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14 - Modelo de Palmgreen
14 - Modelo de Palmgreen
483
484 FRI~TIONIN RO
Load ~ncreasing
Stress
(14.1)
~ a c r o s Z i d i nDue
~ to Gyroscopic Action. In Chapter 7, for anplar-
contact ball bearings, ball motions inducedby gyroscopic moments were
discussed. This motion occasionspure sliding in directions collinear with
the major ases of the ball-raceway elliptical areas of contact. Jones L14.31
considered that gyroscopic motion can be prevented if the friction coef-
ficient is sufficiently great; for example, as stated in Chapter 7, 0.06-
0.07. In Chapter 12, however, it was demonstrated that for bearings
operating in the full or even partial EHL regime, lubricant film thick-
nesses are sufficient to cause substantial separation of the balls and race-
ways, and sliding motions occur overthe contacts in the rolling direction.
In thepresence of the separating lubricant film, therefore, the gyroscopic
moments are resisted by friction forces whosemagnitudes depend on the
rates of shearing of the lubricant film in the direction of the gyroscopic
moments. Therefore,ball gyroscopic motion must also occur irrespective
of the magnitude of the coefficient of friction. It is further probable that
gyroscopic motion also occurs in ball bearings operating with dry-film
lubrication.
Palmgren [14.4] called the gyroscopic motioncreep and inexperiments
he found that if the tangential force attitude was perpendicular to the
direction of rolling, the relationship of the angle ,6 by which the motion
of a ball deviates from the direction of rolling can be shown to be a
function of the ratio of the mean tangential stress to the mean normal
stress. Figure 14.3 shows for lubricated surfaces that creep becomes in-
finite as 2 ~ ~approaches
l a ~ 0.08. Palmgren further deduced as a conse-
quence of creep that a ball can never remain rolling between surfaces
that form an angle to each other, regardless of the minuteness of the
angle. The ball, while rolling, alwaysseeks surfaces that are parallel.
.3. Angle of deviation from rolling motionfor a ball subjected toa tangential
load perpendicular to the direction of rolling.
FRI~TIONIN ROLL
14.4. The normal load between the cylinders was assumed to generate a
parabolic stress distribution over the contact surface. Superimposed on
the Hertzian stress distribution was a tangential stress on the contact
surface, as shown in Fig. 14.4.Using this motion Poritsky demonstrated
the existence of a “locked” region over which no slip occurs and a slip
region of relative movement in a contact area over which it has been
historically assumed that only rolling had occurred. Cain E14.71 further
determined that in rolling the “locked” region coincidedwith the leading
edge of the contact area, as shown in Fig. 14.5. In general, the “locked
region” phenomenon can occur only when the friction coefficient is very
high as between unlubricated surfaces.
Heathcote “slip” is very similar to that which occurs becauseof rolling
element-raceway deformation. Heathcote i14.91 determined that a hard
ball ‘6rolling”in a closely conforming groove can roll without sliding on
two narrow bands only. Ultimately, Heathcote obtained a formula forthe
“rolling” frictionin this situation. Heathcote’s analysis takes no account
of the ability of the surfaces to elastically deform and accommodate the
difference in surface velocities by differential expansion. Johnson i14.81
expanded on the Heathcote analysis by slicing the elliptical contact area
into differential slabs of area, as shown in Fig. 14.6, and thereafter ap-
plying the Poi*itsky analysis in two dimensions to each slab. Generally,
Johnson’s analysis using tangential elastic compliance demonstrates a
lower coefficient of friction than does the Heathcote analysis, which as-
sumes sliding rather than microslip. Figure 14.7 shows the "locked" and
slip regions that obtain within the contact ellipse. Greenwoodand Tabor
[14.10] evaluated the rolling resistance due to elastic hysteresis. It is of
interest to indicate that thefrictional resistance due to elastic hysteresis
as determined by Greenwood and Tabor is generally less than that due
to sliding if normal load is sufficiently large.
Owing to its orbital speed, each ball or roller must overcome a viscous
drag force imposed by the lubricant within the bearing cavity. It can be
assumed that drag caused by a gaseous atmosphere is insi~ificant;how-
ever, the lubricant viscous drag depends upon the quantity of the lubri-
cant dispersed in thebearing cavity. Hence, the effective fluidwithin the
cavity is a gas-lubricant mixture having an effective viscosity and an
effective specific gravity. The viscous drag force acting on a ball as in-
dicated in [14.111 can be approximated by
(14.2)
rollin
(14.3)
(14.4)
where d2is the larger of the cage rail and ringland diameters and d, is
the smaller.
es
In a tapered roller bearing and in a spherical roller bearing having asym-
metrical rollers, concentrated contacts always occur between the roller
ends and the inner (or outer) ring flange owingto a force componentthat
drives the rollers against the flange. Also, in a radial cylindrical roller
bearing, which can support thrust load in addition to the predominant
radial load by virtue of having flanges on both inner and outer rings,
sliding occurs simultaneously between the roller ends and both inner and
outer rings. In these cases, the geometries of the flanges and roller ends
are extremely influential in determining the sliding friction between
those contacting elements.
The most general case for roller end-flange contact occurs, as shown
in a spherical roller thrust bearing. The different types of
llustrated in Table 14.1 for rollers having sphere ends.
141 indicates that optimal frictional characteristics are
point contacts between roller ends and fla
al. [14.15] studied roller end wear criteri
cylindrical roller bearings. They found that increasing roller corner ra-
* runout tends to increase wear. Increasing roller end clearance and
ratio also tend toward increased roller wear, but, are of lesser con-
se~uencethan roller corner radius runout.
r
E”=“& (14.5)
where r is surface shear stress and CT is the normal stress. Jones [14.3]
first utilized the methods developed in this section.
In the ball-raceway elliptical contact area of a ball bearing consider
a differential area of d S as shown by Fig. 14.10. Thenormal stre.ss on 1
(6.43)
[l - ( ~ ) z- ( ~] )
2 v2
dS (14.6)
F I ~ 14.10.~ E Friction force and sliding velocities acting on area dS of the elliptical
contact surface.
3PQ [ (
1- $2 - ~)']" sin 4 dy
dx (14.8)
Since the differential friction forcedF does not necessarily actat right
angles to a radius drawn from the geometrical center of the contact el-
lipse, the moment of dF about the center of the contact ellipse is
or
in which
(14.11)
4 FRIC~IONIN ROLL^^
The total frictional moment about the center of the contact ellipse is,
therefore,
Additionally, the moment of dB’ about the y ’ axis is (see Figs 5.4, 8.13,
8.14, and 14.10)
(14.13)
(14.14)
Similarly, the frictional moment about an axis through the ball center
perpendicular to the line defining the contact angle which line lies in the
x‘ x’ plane of Fig. 5.4 is given by
(14.15)
Referring once again to Fig. 14.10, there are associated with area dS
sliding velocities uy and u, according to equations (8.31)and (8.32) and
(8.36) and (8.37) for the outer and inner raceway contacts, respectively.
Also, there is associated with each contacta spinning speed cos according
to equations (8.33) and (8.38). these velocities determine the angle # (see
Fig. 14.10) such that
~ I C T I O
FORCES
~ AND ~ 0IN ROLLING
~ E L~E ~ ~ -s ~ C EC O
~ ~AT A
YCT~
pus sin 8 - u,
CF, = tan" (14.16)
pus cos 8 + uy
Therefore,
(14.17)
The forces acting on a ball can be disposed as in Fig. 14.12. Fzr is the
ball centrifugal force definedby equation (5.34).Fy and F, are defined by
equations (14.7) and 14.8), respectively. From Fig. 14.12 it can be seen
that equation (14.20) becomes
and
~ i m p l i f ~ assumptions
ng may be madeat this point forrelatively slow
speed bearings such that ball gyroscopic moment is negligible and that
outer raceway control is approximated. Although the latter is not nec-
F R I C T I O ~FORCE$ N"$ IN ROLLING ELE
essarily true of slow speed bearings, the resultof calculations using these
assumptions will permit the investigator to obtain a qualitative idea of
the sliding zones in theball-raceway contacts and an order of magnitude
idea of friction in the contacts. Moreover, Q,, Qi, cy,,and ai may be de-
termined by methods of Chapters 7 or 9. Therefore, to calculate the
frictional forces and moments in the contact area, one needs only to de-
termine the radii of rolling r: and r f .
In Chapter 8 it was demonstrated that pure rolling can occur at most
at two points in the contact area. If spinning is absent at a raceway
contact, then all points on lines parallel to the direction of rolling and
passing through the aforementioned points of pure rolling roll without
sliding. The sliding velocities uyo or uyi are defined by equations (8.25)
and (8.31), respectively;the distribution of sliding velocity onthe contact
surf'ace is illustrated by Fig. 14.13. As in Fig. 14.13 the lines of pure
rolling lieat x = fr ea. Then the frictional forces of sliding are distributed
as in Fig. 14.14. Using equation (14.6) to describe the diff'erential fric-
tional force dF, it can be seen that the net sliding frictional force in the
direction of rolling at a raceway contact is
.13. Distribution of sliding velocity on the elliptical contact surface for neg-
ligible gyroscopic motion and zero spin.
5 IN ROLLING B E ~ ~ G S
~ICTION
FY = k p Q ( 3 c - c3 - 1) (14.25)
Thus, for a given value Fy obtainable from equation (14.77, the value
c may be established. Referring to Fig. 8.13 or 8.14, it can be seen that
the radius of rolling is given by
( ~ ) ] [ ( ~ )(x)] }
2 112 2 112 2 112
The rolling moment about the U axis through the center of the
~~~
14.14. Distribution of sliding friction forces dFy on the elliptical contact surface.
F R I C T I O ~FORCES AND ~ O ~ LN~ROLLLNG
T $ E L E ~ ~ -
+[ ( ~ ) 2- (~)']}" dy dx [l - (:)2 - ( ~ ) 2 ] v 2
-u +b[l--(~/a)~]~~
-b[l-(~/a)~]~~ { (~)"1" (~)"]"'
[1 - - [l -
(14.29)
in which
a
sin rl = -
R
(14.31)
ea
sin T2 = - (14.32)
R
(14.34)
If equation (14.34) is not satisfied, a new value of ci, that is, r f , is as-
sumed and the process is repeated until equation (14.34) is satisfied.
f the motion of a raceway relative to the ball was merely a spinning
about the normal to the center of the contact area, all other relative
surface velocities being reduced to zero, the magnitude of the spinning
moment as determined from equation (14.12) for # = 8 is given by
in which & is the complete elliptic integral of the second kind with mod-
ulus [1 - ( l ~ l aw2.
) ~ For
] the condition of outer raceway control M8, as
calculated from equation (14.23) for rolling and spinning is less than M8
as calculated from (14.35) for the outer raceway contact with only spin-
ning motion.
FRICTION FORCES ANI) ~0~~~ IN ROLLING E ~ ~ ~ - ~ CC O E~ A ~C T AS Y
(2.27)
(2.28)
1
22.23
0.5232 1 - 0.1169
= 0.1058 mm-' (2.690 in?)
(2.29)
-
- L'0.5232 + (2 X 0.1169)/(1 - 0.1169)
4 - 1/0.5232 + (2 X 0.1169)/(1 - 0,1169)
= 0.9244
ai = 0.0236ar ( ~ ) 113
(6.39)
= 0.0236 X 3.47 X
K. =1
a?
b;
"- 3.47
- - 8.01
0.433
b; = ( ~ ) v3
(6.45)
26,
0.433 =
(3.1416 X 8.01
Gi = 1.022
3pQiai6i
MSi = (14.35)
8
Thus far, the solution of the friction force and moment equilibrium
equations has assumed that outer raceway control wasappro~imated.A
more general solution was achievedby Harris [14.16] for a thrust-loaded
angular contact ball bearing operating with Coulomb friction.in theball-
raceway contacts. In this case, the forces and moments acting on a ball
are shown in Fig. 14.15.
Gyroscopic motion about the axis y ' is assumed negligible and the
contact ellipseis divided into two or three sliding zones as shown in Fig.
14.16.
Now for the raceway contacts as shown in Fig. 14.16,
(14.36)
(14.37)
Using Figures 8.13 and 8.14 to define the radii r, from the ball center to
points on the inner and outer ball-raceway contact areas, the equations
from frictional moments are
- cnrncos(a, + 6,)dqdt
n =o,i
cnrncos(a, + 6,) dt dq
I (14.39)
c, = 1; ci = -1
Mx'n= 3 p ~ n D c n
k=2
k=l
n = 0, i; c, = 1; ci = -1.
k z 1 .9 2 .9 c 1 9
c2 =“j
(14.46)
(14.47)
Equations (14.43), (14.46),and (14.47) can be solved simultaneously to
yield xkk, zkk locations at which zero sliding velocity occurs on the de-
formed surface circle. It can be shown that
Using the foregoing method Harris [14.16] was able to prove the impos-
sibility of an "inner raceway control" situation, even with bearings op-
erating with "dry film" lubrication. Moreover, a speed transition point
seems to occur in a thrust-loade~angular-contact ball bearing at which
a radical shift of the ball speed pitchangle /3 must occur to achieve load
equilibrium in the bearing (see Figs. 8.16, 8.17, 14.16, 14.17, and 14.18)
Additionally, Table 14.2 shows the corresponding locations of rolling
lines in the inner and outer contact ellipses for this example.
S 0.418
.-i
ct
8 0
Shaft Speed ( rpm)
14.17. Orbit/shaft speed ratio vs shaft speed.
O 2,000 4,000 6,000 8,000 10,000
Shaft Speed (rpm)
14.18. Ball speed vector pitch angle vs shaft speed.
mation of the surface. Thus, the sliding forces acting on the contact sur-
faces of a loaded roller bearing are usually less complex than for ball
bearings.
Dynamic loading of roller bearings does not generally affect contact
angles, and hence geometry of the contacting surfaces in virtually iden-
INGS
tical to that occurring under static loading. use of the relatively slow
speeds of operation necessitated when co anglediffersfromzero
degrees, gyroscopic momentsare negligible. In any event, gyroscopic mo-
ments of any magnitude do not substantially alter normal motion of the
rolling elements. In this analysis therefore, the sliding on the contact
surface of a properly designed roller bearing will be assumed to be a
function only of the radius of the deformed contact surface in a direction
transverse to rolling.
To perform the analysis, it is assumed that the contact area between
roller and either raceway is .substantially rectangular and that the nor-
ess at any distance from the center of the rectangle is adequately
(6.50)
Thus, the differential friction force acting at any distance x from the
center of the rectangle is given by
dEij = -
n-1b
(14.50)
or
[ 1- k)] 2 v2
[(R” - x2)1’2 - dy dx (14.52)
""""
t
"""
14.19. Roller-raceway contact.
(14.53)
(14.54)
or
Also
or
c, + ci = 1 (14.58)
(14.59)
14.20. Frictionforcesandmo-
ments acting on a roller.
From Fig. 14.19, it can be seen that the roller radius of rolling is
(14.60)
(~)2iv2
d m
{
2 [ R-
~ - (
R ,- ~)}
(14.61)
Equations (14.58) and (14.61) can be solved simultaneously for c, and ci.
Note that if R, and R,, the radii of curvature of the outer and inner
contact surfaces respectively are infinite, the foregoing analysis does not
apply. In this case sliding on the contact surfaces is obviated and only
rolling occurs.
Having determined e, and ci, one may revert to equation (14.55) to
determine the net sliding forces Fyo and Fyi.Similarly, A I R o and A I R i may
be calculated from equation (14.57).
Bearing Axis
14.22. Forces and moments acting on a ball.
The sliding velocities in they ' and x ' directions are given by equations
(8.31),(8.32), (8.36), and (8.37).Thefluid entrainment velocities are
given by
+ w2,qnsin(a, +
I n = 0,i (14.62)
(14.63)
sin a, + Fxtocos a, - Fa
--
z-
0 (14.69)
n=i
n =o,i
cos an - Fxtnsin an)- Fc = 0 (14.70)
n=o co = I; ci = "I.
x
n=i
n=o
en(&, sin an + Fxrncos an) = 0 (14.71)
x
n=i
n=O
cnFyIn+ Fv = 0 (14.72)
x Mzln
n=i
n=o
= 0 (14.73)
x
n=i
n=o
Myln - Mgyl = 0 (14.74)
n=i
Mzln - Mgz<= 0 (14.75)
n=o
where
o data
Test
--- Raceway control theory
Harrisanalysis 14.181
0.49
14
21 N Thrust/ball (475 ib)
0.48
0.47
.-+.r
2
-a
8 0.46
8
CI
u-
f 0.45
I
B 0.44
0.43
0.42
0 2000
4000
6000
8000
10000
Shaft speed ( rpm)
0.52 N
1000 2000 4000
3000
I I I I
0.50 9000 rpm
.-0
E 0.48
-8
a.
0.46
(0
f \ " " 0
I \
8 0.44
0.42
N
500
0.46 I
35,000rpm
0.44
.-0
c,
E
p 0.42
P
c, 0
Y-
(CI
f 0.40
I
0.38
0.36
0 100 200 300 400
Thrust load (lb)
14.24. Experimental data o f Poplawski and Mauriello 114.201 vs analyticaldata
of Harris [14,18]for a 35 mm * 62 mrn angular-contact ball bearing.
(14.78)
(14.79)
(14.80)
Fnj = 2wn
h=k
h=l
bhnj I
1
0
‘hnj dt (14.81)
flange friction. From Fig. 14.25, the equilibrium equations (14.82) and
(14.83) obtain
n=i
n =o,i
E
n=o
CnQnj - F c j = 0
co = 1; ci = -1
(14.82)
where the viscous drag force is given by equation (14.3). Note that if
there is clearance between the roller and the cage webbing, then the
roller is free to orbit at other than cage speed and equation (14.83) is
+
nonzero, being equal to the inertial load, rnd,m* ~ w ~ j /The d ~fric-
.
tional moments aboutthe roller axis due to shear stresses are given by
and
n=i
n=o
DING AND CAGE FORCES 5
(14.86)
and if the bearing operates at constant speed, the sum of the moments
on the cage in the circumferential direction must equate to zero, or
(14.87)
N
2000 4000 6000 8000 10,000
3000
I
i
200c
E
E?
d
a,
Q
P)
F
0
l0OC
a
500 1000 1500 2000 2500
Bearing load, Ib
14.26. Cage speed vs load and inner ring speed for cylindrical roller bearing,
lubricant-diester type according to MIL-L-7808 Specification. Z = 36 rollers, I = 20 mm
(0.787 in.), D = 19 mm (0.551 in.), dm= 183 mm (7.204 in.), Pd = 0.0635 mm (0.0025 in).
I
~
6500 rpm
0 35 0.010 0. 15
Out-of-round, in.
14.28. Cage speed vs out-of-round and inner ring speed. Lubricant-diester type
according to MII-L-7808 Specification. Z = 36, i = 1, I = 20 mm (0787 in.), D = 14 mm
(0.551 in.), dm = 183 mm (7.204 in.), Pd = 0.0635 mm (0.0025 in.), Fr = 222.5 N (50 b ) .
roller bearing
having three preloaded annular rollers.
CAGE ~ Q ~ I Q N FORCES
E
Et rollers
"0 4 8 12 16 20 24
Inner raceway speed X io3 rpm
14.31. Cage speed vs inner raceway speed: 207 roller bearing, F, = 0, Pd =
-0.061 mm (-0.0024 in.), 90% hollow rollers, lubricantMIL-L-6085Aat 0.85 kg//min.
s s
The primary forces acting on the cage are due to the interactions between
the rolling element and cage pocket <Fcp) and the cage rail and the pi-
loting land (FcL). As Fig. 14.32 shows, a roller can contact
either side of the pocket, depen~ingon whether the cage is
roller, or vice versa. The direction of the cage pocket frictio
depends on which side of the pocket contact occurs.
riding cage, a friction torque (TcL)in the direction o
s at thecage-land contact. For an outer land riding c
torque tending to retard cage rotation develops at thecage-land contact,
53 FRI~TIONIPi ROL~IPiGB
-1 - *
Azimuth ( degrees, 1
14.33. Cage-to-roller load vs azimuth for a gas turbine main shaft cylindrical
roller bearing. Thirty 12 mm X 12 mm rollers on a 152.4mm (6-in.) pitch diameter. Roller
i.d./o.d. = 0.6, outer ring out-of-roundness = 0.254mm (0.01in.), radial load = 445 N (100
lb), shaft speed = 25,000rpm.
erence E14.251 illustrates cage web loading for steady-state, centric cage
rotation.
Whereas the analysis of 114.241 considered onlycentric rotation in the
radial plane, Kleckner and Pirvics E14.261 used three degrees of freedom
in the radial plane; that is, the cage rotational speed and two radial
displacements locating the cage center in the plane of rotation. The cor-
responding cage equilibrium equations are
(14.90)
roller
' 1
wz TCL
14.34. Cage coordinatesystem.
ie
element bearing cages are subjected to transient motions and
forces due to accelerations caused by contact with rolling elements, rings,
and eccentric rotation. In some applications, notably with very high
speed or rapid acceleration, these transient cage effects may beof suffi-
cient magnitude to warrant evaluation. The steady-state analytical ap-
proaches discusseddo not address the time-dependent behavior of rolling
element bearing cage. Several researchers have developed analytical
models for transient cage response 114.24, 14.27-14303.
plexity of the calculations involved, such performance an
extensive time on present-day c o ~ p ~ t e r s .
neral, the cage is treated as a rigid body subjected to a complex
of forces. These forces may includethe following:
Forces 1and 2 are intermittent. For example the cage might or might
not be in contact with a given rolling element or guide flange at a given
time, depending on the relative position of the bodies in question. Fric-
tional forces can be modeled as hydrodynamic, EHL, or dry f~ction,de-
pending on the nature of the lubricant, contact load, and geometry. Both
elastic and inelastic impact models appear in the literature. General
equations of motion for the cage may be written. The Euler equations
describing cage rotation about its center of mass (in Cartesian coordi-
nates) are as follows:
where I,, Iy, I' are the cage principal moments of inertia, and ox,my, o,
are the angularvelocities of the cage about the inertial x, y , z axes. The
total moment about each axis is denoted by M,, M y , and M', respectively.
The equations of motion fortranslation of the cage center of mass in the
inertial reference frame are
mrx = F, (14.94)
nary = Fy (14.95)
where m is cage mass, rx, ry? r, describe the position of the cage center
of mass, and F,, Fy, F, are the netforce components acting on the cage.
Oncecageforce and moment components are determined, accelera-
tions can be computed. Numericalintegration of the equations of motion
(with respect to discrete time increments) will yield cage translational
velocity? rotational velocity, and dis~lacementvectors. In some ap-
proaches [14.24] fl4.281 the cage dynamics model is solved in conjunc-
tion with roller and ring equations of motion. Other researchers have
devised less cumbersome approaches by limiting the cage to im-plame
motion [14.271 or by considering simplified dynamic models forthe roll-
ing elements 114.293.
FRICTION IN ~ O ~ I N
B G
Thus far in this section, rollers have been assumed to run “true” in cy-
lindrical, spherical, and tapered roller bearings. In fact, due to slightly
imperfect geometrythere is an inevitable tendency for unbalance of fric-
tional loading betweenthe roller-inner raceway and roller-outer raceway
contacts, and thus a tendency for rollers to skew. Additionally, in a mis-
aligned radial cylindrical roller bearing, as indicated sc~ematicall~ in
Fig. 7.23, rollers are “squeezed” at one end and thereby forced against
the “guide” flange. The latter causes a roller end-flange frictional force
and hence a roller skewing momentthat must be substantially resisted
by the cage. In tapered roller bearings, even without misalignment, the
rollers are forced against the large end flange and skewing moments
occur, The thrust load applied to radial cylindrical roller bearings, as
discussed in Chapter 7, results in a roller skewing moment that is aug-
mented by unbalance of raceway-roller friction forces, as indicated in
Fig. 14.37.
In most cases roller skewing is detrimental to roller bearing operation
because it causes increased friction torque and frictional heat generation
as well as necessitating a cage strong enough to resist the roller moment
loadi~g.
0'10
2ot
0 08
-
0 06
0.04
e
-
.
I
I
0
-
"4
x 0 02
.
.
6
-
-C
-0.oc
- 0.02
-0.04
-0.ot-
1 12 1.20 128 1.36 1.44 1 6105 2
Time (5) ( x
(a>
(b)
14.35. Calculated cage motion versus time. (a)Prediction of cage motion, X vs
time. ( b ) Prediction of cage motion, Y vs time (from [14.301).
FRI~TIONIN'R O ~ I NI3' ~
12 01
10 c l c
8 OC
9 60C
4 00
2 00
0 00
12 00
50
10.00
40
0 0
Points of rolling
Points of rolling
each contact must sum to zero. Additionally, the sum of the inner and
outer raceway contact skewing momentsmust equal zero. These two con-
ditions will determine the position of the rolling points along the contacts
and thus the theoretical rolling cone. These conditions are met at the
equilib~umskewing angle. If the moments tend to restore the roller to
the equilibriu~skewing angle when it is disturbed, the e~uilibrium
skewing angle is said to be stable.
As a roller skews relative to its contacting raceway a sliding compo-
nent is generated in the roller axial direction and traction forces are
developed that oppose axial sliding. These traction forces may be bene-
ficial in that, if suitably oriented, they help to carry the axial bearing
load, as indicated in Fig. 14.39.
Those skewing angles that produce axial tractions opposing the ap-
plied axial load and reducing the roller contact load require
applied axial load are termed positive (Fig. 14.39a). Conversely, those
skewing angles producing axial tractions that add to the applied axial
load are termed negative (Fig. 14.393). Fora positive skewing rollerthe
normal contact loading is reduced, and an improvement in contact fa-
tigue life achieved.
The axial traction forces acting on the roller also produce a second
effect. These forces, acting in different directions on the inner and on
outer ring contacts, create a moment about the roller and cause it to tilt.
\ I
\ I
AQ\, 1
', I
\ I
\I
Y
(b)
. Forces on outer raceway of axially loaded spherical roller bearing with
positive and negative skewing. (a)Positive skewing angle. ( b ) Negative skewing angle.
The tilting motion respositions the inner and outer ring contact load
distributions with respect to the theoretical points of rolling and distri-
bution of sliding velocity. Detailed evaluations [14.32, 14.331 of this be-
havior have shown that skewing in excess of the equilibrium skewing
angle generates a net skewing moment opposingthe increasing skewing
motion. A. roller that skews less than theequilibrium skewing an
generate a net skewing momenttending to increase the skew angle.This
set of interactions explains the existence of stable equilibrium skewing
angles.
To apply this concept to the design of spherical roller bearings, specific
design geometries over a wide range of operating conditions must be
evaluated. There are tradeoffsinvolvedbetweenminimizingfriction
losses and maximizing contact fatigue life. Some designs may exhibit
unstable skewing controlin certain operating regimes or stable skewing
equilibrium and require impractically large skewing angles. Computer
programs that predict spherical roller bearing performance contribute to
more accurate evaluations. See Fig. 14.40, whichshows the possible
tradeoffs between frictional power loss and calculated fatigue life for a
5 FRICTION IN ROLLING B ~ ~
0.08r C
0.07
B
2 0.06
0 = 0.97
v
20 1812 16 14 22 24 26
L,, Fatigue life (100h)
14.40. Study of frictional power loss vs calculated fatigue lifeof spherical roller
bearing with equilibrium skewing control. QIP = ratio of bearing power loss to applied
load. 0, = outer raceway osculation. Oi = inner raceway osculation.
e ie
Exclusive of an analytical approach to determine bearing friction torque,
Palmgren [14.4] empiricallyevaluated bearing friction torque due to all
mechanical friction phenomena with the exception of friction owing to
the quantity of lubricant contained within the bearing boundary dimen-
sions; that is, within the bearing cavity. Data were compiled on each
basic bearing type. Palmgren [14.4] gave the following equation to de-
scribe this torque:
(14.97)
(14.98)
ING F ~ I ~ ~ I TO^^^
O N
in which F, is static equivalent load and C, basic static load rating (these
terms are explained in Chapter 21 covering plastic deformation and
static capacity). Table 14.3 gives appropriate values of x and y. Values of
6, are generally given in m~ufacturers'catalogs alongwith data to en-
ablecalculation of Fs. The internal designs of roller bearings have
changed both from macrogeometrical and microgeometrical bases since
the publicati~nby Palmgren 114.41. Therefore, Table 14.4 as updated
according to data from 114.341 givesempirical values of f,for roller bear-
ings. For moderndesign,double-row, radial spherical roller b e ~ i n ~ s ,
SKP 114.341 uses the formula:
M, = f,F"db (14.99)
Nominal
Ball Bearing Type Contact Angle z Y
" -
or
F p = Fr (14.101)
e
Complex methods forcalculating viscous friction forces in lubricat~droll-
ing b e a ~ n g swere indicated in Chapter 12, which dealt with elasto-
hydrod~amiclubrication. In lieu of those methods to estimate friction
torque, a simpler, empirical method was developed to cover standard
bearing types.
For bearings that operate at moderate speeds and under not-~xcessive
load, P a l m ~ e nE14.41 determined empirically that viscous frictiontorque
can be expressed as follows:
ENG ~ R I C ~ IOR^^
O ~ 43
~u = 1 0 - ~ f , ( ~ ~ n ) ~v,n' ~ 2
d ~2000 (14.103)
Mu = 160 X 10-7f0dg v,n 5 2000 (14.104)
(14.105)
Values of ff are given in Table 14.6 when Fa/FrI0.4 and the lubricant
is sufficiently viscous.
UE?
M = M, + Mv + Mf (14.106)
Ml = f1F;dm (14.97)
= 0.0003 X 4450 X 65
= 86.78 N mm (0.7677 in. * lb)
von = 20 x 10,000 = 200,000
(14.103)
M, = 10-7 f 0 ( v 0 n ) ~ 3 d ~
For oil bath lubrication from Table 14.5, assume f o = 3 for a medium
series bearing,
M, = 10-7 X 3 X ~ 2 0 0 , 0 0 0 ~X~(6513
3
= 281.8 N mm (2.493 in. * lb)
M = M1 + M" + M;. (14.106)
= 86.8 + 281.8 + 0 = 368.6 N * mm (3.261 in. * lb)
le ~ ~ . ~ .
Estimate the rolling friction torque and viscous fric-
tion torque of the 219 angular-contact ball bearing operatinga t a shaft
speed of 10,000 rpm and a thrust load of 22,250 N (5000 lb). The
bearing is jet lubricated by a highly refined mineral oil having a kin-
ematic viscosity of 5 centistokes a t operating temperature.
f l = 0.001 (~,785/93,760)0.33
= 0.0003988
Fb = 0.9Fa ctn a" - O.lFr (14.100)
= 0.9 X 22,250 ctn 40" - 0.1 X 0
= 23,860 N (5363 lb)
Ml = flfigd, (14.97)
= 0.0003988 X 23,860 X 125.3
= 1192 N * mm (10.55 in. * lb)
14.1. R. Drutowski, “Energy Losses of Balls Rolling on Plates,” Friction and Wear, Elsev-
ier, h s t e r d a m , 16-35 (1959).
14.2. R. Drutowski, “Linear Dependence of Rolling Friction on Stressed Volume,” Rolling
Contact P h e n o ~ e n aElsevier,
, h s t e r d a m , (1962).
14.3. A. Jones, “Motions in Loaded Rolling Element Bearings,” ASME Trans., J. Basic
Eng., 1-12 (1959).
14.4. A. Palmgren, Ball and Roller Bearing Engineering, 3rded., Burbank, Philadelphia,
34-41 (1959).
14.5. 0. Reynolds, Philos. Trans. Royal Soc. London, 166, 155 (1875).
14.6. H. Poritsky, J. Appl. Mech., 72, 191 (1950).
14.7. B. Cain, J. Appl. Mech., 72, 465 (1950).
14.8. I(. Johnson, “Tangential Tractions and Micro-slip,”Rolling Contact Phenomena, El-
sevier, h s t e r d a m , 6-28 (1962).
54 FRICTION IN R Q L L B~ ~ ~ ~
14.9. H. Heathcote, Proc. Inst. Automobile Eng. London, 15, 569, (1921).
14.10. J. Greenwood and D. Tabor, Proc. Phys. Soc. London, 71,989 (1958).
14.11. T. Harris, Rolling Element Bearing Dynamics,” Wear, 23, 311-337 (1973).
14.12. V. Streeter, Fluid Mechanics, McGraw-Hill, New York, 313-314 (1951).
14.13. E. Bisson and W. Anderson, Advanced Bearing Technology,NASA SP-38 (1964).
14.14. B. Rydell, “New Spherical Roller Thrust Bearings, the E Design,” Ball Bearing 6,
SKF, 202,l-7 (1980).
14.15. P. Brown, L. Dobek, F. Hsing, and J. Miner, “Mainshaft High Speed Cylindrical
Roller Bearings for Gas Turbine Engines,” U. S. Navy Contract N00140-76”C-0383,
Interin Report FR-8615 (April 1977).
14.16. T. Harris, “Ball Motion in Thrust-Loaded, Angular-Contact Ball Bearings with Cou-
lomb Friction,” ASME Dans., 6 Lub-Tech., 93, 32-38 (1971).
14.17. T. Tallian, G. Baile, H. Dalal, and 0.Gustafson, Rolling BearingDamage Atlas, SKF
Industries, Inc., King of Prussia, PA, 119-143 (1971).
14.18, T. Harris, “An Analytical Method to Predict Skidding in Thrust-Loaded, Angular-
Contact Ball Bearings,”ASME Duns., 6 Lub.Tech., 93, 17-24 (1971).
14.19, R. Shevchenko and P. Bolan, ‘Tisual Study of Ball Motion in a High Speed Thrust
Bearing,” SAE Paper No. 37 (January 14-18, 1957).
14.20 J. Poplawski and J . Mauriello, “Skidding in Lightly Loaded, High Speed, Ball Thrust
Bearings,” ASME Paper 69-LUBS-20 (1969).
14.21 R. Parker, “Comparison of Predicted and Experimental Thermal Performance of
Angular-Contact Ball Bearings,” NASA Tech. Paper 2275 (1984).
14.22 T. Harris, “An Analytical Method to Predict Skidding in High Speed ‘Roller Bear-
ings,” ASLE Trans., 9, 229-241 (1966).
14.23 T. Harris andS. Aaronson, “An Analytical Investigation of Skidding in a High Speed,
Cylindrical Roller Bearing Having Circurnferentially Spaced, Preloaded Annular
Rollers,”Lub. Eng., 30-34 (January 1968).
14.24 C. Walters, “The Dynamics of Ball Bearings,’’ASME Trans., 6 Lub. Tech., Vol. 93,
(11, 1-10 (January 1971).
14.25. F. Wellons and T. Harris, “Bearing Design Considerations,” Interdisciplina~ Ap-
proach to theLubrication of Concentrated Contacts, NASA SP-237, 529-549 (1970).
14.26. R. Kleckner and J. Pirvics, “High Speed Cylindrical Roller Bearing A n a l y s i s - S ~
Computer Program CYBEAN, Vol. I: Analysis,” SKF Report AL78P022, NASA Con-
tract NAS3-20068 (July 1978).
14.27. J, Kannel and S. Bupara, “A Simplified Model of Cage Motion in Angular-Contact
Bearings Operating in the EHD Lubrication Regime,”ASME Dans., J. Lub. Tech.,
100, 395-403 (July 1978).
14.28. P. Gupta, “Dynamics of Rolling Element Bearings-Part I-IS7 Cylindrical Roller
Bearing Analysis,”A S M ~Trans., 6 Lub. Tech., 101, 293-326 (1979).
14.29. C. Meeks and K. Ng, “The Dynamics of Ball Separators in Ball Bearings-Part I:
Analysis,” ASLE Paper No. 84-ANI-6C-2 (May 1984).
14.30. C. Meeks, “The Dynamics of Ball Separators in Ball Bearings-Part 11: Results of
Optimization Study,” ASLE Paper No. 84-ANI-66-3 (May 1984).
14.31. J. Mauriello, N. Lagasse, A. Jones, and W. Murray, “Rolling Element Bearing Re-
tainer Analysis,” U. s. Army ANIRDL Technical Report 72-45 (November 1973).
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Skew Angle,”U. S. Patent 3,990,753 (1979).
REFERENCES 54
14.33. M. Kellstrom, “Rolling Contact Guidance of Rollers in Spherical Roller Bearings,”
ASME Paper 79-LUB-23 (1979).
14.34. SKI?, General Catalog 4000 US, 2nd ed. (1997).
14.35. T. Harris, “Prediction of Temperature in a Rolling ContactBearing Assembly,”Lub.
Eng., 145-150 (April 1964).