Matrix Cube Creel Systems

MCC, MCC2 and MCC3

MAIN FEATURES COMPARISON

Based on DIAPER FEEDER device core-technology, MATRIXCUBE is the new concept ‘Tension Controlled’
Product Line coming from the latest 20+ years BTSR experience in providing high-tech products and
advanced Solutions in Hygiene Sector. A new step to the future in Diaper Manufacturing Processes with
further applicative benefits in terms of Production Efficiency, Production Cost Saving, TOP Quality Product.

A plug&play, modular and full comprehensive technology available in several configurations and three main
product lines (MATRIXCUBE1, MATRIXCUBE2, MATRIXCUBE3). Now coming equipped with the new and
unique ‘TRIO CONTROL LOOP’ Function (BTSR Patent), a new step ahead for a better tension control in the
insertion point of the machine.

MAIN COMMON FEATURES INTRODUCTION

Fig.1 (http://www.btsr-hygiene.com/products/Tension-Controlled-Unwinding-Systems)

Rev.2 – June 2018 Pag. 1 of 5

Matrix Cube Creel Systems represent a new generation “fully integrated” system combining the latest yarn
constant feeding technology with a new concept modular creel system, featuring the double and trio
control loop BTSR patent solution

o TOP quality standards goal – ensures the highest diaper quality, in terms of desired
elasticity features
o Production process efficiency maximization – ensures a continuous process cycle at
simultaneous high production capacity. Minimizes machine stops
o Extra-production costs prevention – minimizes yarn breakages (and consequent second
rate production and machine stops). Reduces yarn wastes (during bobbin change over step)
o Minimizes labor costs – minimizes machine operator time for production control / empty
spools replacement (“Defilè feeding system”)
o Immediate machine stop – in case of fiber breakage or tension anomaly occurs the
machine is immediately stopped, thus avoiding further extra-production costs

Fig.2 (http://www.btsr- Fig.3 (http://www.btsr- Fig.4 (http://www.btsr-

hygiene.com/products/Tension-Controlled- hygiene.com/products/Tension-Controlled- hygiene.com/products/Tension-Controlled-
Unwinding-Systems/matrix-cube) Unwinding-Systems/matrix-cube2) Unwinding-Systems/matrix-cube-3)

Rev.2 – June 2018 Pag. 2 of 5

MCC – MCC2 – MCC3: MAIN FEATURES COMPARISON

The 3 MCC configurations diversify for several features.

- SIZES
 MCC3 (45 cm x 70 cm x 36 cm) is the smallest tension controlled solution
on-demand
 MCC2 (45 cm x 70 cm x 40 cm) is the slim generation tension controlled
unwinding tech
 MCC (60 cm x 90 cm x 40 cm)

- CONFIGURATIONS – N° OF ENDS
 For MCC3 the maximum number of positions for single and double column
is 6 (what we recommend is to put maximum 4 – 5 positions per single and
double column application for an easier management)
 For MCC2 the maximum number of positions for single and double column
is 5 (what we recommend is to put maximum 4 positions per single and
double column application for an easier management)
 For MCC the maximum number of positions for single and double column is
5 (what we recommend is to put maximum 4 positions per single and
double column application for an easier management)

- BOBBIN DIMENSIONS
 For MCC3 the maximum bobbin dimensions are:
Diameter = 270 mm; Height = 115 mm

 For MCC2 the maximum bobbin dimensions are:

Diameter = 270 mm; Height = 115 mm

 For MCC the maximum bobbin dimensions are:

Diameter = 300 mm; Height = 250 mm
(JUMBO bobbins)

Rev.2 – June 2018 Pag. 3 of 5

 - “HEAD & TAIL”
 Single “HEAD & TAIL” for MCC3 – 2 standard bobbins

Fig.5

 Single “HEAD & TAIL” for MCC2 – 2 standard bobbins

Fig.6

 Double “HEAD & TAIL” for MCC – 4 standard bobbins or 2 JUMBO bobbins

Fig.7

Rev.2 – June 2018 Pag. 4 of 5

 - GROUND FIXING SYSTEM
 MCC3 is only available with the “fixed legs” fixing system
 MCC2 is available with two different ground fixing systems: “fixed legs” and
wheels
 MCC is available with two different ground fixing systems: “fixed legs” and
wheels

- COMMUNICATION PROTOCOL
 MCC3 is only available with the TRIOLOOP system – PROFINET or
ETHERNET-IP communication protocol
 MCC2 is available in two options:
 with the TRIOLOOP system – PROFINET or ETHERNET-IP
communication protocol
 with the DUOLOOP system – PROFIBUS or PROFINET or
ETHERNET-IP communication protocol
 MCC is available in two options:
 with the TRIOLOOP system – PROFINET or ETHERNET-IP
communication protocol
 with the DUOLOOP system – PROFIBUS or PROFINET or
ETHERNET-IP communication protocol

Rev.2 – June 2018 Pag. 5 of 5