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Applied Ocean Research 114 (2021) 102773

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Applied Ocean Research


journal homepage: www.elsevier.com/locate/apor

Investigating the effect of geometric parameters on hydrodynamic and


hydro-acoustic performances of submerged propellers
A.H. Razaghian a, A. Ebrahimi b, *, F. Zahedi a, M.R. Javanmardi c, M.S. Seif a
a
Center of Excellence in Hydrodynamic and Dynamic of Marine Vehicles, Sharif University of Technology, Tehran, Iran
b
Chabahar Maritime University, Chabahar, Iran
c
University of Tasmania, Launceston, Tasmania, Australia

A R T I C L E I N F O A B S T R A C T

Keywords: The hydro-acoustic analysis of submerged propellers is an important issue in marine industries, which is
Hydro-acoustic examined to reduce the vibrations and noise level of vessels alongside reducing fuel consumption and improving
Hydrodynamic hydrodynamic efficiency. B-series propellers are common propellers whose hydrodynamic and acoustic inves­
Geometric parameters
tigation through applying suitable rake, and skew angle can offer proper results to designers for enhancing the
FW-H equations
Sound pressure level
hydrodynamic performance and reducing noise. In this study, a model of the five-bladed B-series propeller with
the normal skew angle is chosen. The effects of geometric parameters, including the rake angle, skew angle,
geometric pitch ratio, and the number of blades on the hydrodynamic and acoustic performance of propeller, are
numerically investigated under non-cavitating conditions. In the numerical analysis, RANS equations are solved
using the finite volume method through k-ε turbulence modeling, and the hydrodynamic characteristics of the
propellers are evaluated at different flow conditions. In addition, the noise of propellers is calculated using FW-H
formulation in defined receivers. For validation of the numerical results, the model of propeller is tested in the
K23 cavitation tunnel at the Sharif University of Technology. Results show that the numerical results are in good
agreement with experimental results and other numerical studies. Moreover, the effects of changes of geometric
parameters on the hydrodynamic and acoustic performance of the propeller are investigated. According to the
results, the far-field can be defined relative to the propeller’s radius (R). By increasing the rake angle, geometric
pitch ratio, and blade numbers individually, the hydrodynamic efficiency decreases in each advance ratio. The
overall SPL downstream of the propeller is higher than the rotation plane, and the five and 7-blade propellers can
provide desirable SPL acoustically in this propeller type.

1. Introduction efficiency.
Reducing total noise with diminished hydrodynamic performance
In recent years, the design of marine propulsion systems has devel­ has prompted researchers towards modern noise reduction methods.
oped considerably. Reducing the generated noise is one of the key issues These methods have no negative effect on the hydrodynamic efficiency
in the ship propeller design (Ross and Kuperman, 1989). The hull, ma­ or even could improve the efficiency. Gomez and Gonzalez (Pérez and
chinery, and propeller are the major sources of noise in vessels. The Gonzalez-Adalid, 1995), in 1995, offered the tip loading method by
propeller noise is the dominant noise in a vessel, and accordingly, the using of end plates on blades. Using this method, the tip vortex of the
geometry of the propeller has a critical role in the propeller-related noise blades reduces, and consequently, the probability of cavitation inci­
(Merchant, 2014). In this regard, Sharma et al. (Sharma et al., 1990) in dence decreases. Regarding the development of modern methods,
1990 investigated three models of propeller with NACA 66 profile with another blade tip loading method is the Kappel propeller introduced by
corrected the leading and trailing edges, sharpening the leading and Anderson et al. (Andersen et al., 2009) in 2009. In this type of propeller,
trailing edges to reduce noise, and four-bladed B-series propeller both in the trailing edge deviates toward the suction side, which in addition to
aspects of acoustic and hydrodynamic. According to Sharma et al. study, reducing cavitation and relevant noise, it will increase the hydrody­
reducing the noise of this propeller led to a reduction of hydrodynamic namic efficiency of the propeller. Atlar et al. (Atlar et al., 2001) in 2001

* Corresponding author.
E-mail address: Ab_ebrahimi@cmu.ac.ir (A. Ebrahimi).

https://doi.org/10.1016/j.apor.2021.102773
Received 9 March 2021; Received in revised form 23 June 2021; Accepted 28 June 2021
Available online 8 July 2021
0141-1187/© 2021 Elsevier Ltd. All rights reserved.
A.H. Razaghian et al. Applied Ocean Research 114 (2021) 102773

experimentally investigated the noise of a four-blade propeller in In the present research, the effect of geometric parameters including
Emerson cavitation tunnel at Newcastle University. In these experi­ rake angle, skew angle, the pitch ratio, and the number of blades on the
ments, the net sound pressure level of the propeller was extracted by hydrodynamic and acoustic performance of a normally-skewed B-series
ITTC’s suggested procedure and then compared with the open field test propeller model is investigated. The far-field sound pressure level of
results. The propeller coating method is another solution to enhance the each frequency has been extracted using FW-H equations. Acoustic
hydrodynamic and acoustic performance of propellers. Atlar et al. (Atlar comparisons have been made at both the blade passing frequency and
et al., 2002) in 2002 experimentally examined the effects of coatings on total noise in the specified receiver.
propellers, especially their hydrodynamic and cavitation performances.
Their goal was to minimize the propeller noise without changing the 2. Governing equations and methodology of flow and acoustic
propeller geometry. In this investigation, coating caused noise reduction analysis
to the desired level with a minimum effect on the hydrodynamic per­
formance. In 2007, they also experimentally tested the tidal turbine In the hydrodynamic analysis of the structures in fluids using RANSE
propeller and obtained its acoustic parameters in a cavitation tunnel solver, the flow field is determined by solving continuity and momentum
(Wang et al., 2007), and determined the noise resulting from sheet equations, which are presented in Eq. (1) and (2), respectively (Raza­
cavitation and tip vortex in the propeller blade. ghian and Ghassemi, 2016):
Measurement of the noise and hydrodynamic characteristics of the
∂ρ ∂
propeller in laboratories and cavitation tunnels, despite the higher ac­ + (ρui ) = 0 (1)
∂t ∂xi
curacy, has high costs and is very time-consuming. Generally, to analyze
the radiated noise and hydrodynamic characteristics, numerical studies ∂ ∂ ( ) ∂τ ∂p
using FW-H equations coupled with both finite volume and boundary (ρu ) + ρui uj = ij − + ρgi − pui uj (2)
∂t i ∂xj ∂xj ∂xi
element methods became widespread. Soul et al. (Seol et al., 2007) in
2007 investigated the noise of DTMB 4119 propeller by solving the where ui , ρ, p, τandpui uj represent the velocity components, density,
FW-H equations in both non-cavitation and cavitating conditions pressure, shear stress tensor, and Reynolds stress tensor, respectively.
through panel method. In 2007, Caro et al. (Caro et al., 2007) examined In the hydrodynamic investigation of the marine propeller, thrust
the noise of a fan model by using computational fluid dynamics and coefficient (KT ), torque coefficient (KQ), efficiency (η0) and advance
Lighthill equations. In 2012, Jin Ming et al. (Ye et al., 2012) investigated ratio (J) are the essential non-dimensional hydrodynamic coefficients:
the noise of a three-blade propeller numerically. They found that the
sound pressure level was higher in the front of the hub compared to the J=
V
propeller rotation plane for the same distance. In their research, FW-H nD
equations were solved for one operational condition using boundary KT =
T
element method. ρn2 D4
(3)
To be a more precise, hydrodynamic and acoustic investigation of Q
KQ =
submerged propellers has always been of interest to designers by ρn2 D5
investigating the conventional method of changing the geometric pa­
J KT
rameters and accessories. In this regard, Renilson et al. (Renilson et al., η0 =
2π KQ
2013) in 2013 examined the influential parameters affecting the noise of
different types of vessels. They concluded that one of the most signifi­ where V, n, D, T and Q are axial velocity into propeller disk, revolutions
cant factors of propeller noise is the pressure fluctuations on the surface per second (rps) of propeller, diameter, thrust and torque of propeller,
of blades, which should be reduced to a large extent. To put this study respectively.
into the right track, Feizi et al. (Feizi Chekab et al., 2014) in 2014 By combining Eq. (1) and (2), and considering the acoustic source,
investigated the effects of the number of blades and employing a duct on Lighthill equation is obtained which in general form is as follows:
noise reduction. They also utilized CFX software the same as the acoustic ( )
analysis for hydrodynamic analysis. ∂2 ρ ∂2 Tij
+ C 2 2
∇ ρ = (4)
Furthermore, Bagheri et al. (M.R. Bagheri et al., 2015) in 2015 ∂t2 0
∂xi xj
inspected the noise of a five-blade propeller experimentally in the
C0 is the sound speed and Tij is the Lighthill stress tensor. This
cavitation tunnel at Sharif University of technology. They used ITTC 78
equation is a non-homogenous wave equation, where the left side is
recommendation in order to extract the propeller noise experimentally
wave equation and shows the wave propagation in a homogeneous
and also employed FW-H formulation to determine the propeller noise
environment. The Lighthill stress tensor is defined as Eq. (5):
numerically under both cavitation and non-cavitation conditions.
( )
Razaghian et al. (Razaghian and Ghassemi, 2016) in 2016 tested the Tij = ρui uj + τij + p − c20 ρ δij (5)
hydrodynamic performance of a five-blade B-series propeller in the
presence of an accelerating and decelerating duct. In this analysis, the where δij represents the Kronecker delta. Each term of the Lighthill stress
effect of two ducts 19A and N32, on the hydrodynamic performance of tensor describes distinct sound sources. ρui uj Denotes the Reynolds
this propeller was examined using the final volume numerical method stress, τij shows the sound generated by the shear stress and (p − c20 ρ)δij
and SST turbulence model. Aristotlis (Asimakopoulos and Kaklis, 2016) represents the nonlinear sound. According to fluid properties, some
in 2016 dealt with FVM and solved RANS equations to optimize con­ sound sources in the Lighthill equation may be neglected. Lighthill
ventional propellers in terms of cavitation and acoustic. In this research, equation expresses the acoustic pressure quantity in terms of fluid
a sample of a five-blade propeller with NACA08 thickness distribution properties. By generalizing the Lighthill equations to include aero­
and modified NACA66 Camber line distribution was tested along with dynamic surfaces in 1969 by Ffowcs Williams and David Hawkings,
the effects of the blade numbers, propeller diameter, rake angle, and research began on the noise of rotating blades, helicopter rotors, pro­
skew angle. Moreover, Gorji et al. (Gorji et al., 2019) in 2019 examined peller blades, and fans (Ffowcs Williams and Hawkings, 1969). There
the noise of DTMB 4119 propeller using ANSYS 14 software and the are three basic source types; Monopole, Dipole, and Quadrupole. FW-H
effects of rake and skew angles in the acoustic pressure distribution and theory includes surface noise and quadrupole noise sources. The surface
sound pressure level in the propeller were examined. Finally, Ebrahimi noise sources arise from loading (dipole) noise sources and thickness
et al. (Ebrahimi et al., 2019) in 2019 comprehensively explained the (monopole) noise. So, the Eq. (5) for surfaces can be expressed as Eq. (6):
effect of geometric parameters on the noise of marine propellers.

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A.H. Razaghian et al. Applied Ocean Research 114 (2021) 102773

Fig. 1. Cavitation tunnel of Sharif University of Technology.

After the acoustic pressure is determined, the sound pressure level is


Table 1
calculated using Eq. (8):
The geometry data of the main propeller.
Prms
Parameter Value SPL = 20log10 (8)
Pref
Number of Blades (Z) 5
Expanded Area Ratio (EAR) 0.55 In which, Prms is the root mean square of the acoustic pressure, Pref is
Pitch-Diameter Ratio (P/D) 0.7
the root mean square of reference acoustic pressure, which has been
Propeller Diameter (D) 0.15
Rake (deg.) 0 considered 10− 6 for water, and SPL indicates the sound pressure level.
Skew (deg.) 31.5
Propeller Type B-series 3. The procedure of hydrodynamic and acoustic solution and
validation

1 ∂2 p ∂2 [ ] ∂ ([ ] )
3.1. Test laboratory and setup for hydrodynamic validation

2
− ∇2 p = Tij H(f ) − Pij nj + ρui (un − vn ) δ(f )
c0 ∂t 2 xi xj ∂xi

+

([ρ v + ρ(un − vn )])δ(f ) (6) Open water tests of the model propeller are carried out in the K23
∂t 0 n cavitation tunnel of the Sharif University of Technology. The tunnel is a
On the right side of Eq. (6), the first term is Lighthill shear stress recirculation tunnel with a rectangular test section located in the Center
(quadruple source of noise); the second term defines loading noise of Excellence in Hydrodynamics and Dynamics of Marine Vehicles
(dipole source of noise), and the third term is thickness noise (monopole (CEHDMV) as shown in Fig. 1.
source of noise). In this equation, f represents the acoustic surface, δ(f) is For studying the hydrodynamic characteristics of the original and
the surface Dirac delta function, H(f) is the surface Heaviside function, modified propellers, the rotational speed of each propeller was kept
and Pij designates the hydrodynamic pressure tensor. In this study, the constant and identical in the tunnel. On the other hand, the flow velocity
quadruple source can be neglected because this term is considered for changed from 0 to 3 m/s to reach various advance ratios. For all hy­
high Mach numbers. For solving the FW-H equation, Farassat et al. drodynamic tests, the tunnel pressure has been set to 95 kPa, and each
(Farassat, 2007) presented an integral formulation in the time domain. propeller revolution is kept constant at 1000 rpm. The hydrodynamic
In this formulation, the sound pressure (p ) is the sum of thickness

characteristics of the original propeller were measured and compared
pressure (pT ) and loading pressure (pL ). Thickness pressure is a mono­
′ ′ with numerical results. The main geometric features of the initial pro­
peller are reported in Table 1. The initial B-series model propeller and its
pole source, and loading pressure is a dipole source. pT and pL are
′ ′

setup in K23 tunnel are shown in Fig. 2.


calculated as below (Farassat, 2007):
( )
⎡ ( )⎤
∫ [ρ v̇n + vṅ ] ∫ ρvn rṀ r + cMr − cM 2 3.2. Numerical analysis and mesh generation
4πp T (→

x , t) = dS + ⎣ ⎦ dS
r(1 − Mr )2 ret r2 (1 − Mr )3 For numerical analysis of propeller, a three-dimensional CFD solver
f =0 f =0 ret
⎡ ⎤ is used in non-cavitating conditions. The finite volume method for un­
∫ ∫ [ ]
1 L̇r ⎦ dS + 1 Lr − LM steady analysis is used to solve the RANS equations, utilizing the mul­
4πp L (→

x , t) = ⎣ dS
c r(1 − Mr ) 2
c 2 2
r (1 − Mr ) ret tiple reference frame (MRF) approach to consider the propeller’s
f =0
⎡ (
ret f =0
)⎤ rotation. The rotating zone is contained near the propeller, around the

1 ⎣Lr rṀ r + cMr − cM ⎦
2 blades and the hub, and the stationary zone is included around the
+ dS (7) rotating zone. The RNG k-ε turbulence model was selected, which has
c r2 (1 − Mr )3
f =0 ret various advantages for rotating bodies to simulate flow characteristics
(Ivanell, 2001). The SIMPLEC algorithm has been used to imply
Where ρ is density, c is sound speed in fluid, →v is the noise source
velocity-pressure coupling. The second-order upwind schemes is applied
velocity, →
r is distance vector of noise source to receiver, r is |→
r |, L = to discretize the equation terms, and the linearization method was also
p.→
n is pressure force, and p is hydrodynamic pressure. The dot over second-order implicit in the numerical solution approach. The compu­
variables shows the time derivate of the variables. The surfaces of the tational domain is chosen as shown in Fig. 3. The domain is a cylinder
propeller blades are selected as the acoustic surfaces, f = 0, in Eq. (7). with a diameter of 10D (D is propeller diameter). The distance of the

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A.H. Razaghian et al. Applied Ocean Research 114 (2021) 102773

Fig. 2. The initial normal skew B-series model in the K23 tunnel.

Fig. 3. The computation domain for hydrodynamic and acoustic analysis.

Fig. 4. The generated mesh around the propeller.

propeller from inlet and outlet boundary of the domain is 4 D and 10 D, discretization of the equations, the unstructured mesh is applied to the
respectively. The domain boundary condition is considered domain. The Multiple Reference Frame (MRF) model computes fluid
symmetrical. flow using both the rotating and stationary reference frames. It can be
Meanwhile, the inflow speed could be changed to provide different used in the numerical analysis of rotating bodies such as marine pro­
velocity components of the flow for open water modeling. For the pellers, pump impellers, etc. In this model, a part of the fluid rotates

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A.H. Razaghian et al. Applied Ocean Research 114 (2021) 102773

Fig. 5. Comparison of the grid on propeller blades: (a) 2.1 M cells, suction side (b) 4 M cells, suction side, (c) 2.1 M cells, pressure side (d) 4 M cells, pressure side.

Table 2
Details of mesh for all grids.
Total Type of Min cell on- Max cell on- Cell size far
cells mesh blade blade region

2.1 M Trimmer 0.0032D 0.032D 0.4D


3M Trimmer 0.0016D 0.016D 0.33D
4M Trimmer 0.001D 0.01D 0.3D
5.1 M Trimmer 0.0008D 0.008D 0.25D

Table 3
Grid sensitivity study results.
Total cells KT 10 KQ KT error (%) 10 KQ error (%)

2.1 million 0.1301 0.1611 9.6 8.8


3 million 0.1276 0.1599 7.4 8.0
4 million 0.1258 0.1577 5.9 6.5
5.1 million 0.1247 0.1563 5.0 5.6
Experimental value 0.1187 0.1480

Fig. 6. Distribution of y+coefficient on the propeller surface.


within a larger stationary fluid zone. The interface refers to the non-wall
boundaries that provide a flow connection inside and outside the strategy of mesh generation is kept constant for all propellers using
rotating zone and transfer the flow characteristics. trimmer mesh type. Fig. 5 shows the comparison of trimmer mesh on the
In this paper, as shown in Fig. 3, the rotating zone is a cylinder propeller surfaces for two grids. As can be seen, by increasing the
around the propeller, with a diameter of 1.06 D and a height of 0.4 D, number of cells, each cell on the propeller gets smaller, but the ratio of
which covers the rotating propeller and the shaft. The stationary zone is max to min cells on the blade is constant. Table 2 reports details of the
a larger cylinder with a diameter of 10 D and a height of 14 D, and the mesh method for all grids regarding the refinement of base size. For a
interface is defined as a cylindrical area around the rotating zone. These more accurate solution, the mesh refinement is used in the leading edge
dimensions are selected according to previous similar works and expe­ of the propeller blades and the wake region, as shown in Fig. 5.
riences of authors. Some details of the interface and its mesh is shown in The cavitation tunnel tests are provided for validation of numerical
Fig. 4. results.
The mesh study for the numerical solution was done regarding Table 3 represents the results of the grid sensitivity study. The KT and
refinement in the mesh base size. Four different grids (2.1, 3, 4, and 5.1 KQ of the propeller are selected as criteria for checking the sensitivity to
million cells) are generated by refinement in the mesh base size. The mesh refinement. All grid studies are performed at an advance ratio of J

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A.H. Razaghian et al. Applied Ocean Research 114 (2021) 102773

Fig. 7. Comparison of the hydrodynamic characteristics between the numerical results and K23 tunnel tests for the main propeller.

Fig. 8. Propeller pressure contour and flow field velocity distribution for initial propeller.

= 0.5 (maximum efficiency), and error is defined as the difference be­ maximum iteration is set to 40. Residuals of continuity, momentum,
tween converged numerical thrust or torque coefficient and experi­ kinetic energy (k), and dissipation (ε) are selected as convergence
mental test results. criteria. The scaled residual of continuity decreases to 10− 5 , as the first
The three grids of 3, 4, and 5.1 million cells are in good condition convergence criterion. For other criteria, residuals should drop to 10− 6
with up to a 9 percent error. The 4 million mesh has a lower CPU time after convergence completion. For faster convergence, steady simula­
than 5 million mesh and lower error than 3 million mesh. Consequently, tions are done before an unsteady one for each propeller.
it will be used for the hydrodynamic analysis of initial and modified To check the mesh resolution, y+coefficient should be investigated,
propellers. It should be noted that 3 and 4 million meshes should be which is of high importance criterion. For the RNG k-ε turbulence model,
studied again for the acoustic analysis of the propeller since the FW-H the turbulent boundary layer is an essential part of each numerical
equation is more sensitive to the grid (Lloyd et al., 2015). modeling. It should be evaluated during the numerical solution to ensure
Apart from fine grids, a small time step is necessary for a more ac­ the correct pressure and velocity distributions around the propeller
curate numerical analysis of turbulent flow around the propeller. The model. According to previous researches, y+coefficient should be in the
time step in the unsteady solution is selected equal to 1◦ rotation of the range of 30 < y+< 50 in the numerical analysis of the propeller (Ivanell,
propeller, 0.00017 s (Jang et al., 2014). For each time step, the 2001; Singhal et al., 2002). In Fig. 6, y+ coefficient for the initial

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A.H. Razaghian et al. Applied Ocean Research 114 (2021) 102773

Fig. 9. Comparison of the overall SPL between the present numerical study and Bagheri et al. (M. Bagheri et al., 2015) (N = 960 rpm, V = 2.6 m /s, P = 101kpa).

Fig. 10. Mesh sensitivity analysis of overall SPL (N = 960 rpm, V = 1.12m/s, P = 101kpa).

propeller is shown along the surface, which is in an acceptable range.


Table 4
The geometry information of the main propeller and modified propellers.
Model Number of Blades P/ Skew Rake D EAR
3.3. Validation of numerical results
No. (Z) D (deg.) (deg.) (m)
The numerical solution of the initial propeller was performed with 4
P1 5 0.7 31.5 0 0.15 0.55
P2 5 0.7 31.5 3 0.15 0.55 million cells using the unsteady solution, and results are compared with
P3 5 0.7 31.5 5 0.15 0.55 experimental results in Fig. 7. As can be seen, there is a good agreement
P4 5 0.7 31.5 8 0.15 0.55 between the results of the present numerical analysis and the propeller
P5 5 0.7 31.5 10 0.15 0.55 test in the K23 tunnel at the Sharif University of Technology. The
P6 5 0.7 20 0 0.15 0.55
P7 5 0.7 25 0 0.15 0.55
maximum error value for the hydrodynamic performance curve is about
P8 5 0.7 35 0 0.15 0.55 5% which is acceptable.
P9 5 0.7 40 0 0.15 0.55 The pressure distribution for the back and face sides of the initial
P10 5 0.8 31.5 0 0.15 0.55 propeller model is depicted in Fig. 8. The domain velocity distribution is
P11 5 0.9 31.5 0 0.15 0.55
also presented for two different advance ratios.
P12 5 1 31.5 0 0.15 0.55
P13 5 1.1 31.5 0 0.15 0.55 For validation of the numerical acoustic results, the DTMB 4119
P14 3 0.7 31.5 0 0.15 0.55 propeller is chosen. The overall SPL of this propeller was investigated by
P15 7 0.7 31.5 0 0.15 0.55 Bagheri et al. (M. Bagheri et al., 2015). In the next step, simulation re­
sults used as input of the FW-H integral equations to calculate the
acoustic pressure around the propeller at different distances. Two mesh
sizes of 3 and 4 million cells were used for the validation of overall SPL.
Fig. 9 compares the overall SPL of DTMB 4119 propeller obtained by

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Fig. 11. The geometry of 15 propeller models.

of the propeller.
Fig. 10 shows the results of the mesh independence study for three
mesh sizes of 3, 4, and 5 million cells for the initial propeller (P1). It is
shown that the results of 5 million cells are approximately close to the 4
million cells. Therefore, Due to the more solution time of the 5 million
cells, the mesh size of 4 million cells is chosen in the following numerical
solutions.

4. Model geometries for non-cavitating hydrodynamic and


acoustic analysis

Any change in propeller geometry can alter the hydrodynamic and


acoustic performance of the propeller. In this study, for modification of
the propeller performance by changing the pitch ratio, rake angle, skew
angle, and the number of blades, the presented procedure in (Asima­
kopoulos and Kaklis, 2016) was followed. Skew angle changes between
20 and 40◦ , rake angle between 0 and 10◦ , and pitch ratio between 0.7
and 1.1, while the number of blades kept constant else for two cases. In
total, 15 propeller models have generated which the number of blades
Fig. 12. Position of receivers. for all models is 5, except for propellers No 14 and 15. The main geo­
metric characteristics of all 15 propeller models are represented in
numerical solution with Bagheri’s results. The position of the sound Table 4. Fig. 11 shows the geometry of all 15 propeller models and their
receiver is 10R downstream of the propeller along the axis of the pro­ numbers.
peller (M.R. Bagheri et al., 2015; M. Bagheri et al., 2015). All numerical analyses of the propellers are performed at an advance
As shown in Fig. 9, the mesh of 4 million cells has higher accuracy ratio of J = 0.54 which is related to the maximum efficiency of the initial
than the 3 million cells. It shows that the current numerical study and propeller (P1). The propeller speed was 833 RPM, the uniform inlet
meshing have acceptable accuracy. In the acoustic validation procedure, velocity to the propellers was 1.12 m/s, and the ambient pressure of the
a total number of 3 to 5 million cells were generated to check the mesh propeller was set to 101 kPa. For acoustic analysis of propellers in far-
independence study of overall SPL for the initial propeller (P1) in one field region, four receivers are used. These receivers were located in
specific advance ratio. The sound receiver was located 10R downstream distance of 10R and 20R from propeller along the rotation axis and in

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Fig. 13. Effect of rake angle on hydrodynamic performances: (a) Thrust coefficient, (b) Torque Coefficient, (c) Efficiency.

rotation plane. Fig. 12 shows the position of the four receivers. considerably. Also, by gradually increase in the skew angle, the torque
coefficient value also decreases in the same way. According to efficiency
5. Results and discussions diagram, the maximum efficiency is related to the skew angle of 20◦
which occurs around J = 0.5. Afterward, by increasing the skew angle
5.1. Effects of geometric modification on hydrodynamic performance from 31.5 to 40◦ , the propeller efficiency drops at this advance ratio to a
large extent. This phenomenon is more considerable for advance ratios
5.1.1. The effect of rake angle larger than 0.5. It should be noted that the effect of variation in the skew
According to the effect of rake angle on the hydrodynamic perfor­ angle on the hydrodynamic performance of other types of propellers
mance of the propeller, by increasing the rake angle, the propeller tip may be different.
clearance from the vessel hull increases and it can leads to selection of a
larger diameter. The results of the variation of the rake angle from 5.1.3. Effect of the pitch ratio
0◦ (P1) to 10◦ (P5) on the hydrodynamic performance of propellers are The geometric pitch of propeller refers to the advance quantity of one
shown in Fig. 13. As can be seen, by increasing the rake angle from 0 to point of a propeller during one rotation. Generally, as the ratio of pitch
10◦ , thrust and torque coefficients decrease gradually. It has also to diameter of propellers increases, the thrust and torque coefficients
resulted in reduction of efficiency in the P1 model so that the hydro­ increase (Belhenniche et al., 2016). Nevertheless, the hydrodynamic
dynamic efficiency reduces by up to 13% in higher advance ratios. It efficiency is affected by the variation amount of thrust and torque co­
should be noted that increasing the rake angle may result in additional efficient. According to the study on five-blade B-series propeller, by
loads in higher RPMs which requires to be considered in structural increasing the geometric pitch ratio (P10 to P13), both the thrust and
analysis of the propeller. torque coefficients improved. The rate of improvement of the torque
coefficient was far greater than the thrust coefficient at each advance
5.1.2. Effect of skew angle ratio, consequently, the propeller efficiency decreased. Generally, for
The skew angle of propeller causes the flow enter the propeller this type of propeller, the hydrodynamic efficiency decreases by
gradually in the leading edge, where the generated unsteady forces increasing the pitch ratio at a constant advance ratio, and the maximum
become more stable and uniform to some extent. Therefore, the thrust efficiency is transferred to a higher advance ratio. Fig. 15 shows the
and torque fluctuations would be decreased. Fig. 14 shows the effect of diagram of the hydrodynamic coefficients of propellers with increase in
variation of skew angle on hydrodynamic characteristics of the pro­ the geometric pitch in which other geometric properties kept constant. It
pellers P6 to P9. can be concluded that in order to improve the hydrodynamic properties
As shown in Fig. 14, it can be stated that the dependency of thrust of a propeller, considering the other aspects of acoustic and cavitation
coefficient to the skew angle for range of 20 to 31. 5◦ (P6, P7) is analysis, the geometric pitch ratio should be as large as possible.
ignorable, but for greater skew angles (P8, P9), it decreases

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A.H. Razaghian et al. Applied Ocean Research 114 (2021) 102773

Fig. 14. The effect of skew angle variation on hydrodynamic performances: (a) Thrust coefficient, (b) Torque coefficient, (c) Efficiency.

5.1.4. The effect of number of blades CEHDMV has been used. In first step, a three-dimensional steady-state
In this section of numerical analysis, the B-series propeller is evalu­ hydrodynamic calculations had been done for propeller and after
ated with 3, 5 and 7 blades (P1, P14, and P15) and results are depicted in convergence of solution, the obtained results used as an initial state of
Fig. 16. Due to increase in the number of blades from 3 to 7 for this transient time-consuming hydrodynamic analysis. It is assumed that
propeller, the propeller thrust grows proportionally. Moreover, adding after six revolutions of the propeller, the flow field around propeller
the number of blades also causes torque increments in each advance becomes steady, and the hydrodynamic data of propeller can be used in
ratio. acoustic analysis. Next, the FW-H formulations used the data of previous
As can be seen in Fig. 16, an increase in the number of blades from 3 step for calculation of the time history of total acoustic pressure for
to 7 resulted in an increase in the thrust coefficient by approximately specified receiver. In post-processing stage, the acoustic pressure
11%. Additionally, adding number of blades from 3 to 7 resulted 25% transferred from time domain to frequency domain using Fast Fourier
increment of the torque coefficient. The efficiency diagram (Fig. 16(c)) Transform. All equations have been solved under non-cavitating con­
indicates that with increasing blade numbers, the rate of torque growth ditions in order to gain low-frequency overall SPL which is great
was greater than the thrust coefficient at each advance ratio, therefore, importance.
the propeller efficiency decreased. Although the 3-blade propellers have Fig. 17 shows the comparison of overall SPL at distances of 10R and
a higher hydrodynamic efficiency, they are less used in vessels, because 20R, downstream of the propeller and the rotation plane. As depicted in
generated thrust of these propellers is insufficient to overcome the total Fig. 17, by doubling the distance from 10R to 20R in far field region, the
resistance of vessel. sound pressure levels decrease between 6 dB to 9 dB. Amount of noise
reduction confirms the far-field region of distances greater than 10R
5.2. Effects of geometric modification on acoustic results which has been verified by (Ye et al., 2012; Lloyd et al., 2015). Since the
propeller noise is higher in receivers 1 and 3 with distance of 10R, these
In order to study the acoustic performance of modified propellers, receivers have been chosen for comparison of acoustic performance of
overall noise of propellers was calculated by solving FW-H equations the modified propeller.
and using CFD results from previous section. The hydrodynamic pres­
sure and velocity distribution which has been extracted previously 5.2.1. Effects of rake angle
thorough solving RANS equations were used as input data of FW-H Fig. 18 compares the overall non-cavitating SPL for the propellers P1
equations. Finally, resulting acoustic pressures and SPL at different to P5 in the receivers 1 and 3. As can be seen, considering the 5-blade
frequencies has been calculated for each receiver in far-field zone. propeller and RPM of 833 rpm, the peak value of the curve for
For numerical calculations, a 64-Core parallel processing unit in receiver 3 has occurred at the frequency of 69.4 Hz in the rotation plane

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A.H. Razaghian et al. Applied Ocean Research 114 (2021) 102773

Fig. 15. The effect of pitch ratio on hydrodynamic performances: (a) Thrust coefficient, (b) Torque Coefficient, (c) Efficiency.

diagram, which known as the Blade Passing Frequency (BPF). by increasing the skew angle of propeller P1, from 20 to 40◦ , propellers
In the present numerical study, by increasing the rake angle, the P6 to P9 generated. Fig. 20 demonstrates the comparison of the overall
noise of propeller in the rotation plane (receiver 3) does not follow any SPL at different frequencies for propellers P1 and P6 to P9 in receiver 3
special trend and increasing the rake angle causes suddenly frequent (rotation plane) and receiver 1 (propeller axis). The maximum overall
increase or decrease in propeller SPL at different frequencies. For SPL clearly occurred at the blade passing frequency of 69.4 Hz for all
receiver 1, the zero-rake propeller generates higher SPL at frequencies propellers.
between 300 and 400 Hz compared to the 3, 5 and 8◦ rake angles. As the For receiver 1, the propeller with skew angle of 20◦ has greater SPL
rake angle increases, the SPL downstream of the propeller shows a compared to the 25◦ at the most frequencies. By changing the skew angle
notable decrease at some frequencies. However, this phenomenon con­ from 20 to 31. 5◦ , the sound pressure level fluctuations significantly
tinues until it approaches the critical rake angle of 10◦ . According to SPL decline, and so the average noise level faces a considerable reduction
measured by receiver 1, in 10◦ rake angle, intense fluctuations occurs about 3 to 4 dB. Additionally, the sound pressure levels at most fre­
that obviously depicted in Fig. 18(a). It seems that the thrust instability quencies, for frequencies greater than 100 Hz, falls around 16–17 dB
and pressure difference between face and back side of blades causes while increasing the skew angle from 31.5 to 40◦ .
these fluctuations. By increasing the rake angle of P1 from 3 to 8◦ , the For receiver 3 (Fig. 20), the P6 model with skew angle of 20◦ gen­
sound pressure level decreases at the blade passing frequency and upper erates higher SPL (up to 10 dB) at some frequencies than P7 model.
frequencies. Nevertheless, approaching the critical rake angle (close to Meanwhile, the propeller with the skew angle of 31.5◦ generates lower
10◦ ), fluctuations of the acoustic pressure increases enormously which SPL compared to the 25◦ at all frequencies except for 300–370 Hz. In the
should be avoided by designers who considering the acoustic perfor­ same way, by changing the skew angle from 31.5 to 35◦ , the sound
mance. Fig. 19 compares the total noise of propellers at different rake pressure levels in the propeller rotation plane diminishes around 10 dB.
angles in receivers 1 and 3. Eventually, at most frequencies, the propeller with skew angle of 40◦ has
lower sound pressure levels than 35◦ .
5.2.2. Effects of skew angle Fig. 21 compares the total noise of propellers at different skew angles
Generally, by increasing the skew angle, the inlet flow to the pro­ in receivers 1 and 3 respectively.
peller enters propeller blades gradually, which can increase the un­ According to the conducted research, it can be suggested that P9 is
steady forces stability, and thrust and torque fluctuations would be the propeller with an optimal acoustic performance when variation of
diminished. So, the propeller noise would be decreased. In this research, the skew angle of normal skew B-series propeller is of concern to

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A.H. Razaghian et al. Applied Ocean Research 114 (2021) 102773

Fig. 16. The effect of number of blades (Z) on hydrodynamic performances: (a) Thrust coefficient, (b) Torque Coefficient, (c) Efficiency.

Fig. 17. Comparison of overall SPL for receivers: (a) downstream of the propeller (b) in rotation plane.

designers. pressure level decreases. However, at the ratios of 0.9 and 1, the overall
SPL considerably increases to a large extent, then at the ratio of 1.1, a
5.2.3. Effects of pitch ratio substantial reduction in overall SPL occurs. The maximum SPL related to
The geometric pitch ratio is one of the most important parameters the blade passing frequency of the all propellers is visible in Fig. 22(b).
affecting the hydrodynamic performance of propellers and by increasing Moreover, the SPL of the rotation plane is lower for pitch ratio of 0.8
this ratio, the thrust and torque values also increase at a constant compared to 1.1 at the most frequencies. In the aspect of pitch ratio, the
advance ratio. But in case of acoustic performance, Fig. 22 shows that by P10 and P13 are propellers with the optimal acoustic performance. The
changing the pitch ratio, the SPL at different frequencies does not follow geometric pitch ratio is one of the most important factors which should
any obvious trend. be selected based on the maximum engine torque, total resistance,
For receiver 1, by increasing the pitch ratio from 0.7 to 0.8, the sound operational advance ratio and desired noise level. Fig. 23 compares the

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A.H. Razaghian et al. Applied Ocean Research 114 (2021) 102773

Fig. 18. The effect of rake angle variation on SPL of propeller (a) Receiver 1, (b) Receiver 3.

Fig. 19. Comparison of total SPL for different rake angles (a) Receiver 1 (b) Receiver 3.

Fig. 20. The effect of skew angle on SPL (P1 and P6 to P9) (a) Receiver 1 (b) Receiver 3.

total noise of propellers at different pitch ratio in receivers 1 and 3. SPL of propellers. As can be seen, the 7-blade propeller has a lower
sound pressure level compared to propellers with 3 and 5 blades almost
5.2.4. Number of blades effects at all frequencies. By changing the number of propeller blades, the
As observed in the hydrodynamic study, by increasing the number of related blade passing frequency also varies. The BPF is 41.6, 69.4, and
blades from 3 to 7, the total thrust and torque of the propeller signifi­ 97.2 Hz for 3, 5, and 7-blade propellers, respectively, which at these
cantly improve. However, the hydrodynamic efficiency reduces at con­ frequencies, the SPL curve has the maximum value. Therefore, for a
stant advance ratios. On the other hand, in acoustic performance, normal skew B-series propeller, the 7-blade propeller is in optimal
increasing the number of blades causes a considerable reduction in the condition in acoustic performance in both the rotation plane and
thrust fluctuations, and consequently, the generated noise decreases downstream of the propeller.
(Ebrahimi et al., 2019). Fig. 24 shows the effect of blade numbers on the Fig. 25 compares the total noise of propellers with 3, 5, and 7 blades

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A.H. Razaghian et al. Applied Ocean Research 114 (2021) 102773

Fig. 21. Comparison of total SPL for different skew angles (a) Receiver 1 (b) Receiver 3.

Fig. 22. The effect of pitch ratio on overall SPL (P1 and P10-P13) (a) Receiver 1 (b) Receiver 3.

Fig. 23. Comparison of total SPL for different pitch ratios (a) Receiver 1 (b) Receiver 3.

in receivers 1 and 3. performance and overall SPL in non-cavitating conditions. To study


the validation of hydrodynamic results, model of the original pro­
6. Conclusion peller manufactured in CEHDMV and tested in K23 tunnel of the
Sharif University of Technology. Also, a CFD method is used for the
• The noise generated by propellers is one of the essential sources of numerical investigation of this propeller. The RNG k-ε turbulence
ships’ noises which may cause some problems. For this reason, model employed in numerical modeling combined with fine un­
measuring the noise of marine propellers is one of the most impor­ structured meshing can achieve acceptable accuracy. The FW-H
tant aspects of the propulsion system design. Therefore, this paper equation was applied to calculate the sound pressure level in spe­
deals with evaluating the effects of geometric modification of pro­ cific receivers located in the propeller rotation plane and along its
peller on hydrodynamic and acoustic performances of a 5-blade B- axis. The results of the current numerical research are validated by
series propeller. Moreover, it presents a practical numerical study to K23 experimental tests and previous numerical studies. The main
investigate geometric variation impacts on hydrodynamic conclusions can be summarized as follows:

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A.H. Razaghian et al. Applied Ocean Research 114 (2021) 102773

Fig. 24. Effect of blade numbers (Z) on overall SPL (a) Receiver 1 (b) Receiver 3.

Fig. 25. Comparison of total SPL for different blade numbers (a) Receiver 1 (b) Receiver 3.

propeller (P13) has a higher hydrodynamic performance, but in the


Table 5 design procedure, acoustic and cavitation analysis is of particular
Optimal values of geometric parameters for the B-series propeller.
importance.
Parameter Hydrodynamic Analysis Acoustic Analysis • Due to increasing the number of blades in B-series propeller from 3 to
Rake (deg.) 0 8 7, propeller thrust and torque significantly grow, but finally, the
Skew (deg.) 20–31.5 35–40 propeller efficiency decreases. Consequently, the 3-blade propeller is
Pitch-Diameter Ratio (P/D) 0.7 (J = 0.54) 0.8 in the best hydrodynamic condition.
Number of Blades (Z) 3 5–7
• The numerical results in the acoustic section show that, by increasing
the rake angle in the 5-blade propeller, the rotation plane noise does
• The maximum error of the hydrodynamic numerical results of the not follow any significant trend, and propeller with a rake angle of 8◦
main propeller compared with the experimental results was 5%. have mostly lower SPL compared to the others. Along the axis of
• By doubling the distance from 10R to 20R around the main propeller, propellers, by increasing the rake angle in P1 from 3 to 8◦ , the sound
the overall non-cavitating sound pressure levels decrease between 6 pressure level decreases. Approaching the critical rake angle (about
dB to 9 dB, confirming that the distances greater than 10R can be 10◦ ), acoustic pressure fluctuations increase, which designers should
considered the far-field region for this type of propeller. consider for optimal hydrodynamic and acoustic design purposes.
• Propeller P1 with a rake angle of 0◦ is the propeller with optimal • By increasing the skew angle from 20 to 40◦ , the overall SPL
hydrodynamic performance. By increasing the rake angle from 0 to downstream of the propeller for frequencies more than 100 Hz falls
10◦ and keeping all other parameters constant, the hydrodynamic considerably up to 17 dB. At the most frequencies, the propellers
efficiency decreases to 13% in 10 deg. with skew angles of 35 and 40◦ have lower values of SPL. Conse­
• By varying the skew angle from 20 to 40◦ in this propeller type, the quently, both of the propellers are suggested for optimal acoustic
thrust coefficient slightly increases from the rake angle of 20 to 31. 5◦ design.
and it decreases for higher degrees. With a gradual increase in the • By evaluating the geometric pitch ratio from 0.7 to 1.1, it was found
skew angle, the torque coefficient value also reduces. As a result, the that propellers with a pitch ratio of 0.8 and 1.1 are with minimum
propeller with the skew angle of 20◦ (P6) has higher efficiency and SPL at the most frequencies in all receivers. In pitch Ratios of 0.9 and
has the best hydrodynamic performance in operational advance ratio 1, the overall SPL increases for this type of propeller. The geometric
for this type of propeller. pitch ratio should be selected due to investigating different aspects of
• By just changing the geometric pitch ratio, both the thrust and torque the design procedure
coefficients improve, and the hydrodynamic efficiency decrease in
each advance ratio. For the studied propeller, the 1.1 pitch ratio

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A.H. Razaghian et al. Applied Ocean Research 114 (2021) 102773

• The overall far-field SPL decreases in both propeller axis and rotation Atlar, M., et al., Cavitation tunnel tests for propeller noise of a FRV and comparisons with full-
scale measurements.http://resolver.caltech.edu/cav2001:sessionB8.007, 2001.
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Atlar, M., et al., 2002. The effect of a foul release coating on propeller performance. In:
normal skew and rake. International conference on Marine Science and Technology for Environmental
Sustainability (ENSUS 2002). University of Newcastle upon Tyne.
Table 5 presents the optimized values of geometric parameters, Wang, D., Atlar, M., Sampson, R., 2007. An experimental investigation on cavitation,
noise, and slipstream characteristics of ocean stream turbines. Proc. Inst. Mech. Eng.
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of blades for the B-series propeller. The acoustic results are based on the Seol, H.-.S., et al., 2007. Background Noise Analysis of the MOERI Cavitation Tunnel &
specified operational condition of this research. Propeller BPF Noise Measurement. J. Soc. Naval Archit. Korea 44 (4), 408–416.
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fan noise. In: Conference on fan noise Lyon.
Declarations Ye, J.-m., et al., 2012. Numerical prediction of blade frequency noise of cavitating
propeller. J. Hydrodyn. Ser. B (English Ed.) 24 (3), 371–377.
Renilson, M., Leaper, R., Boisseau, O., 2013. Hydro-acoustic noise from merchant
Funding ships–impacts and practical mitigation techniques. In: Proceedings of the third
international symposium on marine propulsors, smp..
This article has not been funded by any institution. Feizi Chekab, M.A., Ghadimi, P., Nourozi, H., 2014. Investigation on the effects of
increasing the number of blades and using ducts to reducing noise of non-cavitating
propellers (In Persian). Iran. J. Acoust. Soc. 1 (1).
Availability of data and material Bagheri, M.R., et al., 2015a. An experimental and numerical prediction of marine
propeller noise under cavitating and non-cavitating conditions. Brodogradnja:
Teorija i praksa brodogradnje i pomorske tehnike 66 (2), 29–45.
Not applicable.
Razaghian, A.H., Ghassemi, H., 2016. Numerical analysis of the hydrodynamic
characteristics of the accelerating and decelerating ducted propeller. Zeszyty
Code availability Naukowe Akademii Morskiej w Szczecinie 47 (119), 42–53.
Asimakopoulos, O.A.A., Kaklis, P., 2016. Effects of Propeller Geometry On Cavitation.
University of Strathclyde, pp. 1–15.
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hydrodynamic characteristics and noise level of the marine propeller. Iran. J. Sci.
Authors’ contributions Technol., Trans. Mech. Eng. 43 (1), 75–85.
Ebrahimi, A., et al., 2019. A comprehensive study on noise reduction methods of marine
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Not applicable. System. Royal Institute of Technology, Stockholm, Sweden, p. 77.
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