Design of Machine Members I

Assignment 3
Part - 2
Note:

1. Assignment 3 will be in two parts

2. Last Date of Submission is 11-12-2021

3. Answer All Questions and Each Question Carries Same Marks

4. Soft should be uploaded in G Classroom and Hard Copy must be Produced before the
Last date

S. No Question
A plate 1 m long, 60 mm thick is welded to another plate at right angles to each other by 15
1. mm fillet weld, as shown in Fig. 10.13. Find the maximum torque that the welded joint can
sustain if the permissible shear stress intensity in the weld material is not to exceed 80 MPa
A plate 75 mm wide and 12.5 mm thick is joined with another plate by a single transverse weld
and a double parallel fillet weld as shown in Fig. 10.15. The maximum tensile and shear
stresses are 70 MPa and 56 MPa respectively. Find the length of each parallel fillet weld, if the
joint is subjected to both static and fatigue loading.

3 . Determine the length of the weld run for a plate of size 120 mm wide and 15 mm thick to be
welded to another plate by means of 1. A single transverse weld; and 2. Double parallel fillet
welds when the joint is subjected to variable loads
 A 200 × 150 × 10 mm angle is to be welded to a steel plate by fillet welds as shown in Fig.
10.21. If the angle is subjected to a static load of 200 kN, find the length of weld at the top and
bottom. The allowable shear stress for static loading may be taken as 75 MPa.

A welded joint as shown in Fig. 10.24, is subjected to an eccentric load of 2 kN. Find the size of
weld if the maximum shear stress in the weld is 25 MPa

6 A rectangular cross-section bar is welded to a support by means of fillet welds as shown in Fig.
10.26. Determine the size of the welds, if the permissible shear stress in the weld is limited to
 75 MPa.

A rectangular steel plate is welded as a cantilever to a vertical column and supports a single
concentrated load P, as shown in Fig. 10.30. Determine the weld size if shear stress in the same
is not to exceed 140 MPa

Two machine parts are fastened together tightly by means of a 24 mm tap bolt. If the load
tending to separate these parts is neglected, find the stress that is set up in the bolt by the initial
8
tightening

An eye bolt is to be used for lifting a load of 60 kN. Find the nominal diameter of the bolt, if the
9 tensile stress is not to exceed 100 MPa. Assume coarse threads

A steam engine cylinder has an effective diameter of 350 mm and the maximum steam pressure
10 acting on the cylinder cover is 1.25 N/mm2. Calculate the number and size of studs required to
fix the cylinder cover, assuming the permissible stress in the studs as 33 MPa.

11 A crane runway bracket is shown in Fig. 11.32. Determine the tensile and compressive stresses
produced in the section X-X when the magnitude of the wheel load is 15 kN. Also find the
 maximum stress produced in the bolts used for fastening the bracket to the roof truss.

A bracket, as shown in Fig. 11.31, supports a load of 30 kN. Determine the size of bolts, if the
maximum allowable tensile stress in the bolt material is 60 MPa. The distances are : L1 = 80
mm, L2 = 250 mm, and L = 500 mm.

12

13 Sketch and discuss the various types of welded joints used in pressure vessels

14 Difference between parallel and transverse fillet Welded joints.

15 Derive strength equation of butt joint.

16 Advantages and disadvantages of welded joints.

17 What are the types of screw fasteners

18 Explain screw thread terminology.

19 Advantages and disadvantages of bolted joints.