Motor selection Calculation

Input Data
Max Speed (N) 60 RPM
Time required acceleration (t) 20 Sec
Tape tension Max (Fr ) 100 N
Intial Angular Velocity 0 Rad/sec
Spool Outer Diameter Max (Rsp) 500 mm 0.5
Spool Inside Diameter Min 40 mm 0.04
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Formulae : Notation :
Moment of Inertia of Cylender M = Mass (kg.)
I = 1/2xM.R2 R= Radius(mm)
Moment of Inertia of Hollow Cylender IL=Moment of Inertia (Load) (k
I = 1/2xM.(Ro2 + Ri 2) IM=Moment of Inertia ( Motor
Total Moment of Inertia N= Speed (R.P.M)
I = IL + IM ωo=Final Angular Velocity (Rad
Moment of Inertia ( Load) (Table 01) ωi=Intial Angular Velocity (Rad
IL = I1+I2……………….. t= Time reach to final accelara
Angular Velocity Td=Dynamic Torque (N.m)
ω= 2xπxN/60 Tf= Frictional Torque (N.m)
Angular Accelaration Fr= Frictional Force (N)
α=ωo-ωi/t Rsp= Spool Radius (m)
Transmitted Torque
Tt=Td+Tf
Dynamic Torque
Td=I x α
Friction Torque
Tf= FrxRsp
Power Rate
P= 2xπxNxTt/60
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Table 01 [ Moment Of Inertia (load)]

Sr.No. Item Mass (kg) Outer Radius Inside Radius

(mm) (mm)

1 Shaft 7.8 25 0
2 Chuck 26.5 100 0
3 Spool With Tape 15 250 0
4 Coupling 2 65 16
5 Chuck Clamping Disc 9.7 125 0
6 Additional Weight 10 50 0

Moment Of inertia ( Load) = 0.69644975 Kg.m2

IL = 0.69644975 Kg.m2 ………………[Eq.(1)]

Moment of Inertia (Motor) = 0.000561 Kg.m2

IM = 0.000561 Kg.m2 ………………[Eq.(2)]

Total Moment of Inertia

I = IL + IM
Total Moment of Inertia I = 0.70 Kg.m2 ………………[Eq.(3)]

Angular Velocity
ω= 2xπxN/60
Angula Velocity (ω) = 6.28 Rad/s ………………[Eq.(4)]

Angular Accelaration
α=ωo-ωi/t
Angular Accelaration α = 0.314 Rad/s2 ………………[Eq.(5)]

Dynamic Torque
Td=I x α
Dynamic Torque Td = 0.22 N.m ………………[Eq.(6)]

Friction Torque
Tf= FrxRsp
Friction Torque Tf = 50 N.m ………………[Eq.(7)]

Transmitted Torque
Tt=Td+Tf
Transmitted Torque Tf = 50.22 N.m
Tf (S.O.F. : 1.5) = 75.33 N.m ………………[Eq.(8)]

Power Rate
P= 2xπxNxTt/60
Power Rate P = 473.06 W ………………[Eq.(9)]

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 m
m
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ment of Inertia (Load) (kg.m2)

ment of Inertia ( Motor )(Kg.m2)
ed (R.P.M)
al Angular Velocity (Rad/s)
al Angular Velocity (Rad/s)
e reach to final accelaration (s)
amic Torque (N.m)
tional Torque (N.m)
tional Force (N)
ool Radius (m)
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Outer Radius Inside Radius Moment of

(m) (m) inertia (Kg.m2)

0.025 0 0.0024375 Moment of Inertia of Cylender

0.1 0 0.1325 I = 1/2xM.R2
0.25 0 0.46875 Moment of Inertia of Hollow C
0.065 0.016 0.004481 I = 1/2xM.(Ro2 + Ri 2)
0.125 0 0.07578125
0.05 0 0.0125
0.69644975

……[Eq.(1)]

With Refrence of calculated Power and torque value . We are selected below m
……[Eq.(2)]
Motor : BSM80C-3150AF with Gear Box G.R. : 25

Specification :
……[Eq.(3)] Motor Inertia : 0.000561 kg.m2

……[Eq.(4)]
……[Eq.(5)]

……[Eq.(6)]

……[Eq.(7)]

……[Eq.(8)]

……[Eq.(9)]

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ent of Inertia of Cylender

ent of Inertia of Hollow Cylender

2xM.(Ro2 + Ri 2)

. We are selected below motor with gear box

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