PCV Burling

BURLING VALVE a Proportion-Air brand 317-335-2602
BD-DomeLoaded-PRR-IOM sales@burlingvalves.com
Dome-Loaded Pressure Reducing | BD-Series

*Parts will differ for high pressure valves.
Load Piston
U-cup
- Piston
- U-cup Piston
1. Carefully place the u-cup over the neck of the

piston.
Load Cylinder
- Cylinder Seat
- Static Seal O-ring
- Seat
Static Seal O-ring
1. Place the cylinder on the tabletop with

Cylinder
the mounting flange facing up.
2. Apply a thin layer of grease to the internal
walls of the cylinder as well as the external walls
of the piston.
3. Carefully press the U-cup attached to the piston into the center opening
of the cylinder. (The top of the piston should rest slightly below the top
surface of the cylinder.)
4. Flip the cylinder so that the mounting flange is resting on the
tabletop and place the static seal O-ring over the cylinder
allowing it to rest on the mounting flange.
5. Place the seat over the cylinder so it rests on the shoulder of the
cylinder.
Piston/U-cup
BD-DomeLoaded-PRR-IOM.v3 1
Load Stem Gasket Seal O-ring
- Gasket Seal O-ring

- Stem
1. Place (1) gasket seal O-ring over the threaded end of the stem
and move it down until it rests on the
top shoulder of the stem.
Stem
Internal Assembly
1. Insert the stem into the center opening of the cylinder allowing the hex and threaded portion to pass
through the center of the piston.
2. Place (1) gasket seal O-ring over the threaded end of the stem to rest on the top face of the piston.
Gasket Seal O-ring
Loaded Cylinder
Loaded Stem
Load Valve Body Torque Values Chart
- Lower Spring (Where applicable)

- Valve Body
- Internal Assembly
- 1/16” NPT Brass Plug
- Hex Head Cap Screws (Cylinder Bolts)
NOTE: Refer to page 6 and 7 for the necessary tools list for each unit.
1. Place the lower spring into the valve body concentric with the casted stem guide in the bottom portion of
the valve body. (Where applicable)
2. Apply a thin layer of grease to the internal walls of the top center
opening on the valve body as well as the outer walls of the
cylinder.
3. Insert the internal assembly into the
valve body with the hex end of the Hex Head Cap Screw
stem stud facing upward.
4. Align the (3) cylinder mounting holes with the
internal mounting holes on the valve body.
5. Grease then tighten (3) hex head cap screws (cylinder bolts) into
the mounting holes using a 1/2"
drive tool.
Lower Spring
6. Using a 1/2”
(Where applicable)
heavy socket
NPT Plug
head and a
torque
wrench, tighten the hex head cap
screws (cylinder bolts) to 18 ft/lbs.
7. Tighten until
torque wrench Valve Body
clicks.
8. Based on the valve specifications apply
Teflon tape and tighten either a drilled or
undrilled NPT plug into the internal sensing port
using the appropriate Allen wrench.
Diaphragm Assembly Torque Values Chart

*Grade 8 bolts, increase torque value by 15%
- Lower Membrane Plate
- Membrane
- Upper Membrane Plate
- SS Jam Nut (Stem Nut)
- Dome
- Hex Head G5 Cap Screws (Body Bolts)
- Hex G5 Nuts (Body Nuts)
- 1/4" NPT SS Plug
- NOTE: Refer to page 6 and 7 for the necessary tools list for each unit.
Image on page 5 for this procedure
1. Place the lower membrane plate over the stem with the machined grooves face up.
2. Place (1) gasket seal O-ring over the stem to rest on the lower membrane plate.
3. Die cut the membrane using the membrane steel rule die.
4. Place the center hole of the membrane over the stem allowing it to rest on the gasket seal O-ring and the
lower membrane plate.
5. Place the upper membrane plate over the stem with the interlock face resting on the membrane.
6. Hand-tighten the SS jam nut (stem nut) down onto the top face of the upper membrane plate.
7. Use the appropriate wrench to hold the SS jam nut (stem nut) in place while using the appropriate heavy
socket head on a torque wrench set to the appropriate torque value.
8. Tighten until torque wrench clicks.
9. The valve can now undergo a seat test to insure the unit is functioning properly.
10. Align the mounting holes on the dome with the mounting holes on the valve body; orient the dome with the
part number facing to the front of the unit and with the pilot ports in line with the inlet and outlet ports.
11. Grease then hand-tighten (8) hex head G5 cap screws (body bolts) into the mounting hole on the valve body
with (8) hex G5 nuts (body nuts) on the bottom of the mounting flange.
12. Tighten the hex head G5 cap screws (body bolts) using the appropriate socket head holding the hex G5 nuts
(body nuts) in place and the appropriate heavy socket head on a torque wrench set to the appropriate
torque value.
14. Apply Teflon tape and then thread (1) 1/4" SS NPT plug into the right-hand side pilot port on the top face of
the dome using a 1/4" Allen wrench.
15. Based on the valve specifications apply Teflon tape and then thread (1) 1/4" SS NPT plug into the external
sensing port on the back side of the valve body.
16. The valve is now ready to be tested with a piloting regulator (Fairchild).
1/4" NPT SS Plug
Hex Head G5 Cap

Screw
Upper Membrane
Plate
Dome
SS Jam Nut Membrane
Lower Membrane
Gasket Seal O-ring Plate
1/4" NPT SS Plug
Hex G5 Nut
BD Valve Assembly Section View
Master Tools List
Tools List (1/2 to 1 inch Bodies) Torque Wrench (Set to 40 ft/lbs) (Body Bolts)
5/32 Allen Wrench (Internal Plug) Continue to next page
1/4 Allen Wrench (External Plug) Torque Wrench (Set to 130 ft/lbs) (Stem Nut)
1/2 Drive Teflon Tape
1/2 Socket Head (Cylinder Bolts) Christo-lube
1/2 Heavy Socket Head (Stem Stud)
9/16 Socket Head (Body Bolts) Tools List (3 inch Body)
9/16 Wrench (Body Nuts) 3/16 Allen Wrench (Internal Plug)
15/16 Wrench (Stem Nuts) 1/4 Allen Wrench (External Plug)
Torque Wrench (Set to 18 ft/lbs) (Cylinder Bolts) 1/2 Drive
Torque Wrench (Set to 35 ft/lbs) (Body Bolts) 1/2 Socket Head (Cylinder Bolts)
Torque Wrench (Set to 85 ft/lbs) (Stem Nut) 5/8 Socket Head (Body Bolts)
Teflon Tape 11/16 Wrench
Christo-lube 3/4 Heavy Socket Head
1-1/2 Wrench
Tools List (1-1/2 inch Body) Torque Wrench (Set to 18 ft/lbs)
5/32 Allen Wrench (Internal Plug) Torque Wrench (Set to 40 ft/lbs)
1/4 Allen Wrench (External Plug) Torque Wrench (Set to 160 ft/lbs)
9/16 Socket Head (Body Bolts)
9/16 Heavy Socket Head (Stem Stud) Tools List (4 inch Body)
9/16 Wrench (Body Nuts) 3/16 Allen Wrench
1-1/8 Wrench (Stem Nut) 1/4 Allen Wrench
Torque Wrench (Set to 35 ft/lbs) (Body Bolts) 1/2 Socket Head
Torque Wrench (Set to 130 ft/lbs) (Stem Nut) 5/8 Socket Head
1-1/2 Wrench
Tools List (2 inch Body) Torque Wrench (Set to 18 ft/lbs)
11/16 Wrench (Body Nuts)
1-1/8 Wrench (Stem Nut)
Torque Wrench (Set to 18 ft/lbs) (Cylinder Bolts)
BURLING VALVE, LLC. Safety Precautions
Please read all of the following Safety Precautions before installing or operating any Burling Valve, LLC equipment or
accessories. To confirm safety, be sure to observe ‘ISO 4414: Pneumatic Fluid Power - General rules relating to systems’
and other safety practices.
Warning Caution
Improper operation could result in serious injury to persons or loss Improper operation could result in serious injury to persons or
of life! damages to equipment!
1. PRODUCT COMPATIBILITY 1. PNEUMATIC CONNECTION
Burling Valve, LLC products and accessories are for use in All pipes, pneumatic hose and tubing should be free of all
industrial pneumatic applications with compressed air media. contamination, debris and chips prior to installation. Flush
The compatibility of the equipment is the responsibility of the pipes with compressed air to remove any loose particles.
end user. Product performance and safety are the 2. THREAD SEALANT
responsibility of the person who determined the compatibility To prevent product contamination, thread tape is not
of the system. Also, this person is responsible for continuously recommended. Instead, a non-migrating thread sealant is
reviewing the suitability of the products specified for the recommended for installation. Apply sealant a couple threads
system, referencing the latest catalog, installation manual, from the end of the pipe thread to prevent contamination.
Safety Precautions and all materials related to the product. 3. ELECTRICAL CONNECTION
2. EMERGENCY SHUTOFF To prevent electronic damage, all electrical specifications
Burling Valve, LLC products cannot be used as an emergency should be reviewed and all electrical connections should be
shutoff. A redundant safety system should be installed in the verified prior to operation.
system to prevent serious injury or loss of life.
3. EXPLOSIVE ATMOSPHERES
Products and equipment should not be used where harmful,
corrosive or explosive materials or gases are present. Unless
Exemption from Liability
certified, Burling Valve, LLC products cannot be used with 1. Burling Valve, LLC is exempted from any damages resulting
flammable gases or in hazardous environments. from any operations not contained within the catalogs and/or
4. AIR QUALITY instruction manuals and operations outside the range of its
Clean, dry air is not required for Burling Valve, LLC products. product specifications.
However, a 40 micron particulate filter is recommended to 2. Burling Valve, LLC is exempted from any damage or loss
prevent solid contamination from entering the product. whatsoever caused by malfunctions of its products when
5. TEMPERATURE combined with other devices or software.
Products should be used with a media and ambient 3. Burling Valve, LLC and its employees shall be exempted from
environment inside of the specified temperature range of 32°F any damage or loss resulting from earthquakes, fire, third
to 158°F. Consult factory for expanded temperature ranges. person actions, accidents, intentional or unintentional
6. OPERATION operator error, product misapplication or irregular operating
Only trained and certified personnel should operate electronic conditions.
and pneumatic machinery and equipment. Electronics and 4. Burling Valve, LLC and its employees shall be exempted from
pneumatics are very dangerous when handled incorrectly. All any damage or loss, either direct or indirect, including
industry standard safety guidelines should be observed. consequential damage or loss, claims, proceedings, demands,
7. SERVICE AND MAINTENANCE costs, expenses, judgments, awards, loss of profits or loss of
Service and maintenance of machinery and equipment should chance and any other liability whatsoever including legal
only be handled by trained and experienced operators. expenses and costs, which may be suffered or incurred,
Inspection should only be performed after safety has been whether in tort (including negligence), contract, breach of
confirmed. Ensure all supply pressure has been exhausted and statutory duty, equity or otherwise.
residual energy (compressed gas, springs, gravity, etc.) has
been released in the entire system prior to removing
equipment for service or maintenance. Warranty
Burling Valve, LLC products are warranted to the original purchaser
only against defects in material or workmanship for one (1) year
BURLING VALVE, LLC from the date of manufacture. The extent of Burling Valve’s
liability under this warranty is limited to repair or replacement of
8250 N. 600 West
the defective unit at Burling Valve’s option. Burling Valve shall
McCordsville, IN 46055 have no liability under this warranty where improper installation or
317.335.2602 | sales@burlingvalves.com filtration occurred.
BURLING VALVE 317-335-2602
BS-DirectActing-BPR-IOM sales@burlingvalves.com
Direct-Acting Back Pressure | BS-Series

*Parts will differ for high pressure valves.
*NOTE: This procedure is for a standard BS unit
Load Cylinder
Seat
- Cylinder
Static Seal O-ring
- Static Seal O-ring
- Seat
Cylinder
1. Flip the cylinder so that the mounting
flange is resting on the tabletop and place
the static seal O-ring over the cylinder allowing it to rest on the
mounting flange.
2. Place the seat over the cylinder so it rests on the shoulder of the
cylinder.
Internal Assembly
- Washer
- Disc
- Stem
- Hex Head Cap Screw (Stem Bolt)
- U-cup
- Piston
- Lower Membrane Plate
- Membrane
- Upper Membrane Plate
- SS Jam Nut (Stem Nut)
1. Assemble the washer and disc with the center hole concentric and the chamfered sides facing in the same
direction.
2. Orient the stem so that the larger portion is face up and tighten the stem into a workbench vise.
3. Place the washer/disc so that they rest in the relief located on the bottom side of the stem.
4. Apply Christo-lube grease to (1) hex head cap screw and thread it into the center opening of the washer/disc
and the stem. (Tighten screw until snug.)
5. Now orient the stem so that the hex and threaded end is face up.
6. Place the U-cup over the stem so that it rests on the shoulder of the stem with the “U” facing up.
BS-DirectActing-BPR-IOM.v2 1
7. Lower (1) gasket seal O-ring down over the stud to rest on the top shoulder of the stem.
8. Place the piston over the stem with the bore end facing down.
9. Place a second gasket seal O-ring over the stud of the stem to rest on the top face of the piston.
10. Lower the lower membrane plate to rest on the gasket seal O-ring that was previously placed with the
machined groove facing up.
11. Place a third gasket seal O-ring over the stud of the stem to rest on the top face of the lower membrane
plate.
12. Die cut the membrane using the membrane steel rule die.
13. Place the center hole of the membrane over the stem allowing it to rest on the gasket seal O-ring and the
lower membrane plate.
14. Place the upper SS Jam Nut Upper Membrane
membrane plate Plate
over the stem with Membrane
the interlock face
resting on the membrane.
Gasket Seal O-ring
15. Hand-tighten the SS jam
nut (stem nut) down Lower Membrane
onto the top face of the Plate
upper membrane plate. Gasket Seal O-ring
16. Use the appropriate wrench to
hold the SS jam nut
(stem nut) in place Piston
while using the
appropriate heavy U-cup Gasket Seal O-ring
socket head on a
torque wrench.
17. Tighten until torque wrench clicks. Stem
Disc
Washer
Stem Bolt
Load Valve Body

Torque Values Chart
- Spring Chamber
- Hex Head G5 Cap Screws (Body Bolts)
- Hex G5 Nuts (Body Nuts)
- 1/4" NPT SS Plug
- NPT Plug
- Hex Head Cap Screw (Cylinder Bolts) Torque Values Chart
- Internal Assembly *Grade 8 bolts, increase torque value by 15%
- Valve Body
- Adjusting Screw
- Locking Nut
- Spring Pusher
- Spring
- Loaded Cylinder
Image on page 4 for this procedure
1. Apply a thin layer of Christo-lube to the internal and external walls of the cylinder.
2. Also apply a thin layer of Christo-lube to the internal wall of the top center opening of the valve body and
the external walls of the piston.
3. Lower the loaded cylinder into the top center opening of the valve body.
4. Align the (3) cylinder mounting holes with the internal mounting holes on the valve body.
5. Apply Christo-lube to (3) hex head cap screws and tighten the screws into the mounting holes using a 1/2”
drive tool.
6. Using a 1/2" heavy socket head and a torque wrench, tighten the hex head cap screws to 18 ft/lbs.
8. Based on the valve specifications apply Teflon tape and tighten either a drilled or undrilled NPT plug into the
internal sensing port using the appropriate Allen wrench.
9. Insert the internal assembly into the valve body with the hex end of the stem stud facing upward.
10. Place the spring so that it rests concentrically on the top face of the membrane plate.
11. Place the spring pusher so that is rest concentrically in the top opening of the spring.
12. Align the mounting holes on the spring chamber with the mounting holes on the valve body.
13. Grease then hand-tighten (8) hex head G5 cap screws (body bolts) into the mounting hole on the valve body
with (8) hex G5 nuts (body nuts) on the bottom of the mounting flange.
14. Tighten the hex head G5 cap screws (body bolts) using the appropriate socket head holding the hex G5 nuts
(body nuts) in place and the appropriate heavy socket head on a torque wrench set to the appropriate
torque value.
16. Thread the locking nut onto the adjusting screw.
17. Thread the adjusting screw into the threaded opening in the top of the spring chamber. Tighten the
adjusting screw and use the appropriate wrench to lock the locking nut in place at the proper position for
the specified force. (The applied tension to the spring should reflect the specified force to be applied on the
top side of the membrane.)
18. Based on the valve specifications thread (1) 1/4" SS
NPT plug into the external sensing port on the
back side of the valve
body.
Adjusting Screw
Locking Nut
Spring Chamber
Hex Head G5 Cap

Screw
Spring
Internal Assembly
Spring Pusher
NPT Plug
Hex Head Cap

Valve Body Screw
Loaded Cylinder
Hex G5 Nut
1/4” NPT SS Plug
Back Pressure BS Valve Assembly Section View
Master Tools List
Tools List (1/2 to 1 inch Bodies) Torque Wrench (Set to 40 ft/lbs) (Body Bolts)
5/32 Allen Wrench (Internal Plug) Continue to next page
1/4 Allen Wrench (External Plug) Torque Wrench (Set to 130 ft/lbs) (Stem Nut)
9/16 Socket Head (Body Bolts) Tools List (3 inch Body)
9/16 Wrench (Body Nuts) 3/16 Allen Wrench (Internal Plug)
15/16 Wrench (Stem Nuts) 1/4 Allen Wrench (External Plug)
Torque Wrench (Set to 35 ft/lbs) (Body Bolts) 1/2 Socket Head (Cylinder Bolts)
Torque Wrench (Set to 85 ft/lbs) (Stem Nut) 5/8 Socket Head (Body Bolts)
1-1/2 Wrench
Tools List (1-1/2 inch Body) Torque Wrench (Set to 18 ft/lbs)
9/16 Heavy Socket Head (Stem Stud) Tools List (4 inch Body)
9/16 Wrench (Body Nuts) 3/16 Allen Wrench
1-1/8 Wrench (Stem Nut) 1/4 Allen Wrench
Torque Wrench (Set to 35 ft/lbs) (Body Bolts) 1/2 Socket Head
Torque Wrench (Set to 130 ft/lbs) (Stem Nut) 5/8 Socket Head
1-1/2 Wrench
Tools List (2 inch Body) Torque Wrench (Set to 18 ft/lbs)
11/16 Wrench (Body Nuts)
1-1/8 Wrench (Stem Nut)
Torque Wrench (Set to 18 ft/lbs) (Cylinder Bolts)
BURLING VALVE, LLC. Safety Precautions
Please read all of the following Safety Precautions before installing or operating any Burling Valve, LLC equipment or
accessories. To confirm safety, be sure to observe ‘ISO 4414: Pneumatic Fluid Power - General rules relating to systems’
and other safety practices.
Warning Caution
Improper operation could result in serious injury to persons or loss Improper operation could result in serious injury to persons or
of life! damages to equipment!
1. PRODUCT COMPATIBILITY 1. PNEUMATIC CONNECTION
Burling Valve, LLC products and accessories are for use in All pipes, pneumatic hose and tubing should be free of all
industrial pneumatic applications with compressed air media. contamination, debris and chips prior to installation. Flush
The compatibility of the equipment is the responsibility of the pipes with compressed air to remove any loose particles.
end user. Product performance and safety are the 2. THREAD SEALANT
responsibility of the person who determined the compatibility To prevent product contamination, thread tape is not
of the system. Also, this person is responsible for continuously recommended. Instead, a non-migrating thread sealant is
reviewing the suitability of the products specified for the recommended for installation. Apply sealant a couple threads
system, referencing the latest catalog, installation manual, from the end of the pipe thread to prevent contamination.
Safety Precautions and all materials related to the product. 3. ELECTRICAL CONNECTION
2. EMERGENCY SHUTOFF To prevent electronic damage, all electrical specifications
Burling Valve, LLC products cannot be used as an emergency should be reviewed and all electrical connections should be
shutoff. A redundant safety system should be installed in the verified prior to operation.
system to prevent serious injury or loss of life.
3. EXPLOSIVE ATMOSPHERES
Products and equipment should not be used where harmful,
corrosive or explosive materials or gases are present. Unless
Exemption from Liability
certified, Burling Valve, LLC products cannot be used with 1. Burling Valve, LLC is exempted from any damages resulting
flammable gases or in hazardous environments. from any operations not contained within the catalogs and/or
4. AIR QUALITY instruction manuals and operations outside the range of its
Clean, dry air is not required for Burling Valve, LLC products. product specifications.
However, a 40 micron particulate filter is recommended to 2. Burling Valve, LLC is exempted from any damage or loss
prevent solid contamination from entering the product. whatsoever caused by malfunctions of its products when
5. TEMPERATURE combined with other devices or software.
Products should be used with a media and ambient 3. Burling Valve, LLC and its employees shall be exempted from
environment inside of the specified temperature range of 32°F any damage or loss resulting from earthquakes, fire, third
to 158°F. Consult factory for expanded temperature ranges. person actions, accidents, intentional or unintentional
6. OPERATION operator error, product misapplication or irregular operating
Only trained and certified personnel should operate electronic conditions.
and pneumatic machinery and equipment. Electronics and 4. Burling Valve, LLC and its employees shall be exempted from
pneumatics are very dangerous when handled incorrectly. All any damage or loss, either direct or indirect, including
industry standard safety guidelines should be observed. consequential damage or loss, claims, proceedings, demands,
7. SERVICE AND MAINTENANCE costs, expenses, judgments, awards, loss of profits or loss of
Service and maintenance of machinery and equipment should chance and any other liability whatsoever including legal
only be handled by trained and experienced operators. expenses and costs, which may be suffered or incurred,
Inspection should only be performed after safety has been whether in tort (including negligence), contract, breach of
confirmed. Ensure all supply pressure has been exhausted and statutory duty, equity or otherwise.
residual energy (compressed gas, springs, gravity, etc.) has
been released in the entire system prior to removing
equipment for service or maintenance. Warranty
Burling Valve, LLC products are warranted to the original purchaser
only against defects in material or workmanship for one (1) year
BURLING VALVE, LLC from the date of manufacture. The extent of Burling Valve’s
liability under this warranty is limited to repair or replacement of
8250 N. 600 West
the defective unit at Burling Valve’s option. Burling Valve shall
McCordsville, IN 46055 have no liability under this warranty where improper installation or
317.335.2602 | sales@burlingvalves.com filtration occurred.

PCV Burling

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BURLING VALVE a Proportion-Air brand 317-335-2602

Dome-Loaded Pressure Reducing | BD-Series

1. Carefully place the u-cup over the neck of the

1. Place the cylinder on the tabletop with

Load Stem Gasket Seal O-ring

- Gasket Seal O-ring

- Gasket Seal O-ring

Gasket Seal O-ring

Load Valve Body Torque Values Chart

- Lower Spring (Where applicable)

Diaphragm Assembly Torque Values Chart

Image on page 5 for this procedure

1/4" NPT SS Plug

Hex Head G5 Cap

SS Jam Nut Membrane

1/4" NPT SS Plug

BD Valve Assembly Section View

Master Tools List

Direct-Acting Back Pressure | BS-Series

Load Valve Body

Image on page 4 for this procedure

Hex Head G5 Cap

Hex Head Cap

1/4” NPT SS Plug

Back Pressure BS Valve Assembly Section View

Master Tools List

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