Z Vendor Print Transmittal Letter Teena | weer (GENERAL CML BOPL Assam eae em 26 fecre | parTenaeneracis ‘SGT OSPURE [Received fom Vander”) aa 8-11 \vendocentacto Name =~. naan BarrOWeT ‘VandoiCertac: Uitarne’ | 08 oaee [oars —— | pase serene —— os | SCVPTL Ne eran 2 AaRIODBrEEDF cQUPWENT LST 7 ReRTRTEED ETT — | "evicunmrusr |e mcaronerae is — PED WITH WSS BALANCE | = = | Ven rag mbar | [6 eLvPe i i, - : |e a { | eee tars “verte TELE gulonetne | Pagans © TTS DRIT | INTRODUCTION — ee Rg | 2 Aas 0087 EDF a | | escros ——————— | pete | Baal » ner wonaearas —=— pa pores ceo =P “TREATVENT PHILOSOPHY 1 hel LEE PROCESS DESCRPTIN — | EcaaraTae Gi || 5 neZionraED Fas = +} UNIT SZECAICULATION © i | | ‘Specs Commons aview Codes” 29 90a deuepton baton Risin Tr ecards V5V6E 1 Ne Comments 2 Proseas nin manuature/Fanreaton as per comment document. Revised docuent reed {5 Docimen! docs al enfrm tase roqurements as marked. Resubmit or eve, \veo ingore! | Venda ta que EL PRU Tansee Numba and LOUPO Number all optespondence to ensue speedy pocessng [ells reaubisson Vorior mt qlee EL VP Number a offre by El VP of Yafpaso caer stmions rom Vendor jeao) [oemsoem | | malianBEP OF CRWS TREATMENT SCHEME VOLUME-I FOR EFFLUENT TREATMENT PLANT AT BRAHMAPUTRA PETROCHEMICAL COMPLEX OF M/S BRAHMAPUTRA CRACKER AND POLYMER LIMITED CONSULTANT ENGINEERS INDIA LIMITED, DELHI SUBMITTED HINDUSTAN DORR - 1 DORR-OLIVER HOUSE, CHAKALA, ANDHERI (EAST), MUMBAI - 400099 TEL, NO.; 022 28359400 / 9419 FAX NO.: 022 28365659X=>DORR-OLIVER HINDUSTAN DORR-OLIVER LIMITED BEP OF CRWS TREATMENT SCHEME VOLUME-I CONTENTS ae PARTICULATES DOCUMENT NO Rev 1 _| introduction ‘A4-2100872-ED-F-21 | _R1_ 2__| Design Basis ‘A4-2100872-ED-F-22 | RI 3_| Treatment Philosophy ‘A4-2100872-ED-F-23 | _RO 4 _| Process Description ‘A4-2100872-ED-F-24 | _RO 5 _| Unit Size Calculations ‘A4-2100872-ED-F-25 | Ri 6 _| Equipment List ‘A4-2100872-ED-F-26 | Ri 7_| civil Unit List ‘A4-2100872-ED-F-27 | RIDORR-OLIVER /AN OORR-OLIVER LIMITED BEP OF CRWS TREATMENT SCHEME VOLUME-I INTRODUCTION wed Under Risen Gade LN): Any “Tht. menk vn SOM ie ws Sees Shall be Changes Anak site dutg ditad saghnast Suptably Teleport) do Hib doewmant - PROJECT : EFFLUENT TREATMENT PLANT CLIENT : BRAHMAPUTRA CRACKER AND POLYMER LTD. PMC : ENGINEERS INDIA LIMITED EIL JOB NO. : 6907 HDO JOB NO, : BYC 2100872 DIVISION : ENVIRONMENTAL DOCUMENT NO. : A4-2100872-ED-F-21 ‘oz02z0i1 | Revised & issuedTor Comments | VES” | SORA [INP A-7] RT 28.10.2010 Issued for Review VBS SBK INP RO, Date Purpose Prepared By | Checked By | Approved By | Rev,X= DORR-OLVER INTRODUCTION M/s. Hindustan Dorr-Oliver Ltd. have been awarded the job of Process design, basic engineering, detailed engineering, manufacture, fabrication, supply, total procurement. ofall the items including construction materials, construction, erection and installation, air conditioning, ventilation, testing, painting, lining, insulation, commissioning and guaranteeing the entire Effluent Treatment plant (ETP) of 120 m3/hr of OWS process effluent/Floor Wash and 25 m3/hr of sanitary effluent and 180 m3/hr of CRW effluent on turnkey basis to meet the treated effluent quality as specified in the document for the Brahmaputra Petrochemical Complex at Lepetkata. Besides, pre and post commissioning also forms part of the scope. While testing the ETP for performance guarantee runs, lubricants, services and facilities, as required, shall be provided and is also a part of the scope. This package covers the CRWS Chain treatment comprising of Oil removal section and polishing section to meet the treated effluent quality for disposal as specified in the bidding document no.: 6907/T-054/09-10/SPL/62 and related amendments, The Basic Engineering Package for the ETP is divided into following packages: 1. BEP of OWS treatment chain upto SBR 2. BEP of SBR 3. BEP of CRWS treatment chain 4, BEP of VOC treatment system ‘The BEP of CRWS treatment chain includes Brief Introduction, Design Basis, Battery Limit conditions, Treatment Philosophy, Process Description, Products of treatment, Utility & Chemical Consumption, Unit Size Calculations, Equipment & Civil Unit List, Process Data Sheets, Instrument Process Data Sheet, Instrument & Control Philosophy, Line Schedule and P&IDs. VOLUMET EFFLUENT TREATMENT PLANT FOR INTRODUCTION BRAHMAPUTRA CRACKER AND POLYMER Page 1 of2 oc. NO. Ad-2100872.E0-.21 LIMITED, ASSAM REVRLHINDUSTAN DORR-OLIVER LiMiTED ‘The design and engineering of this total package is based on the flow rates and the raw waste characteristics for various incoming streams furnished in the tender documents, After complete treatment, as envisaged in the treatment scheme, the treated effluent is transferred to the polishing pond, VOLUMET EFFLUENT TREATMENT PLANT FOR INTRODUCTION BRAHMAPUTRA CRACKER AND POLYMER Page 2 0f2 DOC. NO. A#-2100872-ED- LIMITED, ASSAM. REV.RLHINDUSTAN DORR-OLIVER LIMITED BEP OF CRWS TI VOLUME-I DESIGN BASIS INT SCHEME PROJECT EFFLUENT TREATMENT PLANT CLIENT BRAHMAPUTRA CRACKER AND POLYMER LTD. PMC ENGINEERS INDIA LIMITED EIL JOB NO. 6907 HDO JOB NO. : BYC 2100872 DIVISION ENVIRONMENTAL DOCUMENT NO. : A4-2100872-ED-F-22 02.02.2011 | Revised & Issued for Approval vas” SEK INP_\7] Ri 28.10.2010 Tssued for Review vas ‘sBK INP. RO Date Purpose Prepared By | Checked By | Approved By | Rev.XS DOAR-OUVER HINDUSTAN OORR-OLIVER LIMITED DESIGN BASIS. 1 CHARACTERISTICS OF RAW EFFLUENTS | 1.1 Contaminated Rain Water Sewer (CRWS) | Quantity & Occurrence Floor wash and other streams (Dry weather condition) Peak hourly flow rate 112m3/hr (at inlet to ETP) Design hourly flowrate : 14m3/hr —_(after equalization) Daily maximum quantity : 336m3/day (design) Floor wash effluent and other streams (Dry weather condition) shall be treated along with OWS and hence quality considered under OWS characteristics | CRW (Wet weather condition) Peak hourly flow rate 7600 m3/hr (at inlet to ETP) Design hourly flow rate 180m3/hr (after equalization) | Daily maximum quantity: 4320 m3/day (design) | | Parameter Concentration (mg/l) # | [Total Of 180 TSS 7 | BODs at 20°C 6 | coD 18 ‘TDS 161 | pH 78 | | Notes: | 1. All units are in mg/l except pH | 2. # Quality of CRW (Wet weather condition) is at daily maximum quantity based on pollution load of Floor wash and other streams (Dry weather condition) 3. Free Oil is assumed as 80% of Total Oil VOLUMET y EFFLUENT TREATMENT PLANT FOR DESIGN Basis | BRAHMAPUTRA CRACKER AND POLYMER Page 1 of 2 DOC.NO. A-2100872-ED-F.22 | LIMITED, ASSAM REVALXSDORR-OLVER HINDUSTAN DORR-OLIVER LIMITED 2 TREATED EFFLUENTS CHARACTERISTICS: Treated Effluent Qu ry at the ACF outlet will be as follows; Sr.No. | Parameter Concentration Not To Exceed Limits | In mg/l (except pH) iol 10 (Max) 2. [pH 65-85 3.__ | Total Suspended Solids (TSS) =10 4_ | BOD (3 days at 27 degC) =10 5. [cod =80 3 ‘TURN DOWN’ & ‘ON-STREAM FACTOR’ REQUIREMENTS. Minimum Turndown requirement in terms of hydraulic load will be 50%. As regards pollutant loads, treatment system will be able to operate efficiently at any concentrati level below that specified for the raw effluents. EFFLUENT TREATMENT PLANT FOR BRAHMAPUTRA CRACKER AND POLYMER LIMITED, ASSAM. Page 2 of 2 VOLUNET DESIGN BASIS DOC. NO, A4-2100872-ED-¥.-22 REVRL A==> DORR-OLIVER HINDUSTAN DORR-OLIVER LiniITED BEP OF CRWS TREATMENT SCHEME VOLUME-I TREATMENT PHILOSOPHY PROJECT EFFLUENT TREATMENT PLANT CLIENT BRAHMAPUTRA CRACKER AND POLYMER LTD. PMC ENGINEERS INDIA LIMITED EIL JOB NO. 6907 HDO JOB NO. BYC 2100872 DIVISION ENVIRONMENTAL DOCUMENTNO. : A4-2100872-ED-F-23 (02.02.2011 Issued for Approval VB “SBA INP \7 RO) 28.10.2010 Issued for Review VBS SBK INP. RO l Date Purpose Prepared By Checked By ‘Approved By | Rev,XS DOAROLIVER | HINDUSTAN DORR-OLIVER LIMITED ] TREATMENT PHILOSOPHY. | | The treatment for meeting the treated effluent quality requirement can be broadly divided into following sections. | 1 CRWS TREATMENT CHAIN 1.4 Primary Treatment | This includes Effluent receipt with necessary sump and pumping facilities, Physic treatment for Screening, Effluent Surge Hold-up and Oil Removal. ] 1.2 Secondary Treatment No secondary treatment Le. Biological treatment is not envisaged for this stream. 1.3 Polishing Treatment | This refers to the removal of residual Oil and suspended solids involving Dual Media Filters and Activated Carbon filters and sending it to Treated CRW Sump from where it will be finally routed to outside ETP battery limit through pumping, 14 — Slop & Sludge Handling Section Wet slop and raw sludge generated from the treatment units in this chain shall be conveyed to respective units in OWS chain for further handling. | | | VOLUMET EFFLUENT TREATMENT PLANT FOR ‘TREATMENT PHILOSOPHY BRAHMAPUTRA CRACKER AND POLYMER Page 1 of1 DOC .NO.At-2100872-50-F.23 | LIMITED, ASSAM REVOHINDUSTAN DORR-OLIVER LIMITED BEP OF CRWS TREATMENT SCHEME VOLUME-I PROJECT CLIENT PMC EIL JOB NO. HDO JOB NO. DIVISION DOCUMENT NO. EFFLUENT TREATMENT PLANT BRAHMAPUTRA CRACKER AND POLYMER LTD. ENGINEERS INDIA LIMITED 6907 BYC 2100872 ENVIRONMENTAL : A4-2100872-ED-F-24 202.2011 Issued for Approval vas SEK TPZ RO 28.10.2010 Issued for Review vas SBK INP, RO Date Purpose Prepared By Checked By ‘Approved By Rev.XS DORR-OLUVER | HINDUSTAN DORR-OLIVER LIMITED PROCESS DESCRIPTION The proposed treatment scheme is broadly classified into five distinct sections as follows: Section - : Primary Treatment | Section - II t Polishing Treatment | Section — Ill : Slop oil handling and sludge handling system | SECTION -1 1 PRIMARY TREATMENT 1.1 Receipt Floor wash and CRW will be received through a common sewer in FW/CRW Receiving ‘Sump. The sump will be provided with two compartments with overflow arrangement. ‘The smaller compartment will receive FW in dry weather, which will be routed to TPI Separator for treatment along with OWS. In wet weather the CRW will overflow the smaller compartment and reach the bigger compartment to hold CRW, which will be treated in a separate CRW chain. | All the internal recycle streams from within ETP & Sludge disposal facilities ate collected in OWS Receiving Sump / Off-spec Effluent Sump / Equalization Tanks, as applicable. | 1.2 Screening & Grit Removal FW/CRW streams will be subjected to screening system for removing floating matters. 1,3 Free Oil Removal CRW TPI Separator will be fed with controlled flow of CRW with the help of CRW TPI Feed Pumps, in wet weather to remove free oil and suspended solids. | Free oil (dia.>60p) present in the above stream is to be removed with the help of density difference between the dispersed phase (oil) and the dispersion medium (water). Effective surface area will be adequately provided in Oil-Water separation units. To achieve this Tilted Plate Interceptors (TPI) system is envisaged. Number pf feeding channels, inclination and space between the plates will be properly provided with respect to Oil and TSS loads. Standby bays will also be provided to facilitate maintenance/repair. | VOLUMET EFFLUENT TREATMENT PLANT FOR PROCESS DESCRIPTION BRAHMAPUTRA CRACKER AND POLYMER Page 1 of 3 DOC. NO. A#-2100872-ED-F-24 LIMITED, ASSAM REV.ROHINDUSTAN DORR-OLIVER LRNTED 1.4 Equalization With due consideration to the hydraulic and pollutant load fluctuations typically associated with various effluent streams, Equalization is provided for CRW effluents, by holding the peak loads, equalizing and withdrawing the effluent at controlled rate. Equalization Tanks for CRW Effluent Storage Tanks will be of vertical cone roof type provided with facilities to remove floating oil layer and bottom sludge. | SECTION - II 2 POLISHING TREATMENT | In order to achieve supplemental removal of residual oil/ suspended solids, a polishing treatment has been envisaged for primary treated CRW effluent, it will comprise of Dual Media Filters followed by Activated Carbon Filters. 2.4 Filtration & Adsorption Vertical Pressure Sand Filters will be provided to remove suspended solids up to tht desired level with associated back-washing and air scouring facilities. This will also protect downstream Adsorption media filters. Associated facilities for backwashing anc air scouring of the filters will be provided with Filter Backwash Pumps and Air Scour Blowers. Vertical Activated Carbon Filters will be employed using granular activated carbon as adsorbing media in order to remove residual BOD/COD and other hydrocarbons up to the desired level, Backwashing and air scouring, as and when required, will be carried out with the Filter Backwash Pumps and Air Scour Blowers. CRW Dual Media Filters will be provided to remove residual oil and suspended solids up to the desired level with associated back-washing and air scouring facilities. CRW Vertical Activated Carbon Filters will be employed using granular activated carbon as adsorbing media in order to remove balance residual Oil and other hydrocarbons, Associated facilities for backwashing and air scouring of the above filters will be provided with respective CRW DM/AC Filter Backwash Pumps and CRW Air Scout Blowers. CRW effluent in wet weather after primary treatment will be routed to CRW Filter Feed _ Sump & will be fed to CRW Dual Media Filters and CRW Activated Carbon Filters through CRW DM/AC Filter Feed Pumps, VOLUMET EFFLUENT TREATMENT PLANT FOR PROCESS DESCRIPTION BRAHMAPUTRA CRACKER AND POLYMER Page 2 of 3 DOC.NO. A#-2100872-ED-F-24 LIMITED, ASSAM REVROX= DORR-OLIVER HINDUSTAN OORR-OLIVER LIMITED I 2.2 Transfer of MINAS treated effluent to Polishing Pond. ‘Treated CRW effluent will be sent to Treated CRW Sump from where it will be finally sent to Polishing Pond through Treated CRW Transfer Pumps. SECTION ~ III 3 SLOP & SLUDGE HANDLING 3.1 Slop Handling Wet slop ie, oll skimmed/removed from CRW Effluent Storage Tanks and from various subsequent oil handling units, through appropriate oil skimmers, will be routed to a Wet Slop Oil Sump. Sump contents will be routed to Wet Slop Oil Tanks with the help of Wet Slop Pumps. The oil separated from these Tanks ie. dry slop will be disposed outside the ETP B/L, provision will also be made to transfer it to road tanker als through Dry Slop Transfer Pumps, The decanted water from the slop oil tank bottom will be routed under gravity to the OWS Receiving Sump/ off spec effluent sump for treatment in the ETP. 3.2. Sludge Handling Oily & Chemical Sludge generated in various Oil handling units will be collected in Oily & Chemical Sludge Sump and then pumped to a Oily & Chemical Sludge Thickener using Oily & Chemical Sludge Pumps. Thickened sludge will be collected in Thickened Oily & Chemical Sludge Sump and then it will be routed to Oily Sludge Centrifuge with the help of Thickened Oily & Chemical Sludge Pumps to de-water the same. The centrifuge will be placed at an elevation to enable direct transfer of sludge cakes to a trolley placed below the sludge chute. VOLUMET EFFLUENT TREATMENT PLANT FOR PROCESS DESCRIPTION BRAHMAPUTRA CRACKER AND POLYMER Page 3 of 3 DOC. NO. Ag-2100872-ED-F-24 LiMiTED, ASSAM a |HINDUSTAN DORR-OLIVER LIMITED BEP OF CR [ENT SCHEME VOLUME-I UNIT SIZE CALCULATIONS PROJECT : EFFLUENT TREATMENT PLANT CLIENT : BRAHMAPUTRA CRACKER AND POLYMER LTD. PMC : ENGINEERS INDIA LIMITED EIL JOB NO. : 6907 HDO JOB NO. : BYC2100872 DIVISION : ENVIRONMENTAL DOCUMENTNO. : A4-2100872-ED-F-25 (02.02.2011 | Revised & Issued for Approval vas sax INP, Ri 28.10.2010 Issued for Approval vas SEK INP, RO Date Purpose Prepared By Checked By ‘Approved By Rev.ZS D0RR-OLUVER HINDUSTAN DORR-OLIVER LiKITED UNIT SIZE CALCULATIONS FW/CRW BAR SCREEN CHAMBER (149-BS-01) LIMITED, ASSAM Location At the inlet of FW/CRW Receiving Sump Design Flow 7600 m3/hr Recommended Velocity Range : 0.6-1.2m/s through the opening during peak flow as per CPHEEO manual Velocity through the opening to be 1m/s maintained through the opening at peak flow Minimum Velocity to be maintained 1.0 m/s Open area required for the flow 7600/(3600 x 1.0) 2.11 m2 Lets provide the depth of the screen 17m Width required 211/17 1.24m Opening of Each Bar 10mm ‘Thickness of each bar 10mm Total number of opening required (1.24 x 1000)/10 124 Total number of opening required 124 Total number of bars required 124-1 123 Nos Width of screen required (124-x 10) +(123 x 10) 2470 mm Width of Screen Provided 2500 mm VOuUMET EFFLUENT TREATMENT PLANT FOR SREY SEE EAECT ANIONS BRAHMAPUTRA CRACKER AND POLYMER Page 1 of 11 DOG NOAA ANGST ARD-PES, REV.RLX= D0RR-OLIVER HINDUSTAN DORR-OLIVER LinTED Angle of inclination : 60Deg Free Board of Screen 500mm Length of Screen : (SWD+FB)/sin 60 = (1.7+0.5)/sin 60 = 254m Actual Screen Provided : 2.5mwidex 2.6m long Free Board of Screen Chamber + Asper GA drawing ‘Total Length of Screen Chamber : 38m provided Size of screen chamber: 2.5 m W x 3.8 m Lx 1.7 m SWD + FB (As Per GA) | 2 FW/CRW RECEIVING SUMP (149-S-09) No. of Units ier Purpose 2 To hold & transfer FW & CRW Effluent No of Compartments ia (for FW Effluent and 1 for CRW Effluent) Overall Sump Design flow + FWeffluent flow + CRW effluent flow 112 + 7600 = 7712 m3/hr Retention time required : 10mins Volume of Sump Required 2 7712x 10/60 = 1285.33 m3 Volume of Overall Sump to be : 1312m3 provided as per tender Depth of tank provided : 25m SEFLUENT TREATMENT PLANT FOR UNIT SIZE CALCULATIONS BRAHMAPUTRA CRACKER AND POLYMER Page 2 of 11 DOC. NO. A4-2100072-ED-F-25 LIMITED, ASSAM REV.RL<= D0RR-OLVER HINDUSTAN OORR-OLIVER LiKITED Surface Area required for Overall Sump Provide Length of Sump Length Required Length of Sump provided Overall Effective Liquid Storage Volume Provided FW Compartment Design Flow Retention Time Volume of FW Compartment required Volume of FW Compartment to be provided as per tender Depth of tank provided Surface Area required for FW Compartment Provide width of compartment Length Required Length of compartment provided Effective Liquid Storage Volume Provided in FW Compartment 1312/25 m2 524.8m2 33m 524.8/33 159m 16.05 m (As per GA) 33.0x 16.05 x2.5 1324.13 m3 112 m3/hr 10 mins (112 x10)/60 18,67 m3 19.0 m3. 2.5m 19.0/2.5 m2 7.6m2 25m 7.6/2.5 3.04m, 12.75m 12.75x25x25 79.69 m3 VOLUNET EFFLUENT TREATMENT PLANT. FOR DRAHMAPUTRA CRACKER AND POLYMER PageSoft1_ DOC NO. A4-2100B7ZED F-25 LIMITED, ASSAM. REV.RA > > b& > > &==> D0RROLVER (DUSTAN DORR-OLIVER LiITED Free Board + Asper GA Drawing Overall Size of FW Compartment : 12,75 m x 2.5 mx 2.5 m SWD + 3.96 m FB (As per GA) Overall Size of FW/CRW Receiving Sump :33.0mx1605mx25mswo+396, A\ m FB (AS per GA) 3. CRW TRANSFER PUMPS (149-P-14 A/B/C/D/E/F/G/H/1/J) No of Pumps : 10 (8W+2SB) Function ‘To transfer CRW to CRW effluent storage tanks ‘Type of Pump Centrifugal, Horizontal (Non Clog) Capacity + 980m3/hr Head : 30m A 4 CRW Effluent Storage Tanks (149-T-08 A/B) No. of Units : 2 (Two) Function 2 To hold & equalize incoming CRW oily effluents Design peak flow + 3800 m3/hr Volume to be provided as pertender : 2162 m3 document Depth of tank provided : 131m Surface Area required 2 2162/13. = 165.04 m2 Type of Tank : Circular Diameter of Tank Required : VOUMET EFFLUENT TREATMENT PLANT FOR Uwrsizecaucutario BRAIMIAPUTRA CRACKER AND POLYMER Pagesorin —--PNITSIZECALCULATIONS, LIMITED, ASSAM REVRIX= DORR-OLVER HINDUSTAN DORR-OLIVER LinITED Diameter of Tank Provided : 145m Effective Liquid Storage Volume 2 (w/4) x (145)?x 13.1 Provided = 2163.21m3 Size of Tank: 14.5 m Dia x 13,1 m SWD + 1.4m FB + 0.6 m DVD (As per GA) 5 CRW TPI FEED PUMPS (149-P-15 A/B/C) No of Pumps 1 3(2W+1SB) Function To transfer effluent from CRW effluent storage tanks to CRW TPI ‘Type of Pump + Centrifugal, Horizontal (Non Clog) Capi 90 m3/hr Head + 20m 6 CRW 'TPI SEPARATOR (149-TPI-02) Package Vendor's Design Calculations will be submitted separately with the data sheet. 7 CRW FILTER FEED SUMP (149-S-10) No. of Units : 1 (One) Purpose + To hold CRW effluent & transfer to CRW filters Design flow to sump + 180m3/hr Retention time required : 10mins Volume required + (180/60) x 10 = 30m3 Volume tobe provided as pertender : 30.8m3 Depth of tank provided 2.0m EFFLUENT TREATMENT PLANT FOR Heirsey cacomanibs yy BRAHMAPUTRA CRACKER AND POLYMER Page Sof 11 DOCNO M-ZIO0 TEED FDS UMITED, ASSAM REVRLHINDUSTAN DORR-OLIVER LiRITED Surface Area required Length Provided Width Required Width Provided Effective Liquid Storage Volume Provided 30.8/2.0 15.4:m2 6.1m 15.4/6.1 252m 255m 6.1x2.55x20 31.11 m3 Size of Tank ; 6.1 mx 2.55 m x 2.0 m SWD + 0.5 m FB (As per GA) 8 CRWDM/ACFILTER FEED PUMP (149-P-16 A/B/C) No of Pumps Function ‘Type of Pump Capacity Head 3 (2W+1SB) To transfer clarified effluent to CRW DM/AC filters Centrifugal, Horizontal (Non Clog) 90 m3/hr 45m 9 CRW DUAL MEDIA FILTERS (149-F-03 A/B/C) No of Units Purpose Type Design flow rate per unit Hydraulic Loading 3(2W + 18B) Filtration of CRW TPI treated effluent Vertical 90 m3/hr 15. m3/m2/hr Cross-sectional Area of filter required 90/15 = 6m2 EFFLUENT TREATMENT PLANT FOR eer EAMAFUTIA CHACiIR AND POLYMER Page ort UNTSECALCULATIONS, LIMITED, ASSAM RSVR | > Pee AHINDUSTAN DORR-OLIVER LittITED Diameter of filter required Diameter of filter provided Cross-sectional Area of filter provided Supporting Media Depth of Supporting media Depth of Garnet Bed Depth of Anthracite Bed Rising Space/Free Board above Garnet & Anthracite Media Free Board above Garnet & Anthracite Media Provided Minimum space below water distributor Height of Filter (T/T) Backwash Rate Backwash flow required Backwash flow provided Duration of Backwash (Quantity of Backwash Water per Filter ceo im = 276m 28m (m/4) x (2.8) = 6.16 m2 + Gravel/Silex 300 mm 600 mm, 600 mm + 50% ofthe Garnet & Anthracite Media depth 75% x (600 +600) = 900mm 900 mm : 400mm + 300 +600 +600 +900 + 400 = 2800mm 30 m3/m2/hr 6.16 x30 = 184.8m3/hr 185 m3/hr 15 mins -» (Typical range 10 - 15 mins) : (185% 15)/60 = 46.25 m3 EFFLUENT TREATMENT PLANT FOR BRAHMAPUTRA CRACKER AND POLYMER LIMITED, ASSAM Page 7 of 11 ‘VOLUMET UNIT SIZE CALCULATIONS DOC.NO.A¢-2100872-ED-F-25 REVIZS D0RR-OLMVER (DUSTAN DORR-OLIVER LiKTED Air Scouring Rate Duration of scouring Air Quantity required Air Quantity provided 45 Nm3/m2/hr Smins 6.16x45 277.2. Nm3/hr 300 Nm3/hr 10 CRW ACTIVATED CARBON FILTERS (149-F-04 A/B/C) No of Units Purpose ‘Type Design flow rate per unit Hydraulic Loading Cross-sectional Area of filter required Diameter of filter required ameter of filter provided Cross-sectional Area of filter provided Supporting Media Depth of Supporting media Rising Space/Free Board required 3(2W + 18B) Adsorption of residual oil/hydrocarbon Vertical, down flow 90 m3/hr 15 m3/m2/hr 90/15 6m2 (n/4) x (2.8)? 6.16 m2 Gravel 300mm 1500 mm 75% of Activated Carbon Bed 75% x 1500 1125 mm EFFLUENT TREATMENT PLANT FOR BRAHMAPUTRA CRACKER AND POLYMER LIMITED, ASSAM Page 8 of 11 VOLUMET UNIT SIZE CALCULATIONS DOC.NO. A¢-2100872-ED-F-25 REVRLZS D0RR-OLVER HINDUSTAN DORR-GLIVER LUKITED Free Board above Activated Carbon Bed Media Provided Minimum space below water distributor Height of Straight (HOS) Height of Filter (T/T) Backwash Rate Backwash flow required Backwash flow provided Duration of Backwash Quantity of Backwash Water per Filter Air Scouring Rate ¢ 1200 mm 400 mm. 300 + 1500 + 1200 + 400 3400 mm 3500 mm 30. m3/m2/hr 6.16 x30 184.8 m3/hr 185 m3/hr 15 mins -» (Typical range 10 ~ 15 mins) (1985 x15)/60 46.25 m3 45 Nm3/m2/hr LIMITED, ASSAM REVRL Duration of scouring : Smins Air Quantity required + 6.16x45 = 277.2Nm3/hr Air Quantity provided 300 Nm3/hr 11 TREATED CRW SUMP (149-S-16) No. of Units + 1(One) Purpose To hold treated CRW effluent & transfer to outside ETP B/L Design flow to sump 180 m3/hr Retention time required + 10 mins Volume required + (180/60) x10 EFFLUENT TREATMENT PLANT FOR UNITSHEcaLcuanions | BRAHMAPUTRA CRACKER AND: POLYMER Page 90f 11 DOC.NO.AS-2100872-E0-F25HINDUSTAN DORR-OLIVER LittITED Volume to be provided as per tender Depth of tank provided Surface Area required Length Provided Width Required Width Provided Effective Liquid Storage Volume Provided = 30m3 31.5 m3 15m 315/15 = 21m2 : 5.0m 2/5 = 42m 42m 5.0x4.2x15 = 315m3 Size of Tank: 5.0 mx 4.2 mx 1.5 m SWD + 0.5 m FB 12 TREATED CRW TRANSFER PUMP (149-P-34 A/B/C) No of Pumps Function Type of Pump Capacity Head 3 (2W+1SB) : To dispose treated CRW effluent outside ETP B/L Centrifugal, Horizontal 90 m3/hr 64m 13 CRWDM/AC FILTER BACKWASH PUMP (149-P-32 A/B) No of Pumps Service ‘Type of Pump Capacity 2(1W+15B) CRW DM/AC Filters’ Backwashing Centrifugal, Horizontal EFFLUENT TREATMENT PLANT FOR BRAHMAPUTRA CRACKER AND POLYMER LIMITED, ASSAM 185 m3/hr VOLUMET UNITSIZE CALCULATIONS Page 10 of 11 DOC.NO. A4-2100872-ED-F.25 REVRL > e EaZS DORR-OLUVER HINDUSTAN DORR-OLIVER LIMITED Head 20m 14 CRW AIR SCOUR BLOWERS (149-K-04 A/B) No of Blowers Service Type of Blower Design Flow rate Head 2(1W + 1B) Air scouring of CRW filters Straight Lobe, Rotary 300 Nm3/hr 6mWwc 18 FLOOR WASH TRANSFER PUMP (149-P-13 A/B) No of Pumps Function ‘Type of Pump Capacity Head 2(W+1SB) To transfer floor wash to TPI Centrifugal, Horizontal (Non Clog) Normal: 112 m3/hr Maximum: 120 m3/he EFFLUENT TREATMENT PLANT FOR BRAHMAPUTRA CRACKER AND POLYMER LIMITED, assAM : 16m VOLUMET UNIT SIZE CALCULATIONS Page 11 of 1 DOC. NO.A4-2100872-ED-F-25 REVRLXS DORR-OLVER HINDUSTAN OORR-OLIVER LIMITED BEP OF CRWS TREATMENT SCHEME VOLUME-I EQUIPMENT LIST PROJECT : EFFLUENT TREATMENT PLANT CLIENT : BRAHMAPUTRA CRACKER AND POLYMER LTD. 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