SS5200 Quartz Pressure Recorder Manual

Model SS5200
QD Quartz
Pressure Recorder
Operations Manual
10009169
Document Revision History
Revision Name Date Comment
00 C. Claveria April 29, 2003 First pass Document
01 K. Johnson August 12, 2003 Review and Update
02 T. Carey February,6 2004 Review & Update
03 C. Claveria March,15 2004 Review & Update
04 K. Johnson May 17, 2004 Review & Update
05 K. Johnson August 30, 2004 Review & Update
06 K. Johnson February 23, 2005 C-Rings, Spacer, USB
07 A. Sielmann June 9, 2005 Revise and Update
08 K. Johnson June 16, 2005 Update Battery and SRO
09 S. Snelgrove December 9, 2005 Update Lubrication
Products
Disclaimer
Spartek Systems makes every effort to ensure the accuracy of the content of this
manual. We would certainly welcome any suggestions as to how we can
improve the content for any future manuals. This manual may be updated
periodically which will be reflected in the above Document Revision History.
Spartek Systems declines any liability that may arise out of inaccuracies in this
document.
We thank you for making Spartek Systems your equipment provider of choice.
________________________________________________________________________
Model SS5200 1.27” QD Quartz Pressure Recorder Page 2/61
Table of Contents
Model SS5200 QD Quartz Pressure Recorder................................................... 1
Table of Contents ................................................................................................. 3
1. Introduction................................................................................................ 6
2. Accessories Required to Operate a Recorder ........................................... 7
3. Installing Spartek Systems Field Software ................................................ 8
4. Connecting the Gauge to a Computer ....................................................... 8
5. Program Modes of the SS5200 ............................................................... 11
5.1. General Program Information .................................................................. 12
5.2. Programming the Recorder for Memory Mode ........................................ 14
5.3. Programming the Gauge for Surface Read Out Mode............................. 14
6. Pre-Job Check Out .................................................................................. 15
6.1. Gauge Test Procedure ............................................................................ 15
6.2. Battery Test Procedure............................................................................ 16
7. Assembling the Gauge for Deployment ................................................... 17
7.1. Grease and Lubrication ........................................................................... 18
7.2. Metal C-Rings.......................................................................................... 21
7.3. Sealing Procedure Using Metal to Metal Seals........................................ 21
8. Dismantling the Gauge After a Job.......................................................... 29
8.1. Removing the Battery Housing ................................................................ 29
8.2. Removing the Battery Pack ..................................................................... 29
9. Recovering Data from the Gauge ............................................................ 30
10. Removing O-Rings and Back-Up Rings .................................................. 30
________________________________________________________________________
10.1. Seal Removal Tools............................................................................. 30
10.2. Seal Removal Procedure ..................................................................... 30
11. Replacing O-Rings and Back-Up Rings................................................... 34
11.1. Seal Configurations.............................................................................. 36
11.2. Seal Replacement Procedure .............................................................. 37
12. Product Specifications ............................................................................. 41
13. Mechanical Dimensional Drawing............................................................ 42
14. Spare Parts.............................................................................................. 49
14.1. Seal Material Types ............................................................................. 49
14.2. Redress Kits......................................................................................... 50
14.3. Battery Housing & Crossover Seals..................................................... 50
14.4. Bellows Protector Seals ....................................................................... 51
14.5. Crossovers........................................................................................... 51
15. Battery Packs .......................................................................................... 52
15.1. Battery Safety ...................................................................................... 52
15.2. Reusing Battery Packs......................................................................... 52
15.3. Battery Pack Characteristics ................................................................ 52
15.4. Depassivation Procedures ................................................................... 53
15.5. Battery Selection.................................................................................. 54
15.6. Test Battery.......................................................................................... 56
15.7. Battery Housings.................................................................................. 56
16. SRO Hardware ........................................................................................ 57
17. SRO Hardware Dimensional Drawing ..................................................... 58
________________________________________________________________________
........ 59
________________________________________________________________________
18. References .............................................................................................. 60
19. Contact Information ................................................................................. 61
1. Introduction
General System Overview
The Quartz Gauge records elapsed time, pressure, and temperature
data in an internal memory. Temperature data is used to
compensate the pressure measurement and should not be used for
an accurate well bore temperature curve.
These gauges can be powered by lithium batteries below ground or
from the surface using a wireline power supply.
Quartz Gauges can be programmed to sample at a user
determined rate. This rate can be either fixed or variable.
To program this gauge for operation requires the use of a
computer. The gauge is connected to the computer via a Program
Interface Box. The user communicates to the gauge through the
use of Spartek Systems Field Software.
The SS5200 QD Quartz Pressure Recorder

The SS5200 Quartz Recorder is a member of the SS5000 family of
gauges available for pressure and temperature data evaluation.
This manual is for the SS5200 Model Number 1100 F0.
This model is offered in 16K, 20K and 25K versions. All of these
gauges can withstand temperatures of up to 200°C (392°F).
The overall diameter of the gauge itself is 1.27” (32.3mm) but the
overall diameter of the battery housings vary. For applications with
a maximum pressure of 20Kpsi or less, the overall diameter of the
battery housing is also 1.27”.
For 25K applications, the overall diameter of the battery housing is
increased to 1.3125” (33.3375mm) to accommodate the higher
pressure. The 1.3125” battery housing is the only size used for
extended survey applications that require a 6 “C” cell battery pack.
This gauge requires a minimum of 5V to operate. This can be
provided by a 3 “C” cell battery pack or a 6 “C” cell battery pack.
The standard storage capacity of this gauge is 500 000 data points.
________________________________________________________________________
This gauge can withstand pressures up to 25 000 psi and
temperatures of up to 200ºC (392°F).
Each gauge is manufactured at our facilities in Sylvan Lake, Alberta.
2. Accessories Required to Operate a Recorder

Included with each set of gauges are some essential accessories
required to ensure proper functioning before deployment. These
items include:
Item Quantity Part Number Note
Carrying Case 1 10005857
Thread Protector (Female) 2 10008949
Thread Protector (Male) 2 10008940
Bull Nose 1 10008420
†
Crossover 1 Alternate
‡
Spartek Systems PC Software 1 Alternate
§
Program Interface Box 1 Alternate
SS5200 Operations Manual 1 10009169
**
External 12V Supply 1 10001540
††
Test Battery Pack 1 10009861
‡‡
1.27” QD Quartz QC Assembly 2 Alternate
Electronics Housing 2 10008708
§§
Battery Housing 2 Alternate
***
Battery Pack 2 Alternate
Torque Wrench – 0.5” Drive
1 10011140
50-250 ft-lbs
1 1/16” Crow Foot – 0.5” Drive 1 10006069
† One type of this item will be included – Standard or NPT. See the Mechanical Drawing in Section 13.
‡
One version of software will be included.
§
One type of this item will be included – RS232 or USB. See Section 4.
**
This item will only be included with an RS232 Interface Box. See Section 4.
††
This item is used for surface testing. See Section 15.6 for more information.
‡‡
One type of this item will be included based on the required pressure rating. See Section 13.
§§ One type of this item will be included based on the size of the battery pack. See Section 15.1.
***
The battery size will be determined by the customer when ordering based on characteristics of the
application based largely on the duration of the task being performed. See Section 15.
________________________________________________________________________
Figure 1 – SS5200 Gauge Assembly and Accessory Equipment
3. Installing Spartek Systems Field Software

The first step for ensuring a successful survey is to communicate with
the gauge. This is done using Spartek Systems proprietary software.
Spartek Software must be installed before the gauge can be programmed.
To install the software, insert the CD into the computer and the
Demo Shield Installer will guide the user through the installation.
This software enables the user to program a gauge, retrieve data after
a job, graph the results for analysis, and run diagnostic tests on the
gauge before deployment. It features an On-Line Help System
explaining how to use the software and contains contact information.
Software is also available for download from the Spartek Systems
website at http://www.sparteksystems.com. Upon registration and
approval from Spartek, a username and password are assigned
providing access to software downloads.
4. Connecting the Gauge to a Computer

This gauge interfaces with a computer using a Program Interface
Box. There are two types of Interface Boxes: RS232 and USB.
Each box has different characteristics and different setup
configurations. The chart below provides a comparison.
Standard Temp Part
Interface Box Power Depassivation Connector
/ High Temp Number
RS232 (Single) 12V/Battery *165°C or less 7 Pin ST/HT 10002588
RS232 (Dual) 12V/Battery *165°C or less 7 Pin/11 Pin ST/HT 10002392
USB USB Port *165°C or less 7 Pin HT Only 10010527
* For higher temperature packs, use the SS1008 200°C Depassivation Box. See Section 16.
________________________________________________________________________
Figure 2 – An SS1000 Dual Serial Interface Box and an SS1009 USB Interface Box
USB Interface Configuration

To connect the gauge to an SS1009 USB Interface Box, remove
the battery housing from the gauge to expose the connector.
Connect the 7 pin silver connector on the Program Interface Box to
the pressure gauge. Next, connect the black USB connector on the
Interface Box to the USB port on the computer as shown in Figure 3a.
Power supplied by the USB port on the computer will power both the
box and the gauge, making no additional power source necessary.
Figure 3a - Gauge Connected to computer using a USB Interface Box
RS232 Interface Configuration
________________________________________________________________________
To connect the gauge to an SS1000 Serial Program Interface Box,
ensure that the battery housing has been removed from the gauge
to expose the connector at the top of the electronics housing.
Connect the small 7 pin silver connector on the Program Interface
Box to the gauge. Next, connect the black 9 pin ‘D’ shell connector
on the Interface Box to the serial port on the computer.
Once the cabling is complete, ensure that the switch labeled ST/HT
(Standard Temp/High Temp) on the Interface Box is set to HT.
Finally, to supply power to the instrument, connect a Spartek
Systems battery pack or plug in a 12V external power supply to the
Interface Box. See Figures 3b and 3c.
Note: A 200°C battery pack cannot be used to power an RS232
Interface Box. Use a lower temperature pack. See Section 16.
Do Not Plug In A 12V Power Supply &

A Battery Pack At The Same Time
Figure 3b – Gauge connected to computer using an RS232 Interface Box (Battery)
________________________________________________________________________
Figure 3c – Gauge connected to computer using an RS232 Interface Box (12V)
Communication Using Either Interface Box

Once power is applied and a gauge is connected, ensure that the
LEDs flash rapidly several times. This is a quick diagnostic check
indicating that the processor in the gauge has initialized and the
gauge is ready to accept commands from the computer.
For the next step the user must launch Spartek Systems Field PC
Software to program the gauge.
5. Program Modes of the SS5200

The SS5200 has two modes of operation: Memory Mode and
Surface Readout Mode (SRO).
Memory Mode
In Memory Mode, the gauge records time, pressure, and temperature
data to the gauge memory which can be recovered when the gauge
is retrieved from below the surface. Data can be uploaded for
analysis when the gauge is connected to a computer using Spartek
Systems PC software and a Program Interface Box. Data will remain
in the gauge memory until it is reprogrammed for another survey.
Surface Read Out Mode
________________________________________________________________________
In addition to recording time, pressure, and temperature data to the
gauge memory, a gauge equipped with SRO will also transmit this
data to the surface while still below ground. This requires the use of
a surface recovery unit commonly known as an SRO Box (SS6001).
The SRO Box acts as a receiver for the gauge. It displays gauge data
and stores it in a memory of its own, in addition to the data being stored
on the tool. Gauges run using SRO do not require the use of a battery
pack since the SRO Box provides power to the gauge via the wireline
cable. The sample rate of the SRO Box is controlled by the user, but the
sample rate of the gauge cannot be changed while the tool is recording.
Spartek Systems recommends that the sample rate of the SRO
Box be slower than the sample rate of the gauge to ensure that
data transmission runs efficiently.
If a computer is available on site, data can be viewed on a graph
using the Live Acquire feature of the software by connecting the
SRO Box to the computer.
Surface Readout is not the default mode of operation for this
type of gauge. Gauges must be converted to SRO Mode by the
user through Spartek Systems PC Software. See Section 5.3.
5.1. General Program Information

Program Rates
For the SS5200 there are two different program rates available for
sample acquisition: Fixed Rate and Variable Rate.
Fixed Rate
This method programs the gauge to take a sample at a constant or fixed
rate until the memory is full, the battery runs out, or power is disconnected.
Variable Rate
This type of program allows the user to custom design multiple
sample rates during a single survey. This allows the gauge to be
deployed at a given time with one sample rate, and to sample at a
different rate at a predetermined point in the future.
The Variable Rate is more practical for applications where battery life
is of concern. The gauge can begin taking samples at a moderate
rate and then change to a faster rate at a specified time instead of
constantly sampling at the faster rate, in order to conserve power.
In the event that the Variable program sequence is completed
before the gauge is retrieved or the battery pack runs out, the
________________________________________________________________________
gauge will still continue to accumulate samples. At this point, the
gauge will continue recording at a default rate of 30 seconds until
the memory is full, power is disconnected, or the battery runs out.
Note: Programming the gauge for either rate will erase any
samples currently stored in memory. If data on the gauge has
not been recovered prior to reprogramming, it will be lost.
See Section 9 for details regarding data recovery.
Default Program Rates

A gauge programmed for either mode will start recording samples at
a default rate of 5 seconds for the first minute (12 samples) once
power is applied. This default rate is built into in all Spartek pressure
recorders in order to provide functionality feedback once a battery
pack is connected. The user programmed sequence will begin after
this initial default rate. If no program is downloaded into the gauge, a
default Fixed sample rate of 30 seconds will be enabled.
Sample Rate Calculation

In order to design a program that will perform as the user intends, it
is important to understand how the gauge calculates which rate to
acquire samples at, especially for multiple (Variable) rate programs.
When connecting a battery pack, look for a small LED located
inside the plastic top of the pack. This LED will flash upon power
connection to indicate that the processor is active.
After the initial rapid flash, a more prolonged on/off period will occur.
This is a visual display of the gauge taking a sample and storing it in
memory. The LED will flash a total of 5 times to give the user a clear
indication that the gauge is actually running, flashing once for each of the
first five samples. The five sample flashes will occur at one of two rates.
If the gauge has recently been programmed or if the gauge has zero
samples stored in its memory, the flashes will occur every five seconds
using the five second default rate outlined in the Default Section.
If the gauge has more than twelve samples stored in memory, the
LED will flash at the Fixed or Variable rate programmed on the tool.
If the gauge is programmed using a Fixed Rate, the gauge will
sample at the programmed Fixed Rate.
If the gauge is programmed using a Variable rate, the gauge will
determine how many samples are already stored in memory and
compare this to the number of samples that each program step will
require. With this information, the gauge will determine what the
________________________________________________________________________
sample rate should be (based on the program sequence), and resume
sampling at the corresponding rate. The LED will flash at this rate.
5.2. Programming the Recorder for Memory Mode

The programming process is explained in detail in the On-Line Help
system which is available through Spartek Systems Field Software.
Once the software has been installed and opened, click on the tab
labeled Help and view the section labeled Running the Software to
learn how to program a gauge for Memory Mode.
Once the gauge is programmed, check the verification sheet to make
sure the program has validated that the gauge is ready for operation.
Click the button labeled Update Data on the Data Acquisition page
of the software and notice that the number of samples has been
erased and now reads zero samples.
Spartek Systems preprograms each gauge with a 30 second
Fixed sample rate unless otherwise requested by a customer.
Memory Mode is compatible with both Fixed and Variable Rates.
5.3. Programming the Gauge for Surface Read Out Mode

The gauge must be programmed to operate in SRO Mode to
enable the gauge to transmit data back to the surface recovery unit
at a user determined, preprogrammed interval.
Figure 4 – SS6001 Surface Recovery Unit (SRO Box)
________________________________________________________________________
The SRO programming process is explained in detail in the On-Line
Help which is available through Spartek Software. Once the
software has been installed and opened, click on the tab labeled
Help and view the section labeled SRO to learn how to program the
gauge for SRO Mode.
Once the gauge is programmed, check the verification sheet to
make sure the program has validated that the gauge is ready for
operation. Click the button labeled Update Data on the Data
Acquisition page and ensure that the number of samples has been
erased and now reads zero samples.
The gauge has now been successfully programmed. Before
deployment, the gauge and the battery pack should be tested in order
to determine that all features of the gauge are functioning correctly.
Gauges programmed for SRO can

operate in a Fixed Rate Mode only.
6. Pre-Job Check Out

In order to isolate any potential problems, the Pre-Job Check Out is
divided into two steps. A gauge test will make certain that the gauge is
operating properly. Once this is established, the battery pack should
be tested to minimize the possibility of failure due to battery issues.
6.1. Gauge Test Procedure

This simple test will ensure that the gauge records accurate samples,
interfaces with the software, and properly uploads stored data.
This test should be done on a work bench before arrival at a job site.
For RS232 Interface Boxes, connect the gauge to a computer using a
12V power supply as explained in Section 4. For USB communication,
simply connect the gauge to a computer, also explained in Section 4.
Open Spartek PC Software and use the Sample to Terminal feature
to record data into the gauge memory. Set the sample rate to 10
seconds and use the Continuous Samples function to begin
acquiring data. Let the gauge run for about five minutes before
terminating sample acquisition. Click Update Data and note the
number of samples recorded. Five minutes of sampling at a 10
second sample rate should yield approximately thirty samples.
Upload the data following the instructions explained in the Data
Acquisition section of the On-Line Help.
________________________________________________________________________
Following the On-Line Help instructions should open up a graph
and display the samples recorded by the gauge. The samples
should be steady in both pressure and temperature and read room
temperature and pressure values. The number of samples on the
graph should be equal to the number displayed on the main page of
the software under the Num of Samples field.
If the values of pressure and temperature are within the expected
range and the gauge records the correct number of samples, the
gauge can be considered to be working correctly.
6.2. Battery Test Procedure

This test will make certain that the battery supplies enough power
to enable the gauge to record accurate samples, interface with the
software, and properly upload stored data. This test will also make
sure that the gauge executes the correct program sequence.
Note: This test does not determine whether or not a pack is
suitable for a downhole application. Spartek Systems recommends
that only new packs be used for a given application. See Section
16.4 for more information.
Be sure not to use a 200°C (392°F) battery pack for the
following procedure. Use a lower temperature pack or the red
test battery pack.
First, program the gauge in memory mode for a 10 second Fixed
sample rate as explained in Section 5, then disconnect the gauge
from the computer.
Connect the battery to be tested to the tool directly with no Interface Box.
Inside the plastic top of the battery pack, there is a small LED that
will flash upon power connection. This indicates that the processor
is active.
After the initial rapid flash, a more prolonged on/off period will
occur. This is a visual display of the gauge taking a sample and
storing it in memory. The LED will flash a total of 5 times to give
the user confidence that the gauge is actually running. The five
sample flashes will occur at five second intervals.
Let the gauge continue running for about five minutes. This will
give the gauge time to complete the default five second sample rate
for the first minute, and time to begin the ten second Fixed Rate
program that will commence after the default period ends.
________________________________________________________________________
After five minutes the battery can be removed to discontinue
sample acquisition.
Connect the gauge to both the Program Interface Box and to the
computer as explained above. Click Update Data and note the
number of samples recorded. Five minutes of sampling at a 10
second sample rate should yield approximately thirty samples.
To upload the data, refer to the Data Acquisition and Data
Manipulation features of the On-Line Help.
Following the On-Line Help instructions should open up a graph
and display the samples recorded by the gauge. The samples
should be steady in both pressure and temperature, and read
approximately zero psi and room temperature values.
If the values of pressure and temperature are within the expected
range and the gauge has recorded the correct number of samples,
the battery pack can be considered to be working correctly.
The gauge can now be erased and reprogrammed for the rate
desired for the specific application at hand.
Note: This test only ensures that the battery pack is suitable for
bench testing of the gauge. Use a new battery pack for any
downhole applications. A new pack should also be tested before
deployment using the procedure described above.
7. Assembling the Gauge for Deployment

New gauges, for either rental or purchase, are sent with new seals
ready for deployment. Gauges are not shipped fully assembled since
the batteries are not connected and the battery housings are not in
place. Gauges are therefore shipped in a semi complete state.
For these reasons, the following procedure will begin by explaining
how to lubricate the seals, followed by how to install metal C-Rings,
and how to install the battery and battery housing. This section will
end with how to seal the gauge.
This procedure requires the use of an open end 1 1/16” wrench in
addition to the torque wrench and crow foot mentioned in Section 2.
For information regarding seal removal and replacement see
Sections 10 and 11.
________________________________________________________________________
7.1. Grease and Lubrication
Once all of the seals have been installed, it is necessary to
lubricate the sealing area to prevent damage when restoring the
battery housing. To do this, two products are required.
Products
High temperature/high pressure grease is to be used for O-Ring
and Back-Up surfaces. Proper o-ring lubrication reduces the risk of
damaged during installation and the effort required to closed the
joint. For thread lubrication, a high temperature anti-seize
compound will provide the protection necessary for high
temperature downhole applications. Thread lubrication greatly
reduces the risk of thread galling, common when threading
stainless steels into one another.
Spartek Systems recommends Lubriplate 461 for elastomers and
Fastorq 70+ as a thread lubricant
Another useful product is ID Red. ID Red is a fast evaporating
industrial degreaser that can be used to remove any contaminants
from O-Ring seats or simply to clean the tool for general maintenance.
These products are available for purchase from Spartek Systems.
The chart below shows the Spartek item numbers for the products
mentioned above, as well as tools used for product application.
Item Quantity Part Number

Lubriplate 461 O-Ring Lubricant 1 10012768
Fastorq 70+ Moly Paste 1 10013669
Zep ID Red Industrial Degreaser 1 10001028
Brush 2 10004099
Figure 5 shows thee products and accessories recommended for

maintaining a cleat, well lubricated connection.
________________________________________________________________________
Figure 5 - Lubrication Products and Accessories
Application
Apply Lubriplate 461 Grease to the O-Rings on the pressure sub
using a brush as shown in Figure 6 steps 1 and 2. Using a different
brush, apply Fastorq 70+ to the threads as shown in steps 3 and 4.
1. 2.
________________________________________________________________________
3. 4.
Figure 6 – Lubricating O-Rings with Grease and Threads with Anti-Seize
Do not over-grease. Too much grease will attract debris that can
potentially damage the seal and cause flooding. A perfectly
greased O-Ring will look moist and shiny.
Apply Lubriplate Grease to the O-Rings and Fastorq 70+ thread
lubricant on the electronics housing end of the tool as well, in the
manner explained above.
Figure 7 – Lubricating the Electronics Housing Seals
With the O-Rings greased the next step is to seal the tool. The tool
can be sealed in two ways depending on the types of seals being
used.
________________________________________________________________________
7.2. Metal C-Rings
In addition to standard O-Ring seals, the SS5200 has the hardware
to allow for the use of metal to metal seals known as C-Rings.
O-Rings and other elastomers are less resistant to corrosion in
hostile environments than C-Rings. C-Rings create a metal to
metal seal which is more durable under intense conditions.
C-Rings are necessary for gauges to be run in 200°C environments.
They are to be used in conjunction with O-Rings for all 200°C
applications.
C-Rings are single use items and

cannot be used if bent, crushed,
scratched or damaged in any way.
C-Ring Installation Procedure
When installing metal seals, be sure the C-Ring seat is thoroughly
clean of any debris or other contaminants. Use a fast evaporating
industrial degreaser and a soft brush to clean the C-Ring seat.
Place new C-Rings on the electronics housing and the bull nose ends of
the gauge. Figure 8 shows the C-Ring seat of the electronics housing.
Figure 8 – Metal C-Ring Placement
7.3. Sealing Procedure Using Metal to Metal Seals

The seal procedure involves attaching the bull nose, the battery
and the battery housing and tightening the joints.
________________________________________________________________________
C-Rings require the use of a torque wrench and an open end 1 1/16”
crowfoot (½” Drive) for installation. An additional open end 1 1/16”
wrench is also needed to hold the gauge in position while tightening.
Installing the Bull Nose

Be sure that the metal C-Rings are in place before attaching the bull
nose (or crossover). Secure either component as shown in Figure 9.
Figure 9 – Attaching a Bull nose
Do not tighten this joint yet; the seal must be cleaned prior to
crushing. See Figure 10.
Cleaning the C-Ring Seat

Move the C-Ring towards the bull nose (away from the seat) and
spray the area with a fast evaporating industrial degreaser to clean
any debris or excess lubricant off of the C-Ring seat (Steps 1 and 2).
Move the C-Ring back to its seat and clean any debris in the gap
between the C-Ring and the sub as shown in steps 3 and 4 of Figure 10.
________________________________________________________________________
Figure 10 - Cleaning the Bull Nose Seal prior to Crushing
Hand tighten the bull nose up to the C-Ring ensuring that the
C-Ring is on the seat to prepare it for crushing and final seal.
Installing the Battery Pack and Battery Housing

The battery packs used on the SS5200 have some unique
characteristics that require special consideration before use. Be
certain to read Section 15 before attaching the battery pack.
The battery pack and the battery housing should not be connected
and sealed until the gauges are scheduled for deployment within a
few hours.
This step should not be completed until the gauge is ready to
begin sampling. Connecting the battery will begin the
program on the gauge and the battery life will begin depletion.
Take this into account before attaching the battery to the
gauge and sealing the battery housing joint.
When the battery is connected, notice the LED flashing, shown in
Step 3 of Figure11. This indicates that the gauge is working. Be
sure that a C-Ring is in place before securing the housing.
________________________________________________________________________
Figure 11 – Installing the Battery Pack
Place the battery housing over the battery and join it up to the
threads but do not tighten the seal; it must be cleaned prior to
crushing. See Figure 12.
Figure 12 – Cleaning the Battery Housing Seals prior to Crushing
________________________________________________________________________
Repeat the cleaning steps from the bull nose installation procedure
to clean any debris or excess lubricants off of the C-Ring seat.
Hand tighten the housing up to the C-Ring, ensuring that the
C-Ring is on the seat to prepare it for crushing during the final seal.
Final Seal
Since their incorporation into Spartek Quartz products, C-Rings have
undergone several developmental changes, including revisions in
material, thickness, and torque ratings. To accommodate all of the
different specifications associated with the varied C-Rings and torque
wrenches in circulation, the following charts have been constructed.
Use these charts to determine which equipment and seals are
compatible. It should be noted that the Procore torque wrench and the
Nickel C-Rings are the most current, although all of the C-Rings listed
will provide excellent seal qualities up to 25Kpsi when used properly.
There has been no change to the Crowfoot 1-1/16” 0.5” Drive (10006069).
Torque Wrenches
Item Number Description Features Use With Status
10006025 Stanley Proto - 10-80 ft-lbs 0.5" Drive Bidirectional 15278 15558 Discontinued
10010726 Stanley Proto - 25-250 ft-lbs 0.5" Drive Bidirectional 15694 Discontinued
10011140 Procore - 10-150 ft-lbs 0.5" Drive Unidirectional 15606 15529 Current
Figure 13 – Past and Present Torque Wrenches used with 1.27” Quartz Gauges
C-Rings
Item Number Description Vendor Number Torque Rating Status
10005584 1.25" OD Tin Plated 15278 55 ft-lbs Discontinued
10010414 1.25" OD Nickel Plated 15606 150 ft-lbs Current
10008700 1.27" OD Tin Plated 15558 55 ft-lbs Discontinued

10010415 1.27" OD Nickel Plated - 0.15" Thick 15529 150 ft-lbs Discontinued
10011200 1.27" OD Nickel Plated - 0.10" Thick 15694 90 ft-lbs Current
________________________________________________________________________
There are many numbers on a Redress Kit that may lead to confusion
as to which number refers to the C-Ring included in the kit. The item
number of the C-Ring shown below is 10008700. The vendor number is
listed in brackets after the item number (15322) as shown in Figure 14.
Figure 14– Redress Kit Label

Once the C-Rings are removed from the Redress Kits, the only
distinguishing identifier is the vendor number. The vendor number for
the C-Ring shown in Figure 15 is in the second number listed, 15606.
Figure 15 – C-Ring Label
________________________________________________________________________
Seal Procedure
As described above, different C-Rings require different torque ratings.
The procedure below pertains to all of the items listed in the chart above.
Use the chart on page 23 to determine the setting of the torque
wrench for the C-Ring to be used. Using an extension such as a
crowfoot will change the amount of torque applied by the wrench.
The values listed in the charts are for use with the provided
torque wrench and the provided crowfoot only.
If another wrench or crowfoot is being used, consult the manual
provided with the item(s) to determine the correct setting.
Use the torque wrench in conjunction with an open end 1 1/16”
wrench to seal both joints as shown in Figure 16.
The unidirectional wrench must be turned clockwise and the
torque direction set like the image shown in Step 2. This torque
wrench will audibly click when the set torque has been achieved.
For bi-directional torque wrenches, either direction can be used.
Do not over tighten. Excessive force will damage the seal glands.
Figure 16 – Torque Specs and Tightening Procedure
The gauge is now assembled and ready for deployment. If two gauges
are to be run in tandem, they can be connected together at this time.
________________________________________________________________________
Absence of a C-Ring
During seal placement, it may be difficult to determine if a C-Ring is
in place, especially if the gauge is dirty. Used C-Rings often
discolor, becoming a dark brown or even black. This may look
similar to a joint without a C-Ring and lead to confusion as to
whether or not a C-Ring is actually in place.
For this reason, it becomes necessary to show what a joint will look
like with a C-Ring in place and without a C-Ring in place. Figure 17
shows two joints: one without a C-Ring and one with a C-Ring.
Figure 17 – Comparison of a joint with a C-Ring and a joint without a C-Ring
Notice the gap on the joint without the C-Ring. In order to prevent
over tightening of the gauge, it is important to know that a joint that
is missing a C-Ring will have a gap.
Do not attempt to close the gap by

tightening the joint with a wrench.
The battery housing may flare out if over tightened. This may
damage the C-Ring seat making subsequent C-Ring use impossible.
The SS5200 should not be deployed

without using metal seals.
As stated above, C-Rings are single use items. This does not
mean that a gauge that has been deployed and retrieved from
below the surface cannot be deployed again without changing all of
the seals. It means that if a joint has been opened, the C-Ring that
sealed that joint cannot be reused to seal another joint.
C-Rings only require replacement if the joint has been opened.
Unopened joints can remain sealed and they will retain their integrity.
The electronics housing is
not to be removed in the field.
See Section 11 for more information on field replaceable joints.
________________________________________________________________________
8. Dismantling the Gauge After a Job
8.1. Removing the Battery Housing
The process of opening up the gauge is the reverse of the
assembly above. Loosen the battery housing with two open end 1
1/16” wrenches and cautiously unscrew the housing by hand,
monitoring the ease with which it is loosening. If undo force is
required, there may be pressure inside the gauge or the threads
may be seized.
Alternate the housing back and forth, loosening and tightening the
gauge, proceeding slowly and carefully for safety reasons as well
as to avoid damaging the threads.
Do not stand in line with the gauge

when dismantling. If there has been a
pressure build up inside the gauge,
make sure the battery housing will not
cause injury if it were to be ejected.
8.2. Removing the Battery Pack

With the battery housing removed, carefully remove the battery.
When removing a battery that uses a locking connector, grasp the
battery by the connector with the thumb and forefinger, press firmly,
and pull the connector away from the gauge. See Figure 18.
Figure 18 - Removing a Locking Battery Pack
Check the battery for any signs of leakage or problems before

continuing. If there are any issues review Section 15.
________________________________________________________________________
9. Recovering Data from the Gauge
Connect the gauge, Program Interface Box, battery, and computer
as explained in Section 4, and refer to the On-Line Help System to
recover data from the gauge.
Use the Data Acquisition feature to upload data and the Data
Manipulation feature to view graphs of the recorded information.
Data will be saved in a file on the computer during Acquisition and
can be viewed at any time without repeating the Acquisition step by
using the Analyze Data or View Data functions of the software.
Both of these are listed under the Data Manipulation tab.
Make sure the plots presented on the graph are what the user is
expecting before reprogramming the gauge.
Be sure to retrieve the data before reprogramming the gauge.
The process of programming the gauge will erase recorded
data, and there is no recovering data thereafter.
The gauge has successfully completed its task and is now ready for a
new job. Before reassembling the gauge, the seals should be replaced.
10. Removing O-Rings and Back-Up Rings

10.1. Seal Removal Tools
The following tools are required to change the seals of Spartek gauges:
Item Quantity Part Number
Side Cutters 1 10000426
O-Ring Removal Tool (Plastic) 1 10010354
O-Ring Removal Tool (Brass) 1 10011116
Wax String 1 10000360
Figure 19 – Types of O-Ring Removal Tools - Plastic and Metal
10.2. Seal Removal Procedure

For seal removal, O-Rings, Back-Up Rings, and C-Rings each
require different procedures. O-Rings are single use items while
PEEK Back-Up Rings can be reused.
________________________________________________________________________
Both O-Rings and Back-Up Rings require the use of special tools.
C-Rings are single use items and should be removable by hand.
Take care not to damage the O-Ring or

C-Ring seats during this procedure.
O-Ring Removal
Use the O-Ring Removal Tool to gently lift up the O-Ring to provide
enough room to slide the cutters underneath the O-Ring and cut it as
shown in Figure 20.
Figure 20 – Removing O-Rings
If an O-Ring Removal Tool is unavailable, use something plastic or

a blunt metal object made of a metal type that is softer than stainless
steel to prevent scratching of the O-Ring seat during removal.
Back-Up Ring Removal

To remove a PEEK Back-Up Ring, position the split between the
thumbs. Press on one side of it with one thumb and spread apart
with the other. Bend the Back-Up Ring over the threads for removal.
The Back-Up removal procedure is shown below in Figure 21.
PEEK Back-Ups can be reused. Do not

cut or discard PEEK Back-Up Rings.
________________________________________________________________________
Figure 21 – Removing Sour Service Back-Up Rings
Back-Up Deformation
PEEK is flexible but it can deform or break if stretched.
Gently bend the Back-Up into its original shape if this occurs.
Figure 22 – Deformed PEEK Back-Up Ring
C-Ring Removal
C-Rings should be removed by hand. If they do not come off easily, use
a soft or blunt object such as an O-Ring removal tool to loosen them.
Be sure not to damage the C-Ring seat

during the removal procedure.
All O-Rings and C-Ring seats should be cleaned before replacement
using a fast evaporating industrial degreaser such as ID Red.
________________________________________________________________________
Bellows O-Ring Removal
There is one other O-Ring that sometimes requires replacement. This
O-Ring is located beneath the bellows protector, shown in Figure 21.
Figure 21 – Bellows Protector
This O-Ring is used merely to prevent the bellows protector from

unthreading. It is not a pressure seal. Replace this O-Ring only
when it appears to be damaged.
To replace this seal, use a 5/8” wrench to loosen the bellows
protector off of the sub as shown in Step 1 of Figure 22. Cut the
O-Ring using side cutters and replace the bellows protector to
ensure the bellows are not damaged.
The gauge should never be stored with the bellows exposed.
Always store the gauge with a bellows protector on.
The bellows protector does not need to be tightened with a wrench.
Figure 22 – Bellows O-Ring Removal Procedure
________________________________________________________________________
It has been determined that the bellows protector – Item
Number “10006451” – requires a modification. Modified
versions of this item are now labeled “10006451–01”. Any
bellows protectors not labeled are considered Rev 00. Do NOT
run gauges with bellows protectors labeled “10006451”. Use
only bellows protectors labeled 10006451-01. Contact a Sales
Representative for more information.
Figure 23 – Modification to the Bellows Protector
11. Replacing O-Rings and Back-Up Rings

The SS5200 uses 212 O-Rings and Back-Ups. These are located
in three places, two of which are field replaceable joints. The
replaceable seals are located at the joints of the pressure sub/bull
nose & the electronics housing/battery housing.
The electronics housing/pressure sub joint is to be serviced at Spartek
Systems. See Figure 24 below.
Figure 24 – SS5200 Gauge Sections and Field Joints
________________________________________________________________________
The electronics housing/pressure
sub joint is a PERMANENT JOINT
and should not be opened in the field.
The battery housing section uses two O-Rings and two Back-Ups while
the sub section uses an additional two O-Rings and two Back-Ups.
This equates to a total of four field-replaceable O-Rings and
four field-replaceable Back-Ups per gauge.
There is one other O-Ring used on this gauge, located underneath the
bellows protector. It is a 2-014 O-Ring and it requires replacement
only when it looks to be in questionable repair. See Section 14.4.
O-Rings
O-Rings need to be inspected before assembling the gauge. Inspect all
O-Rings for any cuts, tears, flattening, or other damage. If any signs of
deterioration are observed, change the O-Rings before deployment.
It is recommended to change all field

replaceable seals prior to deployment.
The relatively low-cost of seals makes single use a practical and
economical alternative to reusing seals when compared to the
economic impact of a gauge failure due to improper sealing.
Back-Up Rings
PEEK Back-Up Rings have a split in them for placement purposes.
They also have a concave side and a flat side as shown in Figure 25.
Always align the concave side towards
the O-Ring to create a firm seal.
Figure 25 - The Concave Side of a Back-Up Ring
There are multiple seal configurations used on each gauge depending

on the type of seal that is required. The quantity and position of the seal
components will determine the type of seal configuration for each joint.
________________________________________________________________________
11.1. Seal Configurations
Three different seal configurations are used on the SS5200: the
Standard Seal, the Bottom Seal, and the Simple Seal.
Each configuration is used in a specific location.
Standard Seal Configuration
The battery housing joint uses a Standard Seal Configuration. This
arrangement consists of alternating two O-Rings and two Back-Ups
with the first Back-Up positioned closest to the threads. See Figure 26.
Figure 26 – Standard Seal Configuration
Bottom Seal Configuration

The pressure sub/bull nose joint uses a Standard Seal Configuration.
This arrangement consists of alternating two O-Rings and two Back-Ups
with the O-Ring positioned closest to the threads. See Figure 27.
Figure 27 – Bottom Seal Configuration
________________________________________________________________________
Simple Seal Configuration
The bellows protector joint uses a Simple Seal Configuration which
is arranged using one O-Ring without any Back-Up Rings. See
Figure 28.
Figure 28 - Simple Seal Configuration
11.2. Seal Replacement Procedure

All O-Ring and C-Ring seats should be cleaned prior to new seal
installation using a fast evaporating industrial degreaser such as ID
Red. If this will not remove the debris, use a soft bristle brush.
For seal replacement, the use of hot water, and/or grease may aid
installation. These practices are acceptable, but they are not
necessary for all seal types. For Chemraz O-Rings in particular,
these recommendations will help tremendously.
Helpful Installation Tips

• Place the O-Rings in hot water for 2-3 minutes to ease installation
• Grease the O-Rings prior to installation
• Use waxed string to GENTLY install the O-Rings
• Inspect each O-Ring for any damage incurred during installation
• Put O-Rings on before Back-Up Rings
O-Ring Replacement
Fingers or string can be used to help place the O-Ring seals.
To begin, place the O-Ring over one edge of the threads and gently
stretch it over the other side. This may require some force.
Do not stretch the O-Ring excessively by using a tool to wedge
under the O-Ring or pry it over the threads. This could damage
both the O-Ring and/or the threads.
Roll the O-Ring down the threads using fingers as shown in Figure 29.
________________________________________________________________________
Figure 29 – Replacing O-Rings
With the O-Rings in place, the next step is to put on the Back-Ups.
Back-Up Ring Replacement

PEEK Back-Ups can be put on by spreading the split with the
fingers and thumbs and snapping it into place, see Figure 30.
When placing the Back-Up Ring, ensure that the concave side
is facing the O-Ring.
The seal configurations for the connections on the bull nose and
the electronics housing are different. The position of the Back-Up
Ring will determine the type of seal configuration on the joint.
Be sure to align the seals in

the correct Seal Configuration.
________________________________________________________________________
Figure 30 – Replacing Sour Service Back-Up Rings
Repeat the O-Ring and Back-Up replacement procedures for the

seals on the other end of the gauge.
Bellows Seal Replacement

Replace the O-Ring on the bellows in the same manner as
explained above.
The bellows are extremely sensitive.

Be careful not to damage the bellows
when replacing the O-Ring.
Begin by removing the bellows protector, as shown in step 1 of
Figure 31. Slide the O-Ring over the bellows taking great care not to
stress the bellows. This O-Ring does not need to be of the highest
rating (Chemraz) since this is not a pressure seal. For this reason,
placement of the O-Ring should not require string to help put it on.
Once the O-Ring is in position, grease the O-Ring and replace the
bellows protector. The gauge should never be stored without the
bellows protector in place.
Always store the gauge with a

bellows protector in place to prevent
the bellows from being damaged.
________________________________________________________________________
Figure 31 – O-Ring Replacement on the bellows
C-Ring Replacement
Due to the delicate nature of C-Rings, it is recommended that they
be replaced and crushed at the time of deployment. This
procedure is explained in Section 7.2 and 7.3.
Finished Gauge
A finished gauge will look like the image shown in Figure 32.
Figure 32 – Gauge with Seals Replaced
The gauge is now ready for a new job. Be sure to lubricate the
O-Rings and threads as explained in Section 7.1. Place the metal
C-Rings in position before attaching the bull nose, battery and
battery housing, and sealing the gauge.
Spartek Systems does not recommend reusing O-

Rings and only the O-Rings suggested should be
used for pressure applications.
Item numbers for these replacement parts are located in Section 14.
________________________________________________________________________
12. Product Specifications
The following chart includes information on the capabilities of the
SS5200 1.27” QD Quartz Pressure Recorder.
SS5200 Product Specifications

Pressure
Sensor Type Quartz
Pressure Range (psi) 16 000 20 000 25 000
Accuracy 0.020% Full Scale
Resolution 0.00006% Full Scale
Drift < 3 psi/Year
Temperature
Sensor Type Integral
Range 200°C (392°F)
Accuracy 0.25°C (0.45°F)
Resolution 0.005°C (0.009°F)
Power Requirement at 200ºC
Source Lithium Battery Pack
Battery Life Battery pack size & temperature dependent
Voltage 5 VDC
Current – Sleep 12 mA
Current – Sample 28 mA
Data Acquisition
Channels Pressure/Temperature/Time
Sample Rate 1 Sample/Sec
Memory Capacity 500 000
Battery Housing
Material Inconel 718-NACE or MP35N
Diameter for 16K and 20K 1.270" (32.3 mm)
for 25K 1.3125” (33.3375 mm)
Electronics Housing
Material Inconel 718-NACE
Diameter of 16K, 20K & 25K 1.270” (32.3 mm)
Overall Length
Varies - Dependent on Configuration Refer to Mechanical Drawings
Seal Configuration
Field Joint 2 x 212 O-Ring 2 x 212 Back-Up Metal C-Ring
Tightening Torque *90 ft-lbs (122 N.M)
Communications RS232 and USB Compatible
Software Compatibility Windows 98/NT/2000/XP
SRO Capable/Hardware Pressure Yes/16K
Rating
*Refer to Assembly Instructions
________________________________________________________________________
13. Mechanical Dimensional Drawing
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
14. Spare Parts
14.1. Seal Material Types
The charts below show the characteristics of the various seals used
on SS5200 Quartz gauges.
O-Rings
Temperature Range Pressure H2S Content
Material Type
Minimum Maximum Maximum
>7% @ >149°C or
Chemraz 526 95Duro -18°C (0°F) 232°C (450°F) 20 000 psi
>20% @ <149°C
Back-Up Rings
Material Type
>7% @ >149°C or
PEEK -30°C (-20°F) 204°C (400°F) 20 000 psi
>20% @ <149°C
C-Rings
Material Type
Inconel 718 NACE >7% @ >149°C or
-30°C (-20°F) 204°C (400°F) 25 000 psi
Nickel Plated >20% @ <149°C
H2S Content
H2S (hydrogen sulphide) is an extremely destructive sour gas that
breaks down the seals of downhole gauges. Some materials are more
resistant to H2S than others, so to better understand the correct
seal for a specific application will require some information regarding
seal tolerances to H2S.
Seals experience stress due to heat, pressure, and the presence of H2S.
As indicated in the chart, the seals used on SS5200 gauges can
withstand 25 000 psi and some H2S. Other materials such as Viton,
Nitrile and Aflas are not as durable as Chemraz and PEEK.
Chemraz and PEEK can withstand a higher concentration of
H2S at low temperatures but the amount of H2S these seals
can withstand is less at higher temperatures.
CO2 and Other Gaseous Environments

Chemraz and PEEK are best suited for use in gaseous
environments including carbon dioxide, nitrogen, methane, etc.
________________________________________________________________________
14.2. Redress Kits
Seal replacement for the SS5200 is offered in prepackaged
configurations known as Redress Kits. Redress Kits are a
convenient way to replace the seals of one particular gauge joint.
There is one size of kit used on the SS5200, used on both field
replaceable joints. The joints of the battery housing/electronics
housing and the bull nose/crossover joint both use a 212 Redress Kit.
The description 212 refers to the size of the seals (O-Rings and
Back-Up Rings) contained in the Kit.
For most gauges, there are three classifications of environments they
may encounter based largely on the content of H2S: Sweet, Sour
Medium or Sour High.
Due to the extreme conditions this gauge is used for there is only one
classification of environment this gauge will encounter and hence only
one type of Redress Kit to accommodate this environment. C-Ring
usage is required for every application with this gauge.
The characteristics of the Redress Kit used for this gauge is
explained below.
• Sour High = >7% @ >149°C or >20% @ <149°C H2S

• Very High Pressure/Very High Temperature
Maximum Pressure 25K Maximum Temperature 200°C
• C-Ring – Metal to Metal seal – Nickel plated
The parts of a Redress Kit can be ordered individually, or as a
complete package and replaced in the field if necessary.
Each Redress Kit contains a piece of wax string to aid in seal
replacement procedures.
14.3. Battery Housing & Crossover Seals

The seals on the battery housing joint and the crossover joint need to
be replaced after every application. The item number for the Redress
Kit and also the item numbers for individual parts are listed below.
The O-Rings underneath the electronics housing are not field
replaceable and must be replaced at Spartek Systems.
Replacement part numbers for the O-Ring underneath the bellows
protector are listed in Section 14.3.
________________________________________________________________________
10011311 Sour (High) Applications
Maximum Pressure: 25 000 psi Maximum Temperature: 200°C
Part Number Description Quantity
10010355 O-Ring 212 Chemraz 526 95Duro 2
10008696 Back-Up 212 PEEK 2
10011200 1.27” Metal C-Ring (Nickel) (0.10”) 1
Each Redress Kit will

service one joint, on
one gauge, one time.
14.4. Bellows Protector Seals
The O-Ring located underneath the bellows protector is a field joint.
However, it requires inspection after each application not
replacement. Change this seal only when it appears to be damaged.
Part Number Description Quantity
10004817 2-014 Viton 90Duro 1
10010522 2-014 Aflas 7182B 90Duro 1
10010327 2-014 Chemraz 526 95Duro 1
This seal is available in three materials to suit any type of

environment, but it should be noted that this is not a pressure
seal. Spartek Systems sends gauges to customers using a Viton
O-Ring for this joint unless otherwise requested by a customer.
14.5. Crossovers
The SS5200 currently has two types of crossovers available, each
used for a specific field application. The NPT crossover is used for
gauge carrier and pressure testing applications. The other more
common type is the Standard Wireline Crossover which is used for all
other applications. The chart below compares the two crossovers.
Type Thread Seal Type Length Part Number
Wireline 0.75”-16 UNF-2B Bottom 7" 10008677
NPT 0.25”-18 NPT Bottom 7" 10008573
The only difference between the two crossovers is the threads.

The threads of the two crossovers are different because of the
threads they are intended to mate with. Standard Wireline
crossovers are meant to joint two gauges together, whereas NPT
crossovers are used to connect a gauge to a gauge carrier device.
________________________________________________________________________
15. Battery Packs
15.1. Battery Safety
The SS5200 utilizes Lithium batteries as a power source. This
power source has proven itself over the years to be safe but the
potential hazards that do exist must be recognized.
The temperature rating of the cells is the maximum temperature the
cell can withstand. Do not heat any battery pack beyond the
temperature rating written on the pack.
Each of the high temperature cells contains a fuse to protect it
against damage due to a short circuit. These fuses are not field-
replaceable and the batteries should not be tampered with under
any circumstances.
Some useful references are available in Section 18, including
information about Safety and handling procedures and MSDS
sheets for lithium cells.
15.2. Reusing Battery Packs

There is no way to measure the capacity of a used battery pack.
Therefore, it is not possible to know how much life is left on a used
pack – especially given the complicated nature of 200°C (392°F)
battery packs.
The only way to track the life of a given pack is to log the current
draw and the duration of the job(s) in which it was used. This is not
a very accurate method of tracking and it has many opportunities
for failure. If just one application is not recorded, the remaining
Amp hours become questionable.
This being the case, Spartek Systems recommends that a new
battery pack be used for each downhole application.
15.3. Battery Pack Characteristics

The high temperature nature of this gauge demands a high
temperature battery pack. For all applications, the SS5200 can use
battery packs from only one temperature range.
The only battery pack used on this particular gauge is the 200°C
(392°F) battery pack. This particular pack has a unique operating
temperature range which requires special attention.
________________________________________________________________________
Operating Temperature Range
Size Cell Type Minimum Maximum
C 200°C 70°C (160°F) 200°C (392°F)
The minimum operating temperature range is 70°C therefore the

pack will not function correctly at room temperature. Specifically, the
battery pack does not supply enough voltage when used below 70°C.
This causes some difficulty when testing the gauge before deployment
and also during data accumulation at the beginning of a survey.
A minimum operating temperature of 70°C is the result of a chemical
phenomenon known as passivation.
Passivation
Passivation is a chemical reaction that occurs when a lithium battery is
inactive. A buildup of Lithium Chloride (LiCl) on the surface of the anode
prevents lithium from discharging when a load is applied to the cell. This
layer acts as a barrier and provides the cell with a long shelf life.
However, if the cell is stored in a warm environment and no load
current is pulled from the cell for an extended period, the layer can
thicken and inhibit current flow when the cell is put to use. This
means a sudden demand for current will create a drop in the voltage
for a period of time affecting the current supplied to the gauge.
Although all lithium battery packs experience passivation, the
effects are more pronounced on high temperature packs such as
the 200°C. When the battery pack is above 70°C it becomes less
susceptible to passivation, hence the recommended minimum
operating temperature mentioned above.
In order reduce the passivation layer formed in the battery, it must
undergo a depassivation process.
15.4. Depassivation Procedures

To depassify a battery, a large load must be applied to reduce the
layer to a functional level. The large load essentially overloads the
battery by drawing a large current. The huge demand for current
burns off the passivation layer and allows the battery pack to function
at temperatures below 70°C for a limited period of time.
The load button on the RS232 Program Interface Box will provide a
sufficient load to burn off this layer for cells with a temperature
rating of 165°C (329°F) or less but to depassify batteries with a
temperature rating of 200°C will require the use of an SS1008
200°C (392°F) Depassivation Box.
________________________________________________________________________
Figure 28 – SS1008 Depassivation Box
Note: The SS1008 Depassivation Box was designed for use

with 200°C battery packs only. Do not use the SS1008 with
battery packs that are rated to temperatures less than 200°C.
The depassivation procedure reduces the passivation layer to a
functional level for three hours. Passivation will again become a
factor if the battery pack does not reach temperatures above
70°C within this time.
For more information about passivation and 200°C battery packs
see the SS1008 Depassivation Box Operation Manual, included
with the rental or purchase of 200°C packs.
15.5. Battery Selection

For 200°C (392°F) applications, care must be taken when selecting a
battery pack based on several factors, such as the length of the
survey and which data is desired. The following chart details the
various battery packs that are available for the SS5200 to power the
gauge downhole. Take special note of the differences in voltage rating.
All packs listed are “C” Cell packs with locking connectors.
Part Number Cells Max Temp Capacity Voltage Data Below 70°C
10005655 3 200°C (392°F) 4Ah 10.8V Not Recommended
10012766 4 200°C (392°F) 4Ah 14.4V Recommended
10011245 6 200°C (392°F) 8Ah 10.8V Not Recommended
The effects of passivation on the voltage supply are significant enough

to render both the 3 cell and the 6 cell packs ineffective for data
accumulation below 70°C once the effects of the depassivation
process wear off. If the gauge does not reach temperatures above
70°C within the three hour window, the gauge will record invalid data due
to insufficient voltage from the battery pack. This can happen
during either deployment or retrieval, or whenever the pack is below 70°C.
________________________________________________________________________
The minimum operating temperature of the battery pack is
70°C. If the gauge is operating below this temperature the
possibility exists for the recording of invalid data. Take
this into account when analyzing the results of a survey.
The procedures in this manual are the best solution to
reduce the occurrence of erroneous data.
Because three cell and six cell battery packs do not operate effectively
below 70°C, a special four “C” cell battery pack has been introduced.
The cells in this pack are all wired in series to boost the voltage to
14.4V while the capacity remains at 4Ah. This is an effort to maintain
enough voltage to power the gauge at temperatures below 70°C.
Note: The new four cell pack is different than the other four cell 200°C
pack in circulation – Item 10007773 – which is wired as two groups of two
cells in series. This produces a voltage of 7.2V and a capacity of 8 Ah.
At 7.2V this pack may appear to provide enough voltage to run the
gauge but at 200°C passivation becomes a major factor causing
enough voltage lag on the battery pack to bring its voltage supply
below the minimum voltage required by the gauge. For this reason
three cell packs are the smallest packs offered for this gauge and
even these experience complications at temperatures below 70°C.
A two cell pack cannot be used for these same reasons.
3 Cell or 4 Cell
To determine whether a 3 cell pack or a 4 cell pack should be used,
consideration must be given to the time when the gauge is
expected to reach 70°C and which data set is most desired.
A three cell pack should be used if the gauge is expected to reach
temperatures above 70°C within three hours after deployment or if
the data collected for temperatures below 70°C is irrelevant.
A six cell pack behaves the same as the three cell pack, only it will
last twice as long. For extended surveys, use the six cell pack.
A four cell pack is the best option if the gauge is not expected to
reach temperatures above 70°C within three hours and the user
requires data for the complete job.
Locking Connectors and Spacers
Spartek Systems currently offers battery packs of two varieties: locking
packs and non-locking packs. A locking connector provides additional
insurance that a battery will maintain connection during an application.
The SS5200 is to be run using battery
packs with locking connectors only
________________________________________________________________________
15.6. Test Battery
Included with the rental or purchase of gauges to be run using 200°C
(392°F) packs is a test battery. This test battery is supplied in order
to perform bench testing at room temperature for either powering the
gauge directly or for powering the Interface Box should AC power not
be available. Use the test battery for any surface communication.
Spartek Systems has increased the diameter of the pack to ensure
that it will not fit into the battery housing, preventing this pack from
being used improperly. It is also a bright red color. See Figure 29.
Figure 29 – 85°C (185°F) Test Battery
This pack is rated to 85°C (185°F) and will not be

suitable to power this gauge below surface.
Using this pack at temperatures above

85°C (185°F) will cause the battery to
explode. Do not use the test battery to
power the gauge below ground.
15.7. Battery Housings

The following chart outlines the housings available and their associated
packs. All housings are rated for sour service, using either Inconel 718
or MP35N. The MP35N housings are slightly thicker than the Inconel
housings. The additional thickness in combination with the MP35N
material, increase the pressure rating to 25K.
Care should be taken to order mating

hardware and batteries for this gauge
specifically in regards to length.
________________________________________________________________________
Part Maximum Overall Use with
Material Diameter Description
Number Pressure Rating Length Battery Type
10008719 Inconel 718 1.27" 20K
3 Cell 12" 10005655
10012543 MP35N 1.3125” 25K
10009152 Inconel 718 1.27" 20K
4 Cell 14” 10012766
10007764 MP35N 1.3125” 25K
10011309 MP35N 1.3125” 6 Cell 25K 18.86” 10011245
Battery housings for the SS5200 are the same as those used for
the following other 1.27” Quartz gauges: SS5066 and SS5067.
Battery housings for this gauge cannot be used with gauge types
other than those listed. Battery housings from other gauge types
cannot be use with the SS5200.
16. SRO Hardware

The SRO adapter assembly is item number 10012456. The
characteristics of this assembly are listed below. This assembly
allows the user to connect wireline cable to the gauge.
Item Number Description Pressure Rating Connection Cable Type
10012456 1.4375” SRO Assembly 16K 1.27" Gauge 7/32"
A Mechanical Drawing of the SRO Assembly is located on the

following pages.
________________________________________________________________________
17. SRO Hardware Dimensional Drawing
________________________________________________________________________
________________________________________________________________________
18. References
For Material Safety Data Sheets for Thionyl Chloride Lithium Cells
or a useful safety guide to battery handling and storage
http://www.greatbatch.com/cp/products/safety/default.asp
For a 24-Hour Emergency Response telephone number

1-(800) 424-9300
For information regarding passivation of Lithium Batteries

http://www.greatbatch.com/cp/products/lithium/passivation.asp
For an overview on how passivation works

http://www.spectrumbatteries.com/Prod_in/passivation_information.htm
For Brochures and information on products offered by Spartek Systems

http://www.sparteksystems.com/
________________________________________________________________________
19. Contact Information
Head Office:
Spartek Systems
#1 Thevenaz Ind. Trail
Sylvan Lake, Alberta, Canada
T4S-2J6
Tel: (403) 887-2443
Fax: (403) 887-4050
E-mail: spartek@sparteksystems.com
Regional Office Information is located at www.sparteksystems.com
________________________________________________________________________

SS5200 Quartz Pressure Recorder Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

SS5200 Quartz Pressure Recorder Manual

Uploaded by

Copyright:

Available Formats

Model SS5200

Table of Contents ................................................................................................. 3

2. Accessories Required to Operate a Recorder ........................................... 7

3. Installing Spartek Systems Field Software ................................................ 8

4. Connecting the Gauge to a Computer ....................................................... 8

5. Program Modes of the SS5200 ............................................................... 11

5.1. General Program Information .................................................................. 12

5.2. Programming the Recorder for Memory Mode ........................................ 14

5.3. Programming the Gauge for Surface Read Out Mode............................. 14

6. Pre-Job Check Out .................................................................................. 15

6.1. Gauge Test Procedure ............................................................................ 15

6.2. Battery Test Procedure............................................................................ 16

7. Assembling the Gauge for Deployment ................................................... 17

7.1. Grease and Lubrication ........................................................................... 18

7.2. Metal C-Rings.......................................................................................... 21

7.3. Sealing Procedure Using Metal to Metal Seals........................................ 21

8. Dismantling the Gauge After a Job.......................................................... 29

8.1. Removing the Battery Housing ................................................................ 29

8.2. Removing the Battery Pack ..................................................................... 29

9. Recovering Data from the Gauge ............................................................ 30

10. Removing O-Rings and Back-Up Rings .................................................. 30

10.2. Seal Removal Procedure ..................................................................... 30

11. Replacing O-Rings and Back-Up Rings................................................... 34

11.1. Seal Configurations.............................................................................. 36

11.2. Seal Replacement Procedure .............................................................. 37

12. Product Specifications ............................................................................. 41

13. Mechanical Dimensional Drawing............................................................ 42

14. Spare Parts.............................................................................................. 49

14.1. Seal Material Types ............................................................................. 49

14.2. Redress Kits......................................................................................... 50

14.3. Battery Housing & Crossover Seals..................................................... 50

14.4. Bellows Protector Seals ....................................................................... 51

15. Battery Packs .......................................................................................... 52

15.1. Battery Safety ...................................................................................... 52

15.2. Reusing Battery Packs......................................................................... 52

15.3. Battery Pack Characteristics ................................................................ 52

15.4. Depassivation Procedures ................................................................... 53

15.5. Battery Selection.................................................................................. 54

15.6. Test Battery.......................................................................................... 56

15.7. Battery Housings.................................................................................. 56

16. SRO Hardware ........................................................................................ 57

17. SRO Hardware Dimensional Drawing ..................................................... 58

19. Contact Information ................................................................................. 61

The SS5200 QD Quartz Pressure Recorder

2. Accessories Required to Operate a Recorder

3. Installing Spartek Systems Field Software

4. Connecting the Gauge to a Computer

USB Interface Configuration

Figure 3a - Gauge Connected to computer using a USB Interface Box

RS232 Interface Configuration

Do Not Plug In A 12V Power Supply &

Figure 3b – Gauge connected to computer using an RS232 Interface Box (Battery)

Communication Using Either Interface Box

5. Program Modes of the SS5200

Surface Read Out Mode

5.1. General Program Information

Default Program Rates

Sample Rate Calculation

5.2. Programming the Recorder for Memory Mode

5.3. Programming the Gauge for Surface Read Out Mode

Figure 4 – SS6001 Surface Recovery Unit (SRO Box)

Gauges programmed for SRO can

6. Pre-Job Check Out