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MIT-ADT,UNIVERSITY
BY
PROF.RAJESH B. JADHAV
FIRST YEAR ENGINEERING (CHEMISTRY)
Definition: Fuel is the substance which on combustion
produces large amount of heat.
CLASSFICATION OF FUELS
CHEMICAL FUELS
OCCURENC
E
Primary/Natural Secondary/Derived
State State
1. Mass of fuel in gm = X gm
2. Mass of water in calorimeter = W gm
3. Water equivalent of calorimeter = w gm
4. GCV of fuel = L calories/gm
5. Rise in temp. of water = (t2 – t1)
Calculations:
XL = (W + w) (t2 – t1)
(W + w) (t2 – t1)
GCV = L = cal/gm
X
VL = W (t2 – t1)
W (t2 – t1)
L = Kcal/m3
V
CLASSIFICATION OF FUELS
Coal is carboneous matter formed from vegetable matter by action of
aerobic & anaerobic bacteria.
Plants are not directly converted into coal but there is stepwise
conversion.
Type C. V. C
%age Uses
Analysis of Coal:
1. Proximate Analysis: moisture, VM, ash & fixed carbon
2. Ultimate Analysis: C, H, N, S, & O
2. Significance of Proximate Analysis:
1. Moisture: Decreases C. V., increases ignition point of coal.
2. Volatile Matter: Decreases CV, elongates flame, forms smoke & pollutes
air.
3. Ash: Reduces CV, Disposal problem, ash fuses at higher temp. & abstracts
air supply to coal.
4. Fixed carbon: Carbon is burning part of coal so higher C%, good is the
coal.
Wt . ofmoisture× 100
Moisture =
wt . ofcoal
Proximate Analysis:
2.Volatile Matter% : Heat coal sample at 9500C for 7 minutes in
muffle furnace.
Wt . ofVM× 100
VM =
wt . ofcoal
3.Ash % : Heat coal sample at at 7500C for 30 minutes in
muffle furnace
Wt . ofash× 100
Ash =
wt . ofcoal
4. Fixed Carbon % :
1. C, H in coal:
Principle :- On combustion, carbon and hydrogen present in coal are
converted to equivalent amount of CO2 & water vapour as
products of combustion, which get absorbed in KOH tube &
CaCl2 tube, of known weights & from increase in weights of
those tubes, %age of C & H can be determined.
a) C + O2 → CO2
b) H2 + ½ O2 → H2O
Ultimate Analysis: C, H in coal
1. A known amount/wt. of coal is burnt in the presence of pure
O2 , in a combustion apparatus. C & H are converted into
CO2 & H2O.
2. Gaseous products are allowed to pass first through
preweighed anhydrous CaCl2 tube & then through
preweighed KOH soln tube.
3. The increase in weight of U-tube containing CaCl2
corresponds to wt. of water & increase in wt. of U-tube
containing KOH soln corresponds to CO2 .
12× wt . of CO 2 × 100
%C =
44 × wt . of coal
2× wt . of H 2 O × 100
H=
18× wt . ofcoal
Nitrogen in coal: Kjeldahl’s method
%N = (V-V1) x N x 1.4/ W
Carbonization of Coal
Definition:
It is process of converting bituminous coal into
coke by heating the bituminous coal at high
temp in absence of air and is known as
carbonization of coal.
Coke obtained by carbonization is dense,
lustrous and strong porous mass.
During carbonization coal loses only volatile
matter and moisture
hence carbon percentage in coke increases.
This coke burns rapidly with complete
combustion.
Coke oven gas is the main byproduct which
can used as fuel and is composed of tar, NH3,
sulphur, naphthalene and benzene and some
moisture.
It possess high calorific value than its mother
coal.
Carbonization can be done by using different
types of ovens e.g. Otto-Hoffmann`s oven,
Beehive oven etc.
Low High
No Characteristics temperature temperatur
e
C= 79.5 to 81%
H= 11 to 15 %
S= 0.1 to 3.5 %
O= 0.1 to 0.9%
N= 0.4 to 0.9 %
Mining of Petroleum Oil
Definition:-
Removal of crude oil from its deposits below
the earth’s crust is known as mining of petroleum
oil.
Petroleum deposits are mainly found in the
dome structure below the earth’s crust and
generally accumulation of natural gas occurs
above the oil.
In order to bring the oil to the surface holes
are drilled into the earth’s crust and pipes are
inserted up to the oil bearing porous rocks and oil
is pumped up with the help of air lift pump as
shown in fig
Fig. Mining of Petroleum Oil
Refining or fractional distillation of crude oil
Definition:
The process in which crude oil is separated
into various useful fractions, depending upon
their boiling points in a refining tower or
distillation tower, is known as refining or
fractional distillation of crude oil.
Process :
After the mining, crude oil can not be directly
subjected for fractional distillation because it
contains insoluble impurities, salty water and
sulphur as impurities, which can be removed by
following steps.
Filtration: All insoluble impurities are removed
from crude oil by filtration.
De-emulsification : Removal of salty water from
crude oil is known as de-emulsification process. For
that crude oil subjected to an electrical field
formed by a high voltage of alternating current
where the droplets coalsec in big drops. This causes
separation of oil from water containing dissolved
salts.
Removal of sulphur : Besides in soluble
impurities and water, crude oil mainly contains
sulphur as impurity. In order to remove sulphur,
crude oil is treated with CuO which results in the
formation of CuS ppt, which is then removed by
filtration
Fractional distillation :
Principle :
Fractional distillation is based on boiling points
of fractions of crude oil. Those fractions which
have high boiling points get condensed at the
bottom of tower while fraction with lower
boiling points condense in the higher parts of
tower
Fig: Refining Tower
Construction :
It consist a vertical cylindrical stainless steel column
known as refining or distillation tower.
It is about 30 meter in height and 3 meter in diameter.
It also consists a large number of horizontal stainless
steel plates or trays, known as theoretical plates.
Each plate is provided with number of small chimneys,
covered with loose bubble caps and each plate is
provided with a downspout pipe, which carries the
condensed liquid to lower plate and an outlet to
remove respective fraction.
Efficiency of tower depends upon the number of
theoretical plates. Higher the number of theoretical
plates, better is the efficiency of tower.
Near the base of tower, there is heating chamber in
which crude oil is heated continuously and converted
to vapors which are sent to fractionating column.
Working :
The crude oil is heated to about 400 C in
heating chamber to form vapors of crude oil,
which enter into the fractionating tower from
the bottom.
Those fractions having high vapour pressure
i.e. less boiling point exert more pressure on
cup and get condensed at the upper part of
tower.
While those fractions having less vapours
pressure i.e. high boiling points, exert a less
pressure on cap and condensed at the bottom
of tower and hence fractional distillation takes
place through chimneys in trays at different
heights of column.
The outlets are provided in the side of the
column at suitable heights to withdraw a
number of fractions from the column. The
uncondensed gases escape from the top of the
tower, which are liquefied to give fuel, known
as liquified petroleum gas ( L. P. G.)
0 100
‘0’ ‘100’
2-Methylnaphthalene:
n hexadecane (cetane)
Cetane number of fuel is determined by comparing
the ignition property or knocking property with the
mixture of cetane and α methyl naphthalene.
Thus cetane number of diesel is defined as
“The percentage by volume of cetane in the mixture of
cetane and α methyl naphthalene which has the same
knocking as the fuel under test, is known as cetane
number.”
Thus a fuel has cetane number 70 when is matches
with ignition properties or knocking property of the
mixture of 70% cetane and 30% of methyl
naphthalene.
Anti-knocking agents:
Cetane number of an diesel can be improved by
adding anti knocking agents such as about 2%
acetylene, ethyl nitrite, acetone and di-ethyl ether.
From study of octane number and cetane number it
shows that in petrol engine knocking is due to the
sudden spontaneous combustion,
while knocking in diesel engines is due to the delay in
the spontaneous combustion.
Thus an oil of high octane number has a low cetane
number and vice-versa. Further, a crude oil which gives
petrol of high octane number gives a diesel oil of low
cetane number.
Power Alcohol
Definition:-
"When ethyl alcohol is used as fuel in internal
combustion engine for generation of power is called
power alcohol."
Pure ethyl alcohol can not be used as fuel. It is always
used along with petrol in the ratio 1 : 4, that petrol is
known as alcohol blended petrol which has
following advantages and disadvantages.
Advantages:-
1. Alcohol has an octane number 90, while petrol has 60
to 70. However by the addition of alcohol to petrol
octane number of alcohol blended petrol increases a
hence it possess better anti knocking property than
petrol.
2. Alcohol has property of absorbing the traces of water
if present in petrol and minimizes the starting
difficulties.
3. On adding alcohol to petrol level of oxygen in
blended alcohol petrol is increased, which helps for
complete combustion of fuel and reduces the
polluting emissions of CO, hydrocarbons and
particulates.
4. It reduces dependency on petrol which is non
renewable.
5. Ethyl alcohol is cheaper than petrol and has
renewable source
Disadvantages :-
1. Calorific value of alcohol is lower than petrol hence
alcohol blended petrol has low calorific value.
2. Alcohol gets easily oxidized to acids, which causes
the corrosion of I.C. engine.
3. Special arrangements are to be provided in
carburetor for starting of such blended petrol,
because alcohol is difficult to atomize due to its high
surface tension, particularly at low temperature.
4. Since the blended petrol requires less air for
combustion than that of pure petrol, it requires
modification or adjustment in carburetor.
5. As only dry alcohol can be used in blended petrol
which is more expensive, cost increases.
Manufacturing of ethyl alcohol
Ethyl alcohol is mainly manufactured by fermentation
of molasses, starch, carbohydrates etc. by using
invertase and zymase enzymes.
Invertase
i) C12H22O11 C6H12O6 + C6H12O6
H2O
Sucrose in (fermentation) Fructose Glucose
molasses
Zymase enzyme
ii) C6H12O6 2C2H5OH + 2CO2
from yeast 300C
distillation
Biodiesel
Definition
“ It is the methyl ester of long chain carboxylic
acids, which is obtained by transesterification of
vegetable oil or animal fats in presence of alcohol
and sodium methoxide as catalyst.
Reaction
A molecule of oil or fat contains three
molecules of glyceride, which on treating with
alcohol in presence of sodium methoxide as
catalyst gives water soluble glycerol and methyl
esters of long chain carboxylic acid which are
water insoluble and yellowish in color. This
mixture of esters is known as biodiesel
Preparation
Take filtered waste vegetable oil or any fatty materials.
Heat upto 1100C to remove water.
Then add 2% sodium methoxide by weight and also
20% methanol by volume in fatty oil.
Reflux the material in water bath for 30 minutes.
Cool and add water to remove the water soluble
glycerol.
Separate the water insoluble yellowish oily product
from water, which is known as biodiesel.
Purify further before use. (distillation)
Advantages of biodiesel
1) It has higher cetane number than petroleum diesel and
hence possesses better anti knocking property.
2) It has higher calorific value than petroleum diesel i.e.
possesses higher efficiency.
3) It causes less pollution than petroleum diesel, because
it does not emit CO and Particulates during
combustion.
4) It is natural, it also can perform the functions of
lubricant.
5) It is non risky for storage, transportation because of its
high flash point.
6) It has renewable source and hence reduces dependency
on petrol and diesel, which is not renewable.
7) It is cheaper and easy to produce than petroleum diesel.
Gaseous Fuel
Gaseous fuel possesses very high calorific value as well
as does not cause pollution.
It also burns with minimum knocking.
It burns with uniform rate and rate of combustion can
be easily controlled.
It is easy to transport as well as to store but is
risky due to inflammable nature of the gas.
The important gaseous fuels are natural gas, LPG,
CNG, LNG, coke gas, hydrogen gas etc.
Natural Gas
Natural gas is found along with crude oil
and coal. It mainly contains methane.
Composition:-
CH4 = 80 to 85%
C2H6 = 4 to 5%
C4H10 = 1 to 3%
C5H12 = 1 to 0.5%
Definition:-
A Fuel cell is a device that converts chemical
energy from fuel into electrical energy(power)
through a chemical reaction with oxygen or other
oxidizing agents.
Fuel|Electrode|Electrolyte |Electrode
|Oxidant
H2 - O2 Fuel cell
Fuel Cell
Typical diagram of a fuel cell:
The basic arrangement of the fuel cell can be
represented as:
Fuel | Electrode | Electrolyte | Electrode | Oxidant
• Applications:
PAFC’s are used where on-site, high quality, reliable
power is required, so are used in hotels, hospitals,
offices, large vehicles in USA, Japan etc.
Proton Exchange Membrane Fuel Cell
• Applications:
1. Used in Mobile phones
2.Used in passenger vehicles such as cars and buses after
stacking
3. Stationary applications like residential and office
buildings
4.Used for backup power systems
References