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LC-CAST 600
USER MANUAL
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CONTENT
1. INTRODUCTION 3
2. SAFETY INSTRUCTIONS 4
3. DESCRIPTION OF THE UNIT 5
4. INSTALLATION AND INITIAL START-UP 6
5. PRACTICAL USE 7
5.1. PRESETTING 7
5.2. MELTING 8
5.3. CASTING 8
5.4. INFORMATION ON THE DISPLAY 8
5.5. MENU 10
6. DESCRIPTION OF ERRORS 13
7. IMPORTANT PRACTICAL INFORMATION 14
8. TECHNICAL DATA 15
9. MAINTENANCE 16
10. SCOPE OF DELIVERY 16
WARRANTY 17
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1. INTRODUCTION
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2. SAFETY INSTRUCTIONS
The following instructions must be observed in order The centrifuge and the HF generator can be
to avoid personnel injury or equipment failure. switched on only when the upper lid is closed.
When during melting the upper lid is open, the
high-frequency heating is interrupted.
The upper lid is locked and it cannot be open in
ROTATION mode.
The apparatus cannot be set to melting unless
there is water in the cooling system.
The inductor must be lifted to upper position for
melting only when the crucible is centred on it.
The centrifuging process can start only when the
inductor is in lower position.
The rod for lifting of the inductor can be raised
only if the power switch of the front panel is
pressed.
When the engine is started, the rod is locked in
lower position.
the device is not permitted to be run by an
operator, who is not entirely introduced to these
safety instructions;
before switching on the plug into the network
socket, you should check whether the electricity
grid voltage meets the prescribed working
voltage. In case of incompliance, seek the
assistance of a specialist;
it is not permitted in any case to modify the
device;
the notices and stickers must be kept in good
condition so that they are easily readable; they
should not be removed!
the machine must not function in case of being
damaged and in position to injure the staff or a
third person;
keep the power cable out of heat, oil and coarse
objects; do not catch the device by the cable
when you move it.
switch off the furnace and pull out the plug of
the feeder cable from the contact before each
cleaning or upkeep.
spare parts which are not specified by the
manufacturer cannot be used!
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3. DESCRIPTION OF THE UNIT
The machine for centrifugal casting LC-CAST 600 is For experienced users there is a possibility for manual
designed for induction high-frequency casting of Co-Cr, control of the melting/casting process in order to
Ni-Cr-Mo and precious alloys used in dentistry. optimize the conditions and to obtain best results.
The melting is inductive and normally 30 g of metal are The temperature of the generator is monitoring by built-
melted within 1 min (in automatic mode). in sensor. In case of malfunction of the cooling system
The induction coil is lifted and dropped by an electric the process is interrupted automatically.
motor. Cooling is autonomous. The status of the machine is indicated on the display.
4
1 Heel;
2 Carrying handle;
3 3 Front panel;
4 Handle of upper lid;
5 Watching window;
17
12 15
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4. INSTALLATION AND INITIAL START-UP
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5. PRACTICAL USE
5.1. PRESETTING
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5.2. MELTING
There are two modes of melting - automatic and manual
- and they are chosen from the menu of the machine in
the submenu
SETTINGS> MELTING
The normal is automatic mode. In this mode the unit
operates with maximum power and the melting is the
fastest one.
In manual mode the operator can reduce the power of
generator by turning the MPK. The value is displayed as a
percentage of maximum or as a progressive bar.
5.3. CASTING
For this process the machine uses the principle of
centrifugal casting. Casting starts by pressing the LIFT
button.
The force of acceleration, which is applied during the
casting could be changed before melting when the
inductor is in lower position. This is done by rotation of
the MPK. The value is displayed as a percentage of
maximum or as a progressive bar.
The time for casting is preset, but the process, if
necessary, may be terminated by pressing STOP.
To ensure the safety of the machine during the casting
upper lid is locked and unlocks after completing the
process.
5.4. INFORMATION SHOWN ON THE DISPLAY The casting machine LC-CAST 600 has a large display and
LED indicators which show the work necessary
information and machine status.
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DISPLAY When you turn the machine on it performs a self-test,
and the sign
SYSTEM CHECK
LC-CAST 600
READY FOR WORK mode In this mode the next sign is shown on the first line:
1 line: ХХС YY:YY ZZ/ZZ
Where:
ХХC is the generator’s temperature;
УУ:УУ is the current time;
ZZ/ZZ is the current data.
CASTING mode In this mode the next sign is shown on the first line:
1 line : XXC CASTING M:SS
Where:
ХХC is the generator’s temperature;
M:SS is the time for casting;
HINTS Hints are shown on the second line of the display. They
depend on the machine state and give a hint of operator
what to do.
When the inductor is down If the upper lid is open and the centrifugal mechanism is
positioned properly the next sign will be shown:
2 line : LIFT to MELT
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Come into right position of the crucible and you will hear
an interrupted sound for several seconds and the red LED
will blink on the display. At this point if you press LIFT the
inductor will go up to position for melting.
When the inductor is down there is information for the
initial torque and it is shown on the 4 line. The value is
displayed as a percentage of maximum or as a
progressive bar.
4 line : TORQUE ТТ%,
This torque can be set from 20% to 100% by turning the
MPK depending on settings in
SETTINGS > TORQUE
You can enter the MENU by pressing the MPK. The next
5.5. MENU
sign will be shown on the display:
> REPORTS
TIME
SETTINGS
ENG/BG/RU/...
Sub-submenu LAST There are 2 screens with data for the last melting and
casting. The switching between screens is done by
pressing of MPK.
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LAST MELTING
([TIME] [HOUR] [DATE]
[Т1] [Т2] [N]
[UH] [UL]
LAST CASTING
[TIME] [HOUR] [DATE]
[TORQUE] [REV 1]
Where:
TIME the time for melting / casting;
HOUR and DATE show the last time when the
machine had been worked;
Т1 & Т2 are the temperatures of the generator
before and after the last melting;
N is a number which is proportional to the load
of generator (to the used amount of metal in the
crucible);
TORQUE is the centrifugal force the last casting
was made with.
REV 1 is the time of first turn in milliseconds;
Sub-submenu LAST 10 The information is the same like in submenu LAST but
here with turning the MPK you can track the last 10
cycles.
Sub-submenus TOTAL and AFTER These are two identical screens with accumulated
DD/ММ/YYYY machine data. In TOTAL accumulation is from the data of
manufacture and in AFTER DD/ММ/YYYY the data is
after the specified date and can be reset. This reset is
made by pressing the MPK and confirmation.
The accumulated data are:
TG – the lowest and the highest temperatures of the
generator;
IG – the heaviest load of the generator;
UG – the lowest and the highest voltage of the generator;
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Submenu SETTINGS
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6. DESCRIPTION OF ERRORS
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7. IMPORTANT PRACTICAL INFORMATION
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8. TECHNICAL DATA
3. Category of overtension ІІ
7. Material of the pot for precious metals Ceramic with graphite ingot
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9. MAINTENANCE
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“VOP” Ltd.
Mikroelectronika
2140 Botevgrad
Tel. 0723 66303
Tel./Fax 0723 6304
LC-CAST 600
WARRANTY SHEET
“VOP” Ltd. warrants the consumer for proper operation of all parts and materials in this product
during a period of 12 months since the day of its purchase.
During this period VOP Ltd. or its authorized persons will repair on its own account all defects
which have occur during the normal operation of the machine.
Defects caused by improper transportation, storage and manipulation of the product or due to
malfunction of the electrical mains supply are repaired on the account of the customer.
This warranty shall become void if attempts are made to repair the product by persons not
authorized by the producer.
Date __________________________
_______________________________________ _______________________________________
CLIENT:
Date _____________________
Voucher Manufacturer
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