þ C3e Gb Þ
Dt oxi re oxi k
shedding also cause fluctuating forces. Shedding vortex e2
will happen at the area of trailing edge and tip of rotating C2e q : ð4Þ
k
blades. Induced pressure pulses by the propeller may be
considered one of the important sources in the SPL (Pan The first and most accomplished research in acoustic waves
and Zhang 2010). Some parameters like skew and rake has been done by Lighthill (1952). Two basic governing
angles may cause hydrodynamic and acoustic changes in equations of the continuity and momentum are employed to
propeller characteristics. Rake angle is a parameter which obtain overall sound production relationship by writing the
determines the blades position against the flow direction. If continuity equation as follows:
the blades are mounted perpendicular to the hub, then the Dq oq oðqui Þ
propeller would have zero rake angle, but as the blades þ divðqu
~Þ ¼ þ ¼q ð5Þ
Dt ot oxi
incline toward or against the flow direction, negative or
positive rake appears, respectively (Hayati et al. 2011). It is where q is the mass production rate per unit volume. The
shown that when the skew angle is increased, hydrody- momentum equation is expressed as
namic characteristics change (Ghassemi 2009). oðqui Þ oðqui uj Þ op os
To the best of our knowledge, there is no study on the þ ¼ qg þ fi ð6Þ
ot oxi oxi oxi
noise effect of propeller skew and rake angles. The
objective of the current study is to conduct a numerical where fi represents the body forces. From Eqs. (5) and (6),
simulation of the acoustic pressure generated by a marine Eq. (7) is obtained in the following form:
propeller (DTRC4119) in different skew and rake angles. o2 q o2 ðTij Þ
2 2
The far-field radiation is predicted by integral formula FW- þ c 0 r q ¼ : ð7Þ
ot2 oxi xj
H equation, with the solution of the RANS solver. The
hydro-acoustic performances of propeller are compared Here, C0 is the sound speed and Tij is the Lighthill stress
with previous study. All flow and acoustic simulations and tensor. It is expressed as
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Iran J Sci Technol Trans Mech Eng (2019) 43:75–85 77
Tij ¼ qui uj þ dij ðp qc20 Þ þ sij : ð8Þ analysis of Ffowcs Williams–Hawkings equation (Seol
et al. 2005). In the Farassat formulation, the pressure field
First term of RHS of Eq. (8) is the turbulence velocity is defined by Eq. (10).
fluctuations (Reynolds stresses), the second term is due to 0 0
changes in pressure and density, and the third term is due to P0 ð~;
x tÞ ¼ PT ð~;
x tÞ þ PL ð~;
x tÞ ð10Þ
the shear stress tensor. 0 0 0
where P is the acoustic pressure; PT and PL describe the
A generalization of Lighthill’s theory to include aero- acoustic pressure field resulting from thickness and load-
dynamic surfaces in motion proposed by Ffowcs Williams– ing, corresponding to the monopole and the dipole sources,
Hawkings (1969) has provided the basis for a significant e.g., blade rotation and unsteady sheet cavitation on blades
amount of analysis of the noise produced by rotating are defined as monopole sources and fluctuation pressure
blades, including helicopter rotors, propeller blades and on the blade surface is defined as a dipole source (Bagheri
fans. The Ffowcs Williams–Hawkings (FW-H) theory et al. 2014).
includes surface source terms in addition to the quadru- By solving this equation, pressure variation and SPL
pole-like source introduced by Caridi (2007). The surface (measured in dB) are calculated by Eq. (11) as follows:
sources are generally referred to as thickness (or mono-
Prms
pole) sources and loading (or dipole) sources. This equa- SPL ¼ 20 log10 ð11Þ
tion is presented as follows (Ffowcs Williams and Pref
Hawkings 1969): where prms is the root-mean-square sound pressure and p0 is
1o p2 0
o 2 o the reference sound pressure, both measured in Pa.
r2 p0 ¼ Tij H ð f Þ Pij nj þ qui ðun vn Þ dð f Þ
c20 ot2 x i xj oxi
o
þ ð½q0 vn þ qðun vn ÞÞdð f Þ: 3 Numerical Modeling
ot
ð9Þ
3.1 Geometry and Boundary Conditions
The terms at RHS are named quadruple, dipole and
monopole sources, respectively. p is the sound pressure at To evaluate skew and rake angles effect, the different rake
the far field (p0 = (p - p0)). C0 is the far-field sound and skew angles are chosen in fixed pitch as shown in
speed, and Tij is the Lighthill stress tensor defined in Fig. 1. In order to study the propeller performance in
Eq. (8). Also, f is a function defined based on surface uniform flow and applying open water condition, a periodic
reference system, and H(f) and d(f) are Heaviside and Dirac cylindrical control volume in Fig. 2 was considered around
delta functions, respectively. There are various ways to propeller with velocity inlet, pressure outlet and periodic
evaluate the Ffowcs Williams–Hawkings equation. Faras- boundary conditions. The domain distances were consid-
sat proposed time-domain formulation that can predict ered sufficiently large to keep away from blockage effects
arbitrary-shaped object in motion without the numerical on the propeller hydrodynamic performance characteris-
differentiation of the observer time. The formulation of tics. Computational domain is defined at 5D for upstream,
Farassat is very convenient in embodying the time-domain
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15D at downstream and 10D for side one (D is propeller decrease solution costs. About two million cells have been
diameter). created for whole domain grid, as demonstrated in Fig. 3.
The study of grid independency for result validation was
3.2 Mesh Generation and Its Dependency carried out in J = 0.833, and the results are presented in
Table 1. It is shown that the second configuration has the
An unstructured hybrid mesh was applied for grid gener- best efficiency in the prediction of thrust coefficient and
ation. Triangular cells are used for blades and hub surfaces. computational costs.
A fine grid was used for near wall to capture the flow in this
region. The grid aspect ratio is gradually increased to
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Iran J Sci Technol Trans Mech Eng (2019) 43:75–85 79
Table 1 Grid independency and computational effort chart in Hydrodynamic characteristics of the propeller at various
J = 0.833 operating conditions are shown in Fig. 5 and compared
Row Mesh cell Kt (Num) Kt (Exp) Error (%) with experimental data (Jessup 1989). The trends with
changing advance coefficients are so well predicted. Effi-
1 1,200,000 0.145 0.175 16
ciency is low for heavy load condition, and when it
2 2,000,000 0.164 0.175 6 becomes light condition, the efficiency increases.
3 3,200,000 0.165 0.175 5.7 The pressure distributions on the propeller blade sur-
faces in J = 0.833 are shown in Fig. 6. The static pressure
distribution on the blade surface at the suction side exhibits
3.3 Modeling and Domain high-pressure area at the leading edge. This property is due
to the place of the blade leading edge on the hub and the
The SIMPLE algorithm is used for pressure–velocity direction of the propeller rotation.
coupling equation and second-order upstream discretiza- Figure 7 shows comparison of the pressure distribution
tion for momentum equations. Realizable k - e model is at r/R = 0.7 and J = 0.833. In this figure, there is a good
used to model turbulence with time step equal to 1e-4 and agreement between simulation and experimental results
second-order upstream discretization for FW-H equation. (Wang et al. 2010).
To capture sound, the receivers are adjusted in 12 points Also, the pressure coefficient plots for back and front in
above and behind the propeller at z- and y-axes (y/D = 1, skew and rake angles are shown in Figs. 8, 9, 10, 11, 12
2, 3, 4, 5, 6 and z/D = 1, 2, 3, 4, 5, 6) as shown in the and 13 at three radial sections (r/R = 0.3, 0.6, 0.9) on the
coordinate system in Fig. 4. It is shown that the z-axis is blade. The fluctuations in the pressure coefficient as the
downstream propeller and y-axis is top side. flow moves forward from the leading edge (x/c = 0) to the
trailing edge (x/c = 1) are principally because of the
changes in the flow regime and boundary layer effects in
4 Results and Discussion the direction of the blade section. By comparing Figs. 8
and 9, it is concluded that the difference between the
The simulation of DTMB 4119 propeller has turned into a pressure coefficients is much greater on the far sections
common benchmark that has been widely used for data (Fig. 9) compared to the near sections (Fig. 8).
validation, due to the well-documented experiment. The Pressure distribution is shown in Fig. 14. Maximum
test case is a three-blade propeller with zero rake and skew pressure happens at the blade tip and pressure side. Mini-
angles. mum pressure occurs at the blade root and suction surface.
Also, there is a pressure drop region in downstream.
Fig. 4 Position of hydrophones for all models (z-axis is shaft direction, and y-axis is top side)
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Fig. 5 Hydrodynamic
characteristics of the propeller
compared with experimental
result. Experimental data are
found in (Jessup 1989)
Fig. 6 Pressure distribution (Pa) in J = 0.833. a Suction side and b pressure side
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Iran J Sci Technol Trans Mech Eng (2019) 43:75–85 81
Fig. 9 Pressure coefficient distribution on blade section for different Fig. 11 Pressure coefficient distribution on blade section for different
skew angles, for r/R = 0.6 in N = 120 (rpm), V = 0.48 (m/s) rake angles, for r/R = 0.3 in N = 120 (rpm), V = 0.48 (m/s)
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obvious. As seen, the flow is accelerated by the propeller The density and sound speed in water are 1000 kg/m3
and each blade causes a tip vortex which is transported and 1480 m/s. The reference pressure for SPL is 1.0 lPa.
backward and takes the shape of a helix. The SPL has been figured to be fairly complex due to
complicated physics of viscous influence and vortex man-
4.1 SPL Around the Propeller ner in the flow above propeller blades. SPL is compared
with results found by Seol et al. (2005) and Bagheri et al.
In the preceding section, the fine description of the flow (2014) at z/D = 5 for J = 0.833 as shown in Fig. 17. Good
around the rotating blades that provide the strength of the agreement is seen between results in low-frequency noise.
noise sources was given and acoustic analogy approxi- The effect of skew and rake angles is important on the
mation can be used to assess the numerical broadband hydrodynamic characteristics. Lower skew gives slightly
noise. larger fluctuations than the highly skewed propeller.
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