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November 21, 2018
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MCB Current Calculation

November 21, 2018

MCB Current Calculation, OLR, Fuses and Cable size Calculations for 20 Hp Three
phase (TP) Induction Motor. You can use this formula for any load, to choose MCB How to Make a Low-Cost Water Filter
(Miniature circuit breaker), Fuses and Over Load Relay (OLR) calculation. For Home
May 31, 2020

Type of Load : Three Phase Induction Motor 20 Hp, LL- 400V, 0.88 PF as shown in
Automatic Transfer Switch (ATS)
Motor name plate
working
August 14, 2018
Full Load Current (FLC) Calculation

Also read : NO and NC Switch Working Principle

KW   = 20 x 0.746 = 14.92 (15KW)

MCB Current Calculation

FLC = 19.1Amps
MCB Current Calculation

Also read : Over load Relay Operating Principles | Types and Connections of OLR

Fuses Current Value Calculation as per NEC

Single Phase (1 φ)    = 300 % of FLC                             

Three Phase (3 φ)    = 300 % of FLC
Synchronous motor  = 300 % of FLC
Wound motor           = 150% of FLC
Direct Current         = 150% of FLC
 300 % of 1 = 3 
                          
Time delay fuses = 3 x 19.1 = 57.3 Amps (Choose above the available rate.)
Non Time delay fuses = 1.75% x 19.1 = 33.4 Amps (Choose above the available rate.)

Circuit Breaker (MCB) calculation as per NEC

Single Phase (1 φ)    = 300 % of FLC                             

Three Phase (3 φ)    = 300 % of FLC
Synchronous motor  = 300 % of FLC
Wound motor           = 150% of FLC
Direct Current         = 150% of FLC

Circuit Breaker (MCB) = 3 x 19.1 = 57.3 Amps (Available 63 Amps)

Circuit Breaker (MCB) Instantaneous Trip Current Capacity as per NEC 

Also read : Master Control with Latching Relay Connection Diagram

Single Phase (Iph)      = 800% of FLC

Three Phase (3ph)     = 800% of FLC
Synchronous motor    = 800% of FLC
Wound motor            = 800% of FLC
Direct Current           = 200% of FLC

Synchronous motor = 800% of FLC    8 x 19.1 =152.8 Amps

Circuit Breaker (MCB) Invers Trip Current Capacity as per NEC

Single Phase (Iph)      = 250% of FLC

Three Phase (3ph)     = 250% of FLC
Synchronous motor    = 250% of FLC
Wound motor            = 150% of FLC
Direct Current           = 150% of FLC

Synchronous motor = 250% of FLC    2.5 x 19.1 = 47.75 Amps

Circuit Breaker (MCB) Instantaneous Trip Current = 800% x 19.1 = 152.8 Amps
Circuit Breaker (MCB) Invers Trip Current = 250% x 19.1 = 47.75 Amps
Starting Current :   6 or 7 times x FLC (IL)  = 7 x 19.1 = 133.7 Amp
Contactor Value as per NEC:150% of FLC = 1.5 x 19.1 = 28.65 Amps (Available 40 Amps)

Also read : Principle of the Direct On Line Starter (DOL starter)

OLR Rating Calculation as per NEC

OLR Min = 70% of FLC (IL) = 0.7 x 19.1 = 13.37 A (14 A)

OLR Max = 120% of FLC (IL) = 1.2 x 19.1 =22.92 A (23 A)
Should be use above the value of 23A OLR (15A to 25A)
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