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  • Design Sheet: WELDING CHECK (Nozzle To Repad)

    Uploaded by

    Muhamad Amar Hakimmie Suhaimi
    24 views5 pages
    The document contains calculations to check the weld size for connections between nozzles and repads and between repads and the top cover. It provides details like nozzle dimensions, material properties, wind loads, and calculates effective weld area and stresses. The calculations show that for all cases the allowable weld strength is greater than the total pressure on the weld, indicating that the proposed weld size is acceptable.

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    Weld Check

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    The document contains calculations to check the weld size for connections between nozzles and repads and between repads and the top cover. It provides details like nozzle dimensions, material properties, wind loads, and calculates effective weld area and stresses. The calculations show that for all cases the allowable weld strength is greater than the total pressure on the weld, indicating that the proposed weld size is acceptable.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    24 views5 pages

    Design Sheet: WELDING CHECK (Nozzle To Repad)

    Uploaded by

    Muhamad Amar Hakimmie Suhaimi
    The document contains calculations to check the weld size for connections between nozzles and repads and between repads and the top cover. It provides details like nozzle dimensions, material properties, wind loads, and calculates effective weld area and stresses. The calculations show that for all cases the allowable weld strength is greater than the total pressure on the weld, indicating that the proposed weld size is acceptable.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 5

    DOC NO.

    -
    DESIGN SHEET DATE 13/08/2021
    SHEET NO. 1 of 5

    WELDING CHECK (Nozzle to Repad)

    Nozzle : M1 (24")
    Material : A36
    Nozzle Diameter D = 0.60 m
    Nozzle Height H = 0.30 m
    Wind Speed V = 32.00 m/s2 115.2 km/h
    Wind Pressure Pws = 0.89 x (V/190)^2
    0.33 kPa
    Wind Load Fs = (2 x H^2 x Pws)/(pi x D)
    31.24 N
    Nozzle weight W = 114.30 kg
    Nozzle load Fn = 1121.28 N
    Live Load Fl = 1000 N
    External Pressure Pe = 2.00 kPa

    Weld Line

    Repad

    Weld thickness t = 8.00 mm


    Weld throat 0.707 x t = 5.66 mm
    Weld Length (pi * D) L = 1884.96 mm
    Effective area of weld (L * 0.707 * t) A = 10661.31 mm2
    Weld strength (Base material yield stress) Pweld = 250.00 MPa
    Allowable weld strength (0.3 x Pweld) Pwa = 75.00 MPa

    Wind + Nozzle + Live Load (Fs + Fn + Fl) F = 2152.53 N


    (Wind + Nozzle + Live) + External Pressure P = (F/A) + Pe
    0.20 MPa

    Pwa > P, WELD SIZE IS ACCEPTABLE

    WELDING CHECK (Repad to Top cover)


    Nozzle

    Weld line

    Diameter of repad Dr = 830 mm


    Weld thickness t = 8 mm
    Weld throat 0.707 x t = 5.66 mm
    Weld Length (pi * D) L = 2607.52 mm
    Effective area of weld (L * 0.707 * t) A = 14748.14 mm2
    Weld strength (Base material yield stress) Pweld = 250.00 MPa
    Allowable weld strength (0.3 x Pweld) Pwa = 75.00 MPa

    Wind + Nozzle + Live Load (Fs + Fn + Fl) F = 2152.53 N


    (Wind + Nozzle + Live) + External Pressure P = (F/A) + Pe
    0.1479524 MPa

    Pwa > P, WELD SIZE IS ACCEPTABLE


    DOC NO. -
    DESIGN SHEET DATE 13/08/2021
    SHEET NO. 2 of 5

    WELDING CHECK (Nozzle to Repad)

    Nozzle : N2 (DN 50 SCH. XS)


    Material : A106-B
    Nozzle Diameter D = 0.0603 m
    Nozzle Height H = 0.30 m (from top of cover plate)
    Wind Speed V = 32.00 m/s2 115.2 km/h
    Wind Pressure Pws = 0.89 x (V/190)^2
    0.33 kPa
    Wind Load Fs = (2 x H^2 x Pws)/(pi x D)
    310.88 N
    Nozzle weight W = 17.90 kg
    Nozzle load Fn = 175.60 N
    Live load Fl = 1000 N
    External Pressure Pe = 2.00 kPa

    Weld Line

    Repad

    Weld thickness t = 6.00 mm


    Weld throat 0.707 x t = 4.24 mm
    Weld Length (pi * D) L = 189.44 mm
    Effective area of weld (L * 0.707 * t) A = 803.60 mm2
    Weld strength (Base material yield stress) Pweld = 250.00 MPa
    Allowable weld strength (0.3 x Pweld) Pwa = 75.00 MPa

    Wind + Nozzle + Live Load (Fs + Fn + Fl) F = 1486.48 N


    (Wind + Nozzle + Live) + External Pressure P = (F/A) + Pe
    1.85 MPa

    Pwa > P, WELD SIZE IS ACCEPTABLE

    WELDING CHECK (Repad to Top cover)


    Nozzle

    Weld line

    Diameter of repad Dr = 175 mm


    Weld thickness t = 10 mm
    Weld throat 0.707 x t = 7.07 mm
    Weld Length (pi * D) L = 549.78 mm
    Effective area of weld (L * 0.707 * t) A = 3886.94 mm2
    Weld strength (Base material yield stress) Pweld = 250.00 MPa
    Allowable weld strength (0.3 x Pweld) Pwa = 75.00 MPa

    Wind + Nozzle + Live Load (Fs + Fn) F = 1486.48 N


    (Wind + Nozzle + Live) + External Pressure P = (F/A) + Pe
    0.3844296 MPa

    Pwa > P, WELD SIZE IS ACCEPTABLE


    DOC NO. -
    DESIGN SHEET DATE 13/08/2021
    SHEET NO. 3 of 5

    WELDING CHECK (Nozzle to Repad)

    Nozzle : K1 (DN 50 SCH. XS)


    Material : A106-B
    Nozzle Diameter D = 0.0603 m
    Nozzle Height H = 0.30 m (from top of cover plate)
    Wind Speed V = 32.00 m/s2 115.2 km/h
    Wind Pressure Pws = 0.89 x (V/190)^2
    0.33 kPa
    Wind Load Fs = (2 x H^2 x Pws)/(pi x D)
    310.88 N
    Nozzle weight W = 18.30 kg
    Nozzle load Fn = 179.52 N
    Live load Fl = 1000.00 N
    External Pressure Pe = 2.00 kPa

    Weld Line

    Repad

    Weld thickness t = 6.00 mm


    Weld throat 0.707 x t = 4.24 mm
    Weld Length (pi * D) L = 189.44 mm
    Effective area of weld (L * 0.707 * t) A = 803.60 mm2
    Weld strength (Base material yield stress) Pweld = 250.00 MPa
    Allowable weld strength (0.3 x Pweld) Pwa = 75.00 MPa

    Wind + Nozzle + Live Load (Fs + Fn + Fl) F = 1490.40 N


    (Wind + Nozzle + Live) + External Pressure P = (F/A) + Pe
    1.86 MPa

    Pwa > P, WELD SIZE IS ACCEPTABLE

    WELDING CHECK (Repad to Top cover)


    Nozzle

    Weld line

    Diameter of repad Dr = 175 mm


    Weld thickness t = 10 mm
    Weld throat 0.707 x t = 7.07 mm
    Weld Length (pi * D) L = 549.78 mm
    Effective area of weld (L * 0.707 * t) A = 3886.94 mm2
    Weld strength (Base material yield stress) Pweld = 250.00 MPa
    Allowable weld strength (0.3 x Pweld) Pwa = 75.00 MPa

    Wind + Nozzle + Live Load (Fs + Fn + Fl) F = 1490.40 N


    (Wind + Nozzle + Live) + External Pressure P = (F/A) + Pe
    0.3854391 MPa

    Pwa > P, WELD SIZE IS ACCEPTABLE


    DOC NO. -
    DESIGN SHEET DATE 13/08/2021
    SHEET NO. 4 of 5

    WELDING CHECK (Nozzle to Repad)

    Nozzle : N1 (DN 100 SCH. STD)


    Material : A106-B
    Nozzle Diameter D = 0.1143 m
    Nozzle Height H = 0.30 m (from top of cover plate)
    Wind Speed V = 32.00 m/s2 115.2 km/h
    Wind Pressure Pws = 0.89 x (V/190)^2
    0.33 kPa
    Wind Load Fs = (2 x H^2 x Pws)/(pi x D)
    164.01 N
    Nozzle weight W = 52.40 kg
    Nozzle load Fn = 514.04 N
    Live load Fl = 1000 N
    External Pressure Pe = 2.00 kPa

    Weld Line

    Repad

    Weld thickness t = 6.00 mm


    Weld throat 0.707 x t = 4.24 mm
    Weld Length (pi * D) L = 359.08 mm
    Effective area of weld (L * 0.707 * t) A = 1523.23 mm2
    Weld strength (Base material yield stress) Pweld = 250.00 MPa
    Allowable weld strength (0.3 x Pweld) Pwa = 75.00 MPa

    Wind + Nozzle + Live Load (Fs + Fn + Fl) F = 1678.05 N


    (Wind + Nozzle) + External Pressure P = (F/A) + Pe
    1.10 MPa

    Pwa > P, WELD SIZE IS ACCEPTABLE

    WELDING CHECK (Repad to Top cover)


    Nozzle

    Weld line

    Diameter of repad Dr = 275 mm


    Weld thickness t = 10 mm
    Weld throat 0.707 x t = 7.07 mm
    Weld Length (pi * D) L = 863.94 mm
    Effective area of weld (L * 0.707 * t) A = 6108.04 mm2
    Weld strength (Base material yield stress) Pweld = 250.00 MPa
    Allowable weld strength (0.3 x Pweld) Pwa = 75.00 MPa

    Wind + Nozzle + Live Load (Fs + Fn + Fl) F = 1678.05 N


    (Wind + Nozzle + Live) + External Pressure P = (F/A) + Pe
    0.2767283 MPa

    Pwa > P, WELD SIZE IS ACCEPTABLE


    DOC NO. -
    DESIGN SHEET DATE 13/08/2021
    SHEET NO. 5 of 5

    WELDING CHECK (Nozzle to Repad)

    Nozzle : N3 (DN 100 SCH. STD)


    Material : A106-B
    Nozzle Diameter D = 0.1143 m
    Nozzle Height H = 0.60 m (from top of cover plate)
    Wind Speed V = 32.00 m/s2 115.2 km/h
    Wind Pressure Pws = 0.89 x (V/190)^2
    0.33 kPa
    Wind Load Fs = (2 x H^2 x Pws)/(pi x D)
    656.03 N
    Nozzle weight W = 25.80 kg
    Nozzle load Fn = 253.10 N
    Live load Fl = 1000 N
    External Pressure Pe = 2.00 kPa

    Weld Line

    Repad

    Weld thickness t = 6.00 mm


    Weld throat 0.707 x t = 4.24 mm
    Weld Length (pi * D) L = 359.08 mm
    Effective area of weld (L * 0.707 * t) A = 1523.23 mm2
    Weld strength (Base material yield stress) Pweld = 250.00 MPa
    Allowable weld strength (0.3 x Pweld) Pwa = 75.00 MPa

    Wind + Nozzle + Live Load (Fs + Fn + Fl) F = 1909.13 N


    (Wind + Nozzle + Live) + External Pressure P = (F/A) + Pe
    1.26 MPa

    Pwa > P, WELD SIZE IS ACCEPTABLE

    WELDING CHECK (Repad to Top cover)


    Nozzle

    Weld line

    Diameter of repad Dr = 275 mm


    Weld thickness t = 10 mm
    Weld throat 0.707 x t = 7.07 mm
    Weld Length (pi * D) L = 863.94 mm
    Effective area of weld (L * 0.707 * t) A = 6108.04 mm2
    Weld strength (Base material yield stress) Pweld = 250.00 MPa
    Allowable weld strength (0.3 x Pweld) Pwa = 75.00 MPa

    Wind + Nozzle + Live Load (Fs + Fn + Fl) F = 1909.13 N


    (Wind + Nozzle + Live) + External Pressure P = (F/A) + Pe
    0.3145599 MPa

    Pwa > P, WELD SIZE IS ACCEPTABLE

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