Professional Documents
Culture Documents
Introduction
The authentic UBIx® (2007-2012). Creator of the new state of the art. Wary of imitations: will save time and money.
www.ubix.es
Will save time and money”
®
UBIx
Proactive tracking system of steel coils in real time
4 integrated machine technologies
RFID & LDM & RTLS & WLAN
Hot Dip Galvanizing Plants
Steel Service Centers
www.ubix.es
I have the pleasure of anticipating a summary of a more extensive presentation that we
could submit to your assessment in a future demonstration of UBIx at your facilities.
I hope a few flashes will give you an idea of the success of UBIx’s first installation at
the ThyssenKrupp Galmed’s warehouses (470.000 Tn/year) in the Port of Sagunto –
Valencia, after 3 years of R&D&i (2008-2010).
UBIx is not just what you will see as a high productivity system, but a new art in
warehouse management. UBIx has proven to be a BAT (Best Available Technology) for
the Hot Rolled Steel, Galvanizing, Pickling Plants and Steel Service Centers. I am
looking forward to show you its excellence.
Javier Ferrer
Solution
Ensure the permanent inventory of steel
coils with a minimum operation cost.
www.ubix.es
Real time identification and tracking,
automatically and unattended,
for traveling cranes guided by control
panel or cabin and for forklifts.
X +/- 5 mm
The authentic UBIx® (2007-2012). Creator of the new state of the art. Wary of imitations: will save time and money.
X +/- 5 mm
Z +/- 1 mm
RFID, LDM, CBR, WLAN Real time navigation
UHF Grip Adapter Hands free transaction
UBIx RFID Device Proactivity warehouse rules
List Scheduled Tasks
Graphic localization Cabine PC
90255477
Messenger...
Forklift Engineering Floor operator
o RFID, RTLS, LDM, WLAN Real time navigation
www.ubix.es
UHF Adapter Hands free transaction
UBIx RFID Device Proactivity warehouse rules
List Scheduled Tasks
UBIx Coil Localization Floor PDA
SQL Inventories, Messenger...
Topography
Topographic algorithm Intranet
Human location vs. x,y,z Departmental users
Crane calibration Consultations, reports…
Records, statistics
Activity control
Department PC
Traceability...
Robot Software
Dedicated 24x7 Robot ERP/WMS Integration Departamental Implementation
5 Módules. Services:
QUE, Bidirectional ERP FTP Contingency isolation Logístics Dept. SMTP Immediate alerts
SRV, Client‐Server A/B/M Coils ERP > UBIx Production Dept. Incidents acc. to severity
LDM, Telemetry Warehouse transactions Maintenance Dept. SMS Activity reports
TAG, Cycle Control Different activity records Q.A. Dept. Daily productivity
EAT, Early Alert System Real Time stock location IT Dept. Efficiency ratios
List of tasks Administration Dept. FTP Resumé per shift...
Warehouse rules...
ERP
• The solution
The authentic UBIx® (2007-2012). Creator of the new state of the art. Wary of imitations: will save time and money.
www.ubix.es
ubixLDM, Telemetry service
ubixSAT,
Early alert system
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• 100 % topographic location UBIx Device in Coil
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Network control
Telemetry and
topographic algorithm
• Permanent Inventory
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• Reactive information
ERP
• Contingency 100% continuity
… vs. technology
Technology = Inventory
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UBIx, extends this formula:
www.ubix.es
crane
Spanish
Patent P200803588
International PCT/ES2009/070566
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RF in steel coils
Spanish
Patent P200802487
International PCT/ES2009/070353
www.ubix.es
Conservación
energía 1 W
Lectura RFID Optima
1w
40%
Comportamiento convencional
de RFID en acero
0,2 1 3
Metros
½ Bobina
www.ubix.es
for traveling crane and forklifts
Algorithmics
Topography
www.ubix.es
for sheet metal cutting.
1º RFID Packaging
4º Expedition Control
2º Control Package CBR – Traffic Light
RFID – CBR 3º Warehouse
Crane LDM
Traffic Light
• Develop a powerful
browser, handsfree,
with proactive support for
www.ubix.es
the crane operator and
forklift driver
Coil tracking
Automatic telemetry location
Automatic RFID identification
Real time motion verification
List of dynamic tasks
Suggestions for the location
Proactive help, departmental messaging …
Free movements…
www.ubix.es
crane operator
Coil tracking
Automatic telemetry location
Automatic RFID identification
Real time motion verification
List of dynamic tasks
Suggestions for the location
Proactive help, departmental messaging …
Free movements, inventories…
www.ubix.es
software and real time client-server
Technological solution for the three processes of the steel value chain:
• Black coil in the Hot Rolled Steel Mills
• Finished coil in Galvanizing and Pickling Plants, Skin-Pass…
• Steel Service Centres: flat sheets, coils and straps
Automated control of logistic processes
Permanent inventory
www.ubix.es
Own ad hoc technology + 24x7 Robot
UBIx leading the innovation in the sector
Plant Topography
For the 3 types of
Identification & Location
companies: Crane movements
Warehouse topography
• Steel coil mills
• Galvanizing Plants
• Service Centres
Identification & Location
Crane movements
Warehouse topography
Package control
RFID - Packaging
The authentic UBIx® (2007-2012). Creator of the new state of the art. Wary of imitations: will save time and money.
Product of steel coils In real time
www.ubix.es
www.ubix.es
• unattended identification
• crane activity and user’s control
• automatic and proactive transaction
Integrating 4 machine technologies:
• Middleware RFID, identification
• LDM, laser telemetry location
• RTLS, absolute positioning
• WLAN, wireless communication
The authentic UBIx® (2007-2012). Creator of the new state of the art. Wary of imitations: will save time and money.
Product of steel coils In real time
www.ubix.es
UBIx Objectives
www.ubix.es
Proactivity
Quality of Productivity Power of
between
warehouse of warehouse analysis
system and
transactions functions Statics
crane operator
Optimal Analysis of
Automatic Transfer of Fast Less crane Better coil
warehousing crane Analysis of
transactions information location maintenance quality due
of coils movements, stock data
of between of due to to proactive
based on operating for better
warehouse MES and warehouse optimal Coil proposal of
turnaround time and WH decision
movements UBIx references access WH rules
indications utilization
Results
of steel coils In real time
www.ubix.es
The authentic UBIx® (2007-2012). Creator of the new state of the art. Wary of imitations: will save time and money. 15/03/2011
www.ubix.es
Contingency Plan layers:
Results
of steel coils In real time
www.ubix.es
The authentic UBIx® (2007-2012). Creator of the new state of the art. Wary of imitations: will save time and money.
www.ubix.es
9 Unattended movement: only visual verification
9 Identified and located coil with 42 types of context data
9 List of dynamic tasks…
Results
of steel coils In real time
www.ubix.es
The authentic UBIx® (2007-2012). Creator of the new state of the art. Wary of imitations: will save time and money.
www.ubix.es
Qualification and Productivity of Users, Cranes and Shifts
Results
of steel coils In real time
www.ubix.es
The authentic UBIx® (2007-2012). Creator of the new state of the art. Wary of imitations: will save time and money.
www.ubix.es
9 Users, Cranes, Grips, Warehouses and sensors managements…
9 Activity record of Users, Cranes, Grips…
9 TAG’s control: reutilization, crane operator in charge…
9 Productivity, density, chaos indexes: statistics
and much more… Ga
te
E RP ERP Management
Production
Expeditions…
The authentic UBIx® (2007-2012). Creator of the new state of the art. Wary of imitations: will save time and money. 24x7 Automatic and proactive integration Dept./Users Plant Activity
www.ubix.es
24x7 Assistance
Logistics
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Activity diaries
Max. priority diaries
Check-list crane
Productivity
Movements
Shifts
Graphic stock
SMS urgencies
Messenger…..
Production
Performed tasks
Movements x type
I/O Line
Messenger…
Quality
Coil observations
Incidents
Messenger…
Maintenance Corporate
Incidents crane, forklifts IT ERP
Diary of Km traveled
Stop-start times ERP connection activity Direction
Messages mechanical Inc. WMS connection activity Daily resumé of activity
Messages electrical Inc. Hardware alerts Activity ratios
SMS urgencies… Connectivity alerts Productivity ratios
Data mining Activity qualification…
Messenger…
The authentic UBIx® (2007-2012). Creator of the new state of the art. Wary of imitations: will save time and money. UBIx Architecture at Group Level UBIx Architecture Group Level www.ubix.es
RFID RFID
WLAN WLAN
UBIx UBIx
Coil Center 1 SQL Local
Coil Center 2 SQL Local
WMS WMS
UBIx Local
Intranet.
www.ubix.es
Warehouses
Cranes Robot UBIx‐SQL Local
Country
‐ Physical or virtualized server
‐ High contingency. Good critical system ON/OFF‐Line
‐ Work with ERP failure
‐ Local data (topography, inventory…) quickest response
Data Que UBIx ‐ Local Intranet, etc. Data Que UBIx
Center 1 Center 2
TCP/IP
UBIx’s success :
- Create a virtuous circle with the Users
1º - Get involved and share the success
Total involvement - Prove the advantages in the tasks
- Lead and encourage the change
- Integrate plant and departments
… until the complete customer satisfaction
www.ubix.es
New work-flow All the Plant Users
2º New procedures All the Heads of the Departments
Training, New devices Group courses
Training New tools One to one backing with real work
New data All the shifts
and Training
New technology … until complete skill
Productivity
RFID - Identification
- Position
LDM
- Travel
RTLS • Hands free transaction
WLAN • Ergonomics in the warehouse
• Proactivity: Warehouse rules
Operational Control • Depts. Integration: Ubix events
• New activity data, new ratios
www.ubix.es
• Productivity protectors
Logistics Operation 9 CMS Critical Mission Strategies
9 EAS Early Alert System
Planning
Acknowledgements
The authentic UBIx® (2007-2012). Creator of the new state of the art. Wary of imitations: will save time and money.
www.ubix.es
Warehouses
The authentic UBIx® (2007-2012). Creator of the new state of the art. Wary of imitations: will save time and money.
JFA Modelos Informáticos S.L. of steel coils In real time
www.ubix.es
Pedro Pujol
Foundation: 1989
Customer Relationship
c/ Trasagrario, 4, 46111 Rocafort – Apdo. 28 - Valencia, España
Mob: +34 607 307 691
Tel: +34 96 131 22 10 Fx +34 96 131 21 99
ppujol@ubix.es
Focus
www.ubix.es
Steel Service Centers (1991-2012)
Proactive Tracking system of steel coils in real time (2007-2012) – www.ubix.es
• UBIx ® Case worldwide success. Project funded by CDTI, Centre for Industrial Technological Development - Spain
• First integrator with own patent for the internal logistics of steel coils, in real time, with cranes. Technologies RFID-
LDM-RTLS-WLAN. For galvanizing lines and Steel Service Centers.
Mission
• Creating customer value: improve client business performance, creating win-win relationships long term and focusing
on execution excellence.
• Integrity: inspire confidence through responsibility, ethical behavior and encouraging frank and open debate.
• Pursuit of excellence through collaboration with the client, their satisfaction and support change. Backed up today for
our success stories over 20 years.
Excellence is the only goal and his continuous innovation engine (Javier Ferrer)