Stress – strain curve of ductile material under In the region from B to C, the material
tension = becomes perfectly plastic, which means that it
deforms without an increase in the applied load. The elongation of a mild-steel specimen in the perfectly plastic region is typically 10 to 15 times the elongation that occurs in the linear region (between the onset of loading and the proportional limit). The presence of very large strains in the plastic region (and beyond) is the reason for not plotting this diagram to scale. After undergoing the large strains that occur during yielding in the region BC, the steel begins to strain harden. During strain hardening, the material undergoes changes in its crystalline structure, resulting in increased resistance of the material to further The diagram begins with a straight line from deformation. Elongation of the test specimen the origin O to point A, which means that the in this region requires an increase in the tensile relationship between stress and strain in this load, and therefore the stress-strain diagram initial region is not only linear but also has a positive slope from C to D. The load proportional (Two variables are said to be eventually reaches its maximum value, and the proportional if their ratio remains constant. corresponding stress (at point D) is called the Therefore, a proportional relationship may be ultimate stress. Further stretching of the bar is represented by a straight line through the actually accompanied by a reduction in the origin. However, a proportional relationship is load, and fracture finally occurs at a point such not the same as a linear relationship. Although as E. a proportional relationship is linear, the The yield stress and ultimate stress of a converse is not necessarily true, because a material are also called the yield strength and relationship represented by a straight line that ultimate strength, respectively. Strength is a does not pass through the origin is linear but general term that refers to the capacity of a not proportional. The often-used expression structure to resist loads. For instance, the yield “directly proportional” is synonymous with strength of a beam is the magnitude of the load “proportional”). required to cause yielding in the beam, and the Beyond point A, the proportionality between ultimate strength of a truss is the maximum stress and strain no longer exists; hence the load it can support, that is, the failure load. stress at A is called the proportional limit. However, when conducting a tension test of a The slope of the straight line from O to A is particular material, we define load-carrying called the modulus of elasticity. Because the capacity by the stresses in the specimen rather slope has units of stress divided by strain, than by the total loads acting on the specimen. modulus of elasticity has the same units as As a result, the strength of a material is usually stress. stated as a stress. With an increase in stress beyond the When a test specimen is stretched, lateral proportional limit, the strain begins to increase contraction occurs, as previously mentioned. more rapidly for each increment in stress. The resulting decrease in cross-sectional area Consequently, the stress-strain curve has a is too small to have a noticeable effect on the smaller and smaller slope, until, at point B, the calculated values of the stresses up to about curve becomes horizontal. Beginning at this point C, but beyond that point the reduction in point, considerable elongation of the test area begins to alter the shape of the curve. In specimen occurs with no noticeable increase in the vicinity of the ultimate stress, the reduction the tensile force (from B to C). This in area of the bar becomes clearly visible and a phenomenon is known as yielding of the pronounced necking of the bar occurs. material, and point B is called the yield point. If the actual cross-sectional area at the narrow The corresponding stress is known as the yield part of the neck is used to calculate the stress, stress of the steel. the true stress-strain curve (the dash line CE’) is obtained. The total load the bar can carry does indeed diminish after the ultimate stress Structural steel is an alloy of iron containing is reached (as shown by curve DE), but this about 0.2% carbon, and therefore it is reduction is due to the decrease in area of the classified as a low-carbon steel. With bar and not to a loss in strength of the material increasing carbon content, steel becomes less itself. In reality, the material withstands an ductile but stronger (higher yield stress and increase in true stress up to failure (point E). higher ultimate stress). Because most structures are expected to The physical properties of steel are also function at stresses below the proportional affected by heat treatment, the presence of limit, the conventional stress-strain curve other metals, and manufacturing processes OABCDE, which is based upon the original such as rolling. cross-sectional area of the specimen and is Other materials that behave in a ductile easy to determine, provides satisfactory manner (under certain conditions) include information for use in engineering design. aluminium, copper, magnesium, lead, The diagram shows the general characteristics molybdenum, nickel, brass, bronze, monel of the stress-strain curve for mild steel, but its metal, nylon, and Teflon and they may have proportions are not realistic because, as considerable ductility, aluminium alloys already mentioned, the strain that occurs from typically do not have a clearly definable yield B to C may be more than ten times the strain point, as shown by the stress-strain diagram of occurring from O to A. Furthermore, the Fig.- strains from C to E are many times greater than those from B to C. The correct relationships are portrayed in following fig, which shows a stress-strain diagram for mild steel drawn to scale. In this figure, the strains from the zero point to point A are so small in comparison to the strains from point A to point E that they cannot be seen, and the initial part of the diagram appears to be a vertical line. However, they do have an initial linear region with a recognizable proportional limit. Alloys produced for structural purposes have proportional limits in the range 70 to 410 MPa and ultimate stresses in the range 140 to 550 MPa. When a material such as aluminium does not have an obvious yield point and yet undergoes large strains after the proportional limit is exceeded, an arbitrary yield stress may be The presence of a clearly defined yield point determined by the offset method. A straight followed by large plastic strains is an line is drawn on the stress-strain diagram important characteristic of structural steel that parallel to the initial linear part of the curve as is sometimes utilized in practical design. given in following fig. but offset by some Metals such as structural steel that undergo standard strain, such as 0.002 (or 0.2%). large permanent strains before failure are classified as ductile. For instance, ductility is the property that enables a bar of steel to be bent into a circular arc or drawn into a wire without breaking. A desirable feature of ductile materials is that visible distortions occur if the loads become too large, thus providing an opportunity to take remedial action before an actual fracture occurs. Also, materials exhibiting ductile behaviour are capable of absorbing large amounts of strain energy prior to fracture. The intersection of the offset line and the The percent reduction in area measures the stress-strain curve (point A in the figure) amount of necking that occurs and is defined defines the yield stress. Because this stress is as; determined by an arbitrary rule and is not an inherent physical property of the material, it should be distinguished from a true yield stress in which A0 is the original cross-sectional area by referring to it as the offset yield stress. For and A1 is the final area at the fracture section. a material such as aluminium, the offset yield For ductile steels, the reduction is about 50%. stress is slightly above the proportional limit. In the case of structural steel, with its abrupt Stress – strain curve for brittle and ductile transition from the linear region to the region material under compression = of plastic stretching, the offset stress is Stress-strain curves for materials in essentially the same as both the yield stress compression differ from those in tension. and the proportional limit. Ductile metals such as steel, aluminium, and Rubber maintains a linear relationship between copper have proportional limits in stress and strain up to relatively large strains compression very close to those in tension, (as compared to metals). The strain at the and the initial regions of their compressive and proportional limit may be as high as 0.1 or 0.2 tensile stress-strain diagrams are about the (10% or 20%). Beyond the proportional limit, same. However, after yielding begins, the the behaviour depends upon the type of rubber behaviour is quite different. In a tension test, (Fig). Some kinds of soft rubber will stretch the specimen is stretched, necking may occur, enormously without failure, reaching lengths and fracture ultimately takes place. When the several times their original lengths. The material is compressed, it bulges outward on material eventually offers increasing resistance the sides and becomes barrel shaped, because to the load, and the stress - strain curve turns friction between the specimen and the end markedly upward. You can easily sense this plates prevents lateral expansion. With characteristic behaviour by stretching a rubber increasing load, the specimen is flattened out band with your hands. (Note that although and offers greatly increased resistance to rubber exhibits very large strains, it is not a further shortening (which means that the ductile material because the strains are not stress-strain curve becomes very steep). a permanent. It is, of course, an elastic material. compressive stress-strain diagram for copper;
The ductility of a material in tension can be
Since the actual cross-sectional area of a characterized by its elongation and by the specimen tested in compression is larger than reduction in area at the cross section where the initial area, the true stress in a compression fracture occurs. The percent elongation is test is smaller than the nominal stress. defined as; Brittle materials loaded in compression typically have an initial linear region followed by a region in which the shortening increases at a slightly higher rate than does the load. The in which L0 is the original gage length and L1 stress-strain curves for compression and is the distance between the gage marks at tension often have similar shapes, but the fracture. Because the elongation is not uniform over the length of the specimen but is ultimate stresses in compression are much higher than those in tension. Also, unlike concentrated in the region of necking, the ductile materials, which flatten out when percent elongation depends upon the gage compressed, brittle materials actually break at length. the maximum load.