Professional Documents
Culture Documents
Preface
Thank you for choosing our products.
This manual will acquaint you with such detailed information of NK105G2/G3 integrated CNC
system as system components, setup, and usage, etc.
It introduces the process of system installing and various functions of the system. Before using
this system and related equipment, please read through this manual, which will help you have a
better use of them.
Because of continuous updating of hardware and software, the products you bought may differ
from the written in this manual.
Company address, phone number and our website are listed here for your convenience. Any
questions, please feel free to contact us. We will always be here and welcome you.
Precautions:
Storage and Transportation
Attention
Dragging or carrying the products via cables or devices connected to them is prohibited;
Keep the products free from moisture during storage and transportation.
Attention
Please make sure whether the products are what you have ordered;
Check if the components and accessories are damaged or missing in terms of the detailed list;
Installation Notices
Attention
Only when this equipment is installed in the qualified electricity cabinet can it be used. The
construction of the cabinet must reach IP54 grade of protection;
Paste sealing strips on the joint of the cabinet to seal all the cracks;
A fan or a heat exchanger should be adopted for the heat dissipation and air convection of the
cabinet;
Dust or cutting fluids may have access to the CNC device via the tiny cracks and tuyere.
Therefore it is necessary to pay attention to the surroundings and air flow direction of the air
vent to make sure that the outflow gas is towards pollution source;
100mm space should be preserved between the back of the CNC device and the cabinet wall
for plugging cable connected with the device and for the ventilation & heat dissipation in the
cabinet;
Space between this device and other equipments should also be preserved according to the
requirements;
The product should be installed firmly and without vibration. During installing, casting,
knocking, striking, or loading on the product is forbidden;
It will be better if the CNC device is installed at the position facilitating debugging and
maintenance.
Wiring Notices
Attention
Only qualified people are allowed to participate in the wiring and checking.
The CNC device should be grounded reliably and the grounding resistance should be less
than 4 ohm. Neutral line is absolutely not allowed to replace earth wire. Otherwise, the device
may be likely to work improperly due to the interference.
Voltage values and positive & negative polarity of any connection plug should be in
accordance with the manual, or such breakdowns as short circuit and device permanent
damage may occur.
To guard against electric shock or the CNC device damage, fingers should keep dry before
plugging or touching switch.
The connecting wire should not be damaged and squeezed, or the leakage or short circuit may
occur.
It is prohibited to plug or open the chassis of CNC device when power on.
Attention
Parameters setting should be checked before running, since wrong setting may lead to
accidental movements.
Precautions in Use
Attention
Before power-on, please make sure that the switch is on blackout to avoid occasional start-up.
Please check the electromagnetic compatibility during electrical design in order to avoid or
reduce electromagnetic interference to the CNC device. A low pass filter should be employed
to reduce electromagnetic interference if there are other electrical devices nearby.
It is not allowed to frequently power on and power off. It is recommended 1 minute interval at
least after power failure or blackout before power on again.
Firmly hold the handheld box, a mobile control terminal, when moving it to ensure the
accuracy, promptness and safety of control, in case it falls off to the ground or collides with
sharp instruments and causes component damage and control failure, etc.
Contents
1. Summarization ............................................................................................................................. 1
9. Driver ........................................................................................................................................... 60
1. Summarization
218.3
205
3.5
16
8
131
129
90
4-M3
205
90
25.4
50.6 Cut-out Drawing
187.1
Dimensional Drawing
Fig. 1-1 Dimensional drawing and cut-out drawing of NK105G2/G3 control box
2. Wiring Method
Silk-printed
Corresponding signal Remark
name
Negative differential signal of
GY05(YD-)
Y-axis direction YD+ and YD- are differential pair signals of
Positive differential signal of Y-axis direction.
GY06(YD+)
Y-axis direction
Negative differential signal of
GY07(YP-)
Y-axis pulse YP+ and YP- are differential pair signals of
Positive differential signal of Y-axis pulse.
GY08(YP+)
Y-axis pulse
Negative differential signal of
GY09(ZD-)
Z-axis direction ZD+ and ZD- are differential pair signals of
Positive differential signal of Z axis direction.
GY010(ZD+)
Z-axis direction
Negative differential signal of
GY011(ZP-)
Z-axis pulse ZP+ and ZP- are differential pair signals of
Positive differential signal of Z-axis pulse.
GY012(ZP+)
Z-axis pulse
Spindle reverse rotation
GY013(SP-)
control port
Spindle forward rotation
GY014(SP+)
control port
2nd gear output port of spindle
GY15(S_2)
speed Multi-gear spindle speed control ports: they
st
1 gear output port of spindle can provide at most 8-gear speed control;
GY16(S_1)
speed in wiring, COM at the inverter end needs
0th gear output port of spindle joining to the GND terminal.
GY17(S_0)
speed
GY18 Workpiece cooling output port
GY19 Spindle coolant output port
GY20 Auto lube output port
+24V OUT +24V output For connection with +24V power supply.
Silk-printed
Corresponding signal Remark
name
For external connection with +24V DC
+24V IN +24V DC power input
power.
Machine origin signal of
GX01(XORG)
X-axis
GX02(XLM+) Positive limit signal of X-axis
GX03(XLM-) Negative limit signal of X-axis
Machine origin signal of
GX04(YORG)
Y-axis For external connection with mechanical,
GX05(YLM+) Positive limit signal of Y-axis photoelectric, or proximity switch, etc.
GX06(YLM-) Negative limit signal of Y-axis
Machine origin signal of
GX07(ZORG)
Z-axis
GX08(ZLM+) Positive limit signal of Z-axis
GX09(ZLM-) Negative limit signal of Z-axis
GX10 Reserved input
GX11 Reserved input
GX12 Reserved input
GX13 Reserved input
GX14 Reserved input
GX15 E-stop alarm signal input
GX16 Tool presetter input
is as shown in Fig. 2-2, in which is connected to the grounding copper plate of a machine tool,
namely to the earth.
24V+
COM
3. Basic Concepts
NK105 system involves various concepts, like workpiece coordinate system (WCS), machine
coordinate system (MCS), operation mode, and operation state, etc. You have to grasp these
concepts before using NK105.
Auto Mode
Under automatic operation mode, the machine tool generates motions through the file loaded in
advance. Therefore, the machining file must have been loaded.
Manual Mode
To meet the requirements of manual motion under different situations, the system provides
―Jog‖ and ―Stepping‖ modes.
Jog mode: there is no concrete data control under this mode, fit for tuning machine coordinates
roughly.
IDLE State
Idle state is the most common state. Under this state, the machine has no motion to output, but
is ready to accept any new task.
ESTOP State
This is an abnormal state. When there is an error in the hardware of the machine tool, the
system will enter into this state and implement the predetermined protection actions, such as closing
spindle motor and cooling pump. Under this state, the machine tool is locked and can not carry out
any new action.
Running State
When the machine tool is implementing any action, the system enters into Running State.
Pause State
When the machine tool is running, if the key of ―pause during machining‖ is pressed, the system
will enter into PAUSE state and wait for further instruction. At this time, pressing the ―Start‖ key will
make the system enter into ―Running‖ state, while pressing the ―Stop/Cancel‖ key will make the
system stop.
LOCK State
Lock state is an internal state occurring at the time of soft limit operation.
+Y
+B +Z
+X+Y+Z
+Y
+X
+X
+C +A
+Z +Y +A+B
+C
+X
+Z
is always fixed with respect to a certain position on the machine tool. Therefore, at any time, a
certain point in space can be exclusively fixed by the machine coordinate system.
The machine coordinate system requires the machine available of the homing function, or this
concept will only appear in the software.
Workpiece
Workpiece
Origin
Fig. 3-2 The relation between workpiece offset and machine coordinate system
One, two or several workpiece offsets can be used in one machining program. As shown in Fig.
3-3, three workpieces are installed on the worktable, so each workpiece has a workpiece origin
corresponding to the G code of workpiece coordinate system. To drill a hole on each of the
workpiece, with calculation depth as Z-0.14, the programming example is as follows.
G56(X)
G55(X)
G54(X)
Machine
Origin
G54(Y)
G56(Y)
G55(Y)
Workpiece
Workpiece
Workpiece
(0,0)
Z clearing
+
Breakpoint resume
+
Jiggle at pause
+
Start Start key; breakpoint resume with the help of the auxiliary key
Spindle
Start or stop of spindle under manual mode
ON/OFF
Entering menu page; entering image update page at the time
Menu of system start-up; entering help page with the help of the
auxiliary key
Z=0
Z clearing Z clearing; Y clearing with the help of the auxiliary key
Y=0
Breakpoint resume
+
X clearing
+ X=0
Z=0
Y clearing
+ Y=0
-
. Decrease of spindle gear
+ -
(0,0)
XY axes backing to fixed point
+ (X,Y) 0
IV+
homing all the axes
7
+
Jiggle function
+
After entering the parameter modification page, directly input the desired number, and then
press [OK] to save it or press [ESC] to return to the previous page. Only when [OK] is pressed can
the modification be saved after parameter modification each time.
For example: the modification method for the parameter ―REFP Speed‖ is as follows.
Speed (mm/min)
X Axis: 1800.000
Y Axis: 1800.000
Z Axis: 1500.000
Note:
If you switch to another parameter without saving the input value during parameter modification, this new value
will not be saved and the original value will be restored.
Select the parameter value by directly pressing the ―UP‖ or ―Down‖ key.
For example: the modification method for the parameter ―REFP Dir‖ is as follows.
Homing Direction
X Axis: Negative
Y Axis: Positive
Z Axis: Positive
Direction of X
· Positive
Negative
Back to REF.
Point?
OK ESC
Fig. 4-7 Prompt to home all the axes after system started
Note:
The mark ―*‖ in front of a parameter indicates that the modification to this parameter becomes effective after
reboot. Modification to a parameter without the mark becomes effective immediately.
Max. feed speed (mm/min) Pulse equivalent (mm/p) Hardw are frequency (p/s) 60 (s/min)
The hardware frequency of NK105G2/G3 is 320KHz; when pulse equivalent is 0.001mm/p, the
max. feed speed of machine tool is 19.2m/min.
Lower pulse equivalent should be set under the condition of meeting the demand of feed speed.
Stepping motor
Screw pitch
Pulse equiv alent
360
Subdiv ision Mechanical deceleration ratio
Stepping angle
Hereinto, mechanical deceleration ratio= rotary speed input in reducer / rotary speed output
=teeth number of driven gear / teeth number of driving gear.
For instance, the selected screw lead of X-axis for a certain type machine tool is 5mm, and the
stepping angle of stepping motor is 1.8°, with ―10‖ subdivision and ―1:1‖ deceleration ratio. Thus, the
pulse equivalent of X-axis is:
5m m
Pulse Equivalent 0.0025m m /p
360
10 1
1.8
Servo motor
B Encoder resolution
Electronic gear ratio Mechanical decelerati on ratio
A Screw pitch
Pulse equivalent
Electronic gear ratio: if a servo motor makes one circle per every 5000 pulse commands sent by
the system, setting electronic gear ratio of the servo motor can make the servo rotate twice with the
same amount of pulse commands (please refer to parameter setting of each servo brand).
Please see the servo motor label plate and then refer to the corresponding manual to confirm its
encoder resolution. A label plate of YASKAWA SGMSH type motor is as shown below, and the 4th
character in motor type is the serial encoder specification, so the resolution of this motor is 2 17, i.e.
131072.
Motor Type:
TYPE SGMSH-1 0 A C A 2 1
(The 4th character)
For instance: (an example of YASKAWA) the screw pitch of a certain type machine is 5mm, with
17 bit encoder resolution, ―0.0001mm/p‖ pulse equivalent and ―1:1‖ deceleration ratio.
The pulse equivalent of rotary axis refers to the rotation degree of the axis clamping the
workpiece per pulse. The rotary degree of workpiece per revolution of motor is equal to screw pitch.
Stepping motor
360
Pulse equivalent
360
Subdivisio n Mechanical decelerati on ratio
Stepping angle
Servo motor
X soft limit
OK ESC
The steps to modify port polarity are as following: press ―Menu‖→ 8. Diagnosis→ 2. Port List,
and then press [OK] to enter the interface as shown in Fig. 5-4. At this time, you can press the ―Up‖
or ―Down‖ key to move the cursor to the desired port, and then press the ―Shift‖ key to change its
polarity. After its polarity change, press [OK] to save the modification.
IN GX01 · P
IN GX02 ○ N
IN GX03 ○ N
IN GX04 ○ N
System Terminal
Corresponding signal Remark
port No. name
5 GY18 Workpiece cooling
6 GY19 Spindle coolant
7 GY20 Auto lube
―REFP Speed‖: it is the speed of rough positioning during backing to machine origin, i.e. the
motion speed of an axis towards the home switch during rough positioning. The value of this
parameter should be set in accordance with the integral structure of a machine tool. And too
fast speed can cause missing steps, damage to the machine tool or to the home switch due to
axis crash.
―REFP Dir‖: it is the direction of rough positioning during backing to machine origin, i.e. the
motion direction of an axis towards the home switch during rough positioning. This parameter is
decided by the motor direction and installation position of the home switch; at the same time, it
is also related with the defined attribute of the input level and the attribute of the home switch.
―Retract Dist‖: this parameter is decided by the machine tool itself. After arriving at the machine
origin, the machine tool will move some distance away from the machine origin to get out of the
signal sensitive zone of the home switch. Its value is recommended as half of the screw pitch.
Back to REF.
Point?
OK ESC
Dangerous
operation,
OK ESC
Spindle Gears
ON/OFF Delay
Since it takes some time for the spindle to reach the rated rotary speed or stop completely, tool
damage or a scrap may happen if machining starts before the spindle reaching the rated rotary
speed or other actions are performed before the spindle stopping completely. This parameter set the
delay time for the spindle to reach the set spindle speed or stop completely when turned ON or OFF.
Initial Gear
It sets the default gear when the spindle started, and its value should be smaller than the total
gear number of the spindle. Otherwise, the input value is invalid. If the input value of ―Spindle Gears‖
is smaller than that of ―Initial Gear‖, the setup is not effective, either.
Modification to this parameter becomes effective after reboot.
It refers to the max. rotary speed of the spindle; its value is consistent with the setting of
inverter.
Modification to this parameter becomes effective after reboot.
1. Park Mode
2. Park Site
Not move
To park site
To WCS Origin
[OK] Select
Note: current position cannot be set under ―Select Site‖; you need to set the current position of the spindle in
advance.
1. SOff at Pause
Yes
2. SOff at Stop
3. SOff at End
1X 0.000 Idle
1Y 0.000 SOff
1Z 0.000 Slow
Jog 100%
Note:
Chapters 5.6, 5.7 and 5.8 are the machining operations of NK105G2, while Chapter 7 introduces the machining
operations of NK105G3 in details.
There is no concrete data control under this mode. You can press an axis direction key ( ,
machine tool will not stop until the direction key is released. For the motion speed, it is decided by
the current type of speed (jog speed and rapid jog speed). This motion mode is suitable for coarse
tuning of the position of machine coordinate.
Under this motion mode, the machine tool will move accordingly after an axis direction key
Jog speed (Slow) and rapid jog speed (High) are switched by pressing 0 .
The concept of stepping (also called gridding in some other systems) is introduced for the accuracy of
machining and debugging. When the system is in the stepping mode, step is the motion distance of
the corresponding axis each time an axis direction key of X/Y/Z is pressed.
Under the main page, press the [OK] key to enter the parameter setting page of manual
machining, as shown in Fig. 5-11.
cursor to the file name, and then press [OK] to enter the file list of C disk, as shown in Fig. 5-12. You
can only load these files, unable to delete or copy them under this page.
FLOWER.G
Testing.dxf
Tool.nc
C: [OK] Load
Press ―Menu‖ to enter the menu page→ press the ―Up‖ and ―Down‖ keys to select ―Local Files‖
or ―USB Files‖→ press [OK] to enter the corresponding file list page→ press [OK] to select the
Find the desired ENG file following the steps above-mentioned to load an ordinary file, and then
press [OK] to select the ENG file to be machined, and then press to automatically enter the
Number of tools: 2
Tool No.: 0
Cutter 1: [Flat Bottom]JD-6.00
Tool No.: current tool No., selected by pressing the ―Up‖ and ―Down‖ keys
Cutter: selected by pressing the ―Up‖ and ―Down‖ keys, displaying tool sequence number and
name
After parameters are set, press [OK] to load the file; after loading, the system will return to the
machining page automatically.
WCS and MCS are switched by pressing the combination key + . And their
2X 0.000 Idle
2Y 0.000 SOff
2Z 0.000 Slow
Jog 100%
Manually move the X and Y axes to the desired origin position, and then press for XY
Method one is the same as that to set XY workpiece origin. Manually move the Z axis to the
desired origin position. And then press + for Z clearing, i.e. to confirm the
Press the start key to start automatic machining in the machining page.
Prompts like feedrate override and feed rate are scrolled on the LCD during file machining.
machining. And the feed rate changes with the feedrate override. The relation between actual feed
rate and feedrate override is as follows:
Actual feed rate = Feed rate × Feedrate override
The least unit of feedrate override is 0.1. Namely, override increases (decreases) by 0.1 after
each press of or ; at the same time, the feedrate override displayed on the LCD
increases (decreases) by 10%. The range of feedrate override is within 0%~120%. In addition, the
display of feed rate value changes with the feedrate override.
1) Press in the process of machining, and then press + to enter the jiggle
page.
2) Press ―↑‖ or ―↓‖ to select a step size from ―0.01‖, ―0.02‖, ―0.05‖, ―0.10‖, ―0.20‖, ―0.50‖ and ―1.00‖.
3) Press one of ―4‖, ―6‖, ―2‖, ―8‖, ―3‖ and ―9‖ to execute jiggle on the desired axis in the
corresponding direction.
Note: if hard limit, soft limit or E-stop occurs in jiggle, the system will stop jiggle, give a limit prompt or an alarm,
and return to the main page.
When the system is in the state of pause, pressing the start key will continue machining
from the pause position, running status at the top right corner of the screen changing from ―Paus‖ to
―Run‖; at the same time, the machine tool continues machining.
X Soft Limit
OK ESC
system prohibits the limit axis from moving towards the limit direction.
Limit! Exit
Manually.
OK ESC
1X 15.617 Idle
1Y 551.107 SOff
1Z 9.900 Slow
Jog Limit Rls.
6. Menu Page
6.1. Summarization
After start-up, the system is in manual mode and machining page by default. The machining
page displays info like coordinate axes, coordinate value, operation state, spindle state, type of
manual speed and machining mode. See Fig. 6-1.
Type of
Jog 100% Manual Speed
Machining Mode
Coordinate Axes
Machine coordinate system (MCS) and workpiece coordinate system (WCS) are included, and
are switched by pressing the combination key + . The system in Fig. 6-1 is in WCS,
and the number 1~6 before X/Y/Z axis indicates WCS from G54 to G59 respectively. For MCS, there
is no number before X/Y/Z axis. After homing is accomplished, a sign * will be displayed after the
corresponding axis in MCS.
Operation State
Operation state includes idle, E-stop, running, pause and lock states.
Spindle State
It indicates the current spindle gear and spindle ON/OFF. In idle state, spindle is turned ON or
Note:
For NK105G3, in idle state, spindle is turned ON or OFF by pressing ; in machining state, spindle gear is
-
increased or decreased by pressing + - or + -
..
Manual speed is divided into two types: rapid jog speed (High) and jog speed (Slow), which are
switched by pressing 0 . Refer to Chapter 5.6.2 for the speed setting method.
Note:
For NK105G3, rapid jog speed and jog speed are switched by pressing 5 .
Menu Page
Press to enter the menu page. There are altogether 8 parameter items in the menu but
the LCD can only show 4 of them at a time, as shown in Fig. 6-2.
1. Local Files
2. USB Files
3. Operations
4. Oper Param
Note:
After is pressed to execute ―③Copy―, a dialog box will pop up asking for confirmation; press [OK] to
start copying; if the file is large, the system page will display ― Copy Progress…‖; wait patiently and do not press
any key on the operation panel until copy completed.
Bicycle.dxf
FLOWER.G √
Horse.nc √ √ indicates this file is
currently being selected
U: ①Ld②De③Copy
U: indicates current files are in Press shortcut keys 1, 2, and 3 to load, delete or copy a file accordingly.
USB flash disk 1: after load completed, the system will return to the main page
C: indicates current files are in automatically.
the Local disk 2 and 3: after pressed, press [OK] for confirmation. After delete or copy
completed, the system will still remain in the current page.
6.3. Operations
The sub-menus under [Operations] are as shown in Fig. 6-4.
All Home
Z Home
1. Back REF Point X Home
Y Home
4. Machining Info
7. Array Process
8. Origin List
9. Nearby Process
Note:
1. After setting parameters and moving the cursor to ―Load Now‖, you still need to press [OK] to load the
machining file.
2. If the input value of ―EngrDpth‖ is too big, the system will send the warning information ―Too many file layers
generated, continue?‖, as shown in Fig. 6-6. You can press [ESC] to back to modify the value; or press [OK] to
load the file anyway, the system staying in the page shown in Fig. 6-6. At this time, if you press a key, its
function will not be executed until this dialog box disappears, so it is not allowed to press any key under this
state. You can wait patiently until the file is successfully loaded, or you can power off and re-power on the
system.
Note:
The default line No. of ―StartLine‖ is the breakpoint line No. under this page.
Time: 0:1:42
X : 108 205
Y : 20 117
Z : 0 5
G54 WCS
G55 WCS
G56 WCS
Select by [OK] key
file path.
Note:
1. This function is only available for tool path files of text format, like txt, nc and u00.
2. Codes, like G92, M17 and G65, and #variables, like #1 and #2, cannot appear in the tool path file.
3. Codes, like M30, M2 and M1, when included in the tool path file, will be removed automatically from the
newly generated array file.
4. Call of a sub-program in the PUBLIC is not allowed in the tool path file.
Note:
Before saving, loading or deleting workpiece origin in the origin list page, press ―OK‖ to confirm the selected
item.
The number key 1 is for saving workpiece origin, 2 for loading, and 3 for deleting. If workpiece origin saved in
one of the 8 items is loaded, it will be set as the current workpiece origin.
Spindle Parameters
File Parameters
Ignore Command
Note:
If you can ensure that the axis position will not deviate after E-stop, you can set the parameter ―Sign of BK REF‖
to ―No‖, so you can continue machining without backing to machine origin after E-stop is obviated. Otherwise,
you need to set this parameter to ―Yes‖ to ensure machining accuracy.
Spindle Parameters
Y Rotaryaxis
Lubrication Setting
Note:
Compensation Parameters
Other Operations
1. Backup Params
Param Upkeep
2. Restore Backup
3. Factory Params
4. Export Params
5. Import Params
Reboot
Immediately?
OK ESC
Note:
Modification to this item will not become effective until the system is rebooted.
Imported!
Restart?
OK ESC
1. Chinese
1. Language
2. English
System Upkeep
2. Export Log
3. System Update
4. Register
5. Help
6. Reboot
7. Exit
8. Delete Log
9. Disk Space
10. Delete Info
11. Modify Code
6.7.1. Language
Currently, the system supports two kinds of language: Chinese and English, which can be
switched in the following page.
1. Chinese
2. English
Successfully!
Reboot Now?
OK ESC
Update public
Delete parameter
Start system
Update system
Export Backup
The software will be exported to the USB flash drive for backup, with its backup folder named
―backup‖.
Import Parameter
This menu item is used to import the parameter file (file name: settings.dat) in the USB flash
drive into the system. Generally, the parameter file is under the root directory of the USB flash drive.
If it is not in the root directory, search for it in the ―backup‖ folder.
Version number
6.7.4. Register
Move the cursor to ―4. Register‖, and then press [OK] to enter registration code input page, as
shown in Fig. 6-16.
ABCDEFGHIJKLMNOP
QRSTUVWXYZ
6.7.5. Help
After the cursor is on the item ―5. Help‖, press [OK] to enter the ―Help Message Show Delay‖
parameter setting page as shown in Fig. 6-17. The value of this parameter is an integer within the
range of 1~999999.
6.7.6. Reboot
After the cursor is on this item, press [OK] to eject its dialog box asking ―Sure To Reboot
System‖, press [OK] to reboot the system.
6.7.7. Exit
After the cursor is on this item, pressing [OK] will eject a dialog box, in which pressing [OK] will
exit from the system. And then the LCD goes blank. If you want to enter the system again, you need
6.8. Diagnosis
Press ―Menu‖→ 8. Diagnosis, and then press [OK] to enter its page, in which select a submenu
by pressing the ―Up‖ the ―Down‖ keys.
The submenus under this page are as shown in Fig. 6-18.
1. Software Ver.
1. System Info 2. Card No.
3. Remaining Time
Diagnosis
3. Keypress Diag
4. Inport Diag
5. Outport Diag
6. LED Diag
Note:
Current key:
Up
1X 0.000 Idle
1Y 0.000 SOff
1Z 0.000 Slow
Jog 100%
There is no concrete data control under this mode. You can press an axis direction key ( ,
Under this motion mode, the machine tool will move accordingly after an axis direction key is
Jog speed (Slow) and rapid jog speed (High) are switched by pressing 5 .
The concept of stepping (also called gridding in some other systems) is introduced for the accuracy of
machining and debugging. When the system is in the stepping mode, step is the motion distance of
the corresponding axis each time an axis direction key of X/Y/Z is pressed.
Under the main page, press the [OK] key to enter the parameter setting page of manual
machining, as shown in Fig. 7-2.
FLOWER.G
Testing.dxf
Tool.nc
C: [OK] Load
To switch between USB file list and C file list, press (X,Y) 0 .
flash drive in terms of instructions, also called file machining. All the parameters of machine tool and
system should be set correctly before automatic machining starts.
Press ―Menu‖ to enter the menu page→ press the ―Up‖ and ―Down‖ keys to select ―Local Files‖
or ―USB Files‖→ press [OK] to enter the corresponding file list page→ press [OK] to select the
IV-
desired machining file→ press 1 to load the selected file.
Find the desired ENG file following the steps above-mentioned to load an ordinary file, and then
IV-
press [OK] to select the ENG file to be machined, and then press 1 to automatically enter the
tool selection page as shown in Fig. 7-4.
Number of tools: 2
Tool No.: 0
Cutter 1: [Flat Bottom]JD-6.00
WCS and MCS are switched by pressing the combination key + . And their
screen display is as shown in Fig. 7-5.
before X/Y/Z in MCS. A sign * will appear after each axis in MCS after the completion of backing to
machine origin.
Press the ―Menu‖ key→ 3. Operations→ 6. Select WCS, and then press [OK] to enter the setup
page, in which press the ―Up‖ and ―Down‖ keys to select the desired WCS. After selection, the
contents in the main page will change accordingly. For instance, after ―G55 WCS‖ is selected, the
number in front of each axis will change to 2, as shown in Fig. 7-6.
2X 0.000 Idle
2Y 0.000 SOff
2Z 0.000 Slow
Jog 100%
Manually move the X and Y axes to the desired origin position, and then press X=0 for XY
clearing, i.e. to confirm the position of XY workpiece origin. You can also press + X=0 and
Z=0
Method one is the same as that to set XY workpiece origin. Manually move the Z axis to the
Z=0
desired origin position. And then press Y=0 for Z clearing, i.e. to confirm the position of Z
workpiece origin.
Press the start key to start automatic machining in the machining page.
Prompts like feedrate override and feed rate are scrolled on the LCD during file machining.
1) Press in the process of machining, and then press + to enter the jiggle
page.
2) Press ―↑‖ or ―↓‖ to select a step size from ―0.01‖, ―0.02‖, ―0.05‖, ―0.10‖, ―0.20‖, ―0.50‖ and ―1.00‖.
3) Press one of ―4‖, ―6‖, ―2‖, ―8‖, ―3‖ and ―9‖ to execute jiggle on the desired axis in the
corresponding direction.
Note: if hard limit, soft limit or E-stop occurs in jiggle, the system will stop jiggle, give a limit prompt or an alarm,
and return to the main page.
X Soft Limit
OK ESC
Limit! Exit
Manually.
OK ESC
1X 15.617 Idle
1Y 551.107 SOff
1Z 9.900 Slow
Jog Limit Rls.
After E-stop alarm is removed, home all the axes, and then press + to execute
breakpoint resume, i.e. to resume machining from the stop position when E-stop occurs.
1X 15.617 Estp
1Y 551.107 SOff
1Z 9.900 Slow
Jog ESTOP2
Note:
In E-stop state, all the other keys are invalid except the ―Menu‖ key. You can press the ―Menu‖ key to enter the
menu page and make desired changes.
8. System Update
NK105G2/G3 can be used directly since the software has already been well installed before
delivered. In case of breakdown, update the system.
1) Store the software application to be updated under the root directory of an USB flash drive, and
then insert the USB flash drive into the USB interface of NK105 control box. (The software
application is composed of five file folders—―CHN‖, ―Config‖, ―ENG‖, ―Font‖, and ―NewNK200‖,
which should all be under the root directory of the USB flash drive)
2) Power on NK105, press ―Shift‖ to enter the menu page, select ―7. System Upkeep‖ and ―3.
System Update‖ in turn, and operate according to the tips on the LCD until ―USB Available
Now!‖ appears. Press ―OK‖ to enter the system update interface, and then select ―Delete
parameter‖. After parameter files are deleted, select ―Update system‖ to start updating the
software. After update completed, the new software will be rebooted automatically.
Note:
Parameters should be restored to factory setting after each software update, unless the update software is
totally the same as the old software (e.g. the same version). If ―Delete parameter‖ is not selected in the process
of update, it is a must to restore ex-factory parameters after software updated by following the below steps: after
the system is rebooted, press ―Shift‖ to enter the menu page; and then select ―6. Param Upkeep‖ and ―3.
Factory Params‖ sequentially, and then operate according to the tips on the LCD.
2) Power on NK105, and then long press the ―Menu‖ key until entering the update selection
interface. Press ―1‖ to select ―1: Update menu‖, and then press 3 to select ―3: OS‖ in the new
pop-up page to start updating the system image.
3) Note that this process is a little long, about 3 minutes. After completed, ―USB Available Now!‖
will be displayed on the LCD. Press ―OK‖ to enter the system update interface, and then select
―Update system‖ to start updating the software. After update completed, the new system will be
rebooted automatically.
The steps of EBOOT and FPGA update are similar to those of image update. The file for FPGA
update is fpga105.dat, while that for EBOOT update is EBOOT.nb0. They should also be placed
under the root directory of an USB flash drive. After entering the update selection interface and
pressing ―1‖ (―1: Update menu‖), you can start FPGA update by pressing ―1‖ (―1: FPGA‖), or EBOOT
update by pressing ―2‖ (―2: EBOOT‖).
Note:
Since image update clears all the old files, it is strongly recommended to do backup before image update.
9. Driver
Para.
Function Value Description
No.
Set it when servo motor with brakes
Selection To avoid of CN1-29 and CN1-30 being used for
Pn50E 0211
function other function and leading to brake ineffective, ―3‖ is
not allowed to appear in the 4 digits.
Servo off, time
delay of brake Set it when motor with brakes
Pn506 Depended
when motor Default setting is ―0‖, setting unit is 10ms.
stops
Encoder Encoder Pulse No. per Motor
Type
cycle-divided Circle (pulses/ revolution)
ratio A 13bit 2048
Gain
Pn201 (Pulse output No. Right-side B 16bit 16384
Encoder
per motor cycle
by encoder after C 17bit 32768
cycle-divided)
Pn202 = pulse No. of each encoder circle × 4 ×
Electronic gear Need mechanical deceleration ratio.
Pn202
ratio (numerator) Calculation Pn203 = (screw pitch/ pulse equivalent).
Typical value: pitch 5mm, encoder 17-bit,
deceleration ratio 1:1, pulse equivalent 0.001mm,
Electronic gear Pn202=16384; Pn203=625.
Need
Pn203 ratio Pitch 5mm, encoder 17-bit, deceleration ratio 1:1,
Calculation
(denominator) pulse equivalent 0.0005mm, Pn202=8192; Pn203
=625.
Para. Format
Function Value Description
No. & Range
Function
setting for
P2-17 X2X1X0 100 External EMG stop input is not used.
digital input
pin DI8
DO4 corresponds to pin 1 & pin 26, used as
Function clamping-position brake signal of Z-axis;
setting for X2=1: set DO4 output as NO (normally open)
P2-21 digital X2X1X0 108 a-contact point; X2=0: set DO4 output as NC
output pin (normally closed) b-contact point;
DO4 X1X0=08: set pin 1 and pin 26 as BK+ and BK-
respectively.
Function DO5 corresponds to pin 28 & pin 27, used as
setting for servo alarm signal.
P2-22 digital X2X1X0 007 X2=0: set DO5 output as NC b-contact point.
output pin X1X0=07: set pin 28 and pin 27 as ALRM+ and
DO5 ALRM- respectively.
0: Servo ON must be triggered by numerical
input signal.
Servo ON
P2-51 0 1: when servo is powered, if there is no alarm
(SON) setup
signal, servo will be on automatically.
Set 1 when there is no SON signal line.
Function setting
P2-16 for digital input pin X2X1X0 100
DI7
Function setting
P2-17 for digital input pin X2X1X0 100 External EMG stop input is not used.
DI8
Note:
FUJI servo has no braking signal wire, so there is no need to set the parameters related to braking; you only
need to provide 24V brake power to pin Br (lead wire 5 and 6) of motor with braking.
Pulse input
F2e 2 Command pulse string mode selection of position mode:
mode selection
Para.
Para. Name Value Description
No.
1- single pulse string pulse 12 27
positive logic direction 13 28
pulse 12 27
2 – single pulse
string negative logic direction 13 28
CCW 12 27
3 - double pulse
strings positive logic CW 13 28
CCW 12 27
4 - double pulse
strings negative logic CW 13 28
12 27
5 - quadrature pulse phase A
positive logic phase B 13 28
Para.
Code Function Value Description
No.
3: cumulative command pulses E: load
inertia
When the parameter is set [3], monitor if the
Status display number of sent and received pulse is correct
18 *DMD 00XX
selection by setting this parameter. In Weihong control
system, the correct quantity of pulse sent by
control card is detected by pulse inspection to
determine if there is electrical interference.
Function
selection 3 Set pulse command input form:
21 *OP3 0001
(command pulse pulse train+ sign, negative logic
format selection)
Bit 0: Servo-ON selection. [0]: servo on by
external input; [1]: servo on all the time inside.
Signal input Bit 1: last signal of positive rotation range
SON-ON, (LSP):
LSP-ON and [1]: auto servo on inside, without external
41 *DIA 0110
LSN-ON wiring.
automatically Bit 3: last signal of negative rotation range
selection (LSN) :
[1]: auto servo on inside and no need of
external wiring.
(Note: regarding parameters with the symbol ―*‖ in front, when changed, they will be effective
after re-power on the driver.)
XD+ D+
XD- D-
XP+ P+
XP- P-
+5V
+COM (OPTO)
YD+
YD- D+
YD+
YD- DIR
D-
YP+
YP- P+
YP+
YP- CP
P-
+5V
+COM (OPTO)
ZD+
ZD- D+
ZD+
ZD- DIR
D-
ZP+
ZP- P+
ZP+
ZP- CP
P-
+5V
Fig. 9-1 Wiring of NK105 control box and differential input stepping driver
D- 12 *SIGN
D+ 11 SIGN
P- 8 *PULS
P+ 7 PULS
+5V 24V 47 VIN
COM 1 SG
Z-axisBrakeWire (Red) 29 SRDY+
Z-axisBrakeWire (Black) 30 SRDY-
Fig. 9-2 Wiring diagram of NK105 and YASKAWA Σ–Ⅱ servo driver
Note: Wirings of X axis, Y axis, and Z axis are the same. Only Z axis has two brake signal lines which can be
connected to relay to control brake.
D- 36 /SIGN
D+ 37 SIGN
P- 43 /PULSE
P+ 41 PULSE
Fig. 9-3 Wiring diagram of NK105 and DELTA ASDA_A servo driver
D- 36 /SIGN
D+ 37 SIGN
P- 41 /PULSE
P+ 43 PULSE
Fig. 9-4 Wiring diagram of NK105 and DELTA ASDA_AB servo driver
Note: Wirings of X axis, Y axis, and Z axis are the same. Only Z axis has two brake signal lines which can be
connected to relay to control brake.
P+ 44 PULSH1
P- 45 PULSH2
D+ 46 SIGNH1
D- 47 SIGNH2
+5V 24V 7 COM+
41 COM-
COM 29 /SRV-ON
13 GND
Z-axis Brake Wire (Red) 11 BRKOFF+
Z-axis Brake Wire(Black) 10 BRKOFF-
50 FG
Fig. 9-5 Wiring diagram of NK105 and PANASONIC MINAS_A4 servo driver
Note: Wirings of X axis, Y axis, and Z axis are the same. Only Z axis has two brake signal lines which can be
connected to relay to control brake.
D- 24 NG
D+ 25 NP
P- 22 PG
P+ 23 PP
+5V 24V 1 VIN
COM 13 SG
Z-axis Brake Wire (Red) 12 MBR
Z-axis Brake Wire (Black) 13 SG
Fig. 9-6 Wiring diagram of NK105 and MITSUBISHI MR-E servo driver
Note: Wirings of X axis, Y axis, and Z axis are the same. Only Z axis has two brake signal lines which can be
connected to relay to control brake.
D- 21 *CB
D+ 20 CB
P- 8 *CA
P+ 7 CA
COM 14 M24
Fig. 9-7 Wiring diagram of NK105 and FUJI FALDIC-β servo driver
Note: Wirings of X axis, Y axis, and Z axis are the same, and the brake of Z axis is internally controlled.
D- 28 DIR-
D+ 13 DIR+
P- 27 PUL-
P+ 12 PUL+
Z-axis Brake Wire (Red)
+5V 21 BRAKE+
Z-axis Brake Wire(Black)
5 BRAKE-
Note: Wirings of X axis, Y axis, and Z axis are the same. Only Z axis has two brake signal lines which can be
connected to relay to control brake.
property. You are not allowed to remove the copyright statement made in the Software Product, and
guarantee that you shall copy the copyright statement in all copies of the Software Product or of any
part of the Software Product. You are obliged to stop any form of illegal copying of the Software
Product and accompanying materials.
After-sales Guarantee:
Weihong Company guarantees that for 90 days from the date of shipment the software carrier
will be free from defects in materials and workmanship. When such a defect has been confirmed,
our only responsibility is to replace the software carrier. This remedy is your exclusive remedy. This
after-sales guarantee is invalid for any carrier defect caused by accidents, abuses or maloperation.
The replaced software carrier enjoys the remaining guarantee time of the original software carrier or
of a 30-day guarantee time, whichever is longer.
Except as the after-sales guarantee made above, the Software Product does not enjoy any
other form of after-sale guarantee.
Limitation of Liability:
The above guarantee, whether made explicitly or by implication, constitutes the entire contents
of the guarantee, including guarantee for the commerciality and applicability of special application
aim. Whether you follow other terms in this agreement or not, Weihong Company, as well as its
agents and sales staff, will not be responsible for any profits loss, availability loss, business break-off
or any forms of indirect, special, accidental or inevitable damage or claim made by any third party,
generated from the using of the Software Product, even if Weihong Company has been informed of
the possible occurrence of such events in advance.
Termination:
This license may be terminated by Weihong Company at any time once you violate any terms or
conditions made in this agreement. Once the license is terminated, you are obliged to destroy all the
copies of the Software Product or return them to Weihong Company.
Applicable Law:
Copyright Law, Regulations for the Protection of Computer Software, Patent Law and other
relevant laws and regulations.
Now, we affirm that you have already read through this agreement and understood it thoroughly
and agreed to comply with all of the terms and conditions of this agreement strictly.